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Structural Impact Laboratory (SIMLab), Centre for Research-based Innovation (CRI) and Department of Structural Engineering, Norwegian University of Science and Technology,
Rich. Birkelands vei 1A, NO-7491 Trondheim, Norway
Norwegian Defence Estates Agency, Research and Development Department, PB 405, Sentrum, NO-0103 Oslo, Norway
c
IMPETUS Afea AS, Strandgaten 32, NO-4400 Flekkefjord, Norway
d
IMPETUS Afea AB, Frrdsvgen 18, SE-141 46 Huddinge, Sweden
b
a r t i c l e
i n f o
Article history:
Received 14 March 2008
Accepted 20 February 2009
Available online 29 March 2009
Keywords:
Blast load
Experimental results
Structural response
Numerical simulations
LS-DYNA
Uncoupled and coupled EulerianLagrangian
a b s t r a c t
Design and validation of structures against blast loads are important for modern society in order to protect and secure its citizen. Since it is a challenge to validate and optimise protective structures against
blast loads using full-scale experimental tests, we have to turn our attention towards advanced numerical
tools like the nite element method. Several different nite element techniques can be used to describe
the response of structures due to blast loads. Some of these are: (1) a pure Lagrangian formulation, (2) an
initial Eulerian simulation (to determine the load) followed by a Lagrangian simulation (for the structural
response) and (3) a hybrid technique that combines the advantages of Eulerian and Lagrangian methods
to have a full coupling between the blast waves and the deformation of the structure. Ideally, all blast
simulations should be carried out using the fully coupled EulerianLagrangian approach, but this may
not be practical as the computational time increases considerably when going from a pure Lagrangian
to a fully coupled EulerianLagrangian simulation. A major goal in this study is to investigate if a pure
Lagrangian formulation can be applied to determine the structural response in a specied blast load problem or if more advanced approaches such as the fully coupled EulerianLagrangian approach is required
for reliable results. This is done by conducting numerical simulations of an unprotected 20 ft ISO container exposed to a blast load of 4000 kg TNT at 120 m standoff distance using the three different
approaches presented above. To validate and discuss the results, the simulated response of the container
is compared to available data from a full-scale blast test under such conditions.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
Design and validation of various structures against ballistic impacts and blast loads are important for modern society in order to
protect and secure its citizen. While most ballistic impact scenarios
by KE-projectiles are regarded as complex material problems,
where full-scale component tests can rather easily be accomplished, blast loads are regarded as structural problems. Since it
is difcult, expensive and often impossible to validate and optimise
protective structures or vital infrastructure against blast loads
using full-scale experimental tests, we have to turn our attention
towards advanced numerical tools like the nite element method
(FEM).
Historically, blast load and structural response have been treated separately. Calculations of the blast load propagation and diffraction around structures have normally been carried out using
508
Nomenclature
V0
V
vr
m
c
p0
p
T
T0
Tr
initial volume
volume
V/V0
particle velocity
speed of sound
initial pressure
pressure
temperature
initial temperature
T/T0
q
q0
CV
CP
c
E
W
e
L
density of air
initial density of air (atmospheric pressure 1 bar)
specic heat capacity for constant volume
specic heat capacity for constant pressure
CP/CV = 1.4 (air)
total internal energy of air
work
specic internal energy, E/V
length of Euler domain in blast wave propagation direction
2. Experimental results
Brvik et al. [25,26] presented a new, cost-effective and lightweight protection concept for a 20 ft ISO container to be used in
international operations. The basic idea was to use extruded aluminium panels, which gives a rather cheap, low-weight solution.
These panels may easily and quickly be xed to a container via a
beam system. To increase the ballistic and blast resistance, a local
mass was lled in the empty cavities of the panels on spot. When
required, the mass is just emptied through a hatch beneath the
panels, and the system retains its low mass. Based on a large number of ballistic impact tests, numerical simulations (using a pure
Lagrangian formulation) of the blast load response and full-scale
validation tests, it was concluded that the proposed add-on protection was able to protect a standard 20 ft ISO container against a
number of specied threats.
