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101

RD

Wire
Number

Wire Color

Battery +

C566

PK

Left Rear Speaker (Common)


DC/DC Converter Power Output (2)

Description
Power Circuits

Accessory Circuits (Continued)

0001

Cylinder #1 Injector

103

RD

Service Meter / Radio / Dome Lamp

C569

YL

0002

Cylinder #2 Injector

105

RD

Key Switch

E554

PK

AC Controller

Cylinder #3 Injector

108

RD

Heater Relay to Heater Breaker

E562

PU

Spare Relay

Cylinder #4 Injector

109

RD

Alternator

E564

PK

Spare Relay 2

0005

Cylinder #5 Injector

110

RD

Timer Relay

E565

BU

Spare Relay 2

0006

Cylinder #6 Injector

112

PU

Main Power Relay Output

8V DC Supply

113

OR

Operator Monitor Panel B+

603

603

Rotary Beacon

0091

Throttle Position Sensor

114

RD

Warning Horn (Forward)

607

607

Flood Lamp - Front

0094

Fuel Delivery Pressure Sensor

115

RD

Cab Lamp Relay

615

615

Cab Flood Lamp

0095

Fuel Filter Differential Pressure Sensor

118

GY

Wiper Control

616

616

Bucket Flood Lamp / Boom Flood Lamp

0100

Engine Oil Pressure Sensor

120

YL

12V / 7A Converter

638

638

Rotary Beacon

0110

Engine Coolant Temperature Sensor

123

WH

Seat Heater Switch

645

645

Headlamp Relay

0168

Electrical System Voltage

124

GN

AC

646

646

Light Switch to Front Flood Relay

0172

Intake Manifold Air Temperature Sensor

127

OR

Air Suspension

684

684

Cab Flood Lamp

0174

Fuel Temperature Sensor

129

BU

Cigar Lighter

A623

A623

0190

Engine Speed Sensor

135

BU

12V / 7A Socket

0253

Personality Module

139

OR

Radio Mute Switch

763

BU

Torque Converter Switch

0262

5V Sensor DC Power Supply

141

RD

Auxiliary Circuit

779

WH

Coupler Engage Solenoid

0268

Programmed Parameter Fault

142

RD

Auxiliary Circuit

780

PU

Coupler Disengage Solenoid

0342

Secondary Engine Speed Sensor

143

BR

Boom Float Disable Relay

788

YL

Engine Speed +

0460

Fuel Pressure Sensor

147

PU

Leveling Switch

789

RD

Control Lever Lock

0617

Inlet Air Heater Relay

149

RD

Boom Lamp Relay

A718

PU

Start Aid Coolant Sensor Signal

1639

Machine Security System

152

BU

Under Window Limit Switch

A755

PK

Throttle Switch #1

1779

Fuel Rail #1 Pressure Valve Solenoid

154

RD

Neutral Start Relay to Neutral Start Limit Sw

A756

BU

Throttle Switch #2

1785

Intake Manifold Pressure Sensor

160

PU

Chassis Lamp Relay

A757

GY

Throttle Switch #3

1797

Fuel Rail Pressure Sensor

165

YL

Caution Lamp

A758

BR

Throttle Switch #4

1834

Ignition Key Switch

168

RD

Power Relay Diode

A760

GY

Electronic Pump Control Throttle +5V

0003
0004

0041

Machine Control
(MID No. 039)
CID

Component

0041

8V DC Supply

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed Sensor

0246

Proprietary CAN Data Link

0247

SAE J1939 Data Link

0248

CAT Data Link

0254

Electronic Control Module

0262

5V DC Sensor Power Supply

0271

Action Alarm

0291

Engine Cooling Fan Solenoid

0362

Engine Speed Fan Control Solenoid

0374

Swing Brake Solenoid

0485

Engine Fan Reversing Solenoid

0544

Engine Cooling Fan Speed Sensor

0581

Power Shift Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0590

Engine Control Module

0598

Travel Speed Solenoid

0600

Hydraulic Oil Temperature Sensor

0735

Heavy Lift Solenoid

1129

Right Attachment Pedal Position Sensor

1130

Left Attachment Pedal Position Sensor

1160

Hydraulic Lock Solenoid

1178

Machine Overload Warning Pressure Sensor

1522

Relief Valve #2 Check Valve Solenoid

1523

Relief Valve #1 Check Valve Solenoid

1525

Straight Travel Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

F2 Type Valve Load Sense Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoid

2265

Hydraulic Pump #1 Outlet Pressure Sensor

2266

Hydraulic Pump #2 Outlet Pressure Sensor

2275

Hammer Return to Tank Solenoid

2280

Travel Alarm Relay

2300

Switch Panel

Failure Mode Identifiers (FMI)


FMI No.

Pressure
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

PK

Backup EPR Valve Switch

A762

PU

Electronic Pump Control Eng Speed Ground

Product Link

A768

BU

Pump Control Valve 1 +

175

RD

AC Unit

A769

GY

Pump Control Valve 2 -

177

RD

Main Breaker

A770

PK

Electronic Pump Control Bypass Switch

179

BU

12V / 7A Converter (2)

F773

OR

Governor Accel

180

GN

Auxiliary Circuit

F774

WH

Governor Decel

184

RD

Machine Control

G723

YL

Heavy Lift Solenoid Valve

189

RD

Neutral Start Limit Switch

H746

YL

Fan Control Solenoid Positive

199

OR

H747

BR

Fan Control Solenoid Return

H792

BR

Switch to Relay 2

Beacon Switch
Ground Circuits

200

BK

Main Chassis

K776

GN

Alternator L Terminal

210

BK

Converter Output (24 / 12V)

M736

BU

Governor Command

229

BK

Battery (-)

M737

WH

Front Flow Control Valve Solenoid

235

BK

Electronic Pump Control Ground

M739

YL

Solenoid Return 2

A209

BK

M740

PK

Travel Straight Solenoid

M743

GN

Engine Oxygen Sensor

Machine Control Ground


Basic Machine Circuits

304

WH

Starter Relay 1 Output

M745

BU

Engine Oxygen Sensor V +

306

GN

Starter Relay Coil

M746

YL

Engine Oxygen Sensor Heater -

307

OR

Key Switch to Sensor Module

M747

BU

Engine Oxygen Sensor Heater +

308

YL

Main Power Relay Coil

M748

OR

Engine Oxygen Sensor

309

GY

Alternator Regulator Terminal

M749

WH

Engine Oxygen Sensor

310

PU

Start Aid Switch

N789

BU

Ambient Temperature Sensor

320

RD

Horn Relay Coil

N793

GN

Foot Pedal Switch

321

BR

Backup Alarm Lamp Travel Alarm

N794

GY

Auxiliary Pedal - LH

322

GY

Warning Horn (Forward)

N795

WH

Auxiliary Pedal - RH

323

WH

Fuel Pump Power

R725

WH

Fuel Filter Switch

325

PK

Fuel Pump Relay Cutout

T725

WH

Fuel Filter Switch

326

RD

Key Switch C Terminal

X738

PK

Return Filter Switch

329

YL

Fuel Pump to Switch

877

YL

Glow Plug Magnetic Switch

330

YL

Neutral Start Relay Coil

892

BR

CAT Data Link -

331

OR

Backup Alarm Relay Coil

893

GN

CAT Data Link +

365

YL

Fuel Pump Relay

F873

YL

Relay Contact to Diode Assembly

251

YL

CAN Data Link 1 +

252

YL

261

GN

262

GN

CAN Data Link 2 -

K847

PU

Stem 3 Retract Switch

403

GN

Alternator R Terminal

K848

WH

Stem 4 Retract Switch


ATCH Stem 1

Monitoring Circuits

F889

WH

Throttle Position Feedback

G834

PU

Cooling Fan Speed +

CAN Data Link 2 +

K843

GN

Stem 3 Extend Switch

CAN Data Link 1 -

K844

GY

Stem 4 Extend Switch

405

GY

Operator Monitor Oil Press (Low Setting)

K849

YL

410

WH

Operator Monitor Fault Alarm

K850

BR

ATCH Stem 2

412

BU

Operator Monitor Cool Flow

K851

BU

ATCH Stem 3

430

BU

Operator Monitor Air Filter

K852

GN

ATCH Stem 4

487

OR

Hydraulic Oil Flow Switch

K856

PU

Stem 1 Control Valve A

491

PK

Hyd Oil Temp Sensor

K857

WH

Stem 2 Control Valve A

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Off-Machine Switch Specification


Part No.
106-0179
167-3466
170-9335
202-9002

Function
Bucket Extend Pressure

Actuate

Deactuate

1520 98 kPa

1127 MIN kPa

220.4 14.21 psi

163.42 MIN psi

Boom Down Pressure

490 49 kPa

290 MIN kPa

Boom Priority Pressure

71.05 7.105 psi

42.05 MIN psi

Implement Pressure

2350 200 kPa

2150 200 kPa

Travel Pressure

340.75 29 psi

311.75 29 psi

Boom Up/Down Pressure

13780 kPa MAX

10335 689

1498.58 psi MAX

1498.58 99.91 psi

Component Description

174-3016

Resistor:

4I-5394

Sender:

CAN

120 10%

Hydraulic Temperature

6134-7496

Connector Number

Schematic Location
F-8

CONN 2

A-7 / B-7

496

WH

Operator Monitor Hydraulic Oil Level

K861

GN

Stem 2 Control Valve B

CONN 3

C-7 / D-7 / E-7 / F-7 / C-4

C468

BU

Engine Oil Level

K862

GY

Stem 3 Control Valve B

CONN 4

C-7 / D-7 / E-7 / F-7 / C-4

CONN 5

F-4

E472

GN

ATCH 12V Sensor Supply

K864

PK

ATCH 1 Relief Valve 1

E473

GY

Stem 1 Modulation

K865

PU

ATCH 2 Relief Valve 2

CONN 6

B-4

E474

OR

Stem 2 Modulation

K866

WH

ATCH 1 Way / 2 Way Control Valve

CONN 7

B-4

E480

PK

Spare Analog Input #1

K868

BR

ATCH Solenoid Return 2

CONN 8

A-4

A-3

G
10

H446

PK

Boom Lower Check Pressure Sensor

K869

BU

ATCH Solenoid Return 3

CONN 9

H473

BR

Travel Straight Pressure Switch

K876

BR

ATCH Relief Solenoid

CONN 10

A-3

H474

GN

Travel Right Pressure Switch

K877

BU

ATCH Change Check Solenoid

CONN 11

B-3

H475

BU

Travel Left Pressure Switch

L885

BU

Switch Panel Option Switch

CONN 12

E-3

H476

WH

Joystick Pressure Switch

L886

BU

Switch Panel Option Switch

CONN 13

E-3

998 B

RD

Digital Sensor Return

CONN 14

F-3

A-2

12

GN

Wiper - Front (Low)

E997

RD

Hydraulic Lock

CONN 15

Data valid but below normal operational range.

506

PU

Washer - Front

G976

BU

Water Separator Sensor

CONN 16

A-2

D-1

Data erratic, intermittent, or incorrect.

508

PU

Radio Speaker - Left

K904

GN

Pump Discharge - Signal

CONN 17

Voltage above normal or shorted high.

509

WH

Radio Speaker - Left (Common)

K906

GN

Swing Brake Solenoid - Signal

CONN 18

D-1

Voltage below normal or shorted low.

511

BR

Radio Speaker - Right

K907

BU

Swing Brake Solenoid

CONN 19

D-1

Current below normal or open circuit.

512

GN

Radio Speaker - Right (Common)

L968

OR

Electronic Pump Control PS Valve -

CONN 20

E-1

Current above normal or grounded circuit.

530

OR

Washer - Right

L969

WH

Electronic Pump Control PS Valve +

CONN 21

E-1

Mechanical system not responding properly.

535

BU

Switch to Wiper Switch

L972

BU

Low Idle Switch

CONN 22

E-1

Abnormal frequency, pulse width, or period.

575

YL

Wiper - Auxiliary (Park)

L973

GN

Fine Swing Control Relay

CONN 23

E-1

Abnormal update.

576

PK

Wiper - Auxiliary (Low)

L975

PK

Start Aid Control Lamp 1 Output

CONN 24

F-1

10

Abnormal rate of change.

578

BU

Washer - Auxiliary

L976

GN

Excavator Fuel Pump Switch

11

Failure mode not identifiable.

590

GY

Wiper Switch to Intermittent Module

L978

GY

Level Finish Solenoid

12

Bad device or component.

592

BU

DC/DC Converter Power Output

N957

PK

RXD - Common #1

13

Out of calibration.

A513

RD

DC/DC Converter Memory Output

N959

PK

RXD - Common #3

14

Parameter failures.

A537

PK

Seat Heater

N960

OR

TXD - Common #1

15

Parameter failures.

A579

OR

Wiper Motor +

N963

OR

TXD - Common #3

16

Parameter not available.

A580

BR

Wiper Motor -

N970

YL

DTR - Common #1

17

Module not responding.

A581

GN

Wiper Motor (Raise)

N973

BR

DCD - Common #1

18

Sensor supply fault.

A582

PU

Wiper Motor (Stop)

N979

GN

Signal Ground - Comm #1

19

Condition not met.

A584

BU

Front Window Limit Switch to Wiper Control

N981

GN

Signal Ground - Comm #3

20

Parameter failures.

A586

OR

Wiper Switch to Wiper Control

T901

YL

MSS Exciter Coil In

A588

GN

Safety Solenoid Relay to Solenoid

T902

PK

MSS Exciter Coil Out

Alarm - Travel ATCH

A-4

Pump Discharge Mean Pressure

Alternator

C-6

Battery - Front

F-4

Battery - Rear

F-4

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

11

The connectors shown in this chart are for harness to harness connectors. Connectors that
join a harness to a component are generally located at or near the component. See the
Component Location Chart.

A
C
5

10

Component Location
Component

Schematic
Location

Machine
Location

Schematic
Location

Machine
Location

Solenoid - NFC Control 2 ATCH (Sys 20)

B-8

Solenoid - NFC Limit ATCH

A-6

Solenoid - Power Shift Control

A-6

Solenoid - Quick Coupler ATCH

B-6

Component

Block Gp ATCH

F-4

Solenoid - Stem 1 Extend ATCH (Sys 20)

B-8

Control - Engine

F-6

Solenoid - Stem 1 Extend ATCH (Sys 22 & 24)

F-8

D
D

Solenoid - Stem 1 Extend ATCH (Sys 23)

E-8

Solenoid - Stem 1 Retract ATCH (Sys 20)

B-8

E0198

Fuel Pressure

Horn - Forward Warning LH

A-2

Solenoid - Stem 1 Retract ATCH (Sys 22 & 24)

F-8

E0265

Application Specific

Horn - Forward Warning RH

A-2

Solenoid - Stem 1 Retract ATCH (Sys 23)

D-8

E0360

Oil Pressure

Motor - Lower Washer ATCH

F-3

Solenoid - Stem 2 Extend ATCH (Sys 20)

B-8

E0361

High Engine Coolant Temperature

Motor - Refueling Pump ATCH

A-2

Solenoid - Stem 3 Extend ATCH (Med Ckt F3)

B-8

11

E0362

Engine Overspeed

Motor - Starter

B-6

Solenoid - Stem 3 Extend ATCH (Med Ckt F4)

A-3

11

E0363

High Fuel Supply Temperature

Motor - Washer

F-3

Solenoid - Stem 3 Retract ATCH (Med Ckt F3)

B-8

11

E0390

Fuel Filter Restriction

Pickup - Engine Speed

B-6

Solenoid - Stem 3 Retract ATCH (Med Ckt F4)

A-3

11

E0396

High Fuel Rail Pressure

Potentiometer - Boom ATCH

B-3

Solenoid - Swing Brake Cancel

E-4

E0398

Low Fuel Rail Pressure

Potentiometer - Stick ATCH

B-2

Solenoid - Travel Speed Change

E-4

E0539

High Intake Manifold Air Temperature

Relay - Air Heater

C-6

Solenoid - Universal QC High ATCH

A-6

E1044

High Intake Manifold Pressure

Resistor - CAN 1

D-1

Solenoid - Universal QC Low ATCH

A-6

E1045

Low Intake Manifold Pressure

Resistor - CAN 2

D-1

Solenoid - Variable Relief 1 ATCH (Config 2 & 11)

D-8

Sender - Hydraulic Oil Temperature

A-5

Solenoid - Variable Relief 1 ATCH (Sys 20)

C-8

Sensor - Water Separator Level ATCH

F-5

Solenoid - Variable Relief 1 ATCH (Sys 22 & 24)

F-8

Sensor - Boom Cylinder Head Press ATCH

B-3

Solenoid - Variable Relief 1 ATCH (Sys 23)

E-8

Sensor - Boom Cylinder Rod Press ATCH

B-3

Solenoid - Variable Relief 2 ATCH (Config 2 & 11)

D-8

Sensor - Fuel Level

A-4

Solenoid - Variable Relief 2 ATCH (Sys 20)

C-8

Sensor - OLWD Pressure ATCH

A-3

Solenoid - Variable Relief 2 ATCH (Sys 22 & 24)

F-8

Sensor - Pump Discharge Pressure 1

A-6

Solenoid - Variable Relief 2 ATCH (Sys 23)

E-8

Sensor - Pump Discharge Pressure 2

A-6

Switch - 2-Way Lever Change Pressure ATCH

F-5

Sensor - Squeeze Pressure ATCH (Sys 20)

C-8

Switch - Air Cleaner

F-5

Sensor - Squeeze Pressure ATCH (Sys 23)

E-8

Switch - Boom Down Pressure ATCH

D-4

Solenoid - 1Way/2Way Xchg ATCH (Config 2 & 11)

D-8

Switch - Boom Priority Press ATCH (Config 2 & 11)

D-8

Solenoid - 1P/2P Exchange ATCH (Config 2 & 11)

D-8

Switch - Boom Priority Press ATCH (Sys 20)

C-8

E015

High Engine Coolant Temperature Derate

Solenoid - 1P/2P Exchange ATCH (Sys 20)

C-8

Switch - Boom Priority Press ATCH (Sys 22 & 24)

F-8

E017

High Engine Coolant Temperature Warning

Solenoid - 1P/2P Exchange ATCH (Sys 22 & 24)

F-8

Switch - Boom Priority Press ATCH (Sys 23)

E-8

E023

High Hydraulic Oil Temperature Derate

Solenoid - 1P/2P Exchange ATCH (Sys 23)

E-8

Switch - Boom Up/down Pressure ATCH

A-3

E043

Low System Voltage Warning

Solenoid - 2-Way Lever Change ATCH

F-5

Switch - Bucket Extend Pressure ATCH

D-4

E050

High System Voltage Warning

Solenoid - AC Compressor Clutch

C-6

Switch - Coolant Level

F-5

13

E059

Low Engine Coolant Level Warning

Solenoid - Boom Check 1 ATCH

A-3

Switch - Engine Oil Level

C-6

E095

Fuel Filter Restriction Warning

Solenoid - Boom Check 2 ATCH

A-3

Switch - Hammer Return Filter ATCH

E-4

E100

Low Engine Oil Pressure Warning

Solenoid - Boom Down Line Cutoff ATCH

D-4

Switch - Hydraulic Oil Filter

A-5

E119

Low Fuel Level

Solenoid - Fine Swing

A-3

10

Switch - Hydraulic Oil Level

A-5

E171

Low Engine Oil Level

Solenoid - Flow Combiner 1 ATCH (Sys 20)

C-8

Switch - Implement Pressure

D-4

E232

High Fuel/Water Separator Water Level

Solenoid - Flow Combiner 2 ATCH (Sys 20)

C-8

Switch - Refueling Level ATCH

A-4

Solenoid - Hydraulic Lock

F-4

Switch - Travel Pressure

D-4

Solenoid - NFC Control 1 ATCH (Sys 20)

C-8

KENR5924

Ground
Connection

12

Machine Control:

C-7

KENR5342

Component
Part Number

D-1

REGO0843

Fuse
(5 Amps)

Heater - Air

125-2988

9X-1123

Control - Machine

Starting Motor:

Pin or Socket
Number

Fuel Pressure

Engine Control:

Receptacle

E0096

SENR2143

5A

Machine
Location

CONN 1

5I-8085

Connector Location

Stem 1 Control Valve B

Alternator:

Socket

Part Number For


Connector Recepticle

2008 Caterpillar
All Rights Reserved

Stem 3 Control Valve A

Form Number

L-C12
3E-5179

AG-C4
111-7898

Harness identification code:


This example indicates wire
135 in harness "AG".

