IBR Thickness Calculation

INPUT DATAS
PIPE ENVISAGED
SIZES PIPE SIZES
250
02.00 LIST OF REFERENCE DRAWINGS:-
MEC/11/40/Q6AT/DE/GN/00/16177 & MEC/11/40/Q6AT/DE/GN/00/16178

03.00 PARAMETERS OF THE STEAM:-
200
PARAMETERS
300
150
125
200
100
150
80
100
65
50
50
25
25
20
20
15
VALUE
MAX.WORKING PRESSURE
16
MAX.WORKING TEMPERATURE
170
FLOW RATE
HYDRAULIC TEST PRESSURE

04.00
1.5 Times the Max.working Pressure

PIPE SIZES
The Steam pipelines of following sizes are envisaged in the Interplant.
INPUT DATAS
FERENCE DRAWINGS:-
7 & MEC/11/40/Q6AT/DE/GN/00/16178
ERS OF THE STEAM:UNIT

Kg / Sq.Cm (g)
C
t/h
PIPE SIZES
s are envisaged in the Interplant.
DESCRIPTION OF THE DRAWING

ISOMETRIC DRAWINGS OF STEAM
PIPELINES- DN 200 (2 SHEETS)
01.00
GENERAL DESCRIPTION:-
Steam generated in the boiler will be sent for

distribution to the interplant piping network of
the plant.
All steam pipelines will be provided with
adequate heat insulation and steam traps at low
points.
DN
50
25
150
125
100
80
65
OD
60.3
26.7
168.3
141.3
114.3
88.9
73
THICK
3.91
3.91
7.11
6.55
6.02
5.49
5.16
60.3 x 3.91 26.7 x 3.91 168.3 x 7.11
ASTM A106 Gr.B

(Schedule 40)
0
0
1
0
1
1
1
1
1
1
0
7
141.3 x 6.55 114.3 x 6.02
ASTM A106 Gr.B

(Schedule 80)
250
200
05.01
300
125
05.02
100
05.03
80
05.04
65
05.05
50
05.06
25
05.07
20
88.9 x 5.49
15
73.0 x 5.16
50
25
20
15
60.3
33.4
26.7
21.3
3.91
4.55
3.91
3.73
60.3 x 3.91
33.4 x 4.55
26.7 x 3.91
21.3 x 3.73
01.00 GENERAL DESCRIPTION:-
02.00 LIST OF REFERENCE DRAWINGS:Sl.No.

1.
2.
Drawing no.
MEC/11/40/Q6AT/DE/GN/00/16177
MEC/11/40/Q6AT/DE/GN/00/16178
Description
STRESS ISOMETRICS OF DN200 (HP) STEAM LINE
STRESS ISOMETRICS OF DN200 (HP) STEAM LINE
03.00 PARAMETERS OF THE STEAM:-
MAX.WORKING PRESSURE
FLOW RATE
Kg / Sq.Cm (g)
10
170
C
1
t/h
01.00 GENERAL DESCRIPTION:Steam generated in the boiler will be sent for distribution to the interplant piping network of the plant.
All steam pipelines will be provided with adequate heat insulation and steam traps at low points.
02.00 LIST OF REFERENCE DRAWINGS:SL.NO.

1
DRAWING NO.
DESCRIPTION
MEC/11/40/Q6AT/DE/GN/00/16177
&
MEC/11/40/Q6AT/DE/GN/00/16178
ISOMETRIC DRAWINGS OF
STEAM PIPELINES- DN 200 (2
SHEETS)
03.00 PARAMETERS OF THE STEAM:MAX.WORKING PRESSURE
: 16
Kg / Sq.Cm (g)
: 170
FLOW RATE
t/h
2008, MECON LIMITED, All Rights Reserved
1.5 Times the Max.working

Pressure
4.00
PIPE SIZES:-
The Steam pipelines of following sizes are envisaged in the Interplant.
NOMINAL DIA (mm)
OD x THICKNESS
(MM X MM)
STANDARD
DN 350, SCH.30
355.6 X 9.53
ASTM B 36.10M, WELDED

& SEAMLESS WROUGHT
STEEL PIPE
DN 250, SCH.STD
273.0X 9.27

& SEAMLESS WROUGHT
STEEL PIPE
DN 200, SCH.40
219.1X 8.18

& SEAMLESS WROUGHT
STEEL PIPE
05.00 THICKNESS CALCULATIONS FOR STEAM PIPELINES AS PER IBR

5.01
PIPE SIZE DN 350 MM
Maximum Working Pressure, WP
10
Kg / Sq.Cm (g)
Maximum working Temperature
250
Outside diameter of pipe, D
355.6 mm
Pipe material
Pipe thickness
CS to ASTM A 106 Gr.B Seamless

9.53 mm (Schedule 30)
Minimum Tensile Strength of pipe

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
Piping thickness't' after rolling and
bending
-12.5
9.53 (1- 12.5/100)
0.95
9.53
0.95
0.875
Taking overall factor of

