Escolar Documentos
Profissional Documentos
Cultura Documentos
PROJECT (SRIP)
DOCUMENT
NO. :
- S - 0 0 0 - 5 3 6 0 - 0 0 5
18-JUL-2016
25-JUL-2014
23-MAY-2014
14-FEB-2014
C.Y.SONG
E.B.NAM
E.B.NAM
DESCRIPTION
DOC.No. S-000-5360-005
DATE
Rev.No.1
Y.S.YI
J.H.PARK
Y.S.YI
J.H.PARK
Y.S.YI
J.H.PARK
Y.S.YI
C.U.KIM
K.H.SEONG
E.B.NAM
H.S.SHIN
C.U.KIM
K.H.SEONG
E.B.NAM
H.S.SHIN
C.U.KIM
REV.
G.J.JANG
Y.B.KONG
H.S.SHIN
K.H.SEONG
PREPARED
CHECKED
BY
BY
Date:18/07/16
APPROVED APPROVED
BY
BY
(DISCIPLINE)
(PROJECT)
Page 1 of 17
REVISION HISTORY
Revision
Number
1
Purpose
Issued for
Construction
Total Number of
Sheets
2
Issued for
Construction
HOLD LIST
Hold No.
DOC.No. S-000-5360-005
Para / Page
Rev.No.1
Date:18/07/16
Description
Page 2 of 17
TABLE OF CONTENTS
1
GENERAL........................................................................................................................ 4
FITTINGS ......................................................................................................................... 8
VALVES ........................................................................................................................... 9
FLANGES ...................................................................................................................... 10
GASKET ........................................................................................................................ 13
ATTACHMENT ............................................................................................................... 14
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 3 of 17
GENERAL
1.1
Purpose
This specification together with the referenced documents defines the minimum requirement
for the traceability, marking and colour coding of piping materials for SOHAR REFINERY
IMPROVEMENT PROJECT.
1.2
Scope
This specification shall be applied to piping materials such as pipes, fittings, flanges, valves,
gaskets, bolts and nuts.
1.3
MSS SP-25
ASME (B 16 Series)
ASTM
API series
MARKING GENERAL
2.1
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 4 of 17
2.2
2.2.1 Basic Colors shall be used for material discrimination and the same shall be as indicated in
the table below conforming to the nearest Munsell Notation applicable.
Color Name
White
Black
Silver
Pink
Red
Orange
Brown
Munsell
N
N
5R
5R
2.5 YR
7.5 YR
Notation
9.5
1.0
7/5
4/13
6/13
5/6
Color Name
Yellow
Light green
Green
Sky blue
Blue
Purple
Munsell
2.5 Y
7.5 GY
5G
10 B
2.5 PB
2.5 RP
Notation
8/12
7/4.5
5.5/6
6/7
5/6
4.5/12
2.2.2 Brands of paint used for material discrimination shall be selected by vendor of piping
materials. For all materials, paints containing materials which adversely affect the quality of
the steel shall not be used.
2.2.3 Discrimination Color shall be painted in one line, and in case of two discrimination Colors, it
shall be painted in two parallel lines.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 5 of 17
3.1
Manufacturers monogram
Designation of material
Manufacturing method
Date of manufacture
(1)
(4)
(2)
(3)
Notes:
(1) Only for internal lined and/or external coated pipes, the date of lining and/or coating work shall be
indicated.
(2) Dimensions shall be indicated in "Nominal size x Schedule No. x Length". When nominal sizes
and schedule No. cannot be applied, actual outside or inside diameter and wall thickness in
millimeter may be indicated. Nominal size shall be in accordance with inch system.
(3) Purchase order number shall be stenciled in letter 2 high in at least 3(three) places along the
length. Otherwise, alternative methods may be used subject to acceptance by OWNER.
(4) Symbol, letters or numbers relate certificate, pipe and (if testing per heat is required) heat to each
other.
3.2
3.2.1 For pipes of outside diameter less than 2 inches all items in para. 3.1 above, shall be
embossed on metallic tags and attached to each bundle of pipes at one end. Additionally,
material specification shall be marked on the outer surface of individual pipe.
3.2.2 For pipes of outside diameter 2 inches and over, all items in par. 3.1 shall be marked on the
outer surface of each pipe.
3.2.3 For coated pipes of outside diameter less than 4 inches, a tag on which all items in par. 3.1
are indicated, shall be attached to each bundle of pipes.
3.2.4 Up to 6 inches sizes, marking should be located approximately 12 inches from the end of the
joint.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 6 of 17
3.3
3.3.1 Discrimination Colors indicated in Table 1(at the end of this document) shall be painted on
the outer surface of all pipes, except for coated pipes and galvanized pipes.