Volume 1 of 2: Engine & Chassis

YL

Title

Part Number for


Connector Plug

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Plug

BU

Related Electrical Service Manuals

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

AG-C3
130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Single Wire
Connector

K860

Condition

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

325-AG135 PK-14

501

Event Code

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Pin

K858

Event Codes
Machine Control

319D:
BZH1-UP
DAY1-UP

C-C4
130-6795

Coolant Temp Sensor Signal

Condition

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

At room temperature unless otherwise noted.

Fuel Level Signal

Event Codes
Engine Control

N/C

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Resistance (Ohms)

GY

YL

N/O

Resistor and Sender Specifications


Part No.

GN

T967

315D and 319D Excavator


Electrical System

N/O

Harness and Wire Symbols

492

Left Rear Speaker

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

N/O

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

495

Accessory Circuits

Contact Position

315D:
NCM1-UP

Data valid but above normal operational range.

Event Code

Circuit Breaker
Symbol

Flow
Symbol

Control Circuits

RD

OR

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Right Cab Flood Lamp Switch to Relay

172

C560

Temperature
Symbol

Symbols and Definitions

The FMI is a diagnostic code that indicates what type of failure has
occurred.

Symbols

Lighting Circuits

169

Failure Description

Harness And Wire Electrical Schematic Symbols

KENR5248-01
November 2008

Description

E235

Low Hydraulic Oil Level

E236

Return Hydraulic Oil Filter Plugged

E237

Machine Overloaded

Machine locations are repeated for components located close together.

E252

Loss of Key Table Information

A = Located inside battery compartment.

E265

User Defined Shutdown

B = Located inside engine compartment.

E272

Inlet Air Restriction Warning

D = Located on or near control valve.

E600

High Hydraulic Oil Temperature Warning

E = Located inside main pump room.

E862

Attachment Hydraulic Oil Filter Plugged

F = Located on or near hydraulic tank.

E863

Abnormal Machine Auto Lube System Operation

G =Located on or near fuel tank.

E1046

Tooling Overheating

7
12

F
4

3
6
2

11
8

Machine Harness Connector and Component Locations

E
5

10

(Dimensions: 39 inches x 28 inches)

Component

Wire Color

30 Page,

CID

Wire Description
Wire
Number

KENR5248-01 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

4
101-CA1 RD-00

EA-C3
2304013
K864-EA7 PK-18
K865-EA8 PU-18
M739-EA13 YL-18
GND CHASSIS 2

EA-C9
1552269
1
G979-EA4 BLU-18
2
235-EA2 BK-18

K856-EA5 PU-18
K860-EA6 BLU-18
K865-EA8 PU-18

EA-C5
1552269
1
K871-EA12 WH-18
2
235-EA1 BK-18

ATCH 1P/2P EXCHANGE SOL


1211491
(NOTE L, M)

ATCH STEM 1 EXTEND SOL


1119916
(NOTE L, M)

EA-C2
2434508
1
K871-EA12 WH-18

235-EA2 BK-18
235-EA1 BK-18
235-EA3 BK-18

K868-EA11 BR-18

G979-EA4 BLU-18
K856-EA5 PU-18
K860-EA6 BLU-18
K871-EA12 WH-18

EA-C6
1552269
1
K856-EA5 PU-18
2
K868-EA9 BR-18

2
3
4
5
6

CONN 4
CONNECT TO C-C52
VOL 1 LOC C-C4

ENGINE CONTROL
2390152
- BATT
- BATT
- BATT

+
+
-

CONN 3
CONNECT TO C-C54
VOL 1 LOC C-C4

BATT
BATT
BATT
BATT

+ BATT
+ BATT

K868-EA11 BR-18
K868-EA9 BR-18
K868-EA10 BR-18

EA-C7
1552269
1
K860-EA6 BLU-18
2
K868-EA10 BR-18

ATCH STEM 1 RETRACT SOL


1119916
(NOTE L, M)

CAT DATA LINK +


CAT DATA LINK -

(SYSTEM 22 & 24)


SWG RETURN

ATCH SQUEEZE PRESS SENSOR


2218859
(NOTE N)

GP-C5
1552267
A
308-GP6 YL-16
B
A209-GP5 BK-18
C
M906-GP17 BLU-18

+B
GROUND
SIGNAL

SWK 0

SWG 9
SWG 8

ATCH VARIABLE RELIEF 1 SOL


2597644
(NOTE N)

A209-GP5 BK-18
308-GP6 YL-16
K864-GP10 PK-18
K865-GP3 PU-18
M739-GP18 YL-18
M739-GP11 YL-18
M739-GP16 YL-18

GP-C8
2304011
K864-GP10 PK-18
M739-GP18 YL-18

1
2

SWG 5

AIN ACT/ 1 1

M906-GP17 BLU-18

E
ATCH VARIABLE RELIEF 2 SOL
2597644
(NOTE N)

GP-C9
2304011
1
K865-GP3 PU-18
2
M739-GP11 YL-18

ATCH 1P/2P EXCHANGE SOL


1216303

GP-C7
1552269
1
K871-GP15 WH-18
2
235-GP1 BK-18

ATCH BOOM PRIORITY PRESS SW


1673466

GP-C6
1552269
1
G979-GP7 BLU-18
2
235-GP2 BK-18

ATCH STEM 1 EXTEND SOL


1119916

GP-C3
1552269
1
K856-GP8 PU-18
2
K868-GP13 BR-18

ATCH STEM 1 RETRACT SOL


1119916

235-GP4 BK-18
GP-C1
2434510
308-GP6 YL-16
M906-GP17 BLU-18
G979-GP7 BLU-18
K864-GP10 PK-18
M739-GP16 YL-18
K856-GP8 PU-18
K860-GP9 BLU-18
K865-GP3 PU-18
A209-GP5 BK-18

235-GP4 BK-18
235-GP1 BK-18
235-GP2 BK-18
K871-GP15 WH-18
G979-GP7 BLU-18

GND CHASSIS 2
DOUT 1A 1
DOUT 0.3A 10
1
2
3
4
5
6
7
8
9
10
11
12

CONN 4
CONNECT TO C-C52
VOL 1 LOC C-C4

INJECTOR LOW-SIDE 2-2


INJECTOR LOW-SIDE 2-1
VS 8 100mA

GP-C2
2434508
1
K871-GP15 WH-18
K868-GP12 BR-18

2
3
4
5
6

CONN 3
CONNECT TO C-C54
VOL 1 LOC C-C4

K860-GP9 BLU-18
K856-GP8 PU-18
K868-GP12 BR-18
K868-GP13 BR-18
K868-GP14 BR-18

GP-C4
1552269
K860-GP9 BLU-18
K868-GP14 BR-18

1
2

PUMP DRIVER 1
PUMP DRIVER RETURN

(AUX READY & SYSTEM 23)

ATCH VARIABLE RELIEF 2 SOL


2597644

1
2

GC-C4
2304011
K865-GC7 PU-18
M739-GC10 YL-18

VS
VS
VS
VS

K864-GC6
K865-GC7
M739-GC12
M739-GC10
M739-GC11

235-GC4 BK-18

PK-18
PU-18
YL-18
YL-18
YL-18

G979-GC5 BLU-18
K864-GC6 PK-18
M739-GC12 YL-18
K866-GC8 WH-18
K865-GC7 PU-18

K866-GC8
K871-GC9
G979-GC5
235-GC4
235-GC2
235-GC3
235-GC1

GC-C6
1552269
1
G979-GC5 BLU-18
2
235-GC2 BK-18

ATCH BOOM PRIORITY PRESS SW


1673466

ATCH 1WAY/2WAY EXCAHNGE SOL


1216303

1
2

RETURN
RETURN
RETURN
RETURN
AIN PAS
PIN PAS
AIN PAS

GND CHASSIS 2

GC-C1
2434510

GC-C5
1552269
1
K871-GC9 WH-18
2
235-GC1 BK-18

ATCH 1P/2P EXCHANGE SOL


1216303

WH-18
WH-18
BLU-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

VS 5 200mA
VS 5 200mA
VS 5 200mA
AIN PAS 8
AIS PAS 6
HE SPEED 2
HE SPEED 1
AIN ACT 3
AIN ACT 2
AIN ACT 1
INJECTOR HIGH-SIDE BANK 1-1
INJECTOR HIGH-SIDE BANK 1-2

CONN 4
CONNECT TO C-C52
VOL 1 LOC C-C4

GC-C2
2434508
1
K871-GC9 WH-18
2
3
4
5
6

2
2
2
2
4
3
2

INJECTOR HIGH-SIDE BANK 2-2


INJECTOR HIGH-SIDE BANK 2-1

CONN 3

C-C56
J1 2451042
1
A250-C101 BK-18-GXL
2
A250-C102 BK-18-GXL
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

1
2

COOLANT LEVEL SW
2459205

POS NEG

POS NEG

BATTERY REAR
3T5760
9X3404 (NOTE A)

BATTERY FRONT
3T5760
9X3404 (NOTE A)

ATCH 2-WAY LEVER CHANGE SOL


1211491

C-C14
1552269
412-C76 BLU-18
235-C48 BK-18

C-C9
7T5957
1
578-C83 BLU-16
2
200-C26 BK-18
200-C27 BK-16

ATCH BLOCK GP
1245814
(NOTE B)

GROUND BATTERY ROOM

C-C43
1552269
H832-C197 YL-18
235-C198 BK-18

C-C11
7Y3966

893-C95 GRN-18-GXL
892-C91 BR-18-GXL

308-C67 YL-18-GXL

F774-C129 WH-18-GXL
F773-C128 ORN-18-GXL
F716-C127 WH-18-GXL

F889-C133 WH-18-GXL

310-C200 PU-18-GXL
405-C75 GY-18-GXL

L730-C239
L730-C240
L730-C206
L731-C207

ORN-18-GXL
ORN-18-GXL
ORN-18-GXL
BR-18-GXL

P769-C230 YL-18-GXL

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL

T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL

L731-C243
L731-C244
L731-C209
N769-C210
P769-C230

BR-18-GXL
BR-18-GXL
BR-18-GXL
GY-18-GXL
YL-18-GXL

P769-C211
P769-C212
T861-C236
T951-C213
T952-C214
T953-C215
T954-C216
T958-C217
T959-C218
T960-C219
T957-C220
X731-C221
X747-C222
Y946-C223
Y950-C224
Y951-C225
235-C226

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL
BLU-18-GXL
GY-18-GXL
YL-18-GXL
BR-18-GXL
BLU-18-GXL
PU-18-GXL
BLU-18-GXL
PK-18-GXL
BLU-18-GXL
YL-18-GXL
PU-18-GXL
BK-18-GXL

X738-AK1 PK-18

RD-4
RD-6
GY-18
WH-8

ATCH 1P/2P EXCHANGE SOL


1216303

ATCH BOOM PRIOR PRESS SW


1673466

ATCH FLOW COMBINER SOL 1


2452383

ATCH FLOW COMBINER SOL 2


2452383

C-C20
7Y3820
1
309-C68 GY-18
2
K776-C136 GRN-18

1
2

ALTERNATOR
5I8085

GE-C7
2304011
K865-GE9 PU-18
M739-GE21 YL-18

C-C24
3E3364
1
K777-C150 GY-18
2
235-C39 BK-18

IMPLEMENT PRESS SW
1709335

308-GE1 YL-16
K864-GE4 PK-18
K865-GE9 PU-18
M739-GE21 YL-18
M739-GE22 YL-18

WH-18-GXL
BLU-18-GXL
PK-18-GXL
WH-18-GXL
PK-18-GXL
BLU-18-GXL
GY-18-GXL
YL-18-GXL
GY-18-GXL

C-C23
3E3364
1
L971-C151 GRN-18
2
235-C40 BK-18

235-GE28
235-GE29
235-GE30
G726-GE14
G726-GE15
G726-GE16
G726-GE17
G726-GE11

GE-C9
1552269
G979-GE3 BLU-18
235-GE30 BK-18

GE-C13
1552269
1
G726-GE17 GY-16
2
200-GE27 BK-18

1
2

BK-18
BK-18
BK-18
GY-16
GY-16
GY-16
GY-16
GY-16

GE-C1
2434510
YL-16
BLU-18
BLU-18
PK-18
YL-18
WH-18

K856-GE7 PU-18
K860-GE8 BLU-18
K865-GE9 PU-18
A209-GE10 BK-18
G726-GE11 GY-16

200-GE24 BK-18
200-GE25 BK-18
200-GE26 BK-18
200-GE27 BK-18
200-GE23 BK-18
K856-GE7 PU-18
K857-GE6 WH-18

GE-C14
1552269
1
G726-GE16 GY-16
2
200-GE26 BK-18

ATCH NFC CONTROL SOL 1


1211490

308-GE1
M906-GE2
G979-GE3
K864-GE4
M739-GE5
K857-GE6

1
2
3
4
5
6
7
8
9
10
11
12

GE-C2
2434508
1
K871-GE12 WH-18
K868-GE13 BR-18

K868-GE13 BR-18
K868-GE18 BR-18
K868-GE19 BR-18
K868-GE20 BR-18
K860-GE8 BLU-18

2
3
4
5
6

CONN 4

1
2

C-C21
2304011
E554-C125 PK-18
200-C23 BK-18

CONN 3
CONNECT TO C-C54
VOL 1 LOC C-C4

AIR HEATER
5I7746

ATCH STEM 1 EXTEND SOL


1119916

ATCH STEM 1 RETRACT SOL


1119916

GE-C11
1552269
1
K860-GE8 BLU-18
2
K868-GE19 BR-18

101-C2 RD-4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

STARTER MOTOR
1252988

101-C2
101-C1
101-CA1
101-CP1

MOTOR

Y950-C224
Y951-C225
L731-C241
L731-C243
T960-C219
T957-C220
235-C245
235-C246
L731-C242
L731-C244
L731-C209
T861-C236
A718-C203
492-C201
L730-C237
L730-C239
L730-C238
L730-C240
L730-C206

CONN 4

PK-18-GXL
WH-18-GXL
PK-18-GXL
BLU-18-GXL
GY-18-GXL
YL-18-GXL
GY-18-GXL
BR-18-GXL
BLU-18-GXL

RD-4
RD-4
RD-00
RD-00
E441-GW10
E442-GW11
R997-GW12
M755-GW15
M751-GW16
K950-GW17
M739-GW18
X794-GW19
E787-GW20
F772-GW21

C-C18
1552269
ENGINE SPEED PICKUP
1967973

1
2

ATCH STEM 3 RETRACT SOL


2597545

GR-C1
2434506
1
K858-GR1 YL-18
2
K862-GR2 GY-18
3
K869-GR5 BLU-18

788-C87 YL-18
A762-C114 PU-18

ATCH STEM 3 RETRACT SOL


1119916

200-K5 BK-18
200-K1 BK-18
200-K2 BK-18

BK-6
BK-14
BK-14
BK-18

AL-C2
2304011
ATCH QUICK COUPLER SOL
2603877

1
2

1
2
3

CONN 2
CONNECT TO C-C66
VOL 1 LOC C-4

SYMBOL

COLOR ABBREVIATIONS

DESCRIPTION

STARTING CIRCUIT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

MACHINE CONTROL CIRCUIT


MONITOR CIRCUIT

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ENGINE CONTROL CIRCUIT


HEATER AND AIR CONDITIONER CIRCUIT
CAT DATA LINK
CAN DATA LINK 1

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT NOT CONNECTED

START AID CIRCUIT

WIPER / WASHER CIRCUIT

ABBREV

CIRCUIT CONNECTED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

CAN DATA LINK 2


PRODUCT LINK DATA LINK

OTHER COLOR DESCRIPTIONS

CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

HIGHWAYS

C-C66
2304013
K858-C176 YL-18
K862-C179 GY-18
K869-C181 BLU-18

CONN 7

C-C58
GW-C3
2434510
2304009
1
E441-C186 GRN-18
GRN-18
2
E442-C187 GRN-18
GRN-18
3
R997-C195 ORN-18
ORN-18
4
M755-C193 ORN-18
ORN-18
5
M751-C190 YL-18
YL-18
6
K950-C191 YL-18
YL-18
7
M739-C192 YL-18
YL-18
8
X794-C196 BLU-18
BLU-16
9
E787-C189 PK-18
PK-16
10
F772-C105 WH-18
WH-16
11
12

CONN 7

1
2
3
4
5
6

C-C60
2434508
308-C188
A209-C183
E410-C184
E411-C185
147-C194

YL-16
BK-18
ORN-18
YL-18
PU-16

PUMP DISCHARGE PRESS SENSOR 2


2218859

+ BATT
GND
SIGNAL

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

308-C122 YL-16
A209-C100 BK-18
T967-C158 YL-18

A
B
C

C-C25
1552267
PUMP DISCHARGE PRESS SENSOR 1
2218859

+ BATT
GND
SIGNAL

308-C121 YL-16
A209-C99 BK-18
K904-C154 GRN-18

A
B
C

C-C27
1552269
POWER SHIFT CONTROL SOL
1119916

ATCH NFC LIMIT SOL


1710188
(NOTE H)

A768-C115 BLU-18
A769-C116 GY-18

1
2

308-GW1 YL-16
308-GW3 YL-16
308-GW2 YL-16
R997-GW12 ORN-18

CONN 7

R997-GW13 ORN-18
R997-GW14 ORN-18
E410-GW7 ORN-18
E411-GW8 YL-18
E441-GW10 GRN-18
E442-GW11 GRN-18
A209-GW5 BK-18
A209-GW6 BK-18
A209-GW27 BK-18
A209-GW25 BK-18

A768-C115
A769-C116
K904-C154
M737-C152
M739-C160
T967-C158

BLU-18
GY-18
GRN-18
WH-18
YL-18
YL-18

A209-GW26 BK-18
A209-GW4 BK-18

763-C149 BLU-18
L969-C146 WH-18
F772-C105 WH-18
M997-C227 PU-18
M737-C152
K871-C165
K866-C164
K950-C191

YL-18
GRN-18
GY-18
BR-18
BLU-18
WH-18

308-C119
308-C120
308-C161
308-C188

YL-16
YL-16
YL-16
YL-16

M739-C192
147-C194
308-C188
E410-C184
E411-C185
E441-C186
E442-C187
E787-C189
F772-C105
M751-C190
K950-C191
M755-C193
R997-C195
X794-C196
A209-C183

YL-18
PU-16
YL-16
ORN-18
YL-18
GRN-18
GRN-18
PK-18
WH-18
YL-18
YL-18
ORN-18
ORN-18
BLU-18
BK-18

147-C194
G726-C171
A209-C97
A209-C98
A209-C170
A209-C183

PU-16
GY-16
BK-18
BK-18
BK-18
BK-18

+ BATT
GROUND
SIGNAL

ATCH BOOM CYL ROD PRESS SENSOR


1573182
(NOTE R)

GW-C8
1552267
A
308-GW3 YL-16
B
A209-GW6 BK-18
C
E410-GW7 ORN-18

+ BATT
GROUND
SIGNAL

ATCH BOOM CYL HEAD PRESS SENSOR


1573182
(NOTE R)

PK-18
BR-18
ORN-18
BLU-18

K907-C144 BLU-18
A762-C114 PU-18
A588-C108 GRN-18
K865-C182 PU-18

K860-C177
X794-C196
E787-C189
M739-C153

BLU-18
BLU-18
PK-18
YL-18

K856-C174
K861-C178
K857-C175
K862-C179
K858-C176
P992-C163
F889-C132

PU-18
GRN-18
WH-18
GY-18
YL-18
BR-18
WH-18

252-C55 YL-18
262-C61 GRN-18
251-C52 YL-18
261-C58 GRN-18
E997-C126 RD-18

ATCH BOOM POTENTIOMETER


1200044
(NOTE R)

