Escolar Documentos
Profissional Documentos
Cultura Documentos
Power Mate 0
Maintenance Manual
GFZ-63445EN/01
February 2000
GFL-001
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein which
are not present in all hardware and software systems. GE Fanuc Automation assumes no
obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of FANUC Power Mate. It is essential that these
precautions be observed by users to ensure the safe operation of machines equipped with a Power Mate (all
descriptions in this section assume this configuration).
Power Mate maintenance involves various dangers. Power Mate maintenance must be undertaken only by a
qualified technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the
machine tool builder and FANUC.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s2
2. WARNINGS, CAUTIONS, AND NOTES RELATED TO CHECK OPERATION . s3
3. WARNINGS AND NOTES RELATED TO REPLACEMENT . . . . . . . . . . . . . . . . . s4
4. WARNINGS AND NOTES RELATED TO PARAMETERS . . . . . . . . . . . . . . . . . . . s5
5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s6
s1
SAFETY PRECAUTIONS
B63445EN/01
This manual includes safety precautions for protecting the maintenance personnel (herein referred
to as the use) and preventing damage to the machine. Precautions are classified into Warnings and
Cautions according to their bearing on safety. Also, supplementary information is described as a
Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s2
SAFETY PRECAUTIONS
B63445EN/01
WARNING
1. When checking the operation of the machine with the cover removed
(1) The users clothing could become caught in the spindle or other components, thus
presenting a danger of injury. When checking the operation, stand away from the machine
to ensure that your clothing does not become tangled in the spindle or other components.
(2) When checking the operation, perform idle operation without workpiece. When a
workpiece is mounted in the machine, a malfunction could cause the workpiece to be
dropped or destroy the tool tip, possibly scattering fragments throughout the area. This
presents a serious danger of injury. Therefore, stand in a safe location when checking the
operation.
2. When checking the machine operation with the power magnetics cabinet door opened
mark). Never
(1) The power magnetics cabinet has a highvoltage section (carrying a
touch the highvoltage section. The highvoltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted on
the highvoltage section. When the highvoltage section itself must be checked, note that
touching a terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, internal units present potentially injurious corners and
projections. Be careful when working inside the power magnetics cabinet.
3. Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
4. Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
6. When using a tool compensation function, thoroughly check the direction and amount of
compensation. Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or
injury to the user.
s3
SAFETY PRECAUTIONS
B63445EN/01
WARNING
1. Always turn off the power to the Power Mate and the main power to the power magnetics cabinet.
If only the power to the Power Mate is turned off, power may continue to be supplied to the serve
section. In such a case, replacing a unit may damage the unit, while also presenting a danger
of electric shock.
2. When a heavy unit is to be replaced, the task must be undertaken by two persons. If the
replacement is attempted by only one person, the replacement unit could slip and fall, possibly
causing injury.
3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for
a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow
at least twenty minutes after turning off the power for these residual voltages to dissipate.
4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the
old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable
machine movement could damage the workpiece or the machine itself, and present a danger of
injury.
s4
SAFETY PRECAUTIONS
B63445EN/01
WARNING
1. When machining a workpiece for the first time after modifying a parameter, close the machine
cover. Never use the automatic operation function immediately after such a modification.
Instead, confirm normal machine operation by using functions such as the single block function,
feedrate override function, and machine lock function, or by operating the machine without
mounting a tool and workpiece. If the machine is used before confirming that it operates
normally, the machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.
2. The parameters are set to their optimal values, so that those parameters usually need not be
modified. When a parameter must be modified for some reason, ensure that you fully understand
the function of that parameter before attempting to modify it. If a parameter is set incorrectly,
the machine may move unpredictably, possibly damaging the machine or workpiece, and
presenting a risk of injury.
s5
SAFETY PRECAUTIONS
B63445EN/01
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
and
When replacing the batteries, be careful not to touch the highvoltage circuits (marked
fitted with an insulating cover).
Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The Power Mate uses batteries to preserve the contents of its memory, because it must retain data
such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel,
CRT screen, or etc..
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the Power Mates memory will be lost.
To replace the battery, see the procedure described in Section 2.6 of this manual.
s6
SAFETY PRECAUTIONS
B63445EN/01
WARNING
2. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the highvoltage circuits
(marked
and fitted with an insulating cover).
Touching an uncovered highvoltage circuit presents an extremely dangerous electric shock
hazard.
s7
PREFACE
B63445EN/01
PREFACE
Description of
this manual
PREFACE
B63445EN/01
Applicable models
Abbreviations
Related manuals
Power Mate 0
Power Mate
Specification
Number
B63443EN
B63444EN
B63445EN
Document
number
B65232EN
B65235EN
p2
Major contents
S
S
S
S
Specification
Characteristics
External dimensions
Connections
Major usage
S Selection of motor
S Connection of motor
Table of Contents
B63445EN/01
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p1
1. DISPLAY AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display of Special Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1
1.5.2
1.6
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5
CRT/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPL/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPL/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying of CRT/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying of DPL/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents Displayed (Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contens Displayed (DPL/MDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
2
14
16
16
17
18
18
18
19
20
20
20
20
20
21
21
21
24
24
24
25
27
29
OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
1.8.1
1.8.2
1.8.3
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Input Signal or Output Signal to be Recorded in the Operation History . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
33
37
1.9
38
1.10
41
2. HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
2.1
45
2.2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
2.2.1
2.2.2
2.2.3
2.3
2.4
Environmental Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Action Against Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
46
47
53
54
2.4.1
2.4.2
2.4.3
2.4.4
c1
54
54
54
55
Table of Contents
2.4.5
2.5
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9
2.8
Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Unit Printed Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRT/MDI, DPL/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting and Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7
2.6
B63445EN/01
56
58
58
58
58
58
58
59
59
61
61
61
62
62
63
64
64
64
65
66
66
67
68
3.1
3.2
69
72
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
3.2.13
3.2.14
3.2.15
72
73
74
75
75
76
77
78
78
79
80
80
81
82
83
84
4.1
4.2
GENERAL OF INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
SPECIFICATION OFPMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Builtin Debug Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Reserve Area of Internal Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Execution Period of PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMCLAD SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c2
86
87
87
88
88
89
89
90
Table of Contents
B63445EN/01
4.3.3
4.3.4
4.4
PMCDGN SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMCRAM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
95
100
101
102
103
103
107
107
4.5
108
4.6
ADDRESS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
4.6.1
4.7
110
114
119
121
5.2.1
5.2.2
5.3
Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying Servo Tuning Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
121
121
124
124
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculation of S Analog Voltage and Associated Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tuning S Analog Voltage (D/A Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
126
126
127
127
7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7.1
131
131
7.2
133
7.3
134
7.4
137
7.5
139
7.6
142
7.7
148
7.8
150
7.9
152
7.10
155
7.11
156
7.12
158
7.13
159
7.14
160
7.15
161
7.16
ALARM 404 AND 405 (*DRDY ON, REFERENCE POSITION RETURN ABNORMAL) . . . . .
163
7.17
164
7.18
165
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Table of Contents
B63445EN/01
7.19
167
7.20
168
7.21
169
7.22
170
7.23
171
7.24
172
7.25
173
7.26
174
7.27
175
7.28
176
7.29
177
APPENDIX
A. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
B. LIST OF MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
B.1
MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
193
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
195
FUNCTION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
196
C.2.1
C.2.2
C.2.3
C.3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.3.1
C.3.2
196
196
197
198
198
198
C.4
ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
200
C.5
201
OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
203
D.2
204
D.3
205
D.3.1
D.3.2
D.3.3
D.4
205
205
205
206
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B63445EN/01
1.2
1.3
1.4
1.5
HELP FUNCTION
1.6
1.7
1.8
OPERATION HISTORY
1.9
1.1
FUNCTION KEYS
AND SOFT KEYS
1.1.1
Soft Keys
B63445EN/01
Operations and soft key display staturs for each function key are described
below.
Indicates screens
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
NOTE
If the DPL/MDI is connected, the CRT/MDI is disabled, and
the functions of screen are restricted to position display.
B63445EN/01
POSITION SCREEN
POS
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PRESET]
[ALLEXE]
(Axis name)
[EXEC]
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PRESET]
[ALLEXE]
(Axis name)
[EXEC]
POS
B63445EN/01
PROGRAM SCREEN
PROG
PROG
[(OPRT)]
(1)
[BGEDT]
(O number)
(N number)
[REWIND]
[WORK]
[REL]
[(OPRT)]
[BGEDT]
(O number)
(N number)
[REWIND]
[(OPRT)]
[BGEDT]
[(OPRT)]
[FL.SDL]
[PRGRM]
[BGEDT]
[(OPRT)]
[SELECT]
(File No. )
[EXEC]
[F SET]
B63445EN/01
PROGRAM SCREEN
PROG
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]
(O number)
(Address)
(Address)
[REWIND]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[CAN]
(N number)
[EXEC]
[CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
[EXEC]
(O number)
[STOP]
[CAN]
[EXEC]
(O number)
[CAN]
(N number)
[EXEC]
[(OPRT)]
[BGEDT]
(O number)
[READ]
[PUNCH]
[CHAIN]
[STOP]
[CAN]
(O number)
[STOP]
[CAN]
(O number)
[EXEC]
[EXEC]
PROGRAM SCREEN
B63445EN/01
PROG
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]
[BGEDT]
[START]
[(OPRT)]
(Address)
(Address)
[REWIND]
[(OPRT)]
[BGEDT]
[(OPRT)]
[BGEDT]
B63445EN/01
PROGRAM SCREEN
PROG
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]
[(OPRT)]
[BGEDT]
[(OPRT)]
[BGEDT]
PROGRAM SCREEN
B63445EN/01
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEND]
(O number)
(Address)
(Address)
[REWIND]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[O SRH]
[SRH]
[SRH]
[CAN]
(N number)
[EXEC]
[CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
[EXEC]
(O number)
[STOP]
[CAN]
[EXEC]
(O number)
[CAN]
(N number)
[EXEC]
[(OPRT)]
[BGEDT]
(O number)
[READ]
[PUNCH]
[O SRH]
[CHAIN]
[STOP]
[CAN]
(O number)
[STOP]
[CAN]
(O number)
[EXEC]
[EXEC]
B63445EN/01
OFFSET/SETTING SCREEN
OFFSET
SETTING
[(OPRT)]
(Number)
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[CLEAR]
[ALL]
[READ]
[CAN]
[EXEC]
[CAN]
[EXEC]
[PUNCH]
Setting screen
[SETING]
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[(OPRT)]
(Number)
[NO SRH]
(Axis name and numeral)
(Numeral)
[+INPUT]
(Numeral)
[INPUT]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
[NO SRH]
[INP.C.]
[INPUT]
[PUNCH]
[CAN]
[EXEC]
OFFSET
SETTING
SYSTEM SCREEN
B63445EN/01
SYSTEM
1/3
SYSTEM
Parameter screen
[PARAM]
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[READ]
[PUNCH]
[NO SRH]
[+INPUT]
[INPUT]
Diagnosis screen
[DGNOS]
[(OPRT)]
(Number)
[NO SRH]
PMC screen
[PMC]
[PMCLAD]
[TOP]
[BOTTOM]
[SRCH]
[WSRCH]
[NSRCH]
[FSRCH]
[ADRESS]/[SYMBOL]
(1)
(2)
(Continued on the next page)
10
B63445EN/01
(1)
(2)
2/3
[PMCDGN]
[PMCPRM]
[TITLE]
[STATUS]
[ALARM]
[TRACE]
[TIMER]
[COUNTR]
[KEEPRL]
[DATA]
[SEARCH]
[T.DISP]/[TRCPRM]
[EXEC]
[G.DATA]
[G.CONT]
[NO.SRH]
[INIT]
[STOP]/[RUN]
[I/O]
[EXEC]
[CANCEL]
(No.)
[SPEED]
[INPUT]
[INIT]
(1)
(Continued on the next page)
11
[C.DATA]
[GSRCH]
[SEARCH]
B63445EN/01
3/3
(1)
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[READ]
[CAN]
[EXEC]
[PUNCH]
[CAN]
[EXEC]
[SV.SET]
[SV.TUN]
[(OPRT)]
[ON:1]
[OFF:0]
(Numeral)
12
[INPUT]
B63445EN/01
MESSAGE SCREEN
MESSAGE
MESSAGE
[(OPRT)]
HELP SCREEN
[CLEAR]
HELP
[(OPRT)]
[SELECT]
[(OPRT)]
[SELECT]
13
HELP
B63445EN/01
1.1.2
DPL/MDI
Function key
?
Date input key
Input key
B63445EN/01
Key
Address /numerical key
INPUT (
) key
Cancel (
) key
READ (
WRITE (
) key
This key is used to shift the cursor a short distance in the reverse
direction.
Press this key to actuate I/O device or input/output operation of the memory card.
Pressing a key activates the corresponding I/O device.
Be careful not to press the wrong key.
) key
CAUTION
Pressing the READ or WRITE key activates the
corresponding function.
Be careful to press the correct key.
If the wrong key is pressed, data may be transferred in the
direction opposite to the desired direction.
Power Mate
Power Mate
15
B63445EN/01
1.2
CONFIGURATION
DISPLAY OF
SOFTWARE
1.2.1
CRT/MDI
883F01
SERVO : 906001
PMC : zzzzzz
Power Mate
control software
Digital servo
software
PMC
NOTE
If nothing appears on the screen, it indicates that the
CRT/MDI has failed to start.
16
B63445EN/01
1.2.2
DPL/MDI
Power Mate 0
883F01
Power Mate
control software
ROM PARI. OK
RAM CHECK OK
NOTE
If nothing appears on the screen, it indicates that the
DPL/MDI has failed to start.
17
1.3
SYSTEM
CONFIGURATION
SCREEN
B63445EN/01
Once the system has stared up normally, you can display a system
configuration screen to know the types of mounted PCBs or the type of
installed software. When a DPL/MDI is used, however, you cannot
display a system configuration screen.
1.3.1
Display Method
(1) Press
key.
1.3.2
Kind of software
Software series
Software Configuration
Screen
SYSTEM CONFIG(SOFTWARE)
SYSTEM
SERVO
PMC
LADDER
883F
F81G
F01G
9066
4075
PM0
0007
ROM contents
0001
0001
0001
18
Software version
Character written on
PMC title screen
B63445EN/01
1.3.3
Module Configuration
Screen
SYSTEM CONFIG(MODULE)
MODULE
RAM
PMC
SCA (CRT)
SERVO 1/2
POS LSI
(SUB BOARD
TYPE
256KB
2.5MB
___
BIT
9CRT
MOUNTED
MOUNTED
BUILT IN I/O)
(2)
Information of
sub PCB
(1)
Contents of display
(1) Type of mounted module or PC board
(2) Mounted or not, or type of PC board
Pressing the PAGE key displays the system configuration screen of
other PCBs.
*Refer to 2.4.5 Location of Modules and Internal Printed Boards
for correspondence with each module and display.
19
B63445EN/01
1.4
ALARM HISTORY
SCREEN
1.4.1
General
Alarms generated in the Power Mate are recorded. The latest 25 alarms
generated are recorded. The 26th and former alarms are deleted.
DPL/MDI can not display the alarm history screen.
1.4.2
Screen Display
(1) Press
MESSAGE
key .
(2) Press soft key [HISTRY] and an alarm history screen is displayed.
(3) Other pages are displayed by
PAGE
ALARM HISTORY
or
PAGE
key.
O0100 N00001
19:47:45
][ (OPRT) ]
1.4.3
(2) Press soft key [(CLEAR], then the alarm history is cleared.
1.4.4
Display of Special
Alarms
D Alarms generated by
custom macro
Alarm numbers are 3000s and the messages are all MACRO ALARM.
(Ex) #3000=1(ERROR)3001 MACRO ALARM.
D Alarms generated by
DISPB instruction of
PMC.
B63445EN/01
1.5
HELP FUNCTION
1.5.1
General
1.5.2
Display Method
D Display of help screen
O1234 N12345
*****
HELP *****
1. ALARM DETAIL
2. OPERATION METHOD
3. PARAMETER TABLE
EDIT * * * * * * *
[1 ALAM] [2 OPE]
***
[3 PARA]
00:00:00
] [
(1) When an alarm is generated, press soft key [1 ALAM], then a help
message of the alarm is displayed.
HELP (INITIAL MENU)
O1234 N12345
NUMBER
: 010
MSAGE : IMPROPER G CODE
FUNCTION :
ALARM :
A G CODE NOT LISTED IN GCODE TABLE
IS BEING COMMANDED
ALSO GCODE FOR FUNCTION NOT ADDED
IS BEING COMMANDED
>
EDIT * * * * * * * * * *
00:00:00
[1 ALAM] [2 OPE] [3 PARA] [
] [ OPRT ]
(2) Pressing soft key [OPRT],(alarm No.), and soft key [SELECT] in
this order, a help message corresponding to the input alarm number is
displayed.
21
B63445EN/01
O1234 N12345
PROGRAM EDIT
SEARCH
RESET
DATA INPUT WITH MDI
DATA INPUT WITH TAPE
OUTPUT
INPUT WITH FANUC CASSETTE
OUTPUT WITH FANUC CASSETTE
MEMORY CLEAR
>
EDIT * * * * * * * * * *
00:00:00
[1 ALARM] [2 OPR] [3 PARA] [ OPRT ]
(2) Press [OPRT], (an item number) and soft key [SELECT], then an
operation method of the item is displayed.
