Escolar Documentos
Profissional Documentos
Cultura Documentos
SEPTEMBER 2016
CVR-0916_v2.indd 2
8/23/16 9:20 AM
ZF6 Solenoid
Manifold Test Kit
Valve Body
Vacuum Test Plates
Visit www.sonnax.com/vactest for test equipment, how-to videos, guides & more!
8/23/16 8:58 AM
GEARS
TABLE OF CONTENTS
SEPTEMBER 2016
Dennis Madden
Rodger Bland
Lance Wiggins
Frank Pasley
Jeanette Troub
Aurelio Pea
Contributing Editors:
Steve Bodofsky Martin Brooks
Jim Cathcart Scott Shotton
Thom Tschetter
ATRA Technical Staff:
Rolando (Rolly) Alvarez
Mike Brown
David Chalker
Pete Huscher
Shaun Velasquez
Director of Event Services
Vanessa Velasquez
20
Advertisers and advertising agencies assume full liability for all content of advertisements printed and also assume full responsibility for any claims arising therefrom against the publisher. The publisher reserves the unqualified right to reject any
advertising copy as it deems appropriate, with or without cause.
GEARS is designed to provide accurate and authoritative information in regard
to the subject matter covered. It is distributed with the understanding the publisher
is not engaged in rendering legal, accounting or other professional service. If legal
advice or other expert assistance, is required, the services of a competent professional person should be sought from a Declaration of Principles jointly adopted
by a Committee of the American Bar Association and Committee of Publishers.
GEARS also welcomes articles submitted by members of the industry. GEARS
considers all articles for publication that contribute positively to the welfare of the
transmission industry, and reserves the right to edit all articles it publishes. If you
would like to submit an article to GEARS, include background information about
the author and a telephone number where he/she may be reached. If you want
submissions returned, enclose a self-addressed, stamped envelope.
www.gearsmagazine.com
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POSTMASTER: Send address changes to GEARS, P.O. Box 16118,
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1TOC-916.indd 2
Printed in U.S.A.
4
14
UP YOUR BUSINESS:
What I Learned Watching TV
Page 34
Bill Brayton
Keith Clark
Rob Faucett
Mike Souza
Jarad Warren
Issue #208
26 STREET SMART:
Ford Torqshift/5R110: A Shot in the Dark
Mike Brown
34
38
Teams
by Jim Cathcart
40
46
DEPARTMENTS
2
48
51
56
8/23/16 9:20 AM
1frmceo 916.indd 2
by Dennis Madden
members.atra.com
8/23/16 9:21 AM
S:10
8/23/16 8:59 AM
UPDATES
to the
FORD 6R80
by David Chalker
members.atra.com
part
Figure 1
Figure 2
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Figure 3
Figure 4
Figure 5
1chalker916.indd 6
Figure 6
8/22/16 9:58 AM
Transtars high-performance cleaning products are safe on hands and tough on dirt, grease, and grime.
Created using a new pH Neutral technology that puts a barrier between the dirt and the surface, these products
can clean the dirtiest area in your shop without harming hands or automotive parts and machinery.
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TRANSTAR1.COM
8/23/16 9:03 AM
Figure 8
Figure 7
Figure 9
1chalker916.indd 8
8/22/16 9:58 AM
Reason #801
When your customers transmission isnt
just broken its FUBAR.
Part
Numbers
ETE R EM AN
for
14,000+
Foreign
and
Domestic
Applications
8/23/16 9:28 AM
Figure 10
Figure 11
10
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TransTec September2016.indd 1
8/23/16 9:31 AM
Figure 12
Figure 13
Figure 14
12
1chalker916.indd 12
Figure 15
8/22/16 9:59 AM
NAPC Semptember2016.indd 1
8/23/16 9:04 AM
by Rob Faucett
members.atra.com
14
1Rob 916.indd 14
8/23/16 9:22 AM
library of information like product updates, installation tips, troubleshooting advice and helpful demonstrations in videos hosted by John Parmenter, master
transmission technician.