3.3.2 Discrimination Color shall be painted all through the longitudinal length of pipe.
In case of mill production without stockist, one or two(2) color rings at each pipe end shall be
applied considering the mills marking (such as stenciling) equipment.
3.3.3 The width of color shall be in accordance with the Fig. 1. In case of mill production without
stockist, the width of color shall be mills equipment and possibilities.
3.3.4 Painting on outer surface shall generally be as shown in Fig.1.
Fig.1 Painting of Discrimination Color
Unpainted pipes
Painted pipes
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 7 of 17
FITTINGS
4.1
Butt
Welding
Items
No.
1
Manufacturer's Name
or Trade Mark
Material Specification
Nominal Size
(2)
Schedule No.
(2)
(1)
(6)
(7)
Socket
Welding
Screwed Type
(Malleable Iron Casting)
(3)
(5)
For fittings of the type other than those indicated above, marking shall be made in the same
manner as shown for the similar type among the three.
Notes :
(1) Identification marks in Table 1 or Table 2 may be used as material specification, if permitted.
(2) When nominal sizes and schedule No. cannot be applied, actual outside or inside diameter,
and wall thickness in millimeter may be indicated. Nominal sizes shall conform to inch system.
(3) In case of short elbows, symbols indicating short radius type shall be included.
(4) For small fittings on which all marking items cannot be fully indicated, the following items,
in whole or a part, may be omitted in the following order.
a. Symbols indicating long radius or short radius type.
b. Nominal sizes (In case of reducing type, double sizes to be marked.)
c. Schedule No.
(5) In case of reducing type, double sizes shall be indicated.
(6) For small fittings on which all marking items cannot be fully indicated, the following items may
be omitted in the following order.
a. Nominal sizes
b. Schedule No.
(7) Where marking items cannot be fully indicated, marking for each fitting may be omitted,
but, in this case, a stiff tag on which all items are indicated shall be attached to each package
of fittings.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 8 of 17
4.2
4.2.1 Material Discrimination Colors in Table 1 and Table 2 shall be painted on the outer surface of
each fitting.
4.2.2 Discrimination Color paint shall be accomplished as indicated in Fig. 2.
Fig.2 Painting of Discrimination Color
Type
Dimension A
Dimension B
VALVES
5.1
Size Range
Dimension
1 and under
2mm or over
1-1/4 ~ 2-1/2
3mm or over
3 and over
5mm or over
1 and under
2mm or over
1-1/4 ~ 2-1/2
3mm or over
3 and over
4mm or over
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 9 of 17
FLANGES
6.1
6.1.1 The marking shall be in accordance with ASME B16.5 except as specified in the followings.
The following items shall be punched on the outer surface(rim) of flange and stub ends.
Items which cannot be indicated on the outer surface of stub end, may be marked on the
outer surface of pipe by stenciling or painting.
(1)
Normal size
Schedule No.
(1)
(when required)
(2)
Rating
Material specification
(3)
Notes ;
(1) When nominal sizes and schedule number cannot be applied, actual outside or inside
diameter and wall thickness of pipes to which flanges will be provided, may be
indicated in millimeter.
(2) Class shall generally be indicated by using the following abbreviations.
Class (Rating)
Abbreviations
125
150
300
600
800
900
900/1500
1500
DOC.No. S-000-5360-005
Rev.No.1
2500
Date:18/07/16
Page 10 of 17
6.2
Remarks : Dimension for Painting of discrimination Color shall be in accordance with para. 3.3.3.
6.3
6.3.1 Material discrimination Colors in Table 1 shall be painted on the outer surface of flanges and
stub ends.
6.3.2 Discrimination Colors shall be painted on the outer surface of flanges and stub ends, but not
on the punched portion. Painting shall generally be accomplished as indicated in Fig.3.
6.3.3 In case of flange facing surface finish which do not exceed 3.2 Ra.(125 AARH), additional
discrimination Colors shall be painted on the opposite side of outer surface of flanges and
stub ends with red Color, but not on the punched portion.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 11 of 17
7.1
Material identification marks shown in the below table shall be punched on bolts and
nuts separately.
7.1.1 Uncoated Bolt and Nuts
Identification Marks and Discrimination Colors for materials of uncoated bolts and
nuts shall be in accordance with following table and the color shall be applied at the
end of bolt.