Two full-scale blast tests involving the container were also carried out in the study. In the rst test, an unprotected container was
tested as a reference. The purpose of this test was to reveal the
amount of damage in an unprotected container exposed to the design blast load. Then a protected container was tested using the
same set-up and loading as in the rst test to demonstrate the effect of the added protection. Here, only results from the test on the
509
unprotected container will be applied in the validation of the simulated response using various FEM-based methods. In the following, some main results will be repeated for completeness. It is
referred to Brvik et al. [26] for a full description of all the experimental details.
The blast tests were performed in the Large Blast Simulator
(LBS) at WTD 52 in Oberjettenberg, Germany, which is the biggest
shock tube in Europe. The driver section of the LBS consists of 100
steel bottles, each with a volume of 384 l, which can be lled with
air to a maximum pressure of 200 bars. The air inside the bottles
can be released simultaneously by blasting steel diaphragms at
the front end. The air then expands and forms a plane blast wave
which hits the test object in the test section situated 40100 m
in front of the driver section. As already stated, the design blast
load corresponds to 4000 kg of TNT detonating at a standoff distance of 120 m. ConWep [11] was used to estimate the pressure
time proles shown in Fig. 1 (both for a wall with dimensions as
for the container and a hemispherical surface burst) and to generate the blast load data given in Tables 1 and 2. Based on these data
the LBS was calibrated by conducting fully instrumented tests
against a rigid concrete wall of 3 3 m2 to give the predicted pressuretime curve. The unprotected container was then aligned in
position 95 m from the blast source with its long side facing the
load, xed to the concrete oor (Fig. 2a) and nally instrumented.
The instrumentation consisted of gauges used to measure reected, side-on and internal pressures at various locations
(Fig. 2b), one deection laser gauge and three different high-speed
cameras used for visualization of the blast load response.
After having lled the steel bottles in the LBS with the calibrated design pressure, the air inside the bottles was released.
The air ow expanded and formed a plane blast wave which propagated towards the container. Due to failure in some gauges during
the test, no data is available for the reected pressure versus time
on the front wall (Pfront__) and for the side-on pressure versus
time on the rear side wall (Prear__). However, it is anticipated
that the incipient blast wave in this test was similar to the corresponding test of the protected container [26]. Fig. 3a gives pressuretime curves in kPa for the three operating pressure gauges,
while Fig. 3b gives the deectiontime curve from the laser deection gauge (S__). The laser gauge saturated about 380 ms after
ring, indicating that the deection was above its range of
400 mm. However, the total deection of the wall was estimated
to 485 mm (and for sure within the range 400500 mm) based
Table 1
Reference data from blast calculations against a rigid wall by ConWep [11].
ConWep calculations: container wall size 6.0 2.5 m2
INPUT:
Charge weight: 4000 kg TNT
Horizontal range: 120.00 m
Table 2
Incident data from hemispherical surface burst calculations by ConWep [11] and used
for calibration of inow properties in Eulerian analysis.
ConWep calculations: hemispherical surface burst
INPUT:
Charge weight: 4000 kg TNT
Horizontal range: 120.00 m
Pressure (kPa)
Pressure (kPa)
50
ConWep for hemispherical surface burst (Table 2)
40
30
20
10
20
10
0
-10
-10
0.02
0.04
Time (s)
0.06
0.08
30
OUTPUT:
Peak incident overpressure: 22.13 kPa
Normally reected overpressure: 48.25 kPa
Time of arrival: 237.9 ms
Positive phase duration: 69.41 ms
Incident impulse: 643.2 kPa ms
Reected impulse: 1270 kPa ms
Shock front velocity: 370.5 m/s
Peak dynamic pressure: 1.668 kPa
Peak particle velocity: 48.63 m/s
Shock density: 1.41 kg/m3
Specic heat ratio: 1.4
on post-test measurements/assumptions and simplied calculations, while the permanent deection was measured to be about
400 mm [26]. These curves were used to generate the data collected in Table 3 about duration, peak pressure and impulse of both
the positive and negative phase of the blast load at different locations. Note that data from the test on a protected container is also
given in parenthesis in Table 3 for comparison.
