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OWNER'S MANUAL

Virago
XV535M
XV535MC

LIT-1 1626-1 3-1

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Dear New Yamaha ATV Owner:

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased a quality
Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFORE YOU
OPERATE YOUR NEW ATV, Yamaha recommends these important points:

e READ YOUR OWNER'S MANUAL

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YEARS OLD SHOULD NOT OPERATE

AN ATV WITH ENGINE

A CHILD UNDER
THAN 90CC

16

YEARS OLD SHOULD NOT OPERATE

AN ATV

SIZE

70CC OR

WITH ENGINE SIZE GREATER

TAKE THE FREE HANDS-ON TRAINING COURSE OFFERED BY YAMAHA


DETAILS OR CALL 1-800-887-2887

- ASK YOUR DEALER FOR

If you have any questions about these points, or if you purchased your ATV from an authorized Yamaha
dealership and were not informed of the age recommendation for your ATV by the dealership, please
fill out the information below and mail this card to Yamaha today.

Name:

ATV Model:

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Purchase Date:

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Address:

Primary

I.D

OAY

(Engine Number):

(T)

Dealer
Telephone:

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A CHILD UNDER
GREATER

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Name &

Address:

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NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES

BUSINESS REPLY MAIL


PERMIT NO. 4
CYPRESS, CA
POSTAGE WILL BE PAID BY ADDRESSEE

FIRST CLASS

YAMAHA MOTOR CORPORATION


P.O.

U.S.A.

BOX 6555

CYPRESS, CALIFORNIA 90630-9989


ATTN: SALES ADMINISTRATION

II.ImII.,IIII,II,I.ImI.III,I,II.II

INTRODUCTION

Congratulations on your purchase of the


result of

Yamaha's vast experience

esetting racing machines.


that

It

in

will

maintenance

of this motorcycle.

If

these

the

reliability

fields.

and basic

you have any questions about the operation or main-

your motorcycle, please consult a

The design and manufacture

is

the production of fine sporting, touring, and pac-

give you an understanding of the operation, inspection,

This manual
of

This model

represents the high degree of craftsmanship and

have made Yamaha a leader

tenance

in

Yamaha XV535/XV535C.

Yamaha

Yamaha

dealer.

comply with the emisYamaha has met


these standards without reducing the motorcycle's performance or economy of operais important that you and your dealer pay
tion. To maintain these high standards,
close attention to the recommended maintenance schedules and operating instructions
of this

motorcycle

fully

sions standards for clean air applicable at the date of manufacture.

it

contained within this manual.

IMPORTANT MANUAL INFORMATION


Particularly important information

is

distinguished

in this

manual by the following

The Safety Alert Symbol means ATTENTION!


IS INVOLVED!

A WARNING

Failure to follow

WARNING

notations:

BECOME ALERT! YOUR SAFETY

instructions could result

in

severe injury or death to

the motorcycle operator, a bystander or a person inspecting or repairing the

motorcycle.

CAUTION:

A CAUTION

indicates special precautions that

must be taken

to avoid

damage

to

the motorcycle.

NOTE:

A NOTE

provides key information to

make procedures

NOTE:
This manual should be considered a permanent
even

if

the motorcycle

is

easier or clearer.

part of this motorcycle

and should remain with

it

subsequently sold.

Yamaha

continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there may
be minor discrepancies between your motorcycle and this manual. If there is any question con-

cerning this manual, please consult your

Yamaha

dealer.

IMPORTANT MANUAL INFORMATION

A WARNING
PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS"
BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO
NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE
BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND
CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU
SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.

AFFIX DEALER

LABEL HERE

XV535M/XV535MC

OWNER'S MANUAL
3

1999 by Yamaha Motor Corporation, U.S.A.


1st Edition, May 1999
All rights

reserved.

Any

reprinting or

unauthorized use without the written


permission of Yamaha Motor Corporation,
U.S.A.

is

expressly prohibited.

P/NLIT-1 1626-1 3-1

TABLE OF CONTENTS

SAFETY INFORMATION

DESCRIPTION

INSTRUMENT AND CONTROL FUNCTIONS

PRE-OPERATION CHECKS

OPERATION AND IMPORTANT RIDING POINTS

PERIODIC MAINTENANCE AND MINOR REPAIR

CLEANING AND STORAGE

SPECIFICATIONS

CONSUMER INFORMATION

INDEX

dS SAFETY INFORMATION
Safety information

Safe

riding

1-1
1-1

Protective apparel

1-2

Modification

1-3

Loading and accessories

1-3

Gasoline and exhaust gas

1-5

Location of the important labels

1-7

A SAFETY INFORMATION
TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING
REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
1.

2.
3.

4.

THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF


MOTORCYCLE OPERATION.
OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL.
OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
OBTAIN

Safe riding
1

Always make pre-operation checks. Careful checks may help prevent an accident.

2.

This motorcycle

3.

The

and a passenger.
and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not
see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance
is

designed

to carry the operator

failure of motorists to detect

of this type of accident.

Therefore:
a.

Wear a

b.

Use

most
c.

brightly colored jacket.

extra caution
likely

when you approach and pass through

intersections, since intersections are the

places for motorcycle accidents.

Ride where other motorists can see you. Avoid riding

1-1

in

another motorist's "blind spot".

S SAFETY INFORMATION
4.

Many

accidents involve inexperienced operators.

In fact,

many

operators

who have been

involved

in

accidents do not even have a current motorcycle license.

Make sure you are qualified. Also, only lend your motorcycle to experienced operators.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you practice riding your motorcycle where there is no traffic until you have bec.
come thoroughly familiar with your motorcycle and all of its controls.
Many motorcycle accidents have been caused by motorcycle operator errors. A typical error made by
a.
b.

5.

the operator

is

veering wide on a turn due to

EXCESSIVE SPEED

or undercornering (insufficient lean

angle for the speed).

6.

a.

Always obey the speed

b.

Always

limits

and never travel

signal before turning or

faster than warranted by road

and

traffic

conditions.

changing lanes. Make sure other motorists see you.

The operator's and passenger's posture are important for proper control.
a. The operator should keep both hands on the handlebars and both feet on the operator

footrests

during operation to maintain control of the motorcycle.


b.

The passenger should always hold on to the

operator, or the seat strap or grab bar

if

the motorcycle

so equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger

is

c.

7.

Never

8.

This motorcycle

ride

footrests.

under the influence of alcohol or drugs.


is

designed

for

on-road use only.

It

is

not suitable for off-road use.

Protective apparel
The
met
1

head injuries. The use


reduction of head injuries.

majority of fatalities from motorcycle accidents are the result of


is

the single most

critical

factor in the prevention or

Always wear an approved helmet.

1-2

of

a safety

hel-

A SAFETY INFORMATION
2.

Wear a face

3.

The use

shield or goggles.

Wind on your unprotected eyes could

contribute to an impairment of vi-

sion which could delay seeing a hazard.


of

heavy boots,

jacket, trousers, gloves, etc.

is

effective in preventing or reducing abrasions

or

lacerations.
4.

Never wear loose

fitting

clothing.

It

could catch on the control levers, footrests, or wheels and cause in-

jury or accident.
5.

Never touch the engine or exhaust system during or

6.

cause burns. Always wear protective clothing that covers your


A passenger should also observe the above precautions.

after operation.

They become very


and feet.

hot

and can

legs, ankles,

Modification
Modifications

made to the

motorcycle not approved by Yamaha, or the removal of original equipment,

may

may

also

may cause

render your motorcycle unsafe for use and

make your motorcycle

illegal to

severe personal

injury.

Modifications

use.

Loading and accessories


Adding accessories or cargo
distribution of the

used

if

machine

is

your motorcycle can adversely affect

to

changed. To avoid the

possibility of

stability

or accessories. Here are

some

if

the weight

an accident, extreme caution should be

adding cargo or accessories to your motorcycle. Use extra care

added cargo

and handling

general guidelines to follow

if

if

riding

a motorcycle which has

loading cargo or adding acces-

sories to your motorcycle:

Loading

The

total

limit of

weight of the operator, passenger, accessories and cargo must not exceed the

XV535 485
:

lb

(220 kg)

XV535C 483
:

1-3

lb

(219

kg).

maximum

load

A SAFETY INFORMATION
When

loading within these weight

limits,

keep the following

in

mind:

Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Be sure to
distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in-

stability.

2.

Shifting weights

can create a sudden imbalance. Make sure

that accessories and cargo are securely


Recheck accessory mounts and cargo restraints frequently.
or heavy items to the handlebars, front forks, or front fender. These items, in-

attached to the motorcycle before


3.

Never attach any large

riding.

cluding such cargo as sleeping bags, duffle bags, or tents, can create unstable handling or slow steering response.

Accessories
Genuine Yamaha accessories have been
cannot test

all

specifically

designed

for

use on

this motorcycle.

Yamaha

Since

may be available, you must personally be responsible for the propand use of non-Yamaha accessories. You should use extreme caution when seany accessories.

other accessories which

er selection, installation
lecting

Keep
1

and

in

mind these guidelines

Never
fully

installing

install

for

mounting accessories

in

addition to those provided under

"LOADING".

accessories or carry cargo that would impair the performance of your motorcycle. Care-

inspect the accessory before using

it

to

make sure

it

does not

in

any way reduce ground clearance

or cornering clearance, limit suspension travel, steering travel or control operation, or

obscure

lights or

reflectors.
a.

Accessories

fitted to

the handlebar or the front fork area can create instability

weight distribution or aerodynamic changes.


area, they

must be as

If

lightweight as possible

1-4

due

to

improper

accessories are added to the handlebar or front


and should be kept to a minimum.

fork

/h SAFETY INFORMATION
b.

Bulky or large accessories

may

seriously affect the stability of the motorcycle

due

to

aerodynamic

Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross
These accessories may also cause instability when being passed by or passing large vehi-

effects.

winds.
cles.
c.

Certain accessories can displace the operator from his or her normal riding position. This improper
position limits the

freedom

of

movement

of the operator

and may

limit

control ability. Therefore

such accessories are not recommended.


2.

Caution must be used

if

adding

electrical accessories.

motorcycle's electrical system, an electric failure could


lights or

If

these accessories exceed the capacity of the

result,

which could cause a dangerous loss of

engine power.

Gasoline and exhaust gas


1.

GASOLINE
a.

Always

IS

HIGHLY FLAMMABLE:
when refueling.

turn off the engine

Take care not to spill any gasoline on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your
b.
c.

2.

motorcycle
3.

Always

When
a.

in

an area

that

has adequate

ventilation.

turn off the engine before leaving the motorcycle unattended

and remove the

ignition key.

parking the motorcycle, note the following:

The engine and exhaust system may be

hot.

Park the motorcycle

in

a place where pedestrians or

children are not likely to touch these hot areas.


b.
c.

Do
Do

not park the motorcycle on

a slope or soft ground; the motorcycle may fall over.


a flammable source, e.g. a kerosene heater, or near an open

not park the motorcycle near

flame.

The motorcycle could catch

fire.

1-5

A SAFETY INFORMATION
4.

When transporting the

motorcycle

turned to "ON" or "RES"

may
5.

(for

in

another vehicle, be sure

vacuum

type)

"OFF"

(for

it

is

manual

kept upright and that the fuel cock

type).

If

it

is

should lean over, gasoline

leak out of the carburetor or fuel tank.

If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get in your eyes,
see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash it off with

soap and water and change your

clothes.

1-6

A SAFETY INFORMATION
Location of the important labels
Please read the following labels carefully before operating

this motorcycle.

1-7

A SAFETY INFORMATION
3 California only

AWARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER'S MANUAL AND ALL LABELS.

EMISSION HOSE ROUTING

ALWAYS WEAR AN APPROVED MOTORCYCLE


HELMET, eye

protection,

and

protective clothing.

CARB.

S-

3MX-2118K-A0

FROM

FUEL TANK

^
i

fr
U

CANISTER

TO ATMOSPHERE
4YN-21 686-00

CAUTION
Read owner's manual before servicing

TIRE
battery.

Cold

tire

INFORMATION

normal pressure should be set as

follows.

Electrolyte will damage metal parts or paint.


If electrolyte spills, wash area with fresh

water immediately.
Be sure to connect breather hose after

FRONT
REAR

Up

to 90 kg (198 lbs) load


:

200kPa, {2.00kgf/cm 2 }, 29psi


225kPa, {2.25kgf/cm 2 >, 33psi

90 kg (198 lbs) ~

installing battery.

