FOR CONSTRUCTION

0A

10.10.25

MVR

09.09.18

MVR

Rev

Date

Prepared

P.C

S.B

ISSUED FOR CONSTRUCTION

P.C

H.B.J

ISSUED FOR CONSTRUCTION

Checked

Approved

Details of Revision

Owner

Owners Engineer
Contractor

Sub-Supplier

Project

PC

1 x 660 MW CIREBON COAL FIRED POWER PLANT

T07119
UAS Code
VE04

Date

Name

Scale

Unit Code

Title

KKS Code

P1
Prepared
Checked
Approved
Dept.

09.09.18

MVR

09.09.18

P.C

09.09.18

S.B

UMA

ANALYSIS & DESIGN OF

BOILER FEED PUMPTURBINE DRIVEN(A)

Reg. No.
161008
Rev.
0A

CIVIL

Document No.

Page-No.

T07119-VE04-P1UMA-161008

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

Designed By

Checked By

Approved By

M V REDDY

P.CHATTOPADHYAY

S.B

CONTENTS
SECTION

PAGE NO.

SCOPE

DESIGN PHILOSOPHY

DATA

STATIC DESIGN OF PUMP FOUNDATION & DYNAMIC LOADS INPUT & DESIGN LIMITS

ECCENTRICITY CHECK

PRELIMINARY PILE CAPACITY CHECK

CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS

CALCULATION OF FREQUENCIES & AMPLITUDES

13

PILE CAPACITY CHECK

16

REINFORCEMENT CALCULATION

18

10

APPENDIX-A

LOAD INPUT

APPENDIX-B

REFERENCES

2 of 17

3 of 17

CIREBON (695 MW x1
DESIGN OF Boiler Feed Pump - Turbine Driven

Designed By

Checked By

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M V REDDY

P.Chattopadyay

S.B

1.0 SCOPE:
This document covers the Static & Dynamic analysis for Boiler Feed Pump Foundation (Turbine Driven) of the Project 660 MW Coal
Fired Power Plant at Cirebon, Indonesia.

2.0 DESIGN PHILOSOPHY:

The pump and turbine are mounted on acommon rectangular block foundation resting on piles. The block
foundation is designed for the pump and turbine weight as per vendor drawing.

3.0 DATA:
3.1 Material Data
Concrete
Design Compr. Strength of concrete F'c

27.5

N/mm2

Grade of concrete for Spun Pile

27.5

N/mm2 (Cylindrical strength)

c
w

25

KN/m3

Unit weight of water

10

KN/m3

Concrete cover for foundations

Cc

75

mm

fy

410

N/mm2

78.5

KN/m3

19

KN/m3

Unit weight of concrete

Reinforcement
Yield Strength of steel
unit weight of steel

3.2 Soil Data

Unit weight of soil

(From Geo tech report )

3.3 Ground water table:

Water level is assumed to be at finished grade elevation for critical effect.

4 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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4.0 STATIC DESIGN OF PUMP FOUNDATION

4.1. DESIGN DATA
4.1.1 Block Dimensions:
LB

Length in X-direction
Length in Z-direction
Height of the Block Above HPP
Depth of Foundation from HPP
Total Height of Block

BB
HB_AG
D
HB

=
=

7.90
3.00

m
m

=
=

0.1
1.20

m
m

1.3

4.1.2 Pump Data:

Length of the skid in X-direction
Width of the skid in Z-direction

LS
BS

=
=

3.771 m
2.34 m

286
91.9

Ht.of the skid in Y-direction

HS

=
=

0.27 m
18

10.5

=
=
=

25
2.946 m
2.20 m

31
83

1.21 m

48

No. of anchor bolts

Anchor Bolts Dia
C/c distance bet. far end bolts along length,L a
C/C distance bet. far end bolts along width,B a

Mz
Z

hS

CL of
Discharge

Height of shaft from u/s of skid

4.13

Y
CL of Pump
hs

BB

Ba Bs

Hs
HB_AG
HPP

HB

LS
LB

La

X
Mx

PLAN VIEW

SECTION
VIEW

4.1.3 Motor Data:

Length of block in X-direction
Width of the block in Z-direction
Ht.of the Shaft from u/s of skid

Lt
Bt
Htb

=
=
=

2.985 m
2.34 m
1.21 m

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ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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4.1.4 Unit Weights:
Unit weight of concrete

25 kN/m

Unit weight of Water

Unit weight of soil(Saturated)

w
s

=
=

10 kN/m
18 kN/m

4.2 STATIC LOADS

4.2.1 Pump Weight:
Pump Weight,

Pp

8165 kg
Ppr
=
2450
=
4414 kg
=
363
kg
Total weight of pump, W P = Pp + Pb + Po
W cf1
Weight of concrete fill inside the skid
Pump rotor Weight,
Pb
Base Weight,
Po
Other

kg

80.10 kN

=
=

24.03 kN
43.30 kN
3.56 kN

= 150.99 kN > 22.27 KN

= 3.771 x 2.335 x 0.267 x 2 = 58.8 KN

4.2.2Motor Weight:
Pp
Turbine Package We
Turbine rotor Weight,

Gear Box rotor Weight,

8392 kg
Ppr
=
2517
Ppr
=
0

kg

=
=

82.33 kN
24.69 kN

kg

0.00

100

mm =

0.1

50

mm =

0.05

kN

4.3 PRELIMINARY FOUNDATION CHECK:

4.3.1 Check for Plinth Size:
Minimum bolt edge distance, Dmin
Minimum edge of skid to concrete,Cmin
Therefore
Min. plinth length required
Min. plinth length required

