Installation and maintenance manual

FivesOTOSystems Srl order number

14.386.L

Production year

2014

System Description

Slitter

Customer order number

11670

Index
1. INTRODUCTION ........................................................................................................................................... 3
2.1. ELECTRICAL SUPPLY ................................................................................................................................ 5
2.2. SECTIONING AND PROTECTION DEVICE................................................................................................ 5
2.3. WORKING ENVIRONMENT ........................................................................................................................ 6
2.4. STORAGE ENVIRONMENT ........................................................................................................................ 6
2.5. APPARATUS PROTECTION DEGREE ....................................................................................................... 6
3.3. APPARATUS PACKAGING ......................................................................................................................... 7
3.1. APPARATUS PACKAGING ......................................................................................................................... 7
3.2. UNPACKING ................................................................................................................................................ 7
3.3. TRANSPORTATION AND MOVEMENT ...................................................................................................... 7
4. INSTALLATION AND ELECTRICAL CONNECTIONS ................................................................................ 9
4.1. INSTALLATION ............................................................................................................................................ 9
4.2. ELECTRICAL CONNECTIONS .................................................................................................................... 9
5. WORKING STOPPING DEVICES ............................................................................................................. 12
5.1. STANDARD STOPPING PUSH BUTTON ................................................................................................. 12
5.2. QUICK STOPPING PUSH BUTTON .......................................................................................................... 12
5.3. EMERGENCY STOPPING PUSH BUTTON .............................................................................................. 12
6. MAINTENANCE ......................................................................................................................................... 13
6.1. APPARATUS INSPECTION DURING WORKING ..................................................................................... 13
6.2. ACCESS OPERATIONS INSIDE THE PANEL DURING WORKING ........................................................ 13
6.3. CODED KEYS ............................................................................................................................................ 14
6.4. AUTOMATIC TRIPPING OF THE GENERAL SWITCH............................................................................. 14
6.5. APPARATUS OPERATION ........................................................................................................................ 15
6.6. APPARATUS IRREGULARITIES ............................................................................................................... 15
6.7. APPARATUS MAINTENANCE ................................................................................................................... 15
6.8. DEADLINE OPERATIONS ......................................................................................................................... 16
6.9. EQUIPMENT DISPOSAL ........................................................................................................................... 17
7. RESPONSIBILITY ....................................................................................................................................... 18
8. ELECTRICAL BOARD ................................................................................................................................ 19
8.1. CONTROLS DESCRIPTION ...................................................................................................................... 19
8.2. PP MAIN CONSOLE .................................................................................................................................. 21
8.2.1. CONTROLS DESCRIPTION: .................................................................................................................. 21
8.3. PE ENTRY DESK ....................................................................................................................................... 25
8.3.1 CONTROLS DESCRIPTION: .................................................................................................................... 25
8.4. PE-R LOCAL KEYBOARD ......................................................................................................................... 27
8.4.1 CONTROLS DESCRIPTION: .................................................................................................................... 27
8.5. PU EXIT DESK ........................................................................................................................................... 28
8.5.1 CONTROLS DESCRIPTION: .................................................................................................................... 28
8.6. PU-R LOCAL KEYBOARD ......................................................................................................................... 29
8.6.1 CONTROLS DESCRIPTION: .................................................................................................................... 29
9. HMI DESCRIPTION .................................................................................................................................... 30

1. INTRODUCTION
This manual has the function of training the SKILLED ELECTRICAL/ELECTRONICAL MAINTENANCE
AND INSTALLATION PERSONNEL for a safe and correct use of the equipment.
For equipment we mean:
Electrical panels
Control consoles/push-button panels
Supervision systems
That form the FivesOTOSystems Srl supply.

The prescriptions described as follows must be applied correctly in order to guarantee the correct
installation and the safe functioning of the equipment.

