Escolar Documentos
Profissional Documentos
Cultura Documentos
SECTION
AX
GI
MA
EM
LC
EC
CONTENTS
FRONT AXLE ..................................................................2
Precautions ..................................................................2
PRECAUTIONS .........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS ........................................2
COMMERCIAL SERVICE TOOLS ................................2
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................3
NVH TROUBLESHOOTING CHART ............................3
On-vehicle Service.......................................................3
FRONT AXLE PARTS ................................................3
FRONT WHEEL BEARING .........................................4
DRIVE SHAFT ...........................................................4
Wheel Hub and Knuckle..............................................5
COMPONENTS .........................................................5
REMOVAL .................................................................5
INSTALLATION..........................................................7
DISASSEMBLY ..........................................................7
INSPECTION .............................................................8
ASSEMBLY ...............................................................8
Drive Shaft ...................................................................9
COMPONENTS .........................................................9
REMOVAL ...............................................................10
INSTALLATION........................................................11
DISASSEMBLY ........................................................12
INSPECTION ...........................................................13
ASSEMBLY .............................................................14
FE
CL
MT
AT
SU
BR
ST
RS
BT
HA
SC
EL
IDX
FRONT AXLE
Precautions
Precautions
PRECAUTIONS
I
I
I
SBR686C
NJAX0001
When installing rubber parts, final tightening must be carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
After installing removed suspension parts, check wheel
alignment and adjust if necessary.
Use flare nut wrench when removing or installing brake
tubes.
Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLS
Tool number
Tool name
NJAX0002
Description
HT72520000
Ball joint remover
NT146
KV38106800
Differential side oil seal
protector
NT147
NJAX0003
Description
NT360
AX-2
FRONT AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
=NJAX0004
GI
NJAX0004S01
Symptom
AXLE
ST-5
BR-6
SU-4
SU-4
SU-4
Refer to AXLE
in this chart.
AX-4, 22
TIRES
ROAD WHEEL
BRAKES
STEERING
CL
SUSPENSION
AX-5, 23
LC
AXLE
EM
FE
DRIVE SHAFT
Shake
MA
EC
Parts interference
DRIVE SHAFT
Noise, Vibration
Imbalance
Reference page
AX-13
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
MT
AT
Noise
Shake
Vibration
Shimmy
Judder
SU
BR
ST
: Applicable
RS
BT
HA
On-vehicle Service
FRONT AXLE PARTS
SMA525A
SC
NJAX0005
Check front axle and front suspension parts for excessive play,
cracks, wear or other damage.
I Shake each front wheel to check for excessive play.
I Make sure that cotter pin is inserted.
I Retighten all axle and suspension nuts and bolts to the specified torque.
Tightening torque:
Refer to SU-10, FRONT SUSPENSION.
AX-3
EL
IDX
FRONT AXLE
On-vehicle Service (Contd)
NJAX0006
SFA805B
DRIVE SHAFT
Check for grease leakage or other damage.
SFA108A
AX-4
NJAX0007
FRONT AXLE
Wheel Hub and Knuckle
=NJAX0008
GI
MA
EM
LC
EC
FE
CL
MT
AT
SAX007
SU
1.
2.
3.
4.
Drive shaft
Knuckle
Baffle plate
ABS sensor
5.
6.
7.
8.
9.
10.
11.
12.
BR
ST
REMOVAL
NJAX0009
CAUTION:
Before removing the front axle assembly, disconnect the ABS
wheel sensor from the assembly. Then move it away from the
front axle assembly area.
Failure to do so may result in damage to the sensor wires and
the sensor becoming inoperative.
RS
BT
HA
1.
SC
EL
IDX
SFA090A
AX-5
FRONT AXLE
Wheel Hub and Knuckle (Contd)
SFA898A
SFA372-A
4.
SFA181A
5.
6.
7.
8.
