NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91
Subrack Power system User Manual

Version
Revision date
BOM
V1.0
October 24, 2012
31012653
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2012 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before operation. The
"Caution, Notice, Warning, Danger" in this book do not represent all the safety points to be observed, and are
only supplement to various safety points. Therefore, the installation and operation personnel must be strictly
trained and master the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points and special safety
instructions specified in this book must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The installation personnel must
be licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When water or moisture is found on the Subrack, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons that are not permitted to operate during
installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
II. Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is a constant voltage DC power equipment, short circuit will result in equipment
burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of
the human body and tool is reduced to a minimum.
VI. Dangerous energy
Warning
240VA, hazardous energy, keep off, no bridge connection. This converter contains outputs exceed 240VA, when installing
into end system care must be taken that the output and appropriate wire may not be touched.
Battery
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and PCBs,
thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures.
Wear rubber gloves and apron to guard against electrolyte overflow.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the battery
upside down or slanted.
BLVD
The system has battery low voltage disconnection (BLVD) function. BLVD means when the mains fail and
batteries supply power, the controller cuts the load off when the battery voltage drops down to below 43.2V to
prevent over-discharge. The BLVD voltage is settable. Refer to ACU+ User Manual for setting method.
The factory setting is enabling BLVD, which means that if power outage lasts for a long time or the power system
fails, there might be BLVD. Users should classify the loads and connect the priority loads to BLVD routes. For
vital loads, users can disable BLVD of these loads to insure reliability of the power supply.
The method of disabling BLVD is:
Set BLVD Enable item of the controller to N. Refer to ACU+ User Manual for setting method.
Notice
The advantage of enabling BLVD is protecting the batteries from over-discharge when the battery voltage is low. The
disadvantage of enabling BLVD is that when the battery voltage drops down to a certain value, all the loads (including
non-priority loads and priority loads) will be cut off due to battery disconnection.
The advantage of software disabling BLVD is prolonging the power supply of priority loads. The disadvantage is that
software disabling cannot prevent unwanted power failure due to misoperation or power system failure.
Others
I. Sharp object
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
II. Cable connection
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
III. Binding the signal lines
Notice
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Model Information ................................................................................................................................................. 1
1.2 Composition And Configuration ............................................................................................................................ 1
1.3 Features ................................................................................................................................................................ 4
Chapter 2 Installation Instruction ......................................................................................................................................... 5
2.1 Safety Regulations ................................................................................................................................................ 5
2.2 Preparation ........................................................................................................................................................... 5
2.3 Mechanical Installation.......................................................................................................................................... 6
2.4 Electrical Installation ............................................................................................................................................. 9
2.4.1 Power System Cabling Method ................................................................................................................. 9
2.4.2 Connecting AC Input Cables ................................................................................................................... 10
2.4.3 Connecting Load Cables ......................................................................................................................... 11
2.4.4 Connecting Battery Cables ...................................................................................................................... 11
2.4.5 Connecting Signal Cables ....................................................................................................................... 12
Chapter 3 Installation Testing............................................................................................................................................ 16
3.1 Installation Check And Startup ............................................................................................................................ 16
3.2 Basic Settings ..................................................................................................................................................... 16
3.3 Alarm Check And System Operation Status Check ............................................................................................ 17
3.4 Final Steps .......................................................................................................................................................... 18
Chapter 4 Use Of Controller .............................................................................................................................................. 19
4.1 Control Keypad And Indicator ............................................................................................................................. 19
4.1.1 Front Panel .............................................................................................................................................. 19
4.1.2 Indicator Function .................................................................................................................................... 19
4.1.3 Control Keypad Function ......................................................................................................................... 19
4.2 LCD Menu Tree .................................................................................................................................................. 20
4.2.1 Status ...................................................................................................................................................... 20
4.2.2 Settings.................................................................................................................................................... 21
4.2.3 Manual ..................................................................................................................................................... 28
4.2.4 ECO ......................................................................................................................................................... 28
4.2.5 Quick Setting ........................................................................................................................................... 28
4.2.6 Controller Setting ..................................................................................................................................... 29
4.3 WEB Interface Operation .................................................................................................................................... 30
4.3.1 Setting Up The Internet Explorer Web Browser ....................................................................................... 30
4.3.2 Logging Into The Controller ..................................................................................................................... 31
4.3.3 Homepage Introduction ........................................................................................................................... 32
4.4 WEB Bootloader Interface Operation .................................................................................................................. 36

4.5 Serial Bootloader Interface Operation ................................................................................................................. 37
Chapter 5 Alarm Handling ................................................................................................................................................. 41
5.1 Handling Alarms.................................................................................................................................................. 41
5.2 Handling Rectifier Fault....................................................................................................................................... 42
Appendix 1 Technical And Engineering Data .................................................................................................................... 44
Appendix 2 Installation Instruction Of Battery Rack .......................................................................................................... 48
1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack ..................................................................... 48
2. Installation Instruction Of Three-Layer Battery Rack............................................................................................. 50
3. Fixing The Battery Rack........................................................................................................................................ 51
Appendix 3 Wiring Diagram............................................................................................................................................... 52
Appendix 4 Shematic Diagram .......................................................................................................................................... 60
Appendix 5 Glossary ......................................................................................................................................................... 68
Chapter 1
Overview
Chapter 1 Overview
This chapter introduces model description, composition and configuration, and features.
The power system in this manual refers to the NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 series 19
inch subrack power system.
1.1 Model Information

Take NetSure 501 A41-S1 power system as an example, the model description is given in Figure 1-1.
NetSure 501 A 4 1 S 1
Cabinet configuration
Cabinet type: Subrack
Version
The number of the rectifier in the typical power supply
system: 4, If the number ranges between 0 ~ 9, the character
is represented by a number, If the number is larger than 9,
the character isrepresented by a letter, for example: A
represents the number 10, B represents the number 11, and
so on
Region A : Asia- Pacific region
Output power of the rectifier. 501: 1740W ~2000W. 701: 2900W ~5000 W
Brand name of the power supply system
Figure 1-1 Model information
1.2 Composition And Configuration

System composition
The system consists of power distribution parts, rectifiers and controller. The internal structures of the systems
are shown in Figure 1-2 to Figure 1-6.
Figure 1-2
NetSure 501 A41- S1/S2 system structure
NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual
Chapter 1
Overview
Positive terminals
Battery MCB
AC input MCB
Load MCB
Rectifier
Monitoring
module
Controller
Dummy panel
Figure 1-3
Figure 1-4
Figure 1-5
NetSure 501 A91-S1 system structure
NetSure 701 A41 S2/S4 system structure
NetSure 701 A41-S1/S3/S5 system structure
Figure 1-6
NetSure 701 A41-S5 system structure
System configuration
The configurations of the power system are described in Table 1-1.
NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system
User Manual
Chapter 1
Overview
Table 1-1 Configuration of fixed- configuration system

Item
Contorller
Rectifier
NetSure 501 A41-S1
NetSure 501 A41-S2
NetSure 501 A91-S1 NetSure 701 A41-S1 NetSure 701 A41-S2 NetSure 701 A41-S3 NetSure 701 A41-S4 NetSure 701 A41-S5
Model
Model
Model
Model
Model
Model
Model
Model
M221S/M222S
M820B
M221S/M222S
M221S/M222S
M221S/M222S
M221S/M222S
M820B
M221S/M222S
Model
Model
Model
Model
Model
Model
Model
Model
R48-1800A/R48-2000/
R48-2000e
Standard
configuration4 pieces
R48-1800A/R48-2000/
R48-2000e
Standard
configuration4 pieces
R48-1800A/R48-2000
/R48-2000e
Standard
configuration9
R48-2900U/R48-320
0e/R48-3200/R48-35
00e/R48-4000e
Standard
configuration3
R48-2900U/
R48-3200e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4
R48-2900U/
R48-3200e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4
R48-2900U/
R48-3200e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4
R48-2900U/
R48-3200e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration5
pieces
pieces
pieces
pieces
pieces
pieces
AC power
distribution
DC power
distribution
LNPE/ 220Vac
LNPE/220Vac
3PNPE/380Vac
3PNPE/380Vac
3PNPE/ 220Vac LNPE/380Vac
3PNPE/ 380Vac LNPE/ 220Vac
BLVD load route
BLVD load route
BLVD load route
BLVD load route
BLVD load route
BLVD load route
BLVD load route
BLVD load route
1 100A/1P;
1 16A/1P,
MCB
LLVD load route
2 10A/1P,
2 32A/1PMCB
LLVD load route
5 63A/1P,
5 32A/1P,
8 10A/1P
MCB
LLVD load route
1 10A/1P
MCB
LLVD load route
4 63A/1P,
6 32A/1P,
2 10A/1P
MCB
LLVD load route
2 32A/1P,
2 16A/1P
MCB
LLVD load route
2 63A/1P
4 32A/1P,
4 10A/1P
MCB
LLVD load route
2 32A/1P,
2 16A/1P
MCB
LLVD load route
1 100A/1P,
1 63A/1P, 2
32A/1P MCB
2 63A/1P,
2 32A/1P
MCB
Not configured
4 40A/1P
MCB
Not configured
2 63A/1P,
4 32A/1P,
2 16A/1P MCB
AC output MCB
1 16A/1P
Optional
Optional
Optional
Optional
1 16A/1P
Battery MCB
2 63A/1P
2 125A/1P
2 125A/1P
2 125A/1P
2 125A/1P
2 125A/1P
AC SPD
1 piece
Optional
Optional
Optional
Optional
1 piece
DC SPD
1 piece
Optional
Optional
Optional
Optional
1 piece
Top cover
Optional
Optional
Optional
Optional
Optional
Optional
Size (mm)
483 360 222
483 360 222
483 360 445
483 360 267
483 360 267
483 360 267
BLVD contorller
Contorller power-off
Contorller power-on
Contorller power-on Contorller power-on Contorller power-on Contorller power-off
mode
Weight (without the 25kg
25kg
25kg
25kg
25kg
25kg
rectifier and
controller)
Notes:
1. Temperature sensor and connected cables, remote monitoring unit, battery rack.
2. Battery MCB: The default system configuration is two sets of batteries, if not, please readjust the battery MCB configuration according to actual situation.
3. The way of outage for control is cutting off the battery, disconnecting the monitor and storage battery, monitor dropping out and communication broken up
2 63A/1P, 4
32A/1P MCB
2 100A/1P
2 63A/1P,
2 32A/1P MCB
Optional
2 125A/1P
Optional
Optional
Optional
483 360 400
Contorller power-on
1 16A/1P
2 125A/1P
1 piece
1 piece
Optional
483 360 267
Contorller power-off
25kg
25kg
Chapter 1
Overview
1.3 Features
The rectifier uses the active Power Factor Compensation (PFC) technology, raising the power factor to 0.99.
Wide AC input voltage range: 85V ~ 290V (NetSure 701 A41) or 85Vac ~ 300Vac (NetSure 501 A41 & NetSure
501 A91).
The rectifier uses soft switching technology, raising the system rated efficiency to 91%.
Ultra-low radiation. With advanced EMC design, the rectifier meets international standards such as CE and
NEBS. Both the conducted and radiated interference reach Class B.
The rectifier safety design complies with UL, CE and NEBS standards.
High power density.
Rectifiers are hot pluggable. It takes less than 1min to replace a rectifier.
Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock-out at the first over-voltage and lock-out at the second over-voltage.
Perfect battery management: The management functions include the LLVD (optional), BLVD, temperature
compensation, auto voltage regulation, stepless current limiting, battery capacity calculation and on-line battery
test, etc.
M221S and M222S support historical alarm record up to 200 and historical record up to 1000. And M820B
supports historical alarm record up to 3000 and historical record up to 60000
10 sets of battery test data records.
Network design: Providing multiple communication ports (such as RS232, modem and dry contacts), which
enables flexible networking and remote monitoring. M820B support the USB communication interface.
Perfect lightning protection at AC side and DC side.
Complete fault protection and fault alarm functions.
NetSure 701 A41-S3, NetSure 701 A41-S5 and NetSure 501 A41-S1 adopt the way of outage for control, This
way effectively prevents the storage battery from deeply discharging after system battery protection drops out
and hence prevents the unattended outdoors and indoors server rooms from the damage due to the deep
discharge.
User Manual
Chapter 2
Installation Instruction
Chapter 2 Installation Instruction

2.1 Safety Regulations
Certain components in this power system have hazardous voltage and current. Always follow the instructions below:
1. Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the
installation. The most recent revision of these safety rules and local safety rules in force shall be adhered to during
the installation.
2. All external circuits that are below 48V and connected to the power system must comply with the requirements of
SELV as defined in IEC 60950.
3. Make sure that the power (mains and battery) to the system is cut off before any operations can be carried out
within the system subrack.
4. The power subracks shall be kept locked and placed in a locked room. The key keeper should be the one
responsible for the power system.
5. The wiring of the power distribution cables should be arranged carefully so that the cables are kept away from the
maintenance personnel.
2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Emerson Network Power Co., Ltd.To inspect the equipment, you should open
the packing case, take out the packing list and check against the packing list that the equipment is correct and
complete. Make sure that the equipment is delivered intact.
Cables
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70C temperature
durability. With cable length shorter than 30 meters, the Cross-Sectional Area (CSA) calculation should be based on
2
the current density of 3.5A/mm . The suggested CSA value is no less than the Table 2-1.
Table 2-1 Load cable CSA selection
AC MCB rated current
125A
100A
63A
Max. battery current

105A
80A
50A
Min. cable CSA

35mm2
25mm2
16mm2
Max. cable length

50mm2
50mm2
25mm2
The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop. To select the
battery cable CSA, see Table 2-2. Select the DC load cable CSA according to the Table 2-3.
Table 2-2 Battery cable CSA selection
Battery MCB rated current
Max. battery current
Min. cable CSA
Max. cable length (volt drop: 0.5V, with max. CSA)
125A
105A
35mm2
6m
63A
50A
16 mm2
5m
Note:
1. The specs are applicable at ambient temperature of 25C. If the temperature is higher or lower than this, the CSA of the cable
should be increased.
2. The battery cable should reach at least +90C heat durability. It is recommended to use double-insulated copper-core flame
retardant cable as battery cable
Chapter 2
Table 2-3 DC load cable selection
Load route rated Max. output