! ! !
WARNINGS FOR THE SKILLED ELECTRICAL / ELECTRONICAL INSTALLATION AND MAINTENANCE
PERSONNEL SAFETY

! ! !
Considering the risks connected with electricity, only skilled and qualified electrical personnel is
allowed to access our panels; technicians through their knowledge and experience should be able
to perceive and avoid the dangerous situations.
The electrical panel access keys must be given only to this people.
Check the earth connection on the electric panel and control consoles.
The machine must be correctly earthed to prevent any danger of indirect contact with live voltages.
The insulated barriers assembled inside the panel protect personnel from inadvertent contact with
components powered by dangerously high voltages. For this reason their removal is extremely
dangerous and must only be carried out when the machine is fully disconnected.
Reset the protections likewise before energizing the panel again.
The d.c. and a.c. motor speed control drives contain electrical energy storage devices (capacitors)
which store electrical energy for a certain time period, even when the power supply to the panel
has been disconnected.
For this reason always wait at least 15 minutes before accessing the panel after disconnecting the
power supply.
Some circuits such as the anti-condensation heaters, service outlets and internal lighting circuits
are still "live" even when the master switch is disconnected. Before working in these circuits, it is
therefore advisable to disconnect the electrical power supply upstream the control panel.

2. TECHNICAL CHARACTERISTICS OF THE APPARATUS

2.1. ELECTRICAL SUPPLY

Input voltage

400 Vac

Permitted tolerance

+-10%

Number of phases

Neutral

not used

Input Frequency

50 Hz

Permitted tolerance

+- 1%

Distribution

TN / S

2.2. SECTIONING AND PROTECTION DEVICE

Type of protection

Three-pole circuit breaker

200:250 A

Nominal Current

250 A

Interruptor power

40 KA

2.3. WORKING ENVIRONMENT

Minimum environmental working temperature

+4C

Maximum environmental working temperature

+38C

Average working temperature through 24 hours

+35C

Minimum humidity

30%

Maximum humidity

90% a 20C

Condensation formation

not permitted

Solar radiation

not permitted

Ionising and non-ionising radiation

not permitted

Corrosive gases

not permitted

Salsedine

not permitted

Environment with danger of explosion

not permitted

2.4. STORAGE ENVIRONMENT

Continuous temperature
Temperature for short periods (not over 24 hours)

-25C+55C
+70C max

Minimum humidity

30%

Minimum humidity

90%

Solar radiation

not permitted

Ionising and non-ionising radiation

not permitted

Corrosive gases

not permitted

Salsedine

not permitted

Environment with danger of explosion

not permitted

2.5. APPARATUS PROTECTION DEGREE

Protection grade

IP44

3. 3. APPARATUS PACKAGING
3.1. APPARATUS PACKAGING
The supply packaging must remain whole until the final destination is reached (even during storage).
For road transport is necessary that the equipment is protected with a nylon sheet with air balls (PLURIBALL
POLYETHYLENE) or with a similar material suitable to protect the painting.
For transportation by boat :
1. The apparatus should be closed in a sack inside which hygroscopic salt has been previously placed.
2. After this, the apparatus must be closed inside the type of wooden crate normally used for sea transport.

3.2. UNPACKING
Must be carried out with care to avoid damaging the contents.
Unpacking must be carried out only when the apparatus is effectively placed in the production site.

3.3. TRANSPORTATION AND MOVEMENT

In the case of road transportation, it is advisable to use a covered means of transport. The apparatus should also be
anchored with cords or belts.
On receiving the material, the client must check the state of preservation.
Should any damage be found, a description of the damage itself must be sent to L3 by fax or registered mail within not
more than 4 days of receipt of the material, to avoid loss of guarantee.
Raising and moving the panel can be carried out in 2 different ways :
1. Bridge crane: Use the provided anchorages, lifting ropes or chains, in 4 points at least: pay attention to the load
balancing.
2. Lift truck: this lifting device must be employed according to the in force laws: pay special attention to the
equipment structure, which must be moved only if the base covering panels have been removed; take the lift truck
carrying capacity into account.
Apparatus movement must be carried out by appointed personnel, and knocks and high levels of vibration are to be
avoided.