SFA153B
SFA113AC
AX-6
FRONT AXLE
Wheel Hub and Knuckle (Contd)
INSTALLATION
NJAX0010
GI
MA
EM
LC
SFA114A
4.
EC
FE
CL
MT
SFA543A
DISASSEMBLY
NJAX0011
CAUTION:
When removing wheel hub or wheel bearing from knuckle,
replace wheel bearing assembly (outer race and inner races)
with a new one.
Wheel Hub
NJAX0011S01
Drive out hub with inner race (outside) from knuckle with a suitable
tool.
AT
SU
BR
SFA116A
Wheel Bearing
NJAX0011S02
When replacing wheel bearing, replace complete wheel bearing assembly (Inner races and outer race).
1. Remove bearing inner race (outside).
ST
RS
BT
HA
SFA654A
2.
SC
EL
IDX
SAX008
AX-7
FRONT AXLE
Wheel Hub and Knuckle (Contd)
3.
SFA905A
INSPECTION
Wheel Hub and Knuckle
NJAX0012
NJAX0012S01
Snap Ring
NJAX0012S02
ASSEMBLY
I
I
NJAX0013
SFA921B
1.
2.
SAX009
4.
Press wheel hub into knuckle until it stops when the end of the
wheel bearing is hit.
Maximum load P:
49 kN (5 ton, 5.5 US ton, 4.9 Imp ton)
SAX010
AX-8
FRONT AXLE
Wheel Hub and Knuckle (Contd)
5.
a.
b.
c.
GI
MA
EM
LC
SFA182A
Drive Shaft
COMPONENTS
NJAX0016
EC
FE
CL
MT
AT
SU
BR
ST
RS
BT
SAX011
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Joint assembly
Boot
Boot band
Circular clip
Drive shaft
Dynamic damper band
Dynamic damper
Boot
Boot band
Stopper ring
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Inner race
Cage
Ball
Snap ring
Slide joint housing
Circular clip
Spider assembly
Snap ring
Slide joint housing
Circular clip
AX-9
HA
SC
EL
IDX
FRONT AXLE
Drive Shaft (Contd)
REMOVAL
NJAX0014
SFA090A
2.
3.
4.
SFA153B
5.
SFA499A
SAX012
AX-10
FRONT AXLE
Drive Shaft (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
SFA730
INSTALLATION
Transaxle Side
1.
2.
NJAX0015
AT
NJAX0015S01
SU
BR
SFA482-D
3.
4.
5.
ST
RS
BT
HA
SFA483-D
Wheel Side
I
I
NJAX0015S02
SC
EL
IDX
AX-11
FRONT AXLE
Drive Shaft (Contd)
DISASSEMBLY
Transaxle Side (DS90 and DS83 types)
1.
2.
3.
NJAX0017
NJAX0017S01
SFA476
4.
5.
SFA514A
NJAX0017S04
SFA963
SFA612
Wheel Side
NJAX0017S02
CAUTION:
The joint on the wheel side cannot be disassembled.
1. Before separating joint assembly, put matching marks on drive
shaft and joint assembly.
2. Separate joint assembly with a suitable tool.
Be careful not to damage threads on drive shaft.
3. Remove boot bands.
4. Draw out boot.
SFA092A
AX-12
FRONT AXLE
Drive Shaft (Contd)
Support Bearing
1.
NJAX0017S03
GI
MA
EM
LC
SFA442B
2.
EC
FE
CL
MT
SFA692
3.
AT
SU
BR
SFA693
4.
ST
RS
BT
HA
SFA617
INSPECTION
NJAX0018
SC
EL
Drive Shaft
NJAX0018S01
Boot
NJAX0018S02
Check boot for fatigue, cracks or wear. Replace boot with new boot
bands.
AX-13
IDX
FRONT AXLE
Drive Shaft (Contd)
NJAX0018S03
Check spider assembly for needle bearing and washer damage. Replace if necessary. (Tripod type)
Check roller surfaces for scratches, wear or other damage.