0.95 for thickness
reduction as per
regulation 43(ii) of IBR
7.9218125 mm
Now, permissible working stress as per IBR regulation 350, Table 3 (year of publication 2000)
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
(Refer regulation 38 of IBR
for Et which is 40% of Ts)
or, Et/1.50 = 0.4*Ts/1.5 = 0.4x42.18/1.5 = 11.248 kgf/mm2
Maximum working pressure allowable as per regulation 350(a) of IBR ( Year of publication 2000) is given by:WP = 2fe ( t-c) / (D-t+c)
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=
Maximum Working pressure in kgf/mm2

Allowable stress in kgf/mm2 which is lower value of Ts/2.7 and Et/1.5
11.248
kgf/mm2
Efficiency factor
=
1.0 (for seamless pipes)
Minimum thickness of pipe in mm
Corrosion allowance
=
0.75 mm
Outside diameter of pipe
=
355.6 mm
Therefore, Maximum working pressure,
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
355.6
161.337094
348.4281875
(
-
7.9218 7.9218 +
0.4630426004
kgf/mm2
46.3042600421
kgf/cm2
10
Hence, Design is safe
0.75 )
0.75 )
kgf/cm2(Actual Working Pressure)
5.02
PIPE SIZE DN 250 MM
16
Kg / Sq.Cm (g)
350
273
mm
Pipe material
Pipe thickness

9.27
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
-12.5

bending
9.27 (1- 12.5/100)
0.95
9.27
0.95
0.875

0.95 for thickness
reduction as per
7.7056875 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
(Refer regulation 38 of IBR for

Et which is 40% of Ts)
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
273 mm
WP
=
=
=
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
273
156.475146
266.0443125
(
-
7.7057 7.7057 +
=
=
0.5881544489
kgf/mm2
58.8154448895
kgf/cm2
>
16
0.75 )
0.75 )
kgf/cm2 (Actual Working Pressure)
5.03
PIPE SIZE DN 200 MM
Kg / Sq.Cm (g)
50
163.9
mm
Pipe material
Pipe thickness

4.8
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
-12.5

bending
%
4.8 (1- 12.5/100)
0.95
4.8
0.95
0.875

0.95 for thickness
reduction as per
3.99 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
163.9 mm
WP
=
=
=
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
163.9
72.88704
160.66
(
-
3.99 3.99 +
0.75 )
0.75 )
=
=
0.4536726005
kgf/mm2
45.3672600523
kgf/cm2
>
(Actual Working Pressure)
kgf/cm2
PIPE SIZE DN 125 MM
16
Kg / Sq.Cm (g)
170
141.3
mm
Pipe material
Pipe thickness

6.55
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
6.55 (1- 12.5/100)
0.95
6.55
0.95
0.875

0.95 for thickness
reduction as per
5.4446875 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
141.3 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
141.3
105.61169
136.6053125
(
-
5.4447 5.4447 +
0.7731155404
kgf/mm2
77.3115540437
kgf/cm2
10
0.75 )
0.75 )
kgf/cm (Actual Working Pressure)
05.04
PIPE SIZE DN 100 MM
Kg / Sq.Cm (g)
50
113.1
mm
Pipe material
Pipe thickness

4.5
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
4.5 (1- 12.5/100)
0.95
4.5
0.95
0.875

0.95 for thickness
reduction as per
3.740625 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
113.1 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
113.1
67.2771
110.109375
(
-
3.7406 3.7406 +
0.6110024691
kgf/mm2
61.1002469136
kgf/cm2
10

0.75 )
0.75 )
05.05
PIPE SIZE DN 80
MM
16
Kg / Sq.Cm (g)
170
88.9
mm
Pipe material
Pipe thickness

5.49
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
5.49 (1- 12.5/100)
0.95
5.49
0.95
0.875

0.95 for thickness
reduction as per
4.5635625 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
88.9 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
88.9
85.789902
85.0864375
(
-
4.5636 4.5636 +
1.0082676455
kgf/mm2
100.8267645475
kgf/cm2
10
0.75 )
0.75 )
05.04
PIPE SIZE DN 65
MM
16
Kg / Sq.Cm (g)
170
73
mm
Pipe material
Pipe thickness

5.16
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
%
5.16 (1- 12.5/100)
0.95
5.16
0.95
0.875

0.95 for thickness
reduction as per
4.28925 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
73 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
73
79.618968
69.46075
(
-
4.2893 4.2893 +
1.1462440011
kgf/mm2
114.6244001109
kgf/cm2
10
0.75 )
0.75 )
05.01
PIPE SIZE DN 50
MM
16
Kg / Sq.Cm (g)
170
60.3
mm
Pipe material
Pipe thickness

3.91
mm (Schedule 40)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
-12.5

bending
%
3.91 (1- 12.5/100)
0.95
3.91
0.95
0.875

0.95 for thickness
reduction as per
3.2501875 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
60.3 mm
WP
=
=
=
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
60.3
56.244218
57.7998125
(
-
3.2502 3.2502 +
=
=
0.973086513
kgf/mm2
97.308651304
kgf/cm2
>
10