Grab-hook
the maximum capacity of 4 grab-hook M12 is of 1360 Kg.
Grab-hook heavy
the maximum capacity of 4 heavy grab-hook is of 2000Kg.
Beams of raising
With a couple of beams of raising it is possible to raise
batteries of boards of having a general weight of 6000 Kg.
The problem of the raise batteries of boards heavy, does
not reside in the beam of raising but in the forces that
speed up cables. It is advisable therefore to increase the
number as brought in the example.
Note
If the lifting device showed in the picture beside is not used
during the panels lifting operations, use two pair of steel
cables, chains or ropes, with appropriate carrying capacity:
the maximum angle between them during the traction
moment, must be 45. Their carrying capacity refers to
the perfectly vertical rope (0 angle); a wider angle is equivalent
to a considerably lower carrying capacity.

4. INSTALLATION AND ELECTRICAL CONNECTIONS

4.1. INSTALLATION
Installation means all the operations necessary for fixing and connecting the apparatus to the system. The apparatus
start-up operations are, however, exclusive competence of FIVESOTOSYSTEMS except in the case of authorised
delegation. The apparatus should be positioned in the appropriate spaces which must be adequately dimensioned to
accept the electric panel in a stable and safe way, according to the measures shown in the first pages of the electrical
diagram. The appliances must be fixed to the floor, using the holes provided in the base (in the case of wall mounted
boxes, check the seal of fixing elements/screw plugs). Arrange for passage of cables, using the slots provided.
Should it be necessary to drill the metal case, ensure that no metal dust falls into the inside of the panel, as this might
compromise insulation and/or mechanical movement of the devices.
In cases where, because of dimensional motives, the apparatus is supplied in numerous sections, they must be
correctly joined following the indications given in the electrical drawing and using the joining accessories which are
supplied loose. In this case, FIVEOTOSYSTEMS denies any liability concerning the damages to the parts forming the
supplied equipment.
When positioning the apparatus, the following points regarding necessary space should be remembered:

Opening of the front and back doors (if foreseen).

Realisation of the connections.
adequate space for free passage of the maintenance personnel.

At least 50 cm of free space must be kept in front of the cooling systems of the apparatus (ventilators, conditioners or
others).
When connections have all been made, close up all the openings again (cover, flanges, etc.) to put the panel into
working order.

4.2. ELECTRICAL CONNECTIONS

Ensure that the apparatus is coupled with the system for which it was specifically projected, built and described in the
first sheet. If there is connection between different machines, all the safety conditions and also the correct working
could be jeopardised. In this case, FIVESOTOSYSTEMS denies any liability concerning damages to persons or
belongings. Electrical connections with panels or pulpits must be carried out following the regulations given below:
The conductors must be connected following the system electrical drawings supplied by FIVESOTOSYSTEMS.
The conductor section must be calculated following the current laws regarding connections made outside the panel,
according to the length and type of run. It should never be lower than the indications given in the apparatus drawings.

All the conductors must be finished with adequate wire terminals, which should only be sealed using the utensils
provided by their constructor.
The conductors which are connected to the panel without using screw clamps (the high power cables) must be sealed
with a dynamometric key according to current laws.
Connect the cables to the terminal boards and/or to the switch terminals, making sure that they are properly anchored,
so as to avoid causing any stress in the appliances due to traction and/or weight.
Once connection has been carried out, the bottom lid must be closed, being careful to correctly restore the panel
protection grade (IP54 for conditioned panels, IP22 for panels with forced ventilation).
Respect in every way the indications relative to screened cables signalled in the drawings.
The cables diagrams must be directly connected to earth, according to the indications in the supplied electrical wiring
diagram. The power wires path must be separated from the signal cables path: the intersections angle between them
must be 90 approximately. The connection of the alternate current motors supplied by speed regulators (inverter),
must be realized with peremptorily shielded cables and their length must not exceed the maximum value foreseen by
the manufacturer. The power cables shield must be connected both on motor side and on panel side; anyway, for
what concerns the inverters, consult the manufacturer specific manual about cables laying.