CONN 23
CONNECT TO A-C2
VOL 2 LOC G-11

CONN 22

CONNECT TO A-C3
VOL 2 LOC G-11

GU-C1
2434507
PU-16
PU-16
GRN-18
BK-18

GW-C1
2304009
235-GW23 BK-18
147-GW9 PU-16
M739-GW18 YL-18
K950-GW17 YL-18
X794-GW19 BLU-16
E787-GW20 PK-16
F772-GW21 WH-16
603-GW22 PK-18
M751-GW16 YL-18

K-C1
2434507
H792-K9 BR-18
M745-K11 GY-18
M748-K13 BR-18
200-K1 BK-18

1
2
3
4
5
6

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

CONN 21
CONNECT TO GF-C1
VOL 2 LOC G-14
FOR SYSTEM 20

CONN 20
CONNECT TO GT-C1
VOL 2 LOC F-14
FOR UNIVERSAL QC

CONN 19
CONNECT TO GJ-C1
VOL 2 LOC F-14
FOR SHOVEL CRANE

CONN 18
CONNECT TO J-C1
VOL 2 LOC F-14
FOR SMART BOOM

MACHINE CONTROL
2218874
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

+ BATT
GND

BOOM ANGLE SENSOR (CRANE)


STICK ANGLE SENSOR (CRANE)
ATCH STEM 4 STATUS
5V POWER SUPPLY (POTENTION)
IMPLEMENT PRESS SW
THROTTLE POSITION 1
THROTTLE POSITION 4
ONE TOUCH LOW IDLE SW
+ BATT
GND
SQUEEZ PRESS SENSOR
ANALOG RETURN
THROTTLE POSITION 2
THROTTLE POSITION 3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SWITCH

8V POWER SUPPLY (SENSOR)


BACKUP SW
RH HANDLE FORE SW (SMART BOOM)
RH HANDLE UPPER SW
JOYSTICK PRESS SW
ATCH STEM 1 STATUS
CAT DATA LINK +
PUMP PRESS SENSOR 1
PUMP PRESS SENSOR 2
BOOM CYL ROD PRESS SENSOR (CRANE)
BOOM CYL HEAD PRESS SENSOR (OLWD & CRANE)
THUMB WHEEL LH
TOOL PRIORITY SWITCH (BUSH CUTTER)
TRAVEL PRESS SWITCH
ATCH STEM 2 STATUS
ATCH STEM 3 STATUS
CAT DATA LINK THUMB WHEEL RH
CRANE CANCEL SWITCH
BUCKET EXTEND PRESS SWITCH (CRANE)
FOOT SW
BOOM UP PRIORITY PRESS SWITCH
2-WAY LEVER CHANGE PRESS SWITCH

AUX PEDAL LH

TRAVEL SPEED SOL


PS PRESS PRV
CRANE & SR BACKUP SW
2-WAY LEVER CHANGE SOL

FLOW LIMIT PRESS PRV


1 PUMP/2 PUMP EXCHANGE SOL
1 WAY/2 WAY CHANGE SOL
BOOM UP LIMIT PRV (CRANE OR SR)

ENGINE SPEED SENSOR VARIABLE RELIEF 1 PRV


PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
ENGINE SPEED SENSOR +
HYD LOCK LEVER SWITCH
VARIABLE RELIEF 2 PRV

ATCH STEM 1 RETRACT PRV


STICK OUT LIMIT SOL (CRANE OR SR)
BUCKET LOCK SOL (CRANE)
PRV RETURN
ATCH STEM 1 EXTEND PRV
ATCH STEM 2 RETRACT PRV
ATCH STEM 2 EXTEND PRV
ATCH STEM 3 RETRACT PRV
ATCH STEM 3 EXTEND PRV
TOOL PRIORITY RELAY
ENGINE SPEED COMMAND
CAN DATA LINK 2 + (MSS)
CAN DATA LINK 2 - (MSS)
CAN DATA LINK 1 + (MONITOR & SWITCH PANEL)
CAN DATA LINK 1 - (MONITOR & SWITCH PANEL)
HYD LOCK SOL

C-C7
1532630

788-C87 YL-18
A762-C114 PU-18
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E787-C189 PK-18
F772-C105 WH-18
G979-C168 BLU-18
K777-C150 GY-18
K856-C174 PU-18
K857-C175 WH-18
K858-C176 YL-18
K860-C177 BLU-18
K861-C178 GRN-18
K862-C179 GY-18
K864-C166 PK-18
K865-C182 PU-18
K866-C164 WH-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18
K904-C154 GRN-18
K950-C191 YL-18
L971-C151 GRN-18
M737-C152 WH-18
M739-C153 YL-18
M751-C190 YL-18
M755-C193 ORN-18
M906-C167 BLU-18
R997-C195 ORN-18
T967-C158 YL-18
X794-C196 BLU-18

ATCH STICK POTENTIOMETER


1200044
(NOTE R)

GW-C9
1552267
A
308-GW2 YL-16
B
A209-GW5 BK-18
C
E411-GW8 YL-18

WH-18
WH-18
WH-18
YL-18

788-C87 YL-18
K864-C166
K868-C180
L968-C145
K869-C181

CONNECT TO A-C1
VOL 2 LOC H-14

NOTE A: USE WITH COLD WEATHER.


NOTE B: USE WITH JUMP START.
NOTE C: USE FOR 12V / 7A POWER SUPPLY.
NOTE D: USE WITH FRONT GUARD CAB LAMP.
NOTE E: USE WITH LAMP DELAY TIMER.

NOTE F: USE FOR 315D.


NOTE H: USE WITH ALL TOOL CTRL SYSTEMS.
NOTE J: USE WITH CONFIG. 11.
NOTE K: USE WITH CONFIG. 2.
NOTE L: USE WITH SYSTEM 24.
NOTE M: USE WITH SYSTEM 22.
NOTE N: USE WITH SYSTEM 23.
NOTE P: USE WITH SMART BOOM.
NOTE R: USE WITH SHOVEL CRANE.
NOTE T: USE WITH PRODUCT LINK 321SR.
NOTE U: USE WITH PRODUCT LINK 121SR.
NOTE W: NOT USED W/ JAPAN PRODUCT LINK
NOTE X: USE FOR JAPAN.

K-C8
1552267
308-K6 YL-16
A209-K7 BK-18
E410-K8 ORN-18

200-K5
308-K6
A209-K7
E410-K8

K-C5
1552269
H792-K9 BR-18
M749-K16 PK-18

K-C6
1552269
M745-K12 GY-18
200-K3 BK-18
200-K5 BK-18

BK-18
YL-16
BK-18
ORN-18

235-C38 BK-18
HYD OIL TEMP SENDER
4I5394
491-C79 PK-18
T

C-C31
1552269
235-C36 BK-18
487-C78 ORN-18

M737-C152 WH-18
M739-C160 YL-18

1
2

C-C32
1552269
1
321-C69 BR-18
2
235-C33 BK-18

ATCH TRAVEL ALARM


2139100

235-C38 BK-18
235-C36 BK-18

1
2

FUEL LEVEL SENSOR


1636700

HYD OIL FILTER SW


1709419

C-C34
1552269
495-C80 GRN-18
235-C34 BK-18

CONN 8

1
2

HYD OIL LEVEL SW


2130677

ATCH REFUELING LEVEL SW


5C6108

ATCH OLWD PRESS SENSOR


2218859
(NOTE P)

+ BATT
GND
SIGNAL

GW-C4
1876417
603-GW22 PK-18
200-GW28 BK-18

ATCH BOOM CHECK SOL 2


2154919
(NOTE P)

1
2

N-C1
2434505
616-N1 BLU-16
200-N2 BK-16

ATCH BOOM CHECK SOL 1


2154890
(NOTE P)

1
2

WJ-C1
2304011
325-WJ1 PK-18

C-C35
2434505
1
325-C71 PK-18

C-C48
2434505
L973-C148 GRN-16
1
200-C29 BK-18
2

AM-C1
2304011

E-C1
C-C39
2304011
2434505
1
322-E1 GY-16
322-C70 GY-16
2
200-E2 BK-16
200-C18 BK-16

AM-C2
1552269
L973-AM1 GRN-16
200-AM2 BK-18

1
2

GY-16
PK-16
BLU-16
BK-16
BK-16
BK-16
BK-14

CONN 9

C-C37
2304013
168-C12 RD-14
200-C21 BK-14
325-C71 PK-18

168-C12 RD-14
200-C21 BK-14
325-C71 PK-18
321-C69
495-C80
235-C33
235-C34
235-C35

616-P1
616-N1
200-N2
200-P2

BLU-16
BLU-16
BK-16
BK-16

ATCH BOOM LAMP (LH)


1532521

616-P1 BLU-16
200-P2 BK-16

ATCH BOOM LAMP (RH)


1532521

322-E3 GY-16
200-E4 BK-16
322-E1 GY-16
200-E2 BK-16

FORWARD WARNING HORN (LOW)


7Y3919
FORWARD WARNING HORN (HIGH)
7Y3920

ATCH FINE SWING SOL


1163526
607-C84 PK-16
200-C19 BK-16

322-C70
607-C84
616-C85
200-C17
200-C18
200-C19
200-C20

ATCH CAUTION LAMP


1851257
(NOTE R)

1
2

CONN 15

C-C40
2304011
616-C85 BLU-16
200-C17 BK-16

ATCH BOOM UP/DOWN PRESS SW


2029002
(NOTE P)

1
2

CONN 16

CONN 10

A209-C98 BK-18
A209-C99 BK-18
A209-C100 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
235-C37 BK-18
235-C38 BK-18

A
B
C

K-C7
1552269
1
M749-K16 PK-18
2
200-K4 BK-18

308-C120 YL-16
308-C121 YL-16
308-C122 YL-16

C-C30
1552269
496-C81 WH-18
235-C37 BK-18

K858-C176
K861-C178
K862-C179
K868-C180
K869-C181
K871-C165

GW-C7
1552267
A
R997-GW13 ORN-18
C
E441-GW10 GRN-18
B
A209-GW26 BK-18

N794-C156 GY-18

G726-C171 GY-16
147-C194 PU-16

GW-C5
GY-C1
GY-C2
2304013
2434506
1552267
1
A
R997-GW14 ORN-18
R997-GY3 ORN-18
3
C
E442-GW11 GRN-18
E442-GY2 GRN-18
2
B
A209-GW27 BK-18
A209-GY1 BK-18

M745-K10 GY-18
M745-K11 GY-18
M748-K15 BR-18
M748-K14 BR-18
M748-K13 BR-18
200-K1 BK-18
H792-K9 BR-18

C-C28
1552269
1
2

YL-18
YL-18
YL-18
YL-18

CONN 11

M745-K12 GY-18
200-K2 BK-18
200-K1 BK-18

C-C26
1552267

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

1
2
3

YL-16
ORN-18
YL-18
GRN-18
GRN-18
ORN-18
BK-18

780-GU6 PU-16
200-GU4 BK-18

1
2

GRN-18
GRN-18
GRN-18
GRN-18

308-C66 YL-16
763-C149 BLU-18
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E472-C118 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
H476-C135 WH-18
H832-C197 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K850-C231 BR-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L972-C147 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
M997-C227 PU-18
N793-C155 GRN-18
P992-C163 BR-18
N794-C156 GY-18
235-C30 BK-14
235-C31 BK-14
235-C32 BK-14

K865-C182 PU-18
308-C161 YL-16
G726-C171 GY-16
G979-C168 BLU-18
K856-C174 PU-18
K857-C175 WH-18
K860-C177 BLU-18
K864-C166 PK-18
K866-C164 WH-18
M906-C167 BLU-18
A209-C170 BK-18

M748-K14 BR-18

ATCH UNIVERSAL QC SOL HIGH


1211491

E472-C118 GRN-18
F889-C131 WH-18
K847-C139 PU-18
K843-C137 GRN-18
H476-C135 WH-18
K849-C157 YL-18
893-C94 GRN-18
K904-C154 GRN-18
T967-C158 YL-18
E411-C185 YL-18
E410-C184 ORN-18
E474-C124 ORN-18
C855-C162 GY-18
L971-C151 GRN-18
K850-C231 BR-18
K851-C141 BLU-18
892-C90 BR-18
E473-C123 GY-18
M751-C190 YL-18
M755-C193 ORN-18
N793-C155 GRN-18
G979-C168 BLU-18
H832-C197 YL-18

252-C55 YL-18
261-C59 GRN-18
261-C57 GRN-18

CONN 24

NOTE V: USE WITH JAPAN PRODUCT LINK


308-GW1
E410-GW7
E411-GW8
E441-GW10
E442-GW11
R997-GW12
A209-GW4

GU-C2
1552269

WIRE GROUP COLOR DESCRIPTIONS

4
5
6

779-GU5 PU-16
200-GU3 BK-18

1
2

K869-EC5 BLU-18

(MEDIUM CIRCUIT F4/DANFOSS)

GROUND CIRCUIT

780-AL1 PU-16
200-AL2 BK-18

GU-C3
1552269
ATCH UNIVERSAL QC SOL LOW
1211491

A209-C97 BK-18
A756-C111 BLU-18
A757-C112 GY-18
K848-C140 WH-18
K844-C138 GY-18
308-C66 YL-16

200-GW28 BK-18

200-GU1 BK-18

EC-C3
1552269
1
K862-EC2 GY-18
2
K869-EC4 BLU-18

M739-C160
M739-C153
M739-C192
M739-C169

M755-GW15 ORN-18
147-GW9 PU-16
E787-GW20 PK-16
F772-GW21 WH-16
K950-GW17 YL-18
M739-GW18 YL-18
M751-GW16 YL-18
X794-GW19 BLU-16
603-GW22 PK-18
235-GW23 BK-18

CONNECT TO C-C66
VOL 1 LOC C-4

K869-GR5 BLU-18

EC-C1
2434506
K858-EC1 YL-18
K862-EC2 GY-18
K869-EC5 BLU-18

1
2
3
4
5
6

4
5
6

GND CHASSIS 3

EC-C2
1552269
1
K858-EC1 YL-18
2
K869-EC3 BLU-18

GW-C2
2305010
YL-16
BK-18
ORN-18
YL-18
PU-16

K-C2
2305010
1
308-K6 YL-16
2
A209-K7 BK-18
3
E410-K8 ORN-18

CONN 2

(MEDIUM CIRCUIT F3)

ATCH STEM 3 EXTEND SOL


1119916

200-GE23 BK-18

GR-C2
1552269
K858-GR1 YL-18
K869-GR3 BLU-18

200-C22
200-C20
200-C21
200-C29

(SYSTEM 20)

M906-C167 BLU-18

252-C56 YL-18
252-C54 YL-18

788-C87 YL-18
A762-C114 PU-18
308-C120 YL-16
K777-C150 GY-18
K904-C154 GRN-18
L971-C151 GRN-18
M737-C152 WH-18
T967-C158 YL-18
A209-C98 BK-18

CONN 6

GE-C12
1552269
1
K857-GE6 WH-18
2
K868-GE20 BR-18

GR-C3
1552269
1
K862-GR2 GY-18
2
K869-GR4 BLU-18

YL-16
BLU-18
BLU-18
PK-18
YL-18
WH-18
WH-18
PU-18
BLU-18
PU-18
BK-18
GY-16

C-C54
2305010
1
K871-C165 WH-18
2
K861-C178 GRN-18
3
K868-C180 BR-18

CONN 3

308-GW1
A209-GW4
E410-GW7
E411-GW8
147-GW9

1
2

1
2
3
4
5
6
7
8
9
10
11
12

C-C52
2304009
308-C161
M906-C167
G979-C168
K864-C166
M739-C169
K857-C175
K866-C164
K856-C174
K860-C177
K865-C182
A209-C170
G726-C171

780-GU6
779-GU5
A588-GU9
200-GU1

E441-C186 GRN-18
E442-C187 GRN-18
K852-C142 GRN-18
R997-C195 ORN-18
K777-C150 GY-18
A755-C110 PK-18
A758-C113 BR-18
L972-C147 BLU-18
184-C16 RD-14
235-C31 BK-14

251-C53 YL-18
251-C51 YL-18
251-C52 YL-18

261-C58
262-C62
262-C60
262-C61

C-C50
2305010
147-C11 PU-16
G726-C171 GY-16
235-C28 BK-18
C855-C162 GY-18
P992-C163 BR-18

C-C6
1532620
184-C15 RD-14
235-C30 BK-14

262-C62 GRN-18
261-C59 GRN-18
252-C56 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

11
12

CAN 2 RESISTOR
1743016

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

C-C3
2304009
K906-C143 GRN-18
1
K907-C144 BLU-18
2
A768-C115 BLU-18
3
A769-C116 GY-18
4
L969-C146 WH-18
5
L968-C145 ORN-18
6
F889-C130 WH-18
7
F773-C128 ORN-18-GXL
8
F774-C129 WH-18-GXL
9
998-C96 BR-18-GXL
10

CAN 1 RESISTOR
1743016
(NOTE W)

A
B
C

C-C42
3E3370
A
252-C56 YL-18
B
262-C62 GRN-18

184-C14 RD-14
184-C15 RD-14
184-C16 RD-14

YL-18-GXL
PU-18-GXL
BR-18-GXL
BR-18-GXL
BLU-18-GXL
PU-18-GXL
BK-18-GXL
BK-18-GXL
BR-18-GXL
BR-18-GXL
BR-18-GXL
YL-18-GXL
PU-18-GXL
GY-18-GXL
ORN-18-GXL
ORN-18-GXL
ORN-18-GXL
ORN-18-GXL
ORN-18-GXL

A745-C234 WH-18-GXL
Y946-C223 BLU-18-GXL
X747-C222
999-C202
A400-C235
X731-C221
N769-C210
T951-C213
T954-C216
T952-C214
T953-C215

C-C41
(SEE VOL 2 LOC D-14) 3E3370
251-C53 YL-18
261-C59 GRN-18

PU-18
BLU-16
GRN-18
BR-18
YL-18
GRN-18

C-C2
2434510
E474-C124 ORN-18
K844-C138 GY-18
K848-C140 WH-18
E473-C123 GY-18
K843-C137 GRN-18
K847-C139 PU-18
N793-C155 GRN-18
N794-C156 GY-18
K850-C231 BR-18
252-C54 YL-18
262-C60 GRN-18

CONN 17

F889-C133 WH-18-GXL
F889-C131 WH-18
F889-C132 WH-18
H476-C135 WH-18
K776-C136 GRN-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K850-C231 BR-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C32 BK-14
235-C32 BK-14
G726-C171 GY-16

P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

CONN 2

PE
ENG GROUND STRAP
1321805

ATCH STEM 3 EXTEND SOL


2597545

K-C4
1552269
M748-K15 BR-18
M745-K10 GY-18

1
2

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL

304-C63 WH-8

200-GU1 BK-18
200-GU3 BK-18
200-GU4 BK-18

ATCH STEM 2 EXTEND SOL


1119916

200-C29 BK-18
200-C20 BK-14
200-C21 BK-14

K-C3
1552269
1
M748-K14 BR-18
2
200-K2 BK-18

C-C63
2458023
310-C200 PU-18-GXL

GND CHASSIS 4

147-C194 PU-16
184-C14 RD-14
252-C54 YL-18
251-C51 YL-18
261-C57 GRN-18
262-C60 GRN-18
308-C66 YL-16
308-C119 YL-16
763-C149 BLU-18
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E472-C118 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C197 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K850-C231 BR-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C32 BK-14

AIR HEATER RELAY


2237577

MTR BAT

GE-C10
1552269
1
K856-GE7 PU-18
2
K868-GE18 BR-18

3064 ENGINE

CONN TO ENGINE HARNESS

ATCH NFC CONTROL SOL 2


1211490

235-C35 BK-18
168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16

168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16
235-C35 BK-18

T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL
J2 C-C57
2451043

C-C22
1552269
1
C468-C117 BLU-18
2
235-C50 BK-18

ENGINE OIL LEVEL SW


2130677

CONNECT TO C-C52
VOL 1 LOC C-C4

GE-C3
1552269
G726-GE15 GY-16
200-GE25 BK-18

GE-C4
1552269
1
G726-GE14 GY-16
2
200-GE24 BK-18

487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A768-C115 BLU-18
A769-C116 GY-18
K777-C150 GY-18
L971-C151 GRN-18
235-C37 BK-18
235-C38 BK-18
308-C120 YL-16
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
A209-C98 BK-18
788-C87 YL-18
A762-C114 PU-18

