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DOC.

TITLE:- DESIGN CALCULATION FOR BASE PLATE

DESIGN OF BASE PLATE

BP-1

Centre line of column

Y
M

Pc

Pt

c
Y

DOC. TITLE:- DESIGN CALCULATION FOR BASE PLATE

d
D

Z
Design data
Grade of concrete

fck

= 40

N/mm2

Allowable bearing pressure on concrete

= 16

N/mm2

Modulas of elasticity for steel

Es

= 205000

N/mm2

Ec

= 35000

N/mm2

= 5.86

Modulas of elasticity for concrete of grade

C 40
Es / Ec

Modular ratio

Load data corresponding to critical load combination no

108

201

Axial load

Pc

= 10.79

kN

Nod L/C

Moment about Z - Z

Mzz

= 0.27

kN-m

Moment about X - X

Mxx

= 3.73

kN-m

102

Resultant moment

MR

= 3.73

kN-m

103

Shear force along - Z direction

Fz

= 2.54

kN

104

Shear force along - X direction

Fx

= -0.52

kN

105

Resultant shear force

FR

= 2.60

kN

106

Length of base plate

= 340

mm

Breadth of base plate

= 340

mm

Distance between bolts along - X direction

= 250

mm

Distance between bolts along - Z direction

= 250

mm

Distance between C.L of column and bolt in tension

= 125

mm

Diameter of anchor bolt selected

= 20

mm

= 245

mm2

Geometrical data
Size of the column

Net area of anchor bolt

UC152X152X23

(From steel detailers manual)

Total number of anchor bolts provided

= 4

No of anchor bolts on one side under tension


Total area of anchor bolts under tension

= 2
As

= 490

= MR / Pc

mm2

Tensile force on bolts


Eccentricity

= 3.73 / 10.79
= 0.35

101

DOC. TITLE:- DESIGN CALCULATION FOR BASE PLATE

= 346.02
D/6

mm

= 340 / 6
= 56.67

mm

> D/6

Since e > D/6 anchor bolts are required to take tensile force
Effective bearing length of base plate
Y3 + K1 Y2 + K2 Y + K3
K1

= 3 (e - D/2)
= 3 x (346.02 - 340 / 2)
= 528.05

K2

= 6 m As

(f + e)

B
= 6 x 5.86 x 490

(125 + 346.02)

340
= 23855.67
K3

- K2 (D / 2 + f)

- 23855.67 x (340 / 2 + 125)

= -7037423.48
Y3

528.05

Y2

23855.67

-7037423.48

Solving this equation,

= 350
Y

RUN GOAL SEEK

= 89.1900
D

Pt

Pc

2
D

3
Y

340
2
=

10.79

340
2

= 8.37
Tensile force on one bolt

89.19
3
89.19
3

346.02

125

kN

= 8.37 / 2
= 4.19

kN

Allowable tensile stress on bolt (Table 34 of BS 5950 - 1, 2000)


Grade of bolt

= 4.6

Allowable tensile stress on bolt (Bolt grade 4.6)

= 240

Allowable tensile strength of bolt (Proof load)

= 54.30

N/mm2
kN > 4.19

kN

DOC. TITLE:- DESIGN CALCULATION FOR BASE PLATE

Safe
Bearing pressure on the concrete base
Bearing pressure on the concrete base

= 2 (Pc + Pt)
YB
=

Allowable bearing pressure on concrete base

2 x ( 10.794 x 10^3 + 8.37 x 10^3 )


89.19 x 340

= 3.92

N/mm2

= 16.00

N/mm2

>

3.92

N/mm2

Safe
Thickness of base plate
(i) Based on the bearing pressure below the base plate
Depth of the column along - X direction

= 158

mm

Depth of the column along - Z direction

= 153

mm

Projected length of base plate from the face of the column


along - X direction

= (340 - 158) / 2
= 91.00

mm

Projected length of base plate from the face of the column


along - Z direction

= (340 - 153) / 2
= 93.50

mm

Maximum projected length

= 93.50

mm

Design strength of base plate

c
fy

= 265

N/mm2

Thickness of base plate

= c 3 c / fy
0.50
=

93.50

x 3.92
265

= 19.70

mm

Tensile force on bolts on one side

= 8.37

kN

Moment arm

= (250 - 158) / 2

(ii) Based on the bolt tension

= 46.00

mm

= 0.046

Moment at the face of the column flange

= 8.37 x 0.046

Sectional modulas required

= 0.39
= M / fy

kN-m

= 0.39 x 10^6
265
= 1453.25
Thickness of plate required

mm3

6S/L
0.50

= 6 x 1453.25
153.00
Thickness of base plate required

= 7.55

mm

= 19.70

mm

DOC. TITLE:- DESIGN CALCULATION FOR BASE PLATE

Hence provide base plate of thickness

= 30

mm

= 2.60

kN

Check for shear


FR

Resultant shear force


Shear force on one bolt

= 2.6 / 4
= 0.65

kN

Allowable shear stress on bolt (Table 30 of BS 5950 - 1, 2000)


