18m RTT

Technical Specification
of
Roof Top Tower of 12, 15, 18 & 21m height
(Including Foundation, Earthing System & Aviation Warning Lamp)
Specification No.: UTL/RTT/02-01 OCT 2011
United Telecom Limited

(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal
Price: NRs. 1130
(Including VAT)
UTL/RTT/02-01 OCT 2011
Page 1 of 31
Technical Specification
of
Roof Top Tower of 12, 15, 18 & 21m height
(Including Foundation, Earthing System & Aviation Warning Lamp)
Specification No.: UTL/RTT/02-01 OCT 2011
United Telecom Limited

(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal
Page 2 of 31
Table of Contents
Chapter
Title
Page
1.
General Specifications
2.
Bill of Materials of Towers & Foundation
10
3.
Earthing System & Lightening Arrestor
27
4.
Aviation Warning Lamp
30
5.
Key Diagrams
31
Page 3 of 31
Chapter-1
General Specifications
1.0
Introduction
This document contains the generic requirements of self supporting type 21, 18, 15 & 12
m Roof Top Towers for Cellular wireless systems. The towers shall be of angular
construction in segments of 3m with a square base. The towers shall be four legged and
able to support the loading of the antennas as given below:
a. 2 Nos. of 1.2m diameter Solid antenna at 2.0m from the top of tower.
b. 4 Nos. of 0.6m diameter Solid Antenna at 2.0m from the top of tower.
c. 6 Nos. of panel antennas for cellular wireless systems (2600X262X115) weighing
50Kg, 1m from the top of tower.
1.1
Other parameter for designing of towers shall be as under

a. Factor of Safety = 1.5
b. Basic Wind Speed = 180 Km/hr
c. Terrain Category = 2
d. Building Height = 10m
e. Tower twist and sway is found to be less than 0.5 deg @ 75% of basic wind speed.
2.0
Detailed Technical Requirements
2.1
Type of Tower
4 legged self supporting type with square base & Angular construction in segments of
3m. The details are indicated in drawing of tower.
2.2
Foundation
Beams shall be cast after connecting re-enforcement of the beams to the existing columns
of the structure. Foundation bolts shall be placed in the beams using templates
corresponding to the tower height. The columns and beams shall be RCC (M20). The
existing columns shall be surveyed for the requisite capacity to carry the tower loads and
the weight of the beams. Non-galvanized steel structures such as Anchor bolt etc. should
be painted with red oxide coating. The base plates shall be galvanized as some of their
portion may be directly exposed to environment.
The foundation design/drawings of towers, given in the specifications UTL/RTT/02-01
OCT 2011 and UTL/RTT/01-02 OCT 2011 may be considered for reference and actual
foundation design/drawing shall be as per the actual site requirements.
Page 4 of 31
Material: M-20 grade concrete shall be used. High yield strength deformed steel bars of
grade FE-415 conforming to IS: 1786 (1985) shall be used. Bending of bars shall be as
per IS: 2502 (1963).
2.3
Super Structure
2.3.1 Legs/ Bracings

Material: MS angles of grade A as per IS 2062, IS: 808 (1989) shall be used.
Finish: All MS angles are to be hot dip galvanized as per IS: 4759 (1996). Zinc for
galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.3.2 Gusset/ Splice Plates
Material: MS Plates of grade A as per IS 2062 shall be used.
Finish: All the plates are to be hot dip galvanized as per IS: 4759 (1996). Zinc for
galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.3.3 Nuts, Bolts & Washers
Material: Nuts and bolts of grade 5.6 as per IS: 6639 (1972), IS: 1364, IS: 1367 part 8
(1992) and plain washers as per IS: 6610 (1972) & spring washers of type B as per IS:
3063 (1994) shall be used.
Finish: Nuts, bolts and Washers are to be hot dip galvanized as per IS: 1367.
2.4
Connection between Vertical Legs and Bracings

Vertical legs and bracings shall be connected to each other at site by gusset/splice plates
with nuts, bolts and washers by user as per design. The design of tower members and
joints shall be in accordance with the relevant provisions in BIS document IS: 800
(1984).
3.0
Arrangement for feeder cable rack

Rack for running feeder cable(s)/ waveguide(s) from the rear of the antennas up to the
Base Transceiver Station (BTS) equipment shall be provided. Suitable support brackets
and outside feeder cable runway (as per the drawings) shall be provided. Feeder cable
runway shall be of 400mm width. The prefabricated rack sections shall be hot dip
galvanized as per IS: 4759 (1996).
4.0
Ladder
A ladder shall be provided externally for the entire height of the tower. Hoops and
runners shall be provided to ensure the safety of the persons climbing the tower. Ladder
Page 5 of 31
width/pitch shall be 400 mm and 300mm respectively. The diameter of safety hoops shall
be 650mm and Guard radius should be 325mm.
5.0
Platforms
Working platforms shall be provided at 3m below from Top of Tower. The details are
given in the drawings.
6.0
Wind Velocity
Tower shall be operational and able to withstand the wind velocity of 180 Km/hr.
Suitable allowances shall be made for antennas, ladder, platforms wave guide/feeder
cables and maintenance persons.
7.0
Lightning Arrestor
Lightning arrestor using lightning rod made of copper, with 16 mm diameter and 1200
mm length as per IS: 613(2000)] with a spike on one end and threading on the other shall
be provided on the top of the tower. Tin coated copper wire IS mark of gauge 50 sq. mm
shall be provided from lower of the lightning rod to the lug with a hole provided at 0.5 m
below the top of the tower. The supply of the material and installation shall be in the
scope of the supplier.
8.0
Aviation Warning Lights

Fixing arrangement for twin type aviation warning lights at the top level shall be
provided. Aviation Warning Lamps shall conform to ICAO regulation.
Note:
9.0
i.
Screened PVC insulated twin copper wire of size 3/22 (IS Marked) will be used
for connection of aviation warning lamp to the power supply.
ii.
The aviation warning lamps and Screened PVC insulated twin copper shall be
supplied by tower supplier. The detail specification is attached at Chapter-4.
Antenna mounting fixture