FRONT
REAR

3JL-28177-A0

1-8

maximum

load

200kPa, {2.00kgf/cm 2 }, 29psi


250kPa, {2.50kgf/cm 2 >, 36psi

DESCRIPTION
Left

view

2-1

Right view

2-2

Controls/Instruments

2-3

DESCRIPTION
Left

view

Headlight

2. Air filter

(page 6-29)

6.

(page 6-12)

Rear shock absorber spring


preload adjusting ring

Main switch

3.

Rider seat

(page 3-8)

7.

4.

Tool

(page 6-1)

8. Starter

5.

Passenger seat

(page 3-7)

9. Shift

kit

2-1

(choke) "|\|"

pedal

(page
(page
(page
(page

3-9)
3-1)
3-6)
3-4)

DESCRIPTION
Right view

10.

Rear

1 1

Sub

turn signal light

fuel

(page 6-30)

tank

12. Fuel tank

3.

14.

(page 3-5)

Front turn signal

15. Battery

2-2

Rear brake pedal

position light

(page 6-30)
(page 3-4)
(page 6-26)

DESCRIPTION
Controls/Instruments

2.

Speedometer

(page 3-3)
(page 3-2)

3.

Front brake lever

(page 3-4)

Clutch lever

4. Throttle grip
5.

Right handlebar switches

6. Left

handlebar switches

(page 6-14)
(page 3-3)
(page 3-2)

INSTRUMENT AND CONTROL FUNCTIONS


Main switch

3-1

Indicator lights

3-1

Speedometer

3-2

Handlebar switches

3-2

Clutch lever

3-3

Shift

pedal

3-4

Front brake lever

3-4

Rear brake pedal

3-4

Fuel tank cap

3-5

Fuel

3-5

Starter (choke) "|\|"

3-6

Steering lock

3-7

Seats

3-7

Helmet holder

3-8

Rear shock absorber adjustment

3-9

Sidestand
Sidestand/clutch switch operation check

3-9

3-10

INSTRUMENT AND CONTROL FUNCTIONS

beam

1.

Push

Main switch

High

2.

Release

2.

Neutral indicator

The main

3.

Turn

3.

Turn indicator

and

switch controls the ignition

lighting

systems.

Its

operation

is

described below.

ON
All electrical circuits

P (Parking)

and the headlight, meter light, taillight,


and front position lights come on. The
engine can be started. The key cannot
be removed in this position.

taillight

come on

but

and
all

front

position

main switch and release


counterclockwise to

To cancel

EAU00056

light
EAU00064

other circuits are

"P",

it

into

off.

the

Then turn
and remove
it.

it

it.

High beam indicator

in this

indicator

headlight high

comes on when
beam is used.

the

EAU00062

Neutral indicator light


indicator

transmission

OFF
The key can be removed

"HIGH

BEAM"
This

This

are switched

light

the parking, turn the key

clockwise.

EAU00038

All electrical circuits

light

Indicator lights

With the key at "OFF", push


are switched on,

light

EAU00052

The
EAU00032

"HIGH BEAM"
"NEUTRAL"
"TURN"

indicator light

"NEUTRAL"

comes on when the

is in

neutral.
EAU00059

off.

"TURN"
This indicator flashes when the
switch is moved to the left or right.
Turn indicator

posi-

tion.

3-1

light

turn

INSTRUMENT AND CONTROL FUNCTIONS


Turn signal switch "TURN"

(t"4-

mi

/
/V

This model
J

LO

(H K

J
3-^-m

2.
3.

Reset knob

Odometer
Trip odometer

2.
3.

hand

TURNER

~ IX- =FiJ=
2

To

-uT^>

This speedometer

odometer and

trip

is

odometer. The

estimate

Use the

trip

to "0" with the

trip

how far you can

odometer
ride

of fuel. This information will

to

150

to

Once

right-

push the

turn,

the switch

is re-

return to the center posi-

self-cancel

the

after

(490

ft)

and

for

approximately

anism only operates when the motorcycle

is

not

stopped

Dimmer switch "LIGHTS"


beam and

left.

to the right.

15 seconds. The self-canceling mech-

will

to "HI" for the

signal

motorcycle has traveled both about

Dimmer switch "LIGHTS"


Turn signal switch 'TURN"
Horn switch "HORN"

Turn the switch

will

and

tion

speed.

equipped with an

odometer can be reset


reset knob.

riding

it

To

a left-hand

signal

leased,

Handlebar switches

The speedometer shows

equipped with self-can-

push the switch

turn,

switch to the

EAU00095

Speedometer

is

celing turn signals.

high

"LO" for the low beam.

may

moving. Therefore the signal


self-cancel
at

an

you

while

intersection.

The

are

signal

also be canceled manually by

pushing the switch

in

after

it

has

re-

turned to the center position.

on a tank

enable you

EAU00130

Horn switch "HORN"


Press the switch to sound the

to plan fuel stops in the future.

3-2

horn.

INSTRUMENT AND CONTROL FUNCTIONS


Fuel reserve switch "FUEL"
This switch should

"ON" while

riding.

move

while riding,

and

refuel at the

move the

usually

be kept

you run out

of fuel

the switch to

"RES"
Then

If

first

opportunity.

switch to "ON".

NOTE:

When
1.

Engine stop switch "ENGINE STOP"

2.

Fuel reserve switch "FUEL"

3. Start

switch

the switch

is

turned to reserve

"RES", about 2.5 L (0.5 Imp


gal)

"START"

remain

gal, 0.7

US

when

the motorcycle overturns or

if

The
Start switch

engine.

In

case

to

of

"RUN"

to start the

emergency, turn the

"START"

The starter motor cranks the engine


when pushing the start switch.

switch to "OFF" to stop the engine.

starting

is

located on the

off

system

is

incorporated

left

circuit cut-

in

the clutch

lever holder. Pull the clutch lever to the

handlebar

to

disengage the

clutch,

and

release the lever to engage the clutch.

CAUTION:
See

clutch lever

handlebar, and the ignition

trouble occurs in the throttle system.

Turn the switch

Clutch lever

Clutch lever

EAU00137

Engine stop switch "ENGINE STOP"


The engine stop switch is a safety device for use in an emergency such as

EAU0015a

the fuel tank.

in

The
instructions

starting the engine.

prior to

lever should be pulled rapidly

released slowly for smooth clutch operation. (Refer to the

cedures

for

engine starting pro-

a description

circuit cut-off

3-3

and

system.)

of the ignition

INSTRUMENT AND CONTROL FUNCTIONS

Shift

pedal

Front brake lever

EAU00157

Shift pedal
This motorcycle

is

equipped with a con-

stant-mesh 5-speed transmission.

The

shift

pedal

is

is

bination with the clutch

when

used

in

Front brake lever


The front brake lever is
right

located on the

side of the engine and

left

Rear brake pedal

EAU00158

handlebar. Pull

it

located on the

toward the han-

dlebar to apply the front brake.

com-

shifting.

3-4

EAU00162

Rear brake pedal


The

rear brake pedal

is

on the

side of the motorcycle. Press

right

down on

the brake pedal to apply the rear brake.

INSTRUMENT AND CONTROL FUNCTIONS


NOTE:
This tank cap cannot be closed unless
the key

is in

be removed

the lock.
if

The key cannot

the cap

is

not locked

properly.

A WARNING

1.

Be sure the cap is properly installed


and locked in place before riding the

Open
EAU00167

Fuel tank cap


To open
Insert the

wise.

The

key and turn


lock

will

it

tube

1.

Filler

2.

Fuel level

motorcycle.

EAU01183

Fuel
Make sure

1/4 turn clock-

tank.

be released and the

the

cap can be opened.

Fill

filler

there

is

sufficient fuel in

the

the fuel tank to the bottom of

tube as shown

in

the illustra-

tion.

A WARNING

To close
Push the tank cap into position with the
key inserted. To remove the key, turn

Do

counterclockwise to the original posi-

spilling fuel

tion.

not

it

tom

Avoid
on the hot engine. Do
the fuel tank above the bot-

not overfill the fuel tank.

fill

of the

filler

flow when the fuel

expands.

3-5

may overheats up later and

tube or

it

INSTRUMENT AND CONTROL FUNCTIONS


Your Yamaha engine has been de-

CAUTIONAlways wipe

off spilled fuel

ately with a dry

Fuel

and clean

may deteriorate

immedi-

soft cloth.

painted surfac-

es or plastic parts.

signed to use regular unleaded gasoline

with

pump octane number

([R+M]/2) of 86 or higher, or research

octane number

91

of

or

higher.

knocking or pinging occurs, use a


ferent brand of gasoline or

unleaded

Recommended

fuel:

maintenance

UNLEADED FUEL

is

Fuel tank capacity:


3.5 L (3.0

Unleaded

cost.

life

dif-

premium

fuel will give

and reduced

Imp

gal, 3.6

US gal)

Reserve:
2.5 L (0.5 Imp gal, 0.7

US

gal)

Starter (choke)

"

not available, then leaded regular

EAU02976

Starter (choke) "|\|"


a cold engine requires a

Starting

air-fuel mixture.

Gasohol
of gasohol;

gaso-

and that containing


methanol. Gasohol containing
ethanol can be used
ethanol content
does not exceed 10%. Gasohol conhol containing ethanol

if

methanol

richer

separate starter

cir-

cuit supplies this mixture.

There are two types

taining

|\|

unleaded gasoline

If

gasoline can be used.

Total:
1

fuel.

you longer spark plug

If

is

not

Yamaha because
system damage or
by

mance problems.

3-6

it

recommended
can cause

vehicle

fuel

perfor-

Move

in

direction

starter (choke).

Move

in

direction

starter (choke).

to turn

on the

to turn

off

the

INSTRUMENT AND CONTROL FUNCTIONS

Steering lock
EAU02934

Steering lock
To lock the steering
Turn the handlebars

Seat lock

1.

Projection

2.

Open

2.

Seat holder

EAU02940

Seats
all

the

way

to the

and open the steering lock cover.


Insert the key and turn it 1/8 turn counterclockwise. Then, push the key in
right

key

in

left

and

down on

the seat lock and turn

clockwise.

turn the key 1/8 turn clock-

wise.

Check

that the steering

move the key and

To unlock the

is

locked, re-

close the lock cover.

steering

and turn
1/8 turn counterclockwise so that
moves out. Then, release and remove
Insert the key,

push

it

in

on the rear

of the

seat into the seat holder, and then push

while turning the handlebars slightly to

the

install

Insert the projection

Passenger seat
To remove
Insert the

To

it

it

the key.
3-7

it

the seat.

INSTRUMENT AND CONTROL FUNCTIONS

1.

Seat holder (x 2)

Bolt (x 2)

Rider seat

To remove
Remove the passenger seat and then
remove the two

1.

Open

Projection (x 2)

rider seat bolts.

To

EAU00260

Helmet holder

install

on the front of the


the seat holders and tighten

Insert the projections

seat into

the bolts. Then,

install

the passenger

it

lock the

holder

seat.

NOTE:
Make sure

To open the helmet holder, insert the


key in the lock and turn as shown. To

that the seats are securely

fitted.

3-8

helmet holder, replace the

in its original

position.

44 WARNING
Never ride with a helmet in the helmet holder. The helmet may hit objects, causing loss of control and
possibly an accident.

INSTRUMENT AND CONTROL FUNCTIONS


^-\^

Soft

position

Sidestand

Hard

Standard

Adjusting

This model

is

circuit cut-off

equipped with an

ignition

system. The motorcycle

must not be ridden when the sidestand

f ilW l zMWJ

is

Always adjust each shock absorber


to the same setting. Uneven adjustment can cause poor handling and
1

Spring preload adjusting ring

loss of stability.

2. Position indicator

Rear shock absorber


adjustment
Each shock absorber

ring.

spring preload

and

in

the appropriate notch

Make sure

an explanation

of this sys-

the stand
it

in
is

the

down po-

not properly

could contact the ground

distract the operator, resulting in

a possible loss of control. Yamaha


has designed into this motorcycle a
lockout system to assist the operator

that

in fulfilling

the responsibility of re-

tracting the sidestand. Please

the adjusting

check

carefully the operating instructions

ring is aligned with the position indica-

tor

If

retracted,

@ to increase
to de-

in

5-1 for

A WARNING
and

Adjust

direction

crease spring preload.

on

tem.)

sition.

spring preload as follows. Turn the adjusting ring in direction

page

located

is

side of the frame. (Refer to

ed with the sidestand

equipped with

is

left

This motorcycle must not be operat-

EAU00300

a spring preload adjusting

down. The sidestand

the

on the rear shock absorber.

listed

below and

if

there

is

any

indi-

cation of a malfunction, return the

motorcycle to a

Yamaha

mediately for repair.

