1.

2.

3.

4.

5.

6.

Test 21
ME Board April 1998
Fast process of analyzing all elements and a chemical components of steel casting is
A.
Pyrometer
B.
Carbon analyzer
C.
Wet analyzer
D.
Spectrometer
ME Board April 1998
Which of the following is not a kind of mandrel?
A.
Expanded
B.
Extended
C.
Contraction
D.
Taper
ME Board April 1998
A cutting tool angle between the side cutting edge and the plane perpendicular to direction of feed travel is
A.
Side relief
B.
Side cutting edge
C.
Lead
D.
Side rake
ME Board April 1998
A section in a machine stop operation is called
A.
Core making
B.
Machining
C.
Fitting
D.
Pattern
ME Board April 1998
The tool bit made of tool blank consists of face, nose, shank and
.
A.
Cutting edges
B.
None of these
C.
Round nose
D.
Nose
ME Board April 1998
The cutting tool used the shaper are similar to turning tools of
machine
A.
B.
C.
D.

7.

ME Board April 1998

The blades for hacksaw have a number of teeth range of
A.
B.
C.
D.

8.

Back gear
Spindle
Anvil
Motor

ME Board April 1998

is a lathe carriage part that bridge across the bed to carry the cross slide and tool rest.
A.
B.
C.
D.

10.

15 38 teeth
14 32 teeth
12 30 teeth
12 32 teeth

ME Board April 1998

no part of the headstock
A.
B.
C.
D.

9.

planer
broaching
boring
lathe

Automatic feed
Apron
Compound rest
Saddle

ME Board April 1998

What is the recommended cutting speed range for bronze in fpm?
A.
B.
C.

60/70
200/250
80/60

angle.

D.
11.

12.

13.

14.

15.

16.

17.

18.

19.

100/110

1.
ME Board October 1990
2.
A machine tool used principally to machine flat or plane surfaces with a single pointed tool
3.
A.
Shaper
B.
Planer
C.
Drill
D.
Power saw
4.
5.
ME Board October 1990
6.
A tool with hardened steel points used for scribing or laying of distances
7.
A.
Plain scriber
B.
Divider
C.
Trammel
D.
Hermaphrodite
8.
ME Board October 1990
9.
used to machine flat or curved surfaces with a tool, which moves in a reciprocating motion
10.
A.
Planer
B.
Shaper
C.
Grinder
D.
Lathe
11.
ME Board October 1990
12.
used in the production of flat surfaces on pieces two large or too heavy to hold in a shaper
13.
A.
Planer
B.
Shaper
C.
Grinder
D.
Shaver
14.
ME Board June 1990
15.
A machine tool used to produce a variety of surfaces by using a circular type cutter with multiple teeth called
16.
A.
Lathe machine
B.
Milling machine
C.
Broaching machine
D.
Grinding
17.
ME Board June 1990
18.
A cutting tool used to finish internal and external surfaces by the use of a cutter called a broach, which has a series of cutting edges of teeth
19.
A.
Lathe machine
B.
Broaching machine
C.
Planer
D.
Shaper
20.
ME Board June 1990
21. The method of cold working by compression
22.
A.
Broaching
B.
Lapping
C.
Piercing
D.
Reaming
23.
ME Board June 1990
24. A group of thin steel strips used for measuring clearances
25.
A.
Feeler group
B.
Tachometer
C.
Micrometer
D.
Caliper
26.
ME Board April 1990
27. The process of working metals by the application of sudden blows or by a steady pressure called
28.

A.
B.
C.
D.
20.

21.
A.
B.
C.
D.
35.
22.

23.
37.
A.
B.
C.
D.
38.
24.
39.
A.
B.
C.
D.
40.
25.
A.
B.
C.
D.
42.
26.
43.
A.
B.
C.
D.
44.
27.
45.
A.
B.
C.
D.
46.
28.
47.
A.
B.
C.
D.
48.
29.

