4.

THE EQUALIZER 10T(I) Integral Hydraulic

Flange Spreader

PAGE 17.

4.01 COMPONENT PARTS

The EQUALIZER 10T(I) Integral Hydraulic Wedge Kit:
1 x Wedgehead
1 x 10,000 psi Integral Hydraulic Pump/Cylinder
1 x Safety Block
1 x Carry-Strap
1 x Instruction Manual
1 x Carry-Case
Carry-Case Dimensions:
51cm x 21cm x 17cm (20.0 x 8.25 x 6.75)
Gross Weight = 13.0kg (28.6lbs)

4.02 INSTALLATION AND OPERATION

The 10T(I) Integral Hydraulic Wedge

Fig 1.
Return Valve

Ensure that the Wedge is fully retracted

and tighten the Return Valve in a clockwise
direction to the closed position. See Fig 1.
Ensure that the Air Vent is not obstructed
in any way as this will result in a vacuum
within the System and the Wedge will
not advance

Air Vent

Fig 2.
It is strongly recommended that two x 10T(I) Integral
Hydraulic Wedges be used on the flange joint positioned
180 degrees apart. (See Fig 2.)
Prime each Pump individually ensuring that the flange joint
opens evenly.
Once the joint has been opened to
the desired spreading distance or
to the maximum on the Step used,
the Safety Block should be inserted
into the joint. The pressure should then
be released back onto it.
The Wedge can now be re-inserted
on the next Step and the joint opened
further.

4.03 DETERMINE THE TYPE OF PUMP

PAGE 18

Please NOTE: Pump units with Serial Nos from 1340000 to 1340031 are single speed units and
the exploded parts lists for these units are on pages 14, 15 & 16.
Pump units with Serial Nos From 1340032 to 1340292 are dual speed units and the exploded
parts lists for these units are on pages 10,11 & 12.
Pump units with serial number 1340293 onward are fitted with an upgraded Piston Rod and seal
(see page 20). These parts are interchangeable with both the single and dual speed models
above. These modified parts give more corrosive protection to the internal walls of the Pump
as they will stop water seeping in past the Standard Seal when used in sub-sea applications.
Fig 1.
In order to determine the Pump
model you require spare parts for,
you should first establish the serial
no. of the Pump Unit you have.
(See Fig 1.) The Pump Serial Number
is etched into your Pump
Unit as illustrated opposite.

4.04 PARTS LIST EXPLODED DRAWING

Dual Speed Pump Serial No: 1340032 To 1340292 Section 1
Item
01
02
03
04
05
06
07
08
09
10
11
12
13

Part No
303401-01
303501-01
303801-01
303601-01
303701-01
303901-01
307301-01
314901-01
307501-01
307601-01
307701-01
307801-01
307901-01

Description
Bearing
Piston Rod
Seal
Spring
Skt Cap Screw
Pump Body
Ball
Spring
Ball
Spring
Socket Plug
Socket Plug
Skt Cap Screw

Qty
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea

11
10
09
08

01
12

13

02
03

04
05
06

07

4.04 PARTS LIST EXPLODED DRAWING CONTINUED

PAGE 19

Dual Speed Pump Serial No: 1340032 To 1340292

Section 2
Item Part No
01
02
03
04
05
06

308401-01
308501-01
308601-01
306601-01
306901-01
310801-01

07
08
09
10
11

306701-01
306802-01
308701-02
308801-01
308901-01

Qty

Description
O Ring
Connector Tube
O Ring
Ball
Release Body
Barrel Relief
Valve Assy
Dowal
Clip
O Ring
O Ring
Back Up Ring

01 ea
01 ea
01 ea
01 ea
01 ea
01 ea

08

05
06

01 ea
01 ea
01 set of 2
01 ea
01 ea

07

04

01
02

03

09

09

Dual Speed Pump Serial No: 1340032 To 1340292

Section 3
Item Part No
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15

304501-01
304601-01
309101-01
304701-01
309001-01
306601-01
309201-01
305001-02
305101-02
305201-02
309301-02
305601-01
305501-01
309401-01
304901-01

Description
Bellows
Reservoir
Adjusting Screw
Release Sleeve
Spring
Ball
End Cap
Bonded Washer
Skt Btn Screw
Copper Washer
Skt Cap Screw
Retaining Screw
Release Lever
Release Screw
Washer

Item Part No

Qty
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 set of 2
01 set of 2
01 set of 2
01 set of 2
01 ea
01 ea
01 ea
01 ea

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Description

11

Qty
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea

ORing
Spring
Ball
Inlet Fitting
Filter Element
Clevis
Spring Pin
Link
Piston rod
Back-Up Ring
O Ring
Bearing
Pivot Plate
Handle Sleeve
Handle

309501-01
309601-01
307301-01
309701-01
309801-01
305801-01
306001-01
305701-01
309901-01
310101-01
308601-01
310201-01
306301-01
306501-01
306401-01

10

30
29

27
28
20

19

26

25

23

24

22

18
17

21

16
15

01
02

03
04
05
06

14
07

08

13

09
10

11

12

PAGE 20

4.04 PARTS LIST EXPLODED DRAWING (Continued)

Dual Speed Pump Serial No: 1340293 Onward
with new style Piston & Seal

Item Part No
01 303503-01
02 303802-01

Description
Piston Rod
Seal

Qty
01 ea
01 ea

01

02

Single Speed Pump Serial No: 1340000 To 1340031

Section 1
Item
01
02
03
04

Part No
303401-01
303801-01
303901-01
310901-01

05

303502-01

Description
Bearing
Seal
Pump Body
Outlet &
Intermediate
Check Valve (Kit)
Piston Rod /
Spring Assy (Kit)

Qty
01
01
01
01 kit
01 kit

05
04

01
02

03

Single Speed Pump Serial No: 1340000 To 1340031

Section 2
Item Part No
01
01

304001-01
310701-01

Description
Filter
Barrel Relief Valve
Assy

Qty
01 ea
01 kit

02

01

PAGE 21

4.04 PARTS LIST EXPLODED DRAWING (Continued)

Single Speed Pump Serial No: 1340000 To 1340031
Section 3
Item
01
02
03
04

Part No
304501-01
304601-01
304801-01
311001-01

05
06
07
08
09
10
11

306001-01
306101-01
306201-01
306301-01
305701-01
306501-01
306401-01

Description
Bellows
Reservoir
End Cap
Service Kit
(End Cap)
Springl Pin
Piston Rod
Bearing
Pivot Plate
Link
Handle Sleeve
Handle

Qty
01 ea
01 ea
01 ea
01 kit

11
10

01 ea
01 ea
01 ea
01 ea
01 ea
01 ea
01 ea

07

08

09

06

04

05

01
02
03

Wedge-head
Item
01
02
03
04
05
06

Part No
300203-02
300101-01
301301-01
301201-08
301102-01
300301-01

07
08
09
10
11
12
13

300501-04
401801-01
308201-01
312301-01
310601-01
311601-02
300401-04

Description
Jaws
Wedge
Grub Screw
Roll Pins
Body
Connector/Push
Rod
Slide Pins
Retaining Screw
Handle
Handle Sleeve
Grease Nipple
Ring
Grub Screws

Qty
01 set of 2
01 ea
01 ea
01 set of 8
01 ea
01 ea
01 set of 4
01 ea
01 ea
01 ea
01 ea
01 set of 2
01 set of 4

11

10

12

13
08

01
02

09

07

03
06

04

05