GW-C6
3E3364
1
M755-GW15 ORN-18
2
235-GW24 BK-18

ATCH BUCKET EXTEND PRESS SW


1060179
(NOTE R)

200-C23 BK-18

AC COMPRESSOR CLUTCH SOL


2457779

235-GE28 BK-18

M739-GE5 YL-18
M906-GE2 BLU-18
A209-GE10 BK-18
G979-GE3 BLU-18
K871-GE12 WH-18

235-C40 BK-18
235-C39 BK-18
235-C41 BK-18
235-C38 BK-18
235-C37 BK-18
K777-C150 GY-18
L971-C151 GRN-18

CONTROL VALVE

GND CHASSIS 2

C-C19
7Y3995
P 1
403-C72 GRN-18

200-C22 BK-6

GE-C8
1552269
1
K871-GE12 WH-18
2
235-GE29 BK-18

1
2

R B
L
E

130-C4 RD-14
147-C194 PU-16
168-C12 RD-14
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C66 YL-16
308-C119 YL-16
308-C67 YL-18-GXL
309-C68 GY-18
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
607-C84 PK-16
616-C85 BLU-16
892-C90 BR-18
892-C91 BR-18-GXL
893-C94 GRN-18
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C118 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18

130-C4 RD-14
130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C7 RD-14
304-C63 WH-8
308-C67 YL-18-GXL
309-C68 GY-18
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
C468-C117 BLU-18
E554-C125 PK-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
K776-C136 GRN-18
235-C41 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A768-C115 BLU-18
A769-C116 GY-18

506-C82
578-C83
893-C92
892-C88
251-C51
261-C57

998-C96 BR-18-GXL
A588-C107 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C118 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18
G976-C134 BLU-18
G726-C171 GY-16
H476-C135 WH-18
K776-C136 GRN-18
K844-C138 GY-18
K843-C137 GRN-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K850-C231 BR-18
K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
X738-C159 PK-18
235-C28 BK-18
235-C232 BK-18
235-C172 BK-18
235-C173 BK-18
235-C233 BK-18

A588-C108 GRN-18
763-C149 BLU-18
235-C229BK-18-GXL
M997-C227 PU-18
H832-C197 YL-18
101-C1 RD-4
109-C3 RD-6

780-C86 PU-16

1
2

235-C50 BK-18
235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6

L730-C204 ORN-18-GXL
L730-C205 ORN-18-GXL
L730-C206 ORN-18-GXL

1
2

ATCH VARIABLE RELIEF 2 SOL


2597644

C-C44
2304011

AL-C1
2434505
780-AL1 PU-16

K849-C157 YL-18
E997-C126 RD-18
K851-C141 BLU-18
K852-C142 GRN-18
X738-C159 PK-18
321-C69 BR-18
235-C232 BK-18
235-C172 BK-18
235-C173 BK-18

893-C95 GRN-18-GXL
893-C92 GRN-18
893-C93 GRN-18
893-C94 GRN-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-16
BK-18
BK-18

X738-C159 PK-18
780-C86 PU-16

CONN 12

TRAVEL PRESS SW
1709335

K776-C136 GRN-18
309-C68 GY-18
109-C3 RD-6

X738-C159 PK-18

1
2

AK-C2
1552269
1
X738-AK1 PK-18
2
235-AK2 BK-18

ATCH HAMMER RETURN FILTER SW


2241685

ATCH BOOM DOWN LINE CUTOFF SOL


1850472
(NOTE P)

GE-C6
2304011
1
K864-GE4 PK-18
2
M739-GE22 YL-18

ATCH VARIABLE RELIEF 1 SOL


2597644

C-C46
2304011

G976-C134 BLU-18
L972-C147 BLU-18

892-C91 BR-18-GXL
892-C88 BR-18
892-C89 BR-18
892-C90 BR-18

K906-C143 GRN-18
A588-C109 GRN-18
A588-C107 GRN-18
A588-C108 GRN-18

CONN 13

AK-C1
2434505

GY-18
BR-18
GY-16
GRN-18

403-C74 GRN-18
405-C75 GY-18-GXL
412-C76 BLU-18
430-C77 BLU-18
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
506-C82 PU-18
578-C83 BLU-16
607-C84 PK-16
616-C85 BLU-16
780-C86 PU-16

200-C24 BK-18
235-C44 BK-18
763-C149 BLU-18

GC-C7
1552269
K866-GC8 WH-18
235-GC3 BK-18

GE-C5
1552267
308-GE1 YL-16
A209-GE10 BK-18
M906-GE2 BLU-18

309-C68
321-C69
322-C70
403-C73

C-C17
1552269
1
763-C149 BLU-18
2
235-C43 BK-18
235-C44 BK-18

403-C73 GRN-18
309-C68 GY-18
K776-C136 GRN-18
405-C75 GY-18-GXL
412-C76 BLU-18
430-C77 BLU-18
487-C78 ORN-18
491-C79 PK-18
F716-C127 WH-18-GXL
495-C80 GRN-18
496-C81 WH-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C468-C117 BLU-18
E472-C118 GRN-18
H476-C135 WH-18

308-C67 YL-18-GXL
308-C119 YL-16
308-C64 YL-16
308-C65 YL-16
308-C66 YL-16

WIRE CONTINUES THROUGH TO VOL 2 LOC I-14

200-CE1 BK-00

235-C32 BK-14
235-C35 BK-18
235-C41 BK-18

235-C245 BK-18-GXL
235-C246 BK-18-GXL

BK-18-GXL
BR-18-GXL
BR-18-GXL
BR-18-GXL
YL-18-GXL
PU-18-GXL
GY-18-GXL

CONN 14

TO ATCH PRODUCT LINK

235-C46
235-C47
235-C48
235-C49
235-C106
200-C27
235-C28
235-C233

L731-C241 BR-18-GXL
L731-C242 BR-18-GXL
L731-C208 BR-18-GXL

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL

1
2
3
4
5
6

172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
506-C82 PU-18
578-C83 BLU-16
892-C89 BR-18
893-C93 GRN-18
200-C27 BK-16
235-C228 BK-18
147-C10 PU-16
412-C76 BLU-18
430-C77 BLU-18
G976-C134 BLU-18
H832-C197 YL-18
M997-C227PU-18
235-C198 BK-18
235-C45 BK-18
235-C229 BK-18-GXL
235-C106 BK-18

235-C229 BK-18-GXL

200-AL2 BK-18

(Dimensions: 39 inches x 28 inches)

ATCH SQUEEZE PRESS SENSOR


2218859

A
B
C

SWING BRAKE CANCEL SOL


1211491

C-C16
1552269
1
K906-C143 GRN-18
2
235-C42 BK-18

SEE BLOCK VOL 2 LOC J-14

101-C1 RD-4

GU-C4
3E3364
1
A588-GU7 GRN-18
2
200-GU2 BK-18

403-C72 GRN-18
403-C74 GRN-18
403-C73 GRN-18
C468-C117 BLU-18
E554-C125 PK-18
K776-C136 GRN-18
235-C50 BK-18

L730-C237 ORN-18-GXL
L730-C238 ORN-18-GXL
L730-C205 ORN-18-GXL

168-C12 RD-14
172-C13 RD-18
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8

BLOCK
1211023

VALVE GP 215-5037

130-C7 RD-14
130-C8 RD-18-GXL
130-C199 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
101-C1
109-C3
309-C68
304-C63

GU-C5
1552269
A588-GU8 GRN-18
200-GU2 BK-18

HYD LOCK SOL


1211491

TRAVEL SPEED CHANGE SOL


1211491

ATCH BOOM DOWN PRESS SW


1673466
(NOTE P)

+ BATT
GND
SIGNAL

ATCH LOWER WASHER MOTOR


7T8890

C-C1
1636637
130-C4 RD-14
172-C13 RD-18
L973-C148 GRN-16
A588-C107 GRN-18
168-C12 RD-14
308-C64 YL-16
184-C14 RD-14
322-C70 GY-16
607-C84 PK-16
780-C86 PU-16
616-C85 BLU-16
147-C9 PU-16
E554-C125 PK-18

101-C1 RD-4
109-C3 RD-6
130-C4 RD-14
147-C11 PU-16
147-C9 PU-16
147-C10 PU-16
147-C194 PU-16

CONN 5

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
130-C5 RD-18-GXL
130-C6 RD-18-GXL

130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C199 RD-18-GXL
130-C8 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
310-C200 PU-18-GXL
492-C201 GY-18-GXL
999-C202 WH-18-GXL
A400-C235 PK-18-GXL
A718-C203 PU-18-GXL
A745-C234 WH-18-GXL
L730-C204 ORN-18-GXL

1
2

C-C15
1552269
1
A588-C109 GRN-18
2
200-C24 BK-18

235-C46 BK-18
C-C10
7Y3967
430-C77 BLU-18
1

AIR CLEANER SW
1540498

998-C96 BR-18-GXL

CONNECT TO C-C54
VOL 1 LOC C-C4

MOTOR

C-C4
2305010
172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
892-C89 BR-18
893-C93 GRN-18
235-C228 BK-18

CONN 5
1

A745-C234
Y946-C223
X747-C222
999-C202
A400-C235
X731-C221
N769-C210
T951-C213
T954-C216

WASHER MOTOR
7T8890

304-C63 WH-8

C-C64
1552269
1
M997-C227 PU-18
2
235-C45 BK-18

1
2

ATCH 2-WAY LEVER CHANGE PRESS SW


1673466

130-C199 RD-18-GXL
130-C8 RD-18-GXL

235-C226
L731-C207
L731-C208
L731-C209
T861-C236
A718-C203
492-C201

MOTOR

109-C3 RD-6

130-C5 RD-18-GXL
130-C6 RD-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

C-C8
7T5957
1
506-C82 PU-18
2
200-C25 BK-18

P N

(CONFIG 2 & 11)

30 Page,

KENR5248-01 VOL 1 of 2

1
2

INJECTOR LOW-SIDE 1-3


INJECTOR LOW-SIDE 1-2
INJECTOR LOW-SIDE 1-1

GND

ATCH VARIABLE RELIEF 1 SOL


2597644

GC-C3
2304011
K864-GC6 PK-18
M739-GC11 YL-18

101-C1 RD-4
109-C3 RD-6
304-C63 WH-8

ATCH RECEPTACLE AS.


9S9015
(NOTE B)

C-C12
1552272
147-C10 PU-16
235-C47 BK-18
G976-C134 BLU-18

235-AK2 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

235-C32 BK-14
235-C35 BK-18
235-C41 BK-18

G979-EA4 BLU-18
K864-EA7 PK-18
M739-EA13 YL-18

ATCH BOOM PRIORITY PRESS SW


1673466
(NOTE L, M)

200-CE1 BK-00

200-CE1 BK-00

ATCH WATER SEPARATOR LEVEL SENSOR


1782345

EA-C1
2434510

8-32V DC
GND
OUTPUT 1

BK-16
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

235-EA3 BK-18

200-C27
200-C24
235-C28
235-C44
235-C49
235-C106
235-C233
235-C50

EE-C3
2304011
K865-EE2 PU-18
M739-EE4 YL-18

1
2
3

BK-18-GXL
BK-18-GXL
BK-18-GXL
BK-18-GXL

1
2

EE-C1
2434506
PK-18
PU-18
YL-18
YL-18
YL-18

235-GE28 BK-18

ATCH VARIABLE RELIEF 2 SOL


2597644
(NOTE L)

K864-EE1
K865-EE2
M739-EE5
M739-EE3
M739-EE4

A250-C101
A250-C102
A250-C103
A250-C104

1
2

235-GW24 BK-18
235-GW23 BK-18
200-GW28 BK-18

ATCH VARIABLE RELIEF 1 SOL


2597644
(NOTE L)

101-CC1 RD-00

101-CR1 RD-00

CONN 1

EE-C2
2304011
K864-EE1 PK-18
M739-EE3 YL-18

X-C1
2434506

1
2
3

CHASSIS LAMP
1532523

X-C2
2304013
168-X1 RD-14
200-X3 BK-14
325-X2 PK-18

1
2
3

ATCH REFUELING PUMP MOTOR


2712158

BR-18
GRN-18
BK-18
BK-18
BK-18

IDENT

PART NO.

VOL/LOC

C
E
K
X
AK
AL
AM
EA
EC
EE
GC
GE
GP
GR
GU
GW
GY

259-5298
275-6876
283-2948
267-7707
267-7706
267-7697
267-7850
283-2885
267-7703
283-2886
267-7698
267-7691
267-7700
267-7705
275-6878
283-2852
283-2853

VOL 1 F-1
VOL 1 A-2
VOL 1 D-1
VOL 1 A-3
VOL 1 E-3
VOL 1 E-3
VOL 1 A-3
VOL 1 F-7
VOL 1 A-7
VOL 1 F-8
VOL 1 D-7
VOL 1 C-7
VOL 1 E-7
VOL 1 B-7
VOL 1 E-1
VOL 1 D-1
VOL 1 B-3

WJ

267-7708

VOL 1 A-4

NOTE
HARNESS AS

F
L,M
L
J,K

R
R

DESCRIPTION

CHASSIS
FORWARD WARNING HORN
BOOM FLOAT (CHASSIS)
REFUELING PUMP
HAMMER RETURN FILTER
QUICK COUPLER (HIGH PRESS.)
FINE SWING
SYSTEM 22 , 24 (REAR)
MEDIUM CIRCUIT (F4/DANFOSS)
SYSTEM 24 (FRONT)
CONFIG. 2, 11
SYSTEM 20 (CHASSIS)
AUX READY, SYSTEM 23
MEDIUM CIRCUIT (F3)
UNIVERSAL QUICK COUPLER (CHAS)
SHOVEL CRANE (CHASSIS)
SHOVEL CRANE (BOOM)

WIRE AS
REFUELING LEVEL SW
CABLE AS
CA
CC
CE
CP
CR

259-5299
170-6929
259-5300
267-7584
267-7583

PE

132-1805

BAT. -STARTER MOTOR


BAT. JUMPER
DISC SW-BAT.
ST MOT-BLOCK(JUMP START)
B
BAT. -BLOCK(JUMP START)
B
STRAP AS - GROUND
ENGINE GND
VOL 1 B-6
VOL 1 F-4
VOL 1 F-4
VOL 1 F-4
VOL 1 B-6
VOL 1 F-4

THIS SCHEMATIC IS FOR THE 315D AND 319D EXCAVATOR


VOLUME 1 of 2: ENGINE & CHASSIS
PART NUMBER: 259-5158, CHANGE: 01, VERSION: H

WIRE PAIRS 892 & 893, 251 & 261, 252 & 262
MUST BE TWISTED AT LEAST 1 TURN PER 25mm.

Components are shown installed on a fully operable machine.


Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Wire Description
Wire
Number

Wire Color

RD

Battery +

C566

PK

103

Left Rear Speaker (Common)

RD

Service Meter / Radio / Dome Lamp

C569

YL

DC/DC Converter Power Output (2)

105

RD

Key Switch

E554

PK

AC Controller

108

RD

Heater Relay to Heater Breaker

E562

PU

Spare Relay

109

RD

Alternator

E564

PK

Spare Relay 2

110

RD

Timer Relay

E565

BU

112

PU

Main Power Relay Output

113

OR

Operator Monitor Panel B+

603

603

114

RD

Warning Horn (Forward)

607

607

Flood Lamp - Front

115

RD

Cab Lamp Relay

615

615

Cab Flood Lamp

Power Circuits

Description

Accessory Circuits (Continued)

Spare Relay 2
Lighting Circuits
Rotary Beacon

118

GY

Wiper Control

616

616

Bucket Flood Lamp / Boom Flood Lamp

120

YL

12V / 7A Converter

638

638

Rotary Beacon
Headlamp Relay

123

WH

Seat Heater Switch

645

645

124

GN

AC

646

646

Light Switch to Front Flood Relay

127

OR

Air Suspension

684

684

Cab Flood Lamp

129

BU

Cigar Lighter

A623

A623

135

BU

12V / 7A Socket

139

OR

Radio Mute Switch

763

BU

Torque Converter Switch

141

RD

Auxiliary Circuit

779

WH

Coupler Engage Solenoid

142

RD

Auxiliary Circuit

780

PU

Coupler Disengage Solenoid

143

BR

Boom Float Disable Relay

788

YL

Engine Speed +

147

PU

Leveling Switch

789

RD

Control Lever Lock

149

RD

Boom Lamp Relay

A718

PU

Start Aid Coolant Sensor Signal

152

BU

Under Window Limit Switch

A755

PK

Throttle Switch #1

154

RD

Neutral Start Relay to Neutral Start Limit Sw

A756

BU

Throttle Switch #2

160

PU

Chassis Lamp Relay

A757

GY

Throttle Switch #3

165

YL

Caution Lamp

A758

BR

Throttle Switch #4

168

RD

Power Relay Diode

A760

GY

Electronic Pump Control Throttle +5V

169

PK

Backup EPR Valve Switch

A762

PU

Electronic Pump Control Eng Speed Ground

172

RD

Product Link

A768

BU

Pump Control Valve 1 +

175

RD

AC Unit

A769

GY

Pump Control Valve 2 -

177

RD

Main Breaker

A770

PK

Electronic Pump Control Bypass Switch

179

BU

12V / 7A Converter (2)

F773

OR

Governor Accel

180

GN

Auxiliary Circuit

F774

WH

Governor Decel

184

RD

Machine Control

G723

YL

Heavy Lift Solenoid Valve

189

RD

Neutral Start Limit Switch

H746

YL

Fan Control Solenoid Positive

199

OR

Beacon Switch
Ground Circuits

H747

BR

Fan Control Solenoid Return

H792

BR

Switch to Relay 2

GN

Alternator L Terminal

Right Cab Flood Lamp Switch to Relay


Control Circuits

BK

Main Chassis

K776

210

BK

Converter Output (24 / 12V)

M736

BU

Governor Command

229

BK

Battery (-)

M737

WH

Front Flow Control Valve Solenoid

235

BK
BK

Electronic Pump Control Ground


Machine Control Ground
Basic Machine Circuits

M739

YL

Solenoid Return 2

M740

PK

Travel Straight Solenoid

M743

GN

Engine Oxygen Sensor

WH

Starter Relay 1 Output

M745

BU

Engine Oxygen Sensor V +

306

GN

Starter Relay Coil

M746

YL

Engine Oxygen Sensor Heater -

307

OR

Key Switch to Sensor Module

M747

BU

Engine Oxygen Sensor Heater +

308

YL

Main Power Relay Coil

M748

OR

Engine Oxygen Sensor

309

GY

Alternator Regulator Terminal

M749

WH

Engine Oxygen Sensor

310

PU

Start Aid Switch

N789

BU

Ambient Temperature Sensor

320

RD

Horn Relay Coil

N793

GN

Foot Pedal Switch

321

BR

Backup Alarm Lamp Travel Alarm

N794

GY

Auxiliary Pedal - LH

322

GY

Warning Horn (Forward)

N795

WH

Auxiliary Pedal - RH

323

WH

Fuel Pump Power

R725

WH

Fuel Filter Switch

325

PK

Fuel Pump Relay Cutout

T725

WH

Fuel Filter Switch

326

RD

Key Switch C Terminal

X738

PK

Return Filter Switch

329

YL

Fuel Pump to Switch

877

YL

Glow Plug Magnetic Switch

330

YL

Neutral Start Relay Coil

892

BR

CAT Data Link -

331

OR

Backup Alarm Relay Coil

893

GN

CAT Data Link +

365

YL

Relay Contact to Diode Assembly

F873

YL

F889

WH

Throttle Position Feedback

YL

CAN Data Link 1 +

G834

PU

Cooling Fan Speed +

252

YL

CAN Data Link 2 +

K843

GN

Stem 3 Extend Switch

261

GN

CAN Data Link 1 -

K844

GY

Stem 4 Extend Switch

262

GN

CAN Data Link 2 -

K847

PU

Stem 3 Retract Switch

403

GN

Alternator R Terminal

K848

WH

Stem 4 Retract Switch


ATCH Stem 1

405

GY

Operator Monitor Oil Press (Low Setting)