Pressing PAGE key
PAGE
or
PAGE
O1234 N12345
1/4
>
EDIT * * * *
[
]
[
22
*** ***
]
[
]
00:00:00
]
[SELECT]
Current
page/ Total
page
B63445EN/01
D Parameter table
O1234 N12345
1/3
(NO.0000~ )
(NO.0100~ )
(NO.1000~ )
(NO.1200~ )
(NO.1300~ )
(NO.1400~ )
(NO.1600~ )
(NO.1800~ )
(NO.3000~ )
Current
page/ Total
page
EDIT * * * * * * * * * *
00:00:00
[1 ALAM ] [2 OPR ][ 3 PARA ] [
][SELECT]
23
PAGE
or
PAGE
B63445EN/01
1.6
DISPLAYING
DIAGNOSTIC PAGE
1.6.1
Displaying of CRT/MDI
(1) Press
SYSTEM
1.6.2
Displaying of DPL/MDI
in turn.
0
1
0
0
key.
> D0100
D0100
000000000
000001010
By pressing the
and
24
B63445EN/01
1.6.3
Contents Displayed
(Common)
D Causes when the
machine does not travel
in spite of giving a
command
An miscelaneous function is
being executed.
001 MOTION
Travel command of cycle
operation is being executed.
002 DWELL
Dwell is being executed.
003 INPOSITION CHECK
Inposition check is being done.
004 FEEDRATE OVERRIDE 0%
Feedrate override is 0%.
005 INTERLOCK/START LOCK
Interlock is input.
006 SPINDLE SPEED ARRIVAL CHECK The unit is waiting for spindle
speed signal SAR (G029#4) to
become 1.
010 PUNCHING
Data is being output through
reader/puncher interface.
011 READING
Data is being input through
reader/puncher interface.
Jog override is 0%.
013 JOG FEEDRATE OVERRIDE 0%
014 WAITING FOR RESET, ESP,RRW OFF
Power Mate is in reset state.
015 EXTERNALPROGRAM NUMBER SEARCH External Program Number
Search
D Cause of the cycle start
LED turned off
020 CUT SPEED UP/DOWN
021 RESET BUTTON ON
022 RESET AND REWIND ON
023 EMERGENCY STOP ON
024 RESET ON
025 STOP MOTION OR DWELL
D State of TH alarm
25
B63445EN/01
Address
#7
#6
#5
#4
#3
#2
#1
#0
200
OVL
LV
OVC
HCA
HVA
DCA
FBA
OFA
#1
#0
Address
#7
201
ALD
Overload
alarm
Disconnection alarm
0
1
1
0
Address
#7
DGN
#6
#5
#4
#3
#2
EXP
204
0
0
Motor overheat
Amplifier overheat
Builtin pulse coder (hard)
Disconnection of pulse coder
(software)
#6
#5
#4
#3
OFS
MCC
LDA
PMS
#2
#1
#0
Address
DGN
#7
#6
202
#5
CSA
#4
#3
PHA
RCA
#2
#1
#0
CKA
SPH
Address
#7
#6
#5
203
DTE
CRC
STB
#4
#3
#2
#1
#0
26
B63445EN/01
0300
Position error=
Detection unit
D Machine position
Address
DGN
0301
D Spindle
Address
DGN
#7
#6
#5
0400
#4
SAI
#3
#2
#1
#0
POS
This data indicates the offset data received by the CNC while it is
calculating the machine coordinates.
#4(SAI) 0 : Spindle analog control is not used.
1 : Spindle analog control is used.
#1 (POS) A module required for spindle analog control is
0 : not mounted
1 : mounted
1.6.4
Contents Displayed
(DPL/MDI)
The system configuration screen and the state display etc. are not prepared
on the DPL/MDI.
With the CRT/MDI, the following numbers cannot be used for reference.
Therefor, see the following diagnostic number.
Diagnostic No.
800 Relative coordinates
801 Skip position
802 Remaining travel
803 Acceleration/deceleration
accumulation
804 Ending position of previous
block
810 Number of program being
executed
811 Number of sequence being
executed
820 Group 01 Gcode
821 Group 02 Gcode
822 Group 03 Gcode
823 Group 05 Gcode
824 Group 06 Gcode
825 Group 08 Gcode
826 Group 09 Gcode
827 Group 10 Gcode
830 Fcode being executed
27
Unit
Least input increment
Least input increment
(Least input increment)/2
Detection unit
(Least input increment)/2
B63445EN/01
28
B63445EN/01
1.7
POWER MATE STATE
DISPLAY
X
Z
ACT.F
MDI
MDI
217.940
363.233
3000MM/M
STRT
[ ABS ]
O1000 N00010
MTN
[ REL ]
***
[ ALL ]
[ HNDL ]
[ OPRT ]
29
1.8
OPERATION HISTORY
B63445EN/01
This function displays the key and signal operations performed by the NC
operator upon the occurrence of a fault or the output of an NC alarm,
together with the corresponding NC alarms.
Operation history information cannot be displayed on the DPL/MDI.
This function records the following data:
(1) MDI key operations performed by the NC operator
(2) Status changes (ON/OFF) of input and output signals (selected
signals only)
(3) Details of NC alarms
(4) Time stamp (date and time)
1.8.1
Screen Display
SYSTEM
function key.
No.DATA
11 F0000.7
12 F0000.5
13 F0001.0
14 F0000.5
15 P/S0010
16 92/06/03
17 09:27:49
18 <PROG>
19 <RESET>
20 F0000.7
[
[
[
][
O1234 N12345
Page : 123
No.DATA
21 F0001.0
22 <POS>
23 <PROG>
24 <RESET>
25 EDIT
26 O
27 1
28 2
29 3
30 4
08:20:52
][PG.SRH]
On the operation history screen, the soft keys are configured as shown
below:
[ ] [ PARAM ] [DGNOS] [PMC] [SYSTEM] [(OPRT)][
]
push
]
[W.DGNS] [
] [
] [OPEHIS] [(OPRT)][
]
push
]
[ OPEHIS ] [SGSEL] [
][
] [(OPRT)][
]
push
] [ TOP ] [BOTTOM] [
] [
] [PG.SRH] [
]
(4) To display the next part of the operation history, press the page down
PAGE
key
30
or
B63445EN/01
31
B63445EN/01
ND2
MD4
ZRN
DNCI
MDI
MEM
RMT
NOMODE
EDT
H/INC
JOG
ZRN
Input signal
Name displayed
RV1
RV2
100%
50%
25%
F0%
(3) NC alarms
NC alarms are displayed in reverse video.
P/S alarms, system alarms, and external alarms are displayed together
with their numbers.
For other types of alarms, only the alarm type is displayed. (No details
are displayed.)
Example)
P/S0050, SV_ALM
B63445EN/01
SYSTEM
function key.
O1000 N02000
No.
11
12
13
14
15
16
17
18
19
20
ADDRES
G0000
G0004
G0008
G0003
G0043
SIGNAL
00000001
00000011
00000111
00001111
01100000
********
********
********
********
********
00:00:00
] [
] [ (OPRT) ]
1.8.2
Setting the Input Signal
or Output Signal to be
Recorded in the
Operation History
(1) On the operation history signal selection screen, press the [(OPRT)]
soft key.
OP_HIS SIGNAL SELECT
O1000 N02000
or
position.
(3) Key in a signal type (X, G, F, or Y) and an address, then press the
INPUT
key.
Example) G0004
INPUT
B63445EN/01
or
NOTE
1 A cross () indicates that a signal will not be recorded. Also,
any signal for which an address is not specified will not be
recorded, either.
2 A circle (f) indicates that a signal can be recorded.
3 A signal indicated by its symbol name will also be displayed
by its symbol name.
34
B63445EN/01
1. Addresses list
MTPMC
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
G003
G004
FIN
G005
TFIN
SFIN
MFIN
G006
*ABS
G007
*FLUP
ST
G008
ERS
RRW
*SP
*ESP
*IT
G009
G018
G019
RT
G020
G042
G043
G044
MLK
BDT1
G045
G046
DRN
KEY4
KEY3
KEY2
KEY1
SBK
G047
G060
G061
G062
G099
G100
+J2
+J1
X000
X127
PMCCNC
G000
35
B63445EN/01
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
G102
J2
J1
G103
G105
G106
MI2
MI1
G107
G108
MLK2
MLK1
G109
G110
G111
G112
G113
G125
G126
SVF2
SVF1
G127
G129
G130
*IT2
*IT1
G131
G132
G133
G134
G135
G101
G255
36
B63445EN/01
PMCMT
Y000
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
#7
f
Y127
CNCPMC
F000
F255
1.8.3
Notes
37
B63445EN/01
1.9
LIST OF
OPERATIONS
(CRT/MDI)
Classification
Reset
Function
KEY
SW
SETTING
PWE = 1
Resetting the OT
alarm
Resetting alarm 100
Data input
from external I/O
units
Inputting parameters
Mode
Function
key
Operation
When the
power is on
and
and
SYSTEM
(PARAM)
PWE = 0
OFFSET
MDI
SETTING
Inputting PMC
parameters (for the
counter and data
table)
SYSTEM
(PMC)
Inputting PMC
parameters (for the
timer and keep relay)
Inputting parameters
EDIT or
emergency
stop
SYSTEM
(PARAM)
[(OPRT)] [
Inputting PMC
parameters or ladder
program
Emergency
stop
SYSTEM
(PMC)
OFFSET
[(OPRT)] [
] [READ] [EXEC]
EDIT
Inputting programs
] [READ] [EXEC]
[EXEC]
EDIT
PROG
[(OPRT)] [
] [READ] [EXEC]
Outputting
parameters
EDIT
SYSTEM
(PARAM)
[(OPRT)] [
] [PUNCH] [EXEC]
Outputting PMC
parameters
EDIT
SYSTEM
(PMC)
EDIT
SYSTEM
(PMC)
] [PUNCH] [EXEC]
EDIT
OFFSET
EDIT
PROG
9999 [
[EXEC]
Outputting one
program
EDIT
PROG
Program No. [
[EXEC]
38
] [PUNCH]
] [PUNCH]
B63445EN/01
Classification
Search
Function
KEY
SW
Searching for a
program number
Searching for a
sequence number
Edit
SETTING
PWE = 1
Mode
Function
key
MEMORY or
EDIT
PROG
MEMORY
PROG
Operation
Program No. [O SRH]
Program No. search
Searching for an
address word
EDIT
PROG
Searching for an
address only
EDIT
PROG
Searching for an
offset number
OFFSET
Searching for a
diagnosis number
SYSTEM
(DGNOS)
Searching for a
parameter number
SYSTEM
(PARAM)
Displaying the
amount of memory
used
EDIT
PROG
[LIBRARY]
EDIT
PROG
9999
EDIT
PROG
Program No.
EDIT
PROG
Sequence No.
EDIT
PROG
Deleting a word
EDIT
PROG
Changing a word
EDIT
PROG
Inserting a word
EDIT
PROG
] [READ] [EXEC]
Verify
EDIT
PROG
Input/output with
the PMC
offline
programmer (PG
Mate, personal
computer
FAPT
LADDER)
SYSTEM
(PMC)
EDIT
PROG
FILE No. [
[EXEC]
] [F SRH]
EDIT
PROG
FILE No. [
[EXEC]
] [F DELETE]
EDIT
PROG
FILE No. [
[EXEC]
] [READ]
Input/
Searching a file for its
output to/
beginning
from the
FANUC
Deleting a file
Handy File
Inputting a program
39
Classification
Input/
output to/
from the
FANUC
Cassette
Function
KEY
SW
B63445EN/01
SETTING
PWE = 1
Mode
Function
key
Operation
EDIT
PROG
9999 [
[EXEC]
Outputting one
program
EDIT
PROG
Program No. [
[EXEC]
Verifying a program
EDIT
PROG
] [PUNCH]
] [PUNCH]
Clear
EDIT
PRGRM
Emergency stop
[EXEC]
] [PUNCH]
] [READ]
EDIT or MDI
PRGRM
Emergency stop
[EXEC]
Input of individual
data items
EDIT
PRGRM
Emergency stop
[Data type]
[
][READ][EXEC]
When the
power is on
_
_
When the
power is on
Program clear
When the
power is on
AND
AND
When the
power is on
AND
NOTE
After completion of ladder program input the power must be turned on again because the
Ladder program is in halt state.
40
B63445EN/01
1.10
LIST OF OPERATION
(DPL/MDI)
Classification
Clear
Function
KEY
SW
SETTING
PWE = 1
Mode
Function
key
Power ON
__
Operation
AND
Parameter/offset clear
Power ON
__
Program clear
Power ON
__
Alarm clear
__
__
or Power OFF/ON
__
__
AND
Power ON
__
AND
Reset
OT alarm reset
Power ON
__
AND
Registration from
MDI
Parameter input
__
PARAM screen
Data
SETTING
DWE=1
__
__
__
Search
Number
PWE=0
__
Data number
Data
__
Data number
Data
Program number
search
EDIT/
MEMORY
Program number
Sequence number
search
MEMORY
EDIT
EDIT
Parameter search
__
PARAM screen
PMC parameter
search
__
Pitch error
compensation
data search
__
__
Offset screen
__
Diagnosis search
__
DGNOS screen
41
Number
Data number
Number
Classification
Editing
Function
KEY
SW
B63445EN/01
SETTING
PWE = 1
Mode
Function
key
Operation
EDIT
9999
EDIT
Program number
EDIT
Sequence number
EDIT
Word delete
EDIT
Word change
EDIT
Word insertion
EDIT
Collation
Program collation
Registration from
external
I/O
Parameter input
Program input
EDIT
f
PARAM screen
EDIT
f
Pitch error
compensation data
input
EDIT or
emergency
stop
EDIT
EDIT
EDIT
Mode AUTO
Execute the loaded program.
Parameter output
EDIT
PARAM screen
EDIT
9999
EDIT
Program number
Pitch error
compensation data
output
EDIT
EDIT
Offset screen
EDIT
Input/output to and
from
memory
card
Output to memory
card
EDIT
Emergency stop
Input/output with
the PMC
offline
programmer (PG
Mate, personal
computer
FAPT
LADDER)
Ladder program
input/output
Output to
external
I/O
EDIT or MDI
Emergency stop
EDIT
Emergency stop
Data type
__
DGNOS screen
Operation on host
or
42
B63445EN/01
Classification
Function
Input/outProgram registration
put to and
All program output
from
FANUC
Handy File One program output
KEY
SW
SETTING
PWE = 1
EDIT
Function
key
Operation
File number
EDIT
9999
EDIT
Program number
EDIT
Program collation
PMC parameter
Ladder program
input
Mode
EDIT
File number
EDIT
File number
Emergency
stop
(Only when
PMC
parameter
is input)
PMC parameter
output
EDIT
Ladder program
output
__
DGNOS screen
File number
Data type is automatically identified.
(The baud rate is fixed to 4800 bps.)
PMC parameter display
File number
DGNOS screen
File number
NOTE
After completion of ladder program input, the power must be turned on again because the
ladder program is in halt state.
43
2. HARDWARE
B63445EN/01
HARDWARE
2.2
INSTALLATION
2.3
2.4
2.5
2.6
2.7
2.8
2.9
44
2. HARDWARE
B63445EN/01
2.1
TOTAL CONNECTION
DIAGRAM
+24VDC power
supply
Battery 3V for
RAM battery backup
Memory
card
Emergency stop
100VAC, 1
200VAC, 3
1st axis servo motor
(Builtin type serial
pulse coder)
Analog spindle
controled circuit
Position coder
Manual pulse
generator
Relay connector
Builtin I/O
card
Power
magnetic
CRT/MDI unit
Terminal unit
(PCR connector)
Note 1 :
Note 2 :
The +24 VDC power supply (marked #) should be prepared by the customer.
Note 3 :
All cables except the RAM battery backup battery cable should be prepared by the customer.
45
2. HARDWARE
B63445EN/01
2.2
INSTALLATION
2.2.1
Environmental
Requirement
The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
this manual cabinet refers to the following:
D Cabinet for housing the control unit or peripheral units;
D Operation pendant for housing the CRT/MDI unit or operators
panel.
D Equivalent to the above.
The environmental conditions when installing internal units of these
cabinets shall conform to the following table.
Room temperature
In store or transportation
20_C to 60_C
In operation:
Vibration
0.5G or less
Environment
Power Capacity
0_C to 55_C
30% to 95%
(no condensation)
Relative humidity
2.2.2
In operation
Heat sink of outer of cabinet: The heat sinks should be protected from direct exposure to coolant, lubricant, and metal
chips.
Radiation
(ionizing or nonionizing)
In operation: Up to 1,000 m
In store or transportation: Up to 12,000 m
CRT/MDI
1.0A
DPL/MDI
0.2A
NOTE
(*) It is necessary to externally supply 24 V power to builtin I/O
cards having sourcetype DO points.
46
2. HARDWARE
B63445EN/01
2.2.3
Action Against Noise
The CNC has been steadily reduced in size using surfacemount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
The cables used for the machine are classified as listed in the following table:
Process the cables in each group as described in the action column.
Group
Signal line
Primary AC power line
Secondary AC power line
Action
Bind the cables in group A separately
(Note 1) from groups B and C, or
cover group A with an electromagnetic shield (Note 2).
Connect spark killers or diodes with
the solenoid and relay.
AC/DC solenoid
AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
DC power line
47
2. HARDWARE
B63445EN/01
NOTE
1 The groups must be 100mm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
Servo
amp.
Spindle
amp.
Control
unit
Cable of group B, C
Duct
To operators
panel,
motor, etc.
