ALT Spec 2005 Motoalt Motocalt1

MATERIAL or METHODS
Specifications
TITLE
ISSUE:
12M09191A89
1 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Accessory Design Verification Test Procedure

MEMO:
ORIGINATOR:
DETAIL SPEC CHANGES:
97353
Jeff Marinucci
Original Release
DATE:
6/21/2002
Re
lea
se
No.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced
or used in part or whole without Motorolas written consent.
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
2 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
CAUTION: THIS DOCUMENT CANNOT BE DISTRIBUTED TO PARTIES OUTSIDE MOTOROLA WITHOUT

FIRST HAVING ON FILE A SIGNED NON-DISCLOSURE AGREEMENT.
NOTE: NO PART OF THIS SPECIFICATION MAY BE CHANGED WITHOUT AUTHORIZATION FROM THE
MANAGER OF RELIABILITY ENGINEERING.
CONTENTS
Introduction
2.
Product Categorization and Descriptions
3.
Test Definitions and Descriptions for Environmental Exposure
4.
Test Definitions and Descriptions for Design Validation
5.
Documentation package
lea
se
1.
NOTE: ANY DEVIATIONS TO THIS SPECIFICATION THAT APPEAR ON THE PRODUCT DRAWING OR
SPECIFICATION SUPERCEDE THIS DOCUMENT AND SHOULD BE APPROVED BY DEVELOPMENT
ENGINEERING AND RELIABILITY ENGINEERING.
Re
APPENDIX A: PRODUCT CATEGORIES TEST MATRIX

APPENDIX B: MECHANICAL LIFE CYCLE REQUIREMENTS
APPENDIX C: DESIGN VERIFICATION FLOWCHART
APPENDIX D: DOCUMENTATION TEMPLATE
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
1.
No.
12M09191A89
3 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002

Introduction
This document reflects the requirements necessary for all accessory products to meet for Design Verification (DV)
completion and approval. This document defines the test to be performed and describes each block of the testing
flow. The sample product units provided for the test should be homogeneous in nature. There are two distinct areas
of testing, one is the environmental exposure and the other is the design validation at room temperature to ensure
conformance to the requirements.
Reliability Engineering reserves the right to make final pass/fail decisions for each test conducted. Some of these
decisions could be subjectively evaluated based upon past product performance. Zero failures are allowed to
satisfactorily complete testing, unless otherwise stated and signed off in the Accessory Contract Book. Failures
must be addressed using a standard Corrective Action form provided by Motorola and corrective actions must be
validated with an appropriate level of testing (determined by Motorola).
Product Categorization and Descriptions
lea
2.
se
Testing shall be performed by suppliers who have demonstrated capability for performing this testing and who have
been authorized by Motorola to perform this testing and submit complete results. To be considered authorized, the
supplier must be on the Motorola Approved Supplier List (ASL) and be approved by the Component Technology
Engineering (CTE) or Supplier Quality group to self-certify for design verification testing. Motorola shall conduct the
DV testing for new suppliers and for suppliers who are not certified to do testing. Motorola reserves the right to
validate test data at any time. For this purpose, suppliers must retain the numbered product samples from each
test.
The categories below provide a grouping for accessory products based on common characteristics and use cases
to aid in determining which tests are required for Design Verification approval. For each new product, a category
(or categories) should be determined and test plans reviewed on a per-product basis before testing begins. The
category (or categories) and any deviations from the standard testing will be documented in the product
specification and contract book. Refer to Appendix A for the general test matrix by category.
Re
IV: In Vehicle: Products that are typically used within an automobile.

IV-P: Permanent In Vehicle Products (e.g. Pro-Install Car Kit, Bluetooth Car Kit, Hang Up Cup)
IV-R: Removable In Vehicle Products (e.g. Easy Install Car Kit, Vehicle Power Adapter)
CD: Companion Devices: All stand-alone devices that interface with the handset or other devices without wires.
(e.g. Virtual Pen, Bluetooth Wireless Headset)
IS: Interface Solutions: Products that interface with the handset or other device by physically connecting to the
device and often drawing power from it. (e.g. Bluetooth Clip-In, Bluetooth PC Card, Keyboard, Camera, Clip-On
Organizers, Auxiliary Displays)
PA: Personal Audio: Portable indoor/outdoor products that provide an external sound source for the handset. (e.g.
Earbud Headset, Boom Headset, Send-end headset, FM Radio Headset, MP3 Player, Wireless Headset, Clip-On
Speaker Phone)
C: Connectivity: Products that allow the user to network and synchronize various stand-alone devices via cables.
(e.g. RS232 Serial Data Cable, USB Data Cable)
DS: Desktop Solutions: Indoor power and/or audio products that are generally stationary on a desk or countertop
when in use and not in operating state when transported. (e.g. Desktop Station with Handset (Virtual Phone),
Desktop Speaker Phone, Desktop Charger)
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
4 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
PS: Power Supplies: Indoor products that are generally stationary in a power socket when in use and not in
operating state when transported. (e.g. Switch Mode Power Supply, Linear Power Supply, Battery Only Wall
Charger)
Re
lea
se
P: Personalization: Decorative or carry solutions. (e.g. Faceplates, Replaceable Housings, Holsters, Carry Cases)
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
3.
No.
12M09191A89
5 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002