= ( 2 x Dmin ) + La+ Lt = ( 2 x 0.1 ) + 9.116

=
6.131
m
(
2
x
C
)
+
L
=
= ( 2 x 0.05 ) + 6.756 =
m
6.856
min
s+Lt
= Max of the above
= 6.856
m <

7.9

Hence O.K
Min. plinth width required
Min. plinth width required

= ( 2 x Dmin ) + W a
= ( 2 x Cmin ) + Bs

= ( 2 x 0.1 ) + 2.2
= ( 2 x 0.05 ) + 2.335

= Max of the above

=
=
=

2.4
2.435

m
m

m <
2.435
Hence O.K

4.3.2 Check for Foundation Depth:

Min. foundation depth

= 0.60 + L/30
=
0.863 m

( Where L is greater of length or width in meters )

<
1.3 m
Hence O.K

5 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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4.3.3 Check for Foundation Weight:
WP

Total weight (Pump+Turb)

Foundation weight, W f

= 233.32 kN
= (7.9 x 3 x 1.3 x 25 )
= 770.25 KN > 3 times the pump weight+Turb. Fdn Block Wt.)
3.30126

Total Vertical force

FY

Hence O.K

= W P + W cf1 + W f + W t
= 150.99 + 58.8 + 770.25 +82.33

1062.37

KN

1158.45

KN

= Mx_I
= '0.25 x 150.99 x (1.21 + 0.1 + 1.2 )
= Mz_I

145.38

KNm

= '0.25 x 150.99 x (1.21 + 0.1 + 1.2 )

145.38

KNm

Total Vertical force with 50% impact load

= FY + 50% W P+25% WT
Fyi

= 1062.37 + 0.5 x 150.99 +0.25 x 82.33

Moment due to impact load (i.e.25% of (pump +turbine) weight acting at shaft level)
Total Mom in Long. Direction
at Bottom of base
Total Mom in Tran. Direction
at Bottom of base

MX
Mz

6 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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4.4 DYNAMIC LOADS INPUT & DESIGN LIMITS
4.4.1 Pump data:
Dynamic forces from vendor data**
S.No Description Rotor weight
kN
1
2

Pump
Shaft

24.03
0.00

Speed
(rpm)

Dynamic force*
kN

Vertical
Fy (kN)

Longitudinal
Fx (kN)

Lateral
Fz (kN)

Rocking
T (kNm)

1780
0

7.13
0.00

0
0

0
0

0
0

0
0

3
Motor
24.69
1800
7.41
* Dynamic force (kN) = (Rotor weight )x(Rotor speed,r.p.,m) / 6000

4.4.2 Soil & Pile parameters for Dynamic loads

(From Geo tech report Table 1)

Soil
Dynamic Shear Modulus( G )
Dynamic Shear Modulus( Gf ) for embedment
Poisson ratio of soil,

368732

=
=

121437
0.35

Soil internal damping ratio (D)

0.03

Pile
Type of Pile

KN/m2
KN/m2

Drilled Concrete end bearing

Diameter of pile
Number of piles considered

d
n

=
=

0.45
8

Length of Piles
Spacing between piles, X-dir
Spacing between piles, Z-dir

l
ax
az

=
=

m
m
m

Edge Distance from Central Line of Pile

Allowable Compression load

=
=

15
2.4
2.3

P
T

=
=

0.35
445

Allowable Tension load

Allowable lateral load

> 3 Dp - OK
> 3 Dp - OK

kN
kN

289
222

kN

4.4.3 Alloawable limits for design

of LB

Allowable eccentricity of C.G.in X-direction,x

Allowable eccentricity of C.G.in Z-direction,z

=
=

5%
5%

C.G.in Y-direction,y

Below TOC

Damped Natural Frequencies shall be less than

or
more than

=
=

0.8
1.2

Allowable peak-to-peak amplitude

Range of shear modulus (G) values to consider

of BB

16 microns
0.5

to

=
=

0.05 x 7.9
0.05 x 3

=
=

0.395
0.15

m
m

1.3

1.3

=
=

0.8 x 1780
1.2 x 1780

=
=

1424
2136

rpm
rpm

Fig 3.7 of Arya, Neil & Pincus

1

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ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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5 ECCENTRICITY CHECK
(Eccentricity of C.G. of machine+foundation system to be checked in all 3 directions w.r.t. C.G of foundation)
5.1 COMPUTATION OF CG OF BASE BLOCK

Elements
pump

Area
(m2)
Ai

Dimensions(m)
Lxi
Lzi
Lyi
-

Coordinates of CG of
elements
xi(m) zi(m)
yi(m)