Rolling
Forging
Casting
Turning

29.
ME Board April 1987
30. A kind of chuck, which should not used where accuracy is required called
31.
A.
Collet chuck
B.
Magnetic chuck
C.
Four jaw chuck
D.
Universal chuck
32.
33.
In Carthias process,
34.
Molten metal is fed into the cavity in metallic mould by gravity
Metal is poured into die cavity and after a predetermined time the mould is inverted to permit a part of metal steel in molten state to flow out of cavity
Cavity is filled with a precalculated quantity of metal and a core or plunger inserted to force the metal into cavity
Metal is forced into mould under high pressure
What is the purpose of riser?
36.
A.
Feed the casting at a rate consistent at a rate consistent with the rate of solidification
B.
Act as reservoir for molten metal
C.
Help feed the casting until all solidification takes place
D.
Feed molten metal from pouring basin to gash
The mould for casting ferrous materials
Copper
High carbon steel
Low carbon steel
Medium carbon steel
Dilatometer is used to find out which property of molding sand?
Fineness
Hot strength
Moisture content
Permeability
Select the one that is not an angle measuring device.
41.
Angle iron
Bevel protector
Combination
Sine bar
The draft allowance on metallic pattern as compared to wooden ones is
More
Same
Less
More/less depending on size
The pressure of inoculation is used
To clean the casting
To decrease the melting temperature of a cast metal
To change the chemical composition of a cost metal
To modify the structure and properties of a cast metal
Tumbling is done so as to
Clean the surface of small parts
Get surface finish
Stress relieve the components
Plate the surface
What is referred to as a gate?
49.

A.
B.
C.
D.
50.
30.
51.
A.
B.
C.
D.

A passage through which metal is poured into a mould

A passage through which metal rises when the mould is filled
A passage that finally leads molten from the runner into the mould cavity
A vent hole to allow for the hot gases to escape
A sprue is,
A tool used in mould repairing
A process of cleaning castings
A chemical that is added to molten materials for sound castings
A vertical passage through the cope and joining the pouring basin to the runner
52.
53.

31.

32.

33.

34.

35.

36.

37.

38.

39.

54.
For finishing a piece of work to size the file use is the
55.
A.
Crossing file
B.
Double cut fine - tooth file
C.
Mill file
D.
Single cut fine tooth file
56.
For filling lead or rabbit, use a
57.
A.
Lead float file
B.
Mile file
C.
Vixen file
D.
A or c
58.
A hacksaw blade with 32 TPI is best suited for cutting
59.
A.
Small tubing
B.
Conduit
C.
Sheet metal under 18 gage
D.
Any of the above
60.
A coolant is usually when cutting material in a power hacksaw to
61.
A.
Absorb heat of friction
B.
Prevent the blade from overheating
C.
Prevent the blade from losing its temper
D.
All of the above
62.
A hacksaw blade with 18 teeth per inch is best suited for cutting
63.
A.
Aluminum
B.
Cast iron
C.
Solid iron
D.
Any of the above
64.
When cutting a long thin piece of metal
65.
A.
Set the blade in the frame with the teeth facing toward you
B.
Turn the blade at right angles to the frame
C.
The teeth pointing backward
D.
The teeth pointing forward
66.
A hacksaw blade should be placed in the frame with
67.
A.
One end looser than the other end
B.
The teeth facing in any direction
C.
The teeth providing backward
D.
The teeth pointing forward
68.
A hacksaw blade with 34 teeth per inch should be used for cutting
69.
A.
Brass
B.
Cast iron
C.
Heavy
D.
Thin wall tubing
70.
The best instrument for measuring thousandths of an inch is

Test 24

40.

41.

42.

71.
A.
Caliper
B.
Micrometer
C.
Pyrometer
D.
Tachometer
72.
All hard hacksaw blade is best suited for work on
73.
A.
Brass
B.
Cast iron
C.
Tool steal
D.
Any of the above
74.
75.
76.
The size of a drill is stamped on the
a.
Flute
b.
Margin
c.
Point
d.
Shank
77.
The tool used for cleaning files is called
a.
File cleaner
b.
File card
c.
File oilstone
d.
Scraper

78.
43.

44.

45.

46.

47.

48.

The metal cutting wedge is fundamental to the geometry of

a.
Head of tools only
b.
Power driven tools only
c.
Sheet metal cutting tools only
d.
All cutting tools
79.
Continuous chips are formed when cutting
a.
Brittle materials
b.
Ductile materials
c.
Amorphous plastic materials
d.
Free cutting non ferrous alloys only
80.
What is the function of rake angle of a cutting tool?
a.
To control the chip formation
b.
To prevent rubbing
c.
To determine the profile of tool
d.
To determine whether the cutting action is oblique or onthogonal
81.
Back rake angle for high speed steel single point cutting tool to machine free cutting brass is
a.
0
b.
5
c.
10
d.
15
82.
The chip removal process is called
a.
Extruding
b.
Forging
c.
Rolling
d.
Broaching
83.
The non-chip removal process.
a.
Grinding
b.
Spinning on lathe
c.
Thread cutting
d.
Drilling
84.

85.
49.

50.