Section
Cable of group A
Group A
Group B, C
Cover
D Ground
The following ground systems are provided for the CNC machine tool:
D Ground for signal
The ground for signal supplies the reference voltage (0V) of the
electrical signal system.
D Ground for protection
The ground for protection is used for safety, and suppressing external
and internal noises. In the frame ground system, the frames, cases of
the units, panels, and shields for the interface cables between the units
are connected.
D Protection ground (PE)
The protection ground (PE) is used as a protection ground system to
ground devices or units at a single point.
D The grounding resistance of the protection ground (PE) shall be 100
ohms or less (class D grounding).
D The protection ground (PE) cable must have enough crosssectional
area to safety carry the accidental current flow into the protection
ground (PE) when an accident such as a short circuit occurs.
(Generally, it must have the crosssectional area of the AC power cable
or more.)
D Use the cable containing the AC power wire and the protection ground
(PE) wire so that power is supplied with the ground wire connected.
48
2. HARDWARE
B63445EN/01
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the ground (FG) terminal for signal.
Cabinet
FG terminals
(Faston terminals at
the controller)
To the other grounded plates
See the note below.
Distribution
switchboard
in the cabinet
PE
Grounded plate
To the cabinet
External distribution
switchboard
Class D grounding or
more strict grounding
49
2. HARDWARE
B63445EN/01
D Noise Suppressor
The AC/DC solenoid and relay are used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
I2
10
to
I2
(F)
20
AC
relay
Spark killer
Motor
Spark killer
NOTE
Use a CRtype noise eliminator. Varistortype noise
eliminators clamp the peak pulse voltage but cannot
suppress a sharp rising edge.
50
2. HARDWARE
B63445EN/01
Diode
+
Use a diode which can withstand a
voltage up to two times the applied
voltage and a current up to two times
the applied current.
DC relay
Cable
Metal fittings
for clamp
40mm to 80mm
51
2. HARDWARE
B63445EN/01
Control unit
Metal fittings
for clamp
Shield cover
52
Machine side
installation
board
Ground plate
2. HARDWARE
B63445EN/01
2.3
CONNECTOR
LAYOUT OF
CONTROL UNIT
Front
Bottom face
Fuse (5.0A)
Left side
CB 128
Builtin I/O
Memory card
Right side
CB 129
Builtin I/O
+24VDC input
M4
DPL/MDI
LED display
Rotary switch
Servo amplifier (1st axis)
JD15 CRT/MDI
Terminal resistant
unit
Unused
JD14 CRT/MDI
Unused
Unused
Spindle
Position coder
Manual pulse generator
RS232C
Unused
Unused
Unused
53
2. HARDWARE
B63445EN/01
2.4
LED DISPLAY/
SETTING AND
MODULE
CONFIGURATION OF
UNIT
2.4.1
LED Display of Control
Unit
Contents
Countermeasures
No.
Color
S0
Green No alarm
Blinks during automatic operation.
Remains on or off
while automatic operation is not being performed.
S1
EN
WD
Red
2.4.2
Fuse
Ordering code
A02B0124K101
2.4.3
Symbol
F1
Rating
5.0A
Individual code
A60L00010046#5.0 or
A60L00010046#5.0R
Battery of Controller
54
2. HARDWARE
B63445EN/01
2.4.4
Setting the Rotary
Switch RSW
55
2. HARDWARE
B63445EN/01
2.4.5
Location of Modules
and Internal Printed
Boards
NAME
NUMBER
USE
Memory card
CNMC
Memory card
(4)
LED
(1)
F01
(6)
F81
(6)
S1
WD
S0
EN
LED display
Rotary switch
RSW
Unused
Rotary switch
MTSW
Unused
AMP1
JS1
SCALE1
JF21
Unused
AMP2
JS2
SCALE2
JF22
Unused
APCBAT
JA14
Unused
SPNDLE
JA11
Spindle
SP.ENC
JA12
Position coder
MPG
JA13
RS232C
JD5
RS-232-C
I/O
JD1A1
Unused
I/O Link
JD1B
Unused
I/O Link
JD1A
Unused
DPL/MDI
M4
DPL/MDI
SVCHK
TEST
PM/TMNL
JD15
CRT/PM
JD14
CRT Link
(3)
(2)
(5)
56
2. HARDWARE
B63445EN/01
No.
NAME
Specification
Function
Base PCB
A20B21000160
RAM 256KB
Servo function
Servo interface
RAM 256KB
SERVO 1/2
(1)
A20B29000142
PMCPA1
PMC BIT
(2)
A20B29020235
Analog spindle
POS LSI
(3)
A20B29010480
CRT/MDI
SCA(CRT) 9CRT
(4)
A20B10040960
Power supply
(5)
Sub PCB
A20B20010902
(6)
Basic ROM
A02B0166H513
#883F
Basic function
883F
57
2. HARDWARE
B63445EN/01
2.5
LIST OF PRINTED
BOARD AND UNIT
2.5.1
Basic Unit
NAME
Power Mate 0 Basic unit
Specification
Servo
interface
A02B0166B591
TYPE B
Remarks
2.5.2
Control Unit Printed
Board
NAME
Specification
Base PCB
A16B21000160
A20B10040960
Remarks
TYPE B
2.5.3
Module
NAME
Specification
A20B29000142
A20B29010480
A20B29020235
Remarks
PMCPA1
Analog spindle
2.5.4
CRT/MDI, DPL/MDI Unit
Name
Specifications
CRT/MDI
DPL/MDI
Remarks
A02B0166C201#TR
English key
A02B0166C201#TS
Symbol key
A02B0166C301#R
2.5.5
Setting and Display
Unit
Name
Specifications
A20B20000840
A02B21000680
58
Remarks
2. HARDWARE
B63445EN/01
2.6
HOW TO REPLACE
THE BATTERIES
WARNING
Memory backup battery replacement
When replacing the memory backup batteries, keep the
power to the machine (CNC) switched on, and hold the
machine at an emergency stop. Because this work must be
carried out while the power is kept switched on and the
cabinet is open, only the personnel who have been trained
for safety are allowed to engage in the work. When
replacing the batteries, be careful not to touch the
highvoltage circuit section (marked
and shielded with
a shock hazard prevention cover). If you touch the
highvoltage circuit section when it is uncovered, you will
get an electric shock.
2.6.1
Replace the Battery
for Memory Back Up
Procedure for replacing the battery for memory back up.
1
Replace battery in the status that Power Mate power supply is ON.
The battery used for memory back up is located in the front door.
Open the door of controller and remove the battery from folder.
Pinch and remove the connector in the side of battery towards you.
WARNING
Using other than the recommended battery may result in
the battery exploding.
Replace the battery only with the specified battery
(A02B0188K111).
59
2. HARDWARE
B63445EN/01
Battery
BATTERY
Connector on the
printed circuit
board
Battery
Control unit
60
2. HARDWARE
B63445EN/01
2.7
HOW TO REPLACE
THE MODULES
2.7.1
Removing
2.7.2
Insertion
While holding both sides of the module with both hands, raise it until
it is locked (Fig.(c)).
(a)
No.1 pin
(b)
(c)
CAUTION
Make sure that the latches at both ends of the socket are
correctly engaged with the module. If either latch is not
engaged securely, it will not be possible to establish a
satisfactory electrical contact, possibly leading to a
malfunction of the Power Mate.
61
2. HARDWARE
B63445EN/01
2.8
REPLACING
PRINTED CIRCUIT
BOARD AND UNIT
2.8.1
Disconnect all cables connected to the control unit. Pinch the 20pin
halfpitch connector to release the latch. Draw out the connector.
Place the control unit with its left face upward, and press the two
points shown in Fig. 2.8.1 (a) to remove the cover of the case.
Release the three latches shown in Fig. 2.8.1 (b), and remove the base
PC board.
62
2. HARDWARE
B63445EN/01
How to remove the plastic cover at the left side of the case
(3)
F1
CP1
(2)
(1)
2.8.2
The Power Supply
Printed Circuit Boards
and Sub Printed Board
Remove the screws from the base PC board or sub printed board that
are securing the power PC board, and replace the power PC board.
Put the base PC board in the case, and return it to the original position.
63
2. HARDWARE
B63445EN/01
2.8.3
The Fan motor
Remove the two screws from the fan motor on the power PC board,
and replace the fan motor with a new one.
Remove the square screws from the CRT control board, and replace
the PCB.
The CRT control PCB that is behind the MDI keyboard can be seen
from the rear of the CRT/MDI. Remove the CRT control board as in
2.8.4 above.
2.8.4
The CRT Control PCB
2.8.5
The MDI Keyboard
Screw
CRT control board PCB
Stud
MDI keyboard
64
2. HARDWARE
B63445EN/01
2.8.6
The CRT Unit
(CRT/MDI)
Disconnect the CRT unit power cable and the video signal cable.
Remove the vinyl chloride cover. Then, remove the four screws
securing the CRT unit from the rear of the CRT/MDI.
Reconnect the CRT power supply cable and video signal cable to their
original positions.
Screw
CRT unit
CRT/MDI
65
2. HARDWARE
B63445EN/01
2.9
REPLACING THE
FUSE
WARNING
Before replacing a blown fuse, it is necessary to remove the
cause of the blown fuse. For this reason, only the personnel
who have a working knowledge of maintenance and safety
are allowed to carry out this work. When replacing a fuse
with the cabinet open, be careful not to touch the
highvoltage circuit section (marked
and shielded with
a shock hazard prevention cover). If you touch the
highvoltage circuit section when it is uncovered, you will
get an electric shock.
2.9.1
This section describes the replacement of the Power Mate control unit fuse.
The control unit contains a +24 V power input fuse, F1. If LED EN does not
light when +24 V power is supplied, fuse F1 may have blown. In such a case,
remove the fuse from its socket, then check its continuity using a multimeter (or
visually check whether it has blown). If the fuse has blown, investigate the
cause, take appropriate action, then replace the fuse. The capacity, part number,
and location of the fuse are as follows:
Table 2.9.1 Capacity and part number of Power Mate control unit fuse
Name
Capacity
Part number
F1
5.0A
A60L-0001-0046#5.0R or
A60L-0001-0046#5.0
Fuse F1
Power supply
connector
EN
66
2. HARDWARE
B63445EN/01
2.9.2
The CRT/MDI Control
PCB Fuse
This section describes the replacement of the CRT controll PCB fuse of
the Power Mate 0. The table below lists the drawing number of the CRT
control PCB. The CRT control PCB is mounted on the back of the
CRT/MDI.
Table 2.9.2(a) CRT control PCB drawing number
Name
Drawing number
A20B-2000-0840
The CRT control PCB contains a +24 V power input fuse, FU1. If nothing
appears on the screen when +24 V power is supplied to the CRT control
PCB, fuse FU1 may have blown. In such a case, remove the fuse from
its socket, then check its continuity using a multimeter (or visually check
whether it has blown). If the fuse has blown, investigate the cause, take
appropriate action, then replace the fuse. The capacity, part number, and
location of the fuse are as follows:
Table 2.9.2(b) Capacity and part number of CRT control PCB fuse
Name
Capacity
Part number
FU1
3.2A
A60L-0001-0175#3.2A
67
B63445EN/01
Data must be reset after the base PCB is replaced or all the memory is
cleared. This chapter describes how to input and output data including
parameters, part programs, and tool compensation values using an
external I/O device such as the Handy File.
3.1
3.2
INPUTTING/OUTPUTTING DATA
68
B63445EN/01
3.1
SETTING
PARAMETERS
FOR INPUT/OUTPUT
D Setting procedure of
parameters (CRT/MDI)
PARAMETER (SETTING)
0000
SEQ
0
0
0
0001 0
0
0
0002 0
0
0
0012
X 0
0
0
Y 0
0
0
0020 I/O CHANNEL
0
0
0
0
0
0
0
0
MIR
0
0
O1234N12345
INI ISO TVC
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
69
RESET
B63445EN/01
7. Convenient method
1) To change parameters in bit unit, press cursor key
or
,then
the cursor becomes bit length and you can set parameters bit by bit
(Bit parameter only).
2) To set data consecutively, use
EOB
key.
(Ex.1)
0
0
0
1234
4567
9999
(Ex.2)
0
0
0
0
3) To set the same data use
1234
0
9999
0
.
(Ex.)
0
0
0
0
4) For bit parameters,
1234
1234
1234
(Ex.)
0000 0000
00011000
00000000 00011000
00000000
0001 1000
00000000
00000000
8. After the required parameters are set, set PARAMETER WRITE to
0.
70
B63445EN/01
D Setting parameters
procedare (DPL/MDI)
3. Use the cursor keys to position the cursor at PWE, then press the
key and the
> &0001
&0002
00000000
00000000
8. After all parameters have been set and confirmed, retum to the settings
screen and set PWE to 0.
9. Normally, in order to release the alarm state, press the
key.
71
3.2
INPUTTING/
OUTPUTTING DATA
B63445EN/01
3.2.1
Confirming the
Parameters Required
for Data input/Output
#7
#6
#5
#4
#3
#2
0000
#1
#0
ISO
#7
0101
NFD
#6
#5
#4
#3
#2
ASI
#1
#0
SB2
0
1
2
3
4
5
6
72
B63445EN/01
Address
0103
Baud Rate
7: 600
9: 2400
11:9600
8: 1200 l10: 4800
12:19200 [BPS]
2) I/O cahnnel=1
Set parameters to 0111, 0112, 0113.
Seeting contens are same as 0101, 0102, 0103.
3.2.2
Outputting CNC
Parameters
D Procedure (CRT/MDI)
SYSTEM
5. Press soft key [PUNCH] and [EXEC],and the parameters are started
to be output.
D Procedure (DPL/MDI)
key.
key.
3. Press the
0000
0000
WRITE
6. In order to stop output of data from a tape before it has finished, turn
on external reset signal ERS (bit 7 of G008).
Once data output from a tape has been stopped, it cannot be restarted.
73
B63445EN/01
3.2.3
Outputting PMC
Parameters
D Procedure (CRT/MDI)
OFFSET
SETTING
and
. At
SYSTEM
then key
RESET
and
will be generated.
4. Press
5. Press
key.
74
B63445EN/01
9. Press
3.2.4
Outputting Custom
Macro Variable Values
D Procedure (CRT/MDI)
OFFSET
SETTING
key.
5. Press soft key [PUNCH] and [EXEC], then custom macro variable
values are output.
D Procedure (DPL/MDI)
key.
key.
3. Press the
0000
0000
WRITE
5. In order to stop output of data from a tape before it has finished, turn
on external reset signal ERS (bit 7 of G008).
Once data output from a tape has been stopped, it cannot be restarted.
3.2.5
Outputting Tool
Compensation Amount
D Procedure (CRT/MDI)
OFFSET
SETTING
4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation
amount is started to be output.
75
D Procedure (DPL/MDI)
B63445EN/01
key.
5. In order to stop output of data from a tape before it has finished, turn
on external reset signal ERS (bit 7 of G008).
Once data output from a tape has been stopped, it cannot be restarted.
3.2.6
Outputting Part
Program
D Procedure (CRT/MDI)
1. Confirm the following parameters. If 1 is set, set to the MDI mode and
set it to 0.
Address
#7
#6
#5
#4
3202
#3
#2
#1
#0
NE9
NE8
3. Press
4. Key in address
be output.
6. The number of input program is punched with pushing
76
B63445EN/01
3.2.7
Outputting Ladder
Programs
D Procedure (CRT/MDI)
OFFSET
SETTING
and
. At
SYSTEM
then key
RESET
4. Press
5. Press
77
B63445EN/01
3.2.8
Outputting Pitch Error
Compensation Value
Procedure (CRT/MDI)
SYSTEM
.
(nextmenu key) and press chapter
(nextmenu key).
Procedure (DPL/MDI)
3 Press the
3.2.9
Inputting CNC
Parameters
D Procedure (CRT/MDI)
SYSTEM
D Procedure (DPL/MDI)
4. Press soft key [READ] and [EXEC]. Then input of parameters are
started.
5. After the parameters have been input, turn off the power once then turn
it on because P/S alarm 000 is occured.
1. Set to the emergency stop state.
2. The parameter screen is selected by pressing the
key.
key.
78
B63445EN/01
3.2.10
Inputting PMC
Parameters
D Procedure (CRT/MDI)
OFFSET
SETTING
screen.
3. Confirm that PARAMETER WRITE=1.
4. Press
SYSTEM
INPUT
7. Press
key and
key.
8. Press soft key [I/O] and set the parameters required for I/O.
Item selection cursor displays the next item after an item is set.
9. In CHANNEL item , press 1
INPUT
to select channel 1.
screen.
3. Confirm that DWE=1.
4. Press
5. Press
6. Press
7. After data has been read, turn off power and turn it on.
79
B63445EN/01
3.2.11
Inputting Custom
Macro Variable Values
D Procedure (CRT/MDI)
PROG
[READ] and [EXEC] key, then custom macro variable values are
started to be input.
Input a program number that is not used.
6. Select MEM mode and press cycle start button.
When the program is executed, macro variables are set.
7. Press
OFFSET
SETTING
key,
8. Press
number 500 and confirm the custom macro variables are set correctly.
Of the data displayed, 0 and vacant differ in meaning.
Vacant is an undefined variable. To set vacant, press soft key
[INPUT].
9. Select EDIT (editing) mode again.
10.Press
PROG
11.Press address
press
D Procedure (DPL/MDI)
DELETE
3.2.12
Inputting Tool
Compensation Amount
D Procedure (CRT/MDI)
PROG
contents screen.
80
B63445EN/01
4. Press
OFFSET
SETTING
key.