2.23

1.42

2.42

5.61
3.95

1.50
1.50

2.53
1.60

3.00

1.30

23.7

3.95

1.50

23.7

15.74 5.917

C.G. of Foundation ,x dir-, X

C.G. of Foundation ,z dir-, Z

C.G. of Foundation ,y dir-, Y

=
=

AiXi/Ai
AiZi/Ai

Motor
Base Plate
Foundation
Block
7.90

Total

Static moment of area

Ai*Xi
Ai*Zi
Ai*Yi
-

0.65

93.6

35.6

15.4

7.19

93.6

35.55

15.4

AiYi/Ai

93.615 / 23.7

3.950

=
=

35.55 / 23.7
15.405 / 23.7

=
=

1.500
0.650

m
m

5.1 COMPUTATION OF CG OF MACHINE & FOUNDATION BLOCK

Elements
Pump

Mass
mi
Wi (kN) kNsec2/m
80.10
8.17

Coordinates of CG
Static moment of mass
of elements
(kNSec2)
xi
zi
yi
mixi
mizi
miyi
2.23 1.42
2.42 18.219
11.58
19.76

Weight

Base Plate
Motor

43.30
82.33

4.41
8.39

3.95
5.61

1.50
1.50

1.60
2.53

17.42
47.093

6.62
12.6

7.04
21.18

Foundation
Block

770.25

78.52

3.95

1.50

0.65

310.15

117.8

51.04

Total

975.98

99.49

15.74

5.92

7.19

393

149

99

Combined C.G. in X direction,xo

Combined C.G. in Z direction,zo
Combined C.G. in Y direction,yo

=
=

mi.xi/mi
mi.zi/mi

mi.yi/mi

392.88567/99.49

3.95

=
=

148.55689/99.49
99.02058/99.49

=
=

1.49
1.00

m
m

5.2 ECCENTRICITY OF CG OF FOUNDATION SYSTEM W.R.T. PILE GROUP (check with limits in 4.4.3)

C.G. OF Pile group in X-direction, Xp

C.G. OF Pile group in Z-direction, Zp

Eccentricity in X direction (x-x0)

Eccentricity in Z direction (z-z0)

in Y direction, y0

3.950
1.500
=
=

3.95 - 3.95
0.00

<

0.395

Hence OK

=
=

1.5 - 1.49
0.01

<

0.15

Hence OK

1.00

<

1.3

Hence OK

8 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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6 PRELIMINARY PILE CAPACITY CHECK

6.1 PILE GROUP CONFIGURATION
Pile No

X-coord of Z-coord of
pile from
pile from
origin, x(m) origin, z(m)

Distance b/w pile &

pile group C.G

Xg2

Zg2

Xg2+Zg2

xg

zg

1
2

0.35
2.75

0.35
0.35

-3.600
-1.200

-1.150
-1.150

12.96
1.44

1.3
1.3

14.28
2.76

3
4

5.15
7.55

0.35
0.35

1.200
3.600

-1.150
-1.150

1.44
12.96

1.3
1.3

2.76
14.28

5
6
7

0.35
2.75
5.15

2.65
2.65
2.65

-3.600
-1.200
1.200

1.150
1.150
1.150

12.96
1.44
1.44

1.3
1.3
1.3

14.28
2.76
2.76

8
9

7.55

2.65

3.600

1.150

12.96

1.3

14.28

31.60

12.00

57.60

10.58

10
11
12
13
14
15
16
17
Total

C.G of pile group in x-direction w.r.t origin

x1

x/n

C.G of pile group in Z-direction w.r.t origin

Distance b/w pile and pile group C.G

z1
xg
zg

=
=
=

z/n
x-x1
z-z1

M.I of pile group about C.G x-x

M.I of pile group about C.G y-y
Section modulus of pile group abt X axis

Ixp
Izp

=
=

Iyp
zxp

Section modulus of pile group abt Z axis

zzp

Distance b/w pile and pile group C.G

M.I of pile group about C.G z-z

6.2 PILE CAPACITIES

Max. compression load on each pile
(Due to Mxi)

Max. compression load on each pile

(Due to Mzi)

Max. Tension load on each pile

(Due to Mxi)

Max. Tension load on each pile

(Due to Mzi)

Max Lateral Load

=
=

12 / 8

xg2
zg2

=
=

57.60

m2

xg2+zg2
xg2/xg, max

=
=

10.580
68.18
57.6 / 3.6

m2
m2

zg2/zg, max

10.58 / 1.15

= 16.000
= 9.200

m
m

Fyi / n + MXi / ZXp

=
=
=

Fyi / n + Mzi / Zzp

=
=

Fyi / n - MXi / ZXp

135.72

=
=

Fyi / n - Mzi / ZXp

129.00

= 3.950
= 1.500

=
=
=

=
=

68.18
=
31.6 / 8

1158.45 / 8 + 145.38295 / 16
153.89
< 445x50% =
kN

223 kN Safe

1158.45 / 8 + 145.38295 / 9.2

160.61
< 445x50% =
kN

223 kN Safe

1158.45 / 8 - 145.38295 / 16 <

kN

-289.00

kN

Safe

-289.00

kN

Safe

1158.45 / 8 - 145.38295 / 9.2 <

kN

25% of (Pump weight +Turbine Weight +Foundation Weight)