Fig. 4 shows some pictures of the interaction between the blast
wave and the unprotected container from the high-speed camera
located inside the tunnel. From the pictures it is seen that the front
wall rst deforms globally by the planar blast wave. Then the
deformation changes into localised buckling, causing a plastic
50
OUTPUT:
Peak pressure: 47.36 kPa at X = 0 m and Y = 0 m
Minimum pressure: 47.25 kPa at X = 6 m and
Y = 2.5 m
Total impulse: 11660 N s
Average impulse: 777.4 kPa ms
Equivalent uniform peak pressure: 47.34 kPa
Equivalent uniform impulse: 791.5 kPa ms
Decay coefcient of equivalent uniform pressure
a: 0.05981
0.02
0.04
0.06
0.08
Time (s)
Fig. 1. (a) Idealized and exponential decaying reected pressuretime prole for a blast of 4000 kg TNT at 120 m standoff distance based on ConWep for a nite rigid wall
(Table 1) compared to the average pressure to the front face wall from a 3D Eulerian simulation and (b) comparison of reected pressuretime curves from ConWep for a
hemispherical surface burst (Table 2) and the one-dimensional uid-ow Eulerian simulation.
510
Fig. 2. (a) Unprotected container mounted inside the LBS before the blast and (b) position of the various pressure and laser gauges used in the test [26].
40
Proof__
Pside__
Pinside
Pfront__
Prear__
Pressure [kPa]
30
20
10
0
-10
0
S__
-50
Deflection [mm]
-20
In this area the laser gauge was outside its working area of 400 mm.
Based on post-test analysis/measurements the maximum deflection
was estimated to 485 mm.
-100
-150
-200
-250
-300
-350
-30
-400
350
400
450
500
550
600
650
350
400
450
Time [ms]
500
550
600
650
Time [ms]
Fig. 3. (a) Pressuretime curves from various pressure gauges and (b) measured deectiontime curve from the laser gauge obtained during the blast test on an unprotected
container [26].
Table 3
Data obtained from the pressure gauges for unprotected container (data for protected container in parenthesis for comparison) [26].
Gauge
Pfront__
Pfront_1=4 _
Pside__
Proof__
Prear__
Pinside
(85.0)
(86.0)
64 (65)
65 (67)
(68)
81 (86)
(37.4)
(36.7)
23.4 (23.8)
37.7 (24.0)
(23.8)
22.7 (15.9)
(1204)
(1159)
691 (681)
1156 (713)
(522)
710 (536)
()
()
236 (235)
>235 (164)
(113)
>214
(6.2)
(5.9)
20.4 (19.5)
29.4 (19.2)
(8.6)
8.8 (10.3)
(93)
(129)
1733 (2010)
>2118 (1193)
(531)
486 (>1126)
collapse of the front wall. After that the roof goes down and the
doors go in and out, before the roof rebounds and collapses. The
maximum permanent deformation of the front wall was located
about 1.5 m above the ground and in the centre of the wall as illustrated in Fig. 5a. The upper horizontal beam on the front side
received a plastic deformation downwards of about 110 mm and
inwards of 60 mm. The upper beam on the rear side received a
plastic, horizontal deformation of 40 mm inwards. Fig. 5b shows
a picture of the inside of the container after the blast. The roof
had a permanent plastic deformation upwards of about 300 mm.
Fracture was not observed in any parts of the container after the
test, even though some parts were considerably plastically deformed. In any case, one main conclusion from this test was that
an unprotected container will be severely damaged by the prescribed blast load, and will not operate satisfactory afterwards. It
should nally be mentioned that when the container was protected with the proposed aluminium panels, no such damage
was observed in the front wall after the blast [26].
