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Dielectric and microwave properties of natural rubber-based composites tailored by the fillers specific
features
Omar A Al-Hartomy, Ahmed A Al-Ghamdi, Falleh R Al-Solamy, Nikolay Dishovsky, Desislava Slavcheva, Vladimir Iliev
and Farid El-Tantawy
Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials Design and Applications 2013 227:
168 originally published online 15 October 2012
DOI: 10.1177/1464420712463850
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Original Article
Abstract
This article presents the results on the effect of specific characteristics of four completely different carbon black types
upon the dielectric and microwave properties of natural rubber based composites. It has been found that the proneness
of carbon black particles to interact, aggregate and agglomerate affects the dielectric properties of the composites much
more than their microwave ones. The proneness of carbon black particles to form chains, aggregates and agglomerates
affects unfavorably the microwave properties of the composite thus filled. Fullerene carbon black having the lowest
specific surface area and proneness to aggregate and agglomerate yields good microwave properties of the
composites.The study demonstrates that the dielectric and microwave properties of rubber composites can be tailored
via an appropriate selection of filler which specific chemical nature and structure are capable of yielding the parameters
required for the particular applications.
Keywords
Natural rubber, nanocomposites, dielectric properties, microwave properties
Date received: 24 January 2012; accepted: 3 September 2012
Introduction
The production of materials possessing microwave
absorbing and electromagnetic interference (EMI)
shielding properties has been gaining signicant
importance since microwaves widely exploited in
contemporary technologies have undesirable eects
on the ora, fauna and humans. EMI shielding also
prevents distortion of television, radio and aircraft
control signals.15 Rubber or plastics lled with conductive particles, conductive paints, conductive lms,
fabrics and metal shields are materials aording control over EMI shielding eectiveness and microwave
absorption. There is a great number of dierent functional llers used for the purpose. Those include furnace and acetylene carbon black, graphite, metal
powders, akes, particles coated with metals.5
Usually the llers enhance to a great extent the conductivity and dielectric losses of the composite. Being
very eective and often used in a broad frequency
range for various applications, those llers have
been often investigated.69 It has been shown in
Rosenov and Bell1 how nickel bers change EMI
shielding eectiveness of polycarbonate. Shielding
eectiveness dependent on the method of
Corresponding author:
Nikolay Dishovsky, Department of Polymer Engineering, University of
Chemical Technology and Metallurgy 8 Kl. Ohridski Blvd Sofia, 1756
Bulgaria.
Email: dishov@uctm.edu
Al-Hartomy et al.
169
Iodine
adsorptiona
(mg/g)
CTAB surface
areab (m2/g)
BET surface
areac (m2/g)
DBP
absorption
(mL/100 g)
CDBP
absorption
(mL/100 g)
Primery particle
size, (nm)
Corax N 220
Printex L6
Printex XE 2
Fullerene black
121
300
1091
100
96
136
600
1
105
150
1000
1.3
98
119
403
80
70
103
370
65
2932
1080
520
19002300
The iodine number (iodine adsorption) reflects a not true surface area, because it is affected by porosity, surface impurities and surface oxidation.
The cetyltrimethyl ammonium bromide (CTAB) surface area analyzes the so-called external surface area which corresponds to the accessible surface
area for an elastomer.
c
Brunauer, Emmett and Teller (BET) nitrogen adsorption surface area provides the total surface area including porosity.
DBP: dibutylphtalate; CDBP: crushed dibutylphtalate.
b
Experimental
Materials
Natural rubber (SMR 10) was purchased from North
Special Rubber Corporation of Hengshui, Hebei
170
Measurements
Microwave properties. Reection and attenuation
Reection and attenuation measurements were carried out using adopted power Pa in the output of a
measuring line without losses where samples of materials may be included. Because of the wide frequency
measurement a coaxial line was used. Samples of the
materials were shaped into discs having an external
diameter D 20.6 mm (equal to the outer diameter of
the coaxial line) and thickness & 2 mm. The discs
internal diameter were dependent on the relative
dielectric permittivity of the material.