Test Definitions and Descriptions for Environmental Exposure
Marking The Product

Procedure:
The product should be marked using the following convention so that each part may be accurately tracked through
the testing cycle and that the designated units are exposed to the proper environments. The test flow diagram
illustrates which units are exposed to which environments (Appendix C).
Example: C-123-21
Unit Number (Appendix C)

1, 2, 3, 4, 5, 6, 7, 8
9, 10, 11, 12, 13, 14, 15, 16
17, 18, 19, 20, 21, 22, 23, 24
25, 26, 27, 28, 29, 30, 31, 32
33, 34
35 to 50
se
Unit Marking
Prefix (Assigned Sequence Number)
SSS
lea
Group
A
B
C
D
E
F
The product is divided into 6 groups, A-F. Groups A to D contain 8 units each, group E contains 2 units and,
group F contains the number of units determined by the intrinsic/life cycle test requirements (usually around 16
units). All units are then labeled with the last 3 digits of the sequence number assigned at submission. After the
sequence number, there is a hyphen and then a sequential unit number is assigned from 1 to 50. See the below
chart.
The most common method for marking units has been to use a paint pen. The recommended pen is the uni-paint
opaque, oil-based paint marker. This pen is manufactured by Mitsubishi Pencil Co, for Sanford Corp, Bellwood Ill.
and is available at various office supply and hardware stores.
Re
3.1 Initial Test

Procedure:
Refer to the product specifications for the functions to be verified and the critical parameters to be measured.
Requirement:
All functional elements must be within product specifications.
3.2 Drop Test (Initial Drop/Final Drop)
Procedure:
Units are subjected to a free-fall drop to concrete from a specified height (refer to Appendix A) for 6 planes (drop
orientation is based on largest object in system). Any variation from the specified height which is based on a
specific use case scenario shall be documented in the Accessory Contract Book.
During each drop test, half of the units are dropped alone, and the other half are dropped in as normal an
operational configuration as possible (i.e. attached to phone). For example, faceplates should be attached to the
phone and then dropped. For universal accessories, the largest and/or heaviest phone shall be used for the testing.
Refer to Appendix C for quantities and groups to be tested.
NOTE: Permanent In Vehicle Products (vehicle-mounted) are excluded from the Drop Test.
Requirement:
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
6 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Functional performance specifications must be met and no mechanical defects such as cracking, chipping, bent or
broken contacts, or separation are to occur. A part will pass for separation on this test only if no tools are required
to snap product back together. The accessory must not negatively impact the drop performance of the phone (for
units tested in the system).
3.3 Thermal Shock

Procedure:
Thermal shock should be completed in a chamber consisting of two compartments, one set to -40 C and the other
set to +85 C (Variations to the temperature limits are allowed if materials will not withstand these temperatures;
Any variations must be recorded and signed off in Accessory Contract Book). Product is unpowered and started in
the cold side of the chamber for 45 minutes, then cycled to the hot side of the chamber, with a transition time of less
than 1 minute, to remain there for 45 minutes. This complete cycle is repeated 27 times to end in the hot side of the
chamber.
se
Requirement:
All functional elements must be within product specifications after this test. No physical deformation should be
evident.
lea
3.4 Vibration
Procedure:
A. Random Vibration (Vehicle mounted products only):
An approved fixture must be used for this test. Secure unpowered samples in the same way they are mounted in
the vehicle. Vibrate randomly from 20 to 2000 Hz using the following Power Spectral Density (PSD) profile: It is a +3
2
dB / octave from 20 Hz to 80 Hz, then 0.04 g /Hz or at 6 gs RMS level from 80 Hz to 350 Hz, and finally at 3 dB /
octave from 350 Hz to 2000Hz. The PSD tolerance is 3 dB from 20 to 1000 Hz and 6 dB above 1000 Hz. The
test time is 30 minutes per plane for all 3 planes. 2 units from each group are tested in each plane, with cables
connected to input and output connector.
Re
B. Shaker Table Vibration (Required for all products with moving parts):
An approved fixture must be used for this test. The Shaker Table (Lab model BRVD-48 or equivalent) is to be
preset to 30 Hz with a displacement of 0.06. The test duration is 60 minutes. All units are to be subjected to this
environment and placed in the box, which is rigidly attached to the shaker. Separator inserts are to be used to
maintain the units orientation during the test. Units are to be marked by a strip on the intended housings plane
facing down using a paint pen. That will be designated the defined plane. At least 3 planes must be tested. Units will
be powerless and loose in the compartment.
Requirement:
evident and no mating parts shall separate during the test. There should not be any noise from loose parts when
hand shaken after vibration. The accessory shall maintain electrical continuity after the test.
3.5 Temperature Cycle
Procedure:
Chamber is set for 40C to +75C with a preferred transition between temperature extremes of 17C or greater per
minute. If chamber is not capable of 17C transition, then increase time duration to obtain 51 cycles. Each
temperature extreme is held for 45 minutes before transitioning to the other extreme. Power is applied to the units
while in this chamber. Total time in the chamber is 88 hours (or 51 cycles for slower chambers).
Requirement:
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
7 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
evident.
3.6 Humidity
Procedure:
For 1 hour the chamber with the units is preconditioned for a constant temperature of 65C. Relative humidity of
90% is introduced into the chamber and units are left to soak for 88 hours. The units are powered while inside the
chamber. Units shall be fixtured in such a way to prevent water accumulation on any surfaces during the test.
Requirement:
evident.
se
3.7 Mechanical Fit