Antennas- GI pipes, conforming to IS: 1161(1998) with minimum Yst220 Mpa with NB
65 medium class, 3.0 meter long for cellular wireless system antenna (6 Nos.); NB 100
medium class, 1.5 metre long for 0.6m to 1.2m diameter microwave antenna (6 Nos.)
along with the fixtures/ clamps for leg mounting should be provided as per details given
in the BoM.
Page 6 of 31
10.0
Verticality
The verticality for towers of different heights shall be within the limits as per IS:
12843:1989, Table: iii (b) (i) (i.e. the bottom of the line joining the centre of the top of
the tower and the centre of the base of the tower shall be within the limits as given below.
This shall be checked in the field after the erection of the tower at site.
11.0
Tower
Verticality limit
21m
within 21mm
18m
within 18mm
15m
within 15mm
12m
within 12mm
Earthing
Due to non-availability of space around the building, where only plate earth is provided,
the down lead GI strip (50x3mm) bonded to any two opposite tower legs will be
connected to two plate earths as per drawing around the building. The maximum value of
earth resistance shall be 2 ohm in either case. Detailed specifications are provided in
Chapter-3. Earthing material shall be in the scope of the tower suppliers.
12.0
Welding
Welding shall be done as per IS: 9595 (1996) and test for quality of welding will be
carried as prescribed in the test schedule/test procedure. Welding connections of Base
Plate shall be as per IS 800:1984.
13.0
Marking
Manufactures identity marking and item marking shall be provided on each section by
punching & painting for Enabling easy assembly and trace -ability. Smaller elements, on
which complete marking detail are not practicable, shall be supplied in suitable packing
boxes and each box shall be clear marking details such as name of sites, height of the
tower and other details as given above. However, part No. / Item No. shall be marked on
all tower elements. The tower supplier shall also provide the tower component
manufacturers identity / source. A plate indicating the manufacturers identity, year of
manufacture, wind velocity and the maximum load capacity of the tower shall be
supplied by the manufacturer for display at the bottom of the tower. The top horizontal
members of the tower on all the four faces should have center clearly by visibly marked
for easy check of vertically.
Page 7 of 31
14.0
Painting
The tower shall be coloured with alternate bands of orange & white or red & white paint
as per ICAO recommendations. The Ready mixed Paints, Primer, Enamel etc., used for
tower painting, shall be as per the following IS codes:
1. IS 2074 (1992): Ready Mixed Paint, Air Drying, Red Oxide Zinc Chrome, Priming-
Specification;
2. IS 2932 (1993): Enamel, Synthetic, Exterior:
a. Undercoating
b. Finishing specification;
3. IS 2933 (1975): Enamel exterior:
a. Undercoating
b. Finishing
15.0
Documentation
Two hard copies and one soft copy of complete documents along with installation details,
in English, shall be supplied by the supplier.
16.0
Weight of Tower
21/18/15/12 m Tower (Tolerance in weight: 3%)
a) Weight of Tower structures, inclusive of all parts of Superstructure (including base
plate, anchor bolts, weight of antenna fixtures but excluding nuts, bolts and earth
strip) are 3,872.69Kg, 3,345Kg, 2,876.47Kg and 2,507.71Kg for 21 metres, 18
metres, 15 metres and 12 metres height of tower respectively.
b) Weight of cellular wireless system antenna mounting arrangement (per antenna):
33.48Kg.
c) Weight of microwave antenna mounting arrangement (per antenna): 31.6 Kg (for 0.6
m to 1.8 m dia.).
17.0
Weight of Foundations
21/18/15/12 m Tower Foundation
a) Weights of reinforcement (including Stirrups & Binding wire) are 938.60Kg,
938.60Kg, 690.50Kg and 692.10Kg for 21 metres, 18 metres, 15 metres and 12 metres
height of tower respectively.
Page 8 of 31
18.0
Bill of Material
The Bill of Material for all the towers is given in Chapter-2.
19.0
Design
The Elevation Drawings of Towers and Foundations shall be as per technical
specification No. UTL/RTT/01-02 OCT 2011 of UTL.
Notes:
1.
All the major components of material for tower shall be procured from the IS
approved sources and certificate to this affect shall be given by manufacturer.
2.
All responsibility for tower erection shall lie with the supplier/erection agency which
shall follow safety norms as per IS 7205(1974)".
3.
All IS standards are subject to revision and the most recent editions of the standards
shall be applicable.
4.
All unspecified holes in tower members are 17.5mm diameter for 16 mm bolts
conforming to Class 5.6. All unspecified plates 6 mm thick.
5.
Structural steel shall conform to IS 2062 grade-A with minimum yields stress of
2550 kg/ sq. cm.
6.
Spring washers are to be used under each nut.
7.
Tower accessories include lightening protection system, grounding system

(including plate earthing and ring earthing), earth strips, ladder, vertical and
horizontal feeder support, antenna mounting structures, working and resting
platform.
8.
Angular rotation & twist are less than 0.5.
9.
Minimum thickness of the members considered is:

Leg members
5 mm
Lattices/ Belts
5 mm
Redundant members
5 mm
10. The foundation bolts at the base of the legs should be monolithic with the concrete in
the foundation.
Page 9 of 31
Chapter-2
Bill of Material for Roof Top Towers
2.1 Bill of Material for 21 M Roof Top Tower
Sl. No.
DESCRIPTION
1.
TOWER LEG
2.
HORIZONTAL
BRACING
3.
4.
DIAGONAL
MEMBERS
PANNEL TIE
COMPONENT
LEG_0
LEG_1
LEG_2
LEG_3
LEG_4
LEG_5
LEG_6
HB_0
HB_1
HB_2
HB_3
HB_4
HB_5
HB_6
D_0 L
D_0 R
D_1 L
D_1 R
D_2 L
D_2 R
D_3 L
D_3 R
D_4 L
D_4 R
D_5 L
D_5 R
D_6 L
D_6 R
D_7 L
D_7 R
D_8 R
D_8 L
D_9 R
D_9 L
D_10 R
D_10 L
PT_0
PT_1
PT_2
PT_3
PT_4
PLT
PT_5
SIZE
QTY
COF.
NO.
WEIGHT
ISA 100 X 100 X 8