6. Press [READ] key and [EXEC] key and data input is started.
D Procedure (DPL/MDI)
key.
3.2.13
Inputting Part
Programs
#7
#6
3201
#5
#4
#3
#2
NPE
#1
#0
RAL
#7
#6
#5
3202
#4
#3
NE9
#2
#1
#0
NE8
PROG
file.
4. Press soft
key.
5. Press soft key [READ] and [EXEC], then data input is started.
D Procedure (DPL/MDI)
81
B63445EN/01
3. When the controller tape does not have a program number or a program
number is to be changed, enter a desired program number. (When the
controller tape has a program number and a program number is not
changed, this operation is not necessary.)
.
i) Key in address
key.
3.2.14
Inputting PMC Ladder
D Procedure (CRT/MDI)
OFFSET
SETTING
screen.
3. Confirm that PARAMETER WRITE=1.
4. Press
SYSTEM
INPUT
7. Press
key and
key.
8. Press soft key [I/O] and set the parameters required for I/O.
Item selection cursor displays the next item after an item is set.
9. In CHANNEL item , press 1
INPUT
to select channel 1.
screen.
3. Confirm that PWE=1.
4. Press
5. Press
6. Press
7. After data has been read, turn off power and turn it on.
82
B63445EN/01
3.2.15
Inputting Pitch Error
Compensation Value
Procedure (CRT/MDI)
OFFSET
SETTING
key.
SYSTEM
key.
(nextmenu key).
OFFSET
SETTING
key.
Procedure (DPL/MDI)
83
B63445EN/01
This chapter describes the signals between the machine operators panel,
magnetics cabinet and the PMC, connection of the signals between PMC
and CNC, and confirmation method of on/off state of these signals.
The chapter also describes how to display the PMC system configuration,
parameters, and ladders on the CRT or DPL.
It also describes a method of inputting/outputting PMC parameters to an
external device.
4.1
GENERAL OF INTERFACE
4.2
SPECIFICATION OF PMC
4.3
4.4
4.5
4.6
ADDRESS LIST
4.7
84
NC
85
ST1 DOOR
ST
FANUC decides
addresses
and signals cor
respondence
R0.0 to R999.7
T0.0 to T079.7
C0.0 to C079.7
D0.0 to D1859.7
A0.0 to A 024.7
K0.0 to K 016.7
R9000.0 to R9099.7
K17.0 to K19.7
Internal relay
Variable timer
Counter
Data table
Message display
System reserve
area
PMC address
+24E
DI/DO
Power Mate 0
MTB decides
addresses and
signals
Y1000 to
1002
F0000 to 0255
Y1000.1
F0.5
X1000 to
1003
PMCDGN *
PMCDGN *
STL
STL
X1000.7
PMC
PMCDGN
G0000 to 0255
PMCDGN
RV
Input
...0V
...24V
PMCDGN Tr
[ 0 ]...........Off
[ 1 ]...........On
0V
24V
0V
PMCDGN
[0]
[1]
Input
0V
24V
Load
Load
Off
On
+
Power
supply
ST2
ST1
Contacts
Open
Close
B63445EN/01
4.1
GENERAL OF
INTERFACE
B63445EN/01
4.2
SPECIFICATION OF
PMC
4.2.1
Specification
Model
Programming method language
PMCPA1
Ladder
2
8 ms
4.5
(s/step)
Program capacity
S Ladder (step)
Approx. 3,000
S Symbol/comment (Note)
1 to 128KB
S Message
S Language only
Instruction
(Basic)
(Function)
0.1 to 64KB
12 kinds
47 kinds
Internal relay
Message request
Nonvolatile
S Var. Timer
(R)
(A)
1110 byte
25 byte
(T)
80 byte
S Counter
S Keep relay
S Data table
(C)
(K)
(D)
80 byte
20 byte
1860 byte
Fixed timer
Input/output
S Builtin I/O card
(I)
(O)
Sequence program storage media
32 point max.
24 point max.
Backup SRAM
NOTE
Normal size of a symbol, a comment, and a message are
1KB, and 0.1KB, respectively. Max. size of a symbol and a
comment are each 64KB.
86
B63445EN/01
4.2.2
Address
Type
Byte
Address
Explanation
PMCCNC
256
G000.0 to G255.7
CNCPMC
256
F000.0 to F255.7
PMCMT
Y1000.0 to Y1002.7
MTPMC
X1000.0 to X1003.7
Massege display
25
A000.0 to A024.7
Internal relay
1100
R000.0 to R999.7
R9000.0 to R9117.7
Variable timer
80
T000.0 to T079.7
Keep relay
20
K000.0 to K016.7
K017.0 to K019.7
Counter
80
C000.0 to C079.7
Data table
1860
D0000.0 to D1859.7
4.2.3
Builtin Debug
Function
Function
Contents
Diagnostic function
S Timer
S Counter
S Keep relay
S Data table
S For CRT/MDI
Ladder diagram editing
(A ladder edit module for memory card is required)
S For DPL/MDI
S Use the FAPT LADDER.
87
B63445EN/01
4.2.4
System Reserve Area
of Internal Relay
#7
#6
#5
R9000
#4
#3
#2
#1
#0
Operation result
register
Zero
Sign is minus
Overflow
#7
#6
#5
#4
#3
#2
#1
#0
R9002
R9003
Register for
remainder
(used by DIVB
instruction)
R9004
R9005
4.2.5
Execution Period of
PMC
Sequence program
1st level
(Highspeed sequence)
From NC
(1)
END1
2nd level
(Normal sequence)
(2)1
Synchronized
buffer
(2)2
Period
(1)
(1)
(1)
(1)
1st level
(2)1
(2)2
(2)n
2nd level
88
(2)1
B63445EN/01
4.3
OPERATION ON THE
CRT/MDI
4.3.1
Display Method
1. Press
SYSTEM
2. Press soft key [PMC], then PMC screen is displayed and the following
soft keys are displayed:
PMC CONTROL SYSTEM MENU
MONIT RUN
PMCLAD
PMCDGN
When
builtin
programmer is running.
PMCPRM
STOP
EDIT
I/O
SYSPRM
System parameter screen
Input/output of sequence program
Editing sequence program
RUN/STOP of sequence
89
4.3.2
PMCLAD SCREEN
B63445EN/01
Ladder display
LADDER
NET 00010004
LOG1
LOG1
MONIT RUN
Comment
ALWAYS1
LOG1
X1000.4
*ESP
EMERGENCY
STOP
END1
PORD
POR
POWER ON
RESET
TOP
BOTTOM
SRCH
WSRCH
NSRCH
ADRESS
SYMBOL
D Contents displayed
D Search method
1.
2.
3.
4.
5.
6.
7.
Switched each
time pressed
Use the page keys and cursor keys to change display positions.
[TOP]:Searches top of ladder.
[BOTTOM]:Search bottom of ladder.
Address.bit,[SRCH] or Signal name, [SRCH]
Address.bit,[WSRCH] or Signal name ,[WSRCH]
Net no.[NSRCH]:Ladder is displayed from the specified net.
Functional instruction no. [FSRCH] or Functional instruction
name[FSRCH]
8. [ADRESS]:Signal is displayed by address and bit no.
9. [SYMBOL]:Signal is displayed by signal name (symbol).
(If symbol is not registered at program preparation time, the address
of the signal is displayed).
[Remarks]
D The search function searches a signal in the forward direction and
displays the ladder with the searched signal at its head. Because there
may exist plural contacts, repeat the search operation to find plural
locations, repeat the search operation to find plural locations with the
specified signal.
D If a specified signal is not found up to the end of the program (ladder),
execution returns to the head of a program and search continues.
90
B63445EN/01
4.3.3
PMCDGN SCREEN
D TITLE screen
MONIT RUN
TITLE
STATUS
ALARM
:
:
:
:
:
KB
KB
KB
KB
MSEC
TRACE
:
:
:
:
:
:
:
91
D STATUS screen
B63445EN/01
MONIT RUN
ADDRESS
3
FIN
1
G0004
G0005
G0006
G0007
0
FIN
0
G0008
Signal
name
Signal state
0:Off
1:On
Signal state
reverses for
signals with *.
0: On
1: Off
SEARCH
[Search Method]
Page key :Forward and Backward by screen
Cursor key :Forward and Backward by diagnostic number
To search a specified address or signal name, input an address number
or signal name and press [SEARCH].
D Alarm screen
MONIT RUN
Alarm display
For details
of alarms,
refer to Appendix A
List of
Alarms.
ALM
TITLE
STATUS
92
ALARM
TRACE
Blinked
B63445EN/01
D TRACE screen
MONIT RUN
TRACE MODE
:
(0:1BYTE/1:2BYTE/2:WORD)
1ST TRACE ADDRESS CONDITION
ADDRESS TYPE
: (0:PMC/1:PHY)
ADDRESS
:
MASK DATA
:
2ND TRACE ADDRESS CONDITION
ADDRESS TYPE
: (0:PMC/1:PHY)
ADDRESS
:
MASK DATA
:
T.DISP
EXEC
93
B63445EN/01
MONIT RUN
Trace
address
and mask
data
7
.
I
I
*
.
.
.
.
.
6
.
*
I
I
.
.
.
.
.
5
.
*
*
*
.
.
.
.
.
TRCPRM
4
.
*
*
*
.
.
.
.
.
3
.
*
*
*
.
.
.
.
.
2
.
*
*
*
.
.
.
.
.
1
.
*
*
*
.
.
.
.
.
0
.
*
*
*
.
.
.
.
.
7
.
*
*
*
.
.
.
.
.
6
.
*
*
*
.
.
.
.
.
5
.
*
*
*
.
.
.
.
.
4
.
*
*
*
.
.
.
.
.
3
.
*
*
*
.
.
.
.
.
2
.
*
*
*
.
.
.
.
.
1
.
*
*
*
.
.
.
.
.
0
.
*
*
*
.
.
.
.
.
Latest status
I mark : 1
* mark : 0
STOP
#7
#6
#5
#4
#3
#2
k017
94
#1
#0
B63445EN/01
4.3.4
PMCRAM Screen
D Inputting PMC
parameters from the MDI
KEY4
Timer
counter
Keep relay
Data table
Either one
Either one
INPUT
(6) After the data is input, set PARAMETER WRITE or KEY4 on setting
screen to 0.
D TIMER screen
This screen is used for setting timer time of the functional instruction
(SUB 3).
Page no. (screen is scrolled by page key)
Timer no. specified by functional instruction
Address specified by ladder
ADDRESS
T00
T02
T04
T06
T08
T10
T12
T14
T16
T18
TIMER
DATA
480
960
0
0
0
0
0
0
0
0
COUNTR
NO.
11
12
13
14
15
16
17
18
19
20
KEEPRL
MONIT RUN
ADDRESS
T20
T22
T24
T26
T28
T30
T32
T34
T36
T38
DATA
0
0
0
0
0
0
0
0
0
0
Timer
delay
time
(msec)
DATA
Timer set time : Timer no. 18 is max. 1572.8 sec and its accuracy is
48ms.
Timer no. 940 is max. 262.1 sec and its accuracy is
8ms.
95
D COUNTER screen
B63445EN/01
This screen sets and displays max. value of counter and current value of
the counter instruction (SUB 4).
Page no. (screen is scrolled by page key)
Max. value of counter (Minimum
value is specified by counter ins.)
Current value of counter
NO.
01
02
03
04
05
06
07
08
09
10
TIMER
ADDRESS
C00
C04
C08
C12
C16
C20
C24
C28
C32
C36
COUNTR
PRESET
100
50
0
0
0
0
0
0
0
0
MONIT RUN
CURRENT
1
2
0
0
0
0
0
0
0
0
PRESET
and CURRENT
can be set
up to
9999, respectively.
DATA
KEEPRL
ADDRESS
K00
K01
K02
K03
K04
K05
K06
K07
K08
K09
DATA
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
COUNTR
KEEPRL
NO.
11
12
13
14
15
16
17
18
19
20
ADDRESS
K10
K11
K12
K13
K14
K15
K16
K17
K18
K19
DATA
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
DATA
96
MONIT RUN
B63445EN/01
#7
#6
#5
#4
#3
#2
#1
#0
k016
#7
#6
#5
#4
#3
#2
#1
#0
k017
#5 TRCSTAT
0 : Signal tracing starts by soft key [EXEC] in signal trace
function.
1 : Signal tracing starts automatically by power on in signal
trace function.
#2 AUTORUN
0 : A sequence program is executed automatically after the
power is turned on.
1 : A sequence program is executed by using the sequence
program execution soft key.
#1 PRGRAM
0 : Builtin programmer is not used.
1 : Builtin programmer is used.
#0 LADMASK
0 : Dynamic display of ladder is executed.
1 : Dynamic display of ladder is not executed.
Address
#7
#6
#5
#4
#3
#2
#1
#0
#7
#6
#5
#4
#3
#2
#1
#0
k018
Address
k019
97
B63445EN/01
ADDRESS
D0000
D0020
G.DATA
MONIT RUN
2
PARAMETER TYPE
00000000
0
00000011
1
G.CONT
NO.OF DATA
10
20
INIT
NO.SRH
No. of
data table
groups
No. of
data table
Data length
Table
parameter
Data table
head address
Group no. of
data table
NO. OF GROUPS
c.
Group No.
#7
#6
#5
#4
#3
#2
#1
#0
k019
0 : Binary format
1 : BCD format
0 : Without protection for input
1 : With protection for input
TYPE
0 : 1byte length 1 : 2byte length
2 : 4byte length
98
B63445EN/01
ADDRESS
D0000
D0001
D0002
D0003
D0004
D0005
D0006
D0007
D0008
D0009
C.DATA
GSRCH
MONIT RUN
DATA
0
0
0
0
0
0
0
0
0
0
SEARCH
a. Soft key [C.DATA] :Returns to the data table control data screen.
(Previous screen)
b.
Group No.
c.
Address
selected.
99
4.4
OPERATION ON THE
DPL/MDI
B63445EN/01
The DPL/MDI panel is used to set PMC system parameters and create and
execute the sequence program.
(1) Setting and displaying PMC system parameters (SYSTEM PARAM)
The type of counter data (BCD or binary) can be selected.
(2) Editing the sequence program (EDIT)
The sequence program can be edited (input, addition, search, and
deletion) by using the ladder mnemonics display.
(3) Executing the sequence program (RUN/STOP)
The execution of the sequence program can be started and
stopped.
NOTE
1 No DPL/MDI key has label for this function. When using this
function, see the figure below. (The Power Mate 0 assumes
that the FAPT LADDER is used to edit ladder programs.
This function can be used to make minor changes at the
shop floor of the factory.)
2 The indication at the bottom left of each key applies to the
PMC programmer (DPL/MDI) function.
3 For keys such as the
key, the indication on the left
applies when the key is pressed once and that on the right
applies when the key is pressed twice.
(Example)
Pressing the
key once enters D and
pressing it twice enters R.
100
B63445EN/01
LADDER RUN/STOP
MONITOR (STOP)
or
or
PMC PRG MENU 2/3
>EDIT
or
PMC EDIT
>LADDER
1/1
or
N0001
RD
X0000.0
or
CTR TYPE=BCD
(BINARY=0/BCD=1)
or
4.4.1
To operate the PMC programmer, set K17#1 of the keep relay area for
Selectingthe PMC
Programmer Menu
101
, or
key.
B63445EN/01
Current
Position screen
Program screen
(K17#1=1)
Alarm/Message screen
Parameter/Diagnostic screen
Offset/Setting/Macro
Variable screen
4.4.2
Setting and Displaying
System Parameters
(SYSTEM PARAM)
Press the
or
or
key.
3/3
key.
Pressing the
102
or
B63445EN/01
4.4.3
Editing the Sequence
Program (Edit)
Press the
or
or
key.
2/3
PMC EDIT
>LADDER
1/1
To end editing and display the PMC programmer menu, press the
or
key.
4.4.4
Editing Ladder
Mnemonics
PMC EDIT
>LADDER
or
key.
1/1
Press the
or
Step number
> N0001
RD
X1000.0
Instruction
Pressing the
(Example)
103
key.)
B63445EN/01
N0123
SUB 50 PSGNL
Relay search
Entering <address number> then
N0105
AND
X1000.2
N0187
WRT. NOT
Y1000.5
searches
N0123
SUB 50 PSGNL
NOTE
1 Relay search, relay coil search, and functional instruction
search are started from the current screen. If the relay, relay
coil, or instruction is not found by the end of the ladder
program, search is performed from the beginning of the
ladder program to the step at which search was started. If
still not found, NOT FOUND is displayed.
N0105 NOT FOUND
AND
X1000.2
(a) RD.NOT.STK
RD.N.STK
SUB 03 TMR
P001 timernumber
SUB 04 DEC
P001 codesignaladdress
P002 decodeinstruction
B63445EN/01
N1234
AND
,
R0123.4
Before change
N1234
OR
Y1001.4
After change
NOTE
If changing the instruction causes the memory capacity to
be exceeded, the
key is ignored without changing the
instruction.
2
Deleting an instruction
(a) Display the instruction to be deleted.
(b) Press the
key.
The instruction is deleted and the next instruction is displayed.
Inserting an instruction
(a) Display the instruction after which an instruction is to be inserted.
(b) Enter the instruction to be inserted.
key.
,
R0123.4
Before insertion
N1234
AND.STK
After insertion
NOTE
If inserting the instruction causes the memory capacity to be
exceeded, the
key is ignored without inserting the
instruction.
105
B63445EN/01
key.
key.