Procedure:
All units are checked for functional fit between mating parts on accessory and between accessory and handset. As
many lots of parts as possible should be checked to ensure variability does not inhibit operations.
lea
Requirement:
All units must fit with normal force applied. All functional elements must be within product specifications.
3.8 Final Test
Procedure:
Refer to the product specifications for the functions to be verified and the parametrics to be measured. Electrical
requirements are to be within original specified values unless otherwise stated. Integrity must not be compromised
where nondestructive qualification testing is performed. A complete visual inspection will be performed and product
should be lightly shaken to ensure no metal parts have become loose inside the unit.
Re
Requirement:
All functional elements and critical parameters must be within product specifications. Part marking must be legible
after all testing. No loose metal parts allowed inside product.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
4.
No.
12M09191A89
8 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002

Test Definitions and Descriptions for Design Validation
4.1 Destructive Physical Analysis (DPA)

Procedure:
Destructive Physical Analysis is to be performed to inspect construction techniques, check workmanship quality and
ensure good engineering practices have been complied with. A combination of good engineering judgment and
experience should be used to determine methodology and failure criteria based on product type and complexity.
Requirement:
Observations and analysis should be documented and reviewed by Development Engineering and Reliability
Engineering. Pass/fail criteria shall be based on good engineering judgment.
Re
lea
se
4.2 Electrostatic Discharge (ESD)

Procedure:
Electrostatic Discharge test is performed by following the European Norm EN 60801-2 or IEC 1000-4-2 with the
following caveats:
1) Only single-shot operation is to be used.
2) Relative humidity shall be 30% +/-5% RH at Ta=25C +/-3C
3) Test 1 unit attached to a phone/load and another unit without a load/phone. Powered accessories must be
connected to the applicable power source (i.e. In-Vehicle accessories should be connected to a car battery).
4) Air-discharge used for Test Class 0,1,2,3
5) Contact discharge used for Test Class 4,5,7
6) Between discharges a 150Kohm probe is used to bleed off remaining charges prior to next discharge. Use any
conductive points to ensure this.
7) Ten discharges to each point for each polarity and each level. Total discharges should not exceed 300Kv per
unit. Product performance is to be checked after each of the 10 discharges to identify any susceptible ESD item or
surface.
8) No exploratory testing allowed prior to actual testing.
9) Field-Effect with a +/-15Kv level on probe brought over the surfaces of the unit within 1/2 inch (except for a lens
surface where contact is made) without incurring a discharge shall produce no intermittent operation, visual
malfunctions nor loss of function.
10) Signal Line Discharge is performed with a pointed probe and discharged 3 times.
Requirement:
Products should be tested for all classes that apply on the following table. Failures are defined in the following
table. CE test data can be used as a substitute for this test.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
9 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002

Test Characteristic
Field Effect
+/-1Kv
+/-3Kv
+/-5Kv
Air Discharge
+/-10Kv
Air Discharge
+/-15Kv
Air Discharge
+/-4Kv
+/-6Kv
+/-8Kv
Contact Discharge
5a
+/-3Kv
Equipment
grounded but
unpowered
+/-3Kv
Equipment
grounded but
powered
+/-8Kv
Signal Line Discharge
Acceptable Test Results

No intermittent operation or visual
abnormalities including momentary loss of
function, falsing, loss of memory, blotching
in a LCD display longer than one minute,
or inadvertent turn-on or turn-off.
No catastrophic failure.
No intermittent operation or loss of
function including momentary loss of
function, falsing, loss of memory,
inadvertent turn-on or turn-off and
temporary distortion of function.
No permanent loss of any function or data
(temporary or momentary loss
acceptable).
Inadvertent turn-on or turn-off allowed.
Manual intervention to reset function
allowed but memory storage retained.
No permanent loss of any function or data
(temporary or momentary loss
acceptable).
Inadvertent turn-on or turn-off allowed.
Signal Line Discharge
+/-8Kv
VCP Indirect Discharge
se
lea
Re
ESD Voltage
+/-15Kv
Checked by
12M09191A89
Test Class
0
5b
Typed by
No.
HCP Indirect Discharge
No intermittent operation or failure

including momentary loss of some
No intermittent operation or failure
including momentary loss of some
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
10 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
4.3 Mechanical Durability