ISA 100 X 100 X 8
ISA 100 X 100 X 6
ISA 90 X 90 X 8
ISA 90 X 90 X 6
ISA 75 X 75 X 8
ISA 75 X 75 X 6
ISA 50 X 50 X 6
3.002
3.002
3.002
3.002
3.004
3.000
2.402
2.195
1.985
1.775
1.305
1.097
1.097
1.097
3.64
3.64
3.502
3.502
3.375
3.375
2.161
2.161
2.081
2.081
2.002
2.002
1.926
1.926
1.9
1.9
1.911
1.911
1.911
1.911
1.911
1.911
1.537
1.38
1.241
1.029
0.883
1.72
0.883
12.10
12.10
9.20
10.80
8.20
8.90
6.80
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
3.80
3.80
3.80
3.80
3.80
40.00
3.80
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
1.00
4.00
145.30
145.30
110.47
129.69
98.53
106.80
65.33
39.51
35.73
31.95
23.49
19.75
19.75
19.75
65.52
65.52
63.04
63.04
60.75
60.75
38.90
38.90
37.46
37.46
36.04
36.04
34.67
34.67
34.20
34.20
34.40
34.40
34.40
34.40
34.40
34.40
23.36
20.98
18.86
15.64
13.42
68.80
13.42
ISA 50 X 50 X 6
ISA 40 X 40 X 5
5 MM CHQ PL
Page 10 of 31
Sl. No.
5.
6.
7.
DESCRIPTION
LADDER
SUPPORT
ANGLE
LSA PLATE
BRACING
PLATE
COMPONENT
LSA_0
LSA_1
LSA_2
LSA_3
LSA_4
LSA_5
LSA_6
LSA_0
LSA_1
LSA_2
LSA_3
LSA_4
LSA_5
LSA_6
PLATE 0
PLATE 1
PLATE 2
PLATE 3
PLATE 4
PLATE 5
PLATE 6
PLATE 7
PLATE 8
PLATE 9
PLATE 10
LJ_0
LJ_1
LJ_2
8.
LEG JOINT
LJ_3
LJ_4
LJ_5
LJ_5
LD_5
9.
LADDER
LD_4
SIZE
ISA 50 X 50 X 6
50 X 6 FLAT
6 MM THK.
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 75 X 6
ISA 75 X 75 X 6
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
QTY
2.213
2.003
1.793
1.495
1.287
1.287
1.287
0.0073
0.0073
0.0073
0.0073
0.0073
0.0073
0.0073
0.060772986
0.060772986
0.049519511
0.037922703
0.046309942
0.037944165
0.051994472
0.037165765
0.042956451
0.042946765
0.022632802
0.0513
0.513
0.0513
0.513
0.0517
0.513
0.0513
0.513
0.04653
0.517
0.04635
0.515
0.038625
0.513
3.252
0.4
0.19
0.0095
3.252
0.4
0.19
0.0095
COF.
4.50
4.50
4.50
4.50
4.50
4.50
4.50
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
8.20
47.10
8.20
47.10
8.20
47.10
8.20
47.10
6.80
47.10
6.80
47.10
6.80
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
NO.
1.00
1.00
1.00
1.00
1.00
2.00
1.00
2.00
2.00
2.00
2.00
2.00
4.00
2.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
2.00
11.00
2.00
4.00
2.00
11.00
2.00
4.00
WEIGHT
9.96
9.01
8.07
6.73
5.79
11.58
5.79
0.69
0.69
0.69
0.69
0.69
1.38
0.69
22.90
22.90
18.66
14.29
17.45
14.30
19.59
14.00
16.19
16.18
8.53
19.33
16.83
19.33
16.83
19.48
16.83
19.33
16.83
17.53
14.06
17.46
14.01
14.55
13.95
29.27
6.95
1.44
1.49
29.27
6.95
1.44
1.49
Page 11 of 31
Sl. No.
DESCRIPTION
COMPONENT
LD_3
SIZE
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
QTY
3.9
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
2.672
0.4
0.19
0.0095
COF.
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
NO.
2.00
13.00
2.00
4.00
2.00
15.00
2.00
4.00
2.00
15.00
2.00
4.00
2.00
9.00
2.00
4.00
WEIGHT
35.10
8.22
1.44
1.49
40.50
9.48
1.44
1.49
40.50
9.48
1.44
1.49
24.05
5.69
1.44
1.49
FCB
ISF 40 X 5
0.0435
39.25
28.00
47.81
CG
ISF25 X 5
0.043
39.25
32.00
54.01
CGS
ISF25 X 5
0.4
22.00
3.00
26.40
BRACKET
ISA 50 X 50 X 6
40 MM NB
PIPE
12 MM ROD
0.345
4.50
8.00
12.42
6.2
3.80
2.00
47.12
0.46
0.89
12.00
4.91
ISA 40 X 40 X 5
65 NB
ISMC 75
12 MM X 150
100 NB
12 MM ROD
ISA 100 X 100 X 8
300 X 300 X 25
12 MM THK
0.15
3
1.15
0
1.5
0.965
0.602
0.09
0.052
3.80
7.20
6.80
0.30
12.10
0.89
12.10
196.25
94.20
12.00
6.00
12.00
24.00
6.00
12.00
4.00
4.00
8.00
6.84
129.60
93.84
7.20
108.90
10.31
29.14
70.65
39.19
32 MM
0.575
6.35
16.00
58.42
2.25
32.00
72.00
10.00
12.50
125.00
4.50
23.55
1.00
4.00
60.28
8.48
3,872.69
276.00
4,148.69
LD_2
LD_1
LD_0
10.
11.
12.
FEEDER
CABLE
BRACKET
LADDER
CAGE
CAGE
SUPPORT
STRIP
RING
13.
AMS
(SECTORIAL)
14.
MW
(SECTORIAL)
15.
BASE LEG
16.
17.
EXTERNAL
FEEDER RACK
FOUNDATION
TEMPLATE
U-BOLT
U-BOLT
SUPPORT
BOOM
BRACKET
LONG BOLT
BOOM
U-BOLT
LEG
BASE PLATE
RIB PLATE
ANCHORE
BOLT
NUT &
WAHSERS
AS PER DWG.
AS PER DWG.
32 MM
ISA 50 X 50 X 6
13.396
3 MM SHEET
0.09
Total Weight of Tower Including Accessories
NUT BOLT WASHER
TOTAL WEIGHT
Page 12 of 31
2.1.1
Details of Nuts, Bolts & Washers for 21 Metres Roof Top Tower.
Sl. No.
1.
Size
16 X 50
2.
12 X 40
3.
12
4.
12
5.
32
Description
LEG & BRACING
AT PLAN
AT LSA
LADDER/BRACKET/CAGE
SECTOR AMS (RING)
SECTOR AMS (BOOM)
MW AMS (RING)
SECTOR AMS (BOOM)
ANCHOR BOLT
Item
NBW
NBW
NUT/WASHER
NUT/WASHER
NUT/WASHER
Quantity
1,520.00
78.00
36.00
136.00
153.00
16.00
24.00
24.00
24.00
48.00
Summary of Nuts, Bolts & Washers.

Sl. No.
1.
2.
3.
4.
Size
16 X 50
12 X 40
12
32
Item
NBW
NBW
NW
NW
Quantity
1,634.00
289.00
88.00
48.00
Total Weight
Weight/Piece
0.143
0.098
0.020
0.250
Total Weight (in Kg.)