0.25 x (312.94 + 667+4310 )/17
31.36

<

kN

222 kN Safe

7 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS

7.1 PILE PROPERTIES
Young's modulus of the pile material

Area of cross section of pile

Ep

Ap

4700 (fck)0.5

2.46.E+07

=
=

3.1416 / 4 x (0.45^2)
0.159

kN/m2

m2
9 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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10 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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ro

The equivalent radius of pile

=
=
=

Moment of inertia of the pile

=
=

Ip

Shear wave velocity of soil,

(From Geo tech report Table 1)

(Ap/)0.5
(0.159 / 3.1416)^0.5
0.225 m
d4)/64
3.1416 / 64 x (0.45^4)

0.0008

448

25.0 kN/m3

Unit weight of pile material

Compression wave velocity in pile

Vc

=
=

L/ro

=
=

dependant factor for coeffieicients

a0

=
=
=
=

fx,i

Pile stifness factor

m/sec

(EP *g/P)0.5
(24647008 x 9.81 / 25 )^0.5

=
Pile slenderness

m4

3109.9 m/sec
(15)/(0.23)
66.67
2* f * ro / (G*g/s)0.5
2x3.1415x1780x0.225 / (448.284 )
5.61
Table below (Appendix-B at pile tip)
Fig.5-1a &Table 5-2 of Arya, Neil & Pincus
f11,1
f11,2
f7,1
f7,2

L/ro

Vs/Vc

f18,1

f18,2

f9,1

f9,2

1.00G
0.50G

0.35
0.35
0.35

66.67
66.67

0.1441
0.1019

0.035
0.023

0.05
0.03

0.0291
0.0185

0.069
0.0438

0.399
0.3490

0.2785
0.2430

-0.077
-0.0582

-0.112
-0.0848

66.67
66.67

0.1144
0.1257

0.0290
0.035

0.0400
0.05

0.0238
0.0291

0.0564
0.069

0.3740
0.399

0.2608
0.2785

-0.0676
-0.077

-0.0984
-0.112

0.89G
66.67
0.1360
1.00G 0.35
66.67
0.1441
Pile cap stiffness factor

0.0365
0.038

0.055
0.06
Sx,i

0.0344
0.0816
0.4245
0.29625
0.0397
0.0942
0.45
0.314
=
Table below (Appendix-B at pile tip)

-0.087
-0.097

-0.1265
-0.141

0.63G
0.76G

0.35
0.35

S1

S2

Su1

Su2

0.350

2.7

6.7

4.1

10.5

Table 5-1 of Arya, Neil & Pincus

S
S2
2.5

1.8

7.1.1 Individual Pile Spring constants & Damping constants

(Equations 5-5, 5-6, 5-12, 5-13, 5-18, 5-19, 5-21 & 5-24 of Arya et al. - Refer Appendix-B)
Mode of Vibration
Vertical Y

Horizontal, X,Z

Rocking

Cross stiffness

Individual Pile Spring constant

K

Individual Pile Damping constant

C

1
y

= (Ep*Ap/ro)*f18,1
= 24647008 x 0.159 / 0.225 x 0.035

=
=

= 609602.66
K1x

= 437.1
C1x

kN/m

(Ep*Ap/Vs)*f18,2
24647008 x 0.159 / 448.284 x 0.05

= (Ep* Ip/ro3)* f11,1

= 24647008x0.0008 / 0.225^3 x 0.0291

=
=

= 50373.21
K1
= (Ep*Ip/ro)*f 7,1

= 59.95
C1
= (Ep*Ip/Vs)*f7,2

kN/m

(Ep*Ip/ro2*Vs)*f11,2
(24647008x0.0008 /(0.225^2x448.284))x0.069

= 24647008x0.0008 / 0.225 x 0.399

= 34965.89
K1x
= (Ep*Ip/ro2)*f 9,1

= 12.25
C1x

kNm/radian

kN-sec/m

(24647008 x 0.0008 / 448.284) x 0.2785

=
=

(Ep*Ip/roVs)*f

= 24647008x0.0008 / 0.225^2 x -0.077

= -29990.24

-21.89

kNm/radian

kN-sec/m

kNm-sec
9,2

(24647008x0.0008 /(0.225x448.284))x-0.112
kNm-sec

11 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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7.2 PILECAP PROPERTIES
Area of pile cap

=
=

7.9 X 3
23.70

m2

Effective depth of pilecap below FGL

=
=

1.2 - 75/1000
1.125

The Equivalent radius of pilecap

rc

=
=

(A/)0.5
(23.7 / 3.1416)^0.5

Depth to radius ratio

h/rc

=
=

2.75
1.125 / 2.75

=
0.409
7.2.1 Pilecap Spring constant & Damping constant
(Equations 5-10, 5-11, 5-16, 5-17, 5-122 & 5-25 of Arya et al. - Refer Appendix-B)
Mode of
vibration
Vertical, Y Kfy
= Gf*h*S1