Procedures:
This test must be performed for all cable assemblies. At least four units are subjected to this testing at room
temperature.
A. Strain Relief: Place in an appropriate fixture and cycle through a 90 bend for 5,000 cycles at 30 cycles per
minute for each strain relief. Cable shall be secured in place with a load specified in Appendix A (dependent on
strain relief size). Strain relief will be bent at the center of flexure (see Figure 1). One cycle consists of a complete
bend starting at Point A, bending to point B, then bending back to point C, then completing the bend back to point A
(see Figure 2). If the strain relief is not symmetrical, this test should be performed with 2 units in each direction.
se
Requirement:
At the completion of the cycling, the cable must maintain continuity through 10 additional manual cycles. All
functional and electrical specifications must be met. No visible physical deterioration of strain relief allowed.
45
45
Axi
lea
Center of Flexure
Figure 1
ABS
Figure 2
Weig
B. Pull Test: Place plug in mating fixture (mating receptacle) and hang a weight as specified in Appendix A
(dependent on cable size) at a 90 angle for 1 minute. Test should be conducted at key positions along the circular
path about the plug as determined by Development Engineering (typically 90 intervals in 4 quadrants).
Re
Requirement:
The plug should not disengage. If the plug disengages from the connector at any of the key positions by design of
the connector, there should be no damage to the plug or the connector. At the completion of the test, the cable
must maintain continuity and no mechanical defects such as cracking, chipping, separation, bent or broken
contacts, bent or broken parts, disassembly or tearing of parts, rattle due to loose parts, etc. are to occur.
4.4 Impact
Procedure:
For exterior surfaces with lenses or wearable accessories: A 130g steel ball bearing dropped at a height of 25cm
directly onto heat seal flex, ceramic substrates, components susceptible to solder failure, crystals, glass, LCD
edges, and lens areas of the units. If the surface is protected by a hinged door or cover, the drop height is 10cm.
Requirement:
All functional elements must be within product specifications. There should be no loose parts after the test.
4.5 Dust
Procedure:
The test units are subjected to Sae Fine Test Dust produced by Power Technology Inc. or a similar approved test
dust by placing them in a test chamber. Fine dust is agitated for 2 seconds and left to settle for 15 minutes. This
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
11 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
routine is repeated for 1 hour. Then the units are retrieved from the chamber and excess dust is shaken or gently
brushed off.
Requirement:
All functional elements must be within product specifications.
4.6 Desense
Procedure:
Measure units that could impact the wireless handsets ability to receive signals. This is seen as degradation in
parametric performance of the handsets receiving sensitivity.
Requirement:
Desense shall not exceed 3 dB.
se
Unit under test is placed into a call to a communications test set. For digital phones, downlink RF level for 1% BER
is noted. Then the accessory is either powered down or disconnected from the phone and the RF level for 1% BER
is measured again. The difference between these 2 RF level measurements is the desense. For analog phones,
the downlink RF level for 12 dB SINAD is noted instead of the BER.
lea
4.7 Vehicle Transients

Procedure:
One unit should be tested, unless otherwise specified.
A. Inductively-Coupled Transients: Inductive coupling of spikes or surges is presented to the unit.

Procedure (ISO-7637):
An approved test fixture must be used for this test. Positive and negative transients with 200nsec rise time and
various amplitudes are superimposed on the battery voltage at the DC power input of the product under test. These
transients simulate voltage spikes that occur with automotive inductive components such as solenoids.
Re
Requirement:
Product should not turn on, turn off or exhibit any intermittent or permanent functional failures. Unit should be
functional after the test.
B. Brown Out
Procedure:
Load the output of the power supply or battery charger portion of the product under test with the maximum current
shown in the product specification. Linearly ramp the voltage at the DC power input of the product downwards from
nominal to 0 volts over a period of 60 minutes.
Requirement:
No smoke, fire or excessive heat shall be generated. No lock up condition is allowed. Unit should perform normally
once input voltage is restored to normal operating conditions.
C. Overvoltage
Procedure:
24 volts DC is applied to the DC power input of the product under test for 2 minutes.
Requirement:
Intermittent loss of function and blowing of fuses is permitted during the test. Smoke, fire or excessive heat is not
permitted during the test. After the test, unit shall be functional.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
12 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
D. Cranking
Procedure:
An approved test fixture must be used for this test. Various waveforms (as defined in product specification) are
superimposed on the battery voltage at the DC power input and ignition sense (if applicable) of the product under
test. These waveforms simulate the effects on automotive battery voltage while starting the vehicle.
Requirement:
Product under test should remain in the same functional state (on or battery charge) after each waveform. No
loud audio noises or lockups shall occur during the test. Unit should be functional after the test.
se
E. Load Dump 2 units

Procedure:
An approved test fixture must be used for this test. 30 to 80 volt pulses are superimposed on the battery voltage at
the DC power input of the product under test (one pulse at each level: 30, 40, 50, 60, 70, 80). These pulses
simulate the inductive spike generated when the current in an automotive alternator suddenly decreases.
Requirement:
For pulses <50 volts, intermittent functional failures and blown fuses are permitted, but permanent functional
failures or smoke, fire or excessive heat are not permitted. For 50 volt pulses, intermittent and permanent failures
are permitted but smoke, fire, or excessive heat are not.
lea
F. Alternator Whine
Procedure:
A simulated alternator whine waveform is superimposed on the battery voltage at the DC power input of the product
under test, at nominal battery voltages of 13.8 and 16 VDC. The waveform is a 1/2 wave rectified sine wave of 1volt amplitude with positive going spikes of 3 volts amplitude. The waveform is swept from 200 to 4000 Hz.
Requirement:
For analog phones, the maximum hum and noise shall be 32 dB referenced to a 1 kHz tone at 8 kHz deviation, C
message weighted. This is measured for both downlink and uplink audio paths and for all product audio paths (e.g.
handset and hands free). For digital phones, loopback mode receiver sensitivity shall not degrade beyond the
phone specification for BER/FER.
Re
G. RF Susceptibility
Procedure (EN50082-1):
An approved fixture must be used for this test. The product under test is subjected to a field strength of 3
volts/meter at 160, 460 and 860 MHz while in a call to a communications test set at a downlink RF level of 50
dBm.
Requirement:
There shall be no permanent or intermittent functional failures, dropped calls, or loud audio noises.
H. Reverse Polarity (IV-P only)
Procedure:
Battery voltage polarity is reversed for the DC power input of the product under test for 2 minutes.
Requirement:
Intermittent loss of function and blowing of fuses is permitted during the test. Smoke, fire or excessive heat is not
permitted during the test. After the test, unit shall be functional.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
13 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
4.8 Life Cycle