Min. cable Max. cable length (volt drop:
Max. cable length (volt drop:
Max. cable CSA
current
current
CSA
0.5V, with min. CSA)
0.5V, with max. CSA)
100A
80A
25mm2
14m
50mm2
20m
63A
50A
16mm2
9m
25mm2
14m
32A
25A
10mm2
11m
25mm2
29m
16A
12A
6mm2
14m
25mm2
48m
10A
8A
6mm2
23m
25mm2
98m
Note: The specs are applicable at ambient temperature of 25C. If the temperature is higher than this, the CSA of the cable should
be increased
To prevent the air switching capacity is too large, the load overload does not work. Recommended the capacity of the
air switching is up to 1.5 ~ 2 times of the load peak.
The CSA of the system grounding cables should be consistent with the largest power distribution cables. The CSA
2
value is no less than 25mm .
AC and DC power distribution interface definition see Table 2-4.
Table 2-4 AC and DC power distribution interface definition
Connector name
AC power
distribution
DC power
distribution
Connector specifications
Wiring instructions
AC input MCB
H type terminal, max. cable CSA 35mm2 (Single-phase power input)

H type terminal, max. cable CSA 25mm2 (Three -phase power input)
AC power line
Grounding
busbar
One M8 bolt, OT type wiring terminal, max. cable CSA 35mm2
Connected to the
grounding bar of the
equipment room
Battery output
MCB
H type terminal, max. cable CSA 25mm2 (63A and below)

H type terminal, max. cable CSA 50mm2 (capacity above 63A)
Connected to the battery

port
Negative
output MCB
H type terminal, max. cable CSA 25mm2 (63A and below)

H type terminal, max. cable CSA 50mm2 (capacity above 63A)
Connected to the users load

port
Positive
busbar
Terminal subrack terminal: cable CSA 50mm2
Connected to the users load

port
2.3 Mechanical Installation

Note
1. The cabinet or rack the subrack power supply system installed in must provide fireproof and electric protection casing, or
install in cement or other difficult to burn, at the same time and other combustible materials to keep enough distance.
2. For the convenience of maintenance, users should maintain a clearance of 800mm at the front of the power supply system.
3. Subrack cannot be installed against the wall, it must leave enough space for heat dissipation.
Installed on battery bracket
1. Fix the subrack power system to the battery bracket through the connectors with M6 bolts, as shown in Figure 2-1.
User Manual
Chapter 2
Subrack
power system
M6 screw
M6 screw
Connector
Connector
Battery
bracket
Figure 2-1
Cabinet and rack installation
Installed in cabient
Insert the subrack power system to the matching cabinet, as shown in Figure 2-2.
Subrack power
system
Figure 2-2 Installed in the cabinet system
The engineering graphics of the subrack power system as shown in Figure 2-3 to Figure 2-8.
Chapter 2
Figure 2-3 Installation size of NetSure 501 A41 (unit: mm)
445
Figure 2-4 Installation size of NetSure 501 A91 (unit: mm)
Figure 2-5 Installation size of NetSure 701 A41-S1 (unit: mm)
Figure 2-6 Installation size of NetSure 701 A41-S2/S3 (unit: mm)
User Manual
Chapter 2
Figure 2-7 Installation size of NetSure 701 A41- S4 (unit: mm)
265.0
438.5
482.6
Figure 2-8 Installation size of NetSure 701 A41-S5 (unit: mm)
Note
1. Tighten the captive screw of the MFU and DU Panel by the cross head screwdriver when there is no operation.
2. Also tighten the handle of the 501 modules by the cross head screwdriver.
3. Please plug in the new modules or installing a new panel after removing the rectifier module.
2.4 Electrical Installation

2.4.1 Power System Cabling Method
Cabling from the top of the power system
DU unit and MFU unit are available for the system top cover cabling.
For DU unit cabling: Cabling from the cable outlet area and then fixed to the cable-bundling plate and the top edge.
As shown in Figure 2-9.
10
Chapter 2
Cable outlet area
Cable-bundling plate
Cable outlet area
Figure 2-9
Cable entry Illustration of the DU unit
The MFU unit cabling is shown in 2-10.
Figure 2-10
Cable entry Illustration of the MFU unit
Cabling from side of the power system

Use a cross head screwdriver to remove two screws which fix the cabling panel at side of cabling area, then the cable
can be led out from the cabling area, as shown in Figure 2-11.
Figure 2-11 Side cable cabling Illustration
2.4.2 Connecting AC Input Cables
Danger
1. Switch off all MCBs before the electrical connection.
2. Only the qualified personnel can do the mains cable connection.
Take the NetSure 701 A41 power supply system as an example, the position of the terminals are shown in
Figure 2-12.
User Manual
Chapter 2
11
Figure 2-12 Illustration of the connection terminal
Note
If the user selects the subrack with AC input terminal, no overcurrent or short circuit protection function, then configuration of
the overcurrent and grounding protection device is required for the subrack upstream. For selection of the detailed protection
device specification, please contact the Emerson local technical support center.
2.4.3 Connecting Load Cables

Connect the negative cable of the load to the upper terminal of load MCB. Connect the positive cable of the load to
the DC positive busbar, as shown in Figure 2-13.
Figure 2-13 Illustration of the load cable connection terminal
2.4.4 Connecting Battery Cables

Note
1. The batteries may have dangerous current. Before connecting the battery cables, the corresponding battery input MCBs or the
battery cell connector must be disconnected to avoid live state of the power system after installation.
2. Be careful not to reverse connect the battery. Otherwise, both the battery and the power system will be damaged!
1. Connect one end of the negative battery cable to the upper terminal of battery MCBs. Connect one end of the
positive battery cable to the DC positive bus bar.
2. Connect copper lugs to the other end of the battery cables. Bind the connecting parts with insulating tape, and put
them beside the battery. Connect the cables to the battery when the DC distribution unit is to be tested. As shown in
Figure 2-14.
Positive terminal
Battery MCB
Figure 2-14 Illustration of the battery connection terminal
12
Chapter 2
2.4.5 Connecting Signal Cables

There are two user interface board of the power system can optional, respectively the W2453X1 user interface board
and IB2 user interface board. The W2453X1 user interface board is used together with the M221S monitoring unit or
M222S monitoring unit only; and the IB2 user interface board is used together with the M820B monitoring unit only.
W2453X1 user interface board cable connection
Take the NetSure 501 A41 power supply system as an example, the position of the user connector board (W2453X1)
is shown in Figure 2-15.
Figure 2-15 W2453X1 user interface board Illustration
At most two user connector boards are allowed in the power supply system. Standard cabinet is only configured with
one user connector board.
With one user connector board configured, the power supply system provides three external digital signal input
interfaces: DI2, DI3, DI4 (DI1 is used for DC SPD alarm. If no DC SPD is configured in the power supply system, DI1
is available) and four dry contact alarm output interfaces: DO1, DO2, DO3, DO4. With two user connector boards
configured, the power supply system provides additional four dry contact alarm output interfaces: DO5, DO6, DO7,
and DO8.
User Manual
Chapter 2
13
The functions of the interfaces are shown in Table 2-5.

Table 2-5 nterface functions
Type
Dry contact 1
Dry contact 2
Dry contact 3
Dry contact 4
Dry contact 5
Dry contact 6
Dry contact 7
Dry contact 8
Default alarm
AC power failure
DC overvoltage or DC undervoltage
Rectifier alarm
Priority LLVD
Non-priority LLVD
/
/
/
Description
/
Four-level DC voltage alarms
Except rectifier lost and multi-rectifier alarm
/
/
/
/
/
With default settings, when the preceding alarms are generated, the contactors of the corresponding dry contacts
should change their status, that is, the normally-open contactors close, and the normally-closed contactors open. All
the status changes should be verified by a multimeter. After the alarms are removed, the dry contacts should resume.
The default settings of the dry contact alarms can be changed through the controller. The interfaces of the user
connector board are shown in Figure 2-16.
Figure 2-16 W2453X1 user connector board interface
IB2 user interface board

The external input and output signals are all connected to the IB2 user interface board. For the ports on the IB2 user
interface board, see Figure 2-17.
14
Chapter 2
Figure 2-17 IB2 user interface board definition
Note
1. J11 and J12 are temperature sensor ports. They are not used here.
2. J2 is I2C interface, and provides the power.
See Table 2-6 for the dry contact terminal definition.
Table 2-6 Dry contact terminal definition
Name of double-layer port
J3
J4
J5
J6
J7
Pin No.
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
Pin name
DI1DI1+
DI2DI2+
DI3DI3+
DI4DI4+
DI5DI5+
DI6DI6+
DI7DI7+
DI8DI8+
NA
NA
DO1_NC
DO2_NC
DO1_COM
DO2_COM
DO1_NO
Definition
Digital input 1Digital input 1+
/
/
NC contact of relay 1
Common contact of relay 1
NO contact of relay 1
DO2_NO
1
2
3
DO3_NC
DO4_NC
DO3_COM
User Manual
Chapter 2
Name of double-layer port
J7
J8
J9
Pin No.
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
Pin name
DO4_COM
DO3_NO
DO4_NO
DO5_NC
DO6_NC
DO5_COM
DO6_COM
DO5_NO
DO6_NO
DO7_NC
DO8_NC
DO7_COM
DO8_COM
DO7_NO
DO8_NO
15
Definition
The definition of dry contact function can be set through controller or WEB browser.
The specifications of the dry contact ports are as follows:
Digital inputs: 8-route, opto-isolation, the alarm and high/low level are definable (high level: 20V ~ 60V, low level: less
than 1V).
Digital output: 8-route, relay isolation, maximum: 30Vdc 1A, 125Vac 0.5A; 60W; minimum: 10uA @ 10Vdc, alarm is
definable.
Connecting Communication Signal Cable
The communication port of the M221S controller is shown in Figure 2-18. The M222S only provides the RS232
communication serial port, whereas the Ethernet port is not provided.
Figure 2-18 M221S controller communication port
The communication port of the M820B controller is shown in Figure 2-19.
Figure 2-19 M820B controller communication port
16
Chapter 3
Installation Testing
Chapter 3 Installation Testing

This chapter introduces procedures of installation testing. The corresponding safety rules shall be adhered to in the
test.
3.1 Installation Check And Startup

Before the test, inform the chief manufacturer representative. Only trained electrical engineer can maintain and
operate this equipment. In operation, the installation personnel are not allowed to wear conductive objects such as
watches, bracelets, bangles and rings.
During operation, parts of this equipment carry hazardous voltage. Misoperation can result in severe or fatal injuries
and property damage. Before the test, check the equipment to ensure the proper earthing. Installation check must be
done before testing. Then the batteries can be charged for the first time.
Make sure that the AC input MCBs, battery MCBs and load MCBs are switched off. Make sure that all the devices are
properly installed.
Installation check
Check all the MCBs and cables. Are their models correct?
Check the bus bar connections, input and output cable connection, and connection between the power
system and the system grounding.
Check the if the number and connections of the batteris are correct. Check the polarity of the battery string
with a voltmeter.
Make sure all the cable connections are firm and reliable.
OK
Comments

Startup preparations
Make sure that all the MCB are switched off.
Measure the AC input voltage. Make sure the input voltage is within the allowable range.
Check that the communication and alarm cables are connected to the signal transfer board.
Check that the temperature sensor, if any, has been installed.
Check that the battery string circuit is not closed.
Connect the disconnected batteries to the battery string circuit
Switch off unconnected battery MCBs. Check that the battery signal cables are connected to battery
MCBs reliably, not loosened or suspended
Measure with a voltmeter across the connection points of each battery and make sure that the polarity is
right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0-2.1V/cell or 48-51V/battery. If the
voltage of certain cell is lower than 2.0V, that cell must be replaced.
Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus
bars, or between the positive & negative battery poles
(Note: Pull out all modules before the check and restore them after the check)
OK

Comments
Umin=___V
Umin=___V
Startup
Switch on the system AC input MCB. The green LED on the rectifier will be on and the fan will start
running after a certain delay. The controller will show that the power supply voltage is 53.5V.
Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the
measured value and displayed value should be less than 0.2V.
Start and stop each rectifier of the system by unplugging and inserting each rectifier. Check their output
voltages.
OK
Comments

3.2 Basic Settings

When the system is put into service for the first time, the parameters of controller must be set based on the actual
system configuration, such as battery number, capacity, users charge current limit and other functional requirements.
Only after that can the controller display system operation information and control the output.
User Manual
Chapter 3
OK
Comments
The system model has been set correctly in factory before delivery, check that the setting agrees with
the actual system:
NetSure 701 A41-S148V/SETSet the battery shunt coefficient for175A/25mV
NetSure 701 A41-S2S548V/SETSet the battery shunt coefficient for300A/25mV

The DC over-voltage alarm point has been set correctly in factory before delivery, check that the
setting agrees with the actual system:
Set DC over-voltage alarm: 58V
Check that the parameter SettingAlarm SettingsAlarm mode, check that the mode is set to High
The battery string number set at the controller should be the same as the number actually connected.
(By default: 2)
Set the battery capacity according to the actual capacity of the battery connected to the system.
Default: 300Ah
Configure the temperature coefficient according to the battery manufacturers requirement. Setting
range: 0-500mV/C. By default: 72mV/C. (if no temperature sensor is installed, do not set this
parameter)
Set the charge current limit according to your needs. Setting range: 0.1~0.25C10. (By default: 0.1C10)
Set the controller according to the voltage suggested by the battery supplier.
Floating Charge (FC) voltage range: 42V ~ Boost Charge (BC) voltage. Default: 53.5V.
BC voltage range: FC voltage ~ 58V. By default: 56.4V.
For batteries that do not need BC, set the BC voltage to FC voltage plus 0.1V
Put through the battery MCBs and connect the batteries

3.3 Alarm Check And System Operation Status Check

Alarm check
Check that all functional units can trigger alarms that can be displayed on the controller.
Pull out one rectifier. The Rect N Com Failure alarm should be triggered. Insert the rectifier in. The
alarm should disappear. Repeat the same procedures on other rectifiers.
Remove battery MCB 1. The Batt1 Failure alarm should be triggered. Put on the MCB. The alarm
should be cleared. Repeat the same on battery MCB 2.
Switch off a load MCB connected to a load route. The alarm Load N Failure should be triggered.
Switch on the MCB, and the alarm should be cleared. Repeat the same on the other load MCBs.
Remove all the battery input MCBs. Keep only one rectifier in operation. Through the controller,
adjust the rectifier FC voltage to make it lower than the alarm point. The alarm DC Voltage Low
should be triggered.
Keep the rectifiers in operation. Set through the controller the battery management parameter to
Manual. Enter the maintenance menu at the controller. Select Disconnect and confirm it. The
battery protection contactor should be open, and the BLVD alarm should be displayed at the
controller.
Note: when the preceding alarms are generated, the controller will give alarms after approximately 3s.
OK
Comments

System operation status check

There should be no alarms during normal system operation. The system operation status check can be conducted
through the controller.
Check that the system type agrees with the actual system when the system operates
The controller should display the correct AC voltage.
The controller should be able to display the DC voltage. The difference between the displayed voltage
and that measured at the bus bar should be less than 1%.
The controller should display the battery current. The difference between the displayed and measured
battery current should be less than 1%.
Check the number of the rectifier through the controller. The number should be consistent with the
actual number.
Check the voltage, current, current limiting point of rectifiers through the controller. They should agree
OK

Comments
17
18
Chapter 3
OK
with the actual parameters.