Press the
EXECUTING is displayed.
N0001
EXECUTING
Pressing the
or
cursor key displays the ladder
mnemonics editing screen.
2 Pressing the
,
,
,
, or
key during the
editing of the sequence program displays the CNC screen
by forcibly terminating editing even if the program contains
an error.
106
B63445EN/01
4.4.5
Starting and Stopping
the Sequence Program
(Run/Stop)
Press the
or
key.
1/3
or
appears.
LADDER RUN/STOP
MONITOR [RUN]
or
or
stopped.
5
Pressing the
4.4.6
Error Messages
(for Ladder Mnemonics
Editing)
COIL NOTHING
LADDER BROKEN
The sequence program has become unrecoverable due to poweroff during editing.
NOTE
Use a memory card for ladder diagram editing or the
CONDENSE function of FAPT LADDER (for personal
computers). These methods may, however, not be effective.
107
B63445EN/01
4.5
LIST OF SIGNALS BY
EACH MODE
D Automatic operation
MODE
INPUT/OUTPUT SIGNAL
[PMC CNC]
KEY3(Program protect key)
EDIT
[PMC CNC]
ST
(Cycle start)
*SP
(Feed hold)
SBK
(Single block)
DRN
(Dry run)
BDT
(Block delete)
MI
(Mirror image)
PN1 to 3
(External program no. search)
DNCI
(DNC input mode)
AFL
(Auxiliary function neglect)
FIN
(Auxiliary function complete)
MFIN, SFIN, TFIN
(High speed M/S/T function
complete)
*SSTP
(Spindle stop)
SAR
(Spindle speed arrival)
SOR
(Spindle orientation)
GR1, GR2 (Gear selection)
A
U
T
O
M
A
T
I
C
MEM
O
P
E
R
A
T
I
O
N
FEED RATE,
ETC
MDI
RMT
[CNC PMC]
STL
SPL
MF, M00 to M31
SF, S00 to S31
TF, T00 to T31
DEN
OP
[PMC CNC]
*FV0 to 7
(Feed rate override)
OVC
(Override cancel)
ROV1,ROV2,
HROV,
*HROV0 to 6,
(Rapid traverse
override)
SOV0 to 7
(Spindle speed
override)
D Manual operation
MODE
M
A
N
U
A
L
O
P
E
R
A
T
I
O
N
INPUT/OUTPUT SIGNAL
FEED RATE,
ETC
Handle/
incremental
[PMC CNC]
HSA to B
+,
(Jog feed)
[PMC CNC]
MP1, MP2
(Multiplier)
JOG
[PMC CNC]
RT
(Rapid traverse)
[PMC CNC]
*JV0 to 15
(Manual feedrate override)
[PMC CNC]
ZRN(Reference position return mode)
R
E
F
[MT CNC]
*DEC (Reference position deceleration)
[CNC PMC]
ZP
(Reference position return completion)
108
+,
(Man
ual feed move
command)
ROV1, ROV2
(Rapid traverse
override)
B63445EN/01
D Others
Others
[PMC CNC]
MD1 to 4 (Mode selection)
*ESP
(Emergency stop)
KEY1 to 4(Memory protection key)
MLK
(All axes machine lock)
*IT,*IT (All axes each axis machine lock)
*ABSM (Manual absolute)
SVF
(Servo off)
*FLWP (Follow up)
ERS
(External reset)
RRW
(Reset & Rewind)
[CMC PMC]
MA
(NC ready)
SA
(Servo ready)
AL
(NC alarm)
RST
(Resetting)
BAL
(Battery alarm)
INP
(Inposition)
MV
(Axis moving)
109
4.6
B63445EN/01
ADDRESS LIST
CNC
G000 or
later
PMC
MT
X1000 or
later
Y1000 or
later
F000 or
later
4.6.1
Power MateD for
1path Control
MT PMC
Address
Bit No.
#7
X1000
#6
SKIP
X1001
#5
#4
*DEC1
*ESP
*DEC2
110
#3
#2
#1
#0
B63445EN/01
PMC CNC
Address
Bit No.
#7
#6
#5
#4
G004
G005
AFL
TFIN
G006
OVC
G007
G008
#3
#2
#1
#0
FIN
RRW
*SP
MFIN
*ABSM
*FLWU
ERS
SFIN
ST
*ESP
G009
*IT
PN3
PN2
PN1
PN0
G010
*JV7
*JV6
*JV5
*JV4
*JV3
*JV2
*JV1
*JV0
G011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
G012
*FV7
*FV6
*FV5
*FV4
*FV3
*FV2
*FV1
*FV0
G014
ROV2
ROV1
G018
HS1B
HS1A
G019
RT
MP2
MP1
G028
G029
G030
SOV7
G043
ZRN
*SSTP
SOR
SAR
SOV6
SOV5
SOV4
SOV3
DNCI
GR2
GR1
SOV2
SOV1
SOV0
MD4
MD2
MD1
MLK
BDT
G044
G046
DRN
KEY4
KEY3
KEY2
KEY1
SBK
G054
UI7
UI6
UI5
UI4
UI3
UI2
UI1
UI0
G055
UI15
UI14
UI13
UI12
UI11
UI10
UI9
UI8
G066
IGNVRY
G100
+J2
+J1
G102
J2
J1
G106
MI2
MI1
G126
SVF2
SFV1
G130
*IT2
*IT1
111
CNC PMC
B63445EN/01
Address
Bit No.
#7
#6
#5
#4
F000
OP
SA
STL
SPL
F001
MA
ENB
F002
CUT
F003
MEDT
F004
MMEM
MRMT
#3
#2
#1
#0
RWD
DEN
BAL
THRD
CSS
MMDI
MJ
TF
SF
RST
AL
MH
MZRN
F007
MF
F010
M07
M06
M05
M04
M03
M02
M01
M00
F011
M15
M14
M13
M12
M11
M10
M09
M08
F012
M23
M22
M21
M20
M19
M18
M17
M16
F013
M31
M30
M29
M28
M27
M26
M25
M24
F022
S07
S06
S05
S04
S03
S02
S01
S00
F023
S15
S14
S13
S12
S11
S10
S09
S08
F024
S23
S22
S21
S20
S19
S18
S17
S16
F025
S31
S30
S29
S28
S27
S26
S25
S24
F026
T07
T06
T05
T04
T03
T02
T01
T00
F027
T15
T14
T13
T12
T11
T10
T09
T08
F028
T23
T22
T21
T20
T19
T18
T17
T16
F029
T31
T30
T29
T28
T27
T26
T25
T24
F036
R08O
R07O
R06O
R05O
R04O
R03O
R02O
R01O
R12O
R11O
R10O
R09O
F037
F054
UO7
UO6
UO5
UO4
UO3
UO2
UO1
UO0
F055
UO15
UO14
UO13
UO12
UO11
UO10
UO9
UO8
F056
UO107
UO106
UO105
UO104
UO103
UO102
UO101
UO100
F057
UO115
UO114
UO113
UO112
UO111
UO110
UO109
UO108
F058
UO123
UO122
UO121
UO120
UO119
UO118
UO117
UO116
F059
UO131
UO130
UO129
UO128
UO127
UO126
UO125
UO124
112
B63445EN/01
Address
F072
Bit No.
#7
#6
#5
#4
#3
#2
#1
#0
OUT7
OUT6
OUT5
OUT4
OUT3
OUT2
OUT1
OUT0
MD4O
MD2O
MD1O
MP2O
MP1O
HS1BO
HS1AO
F073
F075
ZRNO
*SPO
KEYO
F076
F077
DRNO
MLKO
ROV2O
ROV1O
SBKO
BDTO
RTO
F078
*FV7O
*FV6O
*FV5O
*FV4O
*FV3O
*FV2O
*FV1O
*FV0O
F079
*JV7O
*JV6O
*JV5O
*JV4O
*JV3O
*JV2O
*JV1O
*JV0O
F080
*JV15O
*JV14O
*JV13O
*JV12O
*JV11O
*JV10O
*JV9O
*JV8O
J2O
+J2O
J1O
+J1O
F094
ZP2
ZP1
F104
INP2
INP1
F106
MVD2
MVD1
F120
ZRF2
ZRF1
F081
F210
K7
K6
K5
K4
K3
K2
K1
K0
F211
KCAN
KEOB
KSLH
KNO
KPRD
KMNS
K9
K8
KWRT
KINP
KDLT
KINS
KALT
KPRM
KVAR
KPRG
KPOS
KUP
KDWN
KG
KN
KO
DPL2
DPL1
DPL0
F212
KRED
F213
KALM
F214
KH
KQ
F217
F218
KSHRP
KT
F254
113
KS
KP
KX
KR
KM
KF
B63445EN/01
4.7
SIGNAL AND
SYMBOL
CORRESPONDENCE
TABLE
Symbol
Signal name
PMC address
G006#2
AFL
G005#6
AL
F001#0
BAL
F001#2
BDT
G044#0
BDTO
F075#2
BGEACT
F053#4
CSS
F002#2
CUT
F002#6
X000#5, X001#5
DEN
F001#3
DNCI
G043#5
DPL0 to DPL2
F254#0 to #2
DRN
G046#7
DRNO
F075#5
ENB
F001#4
ERS
G008#7
G008#4, X000#4
FIN
End signal
G004#3
Followup signal
G007#5
G012
F078
GR1, GR2
G028#1, #2
HS1A, HS1B
G018#0, #1
HS1AO, HS1BO
F077#0, #1
IGNVRY
G066#0
INP1, INP2
Inposition signal
F104#0, #1
Interlock signal
G008#0
G130#0, #1
ABSM
DEC1, :DEC2
ESP
FLWU
FV0 to :FV7
FV0O to :FV7O
IT
IT1, :IT2
114
B63445EN/01
Symbol
Signal name
PMC address
G100#0, #1,
G102#0, #1
Manual feed
F081#0 to #3
G010, G011
F079, F080
K0 to K9, KMNS,
KPRD, KNO, KSLH,
KEOB, KCAN, KALT,
KINS, KDLT, KINP,
KWRT, KRED, KPOS,
KPRG, KVAR, KPRM,
KALM, KDWN, KUP,
KP, KQ, KH, KO, KN,
KG, KR, KX, KF, KM,
KS, KT, KSHRP
F210 to F218
G046#3 to #6
KEYO
F075#6
M00 to M31
F010 to F013
MZRN
F004#5
MA
Ready signal
F001#7
MMEM
F003#5
G043#0 to #2
F073#0, F073#1,
F073#2
MEDT
F003#6
MF
F007#0
MFIN
G005#0
MH
F004#1
MI1, MI2
G106#0, #1
MJ
F003#2
MLK
G044#1
MLKO
F075#4
MMDI
F003#3
MP1, MP2
G019#4, #5
MP1O, MP2O
F076#0, #1
MRMT
F004#4
MVD1, MVD2
F106#0, #1
OP
F000#7
JV0 to :JV15
JV0O to :JV15O
115
Symbol
B63445EN/01
Signal name
PMC address
OUT0 to OUT7
F072
OVC
G006#4
PN0 to PN3
G009
ROV1, ROV2
G014#0, #1
ROV1O, ROV2O
F076#4, #5
RRW
G008#6
RST
F001#1
RT
G019#7
RTO
F077#6
RWD
Rewinding signal
F000#0
S00 to S31
F022 to F025
SA
F000#6
SAR
G029#4
SBK
G046#1
SBKO
F075#3
SF
F007#2
SFIN
G005#2
SKIP
Skip signal
X000#7
SOR
G029#5
SOV0 to SOV7
G030
G008#5
F075#7
SPL
F000#4
G029#6
ST
G007#2
STL
F000#5
SVF1, SVF2
G126#0, #1
T00 to T31
F026 to F029
TF
F007#3
TFIN
G005#3
UI0 to UI15
G054, G055
UO0 to UO15
UO100 to UO131
ZP1, ZP2
F094#0, #1
ZRF1, ZRF2
F120#0, #1
SP
SPO
SSTP
116
B63445EN/01
Symbol
Signal name
PMC address
ZRN
G043#7
ZRNO
F073#4
117
5. DIGITAL SERVO
B63445EN/01
DIGITAL SERVO
5.2
5.3
118
5. DIGITAL SERVO
B63445EN/01
5.1
INITIAL SETTING
SERVO
PARAMETERS
This section describes how to set initial servo parameters, which is used
for field adjustment of tool.
A servo adjustment screen is not provided by the DPL/MDI.
1. Turn on power at the emergency stop condition.
2. Set the parameter to display the servo tuning screen.
#7
#6
#5
#4
#3
#2
#1
3111
#0
SVS
#0 (SVS) 0 :
1 :
SYSTEM
key
[SV.PARA].
5. Input data required for initial setting using the cursor and page key.
SERVO SETTING
X AXIS
00000000
(2) MOTOR ID NO.
47
(3) amr
00000000
(4) cmr
2
(5) FEED GEAR N
1
(6)
(N/M) M
125
(7) DIRECTION SET
111
(8) VELOCITY PULSE NO.
8192
(9) POSITION PULSE NO.
12500
(10) REF.COUNTER
8000
(1)
Z AXIS
00000000
47
00000000
2
1
125
111
8192
12500
8000
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
2000
2020
2001
1820
2084
2085
2022
2023
2024
1821
#6
2000
#5
#4
#3
PRMCAL
#3 (PRMCAL) 1 :
#1 (DGPRM)l 0 :
1:
#0 (PLC01)
0:
1:
119
#2
#1
#0
DGPRM PLC01
5. DIGITAL SERVO
B63445EN/01
2020
33
34
35
36
Model
name
3/2000
6/2000
1/3000
2/3000
Drawing
number
0105
0106
0101
0102
(3) CMR
1820
1
+100
CMR
Set value=2 CMR
Set value=
2085
n
m
Examples of calculation
1/1000 mm
1 rotation
of motor
8mm
10mm
12mm
n=1/m=125
n=1/m=100
n=3/m=250
Resolution 1/1000mm
2023
8192
2024
12500
Semi close
5. DIGITAL SERVO
B63445EN/01
5.2
SERVO TUNING
SCREEN
5.2.1
Parameter Setting
#6
#5
#4
#3
#2
#1
3111
SVS
#0 (SVS) 0 :
1 :
5.2.2
Displaying Servo
Tuning Screen
#0
1. Press
SYSTEM
key
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
SERVO TUNING
(PAMAMETER)
FUN.BIT
LOOP GAIN
TURNING SET.
SET PERIOD
INT.GAIN
PROP.GAIN
FILER
VELOC.GAIN
SV SET
1
2
3
4
5
6
7
00000000
3000
0
50
113
1015
0
125
01234 N12345
(MONITOR)
ALARM 1
00000000
ALARM 2
00000000
ALARM 3
10000000
ALARM 4
00000000
ALARM 5
00000000
LOOP GAIN
2999
POS ERROR
556
CURRENT%
10
SPEED RPM
100
SV TUN
Function bit
Loop gain
Tuning start
Set period
Integral gain
Proportional gain
Filter
:
:
:
:
:
:
:
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
OPE
PRM 2003
PRM 1825
(Used by automatic servo tuning function)
(Used by automatic servo tuning function)
PRM 2043
PRM 2044
PRM 2067
(PRM 2021)+256
256
8 Velocity gain
9 Alarm 1
10 Alarm 2
11 Alarm 3
12 Alarm 4
13 Alarm 5
14 Loop gain
15 Position error
16 Current(%)
17 Speed RPM
121
Set value=
100
5. DIGITAL SERVO
B63445EN/01
Alarm1
#7
#6
#5
#4
#3
#2
#1
#0
OVL
LV
OVC
HCA
HVA
DCA
FBA
OFA
#1
#0
DGN (200)
#7 (OVL)
#6 (LV)
#5 (OVC)
#4 (HCA)
#3 (HVA)
#2 (DCA)
#1 (FBA)
#0 (OFA)
:
:
:
:
:
:
:
:
:
Overload alarm
Insufficient voltage alarm
Overcurrent alarm
Abnormal current alarm
Excessive voltage alarm
Regenerative discharge register alarm
Disconnection alarm
Overflow alarm
#7
Alarm2
#6
#5
#4
ALD
#3
#2
EXP
DGN (201)
ALD
EXP
Overload
alarm
Amplifier overheat
Motor overheat
Disconnection
alarm
#7
#6
Alarm3
DGN (202)
#6 (CSA)
#4 (PHA)
#3 (RCA)
#1 (CKA)
#0 (SPH)
CSA
#5
#4
#3
PHA
RCA
#2
#1
#0
CKA
SPH
:
: Hardware of serial pulse coder is abnormal.
: Serial pulse coder or feedback cable is abnormal.
Counting the feedback signal is in error.
: Serial pulse coder is faulty.
Counting is in error.
If the RCA bit is set to 1 when both the FBA bit (bit 1
of alarm 1) and ALD bit of alarm 2 are set to 1 and the
EXP bit of alarm 2 (internal hardware disconnection)
is set to 1, a count miss alarm (CMAL) occurs in the
pulse coder.
: Serial pulse coder is faulty.
Internal clock has stopped.
: Serial pulse coder or feedback cable is faulty.
Counting the feedback signal is in error.
122
5. DIGITAL SERVO
B63445EN/01
Alarm4
#7
#6
#5
DTE
CRC
STB
DGN (203)
#7 (DTE)
#5 (STB)
#7
Alarm3
#5 (MCC)
#4 (LDM)
#3 (PMS)
#3
#2
#1
#0
:
: Communication error of serial pulse coder.
There is no response.
: Communication error of serial pulse coder.