A twist drill has its point thinned in order to __________.

a.
Reduce the hole diameter
b.
Increase the rake angle
c.
Locate in the center punch mark
d.
Reduce the axial feed pressure
86.
A reamer is used to correct the

a.
b.
c.
d.
51.

52.

53.

54.

55.

56.

57.

58.

59.

Size and roundness of a drilled hole

Size and position of a drilled hole
Finish and position of a drilled hole
Finish and depth of a drilled hole
87.

88.
__________ to prevent leakage in dynamic seal
a.
Gasket
b.
Seals
c.
Packing
d.
Felts
89.
ME Board October 1997
90. Plus or minus of the tolerance is also called
a.
Total tolerance
b.
Unilateral tolerance
c.
Bilateral tolerance
d.
None of these
91.
ME Board October 1997
92. Is the permissible variation of the size of a dimension?
a.
Tolerance
b.
Allowance\
c.
Clearance
d.
Interference
93.
ME Board October 1997
94. When the hole is smaller than the shaft, it will take pressure to put the parts together. The allowance is said to be negative and is termed
95. Negative tolerance
a.
Negative tolerance
b.
Negative allowance
c.
Negative fits
d.
Interference metals
96.
ME Board October 1995
97. It is used in conjunction with circular cross sectional members to retain oil and prevent dirt, foreign particles and moisture and to permit pressure differential between exterior and interior of the applied
part.
a.
Seal
b.
Gasket
c.
Safety shield
d.
Packing
98.
ME Board October 1995
99. Flexible material used to seal pressurized fluids, normally under dynamic condition.
a.
Nylon
b.
Seal
c.
Teflon
d.
Packing
100.
101.
ME Board April 1992
102. Which of the following is not a common term to the classification of fits?
a.
Tunking
b.
Snug
c.
Medium force fit
d.
Bound
103.
ME Board April 1990, ME Board October 1989
104. The total permissible variation in the size of a dimension the difference between the limits of the size.
a.
Tolerance
b.
Fits
c.
Allowance
d.
Clearance
105.
ME Board October 1989
106. A device used to prevent leakage of media
a.
Seal
b.
Packing
c.
Teflon
d.
Graphite
107.

60.

An oversize hole is produced by a drill if__________.

a.
Lips of drill are of equal length
b.
Feed is too high
c.
Insufficient coolant is used
d.
Cutting speed is too high

108.
109.
61.

1.
Which gauge is used to check the internal threads?
a.
Plug gage
b.
Ring gage
c.
Thread plug gage
d.
Screw thread micrometer

2.
62.

Limit gage is made to the __________ sizes of the work to be measured

a.
Actual and nominal
b.
Minimum and maximum
c.
Nominal and lower limit
d.
Nominal and upper limit

63.

Lapping is done
a.
To finish the job to a fine degree of accuracy
b.
To get high quality
c.
To control the size
d.
All of the above
4.
In which method a bore is finish to a very closed tolerance?
a.
Grinding
b.
Honing
c.
Lapping
d.
Turning

3.

64.

5.
65.

Jig bushing are generally made of

a.
Brass
b.
Cast iron
c.
Mild steel
d.
Tool steel

66.

Fixture clamps are generally made of

a.
Alloy steel
b.
Case hardened mild steel
c.
High carbon steel
d.
High speed steel

67.

Successful designing of jigs and fixtures depend upon the

a.
Clamping arrangement
b.
Manufacturing conditions
c.
Tool guiding elements
d.
All of the above

68.

When an external gear is meshed with an internal gear, the gears will rotate in
a.
Opposite direction
b.
Same direction
c.
Will not rotate
d.
None of the above

69.

While soldering, the flux is used because

a.
It assists for quick melting and increasing the fluidity of solder
b.
It saves the part from oxidation
c.
It takes the molten metal on all surfaces
d.
All of the above

70.

The usual ratio of soluble oil and water used in coolant is

a.
1:10
b.
1:20
c.
10:1
d.
20:1

71.

Which bond is suitable for wet grinding?

6.
7.

8.

9.

10.

11.

12.
13.

a.
b.
c.
d.

Rubber
Shellac
Silicate
None of the above

14.
72.

73.

Which kind of bond is commonly used?

a.
Vitrified
b.
Rubber
c.
Shellac
d.
Silicon
15.
The grade of grinding wheel depends upon
a.
Grain size
b.
Hardness of bond
c.
Kind of abrasive
d.
Structure

16.
74.

One of the cause of grinding wheel glazing

a.
Grain size is too fine
b.
Wheel is hard
c.
Wheel speed is too fast
d.
A and B both

75.