Procedure:
Electromechanical and mechanical interfaces, cables and cable connector interfaces, insertion of moving parts to
corresponding mating surfaces testing must be conducted and exceed benchmark values in existence at the time of
the test. General product requirements are included in Appendix B. Other life cycle tests for new products not found
in this chart may be required, as determined by Development Engineering and Reliability Engineering.
Requirement:
Functional and electrical performance must be met and no mechanical defects such as cracking, chipping,
separation, bent or broken contacts, bent or broken parts, disassembly or tearing of parts, rattle due to loose parts,
etc. are to occur. See Appendix B for specific test criteria.
se
4.9 AC Power Line Transients

Procedure:
This surge testing is to follow the European Norm EN 50142 or IEC 1000-4-5 specification and be performed on the
units. This test only applies to accessories being supplied power from an AC source. Half the units tested shall be
stand alone and the others as a system configuration (with phone and/or charger).
lea
If a failure is detected prior to application of all 8 impulses at a given polarity, testing will continue with the sample
until all 8 impulses have been applied to the sample. An external and internal inspection shall be performed on each
sample after the testing has been completed and any anomalies recorded and included in the final report. A Failure
Mode must be given for each failure detected, safe or otherwise. Output voltage shall be monitored, recorded, and
reported. O/P may not exceed Voutabs.
A. Surge Testing
2.5KV, Rt=2s, Dt=10s to 50% of peak voltage. Deliver a 1KV transients into a short circuit. 16 transients (8 per
polarity) w/15sec between impulses. 90 phase angles (0,90,180,270) Phase and Neutral Phase.
No failures are allowed. Must meet specification after testing is completed. Protection circuitry must continue to
operate and protect the product after testing is completed.
Re
B. Combination (impulse) Wave

Testing is to be conducted per the current edition of EN 50142.
No failures are allowed. Must meet specification after testing is completed. Protection circuitry must continue to
operate and protect the product after testing is completed.
C. Impulse Wave
6KV, Rt=1.2s, Dt=50s to 50% of peak voltage. Deliver a 3KA transient w/Rt=8s, Dt=20s to 50% of peak. 16
transients (8 per polarity) w/15sec between impulses. 90 phase angles (0, 90, 180, 270) Phase and Neutral Phase.
Unit may fail in a safe condition as long as no smoke, flames, or external outside damage is visible as a result of the
test.
D. Ringwave testing
6KV for 1st cycle, Rt=0.5S ringing at 100KHz, decaying exponentially at 40% per cycle. The short circuit
capability of the transient generator shall be 500A. 16 transients (8 per polarity) w/15sec between impulses. 90
phase angles (0, 90, 180, 270) Phase and Neutral Phase.
Typed by
Checked by
Unit may fail in a safe condition as long as no smoke, flames, or external outside damage is visible as a result of the
test.
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
14 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Requirement:
No device or component of the primary circuit that may be subjected to high voltage arcing during normal use or in
the event of a component and/or system failure (regardless of the cause of failure) shall exhibit Tracking. For the
purposes of this paragraph, Tracking shall mean any electrically conductive deposit(s) of material making an
unintended connection or path between primary to primary circuits and/or primary to secondary circuits,
subsystems, components or devices in such a manner that would allow current to flow into or through such
connections under normal or adverse conditions.
If the accessory includes an MOV it cant be damaged. No loose parts are allowed inside the accessory, which may
cause a short circuit.
se
4.10 Short Circuit

Procedure:
All external connectors must be tested for the current available under short-circuit conditions. All combinations of
pins on a connector (no more than 2 at a time) must be shorted to all other pins. Both hard-shorts (0 ohms) and
soft-shorts (low resistance values) must be considered. Units under test should be as close as possible to
operational conditions.
lea
Hard-Short Testing
Apply a short circuit to each pin combination of each external connector and measure the current that is supplied by
the transceiver. The current shall not exceed 200 mA for more than 2 minutes during any test.
Soft-Short Testing
Apply load resistors values of 0.5, 1, 2, and 4 ohms to each pin combination of each external connector. Resistors
should be selected that are able to dissipate the heat expected in this testing. The current shall not exceed 200 mA
for more than 2 minutes during any test.
Re
Requirement:
After short is performed, a safe failure is allowed, and no smoke, flames, or external outside damage is visible as a
result of the test. If any test results in the product exhibiting excessive heat, this "fault" condition should be
evaluated within the "Maximum Temperature under Fault Conditions" requirement.
4.11 Temperature Extremes
Procedure:
Precondition the environmental chamber for the low temperature specified in the product specification. Units are
introduced into the chamber until they reach the low temperature, half of the units are tested alone, and the other
half are tested in as normal an operational configuration as possible (i.e. mated to phone). Units are powered under
normal real-world conditions and electrically loaded (where applicable) while in the chamber. After 1 hour at the
appropriate temperature, units are tested for full functionality.
Test is repeated for the high temperature specified in the product specification.
Requirement:
All functional elements and parametrics must be within product specifications. The product should maintain
continuity during the test. Parts shall mate and separate smoothly without binding.
Procedure:
Typed by
Checked by
4.12 Thermal Profile
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
15 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Units are powered under normal real-world conditions and electrically loaded where applicable at room
temperature. Use an acceptable methodology to measure heat.
Requirement:
At no time should the units exceed 40C max over ambient on any surface that the user handles in normal usage.
Other devices not handled should not exceed 50C max over ambient.
se
4.13 Conducted Emissions