511
Fig. 4. Pictures from the high-speed camera located inside the tunnel showing the interaction between the blast wave and the unprotected container [26].
Fig. 5. (a) Front side wall and (b) inside of unprotected container after the blast [26].
The rst model for blast loading description is a pure Lagrangian approach, Section 3.2, where we apply a predened pressure
time load from ConWep [11] calculations to all nodes of the frontal
(blast loaded) face of the container. In the second approach we use
an uncoupled EulerianLagrangian approach. This is described in
Section 3.3. Here, a 3D computational uid dynamics (CFD) model
provides pressuretime curves for all faces of a rigid container.
These curves are then mapped and used to load the container on
all faces in a subsequent Lagrangian simulation, in the same way
as in Section 3.2 for only the front face. In Section 3.4 a fully coupled EulerianLagrangian simulation is carried out, i.e. the blast
loading is transferred from the air ow to the structure by a
uidstructure interface (FSI).
To describe the loading in this study, ConWep was used to calculate the equivalent uniform peak pressure and impulse from a
charge weight of 4000 kg TNT detonating at a standoff distance
of 120 m towards a nite rigid (or close to rigid) wall with dimensions equal to the front face of the container (Table 1). In a similar
way as in Brvik et al. [25], we idealize the loadtime curve from
ConWep calculations to a linear relationship for the pure Lagrangian analyses in Section 3.2, see Fig. 1a. This approach is reasonable
if the loading is completed before the maximum deformation of
the container is reached, an assumption often used in design. In
Fig. 1a the idealized loadtime curve is compared to the exponential decreasing curve using the decay coefcient stated in Table 1.
ConWep was also used to provide incident and reected impulses,
peak pressure, particle velocity and duration of loading as listed in
Table 2 for a hemispherical surface burst against an innite rigid
surface. The reected loadtime curve from this calculation is plotted in Fig. 1b. Such information is required to calibrate the inow
properties in an EulerianLagrangian simulation. It should at this
point be mentioned that the estimated impulse by ConWep against
the container is underestimated, while the peak pressure is somewhat overpredicted compared to the experimental data. This will
be further discussed in Section 4.
For the simulations in Sections 3.2 and 3.3 we also study the effect of internal air-pressure in the container. The inner pressure
was described by a control volume approach in the Lagrangian
and uncoupled EulerianLagrangian models. The pressure buildup was then estimated as for an ideal gas with c = 1.4. For the fully
coupled simulation in Section 3.4, the inner air-pressure build-up
is automatically present in the simulation due to the FSI. However,
in this model we studied the effect of inner pressure by introducing
venting from the container. Table 4 shows the simulation programme with cross-reference to the section where the models
are presented.
512
Table 4
Simulation program.
Run
Description
Sections
1a
1b
2
3
4
5
6
3.2
3.2
3.2
3.3
3.3
3.4
3.4
Fig. 6. (a) Numerical model of container and (b) corner detail after blast simulation (Run 3) to show the mesh density and localised buckling of the corrugated plates.
Fig. 7. Pure Lagrangian approach; (a) nodal loads on front face only and (b) nal shape of the container after loading.
513
these simulations. This is due to that the loading must be considered as dynamic and not impulsive. If the simulated nal shape
of the front wall of the container facing the blast (Fig. 7b) is compared to a picture taken after the corresponding test (Fig. 5a), the
qualitative agreement using this approach (linearly decaying load)
is found to be good. However, since only the Lagrangian solver was
used, the buckling of the roof was not obtained (as also discussed
in [26]). This simulation (up to 0.1 s) typically took 5 CPU-hours
running on a single AMD dual-core 2.2 GHz processor on a Linux
cluster.
where c is the speed of sound. For the full Eulerian reference frame
used in Step 2 we must take into account reections from the sides
and rear side, hence the dimensions as given by Fig. 8. L = 13 m was
used for the current simulations.