K849

YL

410

WH

Operator Monitor Fault Alarm

K850

BR

ATCH Stem 2

412

BU

Operator Monitor Cool Flow

K851

BU

ATCH Stem 3

430

BU

Operator Monitor Air Filter

K852

GN

ATCH Stem 4

487

OR

Hydraulic Oil Flow Switch

K856

PU

Stem 1 Control Valve A

491

PK

Hyd Oil Temp Sensor

K857

WH

Stem 2 Control Valve A

492

GY

Coolant Temp Sensor Signal

K858

YL

Stem 3 Control Valve A

495

GN

Fuel Level Signal

K860

BU

Stem 1 Control Valve B

496

WH

Operator Monitor Hydraulic Oil Level

K861

GN

Stem 2 Control Valve B

C468

BU

Engine Oil Level

K862

GY

Stem 3 Control Valve B

E472

GN

ATCH 12V Sensor Supply

K864

PK

ATCH 1 Relief Valve 1

E473

GY

Stem 1 Modulation

K865

PU

ATCH 2 Relief Valve 2

WH

19

19

PK

Spare Analog Input #1

K868

BR

ATCH Solenoid Return 2

PK

Boom Lower Check Pressure Sensor

K869

BU

ATCH Solenoid Return 3

H473

BR

Travel Straight Pressure Switch

K876

BR

ATCH Relief Solenoid

H474

GN

Travel Right Pressure Switch

K877

BU

ATCH Change Check Solenoid

H475

BU

Travel Left Pressure Switch

L885

BU

Switch Panel Option Switch

H476

WH

Switch Panel Option Switch

L886

BU

998 B

RD

Digital Sensor Return

RD

Hydraulic Lock

20

Symbols

Pressure
Symbol

Temperature
Symbol

Wiper - Front (Low)

E997

506

PU

Washer - Front

G976

BU

Water Separator Sensor

508

PU

Radio Speaker - Left

K904

GN

Pump Discharge - Signal

509

WH

Radio Speaker - Left (Common)

K906

GN

Swing Brake Solenoid - Signal

511

BR

Radio Speaker - Right

K907

BU

Swing Brake Solenoid

512

GN

Radio Speaker - Right (Common)

L968

OR

Electronic Pump Control PS Valve -

530

OR

Washer - Right

L969

WH

Electronic Pump Control PS Valve +

535

BU

Switch to Wiper Switch

L972

BU

Low Idle Switch

575

YL

Wiper - Auxiliary (Park)

L973

GN

Fine Swing Control Relay

576

PK

Wiper - Auxiliary (Low)

L975

PK

Start Aid Control Lamp 1 Output

578

BU

Washer - Auxiliary

L976

GN

Excavator Fuel Pump Switch

590

GY

Wiper Switch to Intermittent Module

L978

GY

Level Finish Solenoid

BU

DC/DC Converter Power Output

N957

PK

RXD - Common #1

RD

DC/DC Converter Memory Output

N959

PK

RXD - Common #3

A537

PK

Seat Heater

N960

OR

TXD - Common #1

A579

OR

Wiper Motor +

N963

OR

TXD - Common #3

A580

BR

Wiper Motor -

N970

YL

DTR - Common #1

A581

GN

Wiper Motor (Raise)

N973

BR

DCD - Common #1

A582

PU

Wiper Motor (Stop)

N979

GN

Signal Ground - Comm #1

A584

BU

Front Window Limit Switch to Wiper Control

N981

GN

Signal Ground - Comm #3

A586

OR

Wiper Switch to Wiper Control

T901

YL

MSS Exciter Coil In

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

15

GN

592

Level
Symbol

Symbols and Definitions

501

A513

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

18

ATCH 1 Way / 2 Way Control Valve

E480

Joystick Pressure Switch

2008 Caterpillar, All Rights Reserved

H446

Accessory Circuits

Fuel Pump Relay

K866

16

Monitoring Circuits

Stem 2 Modulation

18

Volume 2 of 2: Cab

251

OR

14 20

319D:
BZH1-UP
DAY1-UP

17

304

E474

315D
NCM1-UP

15

200

A209

315D and 319D Excavators


Electrical System

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

H
J

14
17

16

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

A588

GN

Safety Solenoid Relay to Solenoid

T902

PK

MSS Exciter Coil Out

C560

OR

Left Rear Speaker

T967

YL

Pump Discharge Mean Pressure

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Machine Harness Connector and Component Locations

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

Product Link Control


(MID No. 122)
CID

Component

Component Description

102-8016

Resistor:

Backup

126-2941

Resistor:

Backup ATCH

174-3016

Resistor:

CAN 1/2

CONN 14

E-14 / D-13 / A-13

Air Suspension ATCH

J-4

Relay - QC Hydraulic Lock On ATCH

D-11

Electronic Control Module

CONN 17

D-14

Alarm - Action

E-1

14

Relay - QC Hydraulic Lock Priority ATCH

D-11

0269

Sensor Power Supply

CONN 18

F-14

Base - Fuse Switched Power

E-9

Relay - Smart Boom Down ATCH

F-11

1250

Remote Communication Module

CONN 19

F-14

Base - Fuse Unswitched Power

D-9

Relay - Smart Boom Up/Down ATCH

F-11

1251

Alternator R Terminal

CONN 20

F-14

Breaker - Alternator

J-13

Relay - Start

J-13

CONN 21

G-14

Breaker - Main

J-13

Relay - Start Control

F-8

CONN 22

G-14

Buss Bar

J-13

Relay - Tool Priority ATCH

F-11

CONN 23

G-14

Coil - Exciter ATCH

H-1

Relay - Travel Alarm

D-10

Control - Product Link ATCH

C-13

Resistor - Backup

F-8

Control - Product Link Japan ATCH

E-13

Resistor - Backup ATCH

E-11

Resistance (Ohms)

CONN 26

D-14 / A-14 / A-13

Control - Wiper

D-1

Resistor - CAN 1 Data Link 1

E-13

47 5%

CONN 27

A-14 / A-13

Converter - 12V ATCH

B-8

Resistor - CAN 1 Data Link 2

C-2

E
E

Failure Mode Identifiers (FMI)

120 10%

FMI No.

Off-Machine Switch Specification


Deactuate

Contact Position

Auxiliary Pump Pressure (Stem 4)

Medium Pressure

Machine
Location

Electrical System

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

Form Number

13

Out of calibration.

RENR7911

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has
occurred.

Stem 2 Pressure

Schematic
Location

H-14

Product Link Control:

High Pressure

Component

D-14 / D-13 / A-13

Title

167-3466

Machine
Location

0254

All Positions 25 5%

Actuate

Component

Schematic
Location

CONN 25

Related Electrical Service Manuals

Function

Machine
Location

CONN 24

At room temperature unless otherwise noted.

Part No.

Connector Number

Schematic
Location

0168

Resistor Specifications
Part No.

Component Location

Connector Location

490 49 kPa

290 MIN kPa

71.05 7.105 psi

42.05 MIN psi

N/O

CONN 28

C-11

Converter - 12V/7A Converter 1 ATCH

I-5

Socket - 12V/7A Socket A ATCH

D-6

CONN 29

G-10

Converter - 12V/7A Converter 2 ATCH

I-5

Socket - 12V/7A Socket B ATCH

D-6

CONN 30

G-10

Converter - Radio ATCH

B-8

Solenoid - Boom Up ATCH

I-9

CONN 31

G-9

Diode - 1 ATCH

H-9

Solenoid - Bucket Lock ATCH

I-9

CONN 32

G-8

Diode - 2 ATCH

H-9

Solenoid - Stick Out Stop ATCH

H-9

CONN 33

G-8

Diode - 3 ATCH

H-9

Switch - Aux Pump Pressure (Stem 4) ATCH

I-1

CONN 34

F-8

Diode - ACC

J-7

Switch - Backup Crane ATCH

G-1

CONN 35

E-8

Diode - Hydraulic Lock

J-7

Switch - Backup EPR Valve

G-3

CONN 36

E-8

Diode - Lamp

E-10

Switch - Backup Governor

G-3

CONN 37

D-8

Diode - Main Relay

C-11

Switch - Crane Cancel ATCH

B-7

CONN 38

D-8

Diode - Start Relay

J-14

Switch - Disconnect

I-14

CONN 39

G-7

Heater - Seat ATCH

G-3

Switch - Fine Swing Control ATCH

B-2

I-3

Switch - Foot Pedal ATCH

J-1

17
C

CONN 40

G-6

Joystick - LH (4 Switch) ATCH

CONN 41

C-6

Joystick - LH ATCH

I-3

Switch - High Pressure ATCH

I-1

CONN 42

C-6

Joystick - RH (3 Switch) ATCH

H-1

Switch - Horn

I-4

CONN 43

G-5

Joystick - RH ATCH

H-1

Switch - Key

G-1

CONN 44

H-5 / H-4

Keyreader - MSS ATCH

H-2

Switch - Lower Washer ATCH

B-4

CONN 45

J-5

Lighter - Cigar

D-2

Switch - Lower Wiper ATCH

B-3

CONN 46

J-5

Meter - Service

D-1

14

Switch - Medium Pressure ATCH

I-1

CONN 47

H-4

Monitor

E-1

15

Switch - Neutral Start Limit

J-4

CONN 48

H-4

Motor - Lower Wiper ATCH

I-1

Switch - One Touch Low Idle

H-2

CONN 49

H-4

Motor - Wiper

D-1

14

Switch - Over Load Warning ATCH

B-5

CONN 50

G-4

Panel - Switch

D-2

Switch - Quick Coupler ATCH

B-2

CONN 51

G-4

Pedal - Auxiliary LH ATCH

J-1

16

Switch - Radio Mute ATCH

B-4

CONN 52

G-4

Radio - Product Link Second Gen ATCH

A-11

Switch - Seat Heater ATCH

B-5

CONN 53

C-3

Relay - Beacon ATCH

D-10

Switch - Secondary Shutdown

G-6

CONN 54

H-2

Relay - Boom Float Disable ATCH

E-11

Switch - Smart Boom Select ATCH

B-5

CONN 55

F-2

19

Relay - Boom Lamp

E-10

Switch - Stem 2 Pressure

I-1

CONN 56

F-2

19

Relay - Cab Lamp

E-10

Switch - Throttle Position

H-1

CONN 57

F-2

20

Relay - Caution Lamp ATCH

E-11

Switch - Under Window Limit ATCH

D-1

14

CONN 58

F-2

20

Relay - Chassis Lamp

E-10

Switch - Universal QC ATCH

C-1

CONN 59

B-2

Relay - Horn

D-10

Switch - Window Limit

E-2

18

CONN 60

B-1

Relay - Main

B-11

Timer - Lamp Delay ATCH

C-11

Relay - Neutral Start

D-10

Unit - AC

G-11

Relay - QC Hydraulic Lock 1 ATCH

D-11

Unit - Indicator

H-1

Relay - QC Hydraulic Lock 2 ATCH

C-11

CONN 61

C-1

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machine locations are repeated for components located close together.


A = Located on or in left console.
B = Located on or in right console.
C = Located under cab platform.
D = Located on or near rear wall of cab.
E = Located on or in right side operator switch panel
F = Located on or in left front cab operator switch panel
G = Located on or under operator seat
H = Located in battery compartment
J = Located in disconnect box

Fuse
(5 Amps)

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

(Dimensions: 48 inches x 35 inches)

101

Description

36 Page,

Wire Color

KENR5248-01
November 2008

KENR5248-01 VOL 2 of 2

Wire
Number

14

13

12

11

10

789-A95 RD-18

OR-18
PK-18
GN-18
BK-18

308-GN9 YL-16

235-GN14 BK-18

CONN 27
CONNECT TO GK-C1
VOL 1 LOC
(NOTE T)

N960-GN17
N957-GN15
N979-GN21
N970-GN19
N973-GN20

CONN 26

235-G38 BK-18

A769-G7 GY-18

11

235-G37
L968-G13
F889-G16
M736-G11
A770-G15
L969-G12
169-G31
K907-G10

WH-16
PU-16
BK-18
YL-18
BR-18

BK-18
OR-18
WH-18
BU-18
PK-18
WH-18
PK-18
BU-18

GND CAB 3

CONN 41
ET CONN

780-GT1 PU-16

CAN 2 RESISTOR
1743016

RS-232 PORT #1-TXD

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BU-16

SPEAKER (R)
7Y5505
1
2
3

200-F140 BK-16

177-A19 RD-6
177-FA1 RD-6

112-FC1 PU-6

MAIN RLY DIODE


1211022

AJ-C2
2305010

AJ-C4
2312295

UNSWITCHED PWR

ATCH RADIO CONVERTER


2832783

ATCH 12V PWR CONVERTER


2832783

MAIN RLY
2130772

ALT R TERM

GH-C3
2304013

1
2
3
4
5
CONNECT TO GN-C3 6

CONN 27

1
2
3
4
5
CONNECT TO GN-C4 6

CONN 26

PU-18
WH-18
BR-18
GN-18
BK-14

R-C2
7Y3967

BK
PK
BU
GN
BR

COM
S1
S2
S3
S4

THROTTLE POS SW
1060107

KEY SW
9G7641

OFF
ON

C
S
B

ST

ATCH BACKUP CRANE SW


1636710
2
5
8
11

F772-GM1
K952-GM5
M739-GM4
235-GM3
147-GM2

M-C8
7Y3967

1
3
4
6
7
9
10
12

WH-16
BR-18
YL-18
BK-18
PU-16

200-R2 BK-16

F-C44
CONN 58 7Y3966
200-F155 BK-16

T-C2
7Y3967

A
B
C

103-F96 RD-16
A584-F169 BU-18

GN-18
PU-18
BU-16
GY-16
BU-16
YL-16
403-F76
506-F103
535-F117
118-F90
152-F59
615-F129

113-F101 OR-18
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BU-18
L973-F82 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
535-F124 BU-16
535-F151 BU-16

113-F81 OR-18
113-F61 OR-18
103-F6 RD-16
103-F7 RD-18
308-F144 YL-18
251-F189 YL-18
261-F52 GN-18
892-F12 BR-18
893-F11 GN-18
261-F152 GN-18
251-F23 YL-18

RD-16
RD-16
RD-16
RD-16
RD-18
YL-18
105-F137
105-F77
105-F102
105-F40
646-F32
308-F144

103-F27
200-F160
152-F59
403-F76
535-F117
535-F124
535-F151
200-F166
199-F165
118-F90
506-F103
A584-F169

RD-18
BK-16
BU-16
GN-18
BU-16
BU-16
BU-16
BK-18
OR-18
GY-16
PU-18
BU-18

199-F165
501-F28
530-F29
A586-F26
590-F67
200-F166

OR-18
GN-18
OR-18
OR-18
GY-18
BK-18

113-F81
331-F187
430-F33
487-F34
501-F28
530-F29
590-F67
645-F88
646-F32
780-F30
A586-F26
G976-F36
X738-F35
251-F100
251-F109
251-F189

V-C2
7Y3967

200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F180 BK-18
200-F8 BK-18
200-F166 BK-18

200-F122 BK-16

TO OPTIONAL ROCKER SW

200-V2 BK-16

TO FUEL FILTER SW

CONN 53
165-GX8 YL-18

DOME LAMP
1761986

1
3
2
4

251-F147 YL-18
261-F51 GN-18

410-F89 WH-18
F-C33
1552269
199-F165 OR-18

F-C30
2677629
103-F27 RD-18
F-C31
2677629
200-F166 BK-18
F-C32
2677629
403-F76 GN-18

F-C18
1636803

F-C16
1636803

F-C15
1636803

GX-C2
1673542

F-C40
1636803

F-C21
1636803

T725-F37 WH-18

A
B
C

CAN 1 RESISTOR 2
1743016

F-C62
1636803

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

WH-18
PK-18
BR-18
GN-18

+ BATT
GND
CAN DATA LINK 1 +
CAN DATA LINK 1 AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WATER SEPERATOR LVL SW
FUEL FILTER SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PU-18
BU-18
OR-18
GY-18
OR-18
GN-18
RD-18
RD-18
OR-18
YL-18

2ND FILTER SW
OLWD CANCEL SW
OPTIONAL STARTING SW
FINE SWING SW

QUICK COUPLER SW
OPTIONAL ROCKER SW
WASHER
WIPER INT 3
WIPER INT 6
WIPER LOW
CHASSIS LAMP RLY
BOOM LAMP RLY
TRAVEL ALARM
CAUTION LAMP (CRANE)

ATCH OVERLOAD WARNING SW


2382215

ATCH SMART BOOM SELECT SW


2382214

ATCH RADIO MUTE SW


2382216

ATCH LOWER WASHER SW


2382210

CAN DATA LINK 1 +


CAN DATA LINK 1 -

ALARM

ACTION ALARM
1321829

1
2

+ BATT

GND

SIGNAL

SERVICE METER
1613932

535-F148 BU-16

1
3
6
4
5
2

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND

1
2
13
12
4
9
8
7
10
11
5
6
3

F-C25
7Y3958
A579-F176
A580-F177
A581-F178
A582-F179
200-F168

OR-16
BR-16
GN-16
PU-16
BK-16

F-C26
1114816
A579-F176 OR-16
A580-F177 BR-16
A581-F178 GN-16
A582-F179 PU-16
A586-F26 OR-18
590-F67 GY-18
501-F28 GN-18
530-F29 OR-18
200-F180 BK-18
506-F103 PU-18
118-F90 GY-16
A584-F169 BU-18

WIPER CONTROL
1557042
200-F168 BK-16

CONN 61

GT-C7
1636803
147-GT17 PU-16
E562-GT21 PU-16
E565-GT20 BU-16

GV-C1
1673542

1
2
3
4
5

E565-GT20 BU-16
PU-16
PU-16
PU-16
PU-16

F-C17
1636803

C
ATCH UNIVERSAL QC SW
1055175
1

147-GV1 PU-16

147-GV2 PU-16

3
4
6

E565-GV4 BU-16
E562-GV3 PU-16

GF-C3
7Y3952

F-C50
7Y3952

CONN 59

CONN 60
GG-C1
7Y3953

AW-C1
7Y3953

ATCH LOWER WIPER SW


2382209

BU/BK
BU/RD
GN
BU
BK

WA+
ACC
WIPER CUT

F-C48
3E3370
251-F100 YL-18
261-F48 GN-18

TO LEVELING SW

MOTOR

147-AW1 PU-16
ATCH SEAT HEATER SW
2382211

+ BATT
ACC
CAT DATA LINK +
CAT DATA LINK GND

ENGINE OIL PRESS


ENGINE OIL LVL
COOLANT LVL
HYD OIL LVL

WIPER MOTOR
2457931

SWITCH PANEL
2277575

261-F48 GN-18
251-F100 YL-18

F-C63
7Y3967

F-C20
1636803

1
3
7
8
2
4
5
6
9
10
11
12

HYD OIL TEMP


ALT P TERM

FRONT RIGHT CAB PANEL

R725-F38 WH-18

165-F196 YL-18

FUEL LVL

535-F151 BU-16
535-F124 BU-16
535-F117 BU-16

F-C2
1636699

MONITOR
2602193
1
2
3
4
5
6
7
8
9
10
11
12

ATCH UNDER WINDOW LIMIT SW


1296466

L885-F39 BU-18

GX-C5
7Y3966

GY-18
BU-18
BU-18
WH-18

F-C23
2304009
103-F24 RD-18
308-F144 YL-18
893-F11 GN-18
892-F12 BR-18
200-F8 BK-18

E562-GT16
E562-GT18
E562-GT21
E562-GT22

F-C13
1636803

405-F62
C468-F9
412-F2
496-F5

BU-18
OR-18
PK-18
BU-18
WH-18

F-C11
7Y3967

CONN 42

(NOTE D)