Which of the following is used to clean the gage blocks before and after use?
a.
Brush
b.
Chamois leather or linen cloth
c.
Cotton waste
d.
None of the above

76.

Internal and external type on cylindrical jobs are ground in

a.
Plain cylindrical grinding machine
b.
Universal cylindrical grinding machine
c.
Internal grinding machine
d.
Center less grinding machine

77.

Mark the cuter which works simultaneously with the up cut and down cut process.
a.
Semi-circular milling cuter
b.
Shell and milling
c.
Side milling cutter
d.
Plain milling cutter

78.

What happens if the job is loosely fitted between centers in cylindrical grindings?
a.
The job will be cut out of round
b.
The job will be thrown out
c.
The job will be oversize
d.
The job will not rotate

79.

Where does the relieved cutters area reground?

a.
On the circumstances
b.
Relived cutters are not reground
c.
On the flank
d.
On the side faces

80.

Used for scribing large radius of circles and arcs.

a.
Compass
b.
Protractor
c.
Ruler
d.
Trammel

17.
18.

19.

20.

21.

22.

23.

24.
25.

82.

81. It is used to transmit motion at high speed with heavy load without producing noise.
26.
27. A. worm gears
28. B. herringbone gears
29. C. bevel gears
30. D. spur gears
31.
It is used to connect and disconnect the driving and driven units.
32.
33. A. brakes

Test 29

83.

84.

85.

86.

87.

88.

89.

90.

34. B. springs
35. C. clutch
36. D. coupling
37.
It connects the shafts with soft materials such as rubber, leather and canvass.
38.
39. A. universal coupling
40. B. flexible coupling
41. C. rigid coupling
42. D. Oldham coupling
43.
What is used to connect the shafts whose axes are intersecting?
44.
45. A. rigid coupling
46. B. Oldham coupling
47. C. flexible coupling
48. D. universal coupling
49.
It is generally used on high speed with light load because it has point contact.
50.
51. A. ball bearing
52. B. roller bearing
53. C. metal bearing
54. D. wood bearing
55.
It is generally used on high speed with heavy load because it has line contact.
56.
57. A. plastic bearing
58. B. metal bearing
59. C. roller bearing
60. D. ball bearing
61.
It is a process by which the length of a work piece is increased by reducing its cross-sectional area.
62.
63. A. drawing out
64. B. drifting
65. C. jumping
66. D. upsetting
67.
It is a process by which the length of a work piece is reduced.
68.
69. A. upsetting
70. B. drawing out
71. C. drifting
72. D. jumping
73.
Refers to the process by bulging on one end of a work piece to bring a required shape.
74.
75. A. bending
76. B. upsetting
77. C. drifting
78. D. jumping
79.
It is a process of enlarging and smoothing the punched hole by means of tapered drifts of various sizes and shapes.
80.
81. A. drifting
82. B. jumping
83. C. drawing out
84. D. upsetting

85.

92.

91. The material for laps should be ________ than the material of part to be tapped.
86.
87. A. harder
88. B. shorter
89. C. softer
90. D. longer
91.
Jigs are generally used for holding the job and ________ the tool.
92.
93. A. support
94. B. guide

95. C. control
96. D. regulate
97.
93. Measuring and other setting methods can be eliminated by using ________ and fixtures.
98.
99. A. guide
100. B. support
101. C. jigs
102. D. structure
103.
94. When two or more tools are to be used through the same hole then ________ bushes are used in jigs.
104.
105. A. positive slip
106. B. negative slip
107. C. friction
108. D. slip
109.
95. The ________ gears are used for changing the plane direction.
110.
111. A. spur
112. B. helical
113. C. worm
114. D. bevel
115.
96. Solder is an alloy of ________.
116.
117. A. lead and zinc
118. B. lead and tin
119. C. lead and tungsten
120. D. lead and antimony
121.
97. Flash point is the ______ at which the sufficient vapor is given off from the off without actual setting fire to the oil.
122.
123. A. gage temperature
124. B. lower temperature
125. C. higher temperature
126. D. absolute
127.
98. When hard material; is to be drilled, the cutting edge of drill is should be ________ 118.
128.
129. A. less than
130. B. equal to
131. C. more than
132. D. either more than or less than
133.
99. If the taper tank of the drill is too large as compared to the spindle hole, then ________ is used.
134.
135. A. drill socket
136. B. planer
137. C. electric drill
138. D. copping saw
139.
100. What is the slip clearance angle of twist drill for generated work?
140.
141. A. 3 - 6
142. B. 8 - 10
143. C. 12 - 15
144. D. 18 - 22
145.

146.

147.