Procedure:
IV products only.
Bench Test: Connect the DC power input of the product under test to a power supply by way of a 50 ohm/5uH + 1
ohm line impedance stabilization network. Product is loaded so that maximum specified current is drawn from the
product power supply. Spurious emissions from 150 kHz to 200 MHz are observed on the DC power input with a
spectrum analyzer.
Automobile Test: In addition to the previous test, product under test is installed in an automobile, maximum
specified current is drawn from the product power supply and all frequencies of the automobile AM broadcast radio
are listened to for interference.
lea
Requirement:
Bench Test: Must meet European GSM standard prETS 300 342.
Automobile Test: Interference shall not be severe enough to interfere with the intelligibility of a moderately strong
broadcast station.
4.14 Sine Vibration
Procedure:
The vibration fixture in the ALT lab shall be used for this test. Accessory and phone is secured to the vibration
fixture in the same way they are mounted in the automobile. Sinusoidal vibration is performed at 1.5G acceleration
swept through the range of 10 to 100 Hz at a rate of 0.1 octave/second. All 3 planes are tested.
Re
Requirement:
For analog phones, the maximum hum and noise in a call with downlink RF of 50 dBm shall be 32 dB referenced
to a 1 kHz tone at 8 kHz deviation, C message weighted. For digital phones, the following measurements apply
during vibration:
CDMA: FER <= 0.5% at 104 dBm downlink RF level measured at the phone antenna input.
TDMA: BER <= 3.0 % at 110 dBm downlink RF level measured at the phone antenna input.
GSM: BER <= 2.0 % at 102 dBm downlink RF level measured at the phone antenna input.
After the test, all mating and moving parts shall not exhibit loss of function or binding. Also, there should be no
major physical damage or loose internal parts. Unit must be functional after the test.
4.15 Aesthetics and Structural integrity
Procedure:
This purpose of this test is to perform an overall evaluation on the surfaces with which the user comes in contact.
Units must meet all requirements stated in the applicable documents below and/or other similar specifications
referenced in the product drawing or specification. This list is not exhaustive.
12G13933C10 - Qualification Procedure for Painted and Cosmetic Finishes
12M09170A79 - Abrasion Resistance of Coatings Printing
Requirement:
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
16 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Re
lea
se
No compromise of functionality or any visual evidence of damage to the product is tolerated. Refer to applicable
specifications for detailed requirements.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
17 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
5.
Documentation Package
A formal documentation package from the supplier of the product is required showing the results of the testing. This
is to show the actual test results of each section of this document arranged by section in the package. This data
should show the parametric values measured and the specifications for these values. Provide an overall summary
of the results in a separate section showing the conclusions drawn from the data compiled in each test section. It
should clearly state passing the specifications. The collaborative support data from each of the data sections should
confirm these conclusions.
Re
lea
se
This package is submitted to Development Engineering for review and validation for Motorolas verification of
product acceptance. If necessary, this package will be accompanied by 50 units for verification of test results.
Motorolas Reliability Engineering department will not conduct any performance testing without this package
submitted and will not entertain acceptance of this product. An outline of the suggested documentation format is
found in Appendix D.1.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
12M09191A89
18 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
4.1 Destructive Physical

Analysis (DPA)
CD
X
IS
X
X
X
IV-P
IV-R
X
X
X
X
PA
X
C
X
X
DS
X
X
Appendix B
PS
X
X
P
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
lea
200g
1kg
Re
4.2 Electrostatic Discharge

(ESD)
4.3 Mechanical Durability
A. Strain Relief
B. Pull Test
4.4 Impact
4.5 Dust
4.6 Desense
4.7 Vehicle Transients
4.8 Life Cycle
4.9 AC Line Transients
4.10 Short Circuit
4.11 Temperature Extremes
4.12 Thermal Profile
4.13 Conducted Emissions
4.14 Sine Vibration
4.15 Aesthetics & Structural
Integrity
IV
X
IV-R
se
APPENDIX A: PRODUCT CATEGORIES TEST MATRIX

Test
3.1 Initial Test
3.2 Drop Test
30 inches
4 feet
5 feet
3.3 Thermal Shock
-40C/+85C
3.4 Vibration
A. Random
B. Shaker Table
-40C/+75C
3.6 Humidity
65C/90%RH
3.7 Mechanical Fit
3.8 Final Test
TITLE
No.
X
X
X
X
X
X
X
X
IV-P
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
IV- In Vehicle (IV-P- Permanent In Vehicle; IV-R- Removable In Vehicle); CD- Companion Devices; IS- Interface Solutions;
PA- Personal Audio; C- Connectivity; DS- Desktop Solutions; PS- Power Supplies; P- Personalization
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
19 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
APPENDIX B: MECHANICAL LIFE CYCLE REQUIREMENTS