For the system configured with temperature sensor, the controller should be able to display the battery
ambient temperature. Hold the probe of the temperature sensor with hand and watch the controller,
which should diplay the change of temperature.
Comments
3.4 Final Steps

Disconnect all test equipment from the system and make sure that materials irrelevant to the equipment
have been all removed.
Restore the equipment to its original condition and close the cabinet door.
Check and handover the equipment that the user has purchased.
Note down all the operations taken, including time of the operation and name of the operator.
OK
Comments

If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.
User Manual
Chapter 4
Use Of Controller
19
Chapter 4 Use Of Controller

The controller modules of this power system are M221S, M222S and M820B. The M820B control module for details
please refer to the ACU+ User Manual. This chapter introduces the front panel and functional keys briefly, and
expounds screen contents, access method, system controlling, information querying and parameter setting.
After the controller is powered on, the language selection screen will pop up, and the controller is initialized. The
default language is Chinese. After the initialization, the first system information page will appear.
4.1 Control Keypad And Indicator

4.1.1 Front Panel
There are backlit LCD display, functional keypad, indicators and positioning pin on the front panel of M500D controller,
as shown in figure 4-1.
Figure 4-1 Front panel of M500D controller
4.1.2 Indicator Function

The function of the indicators is shown in table 4-1.
Table 4-1 Functions of Indicators
Indicator
Normal State
Fault State
Fault Cause
Status (green)
On
Off
If this LED is on, this means the system is operating normally
Observation Alarm
(yellow)
Off
On
The power system has one or more active observation alarms.

Alarm conditions are programmable. Refer to Table 3-3 for defaults
Major Alarm (red)*
Off
On
The power system has one or more active major alarms (Major and
Critical Alarms). Alarm conditions are programmable. Refer to
Table 3-3 for defaults
Note: A Major Alarm initiates an alarm report if alarm report is enabled
4.1.3 Control Keypad Function

The function of the control keypad is shown in table 4-2.
Table 4-2 Function of Keys on the Panel
Key Symbol
Key Name
ENT
Enter
Up
Down
ESC
Escape
Function
Confirm or Execute
Move Up Cursor or Select the Previous Screen
Move Down Cursor or Select the Next Screen
Escape or Cancel
20
Chapter 4
Use Of Controller
4.2 LCD Menu Tree

The overall menu structure is shown in Figure 3-5.
09:20:20
Float
53.4V 404A
Manual Normal
08 -11 - 03
Float
53.4V 404A
Manual Normal
ENT MAIN MENU

Status
Settings
Manual
ECO
Quick Settings
ENT
STATUS
Active Alarm
Rectifiers
History Alarm
SETTINGS
Alarm
Battery
AC
DC
Rectifier
Controller
Communication
MANUAL
Sys Mode: Auto
In Manual
ECO
Disable
CycPeriod: 168h
RectWork: 80%
Rect Limit: 1
System Type:
48V / set
Capacity: 300Ah
LCD Rotation: On
Figure 4-2 Main menu screen
4.2.1 Status
In the screen of MAINMENU, when cursor is at Status, press ENT to go to the status screen:
Status
Active Alarm
Rectifiers
History Alarm
ALARM: 2/2
ALARM: 1/2
ENT Batt Volt Low
ENT Batt Discharge
Critical Alarm
Observation Alarm
Start Time:
Start Time:
081104 15:52:55
081104 15:52:53
RECTIFIER 1/3
ID: 02070801232
R48800B00
DC Volt: 53.4V
DC Curr : 0.0A
Curr Limit: 109%
AC Volt: 201V
AC Status: On
DC Status: On
AC Derated : N
Temp Derated : N
ALARM 001
ENT
SPD Fault
08- 07 -10 11:35:22
08- 07 - 10 12:35:22
ALARM 002
DC Volt Low
08 - 07-10 11:35:25
08 - 07-10 12:35:25
Figure 4-3 Status screen
User Manual
Chapter 4
Use Of Controller
21
In the status screen, you can move the cursor to Active Alarm, Rectifiers, and History Alarm respectively and press
ENT to check the information of active alarm, rectifiers, and history alarm. The rectifier screen shows the information
of first rectifier, if you want see the information of next rectifier, just press ENT. In screen of Active Alarm, Alarm
1/2, 1/2 means there are 2 active alarms and this screen is displaying the first active alarm. The alarm level and
alarm start time are displayed in the screen
In the screen of History Alarm, the ALARM 001 means this screen is displaying the first history alarm. The alarm
start time and end time are displayed in the screen.
4.2.2 Settings
In the Main Menu screen, move the cursor to the item of Setting and press ENT to enter the Setting menus. Before
you access the Setting menu, the system will require you to enter the password first. Method of entering password:
For example, to enter the password of 640275: Press ENT, and the bit will be highlighted, now you can press or
continuously to enter the numbers from 0 to 9, or enter the letters from a to z or from capital letter A to Z. After
entering 6, press ENT and the cursor will move to the next bit, and in the same way, press or continuously to
enter 4, and you can enter the rest bits 0275 in the same way.
ALARM
Alarm Level
Alarm Control
DI Setting
AC
Over Volt: 280V
Under Volt: 180V
PH Fail: 80V
AC Input: N
AC PH: 3-PH
SETTINGS
Alarm
Battery
AC
DC
Rectifier
Controller
Communication
RECTIFIER
Position: Disabl
R -Posi: 1-1
HVSD: 59.0V
Default V: 53.5V
Walk-in On: N
Walk-in T: 8s
Interval T: 0s
AC OverV On: N
ACCurrLim : 30A
CONTROLLER
Lang: English
Tzone: GMT + 08:00
Date: 2009-03 -23
Time: 22:17:18
System Type:
48V/1000A
DownloadMode:N
Reset PWD: N
Reset Para: N
Oper1PWD: ******
Oper2PWD: ******
AdminPWD: ******
BATTERY
Basic
LVD
Charge
Test
Temp Comp
DC
Over Volt2: 58.2V
Over Volt1: 58.5V
Under V1: 45.0V
Under V2: 45.0V
Amb High: 40C
Amb Low: - 5C
COMMUNICATION
Address: 1
CommMode : RS232
Protocol: YDN23
BaudRate: 9600
IP/Subnet/Gate:
10.163.210.91
255.255.255.0
10.163.210.1
CallbackTime: 3
PhoneNumber:
86010677
86010808
Figure 4-4 Settings screen
22
Chapter 4
Use Of Controller
In the Setting menu, there are 7 items that are Alarm, Rectifier, LVD, AC, DC, Controller and Communication
respectively.
Move the cursor to Rectifier and press ENT, you can configure the following rectifier parameters:
Position: Enable or disable the shelf setting.
R-Posi: rectifier position in shelf.
HVSD: high voltage shut down, rectifier will shut down when its output voltage exceeds this HVSD point.
Default V: rectifier default output voltage.
Walk-in ON: rectifier walk-in function (soft start) is enabled.
Walk-in T: rectifier walk-in time (soft start time).
Interval T: rectifier sequential startup interval.
AC OverV on: rectifier will shutdown when AC input exceeds AC over voltage point.
ACCurrLim: rectifier current limiting value during startup process.
Move the cursor to AC and press ENT, you can configure the following AC parameters:
Over Volt: set the over voltage protection point.
Under Volt: set the under voltage protection point.
PH Fail: set the phase failure voltage point.
AC PH: can set the AC input to 3-phase or single phase (1-PH).
Move the cursor to DC and press ENT, you can configure the following DC parameters:
Over Volt2: set the over voltage protection point2.
Over Volt1: set the over voltage protection point1.
Under V1: set the DC output under voltage point 1.
Under V2: set the DC output under voltage point 2.
AmbHigh: set the high ambient temperature.
AmbLow: set the low ambient temperature.
Move the cursor to Controller and press ENT, you can configure the following controller parameters:
Lang: set the display language of LCD, you can select English or your local language.
Tzone: set the time zone.
Date: set the current date.
Time: set the current time.
System Type: set the system type.
DownloadMode: enter the download mode through serial port.
Reset PWD: Reset the password to default.
Reset Para: Reset parameters to default.
Oper1PWD: set the password of operator 1.
Oper2PWD: set the password of operator 2.
AdminPWD: set the password of administrator.
There are three levels password. Default passwords: 1 for operator1, 2 for operator2, and 640275 for administrator.
Only administrator can transfer to serial and web download mode and reset the password. Operator2 can change the
system type and reset the parameters.
Move the cursor to Alarm and press ENT, you can enter the alarm menus:
User Manual
Chapter 4
Alarm
Alarm Level
Alarm Control
DI Setting
ENT
ALARM LEVEL
ENT ALARM LEVEL
Alarm Block
SPD fault
Severity:
Severity:
Observation Alarm
Major Alarm
Out Relay: 0
Out Relay: 0
Use Of Controller
23
ENT ALARM LEVEL

LFuse Alarm
Severity:
Critical Alarm
Out Relay: 6
ALARM CONTROL
Alm Voice: Open
Clear: History
DI SETTINGS
DI NO.: 1
Digital1 Alarm
Active: High
Figure 4-5 Alarm screen
Alarm level setting

In the submenu of alarm level setting, move cursor before Alarm Block, press ENT, then you can set the alarm
levels of other alarms such as SPD fault, LFuse Alarm, Digital3 Alarm, etc.
In the submenu of alarm level setting, you can set the alarm level of each alarm to observe alarm, major alarm, or
critical alarm. You can also set the output relay number that outputs the alarm signal.
The characteristics of 4 alarm categories are given in the following table:
Table 4-3 characteristics of 4 alarm categories
Alarm levels
Red alarm
indicator of
controller and
system
Yellow alarm
indicator of
controller and
system
Alarm buzzer
Alarm report
Remark
CA (critical
alarm)
On
On
Yes
Alarm report is
enabled
MA (major
alarm)
On
On
Yes
Alarm report is
enabled
On
Off
No
Off
Off
No
OA (observation
alarm)
No alarm
Off
Note:
1. The alarm levels of temperature sensor disconnected alarm and temperature sensor failure alarm, and the
corresponding relay output cannot be set through the LCD. The alarm levels of these two alarms and the
corresponding relay are the same with those of the high temperature alarm setting.
2. If the analog alarm has two levels of alarm thresholds, and if these two alarm thresholds are set to the same value,
then the second level will be cancelled and the first level of the alarm will be displayed in LCD. For example: If the
alarm threshold of high temperature 1 is set to the same with the threshold of high temperature 2, and if this
threshold is set to 40 deg C, then when the temperature exceeds 40 deg C, the system will only issue high
temperature 1 alarm, and will not issue the high temperature 2 alarm.
In the alarm level setting submenu, you can also set the output relay no. for the corresponding alarm.
Alarm control menu
For the submenu of AlmVoice of alarm control menu, you can set it to Open(audible alarm is enabled) or Close (no
audible alarm), and you can also set the time of audible alarm and the time can be 3min, 10min, 1h and 4h.
For the submenu of Block Alarm, you can set Y or N to select whether the alarm should be blocked or not.
For the submenu of Clear, you can select History, ECOFail, Maintain, ShortTest, TestFail ,Rect Lost Rect
Commb and Rect Not respond to clear corresponding alarm.
24
Chapter 4
Use Of Controller
DI SETTINGS
All the alarms can be configured with No.1 to No.8 alarm contacts. 0 means no alarm dry contacts. All the alarm dry
contacts provide NC (normally closed) or NO (normally opened) output and the default alarm dry contacts are given in
the following table.
Table 4-4 Default alarm dry contact setting
Dry contact No.
Default alarm
Dry contact 1
Mains Failure
Dry contact 2
DC Under Volt or DC Over Volt
Dry contact 3
Rectifier alarm
Dry contact 4
LVD2
Dry contact 5
LVD1
Dry contact 6
None
Dry contact 7
None
Dry contact 8
None
Table 3-5 lists the alarms that you can scroll through in the ALARM SETTINGS/ALARM LEVEL menu, and also
shows their factory default Alarm Level and Mapped Output Relay settings.
Table 4-5 Controller Alarms and Factory Default Settings
Alarm name
Alarm Block
Batt
Imbalance
Alarm description
Condition
Default alarm level
Alarm Block
Alarms are blocked by the LCU+
Observation
Batt Imbalance
Battery middle voltage out of the range of ( bus

voltage /2) 0.6
Major
Into and out of save power status for 5 times in one

hour
Major
SavePowerF
SavePowerFault
ault
Default mapped
output relay
Save Power
Save Power Function System is in save power status
Observation
AC High
AC Voltage High
Input phase voltage higher than AC High point
Observation
AC Low
AC Voltage Low
Input phase voltage lower than AC Low point
Observation
AC PH Fail
AC Phase Fail
Input phase fails
Observation
Temp High2
Temperature High 2
Ambient/ Battery temperature higher than