4.3. SUPPLY NETWORK

Protection:
Cable protection at the beginning of the apparatus is up to the customer. Protection device coordination should be
regulated according to the length-section of the cables and also according to current laws.
Furthermore, verify that the short circuit current is lower than the nominal value of the move device foreseen.
Measures:
Verify beforehand that the nominal values and tolerance of the voltage and the frequency are within the terms given in
the identifying plate of the device.
If the voltage is not correct, it is necessary to act on the middle voltage transformer in order to reenter the permitted
parameters.
Connection:
The passage of the supply cables must be as far away as possible from the components mounted in the panel. The
cables should be adequately fixed in the sectioning device, respecting, in the wire terminal sealing, the minimum
distances permitted between phase and phase.
Interruption of the power supply network:
If there is sudden interruption of the supply network, the switching device is automatically tripped and it is necessary
attach it manually. Unless otherwise indicated, the speed regulators of motor remove power this and dont provide to
rapid shutdown.
Earth Connection:
To warrant personal safety, its necessary to carry out a right earthing of the equipment to easily disperse into the
ground the electric current caused by faults. This operation allows to lower the contact voltage values to not make
them dangerous.
The equipment is designed to coordinate the earthing of the external system with the automatic power failure devices
into the board to assure the circuit burnout interested by the fault if the contact voltage employ dangerous values.
The earth connection must carry out on the connected terminal into the board through a copper conducer complied
with the informations supply with directive EN60204-1 and listed on the following table:

10

Equipment phase conducer

section
2
S [mm ]
S <= 10
16 < S <= 35
S > 35

Minimum section of the

relative protection conducer
2
Sp [mm ]
Sp = S
16
Sp = S/2

NOTE: If applying this table there is a section not listed in the table itself, its necessary to consult the upper value to
the calculated value.
This terminal is placed on a bar on the root into the board and it is identified with the PE nameplate reserved only to
the protection conducer.
Its also necessary:
1. The minimum resistive value of the plant earthing system must be conformed with the equipment working and
protections.
2. The earthing system efficiency must be durable.
3. The fault current and the earthing leakage are supported without damage for what concern also the thermic,
thermo-mechanical and electromechanical stress.
4. Materials must have solidity or mechanical protection.
If this situation should create danger to persons or things, it is the duty of the client to carry out the necessary countermoves.
Note:
The anti-condensation heaters placed inside the panel remain supplied with current even with a sectioned moving
device. It is therefore recommendable that current be always present at the beginning unless this situation causes
danger to persons.

11

5. WORKING STOPPING DEVICES

The main control console are three different stopping mode through proper push buttons.

5.1. STANDARD STOPPING PUSH BUTTON

The push button is always black colored (even if other customer specification according to the EN60204-1) placed
near the working push button.
It stops the function in operative mode.
The stopping time is not as quick as possible, but it is established from the equipment depending to the mechanical
necessity or it is the same of the stopping time of the supplied device.

5.2. QUICK STOPPING PUSH BUTTON

The push button is always yellow colored (even if other customer specification according to the EN60204-1) placed
near the working push button.
It stops quickly the function in operative mode.
The stopping time is quicker and it is setted through the used jogging set up parameter.
It is used to delete an abnormal working condition or a critical situation. This stopping type isnt an emergency stop.

5.3. EMERGENCY STOPPING PUSH BUTTON

If necessary or in case of danger for persons or things, its possible to press immediately the
emergency push button.
The push button emergency is always of a mushroom type, red colored and it is placed in a
Sometimes the control is actioned through a steel wire rope on the system or through a pedal
protection.
The emergency pressure stops immediately dangerous uses for the personal involved.
To start again the equipment functions its necessary to release the emergency push button
standard situation through the blue push button of RESTORE.
The restore push button is placed near the emergency one.