Material and Combination
Identification Mark
Discrimination Color
Bolt
Nut
Bolt
Nut
A193 Gr. B7
A194 Gr. 2H
B7
2H
B 7M
2 HM
GREEN
SA193 Gr. B7
SA194 Gr. 2H
SAB 7
SA 2 H
ORANGE
A194 Gr. 4
B16
G4
RED
A453-660-A
A453-660-A
660A
660A
YELLOW
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 12 of 17
7.2
Material discrimination Colors shown in the above Table which indicate the
combinations of bolt and nut materials, shall be painted on bolts and nuts.
Fig. 4 Marking Location of Bolts and Nuts
GASKET
Marking shall comply with ASME B16.20 for Metallic Gaskets for Pipe Flanges and
ASME B16.21 for Non Metallic Flat Gaskets for Pipe Flanges respectively.
Discrimination Colors for spiral would gaskets shall be in accordance with table 2.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 13 of 17
ATTACHMENT
Table 1. Identification Marks and Discrimination Colors (1 / 3)
ASTM SPECIFICATION
IDENTIFICATION
Material
PIPE
WROUGHT FITTING
FORGING
PLATE
CARBON
STEEL
LOW
TEMPERATU
RE CARBON
STEEL
WROUGHT
FITTING
PIPE
FORGING
PLATE
5L-B
DISCRIMINATI
ON COLOR
WHITE
A106-B
A106-B(NACE)
A234 GR
NACE)
A106-B(NACE W/AMR)
SA106-B
A672-C65 CL.22
A672-C65 CL.22(NACE)
A234 GR
NACE)
A333-6(SMLS)
A350-LF2 CL.1
A333G6S
A420GWPL6S
A350LF2CL1
YELLOW
A333-6(NACE)
A350-LF2
(NACE)
A333G6S NACE
A420GWPL6S NACE
A350LF2CL1
NACE
YELLOW-RED
A333-6(NACE W/AMR)
A333G6S NACE
W/AMR
A420GWPL6S
W/AMR
A671-CC65 CL.22
A671CC65C22
A420GWPL6W
YELLOW
A671-CC65 CL.22
(NACE)
A671CC65C22 NACE
A420GWPL6W NACE
YELLOW-RED
A671CC65C22
W/AMR
A420GWPL6W
W/AMR
YELLOW-YELLOW
DOC.No. S-000-5360-005
WPB
WPB
(SMLS
(WELD
A105N
A516 GR. 65
A106B
WPBS
A105N
A516G65
N/A
A105N NACE
A516 GR. 65
NACE
A106B NACE
WPBS NACE
A105N NACE
A516G65
NACE
WHITE-RED
A516 GR. 65
NACE W/AMR
SA516 GR. 65
SA106B
SWPBS
A672C65C22
WPBW
N/A
A672C65C22NACE
WPBW NACE
WHITE-RED
A672C65C22
W/AMR
WHITE-YELLOW
SA105N
Rev.No.1
CL.1
Date:18/07/16
NACE
NACE
SA105N
NACE
NACE
A516G65
NACE W/AMR
WHITE-YELLOW
SA516G65
WHITE-BLUE
YELLOW-YELLOW
Page 14 of 17
STAINLESS
STEEL
WROUGHT
FITTING
FORGING
A312-TP304/304L(SMLS)
A403-WP304/304L(SMLS)
A358-304/304L CL.1
A403-WP304/304L(WELD)
A312-TP304/304L(SMLS
NACE)
A358-304/304L CL.1
(NACE)
A403-WP304/304L(SMLS
NACE)
A403-WP304/304L(WELD
NACE)
A182-F304/304L
(NACE)
A312-TP316/316L
A403-WP316/316L (SMLS)
A182-F316/316L
A358-316/316L CL.1
A403-WP316/316L (WELD)
A312-TP321(SMLS)
A403-WP321(SMLS)
A358-321 CL.1
A403-WP321(WELD)
A312-TP316Ti(SMLS)
A403-WP316Ti(SMLS)
A312-TP316Ti(WELD)
A403-WP316Ti(WELD)
DOC.No. S-000-5360-005
A182-F304/304L
A182-F321
A182-F316Ti
Rev.No.1
IDENTIFICATION
PLATE
A240-TP304/304L
A240-TP304/304L
(NACE)
A240-TP316/316L
A240-TP321
A240-TP316Ti
WROUGHT
FITTING
FORGING
PLATE
A312TP304/304LS
A403WP304/304LS
A182F304/304L
A240TP304/304L
A358TP304/304LCL1
A403-WP304/304LW
A312TP304/304LS
NACE
A358TP304/304LCL1
NACE
A403WP304/304LS