Temperature High 2
Major
Temp High1
Temperature High1
Ambient/ Battery temperature higher than normal

operation range
Major
Temp Low
Temperature Low
Ambient/ Battery temperature lower than normal

operation range
Observation
Batt Over
Chg
Battery Over Charge
The charging current over the maximum value
Observation
DC Volt
High+
DC Voltage High+
System output voltage much higher than float

charge voltage
Critical
DC Volt High DC Voltage High
System output voltage higher than float charge

voltage
Critical
DC Volt Low
System output voltage slightly lower than float

charge voltage
Critical
DC Volt Low- DC Voltage Low-
System output voltage is much lower than float

charge voltage
Critical
Rect HVSD
Rectifier HVSD
Rectifier HVSD circuit activated
Major
Rectifier LoadShare
The difference between rectifier output current and

average output current larger than 8A (+/-4A), and
the load of the rectifier greater than 10% of its
capacity
Observation
Rect Derated Rectifier Derated
The output power of at least one rectifier is derated

because of AC undervoltage or overtemperature
Observation
Rect Fan
Fails
Rectifier Fan Fails
Fan of at least one rectifier fails
Major
Rect Protect
Rectifier Protect
AC input voltage out of the range of 85Vac to

295Vac results in at least one rectifier protected
Observation
Rect
LoadShare
DC Voltage Low
User Manual
Chapter 4
Alarm name
Alarm description
Condition
Use Of Controller
Default alarm level
25
Default mapped
output relay
Rect Failure
Rectifier Failure
Serious load sharing alarm (the output current of the

rectifier is lower than 1A, and the average load is
Critical
greater than 10% of the total rectifier capacity)
Rect
TempHigh
Rectifier
Temperature High
High temperature protection activated in at least one

Major
rectifier
Rect AC Fail
Rectifier AC Fail
AC input voltage lower than 80Vac
Major
Rect Comm
Fail
Rectifier
Communication Fail
Rectifier(s) unable to communicate with LCU+
Major
MultiRect
Alarm
Multi rectifier Alarm
Two or more rectifiers have alarms
Critical
System
Maintain
System Maintain
System has not been maintained within preset

maintenance time
None
Rect Lost
Rectifier Lost
Rectifier reduction detected
Critical
Rect
OverLoad
Rectifier OverLoad
Total load current greater than the High Load value
Observation
Mains
Failure
Mains Failure
AC input voltage lower than 80Vac
Major
LVD2
LVD2
LVD contactor 2 open due to low battery voltage
Critical
LVD1
LVD1
LVD contactor 1 open due to low battery voltage
Critical
Batt Test Fail Battery Test Fail
Battery discharge test failure (battery voltage is

Observation
lower than setting value before test time is reached)
DC Volt Fail
DC Voltage Fail
The difference between bus voltage and the set

output voltage larger than the set value
Observation
Curr
Imbalance
Current Imbalance
The total output current not equal to the sum of the

battery current and the load current
Observation
Batt
Discharge
Battery Discharge
Batteries are discharging
Observation
Batt Test
Battery Test
The batteries are testing
None
Boost
Charge
Boost Charge
The batteries are in boost charge state
None
Manual
Mode
Manual Mode
The system is in manual mode
Observation
SelfDetect
Fail
SelfDetect Fail
LCU+ detects error in hardware self test
Observation
LVD2Ctrl Fail LVD2 Control Fail
After battery disconnection/ connection signal is

sent out, the feedback signal of the contactor is
false
Critical
BattFuse
Fail
Battery Fuse Fail
Battery fuse(s) or circuit breaker(s) open
Critical
LoadFuse
Fail
Load Fuse Fail
Distribution (load) fuse(s) or circuit breaker(s) open
Critical
Digital4
Digital4
User programmable
Major
Digital3
Digital3
User programmable
Major
Digital2
Digital2
User programmable
Major
Digital1
Digital1
User programmable
Major
SPD
SPD
SPD signal interrupted
Major
26
Chapter 4
Use Of Controller
Move the cursor to Battery to set the battery parameters:

Sys Mode: Auto
BattFuse : 2
Capacity: 600Ah
Bat. Shunt: Y
Shunt Coeff
-Current: 500A
-Volt: 25mV
BATTERY
Basic
LVD
Charge
Test
Temp Comp
ENT
LVD1: Enbl
LVD2: Enbl
LVD1 Volt: 44.0V
LVD2 Volt: 43.2V
Center Temp: 25C

Coeff : 72mV / C
Temp1: N
Temp2: N
Batt T H2: 50C
Batt T H1: 50C
Batt T L1: 0C
Float: 51.8V
Boost: 57.6V
Limit: 0.100C
Over: 0.300C
Auto Boost:
- Enable
-Current: 0.060C
- Capacity: 80.0%
Const Boost:
- Curr: 0.01C
- Time: 180min
Cyc Boost:
- Enable
- Period: 2400h
-Time: 720min
Boost Limit Time:
1080min
End Test
- Volt: 45.2V
- Time: 300min
- Capacity: 0.70C
Cyc Test: Disabl
Cyc Test Time:
01 - 01 00:00
04 - 01 00:00
07 - 01 00:00
10 - 01 00:00
Short Test:
- Enable: No
- Alarm 10A
- Period: 1h
- Time: 1min
ConCurr Test:
- Enable: No
- Current: 9999A
Figure 4-6 Battery screen
Move cursor to Basic, you can configure the following parameters:

Sys Mode: set the system mode from Auto to Manual or from Manual to Auto.
Method of changing Auto to Manual:
As shown in screen of Basic, in the item of Sys Mode, press ENT to highlight Auto, and then press or to
change it into Manual, and then press ENT again to validate the change.
BattFuse: set the number of battery fuses.
Capacity: Set the battery capacities.
Bat. Shunt: set if battery shunt is configured.
Shunt Coeff: set current and voltage coefficients.
Move cursor to LVD, you can configure the following parameters:
LVD1: Enable or disable LVD1.
LVD2: Enable or disable LVD2.
LVD1 Volt: set the voltage point at which the LVD1 contactor disconnects.
LVD2 Volt: set the voltage point at which the LVD2 contactor disconnects.
Move cursor to Charge, you can configure the following parameters:
Float: set the float charging voltage.
Boost: set the boost charging voltage.
User Manual
Chapter 4
Use Of Controller
27
Limit: set the charging current limit. This is the maximum charging current that should be allowed into the battery at
any time, as regards to the nominal capacity of the battery. For example, a value of 0.150C10 means that the
charging current is limited to 15% of the batterys nominal capacity.
Over: set the over boost charging current. This is the charging current, as regards to the nominal capacity of the
battery, at which an over current alarm will be initiated if this current is reached. For example, a value of 0.300C10
means that when the charging current reaches 30% of the batterys nominal capacity, an alarm will be extended.
AutoBoost: An Automatic Boost is started when one of the following conditions is reached.
-Enable: Use this submenu to enable or disable auto boost charging.
-Curr: This is the battery discharge current, as regards to the nominal capacity of the battery, above which an
Automatic Boost is started, when the Automatic Boost function is enabled. For example, a value of 0.060C10 means
that an Automatic Boost is started if the battery current is greater than 6% of the batterys nominal capacity.
-Cap: This is the remaining battery capacity under which (less than) an Automatic Boost is started when the
Automatic Boost function is enabled.
CycBoost
-Enable: Use this submenu to enable or disable cyclic boost charging.
-Period: Use this submenu to set cyclic boost charging period. This is the interval, in hours, between the boost
cycles.
-Time: Use this submenu to set cyclic boost charging time. This is the duration of each cycle for the Cyclic Boost
when this function is enabled.
Const Boost
-Curr: Use this submenu to set constant boost charging current.
-Time: Use this submenu to set constant boost charging time.
BoostLimitTime: Use this submenu to set boost charging time limit beyond which boost charge will be stopped.
Move cursor to Test, you can configure the following parameters:
End Test: A Battery Test is interrupted when one of the following conditions is reached.
-Volt: This is the end of test voltage level for each battery test.
-Time: This is the maximum duration, in minutes, for each battery test.
-Cap: This is the remaining battery capacity, as regards to the nominal capacity of the battery, at which a Battery Test
will be interrupted. For example, a value of 0.700C10 means that when the charging current reaches 70% of the
batterys nominal capacity, the battery test is interrupted.
Cyc Test: Displays whether the time (on specific dates) battery test function is enabled (Y) or not (N). During a Timed
Battery Test, the output voltage of the rectifiers is reduced so that the batteries power the load. If the batteries fail, the
rectifiers power the load.
Short Test: A short test is a short duration battery discharge test used to verify that parallel batteries are discharging
equally. If the discharge current difference between the two batteries exceeds a preset level (default is 10 A), a Short
Test Fault alarm is generated.
-Enable: Displays whether the short (at specific intervals) battery test function is enabled (Y) or not (N).
-Alarm: Displays the battery current difference at which an alarm will be extended.
-Time: Displays the interval, in hours, between short battery tests.
-Duration: Displays the duration, in minutes, of each short battery test.
ConCurr Test: A Constant Current test is a battery discharge test done at constant current. The controller will
automatically adjust the rectifiers to maintain the battery discharge current at the preset value.
-Enable: Displays whether the constant current battery test function is enabled (Y) or not (N).
-Current: Displays the stable test current.
Move cursor to TEMP COMP, you can configure the following parameters:
Center Temp: Displays the temperature, in C, at which the system operates at normal voltage levels.
Temp 1: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 1, and if there is one, whether it is used for battery or ambient temperature measurements.
28
Chapter 4
Use Of Controller
Temp 2: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 2, and if there is one, whether it is used for battery or ambient temperature measurements.
Coeff: Displays the temperature compensation slope or rate of change per C above or below the normal operation
level selected in the second line. This value is expressed in millivolt per C per string (mV/C/str). For example, for a
rate of change of 72mV/C/str in a 24-cell, 48 V nominal, battery string, the rate of change is 3 mV per cell.
4.2.3 Manual
In the Main Menu, move the cursor to Manual and press ENT to enter Manual control menu:
Change to 'Manual' from 'Auto'
MANUAL
Start: Float
LVD1: Reconn
LVD2: Reconn
RectTrim : 53.5V
RectLimit : 121%
MAIN MENU
Status
Settings
Manual
ECO
Quick Settings
MANUAL
ENT
Sys Mode: Auto
In Manual
Figure 4-7 Manual screen
In the manual screen, you can perform the following manual control operations:
Start: To start float or boost charging or battery test.
LVD1: To reconnect or disconnect LVD1 contactor.
LVD2: To reconnect or disconnect LVD2 contactor.
RectTrim: To adjust the rectifier output voltage.
RectLimit: To adjust the rectifier current limiting point.
4.2.4 ECO
In the Main Menu, move the cursor to ECO and press ENT to enter ECO menu:
MAIN MENU
Status
Settings
Manual
ECO
Quick Settings
ENT
ECO
Disable
Cyc Period: 168h
Rect Work: 80%
Rect Limit: 1
Figure 4-8 ECO screen
The following parameters can be configured:

ECO: To disable or enable ECO function.
Cyc Period: Rectifier redundancy cycle.
Rect Work: Optimum operating load point of rectifier.
Rect Limit: In ECO mode, the minimum number of rectifiers required.
4.2.5 Quick Setting

In the Main Menu, move the cursor to Quick Setting and press ENT to enter Quick Setting menu:
MAIN MENU
Status
Settings
Manual
ECO
Quick Settings
Figure 4-9
ENT
System Type:
48V / 1000A
Capacity: 300Ah
LCD Rotation: On
Quick Settings screen
In the Quick Setting screen, you set the system type and system capacity, as well as the parameters (current, voltage)
of load shunts and battery shunts.
User Manual
Chapter 4
Use Of Controller
29
4.2.6 Controller Setting