equipment with the

site easy to reach.
without mechanical

and to restore the

12

6. MAINTENANCE
WARNING: disable every equipment power supply and cut every hydraulic or pressurized circuit out before every
maintenance operation.
6.1. APPARATUS INSPECTION DURING WORKING
WARNING: Entering to the equipment, during its working, is possible only for expert and qualified personal who
Knows all the electrical risks.
The board opening must carry out only for maintenance and/or repair operations. At the end of these operations the
board must restore to ordinary functioning and safety conditions.
Only electrical personnel who are format and expert on the risks connected with electricity are authorised to have
access to the apparatus during working.
The internal parts of the framework are protected by barriers with protection degree IP20. The removal of these
barriers is dangerous for people so its important take all possible cautions. The removal of barriers must be made
only when the framework is off. These protections must be restored as soon as possible.
Switching levers, keys for blocks and locks and the technical documentation relating to the appliance must all be
stored in a place that can be accessed by the staff responsible, and must be carefully preserved.
In case a fire breaks out in the equipment, do not use water to extinguish the fire: use appropriate devices, which
must be placed near the panel.
6.2. ACCESS OPERATIONS INSIDE THE PANEL DURING WORKING
When the equipment is functioning, only trained, experienced and fit electrical technicians can reach it.
The electrical panels must be closed and locked with key after they have been checked.
While the ordinary maintenance operations are being executed on the plant, take every precaution according to the
indications of regulations, so that every operation is carried out under safe conditions.
During the system maintenance standard operations, the sectionizing device forecasted to disconnect the board
feeding should be insured through the key or padlock when it is to the opening position (position 0); when it is
locked in this way, the closing from local-control or remote-control. Dont leave on seat the keys. The keys should
guarded by an the responsible of the equipment use.
In case of sectionizing device that it is not possible to lock, its necessary to use other protections counter the
closing (for example warning plates).
During the standard working of the equipment, when a board door is opened, the conditioner stops; it start again in
automatic mode only three minutes after the door closing.
This condition is indicated into the page of the operator panel through signalling.

13

6.3. CODED KEYS

The opening and the closing of the electrical board during their working are possible only through the coded keys.
Every door have a door lock to avoid the entering of the external personal not competent; the key must be given to
qualified electrical personal.

6.4. AUTOMATIC TRIPPING OF THE GENERAL SWITCH

Sequences to respect for what concern boards composed by different elements when the customer releases the main
switch during the door opening.
In normal conditions, when a door is opened the switch cut-out circuit will come into operation, cutting off the mains
power supply.
To access the panel, after disabling this circuit, proceed as follows:
1. Insert the key in the selector at the front of the panel, close to the switching device.
2. Turn the key to the right and release it.
3. Check that the door micro excluded light is on and flashing (this means that from this moment
on the automatic power supply cut-out devices are disabled).
4. The trained member of staff has 7 seconds in which to open a door, after which the safety
circuit will automatically start operating once more.
5. Carry out all the inspection operations required.
6. Close all the doors again.
7. Seven second after the last door has been closed, the safety circuit will automatically start operating once
more.

14

6.5. APPARATUS OPERATION

During normal operation of the apparatus it is recommended that:
the panel doors be kept closed.
the ventilators never be used without filter, because dust from the environment can accumulate rapidly inside the
panel.

6.6. APPARATUS IRREGULARITIES

In the presence of an eventual apparatus working irregularity it is necessary to establish the following in advance:
check if the irregularity is caused by mechanical units outside the apparatus (motors, electrovalves, limit switch, etc...)
check if the irregularity is caused by incorrect use or excessive system performance (overloads, surplus speed, etc...)
check if the usage parameters of the apparatus are being respected (temperature, humidity, etc.....)
After this, verify the electrical conditions:
read the indications given by the fault revealing devices (message visualizes, alarm panels, alarm or consent
lights, etc...)
in the presence of a specific visualised alarm, remove the cause, eventually by contacting FIVESOTOSYSTEMS
S.R.L. help service by phone or fax.
components which have to be replaced must be the same as those assembled; in the case of an emergency
compatible components can be assembled after permission from FIVESOTOSYSTEMS S.R.L. help service.
to avoid onerous stops it is advisable to be equipped with spare parts recommended by FIVESOTOSYSTEMS
S.R.L..
do not extract or insert electronic circuits without having previously removed current from them.
do not manhandle the electronic circuit calibration without having previous knowledge of it and of the risks
connected.
do not change the protection device calibration if in short circuit or overload, because this deteriorates the
protected units and causes danger to persons.
do not continually reset the protections without having removed the causes beforehand.

6.7. APPARATUS MAINTENANCE

For the good working of the apparatus through time, and in order to reduce the risk of non-production, it is essential
that maintenance indications be observed.
All maintenance operations must therefore be carried out respecting the safety conditions for persons, so the panel
must be without current and the assigned personnel format and expert.