Why work harder when you can work smarter with
Precision International? Leave the hard part to us and
scan any of the QR codes below to start making your
job easier now.
www.transmissionkits.com
8/23/16 9:05 AM
Figure 1
SHIFT SOLENOIDS
LINEAR SOLENOIDS
PRESSURE SWITCHES
S1
S2
S3
S4
PS1
PS2
PS3
PS4
PS5
PS6
PS7
PS8
Park
off
on
on
on
low
high
low
high
Reverse
on
on
on
on
low
low
high
low
Neutral
off
on
on
on
low
high
low
high
1st
off
off
on
on
low
high
low
low
2nd
off
off
off
off
high
high
low
high
3rd
on
off
off
off
low
low
low
high
4th
on
on
off
off
high
high
high
high
5th
off
on
off
on
low
low
high
high
6th
off
on
off
on
high
high
high
high
Figure 2
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8/23/16 9:06 AM
Figure 3
1Rob 916.indd 18
8/23/16 9:22 AM
Put Your
Fuel Pressure Gauge
20
1scottshotton916.indd 20
8/22/16 11:11 AM
Automatic Transmission
Parts
Hard Parts
Rebuild Kits
Bearing Kits with Syncro Rings
Gasket Sets
Forks & Sliders
Gears & Shafts
Rebuilt Transmissions
Transfer Cases
Standards & Automatics
Clutch Parts
Soft Parts
Torque Converters
Master Kits
Banner Kits (Less Steels)
Overhaul Kits
Paper/Rubber Kits
Filters & Kits
Frictions
Steels
Bushings
CVT Belts
Washers
Bearings
Gaskets
Bands
Flex Plates & Flywheels
Coolers
TeckPak Conversion Kits
Superior Shift Correction Packages
Transgo Reprogramming Kits
Transgo Shift Kits
LUK
Forks
Pilot Bushings & Bearings
Clutch Alignment Tools
Additives
Assembly Lubricants
Builders Benches
Lifts
Parts Washer Soap
Rough Service Light Bulbs
R.T.V. Black, Blue, Clear
Technical Manuals
Tools & Equipment
Threadlock & Thread Repair
Electrical
Version 5.0
2015
Digital Catalog
For quicker access & more info, including
our Tranny Guide, ask for our CD
Catalog. With clickable links to take you
from index, to complete photo layout, to
individual part descriptions instantly!
800-940-0197
www.wittrans.com
WIT September 2016.indd 2
8/23/16 9:07 AM
Figure 1
Once youve
connected your
current probe,
youll energize
the fuel pump
and examine the
current waveform
on your scope.
low current probe. Current probes
have many uses other than fuel pump
analysis and are relatively inexpensive.
Third, youll need to understand the
system, which, in this case, is the fuel
pump.
The setup for this test is relatively
simple: You connect the current probe,
sometimes called an amp clamp, to
your DSO, and then clamp the current
probe around one of the wires to the
fuel pump.
The beauty of this test lies in the
physics of electricity: current is the
same everywhere in the circuit. What
that means is you can clamp the probe
anywhere in the circuit and observe the
current flow. So you can choose a test
point based on ease of access.
This is different than measuring
voltage, where youd actually need
22
1scottshotton916.indd 22
PSI Spec
Amperage
30-45
4-7 A
14-15
3-4 A
45-50
7-8 A
50-70
8-12 A
Figure 2
8/22/16 11:14 AM
E x p e r t
T r a n s m i s s i o n
P a r t s
8/23/16 9:07 AM
Figure 3
1scottshotton916.indd 24
current humps.
Next well look at a car that
cranked but wont start. The customer
had the vehicle towed in and now it
starts every time. Currently the vehicle
runs perfectly and has no diagnostic
trouble codes.
The technician removed the fuel
pump relay and installed a fused jumper
wire. Then he measured the current at
the jumper wire (figure 3). The fuel
pressure specification is 65 PSI.
Based on the waveform, the pump
is bad. But lets take a moment and
analyze the signal. Step 1: How is
the fuel pump current? In this case,
the pump is averaging about 11 amps,
which is acceptable for this pump.
In fact, a fuel pressure gauge would
indicate the pressure is fine. If we went
a step further, fuel volume would also
pass.
Step 2: Is the capture pretty? No,
it isnt. So the pump failed step 2, but
why? And how does the failure relate to
the problem of intermittently cranking
but not starting?
8/22/16 11:15 AM
8/23/16 9:08 AM
STREET SMART
by Mike Brown
members.atra.com
26
1brown916 v2.indd 26
8/23/16 9:23 AM
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8/23/16 9:23 AM
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29
8/23/16 9:23 AM
30
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So you disconnect the transmission, start the engine, and put the
trans in gear. The transmission goes
in failsafe, but it doesnt set any codes.
So theres a good chance the TCM is
at fault.
Of course, nothings certain; its
still something of a shot in the dark
to replace the TCM, but the odds are
looking better. And at this point, what
do you have to lose? Youre out two
days work and you cant give the truck
back to the customer the way it is.