233.66
28.32
1.76
12.00
275.74 276.00
Page 13 of 31
2.1.2 Bill of Material for Foundation for 21 Metres Roof Top Tower
Sl. No.
DESCRIPTION
QTY
NO.
Total/QTY
1.
RCC B2
0.49
0.980
2.
RCC B1
0.552
1.104
3.
RCC CL
0.036
0.144
Quantity (In Cubic Metres)
2.23
Reinforcement Details
1.
REINFORCEMENT B1 25 MM
4.85
16
299.25
2.
3.75
16
231.38
3.
BEAM JUCTION 25 MM
8.152
125.74
4.
COLUMN EXTENTION 16 MM
0.8
24
30.34
Stirrups
1.
STIRRUPS 8 MM BEAM 1
122.2
96.51
2.
98.568
77.85
3.
STIRRUPS 8 MM CL
10.4
16.43
4.
STIRRUPS BEAM JUCTION 8 MM
10.4
16.43
Total Weight of Reinforcement Excluding Binding Wire

1.
BINDING WIRE 5%
893.91
44.70
Total Weight of Reinforcement (Including Stirrups & Binding Wire)
938.60
TOTAL RCC (In Cubic Metres)
2.23
TOTAL REINFORCEMENT (In Kgs.)
938.60
Page 14 of 31
2.2 Bill of Material for 18 M Roof Top Tower

Sl. No.
DESCRIPTION
1.
TOWER LEG
2.
HORIZONTAL
BRACING
3.
4.
DIAGONAL
MEMBERS
PANNEL TIE
5.
LADDER
SUPPORT
ANGLE
6.
LSA PLATE
COMPONENT
LEG_1
LEG_2
LEG_3
LEG_4
LEG_5
LEG_6
HB_1
HB_2
HB_3
HB_4
HB_5
HB_6
D_1 L
D_1 R
D_2 L
D_2 R
D_3 L
D_3 R
D_4 L
D_4 R
`
D_5 R
D_6 L
D_6 R
D_7 L
D_7 R
D_8 R
D_8 L
D_9 R
D_9 L
D_10 R
D_10 L
PT_1
PT_2
PT_3
PT_4
PLT
PT_6
LSA_1
LSA_2
LSA_3
LSA_4
LSA_5
LSA_6
LSA_1
SIZE
QTY
COF.
NO.
WEIGHT
ISA 100 X 100 X 8

ISA 100 X 100 X 6
ISA 90 X 90 X 8
ISA 90 X 90 X 6
ISA 75 X 75 X 8
ISA 75 X 75 X 6
ISA 50 X 50 X 6
3.002
3.002
3.002
3.004
3
2.402
1.985
1.775
1.305
1.097
1.097
1.097
3.502
3.502
3.375
3.375
2.161
2.161
2.081
2.081
2.002
2.002
1.926
1.926
1.9
1.9
1.911
1.911
1.911
1.911
1.911
1.911
1.38
1.241
1.029
0.883
1.72
0.883
2.003
1.793
1.495
1.287
1.287
1.287
0.0073
12.10
9.20
10.80
8.20
8.90
6.80
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
3.80
3.80
3.80
3.80
40.00
3.80
4.50
4.50
4.50
4.50
4.50
4.50
47.10
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
1.00
4.00
1.00
1.00
1.00
1.00
2.00
1.00
2.00
145.30
110.47
129.69
98.53
106.80
65.33
35.73
31.95
23.49
19.75
19.75
19.75
63.04
63.04
60.75
60.75
38.90
38.90
37.46
37.46
36.04
36.04
34.67
34.67
34.20
34.20
34.40
34.40
34.40
34.40
34.40
34.40
20.98
18.86
15.64
13.42
68.80
13.42
9.01
8.07
6.73
5.79
11.58
5.79
0.69
ISA 50 X 50 X 6
ISA 40 X 40 X 5
5 MM CHQ PL
ISA 50 X 50 X 6
50 X 6 FLAT
Page 15 of 31
Sl. No.
7.
DESCRIPTION
BRACING
PLATE
COMPONENT
LSA_2
LSA_3
LSA_4
LSA_5
LSA_6
PLATE 1
PLATE 2
PLATE 3
PLATE 4
PLATE 5
PLATE 6
PLATE 7
PLATE 8
PLATE 9
PLATE 10
LJ_1
LJ_2
LJ_3
8.
LEG JOINT
LJ_4
LJ_5
LJ_5
LD_5
LD_4
LD_3
9.
LADDER
LD_2
LD_1
SIZE
6 MM THK.
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 75 X 6
ISA 75 X 75 X 6
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
QTY
0.0073
0.0073
0.0073
0.0073
0.0073
0.060772986
0.049519511
0.037922703
0.046309942
0.037944165
0.051994472
0.037165765
0.042956451
0.042946765
0.022632802
0.0513
0.513
0.0517
0.513
0.0513
0.513
0.04653
0.517
0.04635
0.515
0.038625
0.513
3.252
0.4
0.19
0.0095
3.9
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
2.672
0.4
0.19
0.0095
COF.
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
8.20
47.10
8.20
47.10
8.20
47.10
6.80
47.10
6.80
47.10
6.80
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
NO.
2.00
2.00
2.00
4.00
2.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
8.00
4.00
2.00
11.00
2.00
4.00
2.00
13.00
2.00
4.00
2.00
15.00
2.00
4.00
2.00
15.00
2.00
4.00
2.00
9.00
2.00
4.00
WEIGHT
0.69
0.69
0.69
1.38
0.69
22.90
18.66
14.29
17.45
14.30
19.59
14.00
16.19
16.18
8.53
19.33
16.83
19.84
16.83
19.33
16.83
17.53
14.06
17.46
14.01
14.55
13.95
29.27
6.95
1.44
1.49
35.10
8.22
1.44
1.49
40.50
9.48
1.44
1.49
40.50
9.48
1.44
1.49
24.05
5.69
1.44
1.49
Page 16 of 31
Sl. No.
10.
11.
12.
DESCRIPTION
FEEDER
CABLE
BRACKET
LADDER
CAGE
CAGE
SUPPORT
STRIP
COMPONENT
SIZE
QTY
COF.
NO.
WEIGHT
FCB
ISF 40 X 5
0.0435
39.25
20.00
34.15
CG
ISF25 X 5
0.032375
39.25
35.00
44.48
CGS
ISF25 X 5
0.4
39.25
3.00
47.10
ISA 50 X 50 X 6
40 MM NB
PIPE
12 MM ROD
0.345
4.50
8.00
12.42
6.2
0.46
3.80
0.89
2.00
12.00
47.12
4.91
ISA 40 X 40 X 5
65 NB
ISMC 75
12 MM X 150
100 NB
12 MM ROD
ISA 100 X 100 X 8
300 X 300 X 25
12 MM THK
0.15
3
1.15
0
1.5
0.965
0.602
0.09
0.052
3.80
7.20
6.80
0.30
12.10
0.89
12.10
196.25
94.20
12.00
6.00
12.00
24.00
6.00
12.00
4.00
4.00
8.00
6.84
129.60
93.84
7.20
108.90
10.31
29.14
70.65
39.19
32 MM
0.575
6.35
16.00
58.42
36.00
0.00
12.50
1.00
4.00
125.00
55.15
8.48
BRACKET
13.
AMS
(SECTORIAL)
14.
MW
(SECTORIAL)
15.
BASE LEG
16.
17.
EXTERNAL
FEEDER RACK
FOUNDATION
TEMPLATE
RING
U-BOLT
U-BOLT
SUPPORT
BOOM
BRACKET
LONG BOLT
BOOM
U-BOLT
LEG
BASE PLATE
RIB PLATE
ANCHORE
BOLT
NUT &
WAHSERS
AS PER DWG.
AS PER DWG.
32 MM
ISA 50 X 50 X 6
3 MM SHEET
10.00
4.50
23.55
12.256
0.09
Total Weight Including Accessories