15

6.8. DEADLINE OPERATIONS

Its recommended to perform periodic check of devices efficiency and the functions of safety instruments :

1 month

3 month

Cleaning/replacement of air aspiration filters in the ventilators and conditioners

(recommended even for the motors ).

Control of the good operation of all the interrupters differential places inside the electric
board, pressing the key " Test ". Once verified the correct operation to remember to
restore.

Substitution of the filters in the air conditioner SLIM model, while for air conditioner
PROTERM to clean with compressed air the grate of aspiration. (For further specific to
consult the manual of use of the present air conditioner in the technical documentation).

Cleaning of the benches of command.

Verify that water has not penetrated the apparatus.

Clean the tachimetric generator collector (if provided).

Method :

1. open the cover of the tachimetric generator

2. be equipped with clean cloth and alcohol
3. clean the generator collector
4. close the cover again.
6 month

Check that the coupling joints on the encoder and tachimetric

generators are correctly fixed.

Verify the system emergency devices.

Verify the efficiency of the signal lights.

Verify the correct mechanical working of the metric material reading wheels placed on the
system.

Verify the correct insertion of the relays on their respective bases.

Verify the state of wear and if necessary replace the gummed gaskets placed on the close
doors.
Carry out all the maintenance operations recommended by the motor supplier.

12 month

16

24 month

36 month

Internal cleaning of the panel with vacuum cleaner and/or clean brush.

Tighten the cable pressing clamps, the bar bolts and all the conductor fixings.

Clean the dirt deposits on the external surface of the panel.

Replace the rechargeable PLC battery following the operative methods described by
the constructor.

Carry out an electrical safety test on the protection conductors and an insulation test
on the power conductors.

With water-air / water-water cooling:

If the equipment is cooling through heating exchanger water-air or water-water, check every 3 months the water
capacity and its inlet temperature. Play attention and check the absence of equipment internal loss.
For every necessity, consult the manual of water-air or water-water heating exchanger.

6.9. Equipment Disposal

The equipment contains raw materials to recycle to conserve energy and resources. Materials used for the packing
are eco-compatible and recycling paper.
The equipment is composed by metallic carpentry (zinc plated and painting sheet) and by electrical and electronic
components. In case of disposal, this material can be dispose of standard way established depending of laws in force:
The metallic parts can be recycled;
The plastic parts can be recycled or controlled burnt (all the recycling materials are marked with proper
marks).
The recycle is not possible for all the components or part of components dangerous or pollutant as:
Battery
Electrolytic condensers
Cathode ray pipe (PC display associated)
Pressure tanks (conditioners)
Its necessary to contact collecting local centers, public utility or enterprises skilled of dangerous and pollutant wastes
following the laws in force.

17

7. RESPONSIBILITY
The EN 60204-1 norm prescribes that the purchaser be obliged to respect the information recommended by
the constructor with the present manual.
FivesOTOSystems S.r.l. declines any responsibility for damage to persons and/or things brought about by the
non-observance of this manual.

18

8. ELECTRICAL BOARD

8.1. Controls description

1. Main switch (Electrical panel supply).
The principal function is to section, that is cut off the panel three-phase supply.
The switch has integrated and adjustable magnetic and thermal protection functions.
In case of intervention after an overload or for voltage drop in the supply mains, the lever is in an intermediate
position (TRIP), and must be pulled in the OFF position (RESET) to enable the switch again. The person in
charge of the maintenance must make sure of the reason for the intervention.

19

6. White lamp 220V CA: if lit it signals that all the 220 Volt ca circuits, inside the panel, are powered.
7. White lamp 110V CA: if lit it signals that all the 110 Volt ca circuits, inside the panel, are powered.
8. White lamp 24Vdc SUPPLY: if lit it signals that the auxiliary voltages inside the panel are correct the
Volt auxiliary circuits are supplied.
9. White lamp 24Vdc ELECTROVALVE: if lit it signals that the auxiliary voltages inside the panel are correct the
Volt electrovalve circuits are supplied.
10.

Red lamp EMERGENCY: when its lit the machine is in EMERGENCY STOP condition.