Table 4-6 summarizes all the settings of the controller.
Table 4-6 Controller Settings
DI alarm mode
HVSD point
Default voltage
Restart time upon over voltage
Soft-start time with load
Soft-start with load enabled
Startup upon AC over voltage
System ECO enabled
Sequencial start interval
Input current limiting
Rectifier slot setting enabled
Rectifier slot setting
Number of fuses
Nominal capacity
Shunt
Available Settings
Low limit
High limit
High / low
56
59
48
58
0
300
8
128
Enabled/Disabled
Enabled/Disabled
Enabled/Disabled
0
10
1
50
Enabled/Disabled
1
30
0
5
20
5000
Yes / No
Shunt current
Shunt voltage
Temperature 1
Temperature 2
Float charging voltage
Boost charging voltage
Charging current limiting
Auto boost charging enabled
Constant charging current
Constant current charging time
To boost charging current
To boost charging capacity
Scheduled boost charging enabled
Boost charging protection time
Scheduled boost charging cycle
Scheduled boost charging time
Battery test end time
Battery test end voltage
Battery test end capacity
Scheduled test enabled
Constant current test enabled
Constant battery test current
Short test enabled
Short test alarm point
Short test cycle
Short test time
Temperature compensation central
point
Battery compensation coefficient
Battery over temperature point
Battery high temperature point
Battery low temperature point
Over voltage 1
Under voltage 1
Under voltage 2
High ambient temperature
Low ambient temperature
Components
Alarm
Rectifier
Basic battery
parameters
Battery
Battery
charge
parameters
Battery
charge
parameters
Battery test
parameters
Battery temp
compensation
coefficient
DC unit
Name
Default setting
High
59
53.5
300
8
Disabled
Disabled
Disabled
0
30
Disabled
1-1/2-2
2
600
Unit
/
V
s
s
/
/
/
s
/
/
Ah
1
500
None/Battery/Ambient
None/Battery/Ambient
42
58
42
58
0.1
0.25
Yes / No
0.002
0.02
5
1440
0.04
0.08
10
99
Yes / No
60
2880
2
8760
30
2880
5
1440
43.1
57.9
0
1
Yes
Yes / No
1
9999
Yes / No
1
100
24
8760
1
60
According to system
type
25
Disabled
Disabled
53.5
56.4
0.1
Yes
0.01
180
0.06
80
Yes
1080
2400
720
300
45.2
0.7
No
No
9999
No
10
720
5
mV
/
/
V
V
C10
/
C10
Min
C10
%
/
H
h
Min
Min
Min
C10
/
/
A
/
A
h
min
10
40
25
deg.C
0
10
10
-40
40
40
40
10
-40
500
100
100
10
60
60
60
100
10
72
50
50
0
58.5
45
45
40
-5
mv/deg.C
deg.C
deg.C
deg.C
V
V
V
deg.C
deg.C
2000
30
Chapter 4
Use Of Controller
Components
Name
Load shunt
LVD1 Enabled
LVD2 enabled
LVD
LVD1 voltage
LVD2 voltage
AC unit
Communication
parameters
Controller
parameters
Available Settings
Low limit
High limit
Yes / No
Disabled / Enabled
Disabled
Disabled
/Enabled
40
60
40
60
Default setting
No
Disabled
Unit
/
/
/
43.2
43.2
V
V
Over voltage alarm point
500866
280485
Under voltage alarm point
500866
180304
Phase failure alarm point
500866
80255
IP address
Subnet code
Default gateway
Local address
Port type
Baud rate
Protocol
Alarm call-back enabled
Call back times
Call back number 1
Call back number 2
Call back number 3
Language
Display time zone
System date
System time
Restore default configurations
Set rotating screens
0-255
0-255
0-255
1
RS232/Modem/ETH
1200/2400/4800/9600
YDN23/EEM/RSOC/SOCTPE
Yes / No
0
10
192.168.1.2
255.255.255.0
192.168.1.1
255
1
RS232
9600
YDN23
No
3
/
/
/
/
/
English / Chinese
English
GMT+08:00
Yes / No
Horizontal/Vertical
48V/set, 48V/1000A,
48V/500A, 48V/300A,
48V/100A, 24V/set,
24V/1000A, 24V/500A,
24V/300A and 24V/100A
No
Horizontal
System type
/
/
48V/set
4.3 WEB Interface Operation

Through the WEB Interface, a remote user can:
View real-time operating information.
Send control commands.
Set programmable parameters.
Set which new alarms are displayed in a pop-up WEB window.
Download and upload configuration files.
4.3.1 Setting Up The Internet Explorer Web Browser

Procedure
Note
This procedure needs to be performed only when the controller is connected to an Internet and the User has set that
the access to the Internet needs to be made through proxy. If the controller is connected Internet and the user
computer is connected to the Internet, the user cannot disable the proxy, otherwise he will have no access to the
controller.
1. Launch Internet Explorer.
User Manual
Chapter 4
2. Select Internet Options from the Tools menu. The Internet Options window opens.
window, select the Connections tab.
Use Of Controller
31
In the Internet Options
Figure 4-10 Internet options window
3. Click on the LAN Settings... button.

box and click OK.
The following window opens. In the LAN Settings window, uncheck the proxy
Figure 4-11
LAN settings window
4.3.2 Logging Into The Controller

Procedure
In Internet Explorer, enter the IP address programmed into the controller and press ENTER. The following WEB
Interface window opens. Enter a valid User Name and Password, and then click OK. By default, there are two User
Name and Password combinations, one is admin and 640275, the other is operator and 1. The username of
admin has the highest authority and the username operator has no authority for uploading and downloading
configuration files.
32
Chapter 4
Use Of Controller
Figure 4-12 Access to controller
4.3.3 Homepage Introduction

After entering a valid User Name and Password, and clicking OK; the homepage window opens.
The homepage window is divided into three areas: System Information, Parameter Settings and Control Functions,
and Upload/Download Files.
Figure 4-13
Homepage window
System information
At the top of homepage, System Information is displayed, such as System Voltage, System Load, MA/CA Number,
OA Number, Battery Mode, Site Name, HW Version, and SW Version.
Parameter and control function
You can set the following parameters and control functions:
Battery Temp Comp: To disable or enable the battery temperature compensation function.
User Manual
Chapter 4
Use Of Controller
33
Battery Test: To disable or enable the periodical battery test function. This setting has no effect on the short
test.
Current Limitation: To disable or enable the battery charging current limitation function.
Boost Charge: To disable or enable the periodical battery boost charging function. This setting has no effect on
auto boost charging.
LVD1 Level, LVD2 Level: To set the low voltage disconnection point.
Under Voltage Level 1, Under Voltage Level 2: To set the under voltage point.
System Volt: To set the system voltage.
Boost Volt: To set the battery boost charging voltage.
NMS1 IP, NMS2 IP: To set the IP address of SNMP
Remote1 IP, Remote2 IP: To set the IP address of EEM protocol.
TCP IP address: To set the IP address of TCP IP protocol.
Upload/download files
1. Procedure
1) To upload a configuration file, click the Upload button. The following window opens. Click the Save button.
Figure 4-14
Uploading the configuration file
2) The following window opens. Navigate to where you want the file to be saved. Click the Save button.
Figure 4-15 Save as window
34
Chapter 4
Use Of Controller
After the upload is completed, the system will pop up a window to prompt the user that the upload is successful:
Figure 4-16
Upload successful
3) Users can also upload up to 80 active alarms or history alarms.

4) To download a file, click the Browse button. Navigate to and select the configuration file to be downloaded:
Figure 4-17 Selecting the configuration file
User Manual
Chapter 4
Use Of Controller
Then click Open:
Figure 4-18 Access to the homepage
Then click Download button, the system will pop up a window requiring you to confirm:
Figure 4-19
Confirmation window
35
36
Chapter 4
Use Of Controller
Click OK, the system will prompt you that the download is successful:
Figure 4-20
Download successful
In the above screen, you can click Back to the Homepage to return to the Homepage.
Administrator can click Go to Firmware Download Mode to enter Bootloader download interface.
4.4 WEB Bootloader Interface Operation

Below is the web download webpage. In this webpage administrator can update the firmware. Please ensure that the
file name of the firmware is M221S.bin.
Figure 4-21 WEB webpage
User Manual
Chapter 4
Use Of Controller
37
4.5 Serial Bootloader Interface Operation

Serial COM PORT can be used to download and upload files through the following procedure:
1. Connect Serial line to the computer and LCU+. Connect the DB9 terminal to computer, while connect the RJ45
terminal to the port assigned with IOIO on LCU+.
2. Open the software of HyperTerminal on the computer, set the parameters according to the following method, here
we use COM1, however, other COM PORT is optional dependent on your computer.
Figure 4-22
Choose the COM port
Figure 4-23 Set the parameters of COM port
38
Chapter 4
Use Of Controller
Figure 4-24 Main menu of download/upload
Here we can see there are 4 options, choose 1 to download the application program, choose 2 to download the
configuration data, choose 3 to upload the data configuration file, choose 4 to execute the application program.
1. Method of downloading the application program:
1) Press 1 on the keyboard, enter the surface of download;
2) Choose Transfer->Send File, select the .bin file you want to download;
Figure 4-25
Choose the file
User Manual
Chapter 4
Use Of Controller
Pay attention that the protocol is Ymodem
Figure 4-26
Choose Ymodem as protocol
3) Press Send, .bin file is transmitted from computer to LCU+;
Figure 4-27 The process of downloading file
4) After the file downloading is completed successfully, the following interface pops up:
Figure 4-28
Downloading file successfully
2. Method of downloading the configuration data: Similar to the download of application program, will not be
introduced here;
3. Method of uploading the data configuration file:
1) Press 3 on the keyboard, enter the interface of uploading files:
Figure 4-29
Uploading the file
2) Choose Transfer->Receive File to select the position in which you save the file
39
40
Chapter 4
Use Of Controller
Figure 4-30 Select the position in which you save the file
Pay attention that the protocol is Ymodem.
Figure 4-31
Choose Ymodem as protocol
3) Press Receive, the file is transmitted from LCU+ to computer.
Figure 4-32 The process of uploading file
4) After the file downloading is completed successfully, the following interface pops up.
Figure 4-33
Uploading file successfully
You can also press "4" on the keyboard to execute the application.
User Manual
Chapter 5
Alarm Handling
41
Chapter 5 Alarm Handling

This chapter describes the handling of alarms, as well as the preventive maintenance of the system during system
daily operation.
The maintenance personnel must have adequate knowledge about the power system.
Note
1. The maintenance must be conducted under the guidance of related safety regulations.
2. Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the subrack.
5.1 Handling Alarms

The controller alarms are classified in four types: critical alarm, major alarm, observation and no alarm.
Critical alarm, major alarm: these two types of alarms have strong impacts on the system performance. Whenever
these alarms are generated, users are supposed to handle them immediately. The alarm indicators will be on and
audible indication will be given.
Observation: when this type of alarm is raised, the system maintains normal output for a while. If the alarm occurs
during watch time, it should be handled immediately. If the alarm occurs during non- watch- time, handle it during
watch time. The alarm indicators will be on when observation alarm occurs.
No alarm: if alarms are set as no alarm by the users, when these alarms occur, no visible or audible indication will be
generated and the system works normally.
The handling methods of normal alarms are given in Table 5-1.
Table 5-1 System setting parameter description
No.
Alarm
Mains Failure
AC Voltage High
AC Voltage Low
SPD failure
DC Volt High
DC Volt Low
Load Fuse Alarm,

Batt Fuse Alarm
Handling method
If the failure does not last long, the battery will power the load. If the cause is unknown or the failure lasts
too long, a diesel generator is needed. Before using the generator power to supply the power system, it
is suggested to run the generator five minutes to minimize the impact on the power system
Check if the AC over-voltage value is too low. If yes, change the value.
A mild over-voltage does not affect the system operation. However, the rectifier will stop operation when
the mains voltage is more than 530V. If the mains voltage is above the AC over-voltage value, the mains
grid should be improved
Check if the AC Under- voltage point is too high. If yes, change the value.
When the mains voltage is lower than 304V, the output power of the rectifiers will be derated. And if
lower than 260V, the rectifiers will stop working. If the mains voltage is under the AC under-voltage value,
the mains grid should be improved
Check the SPD condition. If the SPD is damaged, replace it
Check the DC over-vlotage value through the controller. If the set value is inappropriate, correct it.
Otherwise, find out the rectifier that has caused the alarm:
1. Ensure that the batteries can operate normally.
2. Switch off the AC input of all rectifiers.
3. Power on the rectifiers one by one.
4. If the over-voltage protection is triggered when a certain rectifier is powered on, that rectifier is the
faulty one. Replace it
1. Check if the alarm is caused by mains failure, if yes, disconnect some loads to prolong the operation of
the whole system.
2. Check the DC under-voltage value set through the controller. If the set value is inappropriate, correct
it.
3. Check if any rectifier is inoperative, or has no output current. If yes, replace it.
4. Check if the total load current exceeds the total rectifier current during float charge. If yes, disconnect
some loads or add more rectifiers to make the total rectifier current bigger than 120% of the total load
current with one redundant rectifier
Check if the corresponding MCB is switched off. If the MCB is open, find out the fault and remove it.
Otherwise, the alarm circuit is faulty. Please contact Emerson
42
Chapter 6
No.
Alarm Handling
Alarm
LVD2
Rect Failure
10 Rect Protect
11 Rect Fan Fails
12 Rect Not Respond
13 Batt Over Temp
Handling method
1. Check if there is mains failure, and the battery voltage is lower than the value of LVD2.
2. Check whether the battery is disconnected from the system manually
The rectifier with the fault indicator (red) on is faulty.
Power off the rectifier, and then power it on after a while. If the alarm persists, replace the rectifier
Check if the mains voltage is above 530V or under 260V. If the mains voltage is under the AC
under-voltage value or above the AC over-voltage value, the mains grid should be improved
Pull out the rectifier to check if the fan is obstructed. If yes, clean it and push the rectifier back. If the fan
is not obstructed or if the fault persists after cleaning, replace the fan
Check if the communication cable is connected properly between rectifier and controller. If yes, restart
the rectifier. If the alarm persists, replace the rectifier
1. Check if the battery compartment temperature is too high. If yes, cool down the battery compartment.
2. Check if there is battery internal fault. If yes, replace the faulty battery
5.2 Handling Rectifier Fault

The indicator description, fan and handling methods of all the rectifiers on the system are the same, take R48-1800A
and R48-3200 as an example.
Handling indicator fault
The symptoms of usual rectifier faults include: Run indicator (green) off, Protection indicator (yellow) on, Protection
indicator blink, Fault indicator (red) on and Fault indicator blink, as shown in Figure 5-1.
Run indicator
Protection indicator
Fault indicator
Run indicator
Protection indicator
R48-3200
R48-1800
Figure 5-1
Fault indicator
Rectifier indicator
The indicators are shown in Table 5-2.

