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B03
B03
4-Feb-2014
M.Zabihi
M.Zabihi
A.Bodaghi
B02
5-Jan-2014
M.Zabihi
M.Zabihi
A.Bodaghi
B01
30-Sep-2013
M.Zabihi
M.Zabihi
A.Bodaghi
Rev.
Date
Description
Prepared
Checked
Approved
SAZ. POI :
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Table of Contents
I.
INTRODUCTION ...................................................................................................... 4
IV.
V.
Clarification ............................................................................................................ 6
VI.
GUIDELINE ........................................................................................................... 7
VII.
General ........................................................................................................................ 8
Type of Flare ................................................................................................................ 8
Flare Tip ....................................................................................................................... 8
Structure ...................................................................................................................... 8
Piping ........................................................................................................................... 8
Aircraft Warning Lights ................................................................................................. 8
5. Instrumentation ......................................................................................................... 8
6. Flame Front Generators ............................................................................................ 9
7. Fabrication Requirements ......................................................................................... 9
7.1
7.2
7.3
7.4
7.5
Piping ........................................................................................................................... 9
Welding ........................................................................................................................ 9
Painting ........................................................................................................................ 9
Explosion Precautions .................................................................................................. 9
Fabrication Tolerance................................................................................................... 9
8. Inspection................................................................................................................ 10
9. TESTING ................................................................................................................ 11
10.
11.
12.
SPARE PARTS.................................................................................................... 11
12.1
12.2
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INTRODUCTION
South Yaran oil field is located in Kuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian & Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.
II.
Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED
: NIOC
: Petroleum Engineering and development Co. (PEDEC)
: Sazeh Consultants
: South Yaran Petroleum Filed Development (Basic
Engineering)
: Khuzestan Province-120Km west of AHWAZ
: Approved by Client
API RP 520,
API RP 551,
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API RP 552,
"Transmission Systems"
API RP 553,
API RP 554,
IPS-G-ME-210(2),
IPS-E-PR-460,
IPS-E-SF-860,
IPS-G-SF-860,
IPS-E-GN-100,
IPS-G-SF-900,
B16.5
B16.9
B16.28
B16.47B
B31.3
"Process Piping"
B36.10
B16.20
A312 (TP 304,309, 321) "Standard Specification for Seamless and Welded Austenitic
Stainless Still Pipes"
D1.1
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PROJECT SPECIFICATIONS
Following referenced specifications shall be considered as part of this specification.
B03
SYME-PRBASC-ENPS-BSDE-9005
SYME-PRBASC-ENPS-DIPF-0001
Legend And
Diagram
SYME-INBASC-ENIN-SPDE-0001
SYME-INBASC-ENIN-SPDE-0004
SYME-ELBASC-ENEL-LILS-0001
SYME-ELBASC-ENEL-CIDE-0001
SYME-INBASC-ENIN-DWIC-0001
SYME-PIBASC-ENPI-CIDE-0001
SYCV-CVBASC-ENCV-DCDS-0001
SYCV-STBASC-ENSO-CIDE-0001
SYME-PIBASC-ENPI-SPPA-0001
Painting Specification
SYME-PIBASC-ENPI-SPDE-0001
Insulation Specification
SYME-PIBASC-ENPS-PHDS-0001
SYME-PIBASC-ENPI-DSPR-0003
Symbols
Process
Flow
V. Clarification
For site location and conditions reference shall be made to SOUTH YARAN
PROCESS DESIGN BASIS Doc no.SYME-PRBASC-ENPS-BSDE-9005.
Flare stacks and related auxiliary equipment shall conform to IPS-G-ME-210(2), , "
General Standard For Flare Details For General Refinery And Petrochemical
Service ", modified, substituted, deleted and/or added by this specification and the
Codes and Standard specified section III of this specification.
DIN, BS or any other international standard materials equivalent or superior to
ASME/ASTM materials specified in Section III of this specification could be used
when approved by the purchaser / Owner (but certification is needed.)
