Escolar Documentos
Profissional Documentos
Cultura Documentos
AE 4011
AIRCRAFT DESIGN
8 November 2013
Submitted by:
U1020048J
U1021621E
U1021935H
U1020999C
U1021237K
Supervisors:
LUXY
LHT-4
Table of Contents
CHAPTER 1: EXECUTIVE SUMMARY .......................................................................................... 1
CHAPTER 2: ANALYSIS OF REQUEST FOR PROPOSAL......................................................... 4
2.1 Performance Requirements ....................................................................................................................... 4
2.2 Other Requirements .................................................................................................................................. 4
2.3 Safety Constraints ...................................................................................................................................... 5
2.4 Economic Constraints ................................................................................................................................. 5
2.5 Mission Profile ........................................................................................................................................... 6
2.6 Initial Mission Fuel Segment Estimation ..................................................................................................... 7
2.7 Final Mission Fuel Segment Estimation ...................................................................................................... 9
2.8 Updated mission profile ........................................................................................................................... 10
ii
iv
List of Figures
Figure 1: World air travel has grown 5% per year since 1980 .................................................. 1
Figure 2: Oil Prices are expected to remain elevated and volatile [2] ....................................... 2
Figure 3: Fuel has doubled as a percentage of airline costs over the past 10 years [2] ............. 2
Figure 4: Mission profile ........................................................................................................... 6
Figure 5: Atmospheric properties .............................................................................................. 9
Figure 6: Top View Luxy ....................................................................................................... 12
Figure 7: Front view of Luxy ................................................................................................... 12
Figure 8: Side View Luxy ........................................................................................................ 13
Figure 9: Lockheed-Georgia C-141 airfoil .............................................................................. 15
Figure 10: RAE 103 airfoil ...................................................................................................... 15
Figure 11: Double-slotted flaps and its effects on lift curve slope .......................................... 15
Figure 12: Constraint analysis diagram ................................................................................... 16
Figure 13: Fuselage interior layout .......................................................................................... 20
Figure 14: Interior layout of Economy class cabin .................................................................. 21
Figure 15: LD3 containers [30]................................................................................................ 22
Figure 16: Cargo bay layout .................................................................................................... 22
Figure 17: 2D Lift Curve Slope (Wing) [31] ........................................................................... 23
Figure 18: 2D Lift curve slope (Horizontal tail and Vertical tail) [32] ................................... 24
Figure 19: Breakdown of parasite drag .................................................................................... 25
Figure 20: Drag components .................................................................................................... 26
Figure 21: Total thrust variation with altitude ......................................................................... 28
Figure 22: TSFC variation with altitude .................................................................................. 29
Figure 23: Centre of gravity location of fuel tank ................................................................... 33
Figure 24: Carpet plot of Mass (kg) vs C.G. position (m) ....................................................... 34
Figure 25: Plot of graph to estimate location of wing on aircraft ............................................ 35
Figure 26: Schematic of aircraft taking off .............................................................................. 36
Figure 27: Plot of displacement versus velocity. The green and red line corresponds,
respectively, to the total distance required for take-off and landing, if oneengineinoperative
occurs at an aircraft velocity .................................................................................................... 37
Figure 28: Plot of power versus velocity. The blue and red lines corresponds to the power
available and power required, respectively. The green line corresponds to the excess power
available. .................................................................................................................................. 39
Figure 29: Plot of load factor versus velocity. The yellow and green lines correspond to an
altitude of 5km and 10km, respectively, while the cyan, blue and red lines correspond to an
altitude of 11km, 12km, and 13km, respectively. .................................................................... 40
Figure 30: Plot of payload versus range. The green line corresponds to maximum payload
until maximum take-off weight. The blue line corresponds to replacing some payload with
fuel, until the fuel tank is filled. The red line corresponds to adding more fuel storage. ........ 41
Figure 31: Specific Excess Power............................................................................................ 42
Figure 32: Multhopp's method of segmentation ...................................................................... 45
Figure 33: Component contribution to pitching moment and overall longitudinal stability ... 46
Figure 34: Locations of fore and aft most CG, neutral point (NP), showing CG traverse and
static margin ............................................................................................................................. 47
Figure 35: Conditions for directional stability ......................................................................... 48
Figure 36: Ratio of surface area to flap effectiveness.............................................................. 49
Figure 37: C_m vs C_L for Luxy at different elevator settings ............................................... 50