Nut Bolt Washer
Total Weight
2.2.1
3,345.00
243.00
3,588.00
Details of Nuts, Bolts & Washers

Sl. No.
Size
1.
16 X 50
2.
12 X 40
3.
12
4.
12
5.
32
Description
LEG & BRACING
AT PLAN
AT LSA
Item
NBW
LADDER/BRACKET/CAGE
SECTOR AMS (RING)
SECTOR AMS (BOOM)
MW AMS (RING)
SECTOR AMS (BOOM)
ANCHOR BOLT
NUT/WASHER
NUT/WASHER
NUT/WASHER
Quantity
1,360
66
28
104
105
16
24
24
24
48
Page 17 of 31
Summary of Nuts, Bolts & Washers

Sl. No.
1.
2.
3.
4.
Size
16 X 50
12 X 40
12
32
Item
Quantity
Weight/Piece
1,454
209
88
48
0.143
0.098
0.02
0.25
NBW
NBW
NW
NW
Total Weight
(In Kgs)
207.92
20.48
1.76
12
242.16 243.00
Total Weight
Sl. No.
DESCRIPTION
QTY
NO.
T/QTY
1.
RCC B2
0.49
0.980
2.
RCC B1
0.552
1.104
3.
RCC CL
0.036
0.144
2.23
1.
4.85
16
299.25
2.
3.75
16
231.38
3.
BEAM JUCTION 25 MM
8.152
125.74
4.
0.8
24
30.34
Stirrups
1.
122.2
96.51
2.
98.568
77.85
3.
STIRRUPS 8 MM CL
10.4
16.43
4.
10.4
16.43

1.
BINDING WIRE 5%
893.91
44.70
938.60
2.23
938.60
Page 18 of 31
2.3
Bill of Material for 15 M Roof Top Tower

Sl. No.
DESCRIPTION
1.
TOWER LEG
2.
HORIZONTAL
BRACING
3.
4.
DIAGONAL
MEMBERS
PANNEL TIE
5.
LADDER
SUPPORT
ANGLE
6.
LSA PLATE
COMPONENT
LEG_1
LEG_2
LEG_3
LEG_4
LEG_5
HB_1
HB_2
HB_3
HB_4
HB_5
D_1 L
D_1 R
D_2 L
D_2 R
D_3 L
D_3 R
D_4 L
D_4 R
D_5 L
D_5 R
D_6 L
D_6 R
D_7 R
D_7 L
D_8 R
D_8 L
D_9 R
D_9 L
PT_1
PT_2
PT_3
PLT
PT_5
LSA_1
LSA_2
LSA_3
LSA_4
LSA_5
LSA_1
LSA_2
LSA_3
SIZE
ISA 100 X 100 X 6
ISA 90 X 90 X 8
ISA 90 X 90 X 6
ISA 75 X 75 X 8
ISA 75 X 75 X 6
ISA 50 X 50 X 6
ISA 50 X 50 X 6
ISA 40 X 40 X 5
5 MM CHQ PL
ISA 50 X 50 X 6
50 X 6 FLAT
QTY
3.002
3.002
3.004
3
2.402
1.775
1.305
1.097
1.097
1.097
3.375
3.375
2.161
2.161
2.081
2.081
2.002
2.002
1.926
1.926
1.9
1.9
1.911
1.911
1.911
1.911
1.911
1.911
1.241
1.029
0.883
1.72
0.883
1.793
1.495
1.287
1.287
1.287
0.0073
0.0073
0.0073
COF.
9.20
10.80
8.20
8.90
6.80
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
3.80
3.80
3.80
40.00
3.80
4.50
4.50
4.50
4.50
4.50
47.10
47.10
47.10
NO.
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
1
4
1
1
1
2
1
2
2
2
WEIGHT
110.47
129.69
98.53
106.80
65.33
31.95
23.49
19.75
19.75
19.75
60.75
60.75
38.90
38.90
37.46
37.46
36.04
36.04
34.67
34.67
34.20
34.20
34.40
34.40
34.40
34.40
34.40
34.40
18.86
15.64
13.42
68.80
13.42
8.07
6.73
5.79
11.58
5.79
0.69
0.69
0.69
Page 19 of 31
Sl. No.
7.
DESCRIPTION
BRACING
PLATE
COMPONENT
LSA_4
LSA_5
PLATE 1
PLATE 2
PLATE 3
PLATE 4
PLATE 5
PLATE 6
PLATE 7
PLATE 8
PLATE 9
LJ_1
LJ_2
8.
LEG JOINT
LJ_3
LJ_4
LJ_5
LD_4
LD_3
9.
LADDER
LD_2
LD_1
10.
11.
12.
FEEDER
CABLE
BRACKET
LADDER
CAGE
CAGE
SUPPORT
STRIP
SIZE
6 MM THK.
ISF 100 X 6
ISA 90 X 90 X 6
ISF 100 X 6
ISA 90 X 90 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 75 X 6
ISA 75 X 75 X 6
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
QTY
0.0073
0.0073
0.04951951
0.0379227
0.04630994
0.03794417
0.05199447
0.03716577
0.04295645
0.04294677
0.0226328
0.0513
0.513
0.0517
0.513
0.04653
0.517
0.04635
0.515
0.038625
0.513
3.252
0.4
0.19
0.0095
3.9
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
4.274
0.4
0.19
0.0095
COF.
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
8.20
47.10
8.20
47.10
6.80
47.10
6.80
47.10
6.80
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
NO.
4
2
8
8
8
8
8
8
8
8
8
8
4
8
4
8
4
8
4
8
4
2
11
2
4
2
13
2
4
2
15
2
4
2
11
2
4
WEIGHT
1.38
0.69
18.66
14.29
17.45
14.30
19.59
14.00
16.19
16.18
8.53
19.33
16.83
19.48
16.83
17.53
14.06
17.46
14.01
14.55
13.95
29.27
6.95
1.44
1.49
35.10
8.22
1.44
1.49
40.50
9.48
1.44
1.49
38.47
6.95
1.44
1.49
FCB
ISF 40 X 5
0.0435
39.25
15
25.61
CG
ISF25 X 5
0.032375
39.25
30
38.12
CGS
ISF25 X 5
0.325
39.25
38.27
Page 20 of 31
Sl. No.
DESCRIPTION
COMPONENT
BRACKET
13.
14.
15.
16.
17.
AMS
(SECTORIAL)
BASE LEG
EXTERNAL
FEEDER RACK
FOUNDATION
TEMPLATE
ISA 50 X 50 X 6
QTY
COF.
NO.
WEIGHT
0.345
4.50
12.42
40 MM NB
PIPE
12 MM ROD
6.2
3.80
47.12
0.46
0.89
12
4.91
ISA 40 X 40 X 5
0.15
3.80
12
6.84
65 NB
ISMC 75
12 MM X 150
100 NB
12 MM ROD
ISA 100 X 100 X 6
3
1.15
0
1.5
0.965
0.602
6
12
24
6
12
4
129.60
93.84
7.20
108.90
10.31
22.15
BASE PLATE
300 X 300 X 25
0.09
70.65
RIB PLATE
ANCHORE
BOLT
NUT &
WAHSERS
12 MM THK
0.052
7.20
6.80
0.30
12.10
0.89
9.20
196.2
5
94.20
39.19
32 MM
0.575
6.35
16
58.42
36
0.00
10.00
12.5
0
125.00
11.42
4.50
1.00
51.39
0.09
23.55
4.00
8.48
2,876.47
212.00
3,088.47
RING
AMS
(SECTORIAL)
SIZE
U-BOLT
U-BOLT
SUPPORT
BOOM
BRACKET
LONG BOLT
BOOM
U-BOLT
LEG
32 MM
AS PER DWG.
AS PER DWG.
ISA 50 X 50 X 6
3 MM SHEET
Nut Bolt Washer
Total Weight
2.3.1 Details of Nuts, Bolts & Washers