Pilecap Damping constant

Cfy
=

= 121437 x 1.125 x 4.1

= 560128.16
Kf
= Gf rc2 h S1+

(h*rc)*(Gfxf/g)0.5 *S2

= 1.125x2.75 x (121437x18/9.81)^0.5 x6.7

= 9784
kN.sec/m
Cfx

kN/m

(h*rc)*(Gf*f/g)0.5 * Su2

= 1.125x2.75 x (121437x18/9.81)^0.5 x10.5

= 15334
kN.sec/m
Cf

kN/m

Gf rc2 h [(h/rc)2/3+(Yc/rc)2-(h/rc)*(Yc/rc)] Su1

h rc3 (Gf f/g)0.5 *

{S2+[(h/rc)2/3+(Yc/rc)2-(h/rc)*(Yc/rc)] Su2}

= 121437x2.75^2 x 1.125x2.5+
121437x2.75^2"x1.125x

= 1.125x2.75^3x(121437x18/9.81)^0.5x
(1.8+(0.409^2/3+(1/2.75)^2-0.409x(1/2.75))x10.5)

[(0.409^2/3+(1/2.75)^2-0.409x(1/2.75)]x4.1
= 2749231.13
kNm/radian

7.3 MASS MOMENTS OF INERTIA AND INERTIA RATIOS

Elements

Pilecap Spring constant

= 121437 x 1.125 x 2.7

= 368864.89
f
horizontal K x
X,Z
= Gf*h*Su1

Rocking

mass
mi

mass moment of inertia of

individual elements abt its own
axis

kNsec2/m

Ix = mi /12
*(Lyi2+Lzi2)

Iy = mi /12
*(Lxi2+Lzi2)

Iz = mi /12
*(Lxi2+Lyi2)

PUMP

8.17

BP
Turbine

4.41
8.39

Foundation
Block

78.52

69.948

Total

99.49

69.948

24432.47

kNm-sec

(Table 4.6 of Arya, Neil & Pincus)

Distance between common C.G. & C.G. of
individual elements (m)
xoi
zoi
yoi

Mass moment of inertia of

whole system about common
CG
Ix = mi*
(yoi2+zoi2)

Iy = mi*
(xoi2+zoi2)

Iz = mi*
(xoi2+yoi2)

-1.418

16.47

24.214

40.598

1
-1.525

14.201
19.513

78.598
23.204

73.217
42.715

0.35

9.627

0.01

9.619

59.81

126.02

166.15

xo - xi

zo - zi

yo - yi

1.72

0.073

3.95
-1.663

1.49
-0.01

467.259

419.428

-0.01

467.259

419.43

12 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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Mass Moment of Inertia of the whole system about each Mass Moment of Inertia of the whole system about
axis passing through the common C.G. & perpendicular each axis passing through the centroid of the base
to the plane of vibration
area & perpendicular to the plane of vibration
Iox

Ioz

Ioy

1/12 x mi(lyi2+lzi2)+mi(yoi2+zoi2)

=
=

69.948 + 59.812
129.8
kN sec2-m
2
1/12 x mi(lxi +lyi2)+mi(xoi2+yoi2)

=
=
=
=
=

=
=

129.76 + 99.49 x 1^2

kN sec2-m
229.3
2
Ioz + m.yo

419.428 + 166.149

585.6
kN sec2-m
2
1/12 x mi(lxi +lzi2)+mi(xoi2+zoi2)

585.577 + 99.49 x 1^2

kN sec2-m
685.1

Iz =

Iy =

467.259 + 126.024

x = Iox/Ix
= 129.76 / 229.25
= 0.566
z = Ioz/Iz
= 585.577 / 685.067

Iox + m.yo2

Ix =

0.855

Ioy
=

kN sec2-m

593.28

=
593.28
kN sec2-m
Mass moment of inertia effective against
rocking excitation , I

229.25

kN sec2-m

Mass moment of inertia effective against cross

excitation ,I

593.28

kN sec2-m

Effective Mass for translation (both Vertical and

Horizontal) excitation ,m c

99.49

kN sec2/m

7.4 PILEGROUP PROPERTIES

(Equations 5-8, 5-9, 5-20 & 5-23 of Arya et al. - Refer Appendix-B)
A
Interaction factor for piles
=

3.78

Mode of
vibration

Ratio between moments of

inertia

6.31

Pile group - Spring constants, Damping constants & Damping ratios

k
Spring
constant

Vertical, Y

Damping
constant
Damping
ratio
Spring
constant

horizontal
X,Z

Damping
constant
Damping
ratio

g
y

1
f
= n ky /A+ky

(8x609602.66) /3.78 + 368864.89

=
Cyg
1
0.5
f
= n cy /A +cy
Dyg
= (cyg) / [2(kygmc)0.5]

1290164.36

kN/m

=
=

(8x437.1) /(3.78)^0.5 + 9784.47

1798.56
kN.sec/m

1798.56 /(2x1290164.36x99.49)^0.5
0.11

<

0.150

kxg
1
f
= n kx /B+kx

=
=

(8x50373.21) /6.31 + 560128.16

63864.61
kN/m

(8x59.95) /(6.31)^0.5 + 15333.87

190.93
kN.sec/m

Cxg
1
0.5
f
= n cx /B +cx

=
Dxg
= (cxg) / [2(kxgmc)0.5]

