Service Training

MALAGA

D3C/D4C/D5C TTT
933C/939C TTL

III. IMPLEMENT HYDRAULIC SYSTEM

- Track-Type Tractor System
- Track-Type Loader System
- 933/939C Bucket Positioner & Lift Kickout circuits
Francis
March 1998

D3C/D4C/D5C TTT
CHAPTER : IMPLEMENT HYDRAULIC
SYSTEM

IMPLEMENT HYDRAULIC PUMP

IMPLEMENT HYDRAULIC SYSTEM

The implement hydraulic system is very similar to the former machines. The implement
pump (arrow) is mounted on the right side of the engine timing gear cover. The gear-type
pump has a flow rate of 65 L/min (17.3 gpm). The main relief valve for the blade circuit
limits the maximum system pressure to approximately 17200 kPa (2500 psi). The main
relief valve is located in the blade hydraulic control valve.

Page:

D3C/D4C/D5C TTT
CHAPTER : IMPLEMENT HYDRAULIC
SYSTEM

HYDRAULIC CONTROL VALVES

The blade hydraulic control valve is located inside the cover to the right side of the operator's
seat. Mechanical linkages connect the hydraulic control levers to the individual hydraulic
control valves. The blade raise and blade tilt controls are connected to a single joystick-type
control.
Pulling the lever to the rear RAISES the blade. Pushing the lever forward LOWERS the blade.
Pushing the lever forward past the detent puts the control valve in the FLOAT position. This
position allows blade cylinder oil to transfer from the head end to the rod end of the cylinders.
Moving the lever to the right activates the tilt circuit to tilt the blade to the right. Moving the
lever to the left tilts the blade to the left.
The main relief valve (1) limits the maximum hydraulic pressure to the blade and ripper
systems. Adjustments to the main relief setting are performed by removing the acorn nut on top
of the adjustment screw and turning the adjustment screw.
The hydraulic control valve consists of the blade tilt control valve (2); the blade lift control
valve (3); the blade angle control valve (4); and the ripper control valve (5). The line relief
valve (6) is on the head end of the ripper cylinder. The pressure setting for the line relief valve
is approximately 23000 kPa (3300 psi). The blade circuits do not have line relief valves.

Page:

TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

HOLD

END COVER
RIPPER
CYLINDER

RIPPER
RHL
ANGLE
CYLINDER
ANGLE

FLHR

TANK

TILT
FILTER

ANGLE
CYLINDER

LT H RT
TILT
CYLINDER

Page:

INLET MANIFOLD
PUMP

D3C/D4C/D5C TTT

LIFT

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT
CYLINDERS

RT H LT

TRACK-TYPE TRACTOR
TILT AND ANGLE CONTROL VALVE
HOLD
TO NEXT
CONTROL VALVE

PORT
A

CHECK
VALVE

PORT
B

Page:

PUMP
SUPPLY

D3C/D4C/D5C TTT

TO
TANK

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

CONTROL
SPOOL

PARALLEL
SUPPLY
PASSAGE

TRACK-TYPE TRACTOR
TILT AND ANGLE CONTROL VALVE
FULLY SHIFTED
TO NEXT
CONTROL VALVE

PORT
A

PORT
B

Page:

D3C/D4C/D5C TTT

PUMP
SUPPLY

PARALLEL
SUPPLY
PASSAGE

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

TO
TANK

CHECK
VALVE

TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

ANGLE RIGHT

END COVER
RIPPER
CYLINDER

RIPPER
RHL
ANGLE
CYLINDER
ANGLE

LIFT

TILT
FILTER

ANGLE
CYLINDER

LT H RT
TILT
CYLINDER

Page:

INLET MANIFOLD
PUMP

D3C/D4C/D5C TTT

FLHR

TANK

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT
CYLINDERS

RT H LT

TRACK-TYPE TRACTOR
LIFT CONTROL VALVE
HOLD
ROD
END

CHECK
VALVE

HEAD
END

MAKEUP
VALVE

D3C/D4C/D5C TTT

Page:
8

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

MECHANICAL
DETENT

TRACK-TYPE TRACTOR
LIFT CONTROL VALVE
FLOAT
ROD
END

HEAD
END

D3C/D4C/D5C TTT

Page:
9

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

MECHANICAL
DETENT

TRACK-TYPE LOADER HYDRAULIC SYSTEM

HOLD

END COVER
RIPPER
CYLINDER

TILT
CYLINDER

RIPPER
RHL

MULTIPURPOSE
CYLINDER

MULTIPURPOSE
OHC

FLHR

TILT
FILTER

MULTIPURPOSE
CYLINDER

RB H D
TILT
CYLINDER
INLET MANIFOLD

Page:

PUMP

D3C/D4C/D5C TTT

TANK

10

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT
CYLINDERS

LIFT

TRACK-TYPE LOADER
TILT VALVE
HOLD
MAKEUP AND
RELIEF VALVE

PUMP
SUPPLY

ROD
END

CHECK
VALVE

HEAD
END

MAIN PUMP
SUPPLY
RELIEF
VALVE
SOLENOID
DETENT ASS'Y

Page:

LIFT VALVE

TO NEXT
CONTROL VALVE

CONTROL
TO SPOOL
TANK

D3C/D4C/D5C TTT

ORIFICE

11

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

FROM
PUMP

TRACK-TYPE LOADER
TILT VALVE
RACK BACK
PUMP
SUPPLY

HEAD
END

ROD
END

MAIN PUMP
SUPPLY

Page:

LIFT
VALVE

TO
TANK

TO NEXT
CONTROL VALVE

D3C/D4C/D5C TTT

ORIFICE

12

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

FROM
PUMP

TRACK-TYPE LOADER HYDRAULIC SYSTEM

TILT - RACK BACK

END COVER
RIPPER
CYLINDER

TILT
CYLINDER

RIPPER
RHL

MULTIPURPOSE
CYLINDER

MULTIPURPOSE
OHC

FLHR

TILT
FILTER

MULTIPURPOSE
CYLINDER

RB H D
TILT
CYLINDER

Page:

INLET MANIFOLD
PUMP

D3C/D4C/D5C TTT

TANK

13

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT
CYLINDERS

LIFT

TRACK-TYPE LOADER
TILT VALVE
REGENERATIVE DUMP
PUMP
SUPPLY

HEAD
END

ROD
END

MAIN PUMP
SUPPLY

Page:

LIFT
VALVE

TO
TANK

TO NEXT
CONTROL VALVE

D3C/D4C/D5C TTT

ORIFICE

14

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

FROM
PUMP

TRACK-TYPE LOADER
LIFT CONTROL VALVE
FLOAT
PUMP
SUPPLY

HEAD
END

ROD
END

PARALLEL
SUPPLY PASSAGE

NEXT
VALVE
Page:

D3C/D4C/D5C TTT

TO NEXT
CONTROL VALVE

15

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

FROM PUMP

TRACK-TYPE LOADER HYDRAULIC SYSTEM

LIFT - FLOAT

END COVER
RIPPER
CYLINDER

TILT
CYLINDER

RIPPER
RHL

MULTIPURPOSE
CYLINDER

MULTIPURPOSE
OHC

FLHR

TILT
FILTER

MULTIPURPOSE
CYLINDER

RB H D
TILT
CYLINDER

Page:

INLET MANIFOLD
PUMP

D3C/D4C/D5C TTT

TANK

16

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT
CYLINDERS

LIFT

TRACK-TYPE LOADER BUCKET POSITIONER

AND LIFT KICKOUT ELECTRICAL CIRCUIT
TILT CYLINDER SWITCH
KEY START SWITCH

BAR
R
OFF
ON
ST

112-PU
TILT CYLINDER
MAGNET

C
S
B

109-OR-10

761-GY
2
5

3
4

761-GY
761-GY
762-YL
762-YL

SOLID STATE
SWITCHES

5A

128-PK
762-YL

Page:

TILT
SOLENOID

LIFT ARM
MAGNET

128-PK

200-BK

D3C/D4C/D5C TTT

200-BK

LIFT
SOLENOID

17

CHAPTER : IMPLEMENT HYDRAULIC

SYSTEM

LIFT ARM
SWITCH