Sl. No.
Size
1.
16 X 50
2.
12 X 40
3.
12
4.
12
5.
32
Description
LEG & BRACING
AT PLAN
AT LSA
Item
NBW
LADDER/BRACKET/CAGE
SECTOR AMS (RING)
SECTOR AMS (BOOM)
MW AMS (RING)
SECTOR AMS (BOOM)
ANCHOR BOLT
NUT/WASHER
NUT/WASHER
NUT/WASHER
Quantity
1,184
58
28
80
84
16
24
24
24
48
Page 21 of 31

Sl. No.
1.
2.
3.
4.
Size
16 X 50
12 X 40
12
32
Item
NBW
NBW
NW
NW
Quantity
Weight/Piece
1270
164
88
48
0.143
0.098
0.02
0.25
Total Weight
(In Kgs.)
181.61
16.072
1.76
12
211.442 212.00
Total Weight
Sl. No.
DESCRIPTION
QTY
NO.
T/QTY
1.
RCC B2
0.49
0.98
2.
RCC B1
0.552
1.10
3.
RCC CL
0.036
0.14
2.23

1.
4.85
16
191.52
2.
3.75
16
148.08
3.
BEAM JUCTION 25 MM
8.152
80.48
4.
Stirrups
0.8
24
30.34
1.
122.2
96.51
2.
98.568
77.85
3.
STIRRUPS 8 MM CL
10.4
16.43
4.

10.4
16.43
657.62
1.
BINDING WIRE 5%
32.88
690.50
2.23
690.50
Page 22 of 31
2.4
Bill of Material for 12 M Roof Top Tower