3-9

dealer im-

INSTRUMENT AND CONTROL FUNCTIONS


Sidestand/clutch switch

SIDESTAND

IS

operation check
Check the operation of the sidestand
switch and clutch switch against the in-

DOWN.
"

ENGINE WILL STALL.


"

formation below.

SIDESTAND SWITCH

TURN THE MAIN SWITCH TO "ON"


AND THE ENGINE STOP SWITCH TO
"RUN".

IN

GEAR AND

improper operation

sult a

Yamaha

IN CLUTCH LEVER AND


PUSH THE START SWITCH.

ENGINE WILL START.

IS

is

noted, con-

dealer immediately.

PULL

CLUTCH SWITCH

OK.

A WARNING
If

TRANSMISSION IS
SIDESTAND IS UP.

IS

OK.

3-10

PRE-OPERATION CHECKS
Pre-operation check

list

4-1

PRE-OPERATION CHECKS
Owners

are personally responsible for their vehicle's condition. Your motorcycle's

and unexpectedly, even


remains unused (for instance,
pressure could have serious consequences. Therefore,
spection, you check the following points before each ride.
quickly
loss of

if it

if it

tire

it

is

is

vital

functions can start to deteriorate

exposed to the elements).

very important

Any damage,

that, in addition to

fluid

PRE-OPERATION CHECK LIST


CHECKS

ITEM

Front brake

Fill

Rear brake
Clutch

Engine

oil

Final gear

Check

Throttle grip

and housing

Battery
Lights, signals

and

Wheels and

Chassis fasteners

(or

DOT

3)

operation, condition

Adjust

if

Check

operation, condition

Adjust

if

Check engine
with

oil

if

oil

vehicle for leakage.


for

Lubricate

Check

6-19-6-22

free play.

and clutch lever

free play.

6-11

smooth operation.
if

fluid level.

for

if

-6-12

6-14,6-23

necessary.

with distilled water

6-18

6-9-6-11

Check

necessary.

level.

Check

if

necessary.

Check

and

fluid

for fluid leakage.

necessary.

brake

PAGE

and vehicle

necessary.

tires

DOT 4

Check

Fill

switches

with

Fill

oil

operation, free play, fluid level

necessary.

6-26 - 6-27
6-29 - 6-30

proper operation.

Check tire pressure, wear, damage and spoke tightness.


Tighten spokes if nesessary.

Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.

4-1

leak or

a thorough visual

6-15-6-17

in-

PRE-OPERATION CHECKS
CHECKS

ITEM
Control and meter cables

Brake and

Check

Lubricate

for

Check

shafts

Lubricate

Brake and clutch lever

Check

pivots

Lubricate

Check

Lubricate

Check

shift

pedal

Sidestand pivot
Fuel

Fill

for

for

for

smooth operation.
if

6-23

necessary.

smooth operation.
if

6-23

necessary.

smooth operation.
if

6-24

necessary.

smooth operation.
if

6-24

necessary.

fuel level.

with fuel

if

PAGE

3-5 - 3-6

necessary.

NOTE:
Pre-operation checks should be
plished

in

made each

is used. Such an inspection can be thoroughly accommore than worth the time involved.

time the motorcycle

a very short time; and the added safety

it

assures

is

A WARNING
pipes, and mufflers will be very hot after the engine has been run. Be careful not to touch
them or to allow any clothing item to contact them during inspection or repair.
If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before op-

The engine, exhaust

erating the motorcycle.

4-2

OPERATION AND IMPORTANT RIDING POINTS


Starting

and warming up a cold engine

Starting

a warm engine

start out

5-4
5-4

Shifting

To

5-1

and accelerate

To decelerate

Recommended

5-5
5-5

shift

points

5-5

Engine break-in

5-6

Parking

5-7

OPERATION AND IMPORTANT RIDING POINTS

A WARNING
Before riding this motorcycle,

become
with

thoroughly

functions.

their

familiar

operating controls and

all

Yamaha

Consult

dealer regarding any

control or function that you

do

not thoroughly understand.

Never

Starting

CAUTION:
Be

where you store personal items on the motorcycle.


Avoid blocking the air cleaner
intake or performance will sufcareful

fer.

Be

careful not to put anything

near the battery and

your engine or

let

it

nals. Electrical failure

run for any length of time

in

corrosion

start

may

closed area. The exhaust fumes


of

consciousness

and acid

NOTE:
This motorcycle

is

equipped with an

nition circuit cut-off

ig-

system.

The engine can be started only under


one of the following conditions:
The transmission is in neutral.
The sidestand is up, the transmission

is in

gear and the clutch

is

dis-

The motorcycle must not be ridden


when the sidestand is down.

and

death within a short time. Al-

A WARNING

ways operate your motorcycle


in

termi-

cold engine

engaged.

are poisonous and can cause


loss

result.

its

and warming up a

an area with adequate ventila-

Before going through the following

tion.

check the function

of the

Before starting out, always be

steps,

sure the sidestand

sidestand switch and clutch switch.

is

up. Failure

to retract the sidestand


pletely

can

accident

(Refer to page 3-10.)

com-

result in a serious

when you

try to turn a

corner.

5-1

OPERATION AND IMPORTANT RIDING POINTS


TURN THE MAIN SWITCH TO "ON" AND THE
ENGINE STOP SWITCH TO "RUN".

GEAR AND

IF

TRANSMISSION IS IN NEUTRAL AND


SIDESTAND IS DOWN,

IF TRANSMISSION
SIDESTAND IS UP,

PUSH THE START SWITCH.

PULL IN THE CLUTCH LEVER AND PUSH THE


START SWITCH. ENGINE WILL START.

ENGINE WILL START.

IS IN

RETRACT SIDESTAND AND PUT


TRANSMISSION IN GEAR.

MOTORCYCLE CAN BE RIDDEN.

MOTORCYCLE CAN BE RIDDEN.

5-2

OPERATION AND IMPORTANT RIDING POINTS


1

Turn the main switch

to

"ON" and

5.

the engine stop switch to "RUN".


2.

Shift the

starter (choke)

transmission into neutral.

NOTE:

When the transmission

neutral, the

is in

move the

back to the halfway

NOTE:
For maximum engine

life,

4.

Start the engine

starting off.

Never

starter circuit

After
off

warming up the engine,

starter

turn

off.

To avoid

excessive

ex-

on longer than nec-

temperatures

Warm
(above

10 C/50T) require about 7 sec-

by pushing the

onds

of starter use.

Cold ambient

temperatures (below
fails to start,

re-

The length of time the


is needed depends upon

ambient

throttle grip.

NOTE:
the engine

of

it

the throttle

the ambient temperature.

the starter (choke) completely.

start switch.

If

possibility

essary.
6.

to

haust emissions, never leave the

it.

Turn on the starter (choke) and


completely close the

the

always warm

accelerate hard with a cold engine.

3.

warm when

with the starter turned

the

dealer to inspect

is

sponds normally

up the engine before

Yamaha

NOTE:
The engine

position.

neutral indicator light should


light

be on. If
does not come on, ask a

After starting the engine,

require about 35

release the

starter

a few seconds, then


try again. Each attempt should be as
short as possible to preserve the battery. Do not crank the engine more
than 1 seconds on any one attempt.
start switch, wait

turned

10 C/50 F)

seconds with the


on,

then

2.5 minutes with the starter

about
in

the

halfway position.

For maximum engine life, always


warm up the engine before starting off. Never accelerate hard with
a cold engine.

5-3

OPERATION AND IMPORTANT RIDING POINTS


Starting a

warm engine

The starter (choke) is not


when the engine is warm.

\+'
required

2
EC000046

CAUTION:

prior to operating the motorcycle for


first

ZaS^W^
M

i
^
Y
^

J^L

See the "Engine break-in" section


the

Y^~f^

CAUTION:

Do

not coast for long periods

off, and do not


tow the motorcycle a long distance. Even with gears in neu-

with the engine

tral,

the transmission

properly

time.

engine
1.

Shift

pedal

EAU00423

Shifting

The transmission lets you control the


amount of power you have available at
a given speed for starting, accelerating,
climbing hills, etc. The use of the shift
pedal is shown in the illustration.
To shift into neutral, depress the shift
pedal repeatedly
of

its

is

lubrication

N. Neutral

end

lubricated

travel,

until

it

reaches the

then raise the pedal

slightly.

5-4

is

when

only
the

running. Inadequate

may damage

the

transmission.

Always use the clutch when


changing gears. The engine,
transmission, and driveline are
not designed to withstand the
shock of forced shifting and
can be damaged by shifting
without using the clutch.

OPERATION AND IMPORTANT RIDING POINTS


To
1

start out

disengage

dicator light
3.

The neutral
should go out.

Shift into first gear.

2.

Open the throttle gradually, and at


the same time, release the clutch
recommended

shown

in

and

pull in

5.

shift

gear.

Open

time to slow

Any time

mi/h), shift into

the engine

same

time, quickly

second gear. (Be

the throttle part

When

the motorcycle

completely stopped,

the clutch lever.

Follow the

careful

tral.

The

should

neutral

come

on.

way and

same procedure when

shifting to the next higher gear.

Always

mended

shift

is

first

about

stop.
3.

gradually release the clutch lever.


7.

reaches

motorcycle

the

the clutch and use the brakes to

points

not to shift into neutral.)


6.

When

20 km/h (12.5

the table, close the throt-

at the

Shift into

same

to stall or runs very roughly, pull in

At the

tle,

and the rear

\^^-.

the motorcycle.

in-

lever slowly.
4.

front

Apply both the


brakes at the

the clutch.
2.

Recommended

To decelerate

and accelerate

Pull the clutch lever to

gears at the recom-

shift points.

5-5

is

almost

shift into

indicator

neulight

shift points

Acceleration
shift point

\
1st -> 2nd
2nd -> 3rd

km/h

(mi/h)

3rd

-> 4th

16(9.9)
24(14.9)
32(19.9)

4th

-> 5th

40

(24.9)

Deceleration
shift

point

km/h (mi/h)

20(12.5)

20(12.5)

20(12.5)

20 (12.5)

OPERATION AND IMPORTANT RIDING POINTS


0-150 km (0-90

Engine break-in
There
in

the

is

never a more important period

life

of

your motorcycle than the

period between zero

(600

you

mi).

and 1,000 km

For this reason

we ask

that

carefully read the following materi-

Because the engine is brand new,


you must not put an excessive load on
it for the first 1 ,000 km (600 mi). The
various parts in the engine wear and
al.

polish

themselves to the correct oper-

ating clearances.

prolonged

full

During this period,

throttle operation, or

condition which might result


sive heating of the engine,

avoided.

in

any

Avoid

mi)

1,000

above

operation

Stop the engine and

let

1/3
it

throttle.

cool for 5 to

(600 mi) and beyond

Avoid prolonged

full-throttle

operation.

Vary speed occasionally.


EC0O0O49

10 minutes after every hour of operation.

Vary the speed

Do

from time to time.

one set

motorcycle

not operate

it

at

throttle position.

150 -500

km

-300

(90

prolonged

Avoid

of the

Rev

1/2 throttle.

any

operation

above

the motorcycle freely


full

time.

km

500 ~ 1,000

(300 - 600 mi)

Avoid cruising speeds

in

excess

of

3/4 throttle.

CAUTION:
After

,000

km

(600 mi) of operation,

be sure to replace the engine


filter and final gear oil.

5-6

If

any engine trouble should occur

Yamaha
mi)

through the gears, but do not use


throttle at

CAUTION:
during the break-in period, consult a

exces-

must be

km

oil, oil

dealer immediately.

OPERATION AND IMPORTANT RIDING POINTS


Parking
When parking

the motorcycle, stop the

engine and remove the

ignition key.

A WARNING
The exhaust system
motorcycle

in

is hot.

Park the

a place where pedes-

trians or children are not likely to

touch the motorcycle. Do not park


the motorcycle on a slope or soft
ground; the motorcycle may overturn.