Grade of bolt

= 4.6

Allowable shear stress on bolt

= 160

Allowable shear strength of bolt

= 160 x 245

N/mm2

= 39200
Allowable shear strength of bolt

= 39.20

kN >

0.65 kN

Safe
Check for shear and tension
Tensile force on one bolt

Pt,act

= 4.19

kN

Tensile strength of one bolt

Pt,allow

= 54.30

kN

Shear force on one bolt

FR,act

= 0.65

kN

Shear strength of one bolt

FR,allow

= 39.20

kN

Pt,act
Pt,allow
4.19
54.30

+
+

FR,act

1.40

FR,allow
0.65

= 0.09

39.20

<

1.40

Safe
Length of Anchor bolt
Length of anchor bolt

Referring to Table 3.26 of BS8110-1

Pt,act

fb

= fcu

fb

= 0.40

fb x x

= 0.4 x (40) ^0.50


= 2.53

Provide anchor bolt to a length

4.19 x 10^3
2.53 x 3.14 x 20

= 26.35

mm

= 300

mm

Summary
Sl.No

Description

Unit

Calculated

Allowable
(or)
Provided

Result

Bearing pressure on concrete base

N/mm

3.92

16

SAFE

Thickness of base plate

mm

19.70

20

SAFE

Check for Tensile force per bolt

KN

4.19

54.30

SAFE

Check for Shear force per bolt

KN

0.649

39.20

SAFE

Check for combined Shear and Tension per b

Safe factor

0.09

1.40

SAFE

Length of anchor bolt

mm

26.35

300

SAFE

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

6.1.3.20 DESIGN OF BASE PLATE TYPE 51A


(Based on design of welded structure by O.W.BLODGET)

PS-561020226
PS-561020230

Centre line of column

BP-51

HOLD. PROBLEM
ON BASE PLATE THICKNESS.
Y
M
STIFFENERS
CAN BE INTRODUCED.
LOAD CAN BE REDUCED.
Pc

Pt

c
Y

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

d
D

Z
Design data
Grade of concrete

fck

= 40

N/mm2

Allowable bearing pressure on concrete

= 16

N/mm2

Modulas of elasticity for steel

Es

= 205000

N/mm2

Ec

= 28402

N/mm2

= 7.22

Modulas of elasticity for concrete of grade


Modular ratio

C 40
Es / Ec

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

Load data corresponding to critical load combination no

107

Axial load

Pc

= 20.50

kN

Moment about Z - Z

Mzz

= 4.37

kN-m

Moment about X - X

Mxx

= 24.28

kN-m

Resultant moment

MR

= 24.67

kN-m

Shear force along - Z direction

Fz

= 8.16

kN

Shear force along - X direction

Fx

= 1.28

kN

Resultant shear force

FR

= 8.26

kN

Geometrical data
Size of the column

UC305X305X97

Length of base plate

= 500

mm

Breadth of base plate

= 500

mm

Distance between bolts along - X direction

= 420

mm

Distance between bolts along - Z direction

= 420

mm

Distance between C.L of column and bolt in tension

= 210

mm

Diameter of anchor bolt selected

= 24

mm

= 353

mm2

Net area of anchor bolt

(From steel detailers manual)

Total number of anchor bolts provided

= 4

No of anchor bolts on one side under tension

= 2

Total area of anchor bolts under tension

As

= 706

mm2

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

Tensile force on bolts


Eccentricity

= MR / Pc
= 24.67 / 20.5
= 1.20

= 1203.49
D/6

mm

= 500 / 6
= 83.3333 mm

> D/6

Since e > D/6 anchor bolts are required to take tensile force
Effective bearing length of base plate
Y3 + K1 Y2 + K2 Y + K3
K1

= 3 (e - D/2)
= 3 x (1203.49 - 500 / 2)
= 2860.46

K2

= 6 m As

(f + e)