Vendor shall follow design requirements in his design, such as this specification,
other engineering specification, codes and standards mentioned in Sections III, data
sheets and other requirements in requisition. When vendor has any difficulty to
conform his design to the design requirement, vendor shall offer his alternative
design consideration for purchasers approval.
Vendor shall submit his drawings and documents to purchaser, which are
mentioned in Purchasers requisition.
The plant life time of a minimum of 30 years shall be considered by vendor.
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Flare System shall be designed in accordance with Relief Venting and Flare
Philosophy Doc. no. SYME-PIBASC-ENPS-PHDS-0001 and Process Data Sheet
for Flare Stack Doc no. SYME-PIBASC-ENPI-DSPR-0003.
VI. GUIDELINE
The following annotations, as specified hereunder, have been used at the end of each
clause or paragraph to indicate the type of change made to the equivalent clause or
paragraph of reference standard.
Sub. (Substitution)
Del. (Deletion)
Add. (Addition)
Mod. (Modification)
1. Conflicting Requirements
Refer to item V of this specification "Order of Precedence".
(Sub.)
2. References
Refer to Section IV of this Specification.
(Sub.)
3. Units
This Standard is based on International System of Units (SI), in accordance with IPS-EGN-100 except for tube and piping sizes, pressure and temperature whose units shall
be in Inch, Bar and Degree Celsius respectively.
(Mod)
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4. Design
4.1
General
4.1.1
4.1.2
The Igniter Package with flare system will be subject to HAZOP meeting. The vendor
shall incorporate all HAZOP comments as required for safe and reliable operation and
maintenance of the Package. The vendor is expected to participate in Project HAZOP
meeting.
(Add.)
4.1.3
Vendor shall be responsible for ensuring that the supplied equipment and services meet
all applicable regulations on health, safety and environmental issues.
(Add.)
4.2
Type of Flare
4.2.1
(Add.)
Type of Flare Stacks shall be as per "Data Sheet for Flare Stacks and Flare Ignition
Panel.
(Mod.)
4.3
Flare Tip
The top 4 meters of the flare tip shall be fabricated from stainless steel. Type/Grade of
material shall be specified on "Data Sheet for Flare Stacks and Flare Ignition Panel.
(Mod.)
4.4
Structure
4.4.1
All structural Steel including platforms and ladders shall be designed and fabricated in
accordance with "Job Specification for Structural design criteria" No. SYCV-STBASCENSO-CIDE-0001 and "Specification for Structural Steel Design, Fabrication and
Erection No. SYCV-STBASC-ENSO-SPDE-0001.
(Mod.)
4.4.2
These criteria shall be considered for selecting the type of flare stack support unless
otherwise specified on "Data Sheet for Flare Stacks and Flare Ignition Panel.
(Mod.)
4.4.3
Pockets or depressions, which would hold water, shall have drain holes or be otherwise
protected.
(Add.)
4.5
Piping
All piping and pipe fittings shall be designed in accordance with "Piping Design Criteria"
No.: SYME-PIBASC-ENPI-CIDE-0001 and Piping Material Specification No.: SYMEPIBASC-ENPI-SPMT-0001.
(Mod.)
4.6
(Add.)
Aircraft warning lights shall be supplied and installed on flare stack in accordance with
ANSI/API STD 537 when requested in data sheet.
5. Instrumentation
All instrumentation shall be in accordance with the requirements of "Specification for
Instrument and Control of Package Unit System (PU)" No.: SYME-INBASC-ENINSPDE-0004.
(Mod.)
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(Add.)
Flame front generators shall be the type that does not require a connection to an
external electrical supply, and shall be certified as flame-proof.
The flame front generator shall be designed to light the pilots during wind speeds of up
to 50 meters/second (m/s).