190.93 /(2x63864.61x99.49)^0.5

=
=

0.05

<

0.150

kg

Spring
constant

= N (K1+Ky1zr2+Kx1Yc2-2 Yc K1x)+Kf
Zr1 = 1.49 - 0.35
=
1.140
m
Zr2 = 3 - 1.49 - 0.35
=
1.160
m
= 8x34965.89 + 8x609602.66x(10.58) + 8x50373.21x1^2 - 8x2x1x-29990.24 +
2749231.13
=
Cg

Rocking

55508556.91

kNm/radian

Damping
constant

= N (C1+Cy1zr2+Cx1Yc2-2 Yc C1x)+Cf
= 8x12.25+8x437.1x(10.58)+8x59.95x1^2-8x2x1x-21.89+24432.47
kNm-sec
=
62356.5
Dg

Damping
ratio

= (cg) / [2(kgI)0.5]
= 62356.45 /(2x55508556.91x229.25)^0.5
=

0.39

>

0.100

*
13 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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7.5 SUMMARY OF SPRING CONSTANTS AND DAMPING RATIOS

Mode of vibration
Vertical Y (kN/m)

Spring constant
1290164.36

Damping ratio*
0.11

Horizontal X(kN/m)
Rocking (kN/m/rad)

63864.61
55508556.91

0.05
0.10

8 CALCULATION OF FREQUENCIES & AMPLITUDES

8.1 CALCULATION OF DYNAMIC FORCES (if vendor data is not available)
Location No Description

Rotor weight
kN

Speed
w(rpm)

Dynamic force
kN

1
2

PUMP
G BOX

24.03
0.00

1780
0

7.129
0.000

Turb

24.69

1800

7.407

Point of Application at Shaft Combined C.G of machine and

Location
foundation
X(m)
Y(m)
Z(m)
Xo (m)
Yo (m)
Zo(m)
2.230 2.418
1.417
3.950
1.000
1.490
5.61
2.525
1.500
3.950
1.490
1.000
5.61

2.525

1.500

3.950

1.000

1.490

8.1.1 Dynamic forces

Rocking (Due to Rocking (due
Lateral translation)
to shaft
ecentricity)

No

Description

Lateral
translation
Fz(kN)

Longitudinal
translation*
Fx(kN)

Vertical translation
Fy(kN)

M1 (kNm)

M2 -kNm

1
2

PUMP
G BOX

7.129
0.000

0.000
0.000

7.129
0.000

10.629
0.000

0.520
0.000

7.407
14.536

0.000
0.000

7.407
14.536

11.370
21.999

0.074
0.594

3
Turb
Total transmitted force =

* Longitudinal translation not considered since it is usually lesser than that of Lateral translation
8.2 CALCULATION OF NATURAL FREQUENCIES
Resonance frequency mr
[n (1-2D2)0.5]

Undamped Natural frequency, n

[ (60/2)x(K/m)0.5]

Mode of
Vibration
Vertical
Horizontal

(60/(2x3.14))x(1290164.36/99.49)^0.5
(60/(2x3.14))x(63864.61/99.49)^0.5

=
=

1087
242

(1087x(1-2x0.112252932901 =
(242x(1-2x0.053559846919 =

1073
241

Rocking

(60/(2x3.14))x(55508556.91/229.25)^0.5

4699

(4699x(1-2x0.1^2)^0.5

4652

8.3 CALCULATION OF FREQUENCY RATIO ,MAGNIFICATION FACTOR ,DISPLACEMENT,AMPLITUDE ,

TRANSMISSIBLITY FACTOR AND TRANSMITTED FORCE
(Table 1.4 of Arya, Neil & Pincus)
(Since the machine will operate at constant speed, formulae associated with sinusoidal force of constant amplitude are
used in the dynamic analysis)
Mode of
Vibration

Frequency
ratio, r

Magnification factor, M

Transmissiblity factor, Tr

Transmitted
force/moment

Displacement
response, Ax

1/((1-r2)2+(2Dr)2)0.5

(1+(2Dr)2)0.5 / [(1-r2)2+(2Dr)2]0.5

FtrTrFo

M(Fo/K)

Vertical,Y
Horizontal,X

1.638
7.355

0.589
0.019

0.604
0.019

8.782 kN
0.000 kN

7 Micron
0 Micron

Horizontal,Z

7.355
0.379

0.019
1.137

0.019
1.159

0.275 kN
26.196 kNm

4 Micron
4.6E-07 radians

Rocking,

14 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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8.4 FORCES & AMPLITUDES FOR VARIOUS ROTOR POSITIONS

8.4.1 Dynamic loads - In-phase & 180 degrees out-of-phase
Rotor Position

Load
Case

Lateral
Translation

Longitudinal
Translation

Vertical
Translation

Rocking (Due to
Translation Force)

Rocking (Due
to shaft
eccentricity)

Pitching

Twisting

Fz(kN)

Fx(kN)

Fy(kN)

M' (kNm)

M2 (kNm)

M1 (kNm)

M1 (kNm)