For the inow side we know (from ConWep) the pressuretime
history given by p(t). For LS-DYNA we need to specify the internal
variables (relative volume vr and relative temperature Tr) of the inow which corresponds to this pressuretime history. Assuming
adiabatic conditions this can be done by using the following formulas (see Appendix A for details)
v r t
1=c
Vt
p0
;
V0
pt
T r t
Tt
T0
V0
Vt
Container
One-dimensional Eulerian reference frame
L/2
Element 140
Reaction end
5m
Direction of propagation
p (t ), v(t )
p+(t-t*) = p+(t)
p+(t)
Incoming impulse:
t
t*
Fig. 9. Undistorted incoming pressure pulse. The element reference is used in Fig. 11.
c1
1
514
1.1
50
Tr
40
20
0.9
vr
v
(m/s)
T r , vr
30
10
0.8
0
0
0.02
0.04
0.06
0.08
0.1
Time (s)
Fig. 10. Inow properties: normalised volume and temperature and plot of
absolute nodal velocity.
130
E190
E140
Pressure (kPa)
120
110
100
Fig. 13. Sampling of pressure on container surface during 3D Euler simulation.
90
80
0
0.04
0.08
0.12
0.16
Time (s)
Fig. 11. Pressuretime at inow Element 190 compared to Element 140 (5 m
downstream).
515
60
ConWep
Pressure (kPa)
40
Front
Rear
Side
20
Top
-20
0
0.01
0.02
0.03
0.04
0.05
Time (s)
Fig. 14. Average pressure curves applied to main faces of container compared to triangular pressure pulse from ConWep.
0.6
-0.2
-0.4
-0.6
Lagrangian, no inner pressure (linear decay)
-0.8
0
0.1
0.2
Time (s)
0.3
0.4
Fig. 15. Displacement of the centre of the front wall of the container as function of
time. Note that the dotted part of the measured data curve is estimated since the
laser gauge saturated in this area during the test.
0.2
0.4
0.2
0
0
10000
20000
30000
40000
50000
516
1.6
0 m/s
1.2
1 m/s
5 m/s
10 m/s
0.8
0.4
0
0
0.04
0.08
0.12
0.16
Time (s)
Table 5
Maximum response from stiffer container.
Model
Lagrangian, linear decay
Uncoupled EulerianLagrangian
Coupled EulerianLagrangian
Original
container
Increased container
wall thickness
Normalised
max. displ.
1
0.65
0.22
Normalised
max. displ.
1
0.60
0.57
Normalised
impulse
1
0.65
We have shown that the uncoupled EulerianLagrangian approach and the fully coupled EulerianLagrangian model give the
same response for a container with increased stiffness, Section
3.5.3. Also, for a more exible container, the fully coupled EulerianLagrangian approach was found to give less maximum deformation compared to the uncoupled approach. The exercise on
the stiffened container therefore indicates that (1) the FSI functions
seems to work satisfactorily and (2) the structural exibility reduces the pressure impulse and thus reduces the nal magnitude
of the structural response in a fully coupled EulerianLagrangian
simulation. In other words, for exible structures an uncoupled
EulerianLagrangian approach (where the load is applied directly
to the nodes of the blast loaded surfaces) will give too large pressure loads. The exercises in Section 3.5.3 showed why the pure
Lagrangian approach gives larger structural response than the
other approaches. It also demonstrated that the Lagrangian and
uncoupled EulerianLagrangian elastic responses were similar
when comparing normalised maximum structural response with
corresponding normalised impulse loads.
This demonstrates that the difference in response between the
models is fully explainable and that it is the load specication for
rigid versus exible structures itself that mainly creates this difference (i.e. based directly on ConWep [11] or an initial 3D CFD analysis). By comparing Fig. 1 with Fig. 14, we see that ConWeps
triangular pressure loading used for the Lagrangian simulations
with linearly decaying load in fact is bound between an upper
curve, which is the reected pressure based on the one-dimensional CFD analysis (Fig. 1) and a corresponding lower pressure
curve based on the three dimensional CFD analysis (Fig. 14 front).