11.

Red
mushroom
head
push-button
with
mechanical
self-locking
device
EMERGENCY:
if pressed it operates the immediate stop of the equipment and of the connected machines.
in order to reset functionality, make sure that the danger conditions which brought about the emergency stop
have ceased and press the push-button by turning in the direction indicated by the overprinted arrow.

15. White lamp DC BUS ACTIVE

20

8.2. PP MAIN CONSOLE

8.2.1. Controls description:

2. Yellow mushroom head push-button FAST STOP:
It stops the line in 3 seconds.
4. Red lamp OPEN CONSENT:
It indicates the OK for the opening of the gate.
5. Key selector ELECTRO-LOCK ENABLE C3-5:
It enables the unlock of the gate C3-5.

21

6. Key selector ELECTRO-LOCK ENABLE C4:

It enables the unlock of the gate C4.
7. Key selector ELECTRO-LOCK ENABLE C2-6-9:
It enables the unlock of the gate C2-6-9.
8. White back-lighted push-button EDGEBOARD START/STOP:
Start stop automatic edge drive
9. Selector ALIGNMEN BWD / FWD:
Move fw or bkw the decoiler group.
11. Yellow lamp ALARM PRESENT:
The operator can find the alarm description in the alarms page of the main console PC.
12. Red lamp EMERGENCY:
when its lit the machine is in EMERGENCY STOP condition.
13. Red mushroom head push-button with mechanical self-locking device EMERGENCY:
if pressed it operates the immediate stop of the equipment and of the connected machines.
In order to reset functionality, make sure that the danger conditions which brought about the emergency stop
have ceased and press the push-button by turning in the direction indicated by the overprinted arrow.
15. White lamp VOLTAGE ON:
It indicates that all voltage sources are enabled and available.
16. Blue push-button RESET:
It resets the emergency and the alarms.
19. Key selector AUX SUPPLY OFF-ON:
Switch ON/OFF the cabinet supply.
20. Selector JOG ENTRY AREA <-0->:
Synchro jog all motors untill shear.
21. Selector SHEAR <-0->:
Shear manual rotation.

22

22. White back-lighted push-button KEY POS. ALIGNMENT:

Allignment between shear and blades loader.
24. White back-lighted push-button LINE START:
It start the line in automatic mode.
25. Black push-button SPEED LINE INCREASE.
26. Black push-button LOOP INCREASE:
Increase the recoiler speed to pull up the loop
28. Handle SCRAP COILER TORQUE:
increase decrease motor torque to pull scrap.
31. White back-lighted push-button TENSIONER GROUP TRINNING:
Repositioning of tension group.
35. White back-lighted push-button BLADES LOAD:
load blade on shear.
36. Black push-button LINE STOP.
37. Black push-button SPEED LINE DECREASE.
38. Black push-button LOOP DECREASE:
decrease recoiler speed to pull up the loop.
40. Selector LOCK STRIP-PLATE UP -0- DOWN:
lock / unlock the strips tail.
42. Selector PINCH ROLL UP -0- DOWN.
43. White back-lighted push-button press pression ON OFF.
44. White back-lighted push-button SHOULDER SHEAR OPEN.

45. Selector pusher BLADE UP -0- DOWN:

move the blade pusher up or down.

23

46. Selector BLADES LOADER FWD -0- BWD:

move the blades loader forward or backward.
47. White back-lighted push-button BLADES UNLOADING:
unload blades from shear in automatic.
50. Handle PIT OFFSET:
Increase decrease the recoiler speed fix value.
53. Selector PLATE-PRESSER OPEN -0- CLOSE.
54. Selector INTRODUCTION TABLE UP -0- DOWN.
56. White back-lighted push-button SHOULDER SHEAR CLOSE.
57. Handle EXPULSION BLADES IN -0- OUT:
move in or out the blades loader pusher
58. Selector BLADES LOADER CW -0- CCW.
59. Black push-button BLADES AUTOMATIC STOP.
60. Black push-button ENTRY TANDEM:
Move in synchro all the motors untill shear with the decoiler in torque mode.
63. Selector SCRAP COILER O.S. BWD -0- FWD.
64. Selector SCRAP COILER M.S. BWD -0- FWD.
65. Selector STRIP ON PIT ENTRY OPEN -0- CLOSED: Open / close the pit.
66. Selector DEFLECTOR ROLL UP -0- DOWN.