Replace if necessary. (Tripod type)
Replace any parts of double offset joint which show signs of
scorching, rust, wear or excessive play. (Double offset type)
Check serration for deformation. Replace if necessary.
Check slide joint housing for any damage. Replace if necessary.
Part No.
00
39720-51E00
01
39720-51E01
02
39720-51E02
03
39720-51E03
Stamped number
Part No.
01
39720-61E01
02
39720-61E02
03
39720-61E03
04
39720-61E04
05
39720-61E05
06
39720-61E06
07
39720-61E07
SRA121A
TS79C
NJAX0018S04
Support Bearing
NJAX0018S05
Make sure wheel bearing rolls freely and is free from noise, cracks,
pitting or wear.
NJAX0018S06
Check support bearing bracket for cracks with a magnetic exploration or dyeing test.
ASSEMBLY
I
I
NJAX0019
AX-14
FRONT AXLE
Drive Shaft (Contd)
Wheel Side
NJAX0019S01
GI
MA
EM
LC
SFA800
2.
EC
FE
CL
MT
SFA942A
3.
4.
SFA592B
AT
SU
BR
ST
RS
BT
HA
5.
Lock new larger and smaller boot bands securely with a suitable tool.
SC
EL
IDX
SFA443B
AX-15
FRONT AXLE
Drive Shaft (Contd)
Dynamic Damper
1.
2.
NJAX0019S02
SFA313B
SFA800
2.
3.
SFA514A
4.
5.
6.
SFA149A
AX-16
FRONT AXLE
Drive Shaft (Contd)
98 mm (3.86 in)
GI
MA
EM
LC
7.
Lock new larger and smaller boot bands securely with a suitable tool.
EC
FE
CL
MT
SFA395
Support Bearing
I
NJAX0019S04
AT
SU
BR
SFA618
ST
RS
BT
HA
SFA694
I
I
SC
EL
IDX
SFA444B
AX-17
FRONT AXLE
Service Data and Specifications (SDS)
NJAX0020
NJAX0020S02
Engine
QG15DE
QG18DE
YD22T
Applied model
Transaxle
M/T
M/T
Transaxle side
A/T
M/T
TS79C
DS90 + B
ZF90
BF90
Joint type
Wheel side
Grease
Capacity
g (oz)
Quality
Transaxle side
97 - 99 (3.82 - 3.90)
Wheel side
Transaxle side L2
Boot length
mm (in)
Wheel side L1
AX-18
FRONT AXLE
Service Data and Specifications (SDS) (Contd)
Joint type
Engine
Transaxle
Transaxle
side
Wheel side
Grease
=NJAX0020S03
QG13DE
M/T
A/T
QG16DE
M/T
QG18DE
M/T
A/T
TS70C
TS79C
TS70C
TS79C
ZF80
ZF90
ZF80
ZF90
Quality
A/T
M/T
YD22T
A/T
155 - 165
(5.47 5.82)
110 - 120
(3.88 4.23)
Wheel side
75 - 85 (2.65 - 3.00)
75 - 85
(2.65 3.00)
Transaxle
side L2
101.5 103.5
(3.996 4.075)
95.5 - 97.5
(3.760 3.839)
Wheel side
L1
90.5 - 92.5
(3.563 3.642)
Capacity
g (oz)
GI
M/T
DS83 + B
(RH)
TS83
(LH)
MA
BF83
EM
Transaxle
side
Boot
length
mm (in)
QG15DE
115 - 135
(4.06 4.76)
125 - 145
(4.41 5.11)
LC
EC
97 - 99
(3.82 3.90)
98 - 100
(3.86 3.94)
FE
CL
94 - 96 (3.701 3.780)
MT
AT
SU
SFA961AA
BR
ST
RS
SFA962A
BT
HA
SC
EL
IDX
AX-19
FRONT AXLE
Service Data and Specifications (SDS) (Contd)
DYNAMIC DAMPER
For Europe
=NJAX0033
NJAX0033S01
Unit: mm (in)
Engine
QG15DE
QG18DE
YD22T
Applied model