This observation appears to be reasonable and shows that it is not
correct to use this pressure load directly in a pure Lagrangian approach for exible structures, nor is it correct to apply pressure
loads found from a 3D uncoupled EulerianLagrangian simulation
of the uid ow against a rigid body to a subsequent structural
analysis on a deforming body.
517
Fig. 18. Plots of deformed shape of container (with inner pressure) versus time during blast load from simulations applying various FEM methods.
60
Head-on pressure
(front side)
Head-on pressure
(rear side)
Curve from ConWep
(infinite rigid wall)
Curve from ConWep
(idealised - finite rigid wall)
Pressure (kPa)
40
20
60
40
Pressure (kPa)
518
20
-20
-20
0.2
0.4
0.6
0.8
Time (ms)
0.02
0.04
0.06
0.08
Time (ms)
Fig. 19. Reected pressuretime proles from ConWep compared with measured pressuretime curves from the calibration test, from the protected container test [26] and
from the one-dimensional Eulerian simulation.
Fig. 20. Plots of deformed shape of container versus time during blast load from simulations with a fully coupled EulerianLagrangian approach and increased impulse.
predicted results between the applied methods has been found due
to the load specication for rigid versus exible structures, and in
previous sections it was concluded that it is not correct to use a
pressure load estimate for a rigid wall in response calculations of
exible structures. Other explanations for the deviation between
the approach with the highest expected accuracy and the experimental results may be the simplied material description used in
the simulations or an imprecise description of the blast load by
ConWep compared to the actual one measured in the test. To check
these possibilities, some new simulations were carried out using
the fully coupled EulerianLagrangian approach.
First, a simulation was carried out to examine the sensitivity of
the structural response due to variations in applied material properties. This was done by reducing the tangential hardening to
Et 100 MPa, i.e. a rather distinct reduction in strain hardening
of the steel material in the container. With such a reduction in
strain hardening the maximum response in the front wall increased to 185 mm, which is less than a 10% increase compared
to the simulation using Et 1000 MPa. Thus, this cannot explain
the large deviation obtained between the fully coupled Eulerian
Lagrangian simulation and the blast test results.
Secondly, Fig. 19a shows reected pressuretime curves from
ConWep for a blast load of 4000 kg TNT at 120 m standoff distance
(both for a nite and an innite rigid wall). Unfortunately, the gauge
supposed to measure the reected pressure versus time on the front
wall in the actual test failed during the test so no data is available.
Therefore, the curves from ConWep are compared with measured
pressuretime curves from the calibration test (using a rigid concrete wall) and from the protected container test (using a wall of extruded aluminium panels to protect the front wall of the container)
in Fig. 19a. These tests are described in more detail in [26]. At rst
sight, the agreement seems to be reasonable (especially for the
519
5. Conclusions
dW pdV c 1edV
Acknowledgement
The nancial support of this work from the Structural Impact
Laboratory (SIMLab), Centre for Research-based Innovation (CRI)
at the Norwegian University of Science and Technology (NTNU),
is gratefully acknowledged.
Appendix A. Inow properties for Eulerian analyses
For our system of air we consider a given volume V and a given
total internal energy E.
The specic internal energy e per volume is then
e qC V T E=V
A1
p qC P C V T
CP
1 qC V T c 1e
CV
A2
dE dW pdV
A3
A4
E
de
E
1 dE
d 1
dE 1
E
)
d
E
V
dV
V
V dV
dV V
dV V V 2
A5
de dE 1
E
pdV 1 E 1
1
1
p e ce
dV dV V V 2
dV V V V
V
V
A6
c
de
dV
e
V0
c
)
e
V
e0
V
A7
p0
V0
V
c
()
1=c
V
p0
V0
p
A8
q q0
V0
V
A9
V0
C P C V T
p qC P C V T q0
V
c
c
V0
V0
p p0
q0 C P C V T 0
V
V
A10a
A10b
T0
V0
V
c1
A11
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