Product Part
Test
B01 Wireless phone cradle (e.g.
5,000 phone insertions
desktop chargers, hang up cup,
etc.)
Desktop Solutions Handset
B04
Coil cord
B05
Retractable cable mechanism
B06
Power Supply Outlet Plug
B07
Power Supply Outlet Plug

(retractable flip/shaft)
B08
Button Push
B09
Switch/Volume Dial
B10
Headset Plug (Barrel Plug)
B03
se
Hinges or latches
(includes belt clip)
5,000 retraction cycles
Must fully retract and meet

product spec for retraction
force and distance
requirements. No
intermittent wires.
1,000 insertions into wall/adapter
No reduction in electrical
& mechanical function
1,000 cycles (retract and eject prongs)
Feel same as new; no
degradation in
functionality
50,000 cycles at 300 grams at 60 cycles Maintain function, retain
per minute maximum
tactile feel
50,000 cycles at 300 grams on Counter Maintain function, retain
Clockwise, Clockwise and 300 grams for tactile feel
Push at 60 cycles per minutes maximum
Re
lea
B02
Criteria
& mechanical function; no
contact plating wear to
base
IV-P: Less than 5 dB
increase in Rf connector
attenuation
5,000 cycles (cycling latch onto phone or Detent maintained, No
device)
reduction in electrical &
mechanical function
5,000 cycles (hang up into handset
Detent maintained, No
cradle)
reduction in electrical &
mechanical function
20,000 stretching cycles to 2x original
Cable resistance within
length
10% of original. Coil cord
length within 10% of
original. No intermittent
wires.
& mechanical function.
Measure Insertion and
Withdrawal force after
every 1000 cycle; no
breakage or plating wearthrough; No intermittency.
B11 SDMC (Secure Digital Multimedia 5,000 cycles at 60 cycles per minute
Card) Connector
maximum
& mechanical function.
Measure Insertion and
Withdrawal force after
every 1000 cycle
B12 Shirt Clip
5,000 clip cycles
No reduction in function
B13 Belt clip knob
Insert onto clip and attempt displacement No reduction in function
5,000 times
for belt clip or knob
B14 Phone system connector
See connector system specification for Must meet connector
Typed by
required testing
system specification
_________________________________________________________________________________________________________________________________________________________
Checked by
5,000 insertions into headphone jack at

20 insertions per minute maximum
MATERIAL or METHODS
Specifications
TITLE
B17
B18
B19
20 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
Unique accessory connectors

(non-phone system)
Does not apply to IV-P
Unique accessory connectors
required testing
5,000 cycles (connector insertions)
system specification
5 lb static straight pull
Maintain insertion; cable

does not disengage from
connector; no
intermittency.
All connectors
Static straight pull to break apart
Break apart, no damage to
Does not apply to IV-P
unit or handset
Vehicle Power Adapter Plug
5,000 cycles (insertions) (at automobile No reduction in electrical
(all IV products with a CLA plug) end)
Vehicle Power Adapter Cold Bend Soak at -30C for 2 hours; within 1 minute No visual defects or
on each Strain Relief
of removal clamp housing or connector mechanical failures
(all IV products with a CLA plug) and hang 1 kg weight to the cable at 90 (cracks); No intermittent
for 2 min.
wires.
B16
12M09191A89
B20a Cable Cold Bend Test for Indoor

Accessories
B21a Holsters & Carry Cases
Re
B21b Holsters & Carry Cases
Soak at -10C for 4 hours; within 1 minute No visual defects or

of removal bend cable in all 4 compass mechanical failures
directions and clamp housing or
(cracks); No intermittent
connector and hang 200 g weight to the wires; No change to cable
cable at 90 for 2 min.
impedance before and
after test.
Soak at -10C for 2 hours; within 1 minute No visual defects or
of removal clamp housing or connector mechanical failures
and hang 200 g weight to the cable at 90(cracks); No intermittent
for 2 min.
wires.
500 insertion cycles
No cosmetic degradation
on handset or holster;
Refer to applicable
cosmetic specification
10,000 insertion cycles
No breakage or wear out
lea
B20b Headset Cable Cold Bend on

each Strain Relief
se
B15
No.
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
21 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
APPENDIX C: DESIGN VERIFICATION FLOWCHART

Accessory Design
Verification Testing
Submission Size
Units = 50
Units = 32
Destructive Physical
Analysis (DPA)
Units = 2
Environmental
(Prototype Certification)
Units = ~16
se
(Accelerated Life Test - ALT)
Design Validation
Environmental
(Accelerated Life Test - ALT)
32 Units
(A, B, C, D)
lea
3.1 Initial Test

(A, B, C, D)
3.2 Initial Drop Test

(A, C)
3.3 Thermal Shock

(A, B, C, D)
3.4 Vibration
(A, B, C, D)
Re
2 units in each group

(A, B)
3.6 Humidity
(C, D)
3.1 Final Drop Test

(B, D)
3.7 Mechanical Fit

(A, B, C, D)
3.8 Final Test

(A, B, C, D)
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
22 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002

