Ref No : CHN/POG tTripping/C-42t

052 3 4
ill

Date:

'1

o DEC

2O?3

EVENT ANALYSIS REPORT

UNIT NO :4
1. *HO Code:

ITPS: GSTPS

Unit Capacity:210 MW

Station Code:
csTPS U4 T-0gl 2013-14

Time- 06:07
hrs

Last Overhaul (COH) synchronisation Date

2. Operating conditions

12t08t2013

Date
09/1 1t2013

89.00

No. of days from last

sync.i- 25 Day

Days

0.24

Years

at the time of Event

Load MW

Coal Cycles in service

Oil Support

17s

A,B,C,D,F

Nir

3. Nature of Event : TA set Tripped on " MS temperature LoW' because of heavy g-oiler tube leakage in water wall
tube at front water wall. (Boiler Tube leakage)

4. Name of First Up, Main Protections & protection on which GCB tripped:
First up : MS temperature Low
Main Protection: Turbine trip,Boiler trip,
GGB Opened on : Low forward power relay (86 GT)

5A)observations:.FurnacedraughtwaSonhighersideandcouldnotbemaintaineo.Heav6

heard at I meter level near manhole. MS temperature started dropping and set tripped on Main steam temperature
low. Boiler tube leakage was at front water wall neck bend 21 al8 meter level. Secondary damage observed at bend
no 20 & 22 atlhe same 8 meter level,

5B)RemedialAction/workdone:-AllDamagedtubesreplacedbynewspootpiry
welding joints carried out . Radiography result found OK. Nearby bends checked for erosion found normal. Transition
zone tubes cleaning done by water jetting . Boiler Hydraulic test taken and found OK. Other shutdown jobs listed
below carried out.
1. Economiser lnlet NRV flange leakage attended. 2.superheater & Reheater drain valves replaced.
3. Steam tracing line leakages attended.4. Super heater Spray valve S-90 Glands and gasket replaced.
5.Economiser vent line leakage attended..6.All Three drum level transmitter checking and calibration carried out.

T.HPILP bypass oil filtration carried out.8.HPBP1,2LPBP1,2 servo valves cleaned and calibration done.9.MS flow
LHS transmitter calibrated& put in service.10. DC air heater panel cleaned and auto pick up trial taken found OK.
11.Works of BFP 48 discharge valve. FW -31 MC-39 carried out.
6. Root Gause Analysis

:-

Damage of water wall neck bends due to heavy impact due to tatlingrcf heavy clinkeri

7. Preventive action suggested (ShortTerm) :- l.Physicalsurvey of neck bend in accesEible. lcarried out.1
2. Restoration of damaged missing Wear bars on neck tubes. (Carried out during overhaul Aug-2013)
8. Preventive action suggested (Long Term) :- Checking of Front and rear water wall OenOs anO reptacernent of
bends during overhaul. ( Regular Practice. Worn out bends were replaced during OverhaulAug-2013)

9. Similar event occurred last time:- --

u#,

MW

Time:

-----

9A. lmplementation Status of Long Term/Short Term measures stated at Sr No

Date :- ----

0:-

----

10. Boiler lighted uP

11.

T-A Set Synchronised

12. Remark

Time- 22:30 Hrs

Date- 1011112013

Time - 07:42 Hrs

Date- 1111112013

:- Nil

Chief
CSTP

ffier

(O&M)

Chandrapur.

13. Recommendations of Works Section:

1. ProcuremenURePlacement Plan:
2. Operational Error:

3. Delay in Maintenance:
4. Delay in bringing back the Unit:
5. Training of Staff:

e. Whether remedial action is completed satisfactory & point is closed

CE/DyGE(Works)
*ftO Code will be given by Works Section.