491-F3 PK-18
403-F4 GN-18

430-F33
487-F34
X738-F35
G976-F36
T725-F37

F-C14
7Y3967

1
2

V-C4
7Y3966

F-C22
2397356
495-F1 GN-18

113-F81
200-F25
251-F109
261-F50

780-F30
L885-F39
530-F29
590-F67
A586-F26
501-F28
646-F32
645-F88
331-F187
165-F196

L886-F13 BR-18

WINDOW LIMIT SW
1176306

F-C1
1636659
OR-18
BK-18
YL-18
GN-18

R725-F38
E480-F43
L886-F13
L973-F110

F-C19
7Y3967

TO 2ND FILTER SW

V-C3
7Y3967

615-V1 YL-16

F-C4
1532602

OR-18
OR-18
BU-18
OR-18
GN-18
OR-18
GY-18
RD-18
RD-18
PU-18
OR-18
BU-18
PK-18
YL-18
YL-18
YL-18

F-C36
7Y3967
1

WH-16

152-F59 BU-16

200-F25 BK-18
200-F181 BK-18
199-F165 OR-18

TO OPTIONAL STARTING SW

F-C49
2304011

U-C4
7Y3966

200-U2 BK-16

CIGAR LIGHTER
9W0335
2382318
(NOTE X)

ATCH CAB LAMP(RH)


1673441
1831035 (NOTE D)

RD-16

615-U1 YL-16

U-C2
7Y3967
V-C1
7Y3966

WH-16

U-C3
7Y3967

U-C1
7Y3966

200-T2 BK-16

103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

F-C54
3E3370
252-F20 YL-18
262-F19 GN-18

T-C4
7Y3966

ATCH CAB LAMP(LH)


1673441
1831035 (NOTE D)

RD-16

T-C3
7Y3967
615-T1 YL-16

CONN 58

R-C4
7Y3966

T-C1
7Y3966

CONN 57

R-C3
7Y3967
615-R1 YL-16

F-C43
7Y3967
1
615-F164 YL-16

YL-16
RD-16
BU-18
BK-18
BK-16

200-F116
200-F149
200-F157
200-F162

200-F160 BK-16

F-C42
7Y3966
200-F161 BK-16

CONN 56

BK-14
BK-16
BK-18
BK-16

508-F120
509-F121
511-F118
512-F119
200-F116

403-F76 GN-18
403-F4 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

200-F68 BK-14
403-F201 GN-18
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BU-18
L973-F82 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
403-F115 GN-18

+
-

E480-F43 PK-18
L973-F110 GN-18

262-F150 GN-18
252-F153 YL-18

ATCH CRANE CANCEL SW


2382219
(NOTE J)

ATCH FINE SWING CTRL SW


2382212

GT-C1
7Y3953

235-GG1 BK-18
2
3

ATCH QUICK COUPLER SW


7N2353

C855-GG2 GY-18

2
3

ATCH TOOL PRIORITY SW


7N2353

172-GK1
235-GK2
308-GK3
403-GK4
N957-GK5

235-GK2 BK-18

ATCH PRODUCT LINK ANTENNA


2662861

N960-GK6
N979-GK9
N970-GK7
N973-GK8

GK-C3
1552252
RD-18
BK-18
YL-16
GN-18
PK-18
OR-18
GN-18
YL-18
BR-18

1
2
3
4
5
6
7
8
9
10
11
12

WIRE GROUP COLOR DESCRIPTIONS

+ BATT
GND
KEY SW ON
ALT R TERM
RS-232 TXD
RS-232
RX-232
RX-232
RX-232

RXD
GND
DTR
DCD

GROUND CIRCUIT

COLOR ABBREVIATIONS
ATCH PRODUCT LINK
2ND GEN RADIO
2639088

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

GPS
SATELLITE

VOL 1 LOC X-X


(NOTE T)

SYMBOL

CIRCUIT CONNECTED

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT

CIRCUIT NOT CONNECTED

STARTING CIRCUIT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

CONNECTOR
H#

HEATER AND AIR CONDITIONER CIRCUIT


CAT DATA LINK

ATCH WIRE, CABLE, COMPONENT

CAN DATA LINK 1

BLADE, SPADE, RING OR SCREW


TERMINAL
SPLICE

PART NO.

VOL/LOC

A
F
G
H
J
M
N
P
R
T
U
V
AG
AJ
AW
EL
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GV
GX

259-5297
259-5296
259-4877
251-0580
251-0164
251-0543
259-5287
197-4379
167-3456
167-3456
170-9295
170-9295
251-0299
234-1124
238-2479
275-6874
267-7692
267-7694
259-5254
283-2851
275-7047
259-4940
267-7955
259-4887
267-7644
267-7672
267-7930

VOL 2 G-9
VOL 2 G-9
VOL 2 H-4
VOL 2 J-5
VOL 2 F-14
VOL 2 H-2
VOL 2 A-2
VOL 2 A-2
VOL 2 F-2
VOL 2 F-2
VOL 2 F-2
VOL 2 F-2
VOL 2 G-5
VOL 2 G-4
VOL 2 B-2
VOL 2 E-14
VOL 2 G-14
VOL 2 B-1
VOL 2 C-6
VOL 2 F-14
VOL 2 A-13
VOL 2 G-14
VOL 2 G-4
VOL 2 D-13
VOL 2 F-14
VOL 2 C-1
VOL 2 G-10

CAN DATA LINK 2


PRODUCT LINK DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS

NOTE
HARNESS AS

P
F
F

D
D

R
U
T,U
R
T

DESCRIPTION

PLATFORM
CAB
CONSOLE-RH
CONSOLE-LH
BOOM FLOAT (CAB)
KEY SW (CONSOLE)
BOOM LAMP-LH
BOOM LAMP-RH
CAB LAMP
CAB LAMP
CAB LAMP (CAB GUARD)
CAB LAMP (CAB GUARD)
2ND SHUTDOWN SW
RADIO CONVERTER
QUICK COUPLER(SW)(HIGH PRESS.)
PRODUCT LINK FOR JAPAN
SYSTEM 20 (CAB)
SYSTEM 20 (SW)
EXTEND WIRE FOR 12V READY
SHOVEL CRANE(PLATFORM)
PRODUCT LINK 121SR (RADIO)
PRODUCT LINK (SERVICE CONN)
SHOVEL CRANE (BACKUP SW)
PRODUCT LINK 321SR (GATEWAY)
UNIVERSAL QUICK COUPLER (CAB)
UNIVERSAL QUICK COUPLER (SW)
SHOVEL CRANE (CAB)

WIRE AS

WIPER / WASHER CIRCUIT

CIRCUIT GROUPING DESIGNATION

CIRCUIT CONNECTED

IDENT

WA
WC
WE
WK

234-1037
234-1038
238-2280
163-6758

VOL 2 J-14
VOL 2 J-14
VOL 2 J-14
VOL 2 C-11

CJ
CL
FA
FC

234-1034
234-1036
238-2390
238-2391

VOL 2 J-14
VOL 2 J-14
VOL 2 B-11
VOL 2 B-11

PA
PC

7G-1060
132-1805

NOTE A: USE WITH COLD WEATHER.


NOTE B: USE WITH JUMP START.
NOTE C: USE FOR 12V / 7A POWER SUPPLY.
NOTE D: USE WITH FRONT GUARD CAB LAMP.
NOTE E: USE WITH LAMP DELAY TIMER.
NOTE F: USE FOR 315D.
NOTE H: USE WITH ALL TOOL CTRL SYSTEMS.
NOTE J: USE WITH CONFIG. 11.
NOTE K: USE WITH CONFIG. 2.
NOTE L: USE WITH SYSTEM 24.
NOTE M: USE WITH SYSTEM 22.
NOTE N: USE WITH SYSTEM 23.
NOTE P: USE WITH SMART BOOM.
NOTE R: USE WITH SHOVEL CRANE.
NOTE T: USE WITH PRODUCT LINK 321SR.
NOTE U: USE WITH PRODUCT LINK 121SR.
NOTE V: USE WITH JAPAN PRODUCT LINK
NOTE W: NOT USED W/ JAPAN PRODUCT LINK
NOTE X: USE FOR JAPAN.

ALT BREAKER-START RELAY


START RELAY-TERM. BLOCK
MAIN BREAKER-TERM. BLOCK
LAMP DELAY TIMER
CABLE AS

TERM. BLOCK-MAIN BREAKER


TERM. BLOCK-ALT BREAKER
MAIN RELAY-FUSE BASE
MAIN RELAY-FUSE BASE
STRAP AS - GROUND
PLATFORM GND
VOL 2 I-13
DISCONNECT SW GND
VOL 2 I-14

WIRE PAIRS 892 & 893, 251 & 261, 252 & 262
MUST BE TWISTED AT LEAST 1 TURN PER 25mm.

THIS SCHEMATIC IS FOR THE 315D AND 319D EXCAVATORS


VOLUME 2 of 2: CAB
PART NUMBER: 259-5158, CHANGE: 01, VERSION: H
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

RIGHT SIDE OPERATOR SWITCH PANEL


CAB

GK-C1
2434508
172-GK1 RD-18
308-GK3 YL-16
403-GK4 GN-18

GK-C2
2305010
N960-GK6 OR-18
N957-GK5 PK-18
N979-GK9 GN-18
N970-GK7 YL-18
N973-GK8 BR-18

1
2
3
4
5
6

780-AW2 PU-16

KEY SW ON

IND UNIT
1709324

GND
+BATTERY

M-C3
1552273

403-F4 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
251-F189 YL-18
251-F23 YL-18
251-F147 YL-18

BK-18
GN-18
BR-18
RD-16

GX-C3
1636803

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GND

CONNECT TO C-C4
VOL 1 LOC X-X
(NOTE U)
OR

CONNECT TO GL-C1
VOL 1 LOC X-X
(NOTE U)
OR

M-C2
7Y3952
1
2

165-GX8 YL-18
M751-GX4 YL-18
235-GX5 BK-18

GH-C1
2305010

ATCH EXCITER COIL


2065208

2
1

C855-GF5 GY-18
235-GF2 BK-18

308-F144 YL-18
308-F104 YL-16
308-F141 YL-18

1
2

M-C4
1552269

1
2

308-F104 YL-16
308-F144 YL-18
308-F145 YL-18
F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18

ATCH JOYSTICK RH(4 SW)


2602127

147-F17 PU-16
780-F31 PU-16

A
B
C

SW-3
1

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 OR-16
105-M10 RD-16
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18
M-C6
1532541
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
C566-M22 PK-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
C560-M21 OR-18
511-M20 BR-18
M-C7
7Y3966

R-C1
7Y3966

1
2

A
B
C

1
2
3

GY-16
PU-16
BK-18
BK-18

+BATTERY
GND
KEY OFF

684-F130 RD-18
646-F32 RD-18
F-C28
1552267
105-F137 RD-16
200-F138 BK-16
308-F141 YL-18

1
2
3
4
5
6
7
8
9
10

CONN 57

SPEAKER (L)
7Y5505

L978-F199
147-F198
200-F156
200-F197

1
2

KEY ON
GND
CAN 2 +
CAN 2 COIL SIG
COIL RET

F-C41
CONN 55 7Y3967
1
615-F163 YL-16

CONN 55

607-F200 PK-18
607-F154 PK-18

1
2

F-C29
1552269

SW-4
SW-COM
SW-1
SW-2

ATCH JOYSTICK RH
2602109

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

CONN 56

4
3
1
2
5

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

RLY
LAMP SW

+
-

BK-14
BK-14
BK-16
BK-16
BK-16
BK-16
YL-16
YL-16

PK-18
PK-18
BU-16
YL-18
PK-18
BK-18
BK-18

ATCH LAMP DELAY TIMER


1636704
(NOTE E)

CONN 28

1
2

1
2
3
4
5
6

SW-COM
SW-1
SW-2

A584-F169 BU-18

GND CAB 1

113-F185 OR-16
139-F186 OR-16

CONN 42

+ BATT
GND
PWM OUT

1
2
3
4
5
6

200-F157 BK-18

607-F159
607-F200
535-F151
575-F106
576-F107
200-F158
200-F156

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

GH-C2
2434505
188-GH5 WH-16
139-GH6 OR-16

1
2

B
D
E
A
C
F
G
H
J

F-C27
9W1951
235-F112
893-F142
892-F143
105-F40

535-F124 BU-16
200-F170 BK-18
200-F194 BK-18

WK-C1
3E3364
684-WK1 RD-18

AJ-C3
2434505
113-AJ1 OR-18
139-AJ9 OR-18

CONN 42

ATCH STEM 2 PRESS SW


1673466
(STEM 2 STATUS)

SW-3

RADIO AM/FM
2510539
ATCH AM RADIO(NOTE X)
2510541
ATCH AM/FM RADIO(NOTE X)
2510537

261-F48 GN-18
261-F50 GN-18
261-F52 GN-18

779-GT6 WH-16
200-GT12 BK-18
E565-GT20 BU-16

1
2

1
2
3
4
5
6
7
8

ACC
GND
SPKR LH AUX-SPKR SPKR RH ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR +
SPKR RH +

F-C37
1673630
103-F96 RD-16
200-F162 BK-16

PU-18
OR-18
PU-18
PU-16
BR-18

779-GT5 WH-16

1
2
3
4
5

615-F129
103-F96
A584-F169
200-F157
200-F162

607-F193 PK-18
607-F171 PK-18
578-F105 BU-16

147-F58
331-F187
147-F58
147-F83
321-F44

200-F116
200-F116
200-F149
200-F155
200-F161
200-F149
615-F164
615-F163

F-C46
1532602

OR-16
OR-16
BK-18
BK-18

1
2
3
4
5

A-C42
1552269
K850-A146 BR-18
235-A147 BK-18

1
2

1
2

252-F190 YL-18
262-F191 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-F120
509-F121
511-F118
512-F119
200-F116
251-F23
261-F152

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

235-A45 BK-18
F716-A118 WH-18

GN-18
GN-18
GN-18
YL-18
YL-18
262-A56
262-A57
262-A58
252-A52
252-A53

252-A54 YL-18
262-A58 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-A78
509-A79
511-A80
512-A81
200-A26
251-A51
261-A55

495-A75 GN-18
496-A76 WH-18
C468-A109 BU-18

PU-16
GN-16
BK-18
BK-14
GN-18
GY-18
BU-18
PK-18
147-A13
L973-A143
235-A49
200-A25
403-A69
405-A70
412-A71
491-A74

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

200-A24 BK-14
892-A97 BR-18
893-A98 GN-18
103-A1 RD-18
113-A3 OR-18
430-A72 BU-18
487-A73 OR-18
506-A77 PU-18
780-A93 PU-16
A537-A100 PK-18
578-A85 BU-16
535-A82 BU-16
575-A83 YL-18
576-A84 PK-18
G976-A122 BU-18
X738-A137 PK-18
135-A12 BU-16
210-A39 BK-16
C569-A110 YL-16
229-A40 BK-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

K776-A145 GN-18

F-C47
1532602

139-F186
113-F185
200-F158
200-F170

TRAVEL ALARM RLY


1613128

ATCH HIGH PRESS SW


1673466
(STEM 1 STATUS)
(NOTE J, K)

CONSOLE(RH)

200-F25 BK-18
200-F181 BK-18
200-F182 BK-18

PK-18
BK-18
OR-18
OR-16
WH-16

1
2

G-C12
1552264
YL-16
BK-18
YL-18
GN-18
YL-18
PK-18

ANTENNA

200-F122 BK-16

607-F193 PK-18
607-F159 PK-18

4
5

CAT DATA LINK +


CAT DATA LINK -

CONN 25
1
2
3 CONNECT TO GK-C2
4
VOL 1 LOC
5
(NOTE T)
6

A768-G6 BU-18

3
1
6
4
9
7
12
10

F-C3
9G1906

PU-16
PU-16
PU-18
OR-18
BU-16
YL-18
GN-18
OR-18
BU-18
OR-18
RD-18
RD-18
BU-18
PK-18
BK-16
BK-14
OR-18
GN-18
OR-18
GY-18
OR-18

603-F133
200-F134
199-F69
199-F135
638-F91

CONN 38

E564-GT14 PK-18
E564-GT15 PK-18

ATCH QC HYD LOCK RLY 1


1495050
GT-C4
1495051
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16

VOL 1 LOC X-X


(NOTE T)

GN-C4
2434508
OR-18
PK-18
GN-18
YL-18
BR-18

129-F57 BU-16

780-F21
780-F31
780-F30
113-F81
129-F57
251-F189
261-F52
331-F187
430-F33
487-F34
646-F32
645-F88
G976-F36
X738-F35
200-F139
200-F113
199-F165
501-F28
530-F29
590-F67
A586-F26

306-F92 GN-16

ATCH QC HYD LOCK RLY 2


1495050
GT-C5
1495051

CONN 14
1
2
3
4
5
6

K906-G5 GN-18

4
3
1
2
5

403-GN11 GN-18

F-C38
7Y3967

NOTE Y

1
3

BACKUP EPR VALVE SW


2833074

ATCH 12V/7A SOCKET B


1210987
(NOTE C)
ATCH 12V/7A SOCKET A
1210987

235-GN23 BK-18

GN-C3
2305010
172-GN8 RD-18
308-GN10 YL-16
403-GN12 GN-18

F774-G28 WH-18
F773-G29 OR-18

4
1
3
2
5

172-GN7 RD-18

N963-GN18
N959-GN16
N981-GN22
235-GN13

2
1

CONN 37

117-GH4 RD-18

4
3
1
2
5

235-GN13 BK-18
235-GN23 BK-18

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

A-C23
1552269
K849-A129 YL-18
235-A43 BK-18

200-F8 BK-18
200-F168 BK-16
200-F180 BK-18
200-F160 BK-16

4
3
1
2
5

403-GN11 GN-18
403-GN12 GN-18
235-GN2 BK-18

15A
20A
20A
10A
25A
25A
30A

F-C45
7Y3967

BK-18
BK-14
BK-16
BK-16
BK-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

308-GN9 YL-16
308-GN10 YL-16
403-GN4 GN-18

1
2
3
4
5
6

ATCH SEAT HEATER


2299093
2359027(UN TILT)

998-G14 BR-18

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

139-F186 OR-16
113-F185 OR-16
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
147-F198 PU-16
199-F69 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
235-F46 BK-18
L973-F82 GN-16
L973-F110 GN-18
L973-F14 GN-16
L973-F14 GN-16
199-F165 OR-18
E480-F43 PK-18
200-F181 BK-18

4
5

ATCH BEACON RLY


1613128

1
2
3
4
5

RD-18
RD-18
RD-18
RD-16
GY-16

200-F203
200-F68
200-F138
200-F139
200-F140

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

ATCH QC HYD LOCK ON RLY


1495050
GT-C3
1495051
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GN-18

1
2
3
4
5

114-F126
320-F85
114-F126
114-F79
322-F86

ATCH AUX PUMP PRESS SW


1673466
(STEM 4 STATUS)

ATCH MSS KEYREADER


2180404

607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 OR-16
105-G8 RD-16
113-G44 OR-18
200-G45 BK-18
509-G46 WH-18
512-G47 GN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

BACKUP GOV SW
1636711

OR-18
BK-18
WH-18
GN-18

1
2
3
4
5
6

G-C13
1027964

G-C6
2304011

4
3
2
1
5

N973-GN20 BR-18
N979-GN21 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

NEUTRAL START RLY


1613128

1
2
3
4
5

UNSWITCHED POWER FUSE BASE


2382319
15A
175-F72 RD-14
5A
172-F10 RD-18
10A
149-F80 RD-16
10A
115-F78 RD-16
10A
103-F6 RD-16
10A
105-F77 RD-16
10A
114-F79 RD-16
25A
184-F74 RD-14
20A
130-F75 RD-14
10A
141-F16 RD-16
10A
142-F15 RD-16
15A
168-F123 RD-14
30A
168-F73 RD-10

YL-16
RD-18
BK-16
BK-16

CONN 36

RD-18
RD-18
RD-18
RD-16
YL-16

103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

BK-18
BK-18
BK-18
WH-18
PU-16
PU-16
PU-16
PU-16
PU-16
PU-16

115-F127
684-F128
115-F127
115-F78
615-F129

J-C6
7Y3966
143-J13 BR-18

1
2
3
4
5
6
7
8

N960-GN17 OR-18
N970-GN19 YL-18

235-GN14 BK-18
403-GN12 GN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 OR-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GN-18