5-7

AND MINOR REPAIR

PERIODIC MAINTENANCE

6-20

Periodic maintenance

6-1

Brake

Toolkit

6-1

Checking the front brake pads and


rear brake shoes

6-21

6-3

Inspecting the brake fluid level

6-21

6-22

Periodic maintenance chart for emission


control

system

light

switch adjustment

General maintenance and lubrication chart

6-4

Brake

Spark plugs

6-7

Cable inspection and lubrication

6-23

Canister

6-8

Throttle cable

and

6-23

6-9

Brake and

Engine
Final
Air

(for California only)

oil

gear

oil

filter

fluid

replacement

shift

grip lubrication

pedal lubrication

6-23

6-11

Brake and clutch lever lubrication

6-24

6-12

Sidestand lubrication

6-24
6-24

Carburetor adjustment

6-14

Rear suspension

Throttle cable free play inspection

6-14

Front fork inspection

6-25

Valve clearance adjustment

6-15

Steering inspection

6-25

Tires

6-15

Wheel bearings

6-26

Wheels

6-17

Battery

6-26

Accessories or replacement parts

6-17

Fuse replacement

6-28

Clutch lever free play adjustment

6-18

Headlight bulb replacement

6-29

Front brake lever free play adjustment

6-19

Turn signal and

6-30

Rear brake pedal height and


adjustment

free play

6-19

lubrication

taillight

bulb replacement

Troubleshooting

6-31

Troubleshooting chart

6-32

PERIODIC MAINTENANCE
Periodic

inspection,

lubrication will

EAU01790

EAU00467

adjustment, and

PERIODIC MAINTENANCE
PROPER PERIODIC MAINTENANCE
OF YOUR MOTORCYCLE IS IMPORTANT IN ORDER TO ENJOY LONG,

keep your motorcycle

in

the safest and most efficient condition


possible. Safety

is

an obligation

of the

motorcycle owner. The most important


points of motorcycle inspection, adjust-

ment, and lubrication are explained

in

the following pages.

Maintenance, replacement, or repair

emission control devices and


systems may be performed by any
of the

repair establishment or
that is certified

(if

individual

applicable).

A WARNING
If

you are not

familiar with motor-

cycle service, this work should be

done by a Yamaha

AND MINOR REPAIR

dealer.

PLEASURABLE SERVICE. ESPEIMPORTANT ARE THE


MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL.
THESE CONTROLS NOT ONLY
FUNCTION TO ENSURE CLEANER
AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE. IN THE
FOLLOWING TABLES OF PERIODIC
MAINTENANCE, THE SERVICES RELATED TO EMISSIONS CONTROL
ARE GROUPED SEPARATELY.
THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND
EQUIPMENT. YAMAHA DEALERS
ARE TRAINED AND EQUIPPED TO
PERFORM THESE PARTICULAR
CIALLY

SERVICES.

6-1

Tool

kit

EAU00468

Tool
The

kit

service information included

manual

is

in this

intended to provide you, the

owner, with the necessary information


for

completing

ventive
pairs.

tool

The

kit

some

of

your

maintenance and
tools provided

are to assist you

in

own

pre-

minor rethe owner's

in

the perfor-

mance of periodic maintenance. However, some other tools such as a torque


wrench are also necessary
the maintenance correctly.

to

perform

PERIODIC MAINTENANCE AND MINOR REPAIR


NOTE:_
If

you do not have necessary tools

re-

quired during a service operation, take

your motorcycle to a

Yamaha

dealer

for service.

A WARNING
Modifications to this motorcycle not

approved by Yamaha may cause


loss

of

performance,

emissions, and render


use. Consult a

it

Yamaha

excessive

unsafe for
dealer be-

fore attempting any changes.

6-2

PERIODIC MAINTENANCE

AND MINOR REPAIR

PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM


ODOMETER READINGS

INITIAL

ROUTINE

ITEM

No.

600 mi
(1,000 km)
or
1

Valve clearance

engine

is

adjust valve clearance

when

cold.

Check

Adjust gap and clean.


Replace at 8,000 mi (13,000 km)
or 12 months and thereafter
every 8,000 mi (13,000 km) or 12 months.

Crankcase ventilation
system

Check ventilation hose for cracks or damage.

Replace

Check fuel hose and vacuum pipe


or damage.

Replace

Check

Fuel line

Exhaust system
Carburetor
Synchronization

Idle

speed

Evaporative emission
control system**

if

if

necessary.
for

Adjust synchronization of carburetors.

Check and

Adjust cable free play.

Check

Replace

Since these items require special

**

California only

20,000 mi
(31,000 km)
or

24 months

30 months

Replace

Replace

necessary.

16,000 mi
(25,000 km)
or

cracks

for leakage.
Retighten if necessary.
Replace gasket(s) if necessary.

12,000 mi
(19,000 km)
or
18 months

(7,000 km)
or
6 months

condition.

Check and

Spark plugs

month

8,000 mi
(13,000 km)
or
12 months

4,000 mi

adjust engine idle speed.

control
if

system

for

damage.

necessary.

tools,

data and technical

skills,

they should be serviced by a

6-3

Yamaha

dealer.

PERIODIC MAINTENANCE AND MINOR REPAIR


GENERAL MAINTENANCE AND LUBRICATION CHART
ODOMETER READINGS

INITIAL

TYPE

ROUTINE

ITEM

No.

600 mi
(1,000 km)
or
1

Engine

oil

Replace.

Clean with compressed

filter

Replace

Adjust free play.

if

12,000 mi
(19,000 km)
or

(25,000 km)
or

20,000 mi
(31,000 km)
or

6 months

8,000 mi
(13,000 km)
or
12 months

18 months

24 months

30 months

air.

Brake system

6-9.
-

See page

before draining.

Oil filter

Air

Warm-up engine

month

4,000 mi
(7,000 km)
or

16,000 mi

-1

necessary.

Replace pads

if

necessary. (Front)

Replace shoes

Adjust free play.

Check

if

necessary. (Rear)

Clutch

oil

level

and

leakage.

Final gear oil

Control and meter


cable

Replace every
16,000 mi (25,000 km)
or 24 months.

Swingarm

pivot

bearing

Brake/clutch lever
pivot shaft

hypoid

oil

motor

Check

Replace

oil

Check bearing
assembly

gear

Yamaha chain and cable


lube or SAE 10W30

Apply chain lube


thoroughly.

SAE 80 API GL-4

for

looseness.
Moderately repack
every 16,000 mi
(25,000 km).

Apply chain lube

lightly.

Molybdenum

disulfide

Repack

grease

Yamaha chain and cable


lubeorSAE10W30
motor

oil

6-4

PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READINGS

INITIAL

12,000 mi
(19,000 km)
or

16,000 mi
(25,000 km)
or

(31,000
or

18 months

24 months

30 months

Repack

Brake pedal and

Lubricate.

pedal shaft

Apply chain lube

shift

11

12

Sidestand pivot

Front fork

Check operation and


lubricate.

Apply chain lube

Check operation and

14

Steering bearings

motor

oil

Yamaha chain and cable


lubeorSAE10W30
motor

km)

oil

Check bearing
assembly

lightly.

month

Yamaha chain and cable


lubeorSAE 10W30

leakage.

13

lightly.

20,000 mi

(7,000 km)
or
6 months

or

10

4,000 mi

8,000 mi
(13,000 km)
or
12 months

TYPE

ROUTINE

ITEM

No.

600 mi
(1,000 km)

for

looseness.
Moderately repack
every 16,000 mi

Lithium soap base

grease

(25,000 km).

15

Wheel bearings

Check bearing for


smooth rotation.

Check

specific gravity

and breather pipe

Battery

for

proper operation.

16
'

Sidestand switch

Check and clean


replace

if

or

necessary.

Since these items require special tools, data and technical

skills,

they should be serviced by a

Yamaha

dealer.

NOTE:
For odometer readings or time periods higher than 20,000 mi (31 ,000 km) or 30 months, repeat the
listed in

the chart from the 4,000 mi (7,000 km) or 6

month

interval.

6-5

same maintenance as

PERIODIC MAINTENANCE
NOTE:
The air filter needs more
Hydraulic brake system

When
and

fill

frequent service

if

you are

riding in unusually

AND MINOR REPAIR

wet or dusty areas.

disassembling the master cylinder or caliper, always replace the brake

fluid.

Check the brake

as required.
seals on the inner parts of the master cylinder and caliper every two years.

Replace the

Replace the brake hoses every four years or

oil

if

cracked or damaged.

6-6

fluid level regularly

PERIODIC MAINTENANCE AND MINOR REPAIR


ent color, there could be something

fmM

wrong

i^S

x_h_j

to

stead,

Cylinder head cover

Screw

(x 2)

Spark plug wrench

3.
EAU01486

Spark plugs
the rear right and front

cylinder

Remove

Use the spark plug wrench in the


tool kit to remove the spark plugs
as shown.

head covers by

moving the screws.


2.

Do

not attempt

the

motorcycle

to

In-

should periodical-

ly remove and inspect the spark plugs


because heat and deposits will cause

2.

left

take

Yamaha dealer. You

Removal
1. Remove

with the engine.

diagnose such problems yourself.

the spark plug caps.

re-

an important engine

is

easy

to inspect.

The

the condition of the engine. Normally,

spark plugs from the

same engine

same

color on the

should have the

white insulator around the center elec-

The

ideal color at this point

is

medium-to-light tan color for a motorcycle that

replace the spark plug with the speci-

Specified spark plug:


is

condition of the spark plug can indicate

trode.

if

fied plug.

Inspection

The spark plug


component and

all

any spark plug to slowly break down


and erode. If electrode erosion becomes excessive, or carbon and other deposits are excessive, you should

is

being ridden normally.

one spark plug shows a distinctly


6-7

If

differ-

BP7ES (NGK) or
W22EP-U (DENSO)

PERIODIC MAINTENANCE

EMMISION HOSE ROUTING

Tightening torque:

Spark

20

Carburetor

plug:

Nm

AND MINOR REPAIR

(2.0

mkg, 14

From

ft-lb)

fuel tank

NOTE:
If

a torque wrench

you are

installing

is

not available

a spark

plug,

estimate of the correct torque


1/2 turn

Spark plug gap

a.

Installation
1

Measure the electrode gap with a


wire thickness gauge and, if necessary, adjust the gap to specifica-

past finger

tight.

when

is

Canister

a good

To atmosphere

1/4 to

Have the

spark plug tightened to the specified

Canister (for California only)

torque as soon as possible.

This model

is

equipped with a canister

to prevent the discharging of fuel


4.

Install

inder

the spark plug caps, the cyl-

head covers and the screws.

tion.

vapor

atmosphere. Before using

this

motorcycle, be sure to check the

fol-

into the

lowing:

Check each hose connection.


Check each hose and canister

Spark plug gap:


0.7 - 0.8

mm

(0.028 ~ 0.031

in)

cracks
2.

Clean the gasket surface. Wipe


Install

the spark plug

and

tighten

damage.

Replace

if

damaged.

off

Make

any grime from the threads.


3.

or

for

sure the canister breather

not blocked. Clean

it

to the specified torque.

6-8

it if

is

necessary.

PERIODIC MAINTENANCE AND MINOR REPAIR


2.

With the engine stopped, check


the

oil

dow
the

level

through the level win-

located at the lower part of

left

side crankcase cover.

NOTE:
Wait a few minutes

until

the

oil

level

settles before checking.

Oil level

Maximum

3.

3.

window
level mark
Minimum level mark

2.

the

oil

oil

level

should be between

maximum

marks.
EAU02942

Engine

The

If

the level

and
is

gine with sufficient

low,

oil

minimum
fill

the en-

to the speci-

Engine

fied level.

tion.

Warm

it

in

2.

the motorcycle

is

for sev-

positioned

straight

up when checking the

A slight

tilt

oil

level.

toward the side can result

for

a few min-

Stop the engine. Place an


oil filler

eral minutes.

NOTE:
Be sure

up the engine

element

oil

pan

under the engine and remove the

an upright posi-

up the engine

Warm

oil filter

utes.

Place the motorcycle on a level


place and hold

cap

Engine oil and


replacement

Oil level inspection


1.

oil filler

in

false readings.

6-9

cap.

PERIODIC MAINTENANCE AND MINOR REPAIR

1.

Engine
3.

oil

drain bolt

Remove
the

oil.

the drain bolt and drain

Oil filter

cover

4.