Sl. No.
DESCRIPTION
1.
TOWER LEG
2.
HORIZONTAL
BRACING
3.
DIAGONAL
MEMBERS
4.
PANNEL TIE
5.
LADDER
SUPPORT
ANGLE
6.
7.
LSA PLATE
BRACING
PLATE
COMPONENT
LEG_1
LEG_2
LEG_3
LEG_4
HB_2
HB_3
HB_4
HB_5
D_1 L
D_1 R
D_2 L
D_2 R
D_3 L
D_3 R
D_4 L
D_4 R
D_5 L
D_5 R
D_6 R
D_6 L
D_7 R
D_7 L
D_8 R
D_8 L
PT_1
PT_2
PLT
PT_4
LSA_1
LSA_2
LSA_3
LSA_4
LSA_1
LSA_2
LSA_3
LSA_4
PLATE 1
PLATE 2
PLATE 3
PLATE 4
PLATE 5
PLATE 6
SIZE
ISA 90 X 90 X 8
ISA 90 X 90 X 6
ISA 75 X 75 X 8
ISA 75 X 75 X 6
ISA 50 X 50 X 6
ISA 50 X 50 X 6
ISA 40 X 40 X 5
5 MM CHQ PL
ISA 50 X 50 X 6
50 X 6 FLAT
6 MM THK.
QTY
3.002
3.004
3
2.402
1.305
1.097
1.097
1.097
2.161
2.161
2.081
2.081
2.002
2.002
1.926
1.926
1.9
1.9
1.911
1.911
1.911
1.911
1.911
1.911
1.029
0.883
1.72
0.883
1.495
1.287
1.287
1.287
0.0073
0.0073
0.0073
0.0073
0.037922703
0.046309942
0.037944165
0.051994472
0.037165765
0.042956451
COF.
10.80
8.20
8.90
6.80
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
3.80
3.80
40.00
3.80
4.50
4.50
4.50
4.50
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
47.10
NO.
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
1
4
1
1
2
1
2
2
4
2
8
8
8
8
8
8
WEIGHT
129.69
98.53
106.80
65.33
23.49
19.75
19.75
19.75
38.90
38.90
37.46
37.46
36.04
36.04
34.67
34.67
34.20
34.20
34.40
34.40
34.40
34.40
34.40
34.40
15.64
13.42
68.80
13.42
6.73
5.79
11.58
5.79
0.69
0.69
1.38
0.69
14.29
17.45
14.30
19.59
14.00
16.19
Page 23 of 31
Sl. No.
DESCRIPTION
COMPONENT
PLATE 7
PLATE 8
LJ_1
LJ_2
8.
LEG JOINT
LJ_3
LJ_4
LD_4
LD_3
9.
LADDER
LD_2
LD_1
10.
11.
12.
FEEDER
CABLE
BRACKET
LADDER
CAGE
CAGE
SUPPORT
STRIP
13.
14.
AMS
(SECTORIAL)
15.
BASE LEG
ISF 100 X 6
ISA 90 X 90 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 90 X 6
ISA 75 X 75 X 6
ISF 75 X 6
ISA 75 X 75 X 6
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
ISA 50 X 50 X 6
16 MM ROD
ISA 40 X 40 X 5
ISF 50 X 5
QTY
0.042946765
0.022632802
0.0513
0.513
0.04653
0.517
0.04635
0.515
0.038625
0.513
3.252
0.4
0.19
0.0095
3.9
0.4
0.19
0.0095
4.5
0.4
0.19
0.0095
4.274
0.4
0.19
0.0095
COF.
47.10
47.10
47.10
8.20
47.10
6.80
47.10
6.80
47.10
6.80
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
4.50
1.58
3.80
39.25
NO.
8
8
8
4
8
4
8
4
8
4
2
11
2
4
2
13
2
4
2
15
2
4
2
11
2
4
WEIGHT
16.18
8.53
19.33
16.83
17.53
14.06
17.46
14.01
14.55
13.95
29.27
6.95
1.44
1.49
35.10
8.22
1.44
1.49
40.50
9.48
1.44
1.49
38.47
6.95
1.44
1.49
FCB
ISF 40 X 5
0.0435
39.25
12
20.49
CG
ISF25 X 5
0.032375
39.25
24
30.50
CGS
ISF25 X 5
0.275
39.25
32.38
BRACKET
ISA 50 X 50 X 6
40 MM NB
PIPE
12 MM ROD
ISA 40 X 40 X
5
65 NB
ISMC 75
12 MM X 150
100 NB
12 MM ROD
ISA 100 X 100
0.345
4.50
12.42
6.2
3.80
47.12
0.46
0.89
12
4.91
0.15
3.80
12
6.84
3
1.15
0
1.5
0.965
0.602
7.20
6.80
0.30
12.10
0.89
9.20
6
12
24
6
12
4
129.60
93.84
7.20
108.90
10.31
22.15
RING
AMS
(SECTORIAL)
SIZE
U-BOLT
U-BOLT
SUPPORT
BOOM
BRACKET
LONG BOLT
BOOM
U-BOLT
LEG
Page 24 of 31
Sl. No.
DESCRIPTION
COMPONENT
BASE PLATE
RIB PLATE
ANCHORE
BOLT
NUT &
WAHSERS
16.
17.
EXTERNAL
FEEDER RACK
FOUNDATION
TEMPLATE
SIZE
QTY
COF.
NO.
WEIGHT
X6
300 X 300 X 25
12 MM THK
0.09
0.052
196.25
94.20
4
8
70.65
39.19
32 MM
0.575
6.35
16
58.42
36
0.00
10.00
12.5
0
125.00
10.62
4.50
47.77
0.09
23.55
8.48
2,507.71
182.00
2,689.71
32 MM
AS PER DWG.
AS PER DWG.
ISA 50 X 50 X 6
3 MM SHEET
Nut Bolt Washer
Total Weight
2.4.1 Details of Nuts, Bolts & Washers

Sl. No.
Size
1.
16 X
50
2.
12 X
40
3.
12
4.
12
5.
32
Description
LEG & BRACING
AT PLAN
AT LSA
LADDER/BRACKET/CAGE
SECTOR AMS (RING)
SECTOR AMS (BOOM)
MW AMS (RING)
SECTOR AMS (BOOM)
ANCHOR BOLT
Item
NBW
NUT/WASHER
NUT/WASHER
NUT/WASHER
Quantity
1016
50
24
54
66
16
24
24
24
48
Sl. No.
1.
2.
3.
4.
Size
16 X 50
12 X 40
12
32
Item
NBW
NBW
NW
NW
Total Weight
Quantity
Weight/Piece
1090
120
88
48
0.143
0.098
0.02
0.25
Total
Weight
(In Kgs)
155.87
11.76
1.76
12
181.39
182.00
Page 25 of 31
Sl. No.
DESCRIPTION
QTY
NO
T/QTY
1.
RCC B2
0.315
0.63
2.
RCC B1
0.483
0.97
3.
RCC CL
0.036
0.14
1.

4.85
16
191.52
2.
3.75
16
148.08
3.
BEAM JUCTION 25 MM
8.152
80.48
4.
0.8
24
30.34
1.74
Stirrups
1.
126.5
99.90
2.
96.2
75.97
3.
STIRRUPS 8 MM CL
10.4
16.43
4.
10.4
16.43

BINDING WIRE 5%
659.14

692.10
1.74
692.10
1.
32.96
Page 26 of 31
Chapter-3
Specifications for Earthing System & Lightening Arrestor
Plate Earth
(Layout & interconnection)
(Diagram not to Scale)