Table 5-2 Indicator fault description
Symptom
Monitoring module
alarms
Run indicator
off (green)
No alarm
Run indicator
blinks(green)
No alarm
Rect Protect
Rect Protect
Protection
indicator on
(yellow)
Causes
No input/output voltage
Assistant power source of the rectifier fails
The monitoing module performs operations
upon the rectifier
AC input voltage abnormal
Fan blocked
Ventilation path blocked at the inlet or vent
Ambient temperature too high or the inlet too
close to a heat source
Load share Alarm
Current sharing imbalance
Rect Protect
Power factor compensation internal under

voltage or over voltage
Handling method
Make sure there is input/output voltage
Replace the recitifier
No actions need to be taken
Make sure the AC input voltage is normal
Remove the object that blocks the fan
Remove the object at the inlet or vent
Decrease the ambient temperature or remove
the heat source
Check whether the rectifier communication is
normal. If not, check whether the
communication cable is in normal connection.
If the communication is normal while the
protection indicator is on, replace the rectifier
Replace the rectifier
User Manual
Chapter 5
Symptom
Protection
indicator
blinks(yellow)
Monitoring module
alarms
43
Handling method
Rect Not Respond
Rectifier communication interrupted
Check whether the communication cable is in

normal connection
Rect HVSD
Rectifier over-voltage
Reset the rectifier. If the protection is triggered

again, replace the rectifier
Rect Failure
Two or more recitifiers have the same ID

number
Contact Emerson for maintenance
Rect Failure
Check whether the rectifier communication is

Serious current sharing imbalance,
normal. If not, check whether the
501 series modle: current imbalance > 3%; communication cable is in normal connection.
701 series modle: current imbalance > 5% If the communication is normal while the
protection indicator is on, replace the rectifier
Rect Fan Fails
Fan fault
Fault indictor
on (red)
Fault indicator
blinks (red)
Causes
Alarm Handling
Replace the fan
Replacing rectifier fan

If the rectifier fan is faulty and does not work, it should be replaced. Take the R48-1800 rectifiers as an example, the
replacement procedures are as follows:
1. Use a cross screwdriver to remove the 3 screws from the fixing holes and pull out the front panel.
2. Unplug the power cable of the fan and remove the fan. Install a new fan.
3. Plug the fan power cable. Put the front panel back and fasten it with the 3 screws, as shown in Figure 5-2.
Fixing screw of the fan

Fan
Front panel
Fixing screw
of the panel
.
Figure 5-2
Disassembling the front panel
Replacing rectifier
Except replacing the fan, it is recommended not to repair any other part of the module. When faulty, the module
should be replaced, not repaired. See the following procedures to replace the rectifier.
1. Take a new rectifier and check it for any damage from transport.
2. Loosen the fixing screw of the handle of the R48-1800A rectifier with a Phillips screwdriver. Pull out the faulty
rectifier from the rack by grabbing its handle.
Be careful with the rectifier just pulled out from the system, as it could be very hot due to long-term operation. Do not
let it slip away and get damaged.
3. By holding the rectifier handle, push the new rectifier into the slot just vacated and make sure the connection is
good. After a brief delay, the rectifier run indicator will turn on and the fan will start running.
4. Check whether the new rectifier works normally. You should make sure that:
1) The controller recognizes the new rectifier.
2) The new rectifier shares current with other rectifiers.
3) When this new rectifier is pulled out, there is a corresponding alarm and the controller displays the alarm.
If the new rectifier passes all the above tests, the replacement is a success.
5. Push the handle back into the front panel to fix the rectifier with the positioning pin. Fix the fixing screw of the
handle of the R48-1800 rectifier with a Phillips screwdriver.
44
Appendix 1
Technical And Engineering Data
Appendix 1 Technical And Engineering Data

Table 1 Technical data
Parameter
category
Environmental
Parameter
Operating temperature
Storage temperature
Relative humidity
Altitude
Polution level
Others
Description
-5C ~ +40C
-40C ~ +70C
5%RH ~ 95%RH
2,000m (derating is necessary above 2,000m)
Level 2
No conductive dust or erosive gases. No possibility of explosion
NetSure 701 A41-S3/S5, NetSure 501 A41-S1/S2LN
AC input system
AC input type
Input voltage range
AC input
Input AC voltage frequency
PE/220Vac.
Others: 3P + N + PE/ 380Vac
TN-C, TN-S, TN-C-S, TT
NetSure 701 A4185 Vac290Vac
NetSure 501 A41, NetSure 501 A9185Vac300Vac
45Hz ~ 65Hz
NetSure 701 A41-S125A; NetSure 701 A41-S2/S445A;
Max input current
NetSure 701 A41-S390A;NetSure 701 A41-S590A;

NetSure 501 A91-S137A;NetSure 501 A41-S250A;
NetSure 501 A41-S150A
Power factor
Over-voltage level
Standard output DC voltage
Rated output DC voltage
Output DC voltage
Maximum output current

DC output
Voltage set-point accuracy
0.99
Level II
-48Vdc
-53.5Vdc
-42.3Vdc ~ -57.6Vdc
NetSure 701 A41 275A, load current 225A, battery charge
current 50A
NetSure 501 A41150A, load current 120A, battery charge
current 30A
NetSure 501 A91275A, load current 225A, battery charge
current 50A
1%
R48-1800A/R48-200089;
Efficiency
R48-2000e/R48-3200e/R48-3500e94.5;
Noise (peak-peak)
Weighted noise
AC input over-voltage alarm point
AC input over-voltage alarm recovery
point
AC input under-voltage alarm point
AC input under-voltage alarm recovery
point
200mV (0 ~ 20MHz)
2mV (300 ~ 3400Hz)
Default: 280 5Vac, cofigurable through controller
Default: 270 5Vac, 10Vac lower than the AC input over-voltage
alarm point
Default: 180 5Vac, configurable through controller
Default: 190 5Vac, 10Vac higher than the AC input under-voltage
alarm point
NetSure 501 A41, NetSure 501 A91: 305 5Vac by default,
cofigurable through controller
NetSure 701 A41: 295 5Vac by default, cofigurable through
controller
NetSure 501 A41, NetSure 501 A91: 295 5Vac by default, 10Vac
lower than the AC input over-voltage alarm point
NetSure 701 A41: 285 5Vac by default, 10Vac lower than the AC
input over-voltage alarm point
R48-2900U90; R48-4000e90
AC input alarm
and protection
AC input over-voltage protection point
AC input over-voltage protection

recovery point
User Manual
Appendix 1
Parameter
category
AC input alarm
and protection
DC output alarm
and protection
DC output alarm
and protection
Parameter
45
Description
AC input under-voltage protection point

AC input under-voltage protection
recovery point
DC output over-voltage alarm point
Default: 80 5Vac, configurable through controller

Default: 95 5Vac, 10Vac higher than the AC input under-voltage
alarm point
Default: -58.0 0.2Vdc, configurable through controller
Default: -57.5 0.2Vdc, 0.5Vdc lower than the over-voltage alarm
DC output over-voltage recovery point
point
DC output under-voltage alarm point
Default: -45.5 0.2Vdc, 0.5Vdc higher than the under-voltage alarm
DC output under-voltage recovery point
point
DC output over-voltage proteciton point Default: -59.0 0.2Vdc, configurable through controller
LLVD
BLVD
The rectifiers can work in parallel and share the current. The
Current sharing
unbalanceness is better than 5%
R48-1800AR48-2000R48-2000e:
176Vac input, The rectifier outputs max.power: 100%
85Vac input, The rectifier outputs max. power: 40%
80Vac input, The rectifier low pressure power off
R48-3200R48-2900UR48-3500eR48-3200e
Derate by input (at 45C)
Output delay
Fan speed adjustable
176Vac input, The rectifier outputs 100% power

85Vac input, The rectifier outputs 18.75% power
R48-4000e:
120Vac input, The rectifier outputs 2200W power
85Vac input, The rectifier outputs 1500W power
Output voltage can rise slowly upon rectifier start up. The rise time
is configurable
Rectifier fan speed can be set to half or full speed
Rectifier
Over-voltage protection
The rectifier provides over-voltage hardware and software

protection. The hardware protection point is 59.5V 0.5V, and it
requires manual resetting to restore operation. The software
protection point is between 56V and 59V (0.5V above output
voltage, 59V by default), and can be set through the controller
There are two software protection modes, which can be selected
through the software at the host:
1. Lock out at the first over-voltage
Once the output voltage reaches protection point, the rectifier will
shut off and hold that state. It requires manual resetting to restore
the operation
2. Lock out at the second over-voltage
When the output voltage reaches the software protection point, the
rectifier will shutdown, and restart automatically after 5 seconds. If
the over-voltage happens again within a set time (default: 5min.
Configurable through controller), the rectifier will shut off and hold
that state. It requires manual resetting to restore the operation
Manual resetting: Resetting can be done manually through the
controller, or by removing the rectifier from system
46
Appendix 1
Parameter
category

Parameter
Description
R48-1800A:
Temperature below 45C, outputs full power
Temperature above 45C, there will be linear derating, that is:
At 55C, output power is 1,600W
At 75C, output power is 800W
At 80C, output power is 0
R48-2000R48-2000e:
Rectifier
Temperature derating
EMC
Conducted emission
Radiated emission
Voltage fluctuation and flash
Immunity to EFT
Immunity to ESD
Immunity to surges
Immunity to radiation
Immunity to conduction
Starts at -40C; Temperature below 45C, outputs full power

R48-3200e:
At the ambient temperature of:
Below 45C, outputs full power: 3,000W
Above 45C, there will be linear derating, that is:
At 55C, output power 2,400W
At 60C, output power 1,500W
At 65C, output power: 0
R48-3200:
Starts at -40C; Temperature below 45C, outputs power is 3200W.
R48-2900U:
R48-3500e:
At 50C, output power is 3200W;
At 70C, output power is 1450W.
R48-4000e:
Class A
EN55022
Class A
Level 4
Level 3
Level 4
Level 2
Level 2
EN61000-3-11
EN/IEC 61000-4-4
EN/IEC 61000-4-2
EN/IEC 61000-4-5
EN/IEC 61000-4-3
EN/IEC 61000-4-6
User Manual
Appendix 1
Parameter
category
Lightning
protection
features
Parameter
Safety regulation
Insulation resistance
Others
Insulation strength
MTBF
ROHS
Maximum dimensions
of the subracks
Weight (kg)
Description
60db (A) (When the ambient temperature is lower than25)
Acoustic noise
Mechanical
47
The AC input side can withstand five times of simulated lightning

voltage of 5Kv at 10/700s, for the positive and negative polarities
respectively. It can withstand five times of simulated lightning surge
current of 20Ka at 8/20s, for the positive and negative polarities
respectively. The test interval is not smaller than 1 minute. It can
also withstand one event of simulated lightning surge current of
40Ka at 8/20s
IEC60950-1:2001
At AC side
Dimensions
(mm)(WDH)
At temperature of 15C ~ 35C and relative humidity not bigger than

90%RH, apply a test voltage of 500Vdc. The insulation resistances
between AC circuit and earth, DC circuit and earth, and AC and DC
circuits are all not less than 10M
(Remove the SPD, controller and rectifiers from the system before
the test.) AC loop to DC loop can withstand 50Hz.
DC circuit to earth: 50Hz, 2,500Vac; or 3535Vdc;
AC to DC circuits: 50Hz, 1,000Vac; or 1414Vdc;
Assistant circuit (not directly connected to the host circuit): 50Hz,
500Vac
For all the three tests above, there should be no breakdown or
flashover within 1min, with leakage current not bigger than 10Ma;
> 200,000hr
Compliant with R5 requirement
NetSure 501 A41-S1/S2: 483 360 223
NetSure 501 A91-S1: 483 360 445
NetSure 701 A41-S1/S2/S3/S5: 483 360 267
NetSure 701 A41-S4: 483 360 400.5
Monitoring module
M501D/ M500D
85 85 287
Rectifier
R48-1800A, R48-2000, R48-2000e: 87.9 85.3 272

R48-3200e, R48-3200, R48-2900U, R48-3500e: 132.3 88 294
R48-4000e:132.3 88 294
Subrack (without
rectifiers and
controller)
Monitoring module
M501D/M500D
Rectifier
25
< 0.8
R48-1800A, R48-2000, R48-2000e 2.0
R48-3200, R48-2900U, R48-3200, R48-3500e, R48-4000e 3.5
48
Appendix 2
Installation Instruction Of Battery Rack
Appendix 2 Installation Instruction Of Battery Rack

1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack
Packing list
Accessory 1
Accessory 2
Accessory 3
Accessory 4
Accessory 5
Figure 1 Accessory
Table 2 Packing list of the battery rack
Battery rack
Two-layer battery rack
Accessory
Four-layer battery rack
Accessory 1
Accessory 2
14
Accessory 3
Accessory 4
Accessory 5
Expansion bolt
4 pieces
4 pieces
Fastener
1 set
1 set
Installation procedures
1. Installation procedures of two-layer battery rack
1) Install accessory 1 and accessory 2 according to Figure 2 (a).
2) Install accessory 3 according to Figure 2 (b).
Accessory 1
Accessory 3
Accessory 2
(a)
(b)
Figure 2 Installation procedure of accessory 1 ~ accessory 3
User Manual
Appendix 2
3) Install accessory 2 and accessory 4 according to Figure 3.

Accessory 4
Accessory 2
Figure 3 Installation procedure of accessory 2 and accessory 4
2. Installation procedures of four-layer battery rack

1) Install accessory 1, accessory 2 and accessory 3 according to Figure 2 (a) and Figure 2 (b).
2) Install accessory 5 according to Figure 4 (a).
3) Install accessory 2 and accessory 4 according to Figure 4 (b).
Accessory 4
Accessory 2
(a)
(b)
Figure 4 Installation procedure of accessory 2, accessory 4 and accessory 5
49
50
Appendix 2
2. Installation Instruction Of Three-Layer Battery Rack

Packing list
Accessory 1
Accessory 2
Accessory 3
Accessory 4
Figure 5 Accessory
Table 3 Packing list of the battery rack
Accessory
Accessory 1
Accessory 2
Accessory 3
Accessory 4
Expansion bolt
Fastener
Accessory number
2
6
3
2
4 pieces
1 set
Installation procedures
1. Install accessory 1 and accessory 2 according to Figure 6 (a).
2. Install accessory 3 according to Figure 6 (b).
Accessory 2
Accessory 1
Accessory 3
(a)
(b)
Figure 6 Installation procedure of accessory 1 ~ accessory 3

User Manual
Appendix 2
3. Install accessory 2 and accessory 4 according to Figure 7.