5.

2. Oil filter

Remove
and

the

oil filter

bolts, oil filter

O-ring.

Install

O-ring

1.

2. Bolt (x 3)

the drain bolt and tighten

it

element

NOTE:
Make sure

the O-ring

is

seated proper-

ly^

to the specified torque.


7.

Tightening torque:
Drain

43
6.

Install

the engine with

the

(4.3 m-kg, 31

new oil

filter

oil filter

filter,

cover.

ft-lb)

new O-ring

Then

tighten

bolts to the specified

torque.

Recommended
See page

it.

Total amount:

3.2 L (2.8 Imp

With

Oil filter bolts:

(1.0 m-kg, 7.2


6-10

oil

ft-lb)

qt,

3.4

US qt)

2.8

US

change:

2.6 L (2.3 Imp

Tightening torque:

Nm

oil:

8-1

Oil quantity:

Periodic

10

Install

oil.

cap and tighten

bolt:

Nm

and the
the

Fill

oil filler

oil filter

qt,

qt)

replacement:

2.8 L (2.5 Imp

qt,

3.0

US

qt)

the

PERIODIC MAINTENANCE AND MINOR REPAIR


2.

CAUTION:

Do not put in any chemical addi-

is

Oil
1.

and check

for the

cause.

oil

filler

The

level.

bolt

and

oil

level

the

recommended

filler
oil

if

Final

gear

oil

2. Final

gear

oil

3.

Final

gear

oil filler

4.

Correct level

drain bolt

2.
bolt

3.

let

Install

Drain

foreign material enter the

gear case. Be sure


get on the tire or wheel.

oil

23

oil filler

and

bolt

and drain

oil.

tighten the drain bolt to

Fill

Oil level inspection

oil.

Place the motorcycle on a level


place and hold

it

in

an upright posi-

The engine should be cool

ambient temperature.

6-11

bolt:

Nm

(2.3 m-kg, 17

ft-lb)

does not
the gear case to the brim of the

filler

tion.

the

Tightening torque:

final

1.

final

the specified torque.

A WARNING
not

Remove

bolt to drain the

Final gear oil

Do

replacement
Place an oil pan under the
gear case.

found, stop the engine immedi-

ately

oil

necessary.

material en-

and warm it up for


a few minutes. While warming up,
check for oil leakage. If oil leakage

Add

hole.

ters the crankcase.


Start the engine

the

should be at the brim of the

Engine oil also lubricates


the clutch and additives could
cause clutch slippage.
tives.

Be sure no foreign

Remove
check the

at

hole with the

recommended

PERIODIC MAINTENANCE AND MINOR REPAIR


Final gear

case capacity:

0.19 L (0.17 Imp

Recommended

qt,

0.20

US

//_

qt)

oil:

SAE 80 API GL-4 Hypoid gear oil


desired, an SAE 80W90 hypoid
If

gear

oil

may be used

&%-r-^J2>J

<

for

2W

all

conditions.

NOTE:
"GL-4"

may
5.

Fuel tank

is

quality

Hypoid gear

oils

and

additive rating.

rated "GL-5" or "GL-6"

also be used.
Install

and

tighten the

filler

bolt to

1.

2. Bolt (x 3)

Air

3.

more frequently

if

It

you are

riding in un-

Tightening torque:
filler bolt:

23
6.

Nm

(2.3 m-kg, 17ftlb)

After replacing the final gear

sure to check for

oil

oil,

Remove

the seats. (See page 3-7

for seat

removal and

installation

procedures.)

be

2.

Remove

the fuel tank bolts.

the front of the fuel tank upposition

it

away from

(Do not remove the

the
fuel

tank.)

should be cleaned

usually wet or dusty areas.

Lift

air filter.

should be cleaned at the

specified intervals.

\\

ward and

filter
air filter

fc

Screw

EAU02998

The

the specified torque.

Oil

44 WARNING
Support the

fuel tank carefully

during this procedure.

Do not tilt the fuel tank too


much or pull it too hard because the

leakage.

tions

fuel

may

hose connec-

become

loose

causing fuel leakage.


4.

Remove
screw.

6-12

the

air filter

case cover

PERIODIC MAINTENANCE

AND MINOR REPAIR


7.

Reassemble by reversing the

re-

moval procedure.
EC000082

CAUTION:
Make sure

the air

filter is

prop-

erly seated in the air filter case.

The engine should never be run


without the
1.

Air

2.

Tab

3.

Holder

filter

case cover
6.

4. Air filter

5.

Slide the air


to

filter

case cover so as

unhook the tab on the

rear of

the cover from the holder on the

frame.

Then

lift

the air

filter

case

cover upward without removing

element and
remove most of the
Blow out the remaincompressed air as

Pull out the air filter

tap

it

lightly to

dust and
ing

dirt

shown.

dirt.

with
If

the

air filter

damaged, replace

it.

6-13

it.

element

is

air filter installed.

Excessive piston and/or cylinder wear may result.

PERIODIC MAINTENANCE

AND MINOR REPAIR

Carburetor adjustment
The carburetors are important

parts of

the engine and emission control sys-

tem.

Adjusting

Yamaha

1.

2.
3.

should

specialized

equipment

do so

to

data

and

Free play
EAU00635

Throttle cable free play

inspection
There should be a free play

Make sure that the fuel hoses and


vacuum hose are properly connect-

mm

grip.

and not pinched. If a


damaged, be sure to replace

ed, in place

If

(0.12 ~ 0.20

in)

the free play

is

Yamaha
ment.

it.

CAUTION:
reinstalling the fuel tank hold-

make sure that the washdamper rubbers and spacers

ing bolts,
ers,

a.

i4 WARNING

When

to

properly.

Rubber damper
Spacer

is

left

dealer with the professional

knowledge,

Washer

hose

be

are positioned properly.

6-14

dealer to

of

3 ~

at the throttle

incorrect,

make

ask a

this adjust-

PERIODIC MAINTENANCE
Valve clearance adjustment
The

correct valve clearance

with use, resulting

in

changes

improper

fuel/air

supply or engine noise. To prevent

this,

AND MINOR REPAIR

Tires
To ensure

maximum

long service,

and safe operation, note

Maximum

This

adjustment

should

be

Yamaha

service technician.

left

to

however,

professional

Cold

Up

the following:

to

tire

pressure

90 kg (198

lb)

load*

the valve clearance must be adjusted


regularly.

lb): XV535
219kg(483lb):XV535C

220 kg (485

load*

performance,

Tire air pressure

Always check and adjust the

tire

sure before operating the motorcycle.

A WARNING
inflation pressure should be
checked and adjusted when the

Tire

temperature of the

tire equals the


ambient air temperature. Tire inflation pressure must be adjusted according to total weight of cargo,
rider, passenger, and accessories
(fairing, saddlebags, etc. if approved
for this model), and vehicle speed.

6-15

Maximum

Rear
225 kPa

(2.00 kgf/cm

29

90 kg (198

pres-

Front

200 kPa

lb)

load-

load*

2
,

(2.25 kgf/cm

33

psi)

Load is the total weight


and accessories.

29

250 kPa

200 kPa
(2.00 kgf/cm

psi)

2
(2.50 kgf/cm

psi)

of cargo, rider,

36

psi)

passenger

PERIODIC MAINTENANCE

A WARNING

FRONT
Manufacturer

Proper loading of your motorcycle


is important for several characteristics of your motorcycle, such as
handling, braking, performance and
safety.

Do

items that can shift. Securely pack


your heaviest items close to the
center of the motorcycle, and distribute the weight evenly from side
to side. Properly adjust the suspension for your load, and check the
condition and pressure of your tires.

NEVER OVERLOAD YOUR MOTORtotal

weight

of the cargo, rider, passenger,

accessories

(fairing,

and

saddlebags,

approved for this model) does


not exceed the maximum load of the
motorcycle. Operation of an overloaded motorcycle could cause tire
damage, an accident, or even injury.
etc.

if

Type

Size

Bridgestone

3.00-19

49S

L303A

Dunlop

3.00-19

49S

F14G

REAR

not carry loosely packed

CYCLE. Make sure the

AND MINOR REPAIR

Manufacturer

Size

Type

Bridgestone

140/90-15 M/C 70S

G508

Dunlop

140/90-15 M/C 70S

K425

Side wall

Minimum

2.

Wear

depth

a.

Tread depth

indicator

Tire inspection

Always check the


the motorcycle.

crosswise lines
if

the

in

it,

tact

tire

or

if

has a

tire

before operating

a tire tread shows


(minimum tread depth),
nail

or glass fragments

the side wall

Yamaha

have the

tires
If

is

cracked, con-

dealer immediately and

replaced.

6-16

tire

(front

tread

and

rear)

.0

mm (0.04 in)

PERIODIC MAINTENANCE

A WARNING
It

is

dangerous to

Wheels
ride with a

worn-out tire. When a tire tread


begins to show lines, have a

Yamaha

dealer replace the

immediately. Brakes,

tires,

tire

To

Always

dealer.
is

absolutely necessary to do so, use


great care and replace the tube
as soon as possible with a good
quality replacement.

performance,

inspect the wheels before

a ride. Check for cracks, bends or


warpage of the wheel. Be sure the
spokes are tight and undamaged.
If any abnormal condition exists in
a wheel, consult a Yamaha dealer.
Do not attempt even small repairs
to the wheel. If a wheel is deformed or cracked, it must be re-

wheel parts replacement


should also be left to a Yamaha

If it

maximum

ensure

the following:

and

Patching a punctured tube

Accessories or replacement

long service, and safe operation, note

related

not recommended.

AND MINOR REPAIR

is

placed.

and wheels should be balanced whenever either one is


changed or replaced. Failure to
have a wheel balanced can result
in poor performance, adverse handling characteristics, and shortTires

ened

Ride

tire life.

moderate speeds

at

changing a
face must

develop

tire

first

its

since the

be broken

after

tire

in for

surit

to

optimal characteristics.

6-17

parts

A WARNING
This motorcycle
pull

trailer

is

not designed to

or to be attached to a

The accessories or replacement parts you choose for your

sidecar.

motorcycle should be designed speit, and they must be se-

cifically for

curely

mounted

to

maintain

the

inherent stability of the original design.

Genuine Yamaha Parts and

Accessories are designed and tested to be compatible with your


motorcycle. Please consider Genuine Yamaha Parts and Accessories
before making an accessory purchase. Use of non-Yamaha-approved parts or accessories may
cause loss of handling stability and
riding safety. Since Yamaha cannot
control the quality of parts or accessories manufactured by other companies, Yamaha cannot be held

AND MINOR REPAIR

PERIODIC MAINTENANCE
any consequences caused
by the use of items which have not
been approved by Yamaha.
liable for

1.

Locknut

1.

Locknut

2.

Adjusting bolt

2.

Adjusting nut

c.

Free play
If

the specified free play cannot be ob-

EAU00694

tained,

Clutch lever free play

4.

adjustment
The

be ad-

clutch lever free play should

justed to 10 ~ 15

mm

(0.39 ~ 0.59

Loosen the locknut at the clutch

2.

Turn the adjusting


clutch lever

in

3.

bolt

direction

decrease free

in

at

direction

7.

direction

Loosen the locknut


case

side.

Turn

the

crankcase

play.

to
8.

in

the

to loos-

nut

direction

decrease free

in

at
to

direction

the
in-

play.

Tighten the locknut at the crank-

case and the clutch


6-18

at

at the crank-

adjusting

crease free play or

Tighten the locknut at the clutch


lever.

in

bolt

en the cable.

the

to in-

Turn the adjusting


clutch lever

6.

crease free play or


to

5.

le-

ver.

at the clutch le-

ver.

in).

proceed with the following steps.

Loosen the locknut

lever.

PERIODIC MAINTENANCE

AND MINOR REPAIR

A WARNING
Check the brake lever free play.
Be sure the brake is working
properly.

soft or

brake

spongy

lever

presence of air
1

Adjusting bolt

Locknut

c.

Free play

in

the brake sys-

must be removed
by bleeding the brake system

tem. This
2.

feeling in the

can indicate the

air

before the motorcycle


EAU00696

ed. Air in the

system

is

operat-

will

greatly diminished braking ca-

adjustment

and can result in loss of


control and an accident. Have a
Yamaha dealer inspect and
bleed the system if necessary.