0.75 )
0.75 )
05.02
PIPE SIZE DN 25
MM
16
Kg / Sq.Cm (g)
170
33.4
mm
Pipe material
Pipe thickness

4.55
mm (Schedule 80)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
%
4.55 (1- 12.5/100)
4.55
0.875

0.925 for thickness
0.925 reduction as per
0.925
3.68265625 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
33.4 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
33.4
65.973035
30.46734375
(
-
3.6827 3.6827 +
2.1653687811
kgf/mm2
216.5368781123
kgf/cm2
10

0.75 )
0.75 )
5.08
PIPE SIZE DN 15
MM
16
Kg / Sq.Cm (g)
170
21.3
mm
Pipe material
Pipe thickness

3.73
mm (Schedule 80)

:
material at 20C, Ts
60,000 psi (42.18 kgf/mm2
Rolling Tolerence
bending
-12.5
%
3.73 (1- 12.5/100)
3.73
0.875

0.925 for thickness
0.925 reduction as per
0.925
3.01896875 mm
Ts/2.7 = 42.18/2.7 = 15.62 kg/mm2
or, Et/1.50 = 0.4/Ts = 0.4x42.18/1.5 = 11.248 kgf/mm2
Where,
WP
=
f
=
=
e
=
t
=
c
=
D
=

11.248
kgf/mm2
Efficiency factor
=
Corrosion allowance
=
0.75 mm
=
21.3 mm
WP
=
=
=
=
=
>
2fe (t-c)/D-t+c)
2 x11.248 1.0
(x
21.3
51.042721
19.03103125
(
-
3.019 3.019 +
2.6820785658
kgf/mm2
268.2078565763
kgf/cm2
10
0.75 )
0.75 )

IBR Thickness Calculation

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

IBR Thickness Calculation

Enviado por

Direitos autorais:

Formatos disponíveis

INPUT DATAS

02.00 LIST OF REFERENCE DRAWINGS:-

MEC/11/40/Q6AT/DE/GN/00/16177 & MEC/11/40/Q6AT/DE/GN/00/16178

HYDRAULIC TEST PRESSURE

1.5 Times the Max.working Pressure

The Steam pipelines of following sizes are envisaged in the Interplant.

ERS OF THE STEAM:UNIT

s are envisaged in the Interplant.

DESCRIPTION OF THE DRAWING

Steam generated in the boiler will be sent for

60.3 x 3.91 26.7 x 3.91 168.3 x 7.11

ASTM A106 Gr.B

141.3 x 6.55 114.3 x 6.02

ASTM A106 Gr.B

01.00 GENERAL DESCRIPTION:-

02.00 LIST OF REFERENCE DRAWINGS:Sl.No.

03.00 PARAMETERS OF THE STEAM:-

02.00 LIST OF REFERENCE DRAWINGS:SL.NO.

03.00 PARAMETERS OF THE STEAM:MAX.WORKING PRESSURE

HYDRAULIC TEST PRESSURE

2008, MECON LIMITED, All Rights Reserved

1.5 Times the Max.working

The Steam pipelines of following sizes are envisaged in the Interplant.

NOMINAL DIA (mm)

ASTM B 36.10M, WELDED

ASTM B 36.10M, WELDED

ASTM B 36.10M, WELDED

2008, MECON LIMITED, All Rights Reserved

05.00 THICKNESS CALCULATIONS FOR STEAM PIPELINES AS PER IBR

PIPE SIZE DN 350 MM

Maximum Working Pressure, WP

Maximum working Temperature

Outside diameter of pipe, D

CS to ASTM A 106 Gr.B Seamless

Minimum Tensile Strength of pipe

60,000 psi (42.18 kgf/mm2

9.53 (1- 12.5/100)

Taking overall factor of

or, Et/1.50 = 0.4*Ts/1.5 = 0.4x42.18/1.5 = 11.248 kgf/mm2

Maximum Working pressure in kgf/mm2

Therefore, Maximum working pressure,

Hence, Design is safe

2008, MECON LIMITED, All Rights Reserved

kgf/cm2(Actual Working Pressure)

2008, MECON LIMITED, All Rights Reserved

PIPE SIZE DN 250 MM

Maximum Working Pressure, WP

Maximum working Temperature

Outside diameter of pipe, D

CS to ASTM A 106 Gr.B Seamless

Minimum Tensile Strength of pipe

60,000 psi (42.18 kgf/mm2

Piping thickness't' after rolling and

9.27 (1- 12.5/100)

Taking overall factor of

(Refer regulation 38 of IBR for

Maximum Working pressure in kgf/mm2

Therefore, Maximum working pressure,

Hence, Design is safe

kgf/cm2 (Actual Working Pressure)

PIPE SIZE DN 200 MM

Maximum Working Pressure, WP

Maximum working Temperature

Outside diameter of pipe, D