In Phase
In Phase

1
2

14.536
-

14.536

21.999
-

0.594487

0.000

Out of Phase
Out of Phase

3
4

7.129
-

7.129

10.109
-

0.520417

12.260

12.262
-

8.4.2 Transmitted Force (Ftr) on Foundation due to various Rotor positions

Rotor Position

Load
Case

Lateral
Translation

Longitudinal
Translation

Vertical
Translation

Rocking (Due to
Translation Force)

Rocking (Due
to shaft
eccentricity)

Fz(kN)

Fx(kN)

Fy(kN)

M' (kNm)

M2 (kNm)

In Phase
In Phase

1
2

0.275
-

8.782

25.507
-

0.689

Out of Phase
Out of Phase

3
4

0.135
-

4.307

11.721
-

0.603

8.4.3 Amplitudes
Translation Displacement
Due to Fz
Due to Fx
Due to Fy
( micron )
( micron )
( micron )

Rotational Displacement

Rotor Position

Load
Case

In Phase

4.51E-07

Due to M2
(Rad)
-

In Phase
Out of Phase

2
3

7
-

2.07E-07

1.20E-08
-

Out of Phase

Due to M1 (Rad)

8.4.4 Total Amplitudes Calculation

Mode of
Vibration

Phase

Amplitude Calculations

Vertical Ky

In phase

AY+*X/2

= 7+0E-06x7.9/2

<

Horizontal Kx

Out of phase
In phase

AY+*X/2
AX

= 3+0x7.9/2
= 0

=
=

3
0.00

<
<

Horizontal Kz

Out of phase
In phase

AX
Az+YC
Az+YC

= 0
= 4+0.5E-06x (2.418-1)

=
=

0.00
4

= 2+0.2E-06x (2.418-1)

Out of phase

16 microns
16 microns

SAFE
SAFE

<
<

16 microns
16 microns
16 microns

SAFE
SAFE

<

16 microns

SAFE
SAFE

8.4.5 Summary of Frequncies and Amplitudes

S.No

Mode of Vibration

Natural
Frequency
fn, rpm

Allowable frequency,f m,rpm

Check for
Frequency

Total
Amplitude,
(micron)

Check for
Amplitude

Vertical Translation-Y

1087

-20%
1424

20%
2136

SAFE

SAFE

2
3

Longitudinal Translation -X
Lateral Translation -Z

242
242

1424
1424

2136
2136

SAFE
SAFE

0
4

SAFE
SAFE

Rocking about z-axis

4870

1424

2136

SAFE

15 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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8.5 CHECK FOR VARIOUS SHEAR MODULUS VALUES

=

Shear Modulus values considered

0.50G

0.63G

0.76G

0.89G

1.00G

8.5.1 Individual Pile Spring Constants for Various G Values

G

Vertical Ky
KN/m

Horizontal kx
KN/m

Translational kz
KN/m

Rocking K1

0.50G
0.63G
0.76G

400596.04
505099.35
609602.66

32024.21
41198.71
50373.21

32024.21
41198.71
50373.21

30584.2
32775.04
34965.89

0.89G
1.00G

635728.49
661854.32

59547.71
68722.21

59547.71
68722.21

37200.55
39435.21

kNm/radian

8.5.2 Pile group Spring Constants for Various G Values

G

Vertical Ky
KN/m

Horizontal kx
KN/m

Translational kz
KN/m

Rocking K1

0.50G
0.63G

1032254.75
1301378.21

347840.19
440073.78

347840.19
440073.78

35781931.67
45075414.6

0.76G
0.89G

1570501.68
1673746.87

532307.37
624540.96

532307.37
624540.96

54368897.6
57028861.18

1.00G

1769614.77

705571.99

705571.99

59633840.13

kNm/radian

8.5.3 Summary of Frequencies for various 'G' values with check for Frequency Range
Rocking,
Vertical,Y
Horizontal,X
Horizontal,Z
G
0.50G

rpm
973

Check
<20% ok

rpm
565

Check
<20% ok

rpm
565

Check
<20% ok

rpm
3773

Check
>20% ok

0.63G
0.76G

1092
1200

<20% ok
<20% ok

635
698

<20% ok
<20% ok

635
698

<20% ok
<20% ok

4234
4650

>20% ok
>20% ok

0.89G
1.00G

1239
1274

<20% ok
<20% ok

757
804

<20% ok
<20% ok

757
804

<20% ok
<20% ok

4763
4870

>20% ok
>20% ok

8.5.4 Summary of Amplitudes for various 'G' values with check for Amplitude Limit
Mode of
Vibration

Vertical,Y

Horizontal,X

Frequency
ratio, r

Magnification
factor, M

Transmissiblity factor,
Tr

Transmitted
force/moment

Amplitude
(Microns/rad)

Amplitude,
Total

0.50G

1.829

0.424

0.435

6.170

6 microns

0.63G
0.76G

1.63
1.483

0.598
0.820

0.613
0.840

8.694
11.914

7
8

7 microns
8 microns

0.89G
1.00G

1.437
1.397

0.919
1.023

0.942
1.048

13.356
14.867

8
8

8 microns
8 microns

Check
SAFE
SAFE
SAFE
SAFE
SAFE

0.50G

3.15

0.112

0.113

0.000

0 microns

SAFE

0.63G
0.76G

2.803
2.55

0.146
0.182

0.147
0.183

0.000
0.000

0
0

0 microns
0 microns

SAFE
SAFE

0.89G
1.00G

2.351
2.214

0.221
0.256

0.222
0.258

0.000
0.000

0
0

0 microns
0 microns

SAFE
SAFE

16 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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Horizontal,Z