The

free play at the front brake lever

should be 2 ~ 5

mm

(0.08 ~ 0.20

Loosen the

2.

Turn the adjusting

(D

locknut.

Pedal height

a.

Free play

Rear brake pedal height and


free play adjustment

A WARNING
It

bolt in direction

is

advisable to have a

dealer

make this

Yamaha

adjustment.

to increase free play or in direc-

tion
3.

in).

Footrest

cause

Front brake lever free play

pability

1.

2.

to decrease free play.

The brake pedal

height should be ad-

justed before adjusting the brake pedal

After adjusting, tighten the locknut.

free play.

Pedal height

The brake pedal should be positioned


approximately 38 mm (1.5 in) above
the top of the footrest.
6-19

PERIODIC MAINTENANCE

Adjusting bolt

2.

Locknut
1

2.

Loosen the

Adjusting nut

Free play
locknut.

Turn the adjusting

bolt in direction

The brake pedal free play should be


adjusted to 20 ~ 30 mm (0.8 ~ 1 .2 in) at

@ to raise pedal height or direc to lower pedal height.

the brake pedal end. Turn the adjusting


nut on the brake rod

in

direction

Tighten the locknut.

increase free play or

in

direction

in

tion
3.

A WARNING

decrease free

play.

to
to

AND MINOR REPAIR

Brake

2.

Adjusting nut

light

switch

EAU00713

Brake
The

light

switch adjustment

rear brake light switch

by the brake pedal and


justed

when

the brake

just before braking


just the rear

brake

switch body so

After adjusting the pedal height, ad-

it

is

is

light

takes

activated

properly ad-

comes on
To ad-

effect.

light switch,

does not

hold the

rotate while

turning the adjusting nut. Turn the ad-

just brake pedal free play.

justing nut in direction

brake

light

come on

adjusting nut

brake

6-20

light

in

to make the

earlier.

direction

come on

Turn the

to make the

later.

PERIODIC MAINTENANCE AND MINOR REPAIR

a.

Wear
Wear

indicator

groove

(x 2)

2.

limit

Wear
Wear

limit

1.

Rear brake
Apply the brake and inspect the wear
indicator.
If

Front brake

Wear

the indicator reaches the

line,

indicator

grooves are provided

ask a

Yamaha

the shoes.

If

Yamaha

Insufficient

brake

fluid

may

let air

enter

the brake system, possibly causing the


limit

dealer to replace

brakes to become
Before

riding,

ineffective.

check

above the

that the brake fluid

minimum

level

and

fill

Observe these precautions:

When checking the


make sure the top of

they have almost disap-

peared, ask a

wear

level

when necessary.

wear with-

out disassembling the brake. Inspect


the grooves.

mark

Inspecting the brake fluid

is

on each brake pad. These indicators


allow checking of brake pad

level

EAU00732
EAU00727

EAU00720

Checking the front brake pads


and rear brake shoes

Minimum

indicator

dealer to re-

cylinder

place the pads.

dlebars.

6-21

is

level

fluid

level,

the master

by turning the han-

PERIODIC MAINTENANCE
Use

only the designated quality

brake

fluid.

Otherwise, the rubber

may

seals

deteriorate,

causing

Brake

fluid

may

ed surfaces or

ways

clean

Al-

The brake

fluid

fluid

by trained

Yamaha service personnel.


Yamaha dealer replace the

up

spilled

mance.

Have a Yamaha dealer check


brake

fluid:

DOT 4

if

Have

the brake

used.

same type of brake


may result in a

Refill

with the

Mixing fluids

harmful

chemical

reaction

and

lead to poor brake performance.

Be

careful that water

ter the
ing.

does not en-

master cylinder when

Water

will

may

result in

refill-

significantly lower

the boiling point of the

vapor

fluid

goes

fluid

the

following

replacement
should be replaced only

components during

periodic

maintenance or when they are damleaking:

oil seals (every two years)


brake hoses (every four years)

DOT 4 is not available, DOT 3 can be

fluid.

fluid level

the

aged or

NOTE:

Brake

plastic parts.

immediately.

Recommended

If

deteriorate paint-

leakage and poor brake perfor-

cause
down.

AND MINOR REPAIR

and

lock.

6-22

PERIODIC MAINTENANCE AND MINOR REPAIR


Cable inspection and

Throttle cable

lubrication

lubrication
The throttle twist

A WARNING

be greased

and

grip

grip

assembly should

at the time that the cable

is

Damage to the outer housing of cables may allow internal rusting and

lubricated, since the grip

cause interference with cable movement. Replace damaged cables as


soon as possible to prevent unsafe

cable. After removing the screws, hold

the end of the cable up

conditions.

the throttle grip disassembled, coat the

Brake and

metal surface of the grip assembly with

lubrication

a suitable all-purpose grease.

Lubricate the pivoting parts.

Lubricate the cables and cable ends.

If

moved

put

in

to get at the

end

must be

re-

of the throttle

in

the

air

and

several drops of lubricant. With

shift

pedal

a cable does not operate smoothly, ask


a Yamaha dealer

to replace

Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil

it.

Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil

6-23

PERIODIC MAINTENANCE AND MINOR REPAIR


Rear suspension lubrication
Lubricate the pivoting parts.

Recommended
Molybdenum

Brake and clutch lever

Sidestand lubrication

lubrication

Lubricate the sidestand pivoting point

Lubricate the pivoting parts.

and metal-to-metal contact surfaces.


Check that the sidestand moves up
and down smoothly.

Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil

Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil

A WARNING
If

the

sidestand

does not move

smoothly, consult a

6-24

Yamaha

dealer.

lubricant:

disulfide

grease

PERIODIC MAINTENANCE AND MINOR REPAIR


Front fork inspection
Visual check

A WARNING
Securely support the motorcycle so
there

is

Check

no danger of

for

scratches or

it

falling over.

damage on

inner tube and excessive

from the front

fork.

oil

the

leakage

Operation check
1.

2.

Steering inspection

Place the motorcycle on a level

Periodically inspect the condition of the

place.

steering.

Hold the motorcycle

in

an upright

and apply the front brake.


Push down hard on the handlebars several times and check the
position

3.

if

fork

rebounds smoothly.

Worn out or loose steering


may be dangerous. Place a

stand under the engine to raise the

wheel

front

off

the ground. Hold the

lower end of the front forks and

move them

try to

forward and backward.

If

any free play can be felt, ask a Yamaha


dealer to inspect and adjust the steer-

CAUTION:
any damage or unsmooth movement is found with the front fork,
If

consult a

bearings

Yamaha

dealer.

ing.

Inspection

wheel

is

is

easier

if

the front

removed.

A WARNING

Securely support the motorcycle so


there

6-25

is

no danger of

it

falling over.

PERIODIC MAINTENANCE AND MINOR REPAIR


Wheel bearings
If

there

hub

or

is

play

if

in

CAUTION:

the front or rear wheel

the wheel

smoothly, have a

does not

Yamaha

When

turn

dealer

inspecting

the

sure the breather hose

in-

rectly.

spect the wheel bearings.

If

battery,
is

the breather hose

tioned in such a

be

routed cor-

way as

is

to

posi-

cause

battery electrolyte or gas to exit

onto the frame, structural and cosmetic


Battery

Pass
Pass
Pass
Pass

occur.

through the battery case


through the frame
through the cable guide

through the engine bracket

Battery
Check the level of the battery electrolyte and make sure that the terminals
are

tight. Fill

with distilled water

electrolyte level

cycle

is

is

low.

If

if

the

the motor-

equipped with optional

cal accessories, the battery

electri-

tends to

discharge more quickly, so be sure to

recharge

it

periodically.

6-26

damage to the motorcycle can

PERIODIC MAINTENANCE

AND MINOR REPAIR

A WARNING

Battery storage

Battery electrolyte

is

When

poisonous and

used

dangerous, causing severe burns,


It contains sulfuric acid. Avoid

move

etc.

milk of magnesia, beaten egg,


or vegetable

oil.

Call a physi-

cian immediately.

EYES:

Flush

15 minutes

with

and

water

get

for

prompt

medical attention.
Batteries

produce explosive gases.

Keep sparks, flame,

cigarettes etc.,

away. Ventilate when charging or


using in an enclosed space. Always
shield your eyes when working near
batteries.

KEEP OUT OF REACH OF

CHILDREN.

be

not

it

in

fully

re-

charge

it

a cool, dry place.

Completely recharge the battery

ANTIDOTE:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantiwater or milk. Follow with

will

a month or longer,

the battery,

and store

contact with skin, eyes or clothing.

ties of

the motorcycle
for

before reinstalling.

Maximum

2.

Minimum

level
level

mark
mark

will

cor-

rode and discharge quickly. The bat-

be checked

once a month. The

level

tween the minimum

mum
water

if

refilling is

at least

should be be-

level

and maxi-

marks. Use only

level

distilled

necessary.
EC000100

CAUTION:
Normal tap water contains minerals
which are harmful to a battery;
therefore,

refill

will

be stored for

once a month and recharge the

fluid

poorly maintained battery

tery fluid should

the battery

specific gravity of the fluid at least

Replenishing the battery

If

longer than two months, check the

only with distilled

water.

6-27

battery

when

it

is

too low.

Always make sure the connections are correct

battery

Make

back

in

when

putting the

the

motorcycle.

sure the breather hose

and

properly

connected

damaged

or obstructed.

is

is

not

PERIODIC MAINTENANCE

iMt=

CAUTION:

Do
age

not use fuses of higher amper-

^yV x^y/^/o^

Substitution

sibly a
1

Main fuse

2.

Headlight fuse

3.

Signaling system fuse

4. Ignition
5.

fire.

Specified fuses:

fuse

Spare fuse

those recommend-

rating than

of a fuse
of
improper rating can cause extensive
electrical system damage and pos-

ed.

Main fuse:

(x 2)
EAU00818

Fuse replacement

Signaling system fuse:

The fuse box

Ignition fuse:

is

located under the rider

seat.
If

any fuse

is

blown, turn

off

the main

switch and the switch of the circuit


question. Install a
ified

ates.

in

new fuse of the spec-

amperage. Turn on the switches

and check
If

if

the electrical device oper-

the fuse immediately blows

again, consult a

Yamaha

A
15A
15A
15A

30

Headlight fuse:

dealer.

6-28

AND MINOR REPAIR

PERIODIC MAINTENANCE

1.

Screw

(x 2)

Headlight bulb replacement

AND MINOR REPAIR

1.

Coupler

2.

Bulb cover

1.

3.

2.

Disconnect the coupler and

move
is

advisable to have a

until

the bulb as follows:


the screws holding the

headlight

unit.

it

and remove the

defective bulb.

on, as

the headlight bulb burns out, replace

Remove

wise to remove

Keep flammable products and your


hands away from the bulb while it is

assembly.

1.

Turn the bulb holder counterclock-

A WARNING

Yamaha

dealer perform this removal and re-

If

re-

the bulb holder cover.

CAUTION:
It

Bulb holder

4.

it

it

is hot.

Put a

secure
holder.

6-29

Do

not touch the bulb

cools down.

new
it

bulb into position

in

and

place with the bulb

PERIODIC MAINTENANCE AND MINOR REPAIR


the bulb holder cover,

Reinstall

coupler and headlight

unit.

If

the

beam adjustment is necask a Yamaha dealer to

headlight

essary,

make

that adjustment.

Screw

(x 2)

1.

EAU00855

Turn signal and


replacement
1

taillight

bulb

Bulb (x 2)
2.

Push the bulb inward and

turn

it

counterclockwise.
3.

Remove the screws and the lense.

Place a

new

bulb

in

the socket.

Push the bulb inward and turn


clockwise until
engages into the

it

it

socket.
4.

Install

the lense and the screws.


EC000108

CAUTION:

Do

not over-tighten the screws as

the lense

6-30

may

break.

PERIODIC MAINTENANCE

AND MINOR REPAIR

EAU01008

Troubleshooting
Although Yamaha motorcycles
a

receive

inspection before shipment from

rigid

the factory, trouble

may

occur during

operation.

Any problem

in

the

fuel,

compression,

or ignition systems can


starting

and

loss of power.

cause poor

The trouble-

shooting chart describes a quick, easy

procedure for making checks.


If

your motorcycle requires any

repair,

Yamaha dealer. The skilled


technicians at a Yamaha dealership
bring

it

to

have the

how

tools, experience,

to properly service

cycle.