You check with your local Ford
dealer and discover the TCM is only
RostraTRANSMISSION
RostraTransmission.com
1brown916 v2.indd 31
rostratweets
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8/23/16 9:23 AM
1Brooks 916.indd 32
8/23/16 9:24 AM
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8/23/16 9:24 AM
UP YOUR BUSINESS
by Thom Tschetter
34
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8/23/16 9:24 AM
As counterintuitive as it sounds,
neither profit nor sales are among the
three criteria Marcus considers to be
essential before making an investment.
He believes that profit and sales are the
natural consequence, provided three
other criteria meet or can be brought
up to his standards in the subject
business: People, Product, and Process.
1tschetter 916.indd 35
35
8/23/16 9:24 AM
Next Steps
powerpusher.com
800-800-9274
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8/23/16 9:24 AM
SEE NEW PRODUCTS DISCOVER NEW TECHNOLOGIES MEET MANUFACTURERS EXPERIENCE NEW TRENDS
REGISTER TO ATTEND AT
SEMASHOW.COM
SEMA September2016.indd 1
8/23/16 9:09 AM
TEAMS
How many people work for you?
About half of them.
Its an old joke, but too often it
truly is the case in shops around the
world. Were all employed at the same
company and we show up at the same
location, usually at the same time, but
that doesnt mean that we really work
while were there. Nor does it assure
that we work well together.
This goes to the idea of Employee
Engagement: having people truly
involved in contributing to the
advancement of the company. Ive
spoken about this before and itll
no doubt be an issue as long as there
are companies and careers. But lets
kick it up a notch. What if you really
could get full engagement from
everyone on your team? What if each
person showed up, eager to help the
team succeed?
Watching the Summer Olympics
in Rio brought this concept to light for
me. The US Gymnastics team never
did any activity that engaged everyone
together, yet you couldnt dispute that
they behaved as a team. The athletes
encouraged each other, celebrated each
persons successes, and consoled them
when they stumbled or failed.
They didnt express fears or
doubts about the teams ability to win
or about each others chances for a
good score. They didnt even roll their
eyes or show nonverbal negativism.
The Swim team did the same, though
even in the relays they didnt swim
together. Each had to perform well
individually. Nobody had a chance to
coast or slipstream another member.
This is true for the team sports,
too. In soccer or volleyball, each
player must perform excellently and be
ready to pass or block or take a shot.
Nobody is unimportant to the success
of the team.
Isnt that true in your shop?
Dont you rely on your office
manager to be accurate and efficient
when scheduling jobs, ordering
parts, replenishing supplies, and
handling communications? Arent
you significantly reliant on the basic
practices of removal and installation,
cleaning parts, caring for tools, and
38
1chatcart 916.indd 38
by Jim Cathcart
always know the score and they
track their own numbers. In a
championship
shop,
everyone
knows whats working and whats
not because the numbers are posted
for all to see.
Its occasionally okay not to be at
your best. Your teammates support
you when youre down. But if youre
consistently down, its time for a
change. You either have to step up
or make room for those who will.
Expect a learning atmosphere.
Every person is responsible for his
or her own continuing improvement
and professional education. Those
who arent learning constantly
are inhibiting those who are.
Take classes, read, attend Expo,
participate in the webinars, and get
the coaching you need.
Its always about how well you serve
the customer. Tell each other about
your interactions with customers.
What worked and what didnt?
How can everyone help create more
satisfied customers who will brag
about how happy they are with your
services?
When was the last time you gave a
coworker a high-five or heard someone
say, Man, youre good! Nice work!?
Maybe that can start with you. Nows
the time, Expo is the place, and youre
the one who can make a difference
starting right now.
8/23/16 9:25 AM
Organized by:
Media partner:
@ReMaTecShow
www.linkedin.com/company/rematec-worldwide
ReMaTec
ReMaTec September2016.indd 1
8/23/16 9:09 AM
SHOP PROFILE
by Steve Bodofsky
members.atra.com
Expanding from
Drivetrain to Automatics
1shop profile916.indd 40
8/19/16 1:24 PM
Youre Invited
Join Transtar and ATRA
for our industry reception
at the 2016 Powertrain Expo
ENJOY GREAT FOOD, DRINKS, LIVE MUSIC, AND DANCING WITH ALL OF OUR INDUSTRY FRIENDS.