The sample reected a part of the incident electromagnetic wave with power Pin . The rest of the wave
with power Pp penetrated the material, so that
the attenuation L depended on the coecient of
reection jDj. Its module was determined by a
reectmeter.
Thus the attenuation was determined by
L 10 log
Pa
, dB
Pp
where
Pp Pin: 1 j j
P0
, dB
Pa
Sr fr f"
2S"
fr
The sample was in the form of a disc with a diameter of 10 mm and about 2 mm thickness. It was
placed at thelocation of maximum electric eld in
the cavity. Because the thickness of the sample was
not equal to the height of the resonator, a dielectric
occurred with an equivalent permittivity "e at the
place of its inclusion. The parameterwas determined
by equation (5) where instead "r was saved "e . Then "r
was determined by
"r "e k 1 k, 55 l
Al-Hartomy et al.
171
Microwave properties
Microwave attenuation. The attenuation of electromagnetic waves as a function of the frequency for the
composites lled with the dierent carbon black studied is presented in Figure 5.
It is obvious that the values of the parameter studied for all the composites are rather close at lower
frequencies (up to 6 GHz). The dierences become
considerable at frequencies higher than 6 GHz. The
composites comprising Printex L6 and Corax N220
carbon black possess the lowest attenuation values.
The highest are the values for composite comprising
Printex XE-2B.
Figure 4. Frequency dependence of dielectric loss angle tangent for NR composites with different types of carbon black.
Reflection coefficient. The reection coecients of composites studied comprising the dierent types of
carbon black studied as a function of frequency are
plotted in Figure 6.
172
Figure 7. Frequency dependence of electromagnetic shielding effectiveness for NR composites with different types of
carbon black.
The plotted tendencies demonstrate that the electromagnetic waves reection coecient increases at
higher frequencies. A more scrutinized analysis also
shows that in the case there are no pronounced dierences in the composites behavior caused by the type of
carbon black, i.e. the structural specics and characteristics of the ller have a negligible eect on the
parameter studied. Obviously the existing dierences
are more due to the peculiarities of the composites
surface than to the structural specics of the ller.
However, the values of the electromagnetic waves
reection coecient for the dierent composites are
close. It is worth noting that the composite lled with
Printex XE-2B that has the highest electromagnetic
Al-Hartomy et al.
173
Particleparticle
interactions,
aggregation
and
agglomeration. During the processing of the rubber
compound and its successive vulcanization the ller
particles are dispersed into the matrix which is subjected to shier deformations. That leads to redistribution of ller particles which yields agglomerates and
conductive chains. Their formation and destruction is
a dynamic process strongly dependant on the ller
specic features. When the matrix, the surface tension
and viscosity are the same, DBP and iodine adsorption reveal the proneness of ller to llerller and
elastomerller interactions. It is obvious from the
data in Table 1 that Printex XE-2B possesses the
most favorable characteristics amongst all other
carbon black. The comparison of those data and the
results presented in Figures 3 and 4 demonstrates that
the dielectric properties (dielectric permittivity and the
dielectric loss angle tangent) are strongly dependent
on those factors. The parameters values are the highest for the composites comprising Printex XE-2B and
the lowest for the composites comprising Corax N220.
This dependence is less pronounced as far as the
microwave properties are concerned (Figures 5 to 7).
Formation of ller networks (related to particle
particle interactions21) is responsible for many
important eects in polymers processing and their
future applications (electrical conductivity, attenuation of electromagnetic waves and EMI shielding
eectiveness). The mean particle spacing is also an
important characteristic for composites microwave
properties, especially for the attenuation, because it
inuences the interaction of a composite with microwaves. It can be calculated using the following
equation10
s k1=3 1 d
where Ta is the tendency to agglomerate; Bi, the binding forces; and Ej, the environment forces.