Use only genuine Yamaha

on your motorcycle.
look like

ten

and know-

your motor-

Yamaha

inferior.

parts

Imitation parts

may

parts, but they are

of-

Consequently, they have a

shorter service

life

pensive repair

bills.

and can lead

to ex-

6-31

PERIODIC MAINTENANCE

AND MINOR REPAIR

Troubleshooting chart
PtlMMillllHJ

Never check the fuel system while smoking or

in

the vicinity of an open flame.

LFuel
Enough
Check

if

there

is

Go

fuel.

to

compression check.

fuel in

the fuel tank.

No

2.

Supply

fuel.

Engine doesn't

fuel.

start,

go

to

compression check.

Compression
There

Use the

electric starter.

is

compression.

No compression.

3. Ignition
Wet.

Remove spark

Go

to ignition check.

Ask a Yamaha dealer

to

inspect.

Wipe clean with dry cloth and correct


spark gap or replace spark plug.

Open

throttle

half-way and start

the engine.

plug and

"

check electrodes.
Dry.

4.
Use

Battery
the electric starter.

Engine turns over

quickly.

Ask a Yamaha dealer to

Engine doesn't

inspect.

start,

ao

to batterv

check.

Battery good.

- Engine doesn't start, ask a


dealer to inspect.

Engine turns over

Check

slowly.

check connections.
6-32

fluid,

recharge,

Yamaha

CLEANING AND STORAGE


Cleaning

7-1

Storage

7-2

CLEANING AND STORAGE


A.

CLEANING

Frequent, thorough cleaning of your

motorcycle

will

pearance but

not only
will

enhance

improve

its

a.

life

b.

the end of the exhaust

bag and strong rubber


band may be used.
Make sure the spark plugs and all
filler

2.

If

caps are properly

the engine case

greasy,

CAUTION:
Improper cleaning can damage
the cowlings, panels and other
plastic parts. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean

off

plastic

general

many components.

Block

pipes to prevent water entry; a

ap-

its

performance and extend the useful


of

Before cleaning the motorcycle:

is

installed.

excessively

apply degreaser with a

paint brush.

Do not apply degreas-

er to wheel axles.
3.

Rinse the
with

dirt

and degreaser off


Use only

a garden hose.

enough pressure

to

do the

CAUTION:

wheel bearings, front


transmission

seals

Many expensive
detergent

those available
washers.
4.

job.

have

re-

such

as

coin-operated car

in

on salted roads, wash

After riding

the motorcycle with cold water im-

as

it

Do

not use

warm water

increases the chemical reac-

tion of the salt.


5.

sure to avoid using cloths or

Once

the majority of the

been hosed

in

off,

with

cleaning products, solvent or

gent-type soap.

thinner, fuel (gasoline), rust re-

or bottle brush

movers or

to-get-at places.

flu-

antifreeze or electrolyte.

7-1

wash

warm water and

contact with strong or abrasive

brake

electrical

repair bills

applications

mediately.

inhibitors,

and

sulted from improper high pressure

Do not use any harsh chemical


products on plastic parts. Be

id,

brakes,

fork,

parts.

plastic.

sponges which have been

may cause

Excessive hose pressure

water seepage and deterioration of

An
is

all

dirt

has

surfaces

mild, deter-

old toothbrush

handy

for

hard-

CLEANING AND STORAGE


6.

Rinse the motorcycle

off

ately with clean water

7.

immedi-

and dry

all

STORAGE

Long term storage (60 days or more)

of

surfaces with a chamois, clean

your motorcycle

towel or soft absorbent cloth.

ventive procedures to guard against

Clean the seat with a


stery cleaner to

vinyl uphol-

keep the cover

pli-

able and glossy.


8.

B.

Automotive-type
plied to

all

ap-

Many contain
abrasives which may mar the paint
or protective finish.

When finished,

engine and

several minutes.

some

let

it

idle for

Lubricate

4.

Block up the frame to raise both

wheels

pre5.

all

off

control cables.

the ground.

Tie a plastic bag over the exhaust

deterioration. After thoroughly cleaning

pipe outlets to prevent moisture

the motorcycle, prepare for storage as

from entering.

painted and chrome-

cleaner-waxes.

start the

require

6.

follows:

wax may be

plated surfaces. Avoid combination

will

3.

Fill

fuel stabilizer
2.

Remove

(if

each spark plug hole and reinstall the spark plugs. Turn the engine over several times (ground
cylin-

oil.

a humid or

oil

to

all

light film of oil.

crank the engine, remove the spark


plug wires, and ground them to prevent sparking.

7.

Remove
charge

it.

the

and

battery

Store

it

in

fully

a cool, dry

place and completely recharge it


once a month. Do not store the
battery

in

an excessively warm or

(90 F)).

(30 F) or

See page

6-27 for battery storage precautions.

NOTE:
Make any necessary
storing the motorcycle.

7-2

Do

any rubber parts or

more than 30 C

using the starter motor to

salt-air at-

exposed metal

cold place (less than 0

A WARNING
When

in

the seat cover.

oil

in

spark plug leads) to coat the

not apply

pour

about one tablespoon of engine

der walls with

storing

surfaces with a

available).

spark plugs,

the

If

mosphere, coat

the fuel tank with fuel and add

repairs

before

SPECIFICATIONS
8-1

Specifications

specifications

SPECIFICATIONS
Specifications
Engine

XV535/XV535C

Model
Dimensions

0'

mm (87.6 in)
780 mm (30.7 in)
1,120 mm (44.1 in)
720 mm (28.3 in)
,520 mm (59.8 in)
160 mm (6.3 in)
2,900 mm (114.2 in)
2,225

Overall length
Overall width

Overall height

Seat hight

Wheelbase

turning radius

Basic weight (with

oil

and

-20'

Recommended engine

Displacement

535 cm 3

Bore x Stroke

Compression

system

system

mm

4 (20W40)

0'

10'

20'

30'

40'

SG

API Service SE, SF,

50'C

type or

use motor oils that do not contain anti-fricPassenger car motor oils (often labeled
"Energy Conserving") contain anti-friction additives
which will cause clutch and/or starter clutch slippage,
resulting in reduced component life and poor engine
performance.
to

tion modifiers.

SOHC

(2.99 x 2.32

-10'

CAUTION:

type 2-cylinder

76.0 x 59.0
ratio

110' 130'F

90'

higher

Be sure

Cylinder arrangement

70'

oil

classification

full

Air-cooled 4-stroke,

orSAE 15W/40

Engine
Engine type

50'

YAMALUBE

196kg(432lb):XV535C

Lubrication

30'

YAMALUBE4(10W30)
orSAE10W/30

195kg(430lb):XV535

fuel tank)

Starting

10'

Ground clearance

Minimum

oil

Type

in)

9:1

Quantity

Electric starter

Periodic

Wet sump

8-1

oil

change

With

oil filter

Total

amount

replacement

2.6 L (2.3 Imp

qt,

2.8

US

qt)

2.8 L (2.5 Imp

qt,

3.0

US

qt)

3.2 L (2.8 Imp

qt,

3.4

US

qt)

SPECIFICATIONS
Gear

Final gear oil

SAE 80

Type

ratio

API "GL-4" hypoid gear

oil

Air

Quantity

0.19 L (0.17 Imp

filter

Dry type element

qt,

0.20

US

Type

Unleaded

Fuel tank capacity

13.5 L (3.0 Imp gat, 3.6

US

gal)

2.5 L (0.5 Imp gal, 0.7

US

gal)

fuel

BDS34

Manufacturer

MIKUNI

1.900

3rd

1.458

4th

1.167

5th

0.967

x 2

Frame type

Pressed backbone

Caster angle

31.5

Trail

125

mm

(4.92

in)

Tires
Front

Spark plug
Type/Manufacturer

BP7ES / NGK or
W22EP-U / DENSO

Gap

0.7 ~ 0.8

Clutch type

2nd

Chassis

Carburetor
Type x quantity

2.714

qt)

Fuel

Reserve amount

1st

mm

(0.028 ~ 0.031

Type

With tube

Size

3.00-19 49S

Manufacturer/
in)

model

Wet, multiple-disc

Bridgestone

L303A

Dunlop/F14G

Transmission

Rear

Primary reduction system

Spur gear

Primary reduction

1.944

ratio

Secondary reduction system

Shaft drive

Secondary reduction

3.071

ratio

Transmission type

Constant mesh 5-speed

Operation

Left foot operation

Type

With tube

Size

40/90- 15M/C

70S

Manufacturer/

model

Bridgestone

Dunlop

8-2

G508

K425

SPECIFICATIONS
Maximum

load*

220 kg (485

lb):

XV53E

Rear

219kg(483lb):XV535C
Air pressure (cold tire)

Up

to

Rear

200 kPa (2.00 kgf/cm 2 29


,

225 kPa (2.25 kgf/cm

2
,

33

psi)

Type

Telescopic fork

Type

Swingarm

Rear

load*

Load

Right foot operation

Front

psi)

90 kg load - maximum

Drum brake

Operation

Suspension

90 kg load*
Front

Type

Front

200 kPa (2.00 kgf/cm 2 29

psi)

Rear

250 kPa (2.50 kgf/cm 2 36

psi)

s total weight of cargo, rider,

Shock absorbers

passenger and accessories.

Wheels

Front

Coil spring

/ oil

damper

Rear

Coil spring

/ oil

damper

Wheel

Front

travel

mm
85 mm

150

Front

Type

Spoke

Size

19xMT1.85

Type

Spoke

Size

15M/CxMT3.00

Rear
Electrical

Rear

Ignition

(5.9 in)
(3.4

in)

system
system

T.C.I, (digital)

Charging system

Brakes
Front

Type

A.C. magneto

Standard output

14

Type

GM12AZ-3A-2

Voltage, capacity

12

V,

24 A

5,000 r/min

Battery

Type

Single disc brake

Operation

Right hand operation

Fluid

DOT 4

or

DOT 3

8-3

V,

12

AH

SPECIFICATIONS
Headlight type

Bulb type

Bulb voltage, wattage x quantity


Headlight

12

V,

65/60

Tail/brake light

12

V,

8/27

Front turn signal

position

turn signal light

Meter

beam

indicator light

Turn indicator

light

V,

27/8

3Wx1
14 V, 3Wx1
12 V, 1.7 Wx1
14 V, 3Wx1
14

light

Neutral indicator light

High

Wx2
12 V, 27 Wx 2
12

light

Rear

Wx1

Wx 2

V,

Fuses
Main fuse
Ignition

fuse

30 A

15A

Signaling system fuse

15A

Headlight fuse

15A

8-4

CONSUMER INFORMATION
number records
Key identification number

9-1

number

9-1

Identification

Vehicle identification

Model

9-1

9-2

label

9-3

Reporting safety defects

Motorcycle noise regulation

9-4

Maintenance record

9-5

Street

and enduro motorcycle

Yamaha extended

service

limited

warranty

9-7
9-9

CONSUMER INFORMATION
EAU02944

Identification
Record the key

number records
identification

vehicle identification
el label

information

in

reference

for

in

the spaces pro-

when

ordering

Yamaha

dealer or

vided for assistance

spare parts from a

number,

number and mod-

case the vehicle

is

sto-

len.
1.

KEY IDENTIFICATION
NUMBER:

Key

The

VEHICLE IDENTIFICATION

NUMBER:

number

Vehicle identification

number
EAU01043

EAU01042

Key

2.

identification

identification
key

number

Vehicle identification

number is
Record this num-

identification

stamped on the key.


ber in the space provided and use for
reference when obtaining a new key.
it

number

The vehicle identification number is


stamped into the steering head pipe.
Record this number in the space provided.

NOTE:
The
used
3.

vehicle

to identify

may be used

MODEL LABEL INFORMATION:

to register

cycle with the

your state.

9-1

number is
your motorcycle and

identification

licensing

your motorauthority

in

CONSUMER INFORMATION

Model

label
EAU01050

Model

label

The model

label

is

affixed to the

under the seat. (See page 3-7

removal procedures.) Record the


mation on

this label in the

vided. This information


to order

will

frame

for seat
infor-

space probe needed

spare parts from your

Yamaha

dealer.

9-2

CONSUMER INFORMATION
Reporting safety defects
If

you believe

that your vehicle

ately inform the National

U.S.A..