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8.3. PE ENTRY DESK

8.3.1 Controls description:

1. Yellow mushroom head push-button FAST STOP:
It stops the line in 3 seconds.
3. White lamp VOLTAGE ON:
It indicates that all voltage sources are enabled and available.
4. Yellow lamp ALARM PRESENT:
It indicates conditions that prevent the well-functioning of the machine.
The operator can find the alarm description in the alarms page of the main console PC.
5. Red lamp EMERGENCY:
When its lit the machine is in EMERGENCY STOP condition.
6. Red mushroom head push-button with mechanical self-locking device EMERGENCY.

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7. Handle LOADING COIL CAR: move up / down / fw / bkw

8. Handle PLATE-PRESSING:
move up / down / fw / bkw.
9. Handle PLATE TABLE INTRODUCTION:
move up / down / fw / bkw
10. Handle PLATE TOW ROLLS:
move up / down / fw / bkw
11. Black push-button LINE STOP.
12. Red lamp OPEN CONSENT.
16. White back-lighted push-button CUTTING SHEAR.
17. Selector JOG ENTRY AREA <-0->:
move all the motors in synchro untill shear
18. Key selector ELECTRO-LOCK ENABLE:
It enables the unlock of the gate.
19. Selector JOG DECOILER <-0->:
decoiler manual rotation.
20. Selector ALIGNMENT BWD <-0-> FWD:
move the decoiler group.
21. Selector CENTERING LASER OFF/ON:
just visual.
22. Selector SHEAR METAL STRIP OPEN -0- CLOSED.
25. Selector MANDREL ESPAND -0- CONTRACT.
26. Selector ANTI COIL-BREAK ROLL UP -0- DOWN.
27. Selector FLATTENER ROLL UP -0- DOWN.
28. Key selector SAFETY RESET.

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8.4. PE-R LOCAL KEYBOARD

8.4.1 Controls description:

1. Red mushroom head push-button with mechanical self-locking device EMERGENCY:
if pressed it operates the immediate stop of the equipment and of the connected machines.
In order to reset functionality, make sure that the danger conditions which brought about the emergency stop
have ceased and press the push-button by turning in the direction indicated by the overprinted arrow.
2. Selector LOADING CAR FWD -0- BWD.
3. Selector LOADING CAR UP -0- DOWN.
4. Selector PLATE-PRESSER UP -0- DOWN.
5. Selector MANDREL ESPAND -0- CONTRACT.
6. Selector JOG DECOILER FWD -0- BWD.
8. Black push-button SAFETY START.

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8.5. PU EXIT DESK

8.5.1 Controls description:

2. Yellow lamp LOOP LOWER.
9. Selector STRIPS SEPARATOR AUTO.:
Lift up the separator while running.
10. Handle UNLOADING CAR: move up / down / fw / bkw.
18. Key selector ELECTRO-LOCK ENABLE C8:
It enables the unlock of the gate C8.
21. Selector INTRODUCTION TABLE UP -0- DOWN.
22. Selector STRIPS EJECTOR IN -0- OUT:
Recoiler pusher in out.
23. Black push-button EXIT TANDEM: not use.
29. White back-lighted push-button MANDREL POS. FOR UNLOADING: rotate the recoiler to unload position.

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8.6. PU-R local keyboard

8.6.1 Controls description:

1. Red mushroom head push-button with mechanical self-locking device EMERGENCY.
2. Selector UNLOADING CAR BWD -0- FWD.
3. Selector UNLOADING CAR UP -0- DOWN.
4. Selector STRIPS EJECTOR IN -0- OUT.
5. Selector MANDREL ESPAND -0- CONTRACT.:
6. Selector STRIPS SEPARATOR UP -0- DOWN.
7. Selector JOG RECOILER <-0->.
8. Black push-button SAFETY START.

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9. HMI description
Main men page

30

Consent page

31

Alarms page

32