8/23/16 9:04 AM
Garrett, Technician
42
1shop profile916.indd 42
When Andy bought the shop in 2012, Driveline & Gear Service was still a driveline company.
About 90% of all the work is done on trucks.
8/19/16 1:24 PM
SIGN UP TODAY
2016
WEBINAR DATES
TRANSMISSION
March
March
March
April
April
May
May
June
June
July
July
August
August
August
September
September
October
6T40 Internal
Reprogramming 1
A5LF1 Internal
Reprogramming 2
Nissan CVT Introduction
6R140 Internal
6F35N Internal
AS68RC Internal
Lineartronic Gen 1 & 2 Comparison
6T40 & 6T70 comparison
Nissan CVT Internal
722.9 Internal
JF613 Internal
Drivability Diagnostics 1
Installation 101
Drivability Diagnostics 2
Hybrid Diagnostics & Safety
1/2
15/16
29/30
12/13
26/27
10/11
24/25
7/8
21/22
5/6
19/20
2/3
16/17
30/31
13/14
27/28
11/12
ATRA_Webinars September2016.indd 1
8/23/16 9:10 AM
Natural Growth
1shop profile916.indd 44
Expanding into
Automatics
John, Technician
Finding ATRA
8/19/16 1:24 PM
1shop profile916.indd 45
45
8/19/16 1:24 PM
by Steve Bodofsky
members.atra.com
1preshow 916.indd 46
Amazing Education
8/23/16 9:26 AM
Outstanding Experience
Powerful Message
1preshow 916.indd 47
Low Cost
47
8/23/16 10:50 AM
AMSOIL Launches
New Deluxe Grease Gun Kit
1PINS 916.indd 48
GEARS does not endorse new products but makes this new information available
to readers. If you have a new product, please email the press release information
with applicable digital photo or drawing to fpasley@atra.com or send by mail to
GEARS, 2400 Latigo Avenue, Oxnard, CA 93030.
New Sonic
Bonded Pads Solve a Wide
Variety of Spills
New Oil
Eater Sonic
Bondedpads
and
rolls
provide the
economic
solution for a
wide variety
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Thedurablepads and rollstear
easily along their perforated seam to fit
almost any space. Theyre constructed
from a single layer of high-quality,
uniform polypropylene fibers that
have been bonded together using a
unique, high-loft process. Thematerial
provides superior strength and reduced
linting.
The line is available in a variety of
weights, in sizes from 15 by 18 pads
to 30 by 150 rolls.
A sample is available upon request.
Visitwww.oileater.com for further
information or call 800-528-0334.
8/23/16 9:26 AM
Precision Introduces
New Kits for 8L90
Sonnax is pleased to introduce
pinion washer 78580C-W to replace
the output shaft/center planetaries in
Mercedes 722.6 transmissions.
The new pinion washer features
redesigned lube notches that allow full
lubrication to the planetary pinions.
Visit www.sonnax.com for more
information.
1PINS 916.indd 49
simulates trailer load and displays realtime, brake-controller output gain, and
application timing.
In addition to the electric
brake circuit, the tool is ideal for
troubleshooting all truck-side tow
circuits, including taillights, turn
signals, 12V+, reverse, and ground
condition.
The 25 ft. cable allows for one man,
in-cab testing and is easily stowed
inside the provided soft case.
Visit www.ipatools.comor call
(888) 786-7899 for more information.
Precision International
Introduces New QR Code
System
Innovative
Products of
America (IPA)
is pleased to
introduce their
new 9107
Electric Brake
Force Meter
with Dynamic
Load Simulation
and Circuit Testing(patents pending).
Designed for use on 7-spade
equipped vehicles, this new technology
automatically recognizes the
electronic signature of both integrated
trailer brake controllers (ITBC) and
aftermarket trailer brake controllers,
8/23/16 9:26 AM
1PINS 916.indd 50
Sonnax Welcomes VP
of Quality, Continuous
Improvement
S o n n a x
Industries is pleased
to announce the
appointment of
John Kulungian as
Vice President of
Quality, Continuous
Improvement &
Environmental
Health & Safety.
In this newly-created role, he
will lead the companys efforts to
maximize organizational and business
performance through its people,
processes and systems.
Kulungian comes to Sonnax with
more than 20 years of senior leadership
experience in the manufacturing sector,
and a proven track record within
the aerospace, defense and energy
industries.
Johns strategic and practical
expertise will deepen Sonnaxs
longstanding commitment to quality,
and ensure our quality systems continue
to improve and evolve, said Sonnax
President & CEO Tommy Harmon.