Transmitted data is in error.
: Communication error of serial pulse coder.
Transmitted data is in error.
#6 (CRC)
DGN (204)
#6 (OFS)
#4
#6
#5
#4
#3
OFS
MCC
LDM
PMS
#2
#1
#0
:
: A/D conversion of current value of digital servo is
abnormal.
: Contacts of electromagnetic contactor of servo
amplifier is blown
: LED of serial pulse coder is abnormal.
: No. of feedback pulses are in error because serial pulse
coder or feedback cable is faulty.
123
5. DIGITAL SERVO
B63445EN/01
5.3
ADJUSTING
REFERENCE
POSITION
(DOG METHOD)
5.3.1
General
Speed
Rapid traverse
(PRM1420)
FL rate
(PRM1425 )
Time
Rapid traverse acc./dec. time constant (PRM1620 )
*DEC
PCZ
Grid
10000P
Error counter
CMR
Command
Proportion
gain
Speed
loop
(Serial)
4
GRID
Refere
count.
FFG
PC
10000P/rev (Flexible feed gear)
Counter capacity
10000p
D Parameter
PRM
1821
[P]
1850
[P]
B63445EN/01
125
B63445EN/01
6.1
GENERAL OF
SPINDLE CONTROL
(ANALOG
INTERFACE)
6.1.1
Block Diagram
S command
M command
PMC
NC
M03 to M05, M06, M19
CW/CCW command
orientation
Auxiary function end
Spindle speed
conversion
FIN
Motor speed
*SSTP
Gear 1
Spindle stop
Gear 2
GR1, GR2
Gear selection
*ESP, MRDY
SFR, SRV
ORCM, TLM
D/A converter
SAR, LDT
SST, ORAR
SDT, ALM
DV
SVC
RV
Spindle amp.
PC
Operatiors
panel
LM
Spindle
motor
Spindle
126
SM
Load meter
Speed
meter
B63445EN/01
6.1.2
Calculation of S Analog
Voltage and Associated
Parameters
SVC
(4095) 10V
Motor speed
Gear 1
Max
Gear 2
Gear 4
Gear 3
0V
0
PRM 3741
3706
#7
TCW
PRM 3742
#6
CWM
#5
S code
(RPM)
#4
#3
#2
#1
TCW
CWM
#0
3741
[rpm]
3742
[rpm]
3743
[rpm]
3744
[rpm]
6.1.3
Tuning S Analog
Voltage (D/A Converter)
DGN
3731
127
B63445EN/01
DGN
3741
10V
measured voltage
(4) Execute an S command again and confirm that the output voltage is
correct.
Return the parameters to the previous values.
128
7.TROUBLESHOOTING
B63445EN/01
TROUBLESHOOTING
7.14
7.15
7.16
7.17
7.18
7.19
7.20
7.21
7. TROUBLESHOOTING
B63445EN/01
7.22
7.23
7.24
7.25
7.26
7.27
7.28
7.29
130
7.TROUBLESHOOTING
B63445EN/01
7.1
CORRECTIVE
ACTION FOR
FAILURES
When?
With what
operation?
What failure?
Appropriate action
Recovery
7.1.1
Investigating the
Conditions Under
Which Failure
Occurred
7. TROUBLESHOOTING
B63445EN/01
132
7.TROUBLESHOOTING
B63445EN/01
7.2
POWER CANNOT BE
TURNED ON
Points
133
7. TROUBLESHOOTING
B63445EN/01
7.3
NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN
BE EXECUTED
Points
Causes and
Countermeasures
1. Position display
(relative, absolute,
machine coordinate)
does not change
(1) Check CNC status display (Refer to 1.7 POWER MATE STATE
DISPLAY)
(a) Emergency stop status (Emergency stop signal is turned on)
If status display shows EMG the emergency stop signal is
input. Check the following signal using the PMCs diagnostic
function (PMCDGN).
1 When built in I/O card is used.
#7
#6
#5
#4
X1000
*ESP
G0008
*ESP
#3
#2
#1
#0
#7
#6
ERS
RRW
#5
#4
#3
#2
#1
#0
RESET
RESET
key may be
key using a
RESET
key.)
7.TROUBLESHOOTING
B63445EN/01
(Example of display)
JOG : Manual continuous feed (JOG) mode
STEP : Manual handle/Step feed (HANDLE/STEP)
MDI : Manual data input (MDI) mode
MEM : Automatic operation (Memory) mode
EDIT : EDIT (Memory edit) mode
<Mode select signal>
#7
#6
#5
#4
#3
G0043
#2
#1
#0
MD4
MD2
MD1
(2) Check diagnostic data 000 to 025 of the CNC Check an item for which
1 is displayed
No. Message
Display
000 WAITING FOR FIN SIGNAL
:0
001 MOTION
:0
002 DWELL
:0
a.003 INPOSITION CHECK
:0
004 FEEDRATE OVERRIDE 0%
:0
b.005 INTERLOCK (Example)
:1
010 PUNCHING
:0
011 READING
:0
012 WAITING FOR (UN) CLAMP
:0
c.013 JOG FEEDRATE OVERRIDE 0%
:0
d.014 WAITING FOR RESET, ESP, RRW OFF
:0
015 EXTERNAL PROGRAM NUMBER SEARCH: 0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
a. Inposition check is
being done
It shows that positioning is not yet completed. Check the contents of the
following diagnostic number. (It is 1 in the following condition)
DGN 0300 Position Error
>PRM 1826
Inpositio width
1 Check the parameters according to the parameter list
1825
(Normal : 3000)
2 Servo system may be abnormal. Refer to alarm 400, 410, and 411.
135
7. TROUBLESHOOTING
B63445EN/01
There are a plural interlock signals. Check at first which interlock signal
is used by the machine tool builder at the parameters shown below.
#7
#6
#5
#4
#3
#2
3003
#1
#0
ITX
ITL
#6
#5
#4
#3
#2
#1
#0
G0008
*IT
#6
#5
#4
#3
#2
G0130
#1
#0
*IT2
+IT1
#6
#5
#4
#3
#2
#1
#0
G0010
*JV7
*JV6
*JV5
*JV4
*JV3
*JV2
*JV1
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
*JV0
Override
0.00%
0.01%
:
1101 1000 1110 1111
:
100.00%
:
0000 0000 0000 0001
0000 0000 0000 0000
:
655.34%
0.00%
In this case, RESET is also displayed on the status display. Check it using
the procedure of 1 above.
2. When machine
coordinate value does
not update on position
display
MLK
#6
#5
#4
#3
#2
#1
#0
MLK
136
7.TROUBLESHOOTING
B63445EN/01
7.4
JOG OPERATION
CANNOT BE DONE
Points
#6
#5
#4
#3
G0043
JOG mode
#2
#1
#0
MD4
MD2
MD1
(2) Feed axis and direction select signal is not input Check the signal
using PMCs diagnostic function (PMCDGN).
#7
#6
#5
#4
#3
#2
#1
#0
G0100
+J2
+J1
G0102
J2
J1
Example)
When +X button is pressed on the operators panel, signal+J1 turns to 1.
This signal is effected at its rise. If axis selection signal is input before
JOG mode is selected, axis movement does not occur. Turn the signal
to 0, then on.
(3) Check CNCs diagnostic function 000 to 015. Check the items for
which 1 is displayed at right side.
No. Message
Display
000 WAITING FOR FIN SIGNAL
:0
001 MOTION
:0
002 DWELL
:0
a. 003 INPOSITION CHECK
:0
004 FEEDRATE OVERRIDE 0%
:0
:1
b. 005 INTERLOCK (Example)
010 PUNCHING
:0
011 READING
:0
012 WAITING FOR (UN) CLAMP
:0
c. 013 JOG FEEDRATE OVERRIDE 0%
:0
d. 014 WAITING FOR RESET, ESP, RRW OFF
:0
015 EXTERNAL PROGRAM NUMBER SEARCH : 0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
137
7. TROUBLESHOOTING
a. Inposition check is
being done
B63445EN/01
It shows that positioning is not yet completed. Check the contents of the
following diagnostic number. (It is 1 in the following condition)
DGN 0300 Position Error
(Normal : 3000)
2 Servo system may be abnormal. Refer to alarm 400, 410, and 411.
b. Interlock signal is input
There are a plural interlock signals. Check at first which interlock signal
is used by the machine tool builder at the parameters shown below.
#7
#6
#5
#4
#3
#2
3003
#1
ITX
#0
ITL
#6
#5
#4
#3
#2
#1
G0008
#0
*IT
#6
#5
#4
#3
#2
G0130
#1
#0
*IT2
+IT1
#6
#5
#4
#3
#2
#1
#0
G0010
*JV7
*JV6
*JV5
*JV4
*JV3
*JV2
*JV1
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
d. NC is in a reset state
JV0
Override
0.00%
0.01%
:
1101 1000 1110 1111
:
100.00%
:
0000 0000 0000 0001
0000 0000 0000 0000
:
655.34%
0.00%
138
7.TROUBLESHOOTING
B63445EN/01
7.5
HANDLE OPERATION
(MPG) CAN NOT BE
DONE
Points
Causes and
Countermeasure
1 JOG operation is not
acceptable, either
(1) Check CNC status display at lower left corner of the CRT
(Refer to 1.7 POWER MATE STATE DISPLAY for details)
When the status display shows STEP, mode selection is correct.
If it is not STEP, mode select signal is not input correctly. Check the
mode select signal using the PMCs diagnostic function(PMCDGN).
#7
#6
#5
#4
#3
G0043
#2
#1
#0
MD4
MD2
MD1
#6
#5
#4
G0018
#3
#2
#1
#0
HS1B
HS1A
When axis select switch for manual pulse generator is selected on the
machine operators panel, if the signals are input as follows, it is
normal.
Selected axis
HS1B
HS1A
no selection
1st axis
2nd axis
0
0
1
0
1
0
139
7. TROUBLESHOOTING
B63445EN/01
#6
G0019
#5
#4
MP2
MP1
MP1
0
MP2
0
0
1
1
1
0
1
#3
#2
#1
Multiplication
1
10
m
n
7110
7113
7114
MPG (JA13)
#1
Manual pulse
generator
(01)
(02)
(09)
(12)
(A)
(B)
(+5V)
(0V)
shield
140
HA1
HB1
+5V
0V
#0
7.TROUBLESHOOTING
B63445EN/01
Back of MPG
Screw terminal
+5V 0V A
A: A phase signal
B: B phase signal
Rotation in plus
Rotation in minus
1:1
+5V
HA
on off
on off
0V
+5V
HB
on off
on off
0V
1:1
1/4 phase difference
141
7. TROUBLESHOOTING
B63445EN/01
7.6
AUTOMATIC
OPERATION
CANNOT BE DONE
Points
#6
G0043
#5
#4
#3
DNCI
#2
#1
#0
MD4
MD2
MD1
DNCI
MD4
MD2
MD1
Mode select
#6
#5
#4
#3
G0007
#2
#1
#0
ST
#6
#5
*SP
142
#4
#3
#2
#1
#0
7.TROUBLESHOOTING
B63445EN/01
2. When an automatic
operation is in progress
(Cycle start LED is lit)
a. An auxiliary function is
being executed (waiting
for FIN signal)
#6
#5
#4
#3
#2
#1
#0
MHI
#7(MHI) 0 :
1 :
1 Normal interface
When the auxiliary function finish signal turns from 1 to 0, the
auxiliary function is supposed to be ended and the next block is read
for operation. Confirm the status of this signal using PMCs
diagnostic function(PMCDGN).
#7
#6
G0004
#3 (FIN) :
#5
#4
#3
#2
#1
#0
FIN
2 Highspeed interface
The auxiliary function is supposed to be ended when the signals are
in the following state. Confirm it using PMCs diagnostic function
(PMCDGN).
143
7. TROUBLESHOOTING
B63445EN/01
#7
#6
#5
#4
G0005
#0(MFIN) :
#2(SFIN) :
#3(TFIN) :
#3
#2
TFIN
SFIN
#1
#0
MFIN
#6
#5
#4
F0007
#3
#2
TF
SF
#1
#0
MF
End state
0
1
store signal
c. A dwell command is
being executed
d. Inposition check
(confirming positioning)
is being done
e. Feedrate override is at
0%
*FVn
#7
#6
#5
#4
#3
#2
#1
#0
*FV7
*FV6
*FV5
*FV4
*FV3
*FV2
*FV1
*FV0
: Feedrate override
1 1 1
1 1 0
0 1 1
0 0 1
0 0 0
144
0%
254%
:
100%
:
1%
0%
7.TROUBLESHOOTING
B63445EN/01
#6
#5
#4
#3
3003
#2
#1
ITX
#0
ITL
#6
#5
#4
#3
#2
#1
G0008
#0
*IT
#6
#5
#4
#3
#2
G0130
#1
#0
*IT2
*IT1
*ITn
#6
#5
G0029
#4
#3
#2
#1
#0
SAR
#4(SAR) : When this signal is 0, spindle speed does not arrive at the
specified speed.
This function is valid when PRM SAR (3708#0)=1.
Normally manual feedrate override function is used for jog feed.
But when DRN(dry run) signal turns on during an auomatic
operation,override values set with these signals become valid to the
following speed set by a parameter.
#7
G0046
#6
#5
#4
#3
#2
#1
#0
DRN
#7(DRN) :
1410
[mm/min]
#6
#5
#4
#3
#2
#1
#0
G0010
*JV7
*JV6
*JV5
*JV4
+JV3
*JV2
*JV1
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
+JV11
*JV10
*JV9
*JV8
145
Override
0.00%
0.01%
:
100.00%
:
655.34%
0.00%
7. TROUBLESHOOTING
B63445EN/01
In this case, the CNCs status display shows RESET. Refer to item 1.
(1) Only rapid traverse in positioning (G00) does not function Confirm
the following parameter and signals from the PMC.
(a) Setting value of rapid traverse rate
1420
[mm/min]
#6
#5
#4
#3
#2
G0014
ROV1
ROV2
0
1
0
1
0
0
1
1
1421
#1
#0
ROV2
ROV1
Override
100%
50%
25%
Fo
[mm/min]
Maximum feedrate
[mm/min]
1430
[mm/min]
Analog
spindle
amplifier
SPINDLE (JA11)
200VAC
ENC (JA12)
Position coder
Spindle
146
PC
Spindle
motor
7.TROUBLESHOOTING
B63445EN/01
Position coder
ENC (JA12)
SC
*SC
PA
*PA
PB
*PB
+5V
+5V
+5V
0V
0V
0V
(01)
(02)
(05)
(06)
(07)
(08)
(09)
(18)
(20)
(12)
(14)
(16)
Shield
147
(B)
(P)
(A)
(N)
(C)
(R)
SC
*SC
PA
*PA
PB
*PB
(H)
+5V
(K)
0V
7. TROUBLESHOOTING
B63445EN/01
7.7
CYCLE START LED
SIGNAL HAS
TURNED OFF
Points
The reason why cycle start LED signal (STL) has turned off are displayed
on Power Mates diagnostic numbers 020 to 025 as follows:
020 CUT SPEED UP/DOWN
024 RESET ON
#6
#5
X1000
#4
#3
#2
#1
#0
#3
#2
#1
#0
#2
#1
#0
*ESP
#7
#6
#5
G0008
#4
*ESP
#7
G0008
#6
#5
#4
#3
ERS
An automatic operation is put into a reset status when RESET key on the
MDI panel is pressed.
148
7.TROUBLESHOOTING
B63445EN/01
#7
G0008
#6
#5
#4
#3
#2
#1
#0
RRW
#6(RRW) : When this signal is 1, the reset & rewind signal is input.
This signal is usually used for a confirmation signal of
M30 when an M30 is specified in a program as the end of
a program.
Therefore, when M30 is executed, this signal is input.
e. Servo alarm has
generated
When any servo alarm has generated, cycle operation is put into the reset
state and operation stop.
f. Cycle operation is in a
feed hold state
The cycle operation becomes feed hold state in the following cases:
1 Modes are switched from an automatic operation mode to a manual
operation mode.
2 Feed hold signal is input.
<Mode select signal>
#7
#6
#5
#4
#3
#2
#1
#0
MD4
MD2
MD1
memory edit(EDIT)
Automatic operation
(MEM)
Manual data input (MDI)
Jog feed (JOG)
Handle/Step
Unused
Unused
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
#2
#1
#0
G0043
Automatic
operation
Manual
operation
#6
G0008
#5
#4
#3
*SP
#7
G0046
#6
#5
#4
#3
#2
#1
SBK
149
#0
7. TROUBLESHOOTING
B63445EN/01
7.8
WHEN
MANIPULATION IS
NOT POSSIBLE WITH
THE CRT/MDI
Points
Check the STATUS LED on the controller shows the following state.
EW (green)
ON
WD (red)
OFF
S0.SI
ON or OFF
7.TROUBLESHOOTING
B63445EN/01
(1)
(2) (3)
2. When system is in
trouble
EN (green)
ON
WD (red)
OFF
S0, S1
ON or OFF
When STATUS LED on the controller is other than above, check identify
the trouble and make an appropriate action. See Sec. 2.4 for LED display.
151
7. TROUBLESHOOTING
B63445EN/01
7.9
ALARM 85 TO 87
(READER/PUNCHER
INTERFACE ALARM)
(START)
Alarm 85?
YES
NO
Alarm 86?
NO
YES
NO
YES
OFF
Is power of I/O
?