Drive shaft
LH
RH
LH
RH
LH
RH
70 (2.76)
64 (2.52)
70 (2.76)
64 (2.52)
70 (2.76)
70 (2.76)
Length
NJAX0033S02
Unit: mm (in)
Applied
model
Egnine
Drive shaft
QG13DE
QG15DE
QG16DE, QG18DE
YD22T
LH
RH
LH
RH (M/T)
RH (A/T)
LH
RH
LH
RH
175 - 185
(6.89 7.28)
432 - 442
(17.01 17.40)
175 - 185
(6.89 - 7.28)
420 - 430
(16.54 16.93)
432 - 442
(17.01 17.40)
175 - 185
(6.89 7.28)
420 - 430
(16.54 16.93)
161 - 167
(6.34 6.57)
200 - 206
(7.87 8.11)
70 (2.76)
70 (2.76)
70 (2.76)
64 (2.52)
70 (2.76)
70 (2.76)
64 (2.52)
70 (2.76)
70 (2.76)
Length
SAX015
mm (in)
NJAX0021
0.05 (0.0020)
Nm (kg-m, ft-lb)
AX-20
REAR AXLE
Precautions
Precautions
PRECAUTIONS
I
I
I
SBR686C
I
I
NJAX0022
GI
MA
EM
LC
EC
FE
CL
MT
Preparation
AT
NJAX0032
Description
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
KV40104710
Drift
SU
BR
NT474
ST3072000
Drift
ST
RS
NT115
NJAX0024
BT
Description
HA
SC
NT360
EL
IDX
AX-21
REAR AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
NJAX0025
On-vehicle Service
REAR AXLE PARTS
NJAX0026
Check axle and suspension parts for excessive play, wear or damage.
I Shake each rear wheel to check for excessive play.
SMA525A
I
I
I
SRA690A
NJAX0027
AX-22
REAR AXLE
Wheel Hub
Wheel Hub
COMPONENTS
NJAX0028
GI
MA
EM
LC
EC
FE
CL
MT
AT
SAX013
SU
1.
2.
3.
Spindle
Baffle plate
Back plate
4.
5.
6.
REMOVAL
7.
8.
Hub cap
ABS sensor
BR
ST
NJAX0029
CAUTION:
I Before removing the rear wheel hub assembly, disconnect
the ABS wheel sensor from the assembly. Then move it
away from the hub assembly. Failure to do so may result
in damage to the sensor wires and the sensor becoming
inoperative.
I Wheel hub bearing does not require maintenance. If any of
the following symptoms are noted, replace wheel hub
bearing assembly.
1) Growling noise is emitted from wheel hub bearing during operation.
2) Wheel hub bearing drags or turns roughly. This occurs
when turning hub by hand after bearing lock nut is tightened to specified torque.
RS
BT
HA
SC
EL
IDX
AX-23
REAR AXLE
Wheel Hub (Contd)
1.
2.
3.
SRA711A
Remove the sensor rotor using suitable puller, drift and bea
ring replacer.
ARA082
INSTALLATION
NJAX0030
Press-fit ABS sensor rotor as far as the location shown in figure at left.
Height h:
Models with disk brakes
1.5 - 2.5 mm (0.059 - 0.098 in)
Models with drum brakes
17.7 - 18.7 mm (0.697 - 0.736 in)
I
I
SAX014
SRA734AB
SRA712A
AX-24
REAR AXLE
Wheel Hub (Contd)
GI
MA
EM
LC
SRA737A
EC
FE
CL
MT
SFA599B
AT
SU
BR
SRA738A
ST
RS
BT
HA
SC
EL
IDX
AX-25
REAR AXLE
Service Data and Specifications (SDS)
mm (in)
=NJAX0031
0.05 (0.0020)
Nm (kg-m, ft-lb)
AX-26