The flame front generator panel shall be fully protected against the effects of dust
storms, rain storms, ambient and sun-temperature extremes.
A suitable shield shall be fitted around the flame front generator panel to protect
operators from the weather extremes described above.
7. Fabrication Requirements
7.1
Piping
All piping shall be assembled and hydrostatically tested prior to being put to operation.
Requirements of ANSI/API STD 537 shall be met by vendor.
(Mod.)
7.2
Welding
7.2.1
Edge preparation shall be in accordance with following paragraph of ASME Section VIII. :
(Add.)
7.2.2
All joints in riser shell shall be full penetration. For Joints inaccessible from the inside,
the fabricator shall submit for approval an alternative method where full fusion weld can
be achieved from one side.
(Add.)
7.2.3
7.3
Painting
(Add.)
All support brackets, etc shall be painted in accordance with the requirements of
"Painting Specification" No.: SYME-PIBASC-ENPI-SPPA-0001. Surfaces which are
inaccessible afterwards shall be painted before installation with fully specified paint
system, plant-mounted instruments and stainless steel impulse lines shall not be
painted.
(Mod.)
7.4
Explosion Precautions
All electric/electronic instruments shall comply with Electrical Design Criteria No.:
SYME-ELBASC-ENEL-CIDE-0001.
(Mod.)
7.5
Fabrication Tolerance
(Add.)
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8. Inspection
As a minimum, supplier of Inspection and Test Plan shall cover following requirements
for shop welds. Inspection and Test plan shall be submitted to purchaser for review and
approval.
(Add.)
After removal of fit-up lugs or strong backs welded to P-4, P-5 or P-6 group alloys
(if any), the weld area shall be dressed and examined by magnetic particle method.
The final pass of attachment welds to P-4, P-5 or P-6 group alloys (if any), shall be
magnetic particle examined after final post-weld heat treatment.
iii. Riser:
Radiograph sensibility
requirements.
Each spot radiograph shall be minimum 150 mm in length and in accordance with
ASME Section VIII Division 1. All welds to be covered by nozzle reinforcing pads
and at least one weld intersection shall be included. Non-radiograph-able welds
shall be examined by magnetic particle.
When full radiography is required, any non-radiograph-able welds of nonaustenitic stainless steel shall be inspected by magnetic particle and/or ultrasonic
methods. Magnetic particle examination, other than above is recommended on all
welds of non-austenitic steel liable to crack (particularly after heat treatment).
Such inspection, intended to assertion surface appearing defects, shall be made
in such a way so as to avoid any damage to the material.
On all welds of stainless steel stacks, liquid Penetrate examination shall be made
of the weld surfaces both inside and outside.
shall
meet
ASME
Code
Section
VIII
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9. TESTING
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(Add.)
Vendor shall notify, as per conditions set in general procurement conditions, of specific
test dates.
Acceptance of shop tests does not constitute a waiver of requirements to meet field
performance under specified operating conditions, nor does inspection relieve Vendor of
his responsibilities.
Fuel and ignition piping shall be tested hydrostatically with liquid at a minimum of 1.5
times the maximum allowable working pressure, but not less than 1.5 bar gage. Test
shall be considered satisfactory when no leaks are observed for a minimum of 30
minute.
Flaring Capacity
b)
c)
Pressure Drop
d)
Radiation Level
e)
Noise Level
f)
Utility Consumption
g)
h)
Mechanical Integrity
(Add.)
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Flare Assembly
Spare Parts for Erection, Pre-commissioning, Commissioning & Start-up shall include
but not limited to those mentioned in table 1:
Table 1
Commodity
Pilot Thermocouple
1 Set
12.2
Ignition Package
Spare Parts for Erection, Pre-commissioning, Commissioning & Start-up shall include
but not limited to those mentioned in table 2:
Table 2
Commodity
Panel Lamp
1 Set
Fuses
2 Set
Spark Plug
1 Set
Pressure Gauge
1 Set
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