K776-F205 GN-18

1
2

308-F144 YL-18
892-F12 BR-18
893-F11 GN-18

235-F114
235-F112
235-F46
123-F64
147-F22
147-F63
147-F83
147-F188
147-F198
147-F17

1
2
3
4
5

GX-C4
7Y3966

A-C21
1552269
K852-A131 GN-18
235-A42 BK-18

261-F152 GN-18
261-F52 GN-18
261-F51 GN-18

308-F104
684-F130
200-F138
200-F140

F-C55
7Y3967

188-GH5 WH-16

ATCH MEDIUM PRESS SW


1673466
(STEM 3 STATUS)
(NOTE J)

CONN 54

200-G35 BK-18
A537-G9 PK-18

OR-18
BK-18
WH-18
GN-18
PK-16
RD-16
PU-18
BR-18

GM-C1
2434508
F772-GM1
147-GM2
235-GM3
M739-GM4
K952-GM5

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

235-G39 BK-18

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

308-G19
200-G34
252-G21
262-G22
T901-G52
T902-G53

GND CAB 2

893-F11 GN-18
893-F111 GN-18
893-F142 GN-18

RD-18
YL-16
GN-18
BR-18
GN-18
BK-18

GN-C5
2305010
N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18

N957-GN15 PK-18

172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16

330-A38 YL-16

CONN 35
CONN 36
1

OR-16
PU-16
PU-16
RD-18
OR-18
GN-16
OR-16
RD-18
BR-18
GY-16
OR-18
PK-18
PK-18
PK-16
YL-16
BU-16
WH-16
RD-18
RD-18
BK-18
BK-18

TO ALT DIODE

309-F99 GY-18
120-F55 YL-16
124-F65 GN-14
127-F60 OR-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
168-F123 RD-14
169-F18 PK-18
172-F10 RD-18
175-F72 RD-14
179-F56 BU-16
184-F74 RD-14
306-F92 GN-16
307-F94 OR-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
330-F71 YL-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18
K776-F205 GN-18
L978-F199 GY-16
308-F104 YL-16
105-F102 RD-16
403-F201 GN-18
200-F68 BK-14
118-F90 GY-16
152-F59 BU-16
615-F129 YL-16

200-GX7 BK-18
607-GX6 PK-18

1
2
3
4
5
6

893-GN6 GN-18
892-GN5 BR-18

892-GN5 BR-18
893-GN6 GN-18
N959-GN16 PK-18
N963-GN18 OR-18
N981-GN22 GN-18
172-GN1 RD-18

330-F71 YL-16

F-C39
7Y3967

199-F135
160-F53
147-F83
154-F93
199-F69
306-F92
307-F94
320-F85
321-F44
322-F86
331-F187
603-F133
607-F49
607-F87
615-F129
616-F84
638-F91
645-F88
684-F130
200-F134
200-F136

1
2

GN-18
GN-18
GN-18
BR-18
BR-18
BR-18

5A
10A
10A
15A

F-C59
7Y3952
119-F202 PK-18
309-F204 GY-18
309-F99 GY-18

262-F191
262-F19
262-F150
892-F12
892-F98
892-F143

PU-18
BU-18
PU-18
PU-16
PK-16
PK-18

GY-18
YL-16
GN-18
GN-18
BK-18

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

160-F132
A623-F131
160-F132
160-F53
607-F87
607-F49

RD-18
RD-18
RD-18
RD-16
BU-16

GN-14
PK-18
PU-16
BU-16
BU-16
OR-18
PU-16
WH-18
BU-16
GY-16
OR-16
YL-16
OR-16
GN-16
BR-18
PK-18

165-GX8 YL-18
235-GX5 BK-18
M751-GX4 YL-18

1
2

ONE TOUCH LOW IDLE SW


2220225

F-C35
7Y3955
511-F118 BR-18
512-F119 GN-18

4
3
2
1
5

CAB LAMP RLY


1613128

936-GX13 PU-16
K931-GX2 GN-16
A549-GX3 BU-16

ATCH QC HYD LOCK PRIORITY RLY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GN-18

GN-C2 ATCH PRODUCT LINK CONTROL


1607690
2399954

PK-18
BU-18
GY-18
BR-18
BU-18
WH-18
OR-18
PK-16

GN-18
BK-18
GY-18
BK-18
GN-18
PU-18

G-C10
7Y3967
1
235-G43 BK-18
G-C11
7Y3967
1
L972-G27 BU-18

ANTENNA CABLE

252-F190 YL-18
252-F20 YL-18
252-F153 YL-18

1
2
3
4
5

149-F125
645-F88
149-F125
149-F80
616-F84

5A
10A
15A
20A
25A
30A

M751-GX4 YL-18
200-GX7 BK-18

CONN 26

CONNECT TO GK-C2
VOL 2 LOC A-13
(NOTE U)

200-G33
200-G34
235-G41
235-G42
235-G43
235-G40
235-G36

F716-AG2 WH-18

BK-18
BK-18
BK-18
BK-16
BK-18
BK-14
BK-16
BK-16

CONN 25
CONNECT TO GL-C1
VOL 1 LOC
(NOTE T)

235-AG1 BK-18

113-F61 OR-18
118-F90 GY-16
119-F202 PK-18
120-F55 YL-16
123-F64 WH-18
124-F65 GN-14
127-F60 OR-16
129-F57 BU-16
147-F63 PU-16
152-F59 BU-16
179-F56 BU-16
160-F53 PU-16
199-F135 OR-16
103-F6 RD-16
105-F77 RD-16
130-F75 RD-14
168-F73 RD-10
168-F123 RD-14
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

936-GX13 PU-16
603-GX1 PK-18
A549-GX3 BU-16
K931-GX2 GN-16
F772-GX10 WH-16
165-GX8 YL-18
143-GX9 BR-18

A-C19
1552269
K851-A130 BU-18
235-A41 BK-18

200-GH7
200-F134
200-F136
200-F138
200-F203
200-F68
200-F139
200-F140

1
2
3
4
5
6

GN-C1
2434508
172-GN1
308-GN3
403-GN4
892-GN5
893-GN6
235-GN2

F-C57
1532602
A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18
F-C52
1532602
143-J13 BR-18
1
1

200-GH7 BK-18
117-GH4 RD-18
188-GH5 WH-16

CONNECT TO GN-C5
VOL 2 LOC D-13
(NOTE T)
OR

1
2
3
4
5
6
7
8

G-C4
2304009
A755-G23
A756-G24
A757-G25
A758-G26
L972-G27
F774-G28
F773-G29
607-G30

E472-G1
235-G42
E473-G2
235-G41
K843-G3
K847-G4

308-G18 YL-16
308-G19 YL-16
200-G32 BK-16

YL-16
RD-16
OR-16
YL-18
GN-18

G-C5
2312295
113-G44
200-G45
509-G46
512-G47
607-G48
103-G49
508-G50
511-G51

1
2
3
4
5
6
7
8

GJ-C3
CONN 52 2305010
F772-GJ17 WH-16
147-GJ6 PU-16
235-GJ4 BK-18
M739-GJ7 YL-18
K952-GJ25 BR-18

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

CHASSIS LAMP RLY


1613128

1
2
3
4
5

SWITCHED POWER FUSE BASE


2382319
15A
124-F65
5A
169-F175
10A
160-F53
10A
129-F57
10A
179-F56
5A
113-F61
10A
147-F63
5A
123-F64
10A
152-F59
10A
118-F90
10A
127-F60
10A
120-F55
10A
199-F135
10A
180-F54
5A
143-F41
5A
119-F202

ATCH BACKUP RESISTOR


1262941
(NOTE J)

CONN 25
1
2
3
4
5
6

CONN 51

AG-C1
2434505

BK-14
BU-14
BK-14
YL-14
RD-16

BR-18
GN-18
BR-18
BR-18
WH-18

HORN RLY
1613128

GL-C2
GL-C1
8T8732
2434508
N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

CONN 43
SECONDARY SHUTDOWN SW
4D1836

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
169-F175 PK-18

FUSE
- 141-2759
- 113-8490
- 113-8491
- 113-8492
- 113-8493
- 124-3548

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

B
C
A

F772-GX10 WH-16
F772-GX11 WH-16

EL-C3
1552267
251-EL8 YL-18
261-EL11 GN-18

CONNECT TO C-C4
VOL 1 LOC
(NOTE T)

CONN 40
2

A-C14
2434509
OR-18
BK-18
WH-18
GN-18
PK-16
RD-18
PU-18
BR-18

CONN 50
113-A5
200-A28
509-A79
512-A81
607-A90
103-A1
508-A78
511-A80

A-C8
2304011

ATCH LOWER WIPER MOTOR


2931140

+1

G-C8
2397352

326-G54 RD-16
103-G49 RD-16
105-G8 RD-16
113-G44 OR-18
307-G20 OR-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GN-18
E473-G2 GY-18
K843-G3 GN-18
K847-G4 PU-18
L972-G27 BU-18
200-G45 BK-18
252-G21 YL-18
262-G22 GN-18
308-G17 YL-16

GN-18
GY-18
GN-18
PU-18

G-C3
2305010
308-G17
326-G54
307-G20
252-G21
262-G22

1
2
3
4
5
6
7
8
9
10
11
12

169-A16 PK-18
200-A27 BK-16
235-A47 BK-18

210-F47
135-F95
229-F45
C569-F97
105-F40

1
2

F-C12
7Y3952
A623-F131 BU-18
684-F130 RD-18
684-F128 RD-18

403-F201 GN-18

535-A82 BU-16
575-A83 YL-18
576-A84 PK-18
E472-A123 GN-18
K849-A129 YL-18
K850-A146 BR-18
K851-A130 BU-18
K852-A131 GN-18
N793-A138 GN-18
N794-A139 GY-18
200-A29 BK-18
235-A140 BK-18
235-A141 BK-18
235-A41 BK-18
235-A42 BK-18
235-A43 BK-18
235-A142 BK-18

ATCH JOYSTICK LH (4 SW)


2602128

ATCH CAUTION LAMP RLY


149-5050

F772-GX12 WH-16

A-C13
CONN 49 2434510
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
L972-A136 BU-18
F774-A120 WH-18
F773-A119 OR-18
607-A89 PK-16

210-F47 BK-14

LAMP DIODE
1211022

(NOTE J)
GX-C6
1495051
143-GX14 BR-18
165-GX8 YL-18
143-GX14 BR-18
143-GX9 BR-18
603-GX1 PK-18

1
2
3
4
5

ATCH CAN 1 RESISTOR 1


1743016

CONN 14

1
2
3
4
5
6
7
8
9
10
11
12

G-C2
2434510
K906-G5 GN-18
A768-G6 BU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BU-18
M736-G11 BU-18
L969-G12 WH-18
L968-G13 OR-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

1
2
3
4
5
6

307-A62 OR-16
252-A53 YL-18
262-A57 GN-18

PK-18
PK-18
OR-18
OR-18
PK-18
BK-18

+
1 +
1 -

WH/YL

YL-18
BK-18
BR-18
BU-18
YL-18
YL-18

112-FC1 PU-6

A
B
C

A770-A108 PK-18

309-A144 GY-18
321-A67 BR-18

BACKUP RESISTOR
1028016

309-F204
330-F71
403-F201
K776-F205
200-F203

177-FA1 RD-6

CONN 17

A-C12
2434508
308-A63 YL-16

607-F49
607-F174
199-F69
199-F165
603-F133
200-F173

LINK
LINK
LINK
LINK

1
2
3

EL-C4
3E3370

CONNECT TO C-C41
VOL 1 LOC D-1
(NOTE V)

1
2
3
4

G-C1
2305008
E472-G1
E473-G2
K843-G3
K847-G4

CONN 48

4
3
1
2
5

DATA
DATA
DATA
DATA

GY-18
BK-18
YL-18
YL-18
BR-18

BOOM LAMP RLY


1613128

EL-C1
2756785

A
B
C

CONN 44

L969-A135 WH-18
L968-A134 OR-18
998-A99 BR-18
A770-A108 PK-18
F889-A121 WH-18

135-F95 BU-14

CAT
CAT
CAN
CAN

M744-J14 WH-18
M746-J7 YL-18
M747-J10 BU-18

F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

1
2
3
4
5
6

607-GX6 PK-18
235-GX5 BK-18

GN-18
BR-18
YL-18
GN-18

+ BATT
GND
KEY SW ON

J-C5
2304013

START CTRL RLY


0942080

WH/BU
YL
WH/GN
BK

4
1
3
2
5

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CONN 34

S
L
R
GND

A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18

893-EL4
892-EL5
251-EL6
261-EL9

251-EL7 YL-18
261-EL10 GN-18

A-C10
CONN 44 2434507
E472-A113 GN-18
E473-A114 GY-18
K843-A125 GN-18
K847-A127 PU-18
A-C11
2304009
K906-A132 GN-18
A768-A106 BU-18
A769-A107 GY-18
105-A2 RD-16
A537-A100 PK-18
K907-A133 BU-18

F-C53
2434505

1
2
3

172-EL1 RD-18
235-EL2 BK-18
308-EL3 YL-16

YL-18
YL-18
GN-18
GN-18

ATCH JOYSTICK LH
2602110

HORN SW
2220225

ATCH BOOM FLOAT DISABLE RLY


1495050
(NOTE P)
J-C4
1495051
1
143-J11
2
M743-J12
3
143-J11
4
143-J13
5
M744-J14

GPS ANTENNA (GT5)

892-EL5 BR-18
893-EL4 GN-18
235-EL2 BK-18

251-EL7
251-EL8
261-EL10
261-EL11

1
2
3
4

4
3
1
2
5

BK-18
BK-18
BK-18
BK-18

CELLULAR ANTENNA (TNC)

261-EL9 GN-18
251-EL6 YL-18

GN-18
GY-18
GN-18
GN-18

+
S

ATCH 12V/7A CONVERTER 2


2832783
(NOTE C)

J-C7
2434507
E472-J15
E473-J16
K843-J17
M743-J12

3
1
4
2

ATCH PEDAL LH
2277597

235-A147 BK-18

CONN 47

229-F45 BK-14

ATCH SMART BOOM DOWN RLY


1495050
(NOTE P)
J-C3
1495051
1
M746-J9
2
200-J6
3
M748-J3
4
M747-J10
5
M746-J9
M746-J8

ATCH JAPAN PRODUCT LINK CONTROL


2705500

179-A20 BU-16

1
2
3
4

BK-18
RD-16
PU-18
BR-18
GN-18
WH-18
OR-18

A588-GT3 GN-18
A588-GT7 GN-18
A588-GT8 GN-18

ATCH ANTENNA
2705501

CONN 14

TO ATCH JOYSTICK PRESS SW


(NOTE H)

+12V MEMORY OUT


+12V SWITCHED OUT
GND(12V)
GND(24V)
+24V BATTERY IN
+24V SWITCHED IN

+8V
GND
PWM OUT

ATCH 12V/7A CONVERTER 1


2832783

J-C8
2305008

200-AJ3
103-AJ6
508-AJ7
511-AJ8
512-AJ5
509-AJ4
113-AJ1

PU-16
WH-16
GN-18
BK-18

200-GT19
200-GT9
200-GT10
200-GT11

CONNECT TO C-C4
VOL 2 LOC F-2
(NOTE V)

1
2

1
2
3
4
5
6

C569-A110 YL-16
229-A40 BK-16
200-A32 BK-16
179-A21 BU-16
179-A22 BU-16

1
2
3
4
5
6

SW-3

A-C29
2305010

A-C9
2304011

F-C9
1211168

1
SW-3

120-A6 YL-16

C569-F97 YL-14

ATCH SMART BOOM UP/DOWN RLY


1495050
(NOTE P)
J-C2
1495051
1
M745-J2
2
200-J5
3
M746-J7
4
M746-J8
5
H792-J1

200-GT4 BK-18
200-GT12 BK-18

1
2
3
4
5
6

308-A64 YL-16

177-A19 RD-6

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

EL-C2
2434508
172-EL1 RD-18
308-EL3 YL-16

+12V MEMORY OUT


+12V SWITCHED OUT
GND(12V)
GND(24V)
+24V BATTERY IN
+24V SWITCHED IN

508-A78 PU-18
509-A79 WH-18
511-A80 BR-18
512-A81 GN-18
607-A89 PK-16
607-A90 PK-16
998-A99 BR-18
A537-A100 PK-18
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
A768-A106 BU-18
A769-A107 GY-18
A770-A108 PK-18
E472-A113 GN-18
E473-A114 GY-18
F773-A119 OR-18
F774-A120 WH-18
F889-A121 WH-18
K843-A125 GN-18
K847-A127 PU-18
K906-A132 GN-18
K907-A133 BU-18
L968-A134 OR-18
L969-A135 WH-18
L972-A136 BU-18
200-A27 BK-16
200-A28 BK-18
235-A47 BK-18

F-C61
7Y3958
330-F71 YL-16
K776-F205 GN-18
309-F204 GY-18
200-F203 BK-18

A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 OR-16

1
2
3
4

BU-16
BK-16
BK-16
YL-16
YL-16

103-A1 RD-18
105-A2 RD-16
113-A5 OR-18
169-A16 PK-18
252-A53 YL-18
262-A57 GN-18
307-A62 OR-16
308-A65 YL-16
308-A64 YL-16
308-A63 YL-16

1
2
3
4
5
6

CONNECT TO GU-C1
VOL 1 LOC E-1
FOR UNIVERSAL QC

GT-C6
2305008
780-GT1
779-GT2
A588-GT3
200-GT4

135-A12
210-A39
200-A31
120-A7
120-A8

1
2
3
4
5
6

A-C17
1552272
PK-18
BU-16
YL-18
BK-18

576-A84
535-A82
575-A83
200-A29

A-C27
2305010

H476-A124 WH-18
235-A48 BK-18

CONN 39

SW-4
SW-COM
SW-1
SW-2

F-C34
7Y3955
508-F120 PU-18
509-F121 WH-18

780-GT1 PU-16

CONN 20

F-C8
1027964

SW-COM
SW-1
SW-2

GN-18
WH-18
YL-18
BU-18
BR-18

M746-J7 YL-18
M744-J14 WH-18
M743-J12 GN-18
H792-J1 BR-18
M745-J2 GY-18
M748-J3 BR-18
200-J6 BK-18
200-J5 BK-18
200-J4 BK-18

BR-18
GY-18
BR-18
BK-18

G726-GF6 GY-16

CONN 33

+24V BATTERY IN
+24V SWITCHED IN
GND
+12V MEMORY OUT
+12V SWITCHED OUT
GND

J-C1
2305008
H792-J1
M745-J2
M748-J3
200-J4

M743-J12
M744-J14
M746-J7
M747-J10
143-J13

P992-GF7 BR-18
235-GF3 BK-18
147-GF1 PU-16

1
2
3
4
5

ATCH TOOL PRIORITY RLY


1495050

A770-F66 PK-18

GJ-C1
2434510
235-GJ1 BK-18
147-GJ6 PU-16
M739-GJ7 YL-18
K950-GJ8 YL-16
X794-GJ13 BU-16
E787-GJ14 PK-16
F772-GJ21 WH-16
603-GJ22 PK-18
M751-GJ23 YL-18

BK-18
BK-18
BK-18
GY-18

F-C7
1288950

309-F99 GY-18
321-F44 BR-18

235-GF4
235-GF3
235-GF2
C855-GF5

GF-C2
1495051

CONN 32

F-C6
1027964

1
2
3
4
5
6

+ BATT
GND
PWM OUT

CONSOLE(LH)

A-C25
1552269

A-C7
1027964

1
2
3
4
5
6

1
2
3
4
5
6

H-C5
7Y3967
200-H9 BK-18
1

120-A6 YL-16
135-A12 BU-16
179-A20 BU-16
C569-A110 YL-16
200-A31 BK-16
200-A32 BK-16
210-A39 BK-16
229-A40 BK-16

143-GX9 BR-18

1
2
3
4

PU-16
GY-16
BK-18
GY-18
BR-18

CONN 31

F-C10
1343296

A-C6
1211168

A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

CONN 18

CONNECT TO K-C1
VOL 1 LOC D-1
(FOR SMART BOOM)