Rocking,

0.50G
0.63G

3.15
2.803

0.112
0.146

0.113
0.147

1.638
2.132

5
5

5 microns
5 microns

SAFE
SAFE

0.76G
0.89G

2.55
2.351

0.182
0.221

0.183
0.222

2.656
3.228

5
5

5 microns
5 microns

SAFE
SAFE

1.00G

2.214

0.256

0.258

3.745

5 microns

SAFE

0.50G
0.63G

0.472
0.42

1.246
1.180

1.271
1.203

28.710
27.186

7.87E-07
5.91E-07

0.76G
0.89G
1.00G

0.383
0.374
0.366

1.141
1.132
1.125

1.164
1.155
1.147

26.289
26.092
25.923

4.74E-07
4.49E-07
4.26E-07

9 PILE CAPACITY CHECK

9.1 SUMMARY OF TRANSMITTED FORCE /MOMENT
S.No

Transmitted Force/Moment
kN / kNm

Mode of Vibration

Vertical Translation

8.782

2
3

Lateral Translation -Z
Rocking about X-axis

0.275
25.507

9.1.1 Calculation of additional loads due to Transmitted force /moment

Due to force in Vertical (Y) direction

Thy

=
=

Due to moment In Rocking

Thz

=
=

8.782 / 8
1.10
kN
0.275+25.507 / 16
1.87

kN

9.2 PILE CAPCITIES

Max. compression load on each pile
(Due to Mxi)

Max. compression load on each pile

(Due to Mzi)

Max Lateral Load

=
=
=

Fyi / n + MXi / ZXp + Thy

=
=
=

Fyi / n + Mzi / Zzp

=
=

25% of (Pump weight+Turbine weight) + Thz

1158.45 / 8 + 145.38295 / 16 + 1.09775

154.99
<
445 kN Safe
kN

1158.45 / 8 + 145.38295 / 9.2

160.61
<
445 kN Safe
kN

0.25 x( 150.99+82.33) /17+ 1.87

5.30

kN

<

222 kN Safe

10 REINFORCEMENT CALCULATION:
Provide

32

125

c/c E/W Top and Bottom of Footing

Provide
Provide

T
T

25

200

13

600

c/c Sides of Footing

c/c Triaxial Vertical

Provide

13

600

c/c Triaxial Horizontal

17 of 17

ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

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10.1 CHECK FOR WEIGHT OF REINFORCEMENT

As the foundation is designed as a block foundation, a minimum shrinkage reinforcement of 30kg/m 3 shall be provided
Weight of reinf. required(footing)

13.15 x

4.30

4.10 x

30

6955 kg

4.30 +
13.15 +

4.100

)x
)x

3.86
6.32

=
=

2172.41 kg
3924.72 kg

3.86

=
=

6097.13 kg
276.16 kg

Reinforcement provided :
Footing
Top

67
36

bars x (
bars x (

Bottom
Sides (horz)

4.10 bars

Triaxial (Horz)

4.10 bars
21 bars
7
42

Triaxial (Ver)

bars
bars

4.100

same as that in top

x
17.45
x
x

17.45
4.30

x
x

3.86
1.04

=
=

276.16 kg
93.91 kg

x
x

13.15
4.10

x
x

1.04
1.04

=
=

95.73 kg
179.09 kg

13115.32 kg

Total Reinforcement in Foundation

>
6955
Hence O.K

kg

10.2 REINFORCEMENT SKETCH:

T32 - 125 c/c E/W Top and Bottom

SECTIONAL PLAN
T25 - 200 c/c

T.O.G

Triaxial 42Nos of T13 - 600 c/c

B.O.F
Triaxial 21Nos of T13 - 600 c/c

Triaxial 7Nos of T13 - 600 c/c

SECTIONAL ELEVATION
REINFORCEMENT ARRANGEMENT
10.3 Minimum Rebar Check
The reinforcement provided is as per Cl. No. 7.12.2.1, ACI 318M-05 @ 0.2% gross area (Top & Bottom reinforcement
in long. direction) & Cl. No 4.4.1, ACI 351.3R - 45, the minimum reinforcement of 0.38% gross area (total reinforcement
@ 30 kg/m3 of conc.).

18 of 17

APPENDIX -A

APPENDIX -A

APPENDIX -A

APPENDIX -B

Table 5-1 Ref. Suresh Arya , O'Neill & Pincus - Frequency independent Constants for Embedded pile cap

APPENDIX -B

Figure 5-1 Ref. Suresh Arya , O'Neill & Pincus - Factors for Stifness and damping constants for vertical motions

APPENDIX -B

Table 5-2 - Ref. Suresh Arya, O'Neil & Pincus -Factors for Stifness and damping constants for
Horizontal, Rocking,Pitching and twisting motions

APPENDIX -B