Design Validation
(Prototype Certification)
Units = ~16
(F)
4.8 Life Cycle

(2 units per test)
4.3 Mechanical
Durability
4.9 AC Power Line

Transients
(2 units)
B. Pull Test
(2 units)
4.4 Impact (2 units)
4.11 Temperature
Extremes (2 units)
4.12 Thermal
Profile (2 units)
lea
4.5 Dust (2 units)
4.10 Short Circuit

(2 units)
se
A. Strain Relief
(2 units)
4.2 ESD (2 units)
4.6 Desense
(3 units)
4.13 Conducted
Emissions (1 unit)
4.7 Vehicle
Transients
4.14 Sine Vibration
E. Load Dump
(2 units)
4.15 Aesthetics &

Structural Integrity
Re
A. InductivelyCoupled
Transients (1 unit)
Typed by
Checked by
B. Brown Out
(1 unit)
F. Alternator
Whine (1 unit)
C. Overvoltage
(1 unit)
G. RF
Susceptibility
(1 unit)
D. Cranking
(1 unit)
H. Reverse
Polarity (1 unit)
_________________________________________________________________________________________________________________________________________________________
MATERIAL or METHODS
Specifications
TITLE
No.
12M09191A89
23 of 23
Memo
97353
Page
Issue
Date
Pages
6/21/2002
APPENDIX D: DOCUMENTATION TEMPLATES

D.1 Test Summary Sheet
If applicable
Number & Name of Test from Design Verification Document
Product Name:
Kit/Part Number:
Supplier Name:
Sequence Number:
Test:
Test Date:
Test Performed By:
Supplier or Test House Name (if applicable)

Operator Name & Contact Information
se
Number of Units Tested:

Vintage of Product Tested: Indicate Prototype Number/Build Name
Test Results Summary:
Brief summary of test results
Conclusion:
Pass/Fail
See Data Attached (Attach expanded test procedure information and data or graphs for results)
D.2 Accessory Design Verification Approval Notice
lea
This approval notice serves to identify the specific product that has been granted Design Verification Acceptance by
the PCS Reliability Engineering Department.
This approval is granted based on the review of the Design Verification Package submitted by the Development
Engineering Department.
This approval indicates that the submitted Certification Package has been reviewed and that all pertinent tests have
been made and information has been provided as required by the Reliability Engineering Department.
Product Identification:
Re
Product Name: ____________________

Product Kit/Part Number: ____________________
Submitting Product Group: ____________________
Approval:
Approved By: ____________________

Reliability Engineering
Approval Date: ____________________
Typed by
Checked by
_________________________________________________________________________________________________________________________________________________________

ALT Spec 2005 Motoalt Motocalt1

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

ALT Spec 2005 Motoalt Motocalt1

Enviado por

Direitos autorais:

Formatos disponíveis

MATERIAL or METHODS

Accessory Design Verification Test Procedure

DETAIL SPEC CHANGES:

Accessory Design Verification Test Procedure

CAUTION: THIS DOCUMENT CANNOT BE DISTRIBUTED TO PARTIES OUTSIDE MOTOROLA WITHOUT

Product Categorization and Descriptions

Test Definitions and Descriptions for Environmental Exposure

Test Definitions and Descriptions for Design Validation

APPENDIX A: PRODUCT CATEGORIES TEST MATRIX

Accessory Design Verification Test Procedure

Product Categorization and Descriptions

IV: In Vehicle: Products that are typically used within an automobile.

Accessory Design Verification Test Procedure

Accessory Design Verification Test Procedure

Marking The Product

Unit Number (Appendix C)

3.1 Initial Test

Accessory Design Verification Test Procedure

3.3 Thermal Shock

Accessory Design Verification Test Procedure

3.7 Mechanical Fit

Accessory Design Verification Test Procedure

4.1 Destructive Physical Analysis (DPA)

4.2 Electrostatic Discharge (ESD)

Accessory Design Verification Test Procedure

Signal Line Discharge

Acceptable Test Results

Signal Line Discharge

VCP Indirect Discharge

HCP Indirect Discharge

No intermittent operation or failure

Accessory Design Verification Test Procedure

4.3 Mechanical Durability

Accessory Design Verification Test Procedure

4.7 Vehicle Transients

A. Inductively-Coupled Transients: Inductive coupling of spikes or surges is presented to the unit.

Accessory Design Verification Test Procedure

E. Load Dump 2 units

Accessory Design Verification Test Procedure

4.8 Life Cycle

4.9 AC Power Line Transients

B. Combination (impulse) Wave

Accessory Design Verification Test Procedure

4.10 Short Circuit

4.12 Thermal Profile

Accessory Design Verification Test Procedure

4.13 Conducted Emissions

Accessory Design Verification Test Procedure

Accessory Design Verification Test Procedure

Accessory Design Verification Test Procedure

4.1 Destructive Physical

4.2 Electrostatic Discharge

APPENDIX A: PRODUCT CATEGORIES TEST MATRIX

Accessory Design Verification Test Procedure

APPENDIX B: MECHANICAL LIFE CYCLE REQUIREMENTS

Desktop Solutions Handset

Retractable cable mechanism

Power Supply Outlet Plug

Power Supply Outlet Plug

Headset Plug (Barrel Plug)

5,000 retraction cycles

Must fully retract and meet

5,000 insertions into headphone jack at

Accessory Design Verification Test Procedure