147-GF1 PU-16
G726-GF6 GY-16
P992-GF7 BR-18

A-C5
1254766

1
2
3
4
5
6

CONNECT TO GW-C1
VOL 1 LOC D-1

1
2
3
4
5
6
7
8
9
10
11
12

GX-C1
2434509

A-C4
1211168

GN-18
BK-18
OR-18
BK-18
GY-18
WH-18

H-C4
7Y3967
320-H8 RD-18
1

235-A45 BK-18
235-A46 BK-18
235-A142 BK-18

200-A33 BK-14
200-A34 BK-14
103-A1 RD-18
105-A2 RD-16
113-A4 OR-18
113-A5 OR-18
120-A6 YL-16
127-A10 OR-16
135-A12 BU-16
154-A14 RD-18
169-A16 PK-18
179-A20 BU-16
252-A53 YL-18
262-A57 GN-18
307-A62 OR-16
308-A64 YL-16
320-A66 RD-18
508-A78 PU-18
509-A79 WH-18
511-A80 BR-18
512-A81 GN-18
535-A82 BU-16
575-A83 YL-18
576-A84 PK-18
607-A89 PK-16
607-A90 PK-16
A537-A100 PK-18
A770-A108 PK-18
C569-A110 YL-16
210-A39 BK-16
229-A40 BK-16
235-A45 BK-18

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

CONN 19

1
2
3
4
5
6

CONN 29

HOUSING AS
2756810

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18

CONN 21

CONNECT TO C-C50
VOL 1 LOC 21
FOR SYSTEM 20

GJ-C2
2312295

CONN 30

L978-F199 GY-16

235-GJ4 BK-18
235-GJ5 BK-18
235-GJ2 BK-18
235-GJ3 BK-18

E472-H1
235-H6
E474-H2
235-H7
K844-H3
K848-H4

200-H14 BK-16
200-H9 BK-18

113-A4 OR-18
535-A82 BU-16
575-A83 YL-18
576-A84 PK-18
E472-A123 GN-18
K849-A129 YL-18
K850-A146 BR-18
K851-A130 BU-18
K852-A131 GN-18
N793-A138 GN-18
N794-A139 GY-18
200-A29 BK-18

A-C38
2397352
E472-A123 GN-18
235-A140 BK-18
N794-A139 GY-18

ATCH FOOT PEDAL SW


1384653

1
2

H-C3
2397352

ANTENNA CABLE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ1 BK-18

RD-18
BK-16
RD-18
RD-18
GN-18
OR-16

GN-18
RD-18
RD-18
RD-18
GN-18
OR-18
GY-18
WH-18
BK-18

M743-J12 GN-18

147-GJ6 PU-16
F772-GJ17 WH-16
K952-GJ25 BR-18
M739-GJ7 YL-18
235-GJ4 BK-18
603-GJ22 PK-18
936-GJ20 PU-16
A549-GJ24 BU-16
F772-GJ18 WH-16
K931-GJ19 GN-16
M751-GJ23 YL-18
235-GJ5 BK-18

A549-GJ24 BU-16
K931-GJ19 GN-16
K952-GJ25 BR-18
147-GJ6 PU-16
603-GJ22 PK-18
F772-GJ17 WH-16
F772-GJ18 WH-16
M739-GJ7 YL-18
M751-GJ23 YL-18
235-GJ4 BK-18
235-GJ5 BK-18

A588-H11
154-H10
189-H12
320-H8
E472-H1
E474-H2
K844-H3
K848-H4
235-H5

A
B
C

NEUTRAL START
LIMIT SW
1114799

235-H6 BK-18
235-H7 BK-18
200-H13 BK-16

E554-A116 PK-18
124-A9 GN-14
175-A18 RD-14
607-A87 PK-16
200-A33 BK-14
200-A34 BK-14

308-F104 YL-16

K950-GJ9 YL-16
K950-GJ10 YL-16
M739-GJ7 YL-18
M751-GJ23 YL-18
X794-GJ13 BU-16

1
2

BU-16
RD-14
GY-16
YL-16
RD-18
BU-16
WH-16
RD-16
PK-18

F772-GJ17 WH-16
F772-GJ18 WH-16
K950-GJ8 YL-16

ATCH DIODE 3
1974385
(NOTE J)

GJ-C9
1552269
X794-GJ11 BU-16
936-GJ20 PU-16

616-A91
168-A15
322-A68
120-A6
172-A17
179-A20
638-A92
105-A2
169-A16

E787-GJ15 PK-16
E787-GJ16 PK-16
K950-GJ9 YL-16
K950-GJ10 YL-16
X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ2 BK-18
235-GJ3 BK-18
K952-GJ25 BR-18
K931-GJ19 GN-16
A549-GJ24 BU-16
936-GJ20 PU-16

E787-GJ15 PK-16
E787-GJ16 PK-16
F772-GJ21 WH-16

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

GJ-C8
1552269
E787-GJ15 PK-16
K931-GJ19 GN-16

BU-16
RD-14
GY-16
YL-16
RD-18
BU-16
WH-16
RD-16
PK-18

147-GJ6 PU-16
603-GJ22 PK-18
E787-GJ14 PK-16

A-C3
2434510
K906-A132 GN-18
K907-A133 BU-18
A768-A106 BU-18
A769-A107 GY-18
L969-A135 WH-18
L968-A134 OR-18
F889-A121 WH-18
F773-A119 OR-18
F774-A120 WH-18
998-A99 BR-18

GF-C1
2434508
147-GF1
G726-GF6
235-GF4
C855-GF5
P992-GF7

A-C31
2304009
124-A9 GN-14
200-A33 BK-14
175-A18 RD-14
E554-A116 PK-18
607-A87 PK-16
200-A34 BK-14

AC UNIT
2405036

1
2

616-F84
168-F123
322-F86
120-F55
172-F10
179-F56
638-F91
105-F102
169-F18

TO ATCH BEACON LAMP

A-C2
2304009
E474-A115 OR-18
K844-A126 GY-18
K848-A128 WH-18
E473-A114 GY-18
K843-A125 GN-18
K847-A127 PU-18
N793-A138 GN-18
N794-A139 GY-18
K850-A146 BR-18
252-A52 YL-18
262-A56 GN-18

638-A92 WH-16
200-A35 BK-16

1
2

ATCH DIODE 2
1974385
(NOTE J)

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

CONN 22

CONNECT TO C-C3
VOL 1 LOC E-1

A-C36
2304011

1
2

130-A11 RD-14

1
2
3
4
5
6
7
8
9
10
11
12

PU-18
BU-16
GN-18
BR-18
YL-18
GN-18

ATCH DIODE 1
1974385
(NOTE J)

GJ-C7
1552269
K950-GJ9 YL-16
A549-GJ24 BU-16

607-A86
154-A14
127-A10
306-A59
124-A9
307-A62
175-A18
320-A66
184-A23

CONNECT TO C-C2
VOL 1 LOC E-1

506-A77
578-A85
893-A98
892-A97
251-A51
261-A55

1
2

GJ-C6
1552269
X794-GJ12 BU-16
235-GJ3 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CONN 23

1
2
3
4
5
6
7
8
9
10
11
12

K849-A129 YL-18
E997-A117 RD-18
K851-A130 BU-18
K852-A131 GN-18
X738-A137 PK-18
321-A67 BR-18
235-A46 BK-18
235-A50 BK-18
235-A142 BK-18

1
2

GJ-C5
1552269
K950-GJ10 YL-16
K952-GJ25 BR-18

VALVE GP

235-A50 BK-18
130-A11 RD-14
147-A13 PU-16
168-A15 RD-14
172-A17 RD-18
177-A19 RD-6
184-A23 RD-14
251-A51 YL-18
252-A52 YL-18
261-A55 GN-18
262-A56 GN-18
306-A59 GN-16
309-A144 GY-18
321-A67 BR-18
322-A68 GY-16
330-A38 YL-16
403-A69 GN-18
405-A70 GY-18
412-A71 BU-18
430-A72 BU-18
487-A73 OR-18
491-A74 PK-18
495-A75 GN-18
496-A76 WH-18
506-A77 PU-18
578-A85 BU-16
607-A88 PK-16
616-A91 BU-16
638-A92 WH-16
780-A93 PU-16
892-A97 BR-18
893-A98 GN-18
C468-A109 BU-18
F716-A118 WH-18
G976-A122 BU-18
K776-A145 GN-18
L973-A143 GN-16
X738-A137 PK-18

E472-A111 GN-18
E473-A114 GY-18
E474-A115 OR-18
E554-A116 PK-18
E997-A117 RD-18
F716-A118 WH-18
F773-A119 OR-18
F774-A120 WH-18
F889-A121 WH-18
G976-A122 BU-18
H476-A124 WH-18
K776-A145 GN-18
K843-A125 GN-18
K844-A126 GY-18
K847-A127 PU-18
K848-A128 WH-18
K849-A129 YL-18
K850-A146 BR-18
K851-A130 BU-18
K852-A131 GN-18
K906-A132 GN-18
K907-A133 BU-18
L968-A134 OR-18
L969-A135 WH-18
L972-A136 BU-18
L973-A143 GN-16
N793-A138 GN-18
N794-A139 GY-18
X738-A137 PK-18
235-A46 BK-18
235-A50 BK-18
235-A142 BK-18

G976-A122 BU-18
L972-A136 BU-18

ATCH STICK OUT STOP SOL


1119916
(NOTE J)

1
2

GJ-C4
1552269
E787-GJ16 PK-16
235-GJ2 BK-18

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

ATCH BOOM UP SOL


1119916
(NOTE J)

130-F75 RD-14

CONNECT TO C-C1
VOL 1 LOC F-1

403-A69 GN-18
309-A144 GY-18
K776-A145 GN-18
405-A70 GY-18
412-A71 BU-18
430-A72 BU-18
487-A73 OR-18
491-A74 PK-18
F716-A118 WH-18
495-A75 GN-18
496-A76 WH-18
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
C468-A109 BU-18
E472-A111 GN-18
H476-A124 WH-18

ATCH BUCKET LOCK SOL


1119916
(NOTE J)

168-F73 RD-10

CONN 24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

GND CHASSIS 6

GN-18
OR-18
GY-18
WH-18
BK-18

147-F188 PU-16
200-F197 BK-18
200-F181 BK-18

GND PLATFORM 1
A-C1
1532620
130-A11 RD-14
172-A17 RD-18
L973-A143 GN-16
A588-A101 GN-18
168-A15 RD-14
308-A65 YL-16
184-A23 RD-14
322-A68 GY-16
607-A88 PK-16
780-A93 PU-16
616-A91 BU-16
147-A13 PU-16
E554-A116 PK-18

127-A10 OR-16
154-A14 RD-18
320-A66 RD-18
789-A95 RD-18
A588-A101 GN-18
E472-A112 GN-18
E474-A115 OR-18
K844-A126 GY-18
K848-A128 WH-18
200-A30 BK-16
235-A44 BK-18
235-A141 BK-18
235-A140 BK-18
235-A147 BK-18
235-A46 BK-18

1
2
3
4
5
6

H-C6
1552267
154-H10 RD-18
A588-H11 GN-18
189-H12 RD-18

A-C40
3E3364
N793-A138 GN-18
235-A141 BK-18

607-F154 PK-18
L973-F14 GN-16

PA
PLATFORM/CHASSIS GND STRAP
7G1060

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

177-A19 RD-6
306-A59 GN-16
330-A38 YL-16

603-GX1 PK-18
F772-GX10 WH-16
K931-GX2 GN-16
A549-GX3 BU-16
936-GX13 PU-16
M751-GX4 YL-18
235-GX5 BK-18

GND CHASSIS 1

308-A65 YL-16
998-A99 BR-18
A588-A101 GN-18
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
A768-A106 BU-18
A769-A107 GY-18
E472-A112 GN-18
E472-A113 GN-18
E472-A123 GN-18
E473-A114 GY-18
E474-A115 OR-18
E997-A117 RD-18
F773-A119 OR-18
F774-A120 WH-18
F889-A121 WH-18
H476-A124 WH-18
K843-A125 GN-18
K844-A126 GY-18
K847-A127 PU-18
K848-A128 WH-18
K850-A146 BR-18
K849-A129 YL-18
K851-A130 BU-18
K852-A131 GN-18
K906-A132 GN-18
K907-A133 BU-18
L969-A135 WH-18
L968-A134 OR-18
L972-A136 BU-18
N793-A138 GN-18
N794-A139 GY-18
235-A46 BK-18
235-A142 BK-18
235-A48 BK-18
235-A47 BK-18
235-A49 BK-18

320-A66
200-A30
154-A14
789-A95
A588-A101
127-A10

H-C1
2434508
320-H8
200-H13
154-H10
189-H12
A588-H11
127-H15

+ BATT
GND

4
3
1
2
5

200-A27
200-A28
200-A35
200-A24
200-A25
200-A26
200-A31
200-A32
200-A30
200-A33
200-A34
200-A29

BK-16
BK-18
BK-16
BK-14
BK-14
BK-14
BK-16
BK-16
BK-16
BK-14
BK-14
BK-18

DISCONNECT BOX

130-A11 RD-14
147-A13 PU-16
168-A15 RD-14
172-A17 RD-18
177-A19 RD-6
184-A23 RD-14
251-A51 YL-18
252-A52 YL-18
261-A55 GN-18
262-A56 GN-18
306-A59 GN-16
308-A65 YL-16
309-A144 GY-18
321-A67 BR-18
322-A68 GY-16
330-A38 YL-16
403-A69 GN-18
405-A70 GY-18
412-A71 BU-18
430-A72 BU-18
487-A73 OR-18
491-A74 PK-18
495-A75 GN-18
496-A76 WH-18
506-A77 PU-18
578-A85 BU-16
607-A88 PK-16
616-A91 BU-16
780-A93 PU-16
892-A97 BR-18
893-A98 GN-18
998-A99 BR-18
A588-A101 GN-18
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
A768-A106 BU-18
A769-A107 GY-18
C468-A109 BU-18
E472-A113 GN-18
E472-A112 GN-18
E472-A123 GN-18

603-GJ22 PK-18
F772-GJ18 WH-16
K931-GJ19 GN-16
A549-GJ24 BU-16
936-GJ20 PU-16
M751-GJ23 YL-18
235-GJ5 BK-18

PC
DISC GND STRAP
1321806

1
2

ANTENNA CABLE

DISCONNECT SW
7N0718

113-A3 OR-18
113-A4 OR-18
113-A5 OR-18
120-A6 YL-16
127-A10 OR-16
135-A12 BU-16
154-A14 RD-18
169-A16 PK-18
179-A20 BU-16
252-A53 YL-18
262-A57 GN-18
307-A62 OR-16
308-A64 YL-16
320-A66 RD-18
508-A78 PU-18
509-A79 WH-18
511-A80 BR-18
512-A81 GN-18
535-A82 BU-16
575-A83 YL-18
576-A84 PK-18
A537-A100 PK-18
A770-A108 PK-18
C569-A110 YL-16
200-A24 BK-14
200-A25 BK-14
200-A26 BK-14
210-A39 BK-16
229-A40 BK-16
235-A45 BK-18

WIRE CONTINUES THROUGH TO VOL 1 F-2

1
2

A-C16
2305010
RD-18
BK-16
RD-18
RD-18
GN-18
OR-16

CONN 45

RECEPTACLE AS
1450549
(NOTE V)

E997-A117 RD-18
308-A65 YL-16
998-A99 BR-18
A588-A101 GN-18
A755-A102 PK-18
A756-A103 BU-18
A757-A104 GY-18
A758-A105 BR-18
A768-A106 BU-18
A769-A107 GY-18
E472-A112 GN-18
E472-A113 GN-18
E472-A123 GN-18
E473-A114 GY-18
E474-A115 OR-18
F773-A119 OR-18
F774-A120 WH-18
F889-A121 WH-18
H476-A124 WH-18
K843-A125 GN-18
K844-A126 GY-18
K847-A127 PU-18
K848-A128 WH-18
K849-A129 YL-18
K850-A146 BR-18
K851-A130 BU-18
K852-A131 GN-18
K906-A132 GN-18
K907-A133 BU-18
L968-A134 OR-18
L969-A135 WH-18
L972-A136 BU-18
N793-A138 GN-18
N794-A139 GY-18
200-A27 BK-16
200-A31 BK-16
200-A32 BK-16
200-A30 BK-16
200-A28 BK-18
200-A29 BK-18
235-A46 BK-18
235-A47 BK-18
235-A48 BK-18
235-A142 BK-18
200-A34 BK-14
200-A33 BK-14
200-A26 BK-14
200-A25 BK-14
200-A24 BK-14

PK-16
PK-16
PK-16
PK-16
BK-14
BK-14
RD-18
RD-16

177-WE1 RD-6

177-A19 RD-6

ACC DIODE
1974385
(NOTE W)

113-A4 OR-18
789-A95 RD-18

BK-14
BK-14
BK-14
BK-14
BK-14
BK-16
BK-16
BK-16
BK-16
BK-18
BK-18
BK-16

607-A87
607-A88
607-A89
607-A90
200-A34
200-A33
103-A1
105-A2

200-A24
200-A25
200-A26
200-A33
200-A34
200-A27
200-A30
200-A31
200-A32
200-A28
200-A29
200-A35

177-A19 RD-6

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

A-C34
1552269
789-A94 RD-18
113-A4 OR-18

1
2
3
4
5
6

H-C2
2305010
E472-H1
E474-H2
K844-H3
K848-H4
235-H5

ATCH AIR SUSPENSION


2405063
1
2

E562-GT22 PU-16
147-GT17 PU-16

80A

MAIN BKR
1712210

304-WC1 WH-8

SEE BLOCK VOL 1 F-2

HYD LOCK DIODE


1974385

1
2

147-F22 PU-16
L973-F82 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

177-WE1 RD-6

109-WA1 RD-8

BLOCK
1211023

124-A9 GN-14
130-A11 RD-14
147-A13 PU-16
168-A15 RD-14
172-A17 RD-18
175-A18 RD-14
177-A19 RD-6
184-A23 RD-14
251-A51 YL-18
252-A52 YL-18
261-A55 GN-18
262-A56 GN-18
306-A59 GN-16
309-A144 GY-18
321-A67 BR-18
322-A68 GY-16
330-A38 YL-16
403-A69 GN-18
405-A70 GY-18
412-A71 BU-18
430-A72 BU-18
487-A73 OR-18
491-A74 PK-18
495-A75 GN-18
496-A76 WH-18
506-A77 PU-18
578-A85 BU-16
616-A91 BU-16
638-A92 WH-16
780-A93 PU-16
892-A97 BR-18
893-A98 GN-18
C468-A109 BU-18
F716-A118 WH-18
G976-A122 BU-18
K776-A145 GN-18
L973-A143 GN-16
X738-A137 PK-18
235-A49 BK-18
200-A33 BK-14
200-A34 BK-14
607-A86 PK-16

START RLY
2595274

BUSS BAR
2382392

1
2
3
4
5
6
7
8

YL-16
YL-16
GN-16
GN-16
GN-16

A-C15
CONN 46 2434508
E472-A112 GN-18
E474-A115 OR-18
K844-A126 GY-18
K848-A128 WH-18
235-A44 BK-18

H-C9
2304011
127-H15 OR-16
200-H14 BK-16

2
1

1712208
ALT BKR

A-C35
1552269
789-A96 RD-18
E997-A117 RD-18

E565-GV4 BU-16
E562-GV3 PU-16
147-GV1 PU-16

60A

101-CJ1 RD-4

330-A36
330-A38
306-A61
306-A60
306-A59

ANTENNA CABLE
109-CL1 RD-4

123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F139 BK-16

1
2

PK-18
PK-18
BU-18
YL-18
WH-18
BK-18
BK-18

A-C32
1552269
306-A61 GN-16
330-A37 YL-16

START RLY DIODE


1974385

607-F172
607-F171
M747-F42
M746-F192
M744-F195
200-F167
200-F194

1
2

199-F69 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F82 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
L978-F199 GY-16

A-C33
1552269
306-A60 GN-16
330-A36 YL-16

GND

(Dimensions: 48 inches x 35 inches)

36 Page,

KENR5248-01 VOL 2 of 2

ANTENNA AS
2594883

12

11

10