This equation shows the forces that cause agglomeration and deagglomeration. The forces causing
adhesion between particles can be grouped as follows:
bridging, adhesion, attraction forces (van der Waals,
hydrogen bending, electrostatic and magnetic), interfacial forces. Dispersion of carbon black, especially
that having very ne particles, is dicult.
Agglomeration, depending on the type of mechanism, includes participation of aggregates, which can
be weakly bonded or have very strong bonds. The
dierences in agglomeration are related to particle
size, type of surface, chemical groups available on
the surface, eect of surface treatment, method of
ller production, etc. Several processes benet from
agglomeration. The properties negatively aected by
agglomerationand depending on ecient break up of
174
the agglomerates include attenuation and electromagnetic wave shielding eectiveness. That explains the
dierent attenuation values for the composites as
due to the dierent elemental ller particles size and
the non-uniform proneness to form aggregates and
agglomerates (Figure 5). Printex XE-2B has the smallest particle size and is the most prone to agglomeration, while the particles of fullerene carbonblack are
the largest and that is the ller which the least prone
to agglomeration. The composites comprising Printex
XE-2B have attenuation values better than those for
the fullerene and other carbon black lled composites
due to the more stable aggregates of the llers
mentioned.
According to equation (4) the changes in the
composites attenuation values aect the electromagnetic shielding eectiveness of those materials
(Figure 7).
Filler particle electrical conductivity and dielectric
permittivity. As shown in Sang et al.24 the electrical
conductivity and dielectric permittivity at direct current and at a concentration of the electroconductive
ller Vf above the current threshold (Vf ) can be
presented by the equations
t
Vf Vf
10
s
"0 Vf Vf
11
12
13
Al-Hartomy et al.
175
Conclusions
The eect of specic characteristics of four completely
dierent carbon black types upon the dielectric and
microwave properties of natural rubber based composites (lled at 10 phr) has been established
experimentally.
It has been found that the proneness of carbon
black particles to interact, aggregate and agglomerate
aects much more the dielectric properties of the composites than their microwave ones. The composites
lled with carbon black of the highest oil number
posses the highest values of dielectric permittivity
and dielectric loss angle tangent. The said values are
the lowest for the composites lled with carbon black
of the lowest oil number.
The proneness of carbon black particles to form
chains, aggregates and agglomerates aects unfavorably the microwave properties of the composite thus
lled because that proneness eliminates the key mechanism of creating electromagnetically active materials,
namely, the discrete and regular distribution of the
conductive phase into the elastomer matrix and the
complete insulation of the particles.
Fullerene carbon black having the lowest specic
surface area and proneness to aggregate and agglomerate yields good microwave properties of the
composites, especially good is the composites electromagnetic wave shielding eectiveness produced in a
wide frequency range. In that case the llerller
and elastomerller interactions, as well as the
carbon black proneness to aggregate and agglomerate
are slightly pronounced. In fact this ller aords the
best desired combination of good attenuation and low
reection of electromagnetic waves.
In the case of elastomer reinforcement good mechanical properties are achieved by the high specic surface area of the ller, small particles size, respectively,
necessary for the occurrence of maximum elastomer
ller interactions. That is not needed for obtaining
composites with good microwave properties. In the
case the important factors are the good insulation of
the conductive phase and its low proneness to form
secondary structures. All that requires high free surface energy of the conductive phase. That means the
requirements that the ller should meet for achieving
good microwave properties of the composites are
much dierent, even contradictory to a certain
extent to those for attaining good enforcement and
mechanical properties.
The study demonstrates that the dielectric and
microwave properties of rubber composites can be
tailored via an appropriate selection of ller which
specic chemical nature and structure are capable of
yielding the parameters required for the particular
applications.
Acknowledgement
The present research is a result of an international collaboration program between the University of Tabuk,
Funding
This work was supported under Grant number 2244/2011.
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