Accessory 2
Accessory 4
Figure 7 Installation procedure of accessory 2 and accessory 4
3. Fixing The Battery Rack

1. Fix the battery rack to the ground according to the installation dimensions shown in Figure 8. The fixing bolts are
accessories.
575
480
600
600
Figure 8 Installation dimensions (unit: mm)
2. Fix the subrack power system onto the top of the battery rack. Refer to 2.3
Mechanical Installation.
51
Appendix 3 Wiring Diagram
Rear view
DU power unit
17
DU
0V
To MFU positive expansion busbar
W81+W82
1
8-QF17
8-QF18
7-29
1
2
Three-phase AC input
PL
1
QFA
B
TO MFU unit PL busbar
3 9-2
1
2
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
9-BUS+-1
TO MFU unit PL busbar To the positive busbar of the MFU

24
H4
23
H3
10
RB
PE
8-B-
W80
1
2
22
H2
PE
W01
W02
W04
21
H1
W01
W02
W04
PE
W01
W02
W02
W04
PE
X3-1
7-2
W05
7-4
W04
12
J6
J8
3
4
1
5
12
J7
3
4
1
5
W80
29
H9
28
H8
27
H7
26
H6
25
H5
W01
W01
W01
W01
W02
W02
W02
W02
PE
W04
3
4
1
5
PE
2
4
W04
1
5
PE
3
4
W04
1
5
PE
2
4
1
2
W80
Figure 9 NetSure 501 A91-S1 wiring diagram
User Manual
W02
PE
W01
W04
7-22
15-J7 2
To the Negative Busbar
QFB2
W80
7-20
7-41
1
7-39
12
KM2
W80
W01
W80
7-44
W05
Rear view
PL
7-31 PL
7-46 1
W80
6
Shelf 1
To the positive Busbar
TO DU unit PL bar
W80
W80
0V
7-28
QFD1
1
2
5-3 W07
W80+W81+W82
7-29
1 1
QFD2
QFD3
QFD16
Module subrack
W2453X1
7-30
13
4- 4+ 2- 2+ DO4 DO2
J4
J3
9
BUS+
8-B--1
Rear top view
5
PE
TO the user
protective
earth
User interface board 1
3- 3+ 1- 1+ DO3 DO1
8
MFU
QFB1
MFU DC power
wiring diagram
W80 W80
W80
W80
W80
8-PL-1
W80 W80
8-QFB1-1
10-2
10-1
8-QFB2-1
X3-2
W01 W01W01
W2453X1
13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8
24-CAN-
24-CAN+
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
23-L/26-L/29-L
11-1
W80 W80
22-L/25-L/28-L
21-L/24-L/27-L
W80
11-2
X5-1
9-BUS+-1W80
8-PL-1
8-NPL-QFD
13-J7-1
13-J8-1
13-J8-2
13-J8-3
13-J8-5
X6-1
2 4 6 8
MFU door connected ground
W80
X7-2
9-BUS+-2 W80
2
4
W04
3
5
6
21-N/22-N/23-N/24-N
Front view
7
M221S
W80
8-PL-QFD
Controller motherboard switch
W02
25-N/26-N/27-N/228-N/29-N
L1 L2 L3 N
1 3 5 7
52
18
M34C3C1
W06
15
13-J3-1-
1
2
3
M2433X2
7-39
7-41
1
2
13-J3-1+
DCSPD
J1
J2
J3 J1
J2
J5 J6
J4
v-
v+
5-2
9-2
PE
W06 W06
J7
8-PL-2
12-1
12-2
8-PL-1
W06
Front view
7
M221S
9-BUS+-1 W80
11-1
J8
J6
12
1 3
J7
2 4
W80
8
MFU
TO the user protective

earth
PE
2 4
W03
3-2
Conneted earthing terminal
W80
Module subrack Rear view

6
Shelf 1
W80
7-29
24
H4
W01
W80
QFD2
QFD3
QFD4
2
W80
1
NPL
10
RB
PE
W01
W02
W04
W02
W04
PE
1
2
3
4
1
5
3
4
1
5
3
4
1
5
X3-1
W04
3
4
1
2
1
8-B-
1
7-20
QFB2
W84
12
KM2 W80
PE
7-22
PL
W 02
W04
21
H1
W01
NPL
18-J2-1
15-J7 2
PE
22
H2
W01
W02
7-24
W06
7-26
QFB1
18-J2-3
7-31
7-46
W80 7-35 1
9-BUS+-1
PL
W80
7-45
7-43
W80
18-J2-2
11
KM1
QFD1
To the positive busbar of the MFU
23
H3
W80
5
6
7-4
W03
2-N
W03
W01
0V
W80
7-27
W06 15-J6
7-47/7-49/7-50
2 3 9-2
5-3 W07
1 12-1 W84
2-PE W03
L N
1 3
23-L
22-L
21-L/24-L
9
BUS+
5
PE
15-J5
QFD6
W06
W03
W03
Rear top view
QFD5
MFU DC power
wiring diagram
1
QFA
W03
W03
X10-1
LO NO
3-4
12
2
SPD1
7-2
W05
21-N/24-N
22-N
23-N
W80
Single-phase AC input(SPD)
3
QFA2
1-4
W80
W80
W06 15-J4-1
W06 15-J4-2
W2453X1
1-2
2-N
X10-2
W80
9-BUS+-1
8-PL-1
8-QFB4-2
8-QFB3-2
8-QFB2-2
10-2
10-1
8-QFB1-2
13-J8-8
13-J8-7
13-J7-2
13-J8-4
13-J8-6
24-CAN-
24-CAN+
W80 W80
4- 4+ 2- 2+ DO4 DO2
J4
J3
W2453X1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
X3-2
W80
13
3- 3+ 1- 1+ DO3 DO1
11-2
9-BUS+-1
13-J7-1
W80 W80 W80 W80
18-J1-2
W80
W80 W80
X7-2
18-J1-1
X5-1
8-PL-1
13-J8-3
X6-1
13-J8-5
13-J8-1
13-J8-2
W80
W02
53
Door connected ground
X12-2
W80 W80
11-1
11-2
W80
8-PL-QFD
8-QFB1-1
7
M820B
8-NPL-QFD
W80
12-1
12-2
X5-1
8-PL-1
13
IB2
W80 W80
W80
W80
Rear top view
8
MFU
1
2
3
5-3 W07
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
QFD1
QFD2
QFD3
QFD4

24
H4
NPL
W01
W02
PE
N
P
7-55
7-56
10
RB
W02
PE
W04
3
4
1
5
7-44
8-B-
W80
3
4
1
5
1
2
W80
W01
W02
PE
W04
3
4
7-22
QFB1
QFB2
W80
1
W02
PE
W04
21
H1
W01
X3-1
W04
W80
7-82
1
22
H2
W01
W80
23
H3
12
KM2
W02
Rear top view
6
S helf 1
NPL
Module subrack
W82+W81+W80
7-60
1 1 1
1
PL
2 4
W01
7-20
7-31
7-46
W80
7-80
W80
W80
W80
7-79
PL
11
KM1
7-81
QFD5
QFD6
QFD7
QFD8
L N
1 3
J11 J12
W80
0V
W82+W81+W80
7-59
1
W80
9
BUS+
5
PE
1
2
3 9-2
4
J2
4
2
1
QFA
23-L
22-L
21-L/24-L
MFU DC power
wiring diagram
J3 J4 J5
W80 W80
Single-phase AC input
9-BUS+-1
8-B--1
8-PL-1
X3-2
10-2
10-1
13-J2-2
24-CAN-
24-CAN+
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
21-N/24-N
22-N
23-N
13-J2-3
J6 J7 J8 J9
W80
13-J2-1
X6-1
W80 W80
9-BUS+-1 W80
9-BUS+-2 W80
X9
W80
13-J2-4
8-QFB2-1
51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100
User Manual
1
5
3
4
5
6
7-4
7-2
W05
54
Three-phases AC input
1
QFA
L1 L2 L3 N
1 3 5 7
MFU Door connected ground
2 4 6 8
W80
W01 W01 W01
11-1
12-1
11-2
W80 W80 W80W80
12-2
8-PL-QFD
8-NPL-QFD
X5-1
8-PL-1
X6-1
13-J7-1
13-J8-1
13-J8-2
13-J8-3
13-J8-5
W80
21-L
22-L
23-L
X7-2
W80 9-BUS+-1 W80
9-BUS+-2 W80
8
MFU
1
2
3
5-3 W07
QFD4
2
8-B-
7-44
QFB2
10
RB
W80
10
10
12
J8
J6
12
PE
N
J7
W04
W02
W01
7-30
-48V
7-2
1
7-22
PL
12
KM2 W80
7-20
W80
10
W80
QFB1
1
2
NPL
21
H1
W80+W81+W82
7-27
1
7-39
7-31
7-46
22
H2
NPL
7-41
W80
W80
23
H3
W80
7-28
PL
7-45
QFD5
W80+W81+W82
7-29
11
1
KM1
W80
W80
2
6
Shelf 1
0V
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
QFD1
QFD2
1
2
4 3 9-2
W2453X1
W80
9
BUS+
5
PE
QFD3

earth
Rear top view
7-43
MFU DC power
wiring diagram
4- 4+ 2- 2+ DO4 DO2
J4
J3
W80
3- 3+ 1- 1+ DO3 DO1
9-BUS+-1
8-PL-1
W80 W80
W80
W80
W80
8-B--1
8-QFB1-1
8-QFB2-1
10-2
10-1
13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8
24-CAN-
24-CAN+
X3-2
W80W80
Module subrack
13
W2453X1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
21-N/22-N/23-N
Front view
7
M221S
W80
PE
N
L
W04
W02
W01
PE
N
L
0V
W04
W02
W01
X3-1
7-4 W05
W02
55
Front view
9-BUS+-1 W80
W80
W80 W80
11-1
1
QFA

earth
5-3 W07
2
3
W80+W81+W82
7-29
1 1
2
QFD1
QFD2
J6
12
J8
J7
W80
0V
2
4 3 9-2
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
W80
W01 W01W01
Module subrack
6
Shelf 1
PE
N
2
8-B-
7-44
QFB2
10
RB
W80
1
2
7-30
QFB1
7-28
1
21
H1
10
10
10
10
W04
W02
PE
W01
W04
W02
W01
1
2
7-22
PL
12
KM2 W80
7-20
W80
7-39
1
2
22
H2
-48V
7-2
W80
7-31
7-46
23
H3
PL
W80
W80

24
H4
7-41
QFD12
9
BUS+
5
PE
12
W80
User Manual
PE
N
L
W04
W02
PE
W01
0V
W04
W02
W01
X3-1
7-4 W05
21-N/22-N/23-N/24-N
Rear top view
8
MFU
QFD3
MFU DC power
wiring diagram
2 4 6 8
21-L/24/L
W80
L1 L2 L3 N
1 3 5 7
W2453X1
J4 J3
W80 W80
3- 3+ 1- 1+ DO3 DO1
W80
9-BUS+-1
8-B--1
W80 W80
W80
8-PL-1
8-QFB1-1
8-QFB2-1
10-2
10-1
13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8
24-CAN-
24-CAN+
X3-2
W80
13
W2453X1
22-L
23-L
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
4- 4+ 2- 2+ DO4 DO2
W80
X7-2
11-2
X5-1
8-NPL-QFD
13-J7-1
13-J8-1
13-J8-2
13-J8-3
13-J8-5
X6-1
8-PL-1
9-BUS+-2 W80
W80
8-PL-QFD
7
M221 S
W02
56
18
M34C3C1
7-39
7-41 W84
1
2
W06
DCSPD
15
M2433X2
J1
J5
J3
J6
J2
J4
W06 W06
J7
v-
v+
9-2
5-2
PE
13-J3-1+
1
2
3
13-J3-1-
8-PL-1
J1
J2
8-PL-2
12-1
W84 12-2
W06
13
3
QFA2
PE
1-2
2-N
9-BUS+-1
8-PL-1
8-QFB2-1
10-2
10-1
8
MFU
W80
2 4
W03
5-4
W03W03
3-2
W03
W80
24
H4
2
W06 15-J6
2
5-3 W07
4 3 9-2
2-PE W03
1
2
3
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
12-1
W84
1
2
N
L
10
10
10
10
W04
W02
PE
W01
W04
W02
PE
W01
W04
W02
PE
W01
NPL
7-28
7-30
W80
W84
W84
12 W84
KM2
10
RB
2
8-B-
1
2
1
2
2
7-20
QFB2
PL
7-22
PE
NPL
1
18-J2-2
W06 15-J7
18-J2-1
18-J2-3
W80 7-31
W80 7-46
1
2
21
H1
22
H2
-48V
7-2 X3-1
QFB1
PL
W84
1
2
QFD1
11
KM1 W80
7-43
W80
QFD3
1
2
QFD8
1
2
7-45
1
2
QFD10
QFD12
QFD11
1
2
23
H3
W80
W80
7-27
W80
7-29
QFD2
15-J6
6
Shelf 1
0V
W80
0V
W04
W02
W01
2-N
W02
Module subrack
9
BUS+
5
PE
W03
W01
Rear top view

earth
W06
X10-2
W80
W80
9-BUS+-3
MFU DC power
wiring diagram
8-QFB1-1
2 4
W80 W80
L N
1 3
7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
QFD9
X3-2
W80
5
6
13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8
24-CAN-
24-CAN+
3
4
W03
W03
X10-1
LO NO
1 3
W80
1
2
1
QFA
2
SPD1
21-N/24-N
22-N
23-N
J6
12
8
J8
J7
23-L
22-L
21-L/24-L
Single-phase AC input
12
1-4
3-4
W80
11-1
18-J1-2
11-2
W84 W84 W80W80
W2453X1
J4 J3
W06 15-J4-1
W06 15-J4-2
9-BUS+-1 W80
3- 3+ 1- 1+ DO3 DO1
W80
X7-2
18-J1-1
X5-1
8-NPL-QFD
13-J7-1
13-J8-2
13-J8-3
13-J8-5
X6-1
8-PL-1
9-BUS+-2 W80
W80
13-J8-1
Door connected ground
Front view
7
M221S
8-PL-QFD
4- 4+ 2- 2+ DO4 DO2
W2453X1
7-4 W05
57
DU
17
DU
0V
MFU
W81+W82
PL
12-1
12-1
13
IB2
W01 W01 W01
1
2
3
J11 J12
8-QF3
Module subrack
6
Shelf 1
0V
PE
QFD1
10
10
10
10
N
L
W04
W02
PE
W01
W04
W02
PE
W01
W04
W02
PE
W01
7-82
QFB2
W80
10
RB
2
8-B-
7-44
W80
1
2
1
2
1
7-22
PL
21
H1
W80
7-80
22
H2
NPL
7-20
12
KM2
W80
W80
7-60
1
NPL
7-31
7-46 1
23
H3
7-56
7-55
W80
QFB1
DU PL
DU NPL
11
KM1
W80
QFD2
7-79
PL