NACE
A403-WP304/304LW
NACE
A182F304/304L
NACE
A312TP316/316LS
A403WP316/316LS
A182F316/316L
A358TP316/316LCL1
A403WP316/316LW
A312TP321S
A403WP321S
A358TP321CL1
A403-WP321W
A312TP316TI-S
A403WP316TI-S
A312TP316TI-W
A403WP316TI-W
PIPE
Date:18/07/16
DISCRIMINATION
COLOR
ORANGE
ORANGE
A240TP304/304L
NACE
ORANGE-RED
ORANGE-RED
A240TP316/316L
ORANGE- BLACK
ORANGE- BLACK
A182F321
A240TP321
N/A
N/A
A182F316TI
A240TP316TI
ORANGE - BLUE
ORANGE - BLUE
Page 15 of 17
(SUPER)
DUPLEX
STAINLESS
STEEL
LOW ALLOY
STEEL
NICKEL
ALLOY
WROUGHT
FITTING
A790-S31803(SMLS)
A815-S13803(SMLS)
A790-S31803(WELD)
A815-S13803(WELD)
A790-S31803(SMLS
NACE)
A790-S31803(WELD
NACE)
A815-S13803(SMLS
NACE)
A790-S32760(SMLS)
A815-S32760(SMLS)
IDENTIFICATION
FORGING
PLATE
A182-F51
A182-F51 (NACE)
PIPE
A790S31803-S
A815S31803-S
A790S31803-W
A815S31803-W
A790S31803-S NACE
A815-S13803(WELD NACE)
A790S31803-W NACE
A182-F55
A790S32760-S
A335-P11
A182-F11 CL.2
A387-P11
A335P11
A335-P11 (NACE)
A234-WP11
NACE)
A182-F11
(NACE)
A387-P11 (NACE)
A335P11 NACE
A691-1-1/4CR CL.22
A335-P22
A182-F22 CL.3
A335-P5
A182-F5
A691-5CR CL.22
A335-P9
A691-9CR CL.22
B165-(N04400)
B366-WPNC(N04400)
B423-(N08825) (SMLS)
B366-WPNICMC(N08825)
B705-(N08825) (WELD)
B366-WPNICMC(N08825)W
B622-(N10276)
B366(N10276)
CL.1
(SMLS
CL.2
WROUGHT
FITTING
A815S31803-S
NACE
A815S31803-W
NACE
A815S32760-S
A234WP11CL1S
/ A234WP11CL1W
A234WP11CL1S
NACE
/A234WP11CL1W
NACE
FORGING
PLATE
A182F51
DISCRIMINATION
COLOR
BLUE
BLUE
A182F51 NACE
BLUE-RED
BLUE-RED
A182F55
BLUE-BLUE
A182F11CL2
A387P11
BLACK
A182F11CL2
NACE
A387P11 NACE
BLACK-RED
A691-1-1/4CRC22
A234WP11CL1W
A387-P22
A335P22
A234WP22CL1S
A182F22CL3
A387P22
RED
A387-P5
A335P5
A234WP5CL1S
A182F5
A387P5
PINK
A6915CRC22
A234WP5CL1W
A335P9
A234WP9CL1S
A6919CRC22
A234WP9CL1W
B564 (N04400)
B165 N04400
B366 N04400
B564N0440
BLUE-BLACK
B564(N08825)
B423 N08825
B366 N08825S
B564N08825
BLUE- PINK
B705 N08825
B366 N08825W
B622N10276
B366N10276
A182-F9
B564 (N10276)
A387-P9
BLACK
PINK
A182F9
A387P9
PURPLE
PURPLE
BLUE- PINK
B564N10276
BLUE- YELLOW
Note :
(1) Gr.304/304L, and 316/316L material shall be dual certified conforming that it meets the chemical and mechanical properties for ASTM Gr.304 and 304L, or 316 and 316L.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 16 of 17
Inner Ring
Outer Ring
Metaling Winding
Vendor
Color Code
Site
(1)
Color Code
SS316
CS
SS316
Green
Green
SS321
SS321
SS316
Green
Black
N08825
N08825
SS316
Green
Brown
MONEL (N04400)
MONEL (N04400)
SS316
Green
White
SS304
SS304
SS316
Green
Yellow
HASTELLOY C-276
(N10276)
HASTELLOY C-276
(N10276)
SS316
Green
Purple
MONEL (N04400)
CS
MONEL
(N04400)
Orange
Orange
SS321
SS304
SS321
Turquoise
Turquoise
Note :
(1) Site Color code shall be provided 90 apart at the edge of outer ring across the thickness.
DOC.No. S-000-5360-005
Rev.No.1
Date:18/07/16
Page 17 of 17