ON
NO
YES
Causes
Countermeasures
152
7. TROUBLESHOOTING
B63445EN/01
<Parameter>
Value of parameter
0020
Feed
0101#7
0111#7
0101#3
0111#3
Stop bit
0101#0
0111#0
102
112
Baud rate
103
113
Function
Communication method
RS232C
NOTE
Numbers in the table indicate parameters and bit numbers.
Example) 101#7:bit7 of parameter 101.
#7
0101
#6
#5
#4
NFD
#3
#2
ASI
#1
#0
SB2
0111
#7(NFD) 0 :
#3(ASI)
#0(SB2)
1
0
1
0
1
:
:
:
:
:
0102
0112
Value
Not used
Not used
Not used
Not used
Not used
0103
Baud rete
0113
10
4800
Value
Baud rate
600
11
9600
1200
12
19200
2400
153
7. TROUBLESHOOTING
B63445EN/01
RD
0V
Punch panel
(01)
(02)
(03) RD
(03)
(04)
(05)
(06)
(07)
(08)
(09)
+24V (10)
SD
(11)
0V
(12)
ER
(13)
0V
(14)
RS
(15)
0V
(16)
(17)
(18)
+24V (19)
(20)
(06) DR
DR
0V
CS
0V
CD
0V
(05) CS
(08) CD
(02) SD
(20) ER
(04) RS
(07) SG
(25) +24V
(01) FG
Shield
NOTE
1 When CS is not used, connect it to RS.
2 Always use a twisted pair cable.
154
7. TROUBLESHOOTING
B63445EN/01
7.10
REFERENCE
POSITION DEVIATES
(START)
By 1 grid ?
YES
NO
NO
Exchange dog.
As a temporary work,
lower rapid traverse
rate in reference position return
YES
NO
Limit switch for *DEC
a is faulty (variation is
large).
As a temporary work,
lower FL rate in reference position return.
NO
Confirm connection
between servo motor and machine
YES
Is 5V of pulse
coder correct ?
OFF
YES
Pulse coder is
faulty.
Servo control
module or servo
interface module
is faulty.
Base PCB is faulty.
Confirm cable
NOTE
If zero point adjustment is made by grid shifting, the grids
themselves are shifted. It is necessary to confirm that the
*DEC deceleration signal changes almost at a midpoint
between shifted grids.
155
7. TROUBLESHOOTING
B63445EN/01
7.11
ALARM 90
(REFERENCE
POSITION RETURN
IS ABNORMAL)
Contents
Countermeasures
(START)
128 or
more
YES
NO
Raise the speed
Check feed rate command:
PRM 1420 F : Rapid traverse rate
(mm/min)
PRM 1424
Manual rapid traverse rate (mm/min)
PRM 1825 G : Servo loop gain
(0.01sec1)
F 5000/3
Position error=
G detection unit [m/PLUSE]
Detection unit : Move amount to a command pulse (usually 1m)
In metric machine, if the no. of digits below decimal point is 4 on the
position display screen, detection unit is 0.1 mm.
ROV1
ROV2
0
1
0
1
0
0
1
1
Override
100%
50%
25%
Fo rate
156
7. TROUBLESHOOTING
B63445EN/01
(1)
NO
Rotated ?
Chagne the return start position.
Move the machine at faster that 128
pulses for more than one rotation to
wards RP.
YES
NO
YES
Hardware failure
Pulse coder is faulty
Change pulse coder or motor
Base printed board is faulty
CAUTION
1 After the pulse coder or motor is exchanged, reference
position or machines standard point may be different from
former one. Please set it correctly.
2 When the base printed board is exchanged, all the data
stored in memory is lost. Reset all the data again, referring
to the data input/output item.
The data includes reference position information.
Reference position setting must also be performed,
therefore.
D Reference
A speed more than 128 pulses is required because if speed is lower that
this, onerotation signal does not function stably, causing improper
position detection.
157
7. TROUBLESHOOTING
B63445EN/01
7.12
#7
0202
#6
#5
CSA
#4
#3
PHA
RCA
#2
#1
#0
CKA
SPH
#7
0204
#6
#5
#4
#3
LDA
PMS
#2
#1
#0
158
7. TROUBLESHOOTING
B63445EN/01
7.13
Causes
0203
#7
#6
#5
DTE
CRC
STB
#4
#3
#2
#1
#0
159
7. TROUBLESHOOTING
B63445EN/01
7.14
ALARM 400
(OVERLOAD)
Points
0200
#6
#5
#4
#3
#2
#1
#0
#1
#0
OVL
#7(OVL) :
Procedure
0201
#6
#5
#4
#3
#2
ALD
1
160
7. TROUBLESHOOTING
B63445EN/01
7.15
ALARM 401 (*DRDY
SIGNAL TURNED
OFF)
[-] ?
NO(Not lit)
YES
YES
Servo amp. is
faulty
Normal ?
NO
Check magnetics
circuit
CAUTION
When the base printed board is replaced, all the data stored
in memory is lost. Set data again, referring to chapter 3.
Data input/output .
Servo amplifier
Power Mate
JSn
10
DV
RV
JSnB
10
9
*DRDY
161
RV
*MCON
9
DV
RLY
7. TROUBLESHOOTING
B63445EN/01
Power ON
Servo enable
Position, velocity
control ready (*MCON)
162
7. TROUBLESHOOTING
B63445EN/01
7.16
ALARM 404 AND 405
(*DRDY ON,
REFERENCE
POSITION RETURN
ABNORMAL)
D Alarm 404
(* DRDY ON)
D Causes
1 Servo amplifier is faulty.
2 Between servo amplifier and Power Mate is faulty.
3 Base PCB is faulty.
NOTE
When the base printed board is replaced, all the data stored
in memory is lost. Set the NC data again, referring to chapter
3 data input/output.
Servo amplifier
Power Mate
JVn
10
DV
RV
JVnB
10
*MCON
9
RV
RLY
DV
*DRDY
163
7. TROUBLESHOOTING
7.17
ALARM 410
(EXCESSIVE
POSITION ERROR
AMOUNT DURING
STOP)
B63445EN/01
Position error amount at stop (DGN 300) exceeds a value set by parameter
No. 1829.
(START)
YES
Is it vertical
axis?
NO
Check parameters 1825 and 1829 if they are correct (see parameter list attached)
NO
Correct
?
YES
Set correct
parameters.
Note)
Perform initial setting
of servo parameters
YES
1 ?
NO
Check PMC
Recovered ?
NO
YES
Set digital servo parameters according
to parameter list
Note) Save current CNC parameters in a floppy disk or
such before performing initial setting for safety.
Be carefull vertical
axis does not drop.
Power supplied?
YES
CAUTION
When the base printed board is replaced, all the data stored
in memory is lost. Set NC data again, referring to chapter
3 data input/output .
164
7. TROUBLESHOOTING
B63445EN/01
7.18
ALRAM 411
(EXECESSIVE
POSITION ERROR
DURING MOVE)
Position error amount during movement (DGN 300) execeeds a value set
by parameter 1828.
(START)
Moves and
alarmed?
YES (Move)
(1)
NO (No move)
Turn off Power Mate
power, remove power line and turn on
power
Measure by DC voltage
Power output ?
YES
Mechanical load is
excessive
Disconnection of
power line
NO (Not output)
Confirm eachaxis
servo off signal
G126.0 to 1=1
YES
1 ?
NO
Check PMC suquence, release servo off and check operation again
Servo amplifier is
faulty
165
Cable is faulty
7. TROUBLESHOOTING
B63445EN/01
(1)
Value fluctuate ?
YES
NO
Compare the value
obtained by the following formula and
DGN 300
Correct ?
Note 1)
NO
YES
Mechanical load is
large. Refer to
alarm 400.
Compare value of
PRM1828 and the
list Note2)
Correct ?
NO
YES
Servo amplifier is
faulty
Correct parameters
CAUTION
When the base printed board is replaced, all the data in
memory is lost. Reset NC data, referring to chapter 3 data
input/output item.
NOTE
Feed rate (mmmin)
1
1 Position error=
60 PRM1825
Detection unit
2 Parameter 1828yPosition error at rapid traverse 1.2
166
7. TROUBLESHOOTING
B63445EN/01
7.19
ALARM 414 (DIGITAL
SERVO SYSTEM IS
ABNORMAL)
Points
EXAMPLE OF DISPLAY
AXIS NAME DETECTED
IS DISPLAYED
0200
#6
#5
#4
#3
#2
#1
#0
LV
OVC
HCA
HVA
DCA
FBA
OFA
STATUS
7 segment LED
* An alarm detected on the servo amplifier is
also displayed at DGN 200.
3
#7
DGN
0204
DGN
0200
#7
#6(LV)
#5(OVC)
#4(HCA)
#3(HVA)
#2(DCA)
#1(FBA)
#0(OFA)
Procedure
:
:
:
:
:
:
:
#6
#5
OFS
MCC
#4
#3
#2
#1
#0
#6
#5
#4
#3
#2
#1
#0
LV
OVC
HCA
HVA
DCA
FBA
OFA
167
7. TROUBLESHOOTING
B63445EN/01
7.20
ALARM 416
(DISCONNECTION
ALARM)
Point
0201
#7
ALD
#6
#5
#4
EXP
Causes
#3
#2
#1
#0
JFX
JF2X
JFx
JVx
PC
JF2x
168
x is an axis number
7. TROUBLESHOOTING
B63445EN/01
7.21
ALARM 417 (DIGITAL
SERVO SYSTEM IS
ABNORMAL)
D Causes
169
7. TROUBLESHOOTING
7.22
ALARM 700
(OVERHEAT AT
CONTROL SIDE)
B63445EN/01
Remedies
(START)
NO
Operating
YES
High temperature ?
YES
NO
170
7.TROUBLESHOOTING
B63445EN/01
7.23
883F06
ROM PARITY
Defective file
or ROM is displayed
Confirm the series and versions of control software those are displayed
on upper right of the screen.
Remedies
171
7. TROUBLESHOOTING
B63445EN/01
7.24
A parity bit is prepared for writing data in memory correctly. There are
oddnumber parity and evennumber parity.
#7
#6
#5
#4
#3
#2
#1
#0
#P
(Parity bit)
(Evennumber
parity)
RESET
and
DELETE
key
172
7.TROUBLESHOOTING
B63445EN/01
7.25
ALARM 920
(WATCH DOG OR
RAM PARITY)
points
D Watch dog timer alarm
The timer used to monitor the operation of CPU is called the watch dog
timer. The CPU resets timer time every time a constant time has passed.
When an error occurs in CPU or peripheral device, timer is not reset but
the alarm is informed.
Refer to alarm 910 to 911. Local RAM or module has been checked.
In the Power Mate, software may not workpiece properly due to failure
of memory. Change memory. (See Sec.8.31)
173
7. TROUBLESHOOTING
7.26
B63445EN/01
ALARM 930
(CPU ERROR)
Causes and Remedies
174
7.TROUBLESHOOTING
B63445EN/01
7.27
An error occurred when RAM used for PMC test is being executed.
(1)
(2) (3)
175
7. TROUBLESHOOTING
7.28
B63445EN/01
Module mounting
position
176
7.TROUBLESHOOTING
B63445EN/01
7.29
ALARM 973
(NMI ALARM BY
UNKNOWN CAUSE)
Causes and Remedies
177
APPENDIX
A. ALARM LIST
APPENDIX
B63445EN/01
ALARM LIST
Message
Contents
000
A parameter which requires the power off was input, turn off power.
001
TH PARITY ALARM
002
TV PARITY ALARM
003
004
005
The address was not followed by the appropriate data but was followed
by another address or EOB code. Modify the program.
006
Sign input error (Sign was input after an address with which it
cannot be used. Or two or more signs were input.)
Modify the program.
007
Decimal point . input error (A decimal point was input after an address
with which it can not be used. Or two decimal points were input.)
Modify the program.
009
010
IMPROPER GCODE
An unusable G code or G code corresponding to the function not provided is specified. Modify the program.
011
NO FEEDRATE COMMANDED
Feedrate was not commanded to a cutting feed or the feedrate was inadequate. Modify the program.
020
021
ILLEGAL PLANE AXIS COMMAN- An axis not included in the selected plane (by using G18) was commanDED
ded in circular interpolation. Modify the program.
022
NO CIRCLE RADIUS
023
In circular interpolation by radius designation, negative value was commanded for address R. Modify the program.
028
In the plane selection command, two or more axes in the same direction
are commanded.
Modify the program.
029
030
The offset number in T function specified for tool offset is tool large.
Modify the program.
031
181
A. ALARM LIST
Number
APPENDIX
Message
B63445EN/01
Contents
032
In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive.
033
NO SOLUTION AT CRC
A point of intersection cannot be determined for tool nose radius compensation. Modify the program.
034
NO CIRC ALLOWED IN STUP /EXT The start up or cancel was going to be performed in the G02 or G03
BLK
mode in tool nose radius compensation. Modify the program.
035
037
038
INTERFERENCE IN CIRCULAR
BLOCK
Overcutting will occur in tool nose radius compensation because the arc
start point or end point coincides with the arc center.
Modify the program.
041
INTERFERENCE IN NRC
059
060
SEQUENCE NUMBER NOT FOUND Commanded sequence number was not found in the sequence number
search. Check the sequence number.
070
071
The address to be searched was not found. Or the program with specified program number was not found in program number search.
Check the data.
072
The number of programs to be stored exceeded 63. Delete unnecessary programs and execute program registeration again.
073
PROGRAM NUMBER ALREADY IN The commanded program number has already been used.
USE
Change the program number or delete unnecessary programs and
execute program registeration again.
074
075
PROTECT
076
077
078
A program number or a sequence number which was specified by address P in the block which includes an M98, M99, M65 or G66 was not
found. The sequence number specified by a GOTO statement was not
found. Otherwise, a called program is being edited in background processing. Correct the program, or discontinue the background editing.
079
085
COMMUNICATION ERROR
182
Number
A. ALARM LIST
APPENDIX
B63445EN/01
Message
Contents
086
DR SIGNAL OFF
087
BUFFER OVERFLOW
090
REFERENCE RETURN
INCOMPLETE
091
REFERENCE RETURN
INCOMPLETE
092
AXES NOT ON THE REFERENCE The commanded axis by G27 (Reference position return check) did not
POINT
return to the reference position.
100
On the PARAMETER(SETTING) screen, PWE(parameter writing enabled) is set to 1. Set it to 0, then reset the system.
101
The power turned off while rewriting the memory by program edit operation. If this alarm has occurred, press <RESET> while pressing
<PROG>, and only the program being edited will be deleted.
Register the deleted program.
110
DATA OVERFLOW
The absolute value of fixed decimal point display data exceeds the allowable range. Modify the program.
111
112
DIVIDED BY ZERO
113
IMPROPER COMMAND
114
115
116
118
119
ILLEGAL ARGUMENT
122
FOUR FOLD MACRO MODALCALL The macro modal call is specified four fold.
Modify the program.
123
CAN NOT USE MACRO COMMAND Macro control command is used during DNC operation.
IN DNC
Modify the program.
124
125
126
127
183
A. ALARM LIST
Number
APPENDIX
Message
B63445EN/01
Contents
128
129
131
132
133
ILLEGAL DATA IN EXT. ALARM MSG Small section data is erroneous in external alarm message or external
operator message. Check the PMC ladder diagram.
199
224
231
Any of the following errors occurred in the specified format at the programmableparameter input.
1 Address N or R was not entered.
2 A number not specified for a parameter was entered.
3 The axis number was too large.
4 An axis number was not specified in the axistype parameter.
5 An axis number was specified in the parameter which is not an axis
type. Correct the program.
6 An attempt was made to reset bit 4 of parameter 3202 (NE9) or
change parameter 3210 (PSSWD) when they are protected by a
password. Correct the program.
233
DEVICE BUSY
When an attempt was made to use a unit such as that connected via the
RS232C interface, other users were using it.
239
BP/S ALARM
While punching was being performed with the function for controlling external I/O units ,background editing was performed.
240
BP/S ALARM
5010
END OF RECORD
5011
Message
Contents
???
BP/S alarm
BP/S alarm occurs in the same number as the P/S alarm that occurs
in ordinary program edit. (070, 071, 072, 073, 074 085,086,087 etc.)
140
BP/S alarm
It was attempted to select or delete in the background a program being selected in the foreground. (Note)
Use background editing correctly.
NOTE
Alarm in background edit is displayed in the key input line of the background edit screen instead
of the ordinary alarm screen and is resettable by any of the MDI key operation.
184
A. ALARM LIST
APPENDIX
B63445EN/01
Message
Contents
350
The n axis (axis 12) pulse coder has a fault. Refer to diagnosis display No. 202 for details.
351
n axis (axis 12) serial pulse coder communication error (data transmission fault)
Refer to diagnosis display No. 203 for details.
The details of serial pulse coder alarm No. 350 (pulse coder alarm) are
displayed in the diagnosis display (No. 202 or 204) as shown below.
#7
202
#6
#5
#4
PHA
CSA
#3
#2
RCA
#1
#0
CKA
SPH
204
#6
OFS
#5
MCC
#4
LDA
#3
#2
#1
#0
PMS
The details of serial pulse coder alarm No. 351 (communication alarm)
are displayed in the diagnosis display (No. 203) as shown below.
#7
203
DTE
#6
CRC
#5
STB
#4
#3
#2
#1
#0
PRM
185
A. ALARM LIST
APPENDIX
B63445EN/01
4) Servo alarms
Number
Message
Contents
400
The nth axis (axis 12) overload signal is on. Refer to diagnosis
display No. 201 for details.