If

NHTSA

of vehicles,

it

has a defect which could cause a crash or could cause

Highway

Traffic

Safety Administration (NHTSA)

receives similar complaints,

may

it

may open an

investigation,

order a recall and remedy campaign. However,

between you, your dealer, or

YAMAHA MOTOR CORP.

in

NHTSA

injury or death,

addition to notifying

and

if it

finds that

you should immedi-

YAMAHA MOTOR CORP.

a safety defect exists

cannot become involved

in

individual

in

group

problems

U.S.A..

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1 -800-424-9393 (or 366-01 23 in Washington, D.C.
area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information

about motor vehicle safety from the Hotline.

9-3

CONSUMER INFORMATION
Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:


Federal law prohibits the following acts or the causing thereof:

(1

The removal

or rendering inoperative by

any person other

than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any
hicle for the

purpose

of noise control prior to

its

sale or delivery to the ultimate purchaser or while

the vehicle after such device or element of design has been

removed

or rendered inoperative by

it

is in

use or

any person.

"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW".
These acts include tampering

with the following systems;

i.e.,

modification, removal, etc.


Muffler

Exhaust system

Exhaust pipe
Silencer
Air cleaner

Intake system

Air cleaner

Intake duct

9-4

case
element

(2)

new ve-

the use of

CONSUMER INFORMATION
MAINTENANCE RECORD
of work orders and/or receipts for parts you purchase and install will be required to document that maintenance has
been completed in accordance with the emission warranty. The chart below is printed only as a reminder to you that the
maintenance work is required. It is not acceptable proof of maintenance work.

Copies

MAINTENANCE
INTERVAL

DATE OF
SERVICE

SERVICING DEALER

MILEAGE

NAME AND ADDRESS

600 mi
(1,000km)or
1

mo.

4,000 mi

(7,000km)or
6 mos.
8,000 mi

(13,000km)or
12 mos.
12,000 mi
(19,000km)or

18 mos.
16,000 mi
(25,000 km)or

24 mos.
20,000 mi
(31,000km)or

30 mos.
24,000 mi
(37,000km)or
36 mos.

9-5

REMARKS

CONSUMER INFORMATION
MAINTENANCE
INTERVAL

DATE OF
SERVICE

SERVICING DEALER

MILEAGE

NAME AND ADDRESS

28,000 mi
(43,000km)or

42 mos.
32,000 mi
(49,000km)or
48 mos.

36,000 mi
(55,000 km)or

54 mos.
40,000 mi
(61,000km)or

60 mos.

9-6

REMARKS

CONSUMER INFORMATION
YAMAHA MOTOR CORPORATION, U.S.A.
STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants
each new model Yamaha motorcycle will be free from
defects in material and workmanship for the period of
time stated herein, subject to certain stated limitations.

THE CUSTOMER'S RESPONSIBILITY under


1.

2.

THE PERIOD OF WARRANTY for Yamaha motorcycles


equipped with headlight, stoplight, and turn
one (1 year from the date of purchase,
with no mileage limitation.
originally

signals shall be

this war-

ranty shall be to:

Operate and maintain the motorcycle as specified


in the appropriate Owner's Manual, and
Give notice to an authorized Yamaha motorcycle
dealer of any and all apparent defects within ten
{10) days after discovery, and make the machine
available at that time for inspection and repairs at
such dealer's place of business.

ENGINE
DISPLACEMENT
50ccto 169cc

PERIOD
12,000

km

(7,465 miles)

or five years, whichever occurs

170ccto279cc

280cc or over

18,000 km (11,185 miles)


or five years, whichever occurs first

30,000

km

(18,641 miles)

or five years, whichever occurs

MODELS EXCLUDED FROM WARRANTY

include
those used for non-Yamaha-authorized renting, leasing, or other commercial purposes, and TZ models.

DURING THE PERIOD OF WARRANTY any authorized


Yamaha motorcycle dealer will, free of charge, repair
or replace any part adjudged defective by Yamaha due
to faulty

Parts

workmanship or material from the

used

in

warranty repairs

will

factory.

be warranted for

the balance of the product's warranty period. All parts


replaced under warranty become property of Yamaha
Motor Corp. U.S.A.

WARRANTY TRANSFER:

this

warranty shall

include any failures caused by:


a.
Competition or racing use.
b.
Installation of parts or accessories that are not
qualitatively equivalent to genuine Yamaha parts.
c.
Abnormal strain, neglect, or abuse.
d.
Lack of proper maintenance.
Accident or collision damage.
e.
f.
Modification to original parts.

SPECIFIC EXCLUSIONS from this warranty shall


include parts replaced due to normal wear or routine
maintenance.

first

transfer the warranty

any subsequent purchaser, it is imperative that the machine be inspected


and registered for warranty by an authorized Yamaha
motorcycle dealer. In order for this warranty to remain
in effect, this inspection and registration must take
place within ten (10) days after transfer. An inspection and
registration fee will be charged for this service.

YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO


OTHER WARRANTY OF ANY KIND, EXPRESSED OR
IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE WHICH EXCEED THE OBLIGATIONS AND
TIME LIMITS STATED IN THIS WARRANTY ARE
HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS

EMISSIONS CONTROL SYSTEM WARRANTY


Yamaha Motor Corporation, U.S.A. also warrants to the

WARRANTY.

ultimate purchaser and each subsequent purchaser of

SOME STATES DO NOT ALLOW LIMITATIONS ON


HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITA TION MA Y NOTAPPL Y TO YOU. ALSO
EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW
THE EXCLUSION OR LIMITA TION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE
EXCLUSION MAY NOT APPLY TO YOU.

from the original purchaser

each

GENERAL EXCLUSIONS from

To

first

to

Yamaha motorcycle covered by

this

warranty

with a displacement of 50cc or greater, that the vehicle is

at the

designed, built, and equipped so as to conform


time of sale with all U.S. emissions standards

applicable at the time of manufacture and that

it

is

free

from defects in materials and workmanship which


would cause it not to meet these standards within the
periods listed immediately below. Failure other than
those resulting from defects in material or workmanship which arise solely as a result of owner abuse
and / or lack of proper maintenance are not covered by
this warranty.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL


RIGHTS, AND YOU MA Y ALSO HA VE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION,


P.O.

U.S.A.

Box 6555

Cypress, California 90630

9-7

CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS
Q.

What

A.

The customer's

costs are

my

CUSTOMER SERVICE

responsibility during the warranty period?

If

your machine requires warranty

service,

you must take

it

to any authorized

Yamaha Motorcycle

costs of normal maintenance services, non-

spark

dealer within the continental United States. Be sure to


bring your warranty registration card or other valid proof of the original date
of purchase. If a question or problem arises regarding warranty, first con-

are some examples of "abnormal" strain, neglect, or abuse?


A. These terms are general and overlap each other in areas. Specific examples include:

tact the owner of the dealership. Since all warranty matters are handled at
the dealer level, this person is in the best position to help you. If you are
still not satisfied and require additional assistance, please write:

responsibility includes

all

warranty repairs, accident and collision damages, and


plugs,

Q.

oil, oil filters, air filters,

and brake shoes.

What

Running the machine out of oil, sustained high-rpm, fulf-throttle, operating the
machine with a broken or damaged part which causes another part to fail, damage
due to improper or careless transportation and or tie down. If you have any
specific questions on operation or maintenance, please contact your dealer for advice.

YAMAHA MOTOR CORPORATION

Q.

Does the warranty cover

incidental costs

P.O.

When

contacting Yamaha Motor Corporation, U.S.A. don't forget to include


any important information such as names, addresses, model, V.I.N, (frame

A.

No. The warranty

Q.

May perform any or all of the recommended maintenance shown

Q.

is

limited to repair of the

A.

itself.

number), dates, and receipts.

in the Owner's
Manual instead of having the dealer do them?
Yes, if you are a qualified mechanic and followthe procedures specified in the Owner's
and Service Manual. We do recommend, however, that items requiring special tools
or equipment be done by Yamaha Motorcycle dealer.

Will the

if
do not operate or maintain
Owner's Manual?

warranty be void or cancelled

CHANGE OF ADDRESS
The

government requires each manufacturer of a motor vehicle to


maintain a complete, up-to-date list of all first purchasers against the
possibility of a safety-related defect and recall. This list is compiled from
the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the

my new motor-

a particular failure

is

responsibility does my dealer have under this warranty?


Each Yamaha Motorcycle dealer is expected to:
1.
Completely set up every new machine before sale.
2.
Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date.
3.
Each Yamaha Motorcycle dealer is held responsible for his setup, service and

YAMAHA MOTOR CORPORATION,


P.O.

Attention: Warranty

Yes.
unit

has to be inspected and re-registered by an authorized


remain effective.

Department

This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date
registration record in accordance with federal law.

the warranty transferable to second owners?


The remainder of the existing warranty can be transferred upon request. The

Is

U.S.A.

Box 6555

Cypress, California 90630

warranty repair work.

A.

your purchase.

you should move after you have purchased your new motorcycle, please
advise us of your new address by sending a postcard listing your motorcycle
model name, V.I.N, (frame number), dealer number (or dealer's name) as it
is shown on your warranty card, your name and new mailing address. Mail to:
If

What

Q.

federal

selling dealer at the time of

new motorcycle cannot be "voided" or "cancelled." However,


caused by operation or maintenance other than as shown
in the Owner's Manual, that failure may not be covered under warranty.
No. The warranty on a

if

Q.

machine

cycle exactly as specified in the


A.

Box 6555

Cypress, California 90630

such as towing or transportation due to

a failure?

A.

U.S.A.

CUSTOMER RELATIONS DEPARTMENT

or failure

Yamaha Motorcycle dealer

for the policy to

9-8

CONSUMER INFORMATION
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warranty
Yamaha Extended Service (Y.E.S.).

expires with genuine

is designed and administered by Yamaha Motor


Corporation to provide maximum owner satisfaction. You

you: 12 months, 24 months, or 36 months beyond your

warranty period.

Y.E.S. plan period.

Y.E.S.

factory-backed

coverage

for

extra

towing, phone

is

flexible.

You choose the plan

that's right for

is
designed and administered by the same
Yamaha people who handle your warranty - and it

Y.E.S.

shows

in

the comprehensive coverage benefits. There

"moving parts" orthe "drive

And

train" like

Y.E.S.

coverage

is

honored

at

any authorized Yamaha

dealer nationwide.

are no mileage limitations. Coverage isn't limited to

Y.E.S.
sell

many other plans.

coverage

is

new owner if you


make your Yamaha much more

transferable to a

or trade-in. That can

valuable!

Y.E.S. covers manufacturing defects just like the

warranty. See the sample contract at your Yamaha


dealer to see how comforting uninterrupted factory-

This excellent Y.E.S.

plan

coverage

is

only available to

Yamaha owners like you, and only while your Yamaha is still
within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
you how easy it is to protect your investment with Yamaha

backed protection can be.

is

covered service: replacement vehicle rental, emergency


calls, even food and lodging when you are
away from home. This superb coverage goes into effect
when you purchase Y.E.S., so it applies to any warranty
repairs as well as covered repairs during your entire

uninterrupted

peace of mind.

addition. Travel

(TRIP)

Y.E.S.

get

and Recreation Interruption Protection


included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
expenses you incur because your Yamaha needs
In

You don't have

to pay anything for covered repairs.


There's no deductible to pay, and repairs aren't
"pro-rated." You don't have any "out-of-pocket" expenses
for covered repairs.

Extended Service.

9-9

CONSUMER INFORMATION
We

urge you to act now. You'll get the excellent benefits of


TRIP coverage right away, and you'll rest easy knowing
you'll have strong factory-backed protection even after your
Yamaha Limited Warranty expires. You can also save
money: Y.E.S. costs less within the first 90 days after you
buy your Yamaha. See your dealer today!

YAMAHA EXTENDED SERVICE

special note:

your dealer isn't convenient, contact Yamaha with


your Primary ID number (your frame number). We'll be
happy to help you get the Y.E.S. coverage you need.
If

visiting

Yamaha
P.O.

Service Marketing

Box 6555

Cypress,

CA 90630

9-10

INDEX

INDEX

PROTECT YOUR INVESTMENT


Use

Genuine YAMAHA Parts And Accessories


i=rw
I

DO NOT REMOVE THIS ITEM FROM


THE YAMAHA LIBRARY!

LIT-11626-13-16
Sem
YAM

XV535M,MC Virago 2000


Owner's Manual

YAMAHA
YAMAHA MOTOR

CO., LTD.

LIT-11626-13-16

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