Figure 1
Notes:
a. GI Plates and Strips are connected by GI nuts and Bolts to prevent ingress of moisture
and soil. The joint is made watertight by covering with bitumen.
b. The bends in GI strips should not be sharp but within radius of 1 meter as shown in figure
1.
c. After the plate earthing electrode is placed in position and all the interconnection made,
the pit shall be filled up with fine ash and/or finely sieved good quality soil, which shall
be rammed in layers so that it is compact and cohesive.
d. Chemical treatment of earth using salts etc. are not recommended as the chemical
treatment does not last long and needs to be checked periodically.
Page 27 of 31
e. Earth conductor should not be encircled with metal clamps while taking it along the wall.
This is essential to eliminate the high inductive reactance that will impede the flow of
surge current along the conductor in case of lightning.
f. Earthing conductor shall not pass through any metallic conduit or pipe as this will
increase surge impedance.
TOWER PLATEFORM
FEEDER GROUNDING CARD
GROUNDING WIRE
FEEDER
LIGHTENING
ARRESTER
MOUNT
GROUNDING
WIRE
OUTDOOR
GROUNDING
BUS BAR
LIGHTENING
ARRESTER
MOUNT
BTS
SMPS
INDOOR
GROUNDING
BUS BAR
GROUNDING STRIP 50 mmX3 mm
To Plate Earth
To Plate Earth
Figure 2
Earthing arrangement using outdoor grounding
Bus bar and indoor grounding bus bar
Page 28 of 31
3.1
The bidder shall provide two numbers of GI plate earth (one for Tower and the other for
equipment) located at least 3 metre apart and shall be connected by 50mm x 3mm GI strip
for maintaining common potential (Figure-2). Each plate earth system shall have ohmic
value 2.
3.2
Each earth plate (Figure-1) shall include excavation of pit of size 1000x1000x2000mm in
all kinds of soils and placing four numbers of GI plates of size 300x300x6 mm vertically at
diagonally opposite ends in the excavated pit and inter connecting the plates with 4 Nos. of
50x3mm G I strips with 2 Nos. of GI bolts and nuts of 10mm dia. at each connection and
covering the joints with bitumen, placing GI pipe of 50mm internal diameter (B Class) and
2000mm length at the center of the plate grid for watering and filling the pit with fine ash
and / or finally sieved good quality soil including ramming in 20 cm layers etc. complete
and cover the pit with 750x750x50mm thick precast reinforced cement concrete slab having
100mm dia. hole at the centre to pass the GI pipe and construct a chamber of internal size
not less than 280x280x250mm with half brick wall including fixing CI manhole cover of
size 300x300mm of weight not less than 7.20 Kg. (cover & frame) and plastering the
chamber on all sides with cement mortar 1:4 of 12mm thick (1 cement : 4 fine sand) and
including disposal of surplus excavated earth if any.
3.3
The bidder shall provide GI strips of size 50x3 mm one end connected to the tower leg with
GI bolts and nuts [with lead sheath in between] at the bottom of the tower and the other end
shall be connected to the GI plate earth with GI bolts and nuts [with lead sheath in between]
including clamping the down lead flat to walls/stems without any sharp bends using
necessary clamps and screws.
3.4
The bidder shall provide GI bus bar of 50 x 3 mm or 50sq. mm Copper cable (PVC
insulated) connected to the lightning conductor and to the leg of tower (where one plate
earth is terminated) with 2 Nos. of 10 mm diameter GI nuts & bolts [with lead sheath in
between] at each connection. The bus bar shall be drawn through heat shrink sleeve and
shall be shrunk properly. The bus bar/cable shall be clamped to the tower walls at uniform
interval of 1.5 M. using proper clamps and insulators such that the bus bar shall be well
insulated from the tower/building walls all complete.
3.5
The bidder shall terminate separate earth strips from the two earth pits up to indoor and
outdoor grounding bus bar (i.e. one earth strip from first pit to indoor grounding bus bar
and another from second earth pit to outdoor grounding bus bar) as per figure-2.
***
Page 29 of 31
Chapter-4
Technical Specifications for Aviation Warning Light
1.
No. of LEDS: at least 170.
2.
Maximum forward current: 45 mA
3.
Input Voltage Variability: Shall withstand fluctuation of 25%
4.
Power Consumption: 5 W to 15 W (48V DC Supply)
5.
PIV protection: LEDs internally protected against rev. voltage up to 1 KV
6.
Insulation Resistance: >200 M
7.
Dielectric Strength: 2.5 KV
8.
Earthing: Terminal shall be provided inside body
9.
Body Material: Aluminum body with powder coating
10.
Dome Material: Polycarbonate unbreakable red dome
11.
Cable entry: PG11 cable gland
12.
Photo senser: Inbuilt photosensor for automatic operation
13.
Illuminance: 3000 lux
14.
No. of Circuits: Multiple Circuits provided for maximum reliability.
15.
Type of LEDS: Ultra high glow LEDs
16.
Warranty: 36 months
Note: Screened PVC insulated twin copper wire of size 3/22 IS Mark shall be provided
by Supplier. The length of Wire may be considered as 30m on an average for each Site.
Page 30 of 31
Chapter-5
Key Diagrams
Page 31 of 31

18m RTT

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18m RTT

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Technical Specification

Specification No.: UTL/RTT/02-01 OCT 2011

United Telecom Limited

UTL/RTT/02-01 OCT 2011

Specification No.: UTL/RTT/02-01 OCT 2011

United Telecom Limited

UTL/RTT/02-01 OCT 2011

Bill of Materials of Towers & Foundation

Earthing System & Lightening Arrestor

Aviation Warning Lamp

UTL/RTT/02-01 OCT 2011

Other parameter for designing of towers shall be as under

Detailed Technical Requirements

UTL/RTT/02-01 OCT 2011

2.3.1 Legs/ Bracings

Connection between Vertical Legs and Bracings

Arrangement for feeder cable rack

UTL/RTT/02-01 OCT 2011

Aviation Warning Lights

Antenna mounting fixture

UTL/RTT/02-01 OCT 2011

UTL/RTT/02-01 OCT 2011

UTL/RTT/02-01 OCT 2011

Spring washers are to be used under each nut.

Tower accessories include lightening protection system, grounding system

Angular rotation & twist are less than 0.5.

Minimum thickness of the members considered is:

UTL/RTT/02-01 OCT 2011

UTL/RTT/02-01 OCT 2011

ISA 100 X 100 X 8

UTL/RTT/02-01 OCT 2011

UTL/RTT/02-01 OCT 2011

Summary of Nuts, Bolts & Washers.

UTL/RTT/02-01 OCT 2011

Total Weight (in Kg.)

Quantity (In Cubic Metres)

STIRRUPS BEAM JUCTION 8 MM

Total Weight of Reinforcement Excluding Binding Wire

Total Weight of Reinforcement (Including Stirrups & Binding Wire)

TOTAL RCC (In Cubic Metres)

TOTAL REINFORCEMENT (In Kgs.)

UTL/RTT/02-01 OCT 2011

2.2 Bill of Material for 18 M Roof Top Tower

UTL/RTT/02-01 OCT 2011

ISA 100 X 100 X 8

UTL/RTT/02-01 OCT 2011

Total Weight Including Accessories

Details of Nuts, Bolts & Washers

UTL/RTT/02-01 OCT 2011

Summary of Nuts, Bolts & Washers

Quantity (In Cubic Metres)

STIRRUPS BEAM JUCTION 8 MM

Total Weight of Reinforcement Excluding Binding Wire

Total Weight of Reinforcement (Including Stirrups & Binding Wire)

TOTAL RCC (In Cubic Metres)

TOTAL REINFORCEMENT (In Kgs.)

UTL/RTT/02-01 OCT 2011

Bill of Material for 15 M Roof Top Tower

UTL/RTT/02-01 OCT 2011

UTL/RTT/02-01 OCT 2011

2.3.1 Details of Nuts, Bolts & Washers

UTL/RTT/02-01 OCT 2011

Summary of Nuts, Bolts & Washers