Kulungian holds a bachelors
degree in industrial technology
manufacturing from Central
Connecticut State University and a
masters degree in general management
from Rensselaer Polytechnic Institute.
His professional certifications in
the pursuit of creating resultsbased cultures include that of Lean
Practitioner, Six Sigma Black Belt and
Certified Manager of Quality.
Founded in 1978, Sonnax is an
award-winning industry leader in the
cutting-edge design, manufacture
and distribution of the highest quality
Rostra Introduces
Chrysler Governor
Pressure Solenoid
8/23/16 9:26 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
ERIKSSON INDUSTRIES
Division of Wentworth Engineering
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Fax: (860) 395-0047
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146B Elm St., Old Saybrook, CT 06475
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8/22/16 11:26 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
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2016
WEBINAR DATES
August
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August
30/31
September 13/14
September 27/28
October
11/12
Overhaul System!
TRANSMISSION
JF613 Internal
Drivability
Diagnostics 1
Installation 101
Drivability
Diagnostics 2
Hybrid Diagnostics & Safety
Quality
Remanufactured
Torque Converters
Distributorships Available
NEED QUALITY
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2016
WEBINAR DATES
TRANSMISSION
January
February
February
March
March
March
April
April
May
May
June
June
July
July
August
August
August
September
September
October
6F35N Intro
AS68RC Intro
Lineartronic Gen 2 Introduction
6T40 Internal
Reprogramming 1
A5LF1 Internal
Reprogramming 2
Nissan CVT Introduction
6R140 Internal
6F35N Internal
AS68RC Internal
Lineartronic Gen 1 & 2 Comparison
6T40 & 6T70 comparison
Nissan CVT Internal
722.9 Internal
JF613 Internal
Drivability Diagnostics 1
Installation 101
Drivability Diagnostics 2
Hybrid Diagnostics & Safety
HOW TO PARTICIPATE:
Login at http://members.atra.com and
click on the webinar schedule under
the events menu. Once registered, you
will receive an email confirming your
registration along with the information
you need to join the webinar.
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HOW TO PARTICIPATE:
Login at http://members.atra.com and click on the webinar
schedule under the events menu. Once registered, you will
receive an email confirming your registration along with the
information you need to join the webinar.
888-833-9000
*Free for everyone on the day of the webinar. ATRA Members have access to
all pre-recorded webinars
www.equipmentmanufacturing.com
53
8/22/16 11:30 AM
SHOPPER CLASSIFIED
September 2016
GEARS classified advertising cost $95.00 for up to 50 words for a one time insertion. ATRA members are eligible to receive up to three (3) FREE classified
advertisements in GEARS annually (per 9 issues). Members wishing to place ads once their three FREE ads have been placed may do so at the cost listed above.
Ads exceeding the maximum word count will cost $1.50 for each additional word (not including phone number and address).
www.trans-tool.com
1-800-531-5978
ATRA MEMBERS
RECEIVE 3 FREE!
805.604.2025 www.gearsmagazine.com
GEARS classified advertising cost $95.00 for up to 50 words for a one time insertion.
ATRA members are eligible to receive up to three (3) FREE classified advertisements
in GEARS annually (per 10 issues). Members wishing to place ads once their three
FREE ads have been placed may do so at the cost listed above.
Ads exceeding the maximum word count will cost $1.50 for each additional word
(not including phone number and address).
www.transmissionpartswashers.info
1classfd-916.indd 54
HELP
WANTED:
DIAGNOSTIC
TECHNICIAN - Looking for a change? We
are a busy Western Colorado transmission
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Bakers Transmission Service, LLC
(970) 245-6640.
ATRA Mbr
HELP WANTED: Leading aftermarket
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experience a must. Please send resume
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BB-072016-1.
ATRA Mbr
HELP WANTED: California Very
busy ATRA Member shop looking for
Rebuilders and Installers. Contact Mike at
(805) 236-1114.
ATRA Mbr
8/22/16 11:46 AM
Sep 17 - Billings, MT
Sep 24 - Atlanta, GA
Oct 1 - Newark, NJ
800.428.8489
http://members.atra.com
MEMBERS.ATRA.COM
HELP
WANTED:
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X
The Million Dollar
Question
CVR-715-jt1.indd 2
Name
JULY 2015
6/19/15 12:08 PM
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ADVERTISERS
NamePage
NamePage
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Raybestos Powertrain17
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Transmission Specialties47
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2016
Adapt A Case35
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