401
404
Even though the nth axis (axis 12) READY signal (*MCON) went off,
the servo amplifier READY signal (*DRDY) is still on. Or, when the power was turned on, *DRDY went on even though *MCON was off.
405
409
410
The position deviation value when the nth axis (axis 12) stops is
larger than the set value.
Note) Limit value must be set to parameter No.1829 for each axis.
411
The position deviation value when the nth axis (axis 12) moves is
larger than the set value.
Note) Limit value must be set to parameter No.1828 for each axis.
413
The contents of the error register for the nth axis (axis 12) and beyond the range of 231 to 231. This error usually occurs as the result
of an improperly set parameters.
414
Nth axis (axis 12) digital servo system fault. Refer to diagnosis
display No. 200 and No.204 for details.
415
416
Position detection system fault in the nth axis (axis 12) pulse coder
(disconnection alarm). Refer to diagnosis display No. 201 for details.
417
This alarm occurs when the nth axis (axis 12) is in one of the
conditions listed below. (Digital servo system alarm)
1) The value set in Parameter No. 2020 (motor form) is out of the
specified limit.
2) A proper value (111 or 111) is not set in parameter No.2022
(motor revolution direction).
3) Illegal data (a value below 0, etc.) was set in parameter No. 2023
(number of speed feedback pulses per motor revolution).
4) Illegal data (a value below 0, etc.) was set in parameter No. 2024
(number of position feedback pulses per motor revolution).
5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have
not been set.
6) A value outside the limit of {1 to the number of control axes} or
a noncontinuous value (Parameter 1023 (servo axis number)
contains a value out of the range from 1 to the number of axes,
or an isolated value (for example, 3 not prceded by 2).was set in
parameter No. 1023 (servo axisnumber).
421
The difference between the semiclosed side error and the fully
closed side error became large when the dual position feedback
function was being used. Check the setting of the dual position conversion factor (parameter Nos. 2078 and 2079).
186
A. ALARM LIST
APPENDIX
B63445EN/01
Message
Contents
500
OVER TRAVEL : +n
Exceeded the nth axis (axis 12) + side stored stroke limit I.
(Parameter No.1320)
501
OVER TRAVEL : n
Exceeded the nth axis (axis 12) side stored stroke limit I.
(Parameter No.1321)
506
OVER TRAVEL : +n
507
OVER TRAVEL : n
6) Overheat alarms
Number
Message
Contents
700
701
The fan motor on the top of the control unit is abnormal. Check the
operation of the fan motor. If the fan motor has stopped, replace the
fan or power supply PCB.
7) System alarms
(These alarms cannot be reset with reset key.)
Number
Message
Contents
900
ROM PARITY
910
RAM parity error. Clear the memory or replace the base PCB.
After this operation, reset all data including the parameters.
911
RAM parity error. Clear the memory or replace the base PCB.
After this operation, reset all data including the parameters.
920
Servo alarm (1st or 2nd axis). A watchdog alarm or a local RAM parity error of the servo occured.
Replace the base PCB.
930
CPU INTERRUPUT
950
Fault occurred in the PMC. The base PCB or PMC module may be
faulty.
973
NMI occurred for an unknown reason. Or, a communication error occurred in the FANUC I/O link slave function.
Message
5101
5102
5103
5104
5105
An alarm was issued during the input of ladder programs from the
memory card. Reinput the ladder programs.
187
A. ALARM LIST
Number
APPENDIX
Message
B63445EN/01
5106
The capacity of the memory card is less than the size of the data to
be saved.
Use a memory card having a capacity greater than the size of the
data to be saved.
5107
The data stored on the memory card is not supported by the system.
Retry using a memory card containing data that is compatible with
the system.
5109
9) ALARM
Number
Message
Contents
Counter plan
1000 to
1999
Alarm generated by
the user or machine
tool builder using the
PMC
Apply appropriate
countermeasures as
explained in the
manual provided by
the machine tool
builder.
Manual provided by
machine tool builder
3000 to
3200
Alarm generated by
the user or machine
tool builder, using a
custom macro
Apply appropriate
countermeasures as
explained in the
manual provided by
the machine tool
builder.
Manual provided by
machine tool builder
END OF RECORD
5010
Reference
ALARM NOTHING
Normal status
The PMC model setting of the ladder program is not corresponding to an actual model.
(solution)
Please change the PMC model setting by the offline programmer.
ER07 NO OPTION
(LADDER STEP)
(solution)
ER18 PROGRAM DATA ERROR Transferring the ladder program from offline programmer was interrupted by the power
BY I/O
off etc.
(solution)
Please clear the ladder program and transfer the ladder program again.
ER19 LADDER DATA ERROR
Editing the LADDER was interrupted by the power off or by the switch to the CNC screen
by the function key etc.
(solution)
Please edit LADDER once on PMC.
Or, please input LADDER again.
188
A. ALARM LIST
APPENDIX
B63445EN/01
Message
ER20 SYMBOL/COMMENT
DATA ERROR
Editing the symbol and comment was interrupted by the power off or by the switch to the
CNC screen by the function key etc.
(solution)
Please edit symbol and comment once on PMC.
Or, please input symbol and comment again.
Editing the message data was interrupted by the power off or the switch to the CNC
screen by the function key etc.
(solution)
Please edit message data once on PMC.
Or, please input message data again.
ER23 PLEASE TURN OFF POW- There is a change in setting LADDER MAX AREA SIZE etc.
ER
(solution)
Please restart the system to make the change effective.
ER32 NO I/O DEVICE
Any DI/DO unit of I/O Unit or the connection unit etc. is not connected.
(solution)
When I/O Link is used:
Please confirm whether the DI/DO units turning on. Or please confirm
the connection of the cable.
OUTPUT The number of the output data in the xx group exceeded the max. The data, which exceed 32 bytes, become ineffective.
(solution)
Please refer to the following for the number of the data for each group.
FANUC I/O UnitMODEL A connecting and maintenance manual
(B61813E)
FANUC I/O UnitMODEL B connecting manual(B62163E)
ER36 TOO MUCH INPUT DATA The number of the input data in the xx group exceeded the max. The data, which exceed
IN GROUP(xx)
32 bytes, become ineffective.
(solution)
Please refer to the following for the number of the data for each group.
FANUC I/O UnitMODEL A connecting and maintenance manual
(B61813E)
FANUC I/O UnitMODEL B connecting manual(B62163E)
ER38 MAX SETTING OUTPUT The assignment data for a group exceeds 128 bytes.
DATA OVER(xx)
(The assignment data of output side of xx group or later become ineffective.)
(solution)
Please reduce the assignment data to 128 bytes or less for the number of
the output data of each group.
ER39 MAX SETTING INPUT The assignment data for a group exceeds 128 bytes.
DATA OVER(xx)
(The assignment data of input side of xx group or later become infective.)
(Solution) Please reduce the assignment data to 128 bytes or less for the number of
the input data of each goup.
WN01 LADDER MAX SIZE
ERROR
WN07 LADDER
(STACK)
SP
ERROR When functional instruction CALL(SUB65) or CALLU(SUB66) was executed, the stack
of the LADDER overflowed.
(solution)
Please reduce the nesting of the subprogram to 8 or less.
189
A. ALARM LIST
APPENDIX
B63445EN/01
Functional instruction END1,END2,END3 and END do not exist. Or, there are error net
in END1,END2,END3,END.
Or, order of END1,END2,END3, and END is not correct.
Because the power had been turn off while editing LADDER, some net under editing
was cleared.
ILLEGAL OPERATION
SYMBOL UNDEFINED
INPUT INVALID
LADDER BROKEN
LADDER is broken.
LADDER ILLEGAL
PARAMETER NOTHING
190
B63445EN/01
A. ALARM LIST
APPENDIX
Message
1ST LEVEL EXECUTE TIME The 1st level of LADDER is too large to complete execution in time.
OVER
(solution)
Please reduce the 1st level of LADDER.
191
B. LIST OF MAINTENANCE
PARTS
APPENDIX
192
B63445EN/01
B. LIST OF MAINTENANCE
PARTS
APPENDIX
B63445EN/01
B.1
MAINTENANCE
PARTS
Maintenance Parts
(Consumable)
Name
Consumables here refer to the parts which are not reused after
replacement. Rank : A>B>C
Drawing number
Vender
Remarks
Rank
Fan motor
A90L-0001-0385
SANYO
Battery
A98L-0031-0006
SANYO
Fuse
A60L-0001-0046#5.0R
DAITO
A60L-0001-0175#3.2R
key board
A86L-0001-0171#SM2R
FUJITSU
A86L-0001-0171#SM2S
Plastic case
A230-0476-T006
FANUC
5. 0A Contorol unit
3. 2A
A02B-0166-C201#TR
A02B-0120-C201#TS
A02B-0166-B591
Drawing number
Vender
Remarks
Rank
A20B-1004-0960
FANUC
Base PCB
A16B-2100-0160
FANUC
TYPE B
A20B-2001-0902
FANUC
A20B-2902-0235
FANUC
Analog spindle
A20B-2900-0142
FANUC
PMC-PA1
A20B-2901-0480
FANUC
A20B-2000-0840
FANUC
A20B-2100-0680
FANUC
CRT/MDI
A02B-0166-C201#TR
FANUC
For CE marking
A02B-0166-C201#TS
FANUC
For CE marking
DPL/MDI
A02B-0166-C301#R
A61L-0001-0093
FANUC
MATSUSHITA Usable unit
A02B-0166-C201#TR
A02B-0166-C201#TS
193
B
B
APPENDIX
B63445EN/01
C.1 OVERVIEW
C.2 FUNCTION DESCRIPTION
C.3 OPERATION
C.4 ERROR CODES
C.5 MEMORY CARD WRITE PROTECT SWITCH
194
B63445EN/01
C.1
OVERVIEW
APPENDIX
195
APPENDIX
B63445EN/01
C.2
FUNCTION
DESCRIPTION
C.2.1
Conditions for
Enabling This Function
Before this function can be enabled, the Power Mate and a memory card
to be used must meet the conditions explained following.
- Conditions of the Power Mate
(1) For input, the Power Mate is in either EDIT or MDI mode, while for
output, it is in EDIT mode.
(2) The Power Mate must be placed in the emergency stop state.
(3) The program display screen must be selected.
(4) To input data, setting parameter <parameter write> must be set to 1.
(For the DPL/MDI, <PWE> must be set to 1.)
- Conditions of the memory card
(1) The capacity of the memory card must be greater than the storage
capacity of the Power Mate.
(2) To output data, the write protect switch must be set off.
(3) The memory card must have attribute information.
Use a memory card of the flash type specified by FANUC.
C.2.2
Output to a Memory
Card
The contents of the entire memory area of the Power Mate are output to
a memory card. The size of the output data is recorded in the memory card.
If the capacity of the memory card is smaller than the memory size of the
Power Mate, alarm 5106 is issued. The Power Mate memory cannot be
divided in order to be output to two or more memory cards.
196
B63445EN/01
C.2.3
Input from a Memory
Card
APPENDIX
Data can be input from a memory card to the Power Mate only when the
memory size recorded in the memory card matches the memory size of
the Power Mate. If they do not match, alarm 5107 is issued.
- Inputting all data
(1) With the CRT/MDI
M [READ][EXEC]
(2) With the DPL/MDI
M [READ]
- Inputting data individually
(1) With the CRT/MDI
n7
n6
n5
n4
n3
n2
n1 [READ][EXEC]
n4
n3
n2
n1 [READ]
n7
n6
n5
n1 : Program
n2 : Parameter, Pitch error compensation data
n3 : Variable, tool compensation data
n4 : Ladder program
n5 : PMC data
*n6: Operation history data
*n7: 0
Specifying 0 causes the corresponding data to be skipped.
(Example) When variable number and program are read.
197
1 [READ][EXEC]
APPENDIX
B63445EN/01
C.3
OPERATION
C.3.1
Outputting Data to a
Memory Card
C.3.2
Inputting Data from a
Memory Card
B63445EN/01
APPENDIX
199
APPENDIX
B63445EN/01
C.4
ERROR CODES
No.
Message
Explanation
5101
No memory card is connected to the unit. Before performing input/oputput, a memory card.
5102
WRITE PROTECTED
5103
(Seve)
Data cannot be written to the memory card.
(Restoration)
The memory card does not contain correct data.
The card may be damaged. Retry input/output with another memory
card.
5104
5105
An alarm was issued during input of ladder data from a memory card.
Retry input of ladder data.
5106
The capacity of the memory card is insufficient to save the data. Insert
a memory card with sufficient memory, then retry.
5107
IMPROPER MEMORY
The data stored in a memory card is not appropriate for the unit. Insert
a memory card holding appropriate data, then retry.
5109
200
B63445EN/01
C.5
MEMORY CARD
WRITE PROTECT
SWITCH
APPENDIX
The write protect switch is used to protect the data recorded on the card.
Important data can be kept safely by setting the write protect switch as
shown in the figure below. The switch prevents data from being
inadvertently rewritten.
To the Power Mate
Switch of writeprotect
Write enable
Write protect
201
APPENDIX
B63445EN/01
D.1 OUTLINE
D.2 NAMES AND FUNCTION OF MEMORY
COMPONENTS
D.3 OPERATING OF MEMORY CARD
D.4 SPECIFICATIONS OF MEMORY CARDS
THAT ARE NOT ALLOWED TO BE USED
202
B63445EN/01
D.1
OUTLINE
APPENDIX
256KB
MB98A8081320GS
SC902722H14
512KB
MB98A8091320GS
SC902742H14
1MB
MB98A80101320GS
SC902782H14
203
APPENDIX
B63445EN/01
D.2
NAMES AND
FUNCTION OF
MEMORY
COMPONENTS
Name
1
Write Protect
Switch
Function
The memory card can be protected from writing data
into the memory card by setting of the write protect
switch.
Non Write Protect
Battery Case
Write protect
204
B63445EN/01
APPENDIX
D.3
OPERATING OF
MEMORY CARD
D.3.1
Connection of Memory
Card
(1) Insert the memory card in the direction shown in the figure through the
memory card insertion slot.
(2) The memory card cannot be inserted with wrong side, because the
memory card has insertion guides.
Take care the direction of the memory card.
D.3.2
Operation
D.3.3
(1) Pull the memory card out in the direction shown in the figure.
Disconnection of
Memory Card
205
D.4
SPECIFICATIONS OF
MEMORY CARDS
THAT ARE NOT
ALLOWED TO BE
USED
APPENDIX
B63445EN/01
Among those memory cards that are compliant with the PC Card
Standard, those which are operational at 3.3 V cannot be used.
D Memory cards which are operational at 3.3 V
This type of memory card cannot be inserted physically.
D Memory cards which are operational at 3.3 or 5 V (automatic voltage
selection)
This type of memory card can be inserted physically, but must not
be used because an electrical failure of the memory card itself or
CNC control unit may result.
206
B63445EN/01
APPENDIX
FANUC Power Mate has two types of MDI keypads : English type and Symbolic type.
The table below shows correspondence between English keys and Symbolic keys.
This manual uses English type in the text.
Therefore when a user uses Symbolic type MDI keypads and encounters an English key in the text, please refer
to the correspondence table shown below.
207
APPENDIX
B63445EN/01
English key
Symbolic key
Name
English key
CANCEL key
CAN
DELETE key
POSITION key
POS
PAGE UP key
PROGRAM key
PROG
PAGE DOWN
key
PAGE
OFFSET/
SETTING key
HELP key
HELP
SETTING
CUSTOM key
CUSTOM
RESET key
RESET
SYSTEM key
SYSTEM
CUSTOM/
GRAPH key
OFFSET
MESSAGE key
MESSAGE
GRAPH key
GRAPH
CNC/MMC key
CNC
MMC
SHIFT key
SHIFT
INPUT key
INPUT
ALTER key
ALTER
INSERT key
INSERT
208
DELETE
PAGE
CUSTOM
GRAPH
Symbolic key
APPENDIX
B63445EN/01
English key
POSITION key
PROGRAM key
MENU/VAR key
INSERT key
DELETE key
ALTER key
INPUT key
DIAGNOSE/PARAMETER key
OPERATION/ALARM key
READ key
WRITE key
CANCEL key
209
Symbolic key
Index
B63445EN/01
[A]
[C]
Calculation of S Analog Voltage and Associated Parameters, 127
CRT/MDI, 16
Cycle Start LED Signal has Turned OFF, 148
[D]
Displaying of CRT/MDI, 24
Displaying of DPL/MDI, 24
DPL/MDI, 14, 17
[E]
[B]
Basic Unit, 58
[F]
Battery of Controller, 54
Fuse, 54
i1
Index
B63445EN/01
[G]
General of Interface, 85
[M]
[H]
Hardware, 44
Help Funciton, 21
Module, 58
[N]
[I]
NC State Display, 29
[O]
Operation History, 30
Inputting/Outputting Data, 72
Insertion, 61
Installation, 46
[J]
[L]
[P]
PMCDGN Screen, 91
PMCLAD Screen, 90
i2
Index
B63445EN/01
PMCRAM Screen, 95
Soft Keys, 2
Power Capacity, 46
Specification, 86
Specification of PMC, 86
Power Unit, 58
[R]
Reference Position Deviates, 155
[T]
Removing, 61
Replace the Battery for Memory Back Up, 59
[S]
Troubleshooting, 129
Setting the Input Signal or Output Signal to be Recorded in the Operation History, 33
Setting the Rotary Switch RSW, 55
[w]
i3
Feb., 00
Date
01
Edition
Contents
Edition
Date
Revision Record
(B63445EN)
Contents