B
= 6 x 7.22 x 706

(210 + 1203.49)

500
= 86434.05
K3

- K2 (D / 2 + f)

- 86434.05 x (500 / 2 + 210)

= -39759661.76

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

Y3

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

2860.46

Y2

86434.05

-39759661.76

Solving this equation,

= 0
Y

= 102.1737
D

Pt

Pc

D
2

3
Y

500
2
=

20.50

500
2

= 47.52
Tensile force on one bolt

102.17
3
102.17
3

1203.49

210

kN

= 47.52 / 2
= 23.76

kN

Allowable tensile stress on bolt (Table 34 of BS 5950 - 1, 2000)


Grade of bolt

= 4.6

Allowable tensile stress on bolt (Bolt grade 4.6)

= 240

Allowable tensile strength of bolt (Proof load)

= 78.20

N/mm2

Safe
Bearing pressure on the concrete base
Bearing pressure on the concrete base

= 2 (Pc + Pt)
YB

kN

> 23.76

kN

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

Allowable bearing pressure on concrete base

2 x ( 20.495 x 10^3 + 47.52 x 10^3 )


102.17 x 500

= 2.66

N/mm2

= 16.00

N/mm2

>

2.66

N/mm2

Safe
Thickness of base plate
(i) Based on the bearing pressure below the base plate
Depth of the column along - X direction

= 244

mm

Depth of the column along - Z direction

= 244

mm

Projected length of base plate from the face of the column


along - X direction

= (500 - 244) / 2
= 128.00

mm

Projected length of base plate from the face of the column


along - Z direction

= (500 - 244) / 2
= 128.00

mm

Maximum projected length

= 128.00

mm

Design strength of base plate

fy

= 265

N/mm2

Thickness of base plate

= c 3 c / fy
0.50
=

128.00

x 2.66
265

= 22.22

mm

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

(ii) Based on the bolt tension


Tensile force on bolts on one side

= 47.52

Moment arm

= (420 - 244) / 2

Moment at the face of the column flange

= 88.00

mm

= 0.088

= 47.52 x 0.088
= 4.18

Sectional modulas required

kN

kN-m

= M / fy
= 4.18 x 10^6
265
= 15779.43

Thickness of plate required

mm3

= 6S/L
0.50
= 6 x 15779.43
244.00
= 19.70

mm

Thickness of base plate required

= 22.22

mm

Hence provide base plate of thickness

= 20

mm

= 8.26

kN

Check for shear


Resultant shear force

FR

Shear force on one bolt

= 8.26 / 4
= 2.07

Allowable shear stress on bolt (Table 30 of BS 5950 - 1, 2000)


Grade of bolt

= 4.6

kN

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

Allowable shear stress on bolt

= 160

N/mm2

Allowable shear strength of bolt

= 160 x 353
= 56480

= 56.48

kN

> 2.07

Safe
Check for shear and tension
Tensile force on one bolt

Pt,act

= 23.76

kN

Tensile strength of one bolt

Pt,allow

= 78.20

kN

Shear force on one bolt

FR,act

= 2.07

kN

Shear strength of one bolt

FR,allow

= 56.48

kN

Pt,act
Pt,allow
23.76
78.20

+
+

FR,act

1.40

FR,allow
2.07

= 0.34

56.48

<

1.40

Safe
Length of Anchor bolt
Length of anchor bolt

Referring to Table 3.26 of BS8110-1

Pt,act

fb

= fcu

= 0.40

fb

= 0.4 x (40) ^0.50

fb x x

= 2.53
L

23.76 x 10^3
2.53 x 3.14 x 24

kN

CONTRACT NO: -

GC09102200

PROJECT TITLE: - EPIC OF SWEET FUEL GAS SUPPLY TO DUKHAN CONSUMERS


DOC. TITLE:-

STRUCTURAL CALCULATIONS FOR PIPE SUPPORTS - STATION N

Provide anchor bolt to a length

= 124.62

mm

= 400

mm

Summary

Sl.No

Description

Unit

Calculated

Allowable
(or) Provided

Result

N/mm2

2.66

16

SAFE

Bearing pressure on concrete base

Thickness of base plate

mm

22.22

20

NOT SAFE

Check for Tensile force per bolt

KN

23.76

78.20

SAFE

Check for Shear force per bolt

KN

2.07

56.48

SAFE

Check for combined Shear and Tension per b

Safe factor

0.34

1.40

SAFE

Length of anchor bolt

mm

124.62

400

SAFE

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