24
H4
W80
7-35/7-47/7-49/7-50 W80
X5-1/X6-1 W80
7-81
QFD9
QFD10
9
BUS+
5-3 W07
W80
7-59
J2
4
2
W02
-48V
7-2 X3-1
Rear top view
5
PE
1
2
4 3 9-2
J3 J4 J5
9-BUS+-1
8-B--1
8-PL-1
10-2
10-1
13-J2-2
W80W80
2 4 6 8
23-L
21-N
22-N
23-N
24-N
W80
22-L
X5-1
8-PL-1
13-J2-1
13-J2-3
13-J2-4
X4-2
9-BUS+-1 W80
W80
QFD11
8-QF4
1
QFA
L1 L2 L3 N
1 3 5 7
21-L/24-L
9-BUS+-2 W80
W80W80
8
MFU
QFD18
8-QF5
J6 J7 J8 J9
8-QFB2-1
24-CAN-
24-CAN+
X3-2
W80
W80
W80
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
W80 W80
W80
1
2
W80 W80
X9

earth
NPL
51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100
MFU DC power
wiring diagram
Front view
X12
1
2
11-1
11-2
W80
8-PL-QFD
8-QFB1-1
M820B
8-NPL-QFD
W80
Controller motherboard switch7
8-QF6
8-QF8
1
2
8-QF7
7-60
W80
User Manual
0V
W04
W02
W01
7-4 W05
58
18
M34C3C1
15
M2433X2
J3
J1
J5
J6
5-2
PE
J2
13-J3-1+
W06
DCSPD
13-J3-1-
7-39
7-41 W84
1
2
J4
v-
v+
W06 W06
J7
8-PL-2
8-PL-1
1
2
3
9-2
12-1
W84 12-2
J1
J2
W06
13
12
J6
12
8
J8
J7
3
QFA2
W80
1-2
2-N
PE
5-4
3-2
W03
W03 W03
W80
W07 W01
8
MFU
2-N
W02W07
Rear top view
1
2
3
7-35/7-47/7-49/7-50
X5-1/X6-1 W80
12-1
W84
QFD1
1
2
QFD2
QFD6
1
2
10
10
10
10
N
L
W04
W02
PE
W01
W04
W02
PE
W01
W04
W02
PE
W01
W04
W01
7-30
7-28
1
2
QFB1
W84
10
RB
0V
W02
W80
1 B-
PE
QFB2
PL
12
KM2
-48V
25
H5
W08
7-2 X3-1
W84
W84
21
H1
1
2
1
7-22
1
2
22
H2
NPL
15-J7
23
H3
NPL
7-20
W06
1
2
18-J2-2
18-J2-3
7-31
7-46
W80
W80
9-BUS+-1
18-J2-1
W84
1
11
2 W80 KM1 W80
7-43
PL
W80
W80
7-27
7-45
1
2
QFD7
1
2
QFD8
QFD9
QFD10
6
Shelf 1
0V
24
H4
W80
7-29
Module subrack
9
BUS+
5
PE
1
2
W06 15-J6
W06 15-J6 2
5-3 W07
4 3 9-2
2-PEW03

earth
QFD3
MFU DC power
wiring diagram
2 4
W03
W03
25-L
23-L
22-L
21-L/24-L
W80
W80
L N
1 3
2 4
9-BUS+-1
8-PL-1
W80 W80
8-QFB1-1
8-QFB2-1
10-2
10-1
13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8
24-CAN-
24-CAN+
X3-2
W80
X10-2
W80
W03
W03
X10-1
LO NO
1 3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
1
QFA
2
SPD1
21-N/24-N
22-N
23-N
25-N
11-1
18-J1-2
11-2
8-PL-QFD
8-NPL-QFD
W80
1-4
3-4
W06 15-J4-1
W06 15-J4-2
W84 W84 W80 W80
W2453X1
J4 J3
W80
X7-2
X5-1
18-J1-1
X6-1
13-J7-1
13-J8-1
13-J8-2
13-J8-3
13-J8-5
W80
9-BUS+-1 W80
3- 3+ 1- 1+ DO3 DO1
Front view
9-BUS+-2 W80
8-PL-1
7
M221S
4- 4+ 2- 2+ DO4 DO2
W2453X1
W80
10
W08
PE
N
L
W04
W02
W01
7-4
W05
59
Appendix 4
Appendix 4 Shematic Diagram
PD1
User interface
board
W2453X1
ST1
User-defined
AC Output
Class C SPD
SPD1
QFA2
MB
Temperature Sensor
No
Lo
Controller
QFD1
M221S or
M222S
ST2
NPL
Temperature Sensor
Optional
QFD6
KMD1
H1
LLVD Contactor
Mains Input
QFD7
H2
QFA1
N
L
PL
W34C3C1
QFD10
PD2
H3
PE
KMD2
BLVD Contactor
H4
RS1
H5
QFB1
QFB2
Battery 1
Positive Busbar
Battery 2
CAN
DC SPD
SPD2
M2433X2
AC Distribution Unit
DC Distribution Unit 1
-48V
0V
Figure 17 Schematic diagram of NetSure 501 A91
User Manual
Shematic Diagram
60
Appendix 4
User-defined
AC Output
W2453X1
PD1
ST1
C
Class C SPD
SPD1
MB
M221S or
M222S
Temperature Sensor
No
Lo
QFA2
Shematic Diagram
Optional
ST2
QFD1
NPL
Temperature Sensor
QFD4
KMD1
H1
Mains Input
LLVD Contactor
QFD5
H2
PL
QFA1
N
L
W34C3C1
QFD6
H3
PE
KMD2
BLVD Contactor
H4
RS1
CAN
QFB1
QFB2
1
Battery 1
2
Battery 2
Positive Busbar
DC SPD
SPD2
M2433X2
-48V
0V
61
Appendix 4
PD1
Shematic Diagram
User interface
board
M A4 C5U3 1
ST1
Temperature Sensor
ST2
MB
Contoller
M820B
QFD1
Tem perature Sensor
NPL
Op tional
QFD4
KMD1
H1
LLVD Contactor
Mains Input
QFD5
H2
QFA1
PL
N
L
QFD8
H3
PE
BLVD Contactor
KMD2
H4
RS1
CAN
QFB1
QFB2
Battery 1
Battery 2
Positive Busbar
User Manual
62
Appendix 4
Shematic Diagram
User interface
board
PD1
W2453X1
ST1
Temperature Sensor
ST2
Optional
MB
Controller
QFD1
M221S or
M222S
NPL
Temperature Sensor
QFD4
KMD1
H1
LLVD Contactor
Mains Input
H2
QFD5
QFA1
PL
N
W
V
U
H3
PE
KMD2
BLVD Contactor
CAN
RS1
QFB1
QFB2
Battery 1
Battery 2
Positive Busbar
63
Appendix 4
PD1
Shematic Diagram
User interface
board
W2453X1
ST1
Temperature Sensor
ST2
Optional
MB
Controller
M221S or
M222S
Temperature Sensor
H1
Mains Input
QFD1
H2
QFA1
N
W
V
U
PL
QFD12
H3
PE
KMD2
BLVD Contactor
H4
RS1
CAN
QFB1
QFB2
Battery 1
Battery 2
Positive Busbar
User Manual
64
Appendix 4
PD1
User-defined
AC Output
User interface
board
W2453X1
ST1
MB
Controller
Temperature Sensor
Class C SPD
SPD1
Shematic Diagram
No
Lo
QFA2
QFD1
M221S or
M222S
ST2
NPL
Temperature Sensor
Optional
QFD8
KMD1
H1
LLVD Contactor
Mains Input
QFD9
H2
QFA1
N
L
PL
W34C3C1
QFD12
PD2
H3
PE
KMD2
H4
BLVD Contactor
RS1
CAN
QFB1
QFB2
Battery 1
Battery 2
Positive Busbar
DC SPD SPD2
M2433X2
-48V
0V
65
Appendix 4
PD1
Shematic Diagram
User interface
board
MA4C5U31
ST1
Temperature Sensor
ST2
Optional
MB
Controller
QFD11
QFD1
M820B
NPL
NPL
Temperature Sensor
QFD14
QFD4
KMD1
H1
LLVD Contactor
Mains Input
QFD5
QFD15
H2
QFA1
PL
N
W
V
U
QFD10
PL
QFD18
H3
PE
KMD2
BLVD Contactor
H4
RS1
CAN
QFB1
QFB2
Battery 1
Positive Busbar
Battery 2
User Manual
Positive Busbar
66
Appendix 4
PD1
User interface
board
W2453X1
ST1
User-defined
AC Output
Class C SPD
SPD1
QFA2
Shematic Diagram
MB
Temperature Sensor
No
Lo
Controller
QFD1
M221S or
M222S
ST2
NPL
Temperature Sensor
Optional
QFD6
KMD1
H1
LLVD Contactor
Mains Input
QFD7
H2
QFA1
N
L
PL
W34C3C1
QFD10
PD2
H3
PE
BLVD Contactor
KMD2
H4
RS1
H5
QFB1
QFB2
Battery 1
Battery 2
Positive Busbar
CAN
DC SPD
SPD2
M2433X2
-48V
0V
67
68
Appendix 5
Glossary
Appendix 5 Glossary
Abbreviation
Amb.Temp
Batt
BC
BLVD
Cap
CommMode
CurrLimit
CycBC
Con Alarm Voice
Hist Alarm
HVSD
InitParam
InitPWD
LLVD
LVD
MCB
Ph-A
PWD
Rect
Shunt coeff
SM
SPD
SW Version
Sys
Temp
Temp Comp
Volt
Full word
Ambient Temperature
Battery
Boost Charging
Battery Lower Voltage Disconnection
Capacity
Communication Mode
Current Limit
Cyclic Boost Charging
Control Alarm Voice
Historical alarm
High Voltage Shutdown
Initialize Parameters
Initialize Password
Load Low Voltage Disconnection
Low Voltage Disconnection
Miniature Circuit Breaker
Phase A
Password
Rectifier
Shunt Coefficient
Supervision module (controller)
Surge Protection Device
Software Version
System
Temperature
Temperature Compensation
Voltage
User Manual

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

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NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

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NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

Subrack Power system User Manual

Copyright 2012 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

II. Cable connection

4.4 WEB Bootloader Interface Operation .................................................................................................................. 36

1.1 Model Information

Figure 1-1 Model information

1.2 Composition And Configuration

NetSure 501 A41- S1/S2 system structure

NetSure 501 A91-S1 system structure

NetSure 701 A41 S2/S4 system structure

NetSure 701 A41-S1/S3/S5 system structure

NetSure 701 A41-S5 system structure

Table 1-1 Configuration of fixed- configuration system

NetSure 501 A41-S1

NetSure 501 A41-S2

3PNPE/ 220Vac LNPE/380Vac

3PNPE/ 380Vac LNPE/ 220Vac

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

Chapter 2 Installation Instruction

Max. battery current

Min. cable CSA

Max. cable length

Load route rated Max. output

H type terminal, max. cable CSA 35mm2 (Single-phase power input)

One M8 bolt, OT type wiring terminal, max. cable CSA 35mm2

H type terminal, max. cable CSA 25mm2 (63A and below)

Connected to the battery

H type terminal, max. cable CSA 25mm2 (63A and below)

Connected to the users load

Terminal subrack terminal: cable CSA 50mm2

Connected to the users load

2.3 Mechanical Installation

Cabinet and rack installation

Figure 2-2 Installed in the cabinet system

Figure 2-3 Installation size of NetSure 501 A41 (unit: mm)

Figure 2-4 Installation size of NetSure 501 A91 (unit: mm)

Figure 2-5 Installation size of NetSure 701 A41-S1 (unit: mm)

Figure 2-6 Installation size of NetSure 701 A41-S2/S3 (unit: mm)

Figure 2-7 Installation size of NetSure 701 A41- S4 (unit: mm)

Figure 2-8 Installation size of NetSure 701 A41-S5 (unit: mm)

2.4 Electrical Installation

Cable outlet area

Cable entry Illustration of the DU unit

The MFU unit cabling is shown in 2-10.

Cable entry Illustration of the MFU unit

Cabling from side of the power system

Figure 2-11 Side cable cabling Illustration

2.4.2 Connecting AC Input Cables

Figure 2-12 Illustration of the connection terminal

2.4.3 Connecting Load Cables

Figure 2-13 Illustration of the load cable connection terminal

2.4.4 Connecting Battery Cables

Figure 2-14 Illustration of the battery connection terminal

2.4.5 Connecting Signal Cables