Figure 38: Elevator setting vs C_L for trimmed conditions showing the operating regime.... 51
Figure 39: Vent system on aircraft........................................................................................... 54
Figure 40: Centre of gravity location of fuel tank ................................................................... 55
Figure 41: Fly by wire system in aircraft ................................................................................. 56
Figure 42: Generic functions of avionics system ..................................................................... 58
Figure 43: Breakdown of the RDT&E costs into its components ........................................... 63
Figure 44: Breakdown of Operation & Maintenance costs ..................................................... 66
Figure 45: Perceived Noise Level vs. Bypass Ratio ................................................................ 70
Figure 46: Usage of Composite Material ................................................................................. 72
Figure 47: Location of C.G of wing......................................................................................... 89
vi
List of Tables
Table 1: Initial mission fuel segment ......................................................................................... 8
Table 2: Reference aircraft parameters .................................................................................... 17
Table 3: Geometric properties of Luxy's wing ........................................................................ 18
Table 4: Geometric properties of Luxy's horizontal tail .......................................................... 18
Table 5: Geometric Parameters of Luxy's vertical tail ............................................................ 19
Table 6: Fuselage and cabin dimensions ................................................................................. 21
Table 7: CD0 values of main components of Luxy ................................................................... 25
Table 8: Trent 890-17 (improved model in 2020) specifications ............................................ 27
Table 9: Number distribution of passenger/crew on board ...................................................... 30
Table 10: Calculation of payload ............................................................................................. 30
Table 11: Masses of each aircraft sub component ................................................................... 31
Table 12: Different aircraft components and their respective C.G. positions ......................... 32
Table 13: Centre of gravity location of fuel tank ..................................................................... 33
Table 14: Most Forward and Most Aft C.G location ............................................................... 34
Table 15: Thrust, maximum take-off mass and take-off lift coefficient .................................. 36
Table 16: Decision speed, balance field length and take-off distance for OEI........................ 38
Table 17: Required and actual climb gradients........................................................................ 38
Table 18: Displacement, fuel used, and time spent to reach cruise velocity at 12km altitude 40
Table 19: Mass of fuel, payload, take-off mass, and thrust specific fuel consumption ........... 41
Table 20: Wing contribution to longitudinal stability.............................................................. 43
Table 21: Tail contribution to longitudinal stability ................................................................ 44
Table 22: Fuselage contribution to longitudinal stability (1)................................................... 45
Table 23: Fuselage contribution to longitudinal stability (2)................................................... 45
Table 24: Luxy's overall longitudinal stability ........................................................................ 46
Table 25: Results of SM min and max and CG traverse.......................................................... 47
Table 26: Component contribution and overall directional stability ....................................... 48
Table 27: Elevator Authority ................................................................................................... 49
Table 28: Rudder Authority ..................................................................................................... 52
Table 29: Summary of RDT&E costs ...................................................................................... 62
Table 30: Parameters associated with the production scale ..................................................... 63
Table 31: Direct Operating Costs Analysis (yearly basis) ....................................................... 65
Table 32: Life cycle cost summary .......................................................................................... 67
vii
viii
Figure 1: World air travel has grown 5% per year since 1980
However, there are environmental concerns about the greenhouse gas emissions as stated in
the International Transport Forum [1], global carbon dioxide emissions from transport have
grown by 45% from 1990 to 2007, with shipping and aviation sectors having the highest
growth rates. Besides that, based on the future outlook by Boeing [2], the long term elevated
oil prices are going to put pressure on the affordable airfares as shown in Figure 2 and fuel
costs constitute a larger percentage of the total cash operating cost as compared to a decade
ago (see Figure 3).
Figure 2: Oil Prices are expected to remain elevated and volatile [2]
Figure 3: Fuel has doubled as a percentage of airline costs over the past 10 years [2]
To be in line with the long term aims of current aviation industry, the project team has
carefully designed an aircraft to be environmentally progressive, long range, fast, reliable
with a low operating cost while providing an enriching passenger experience so as to create
more value to our customers in all markets. The aircraft, namedLuxy, is developed to comply
with the customers Request for Proposal (RFP) and the Federal Aviation Regulation Part 25
(FAR 25) for the transport category aircrafts. Due to the foreseen advancement in the current
aviation technology, Luxy possesses a higher capability of performances and fuel efficiency
than the current referenced models.
The main specifications of Luxyare described in the following paragraphs:
Luxy is able to accommodate 400 passengers including all the pilots and crew, with 12 in
First Class; 54 in Business Class; 314 in Economy Class; and crew consisting of 16 flight
attendants and 4 pilots.
2
Next, for the wing design of Luxy, she utilized twodouble-slotted flaps to allow for larger lift
generation during takeoff and landing. These lift devices had given the capability to takeoff
with a balanced field length of 1840 m. For the engine selection, two Rolls-Royce Trent 89017 engines were mounted on the fuselage and Luxy is able to climb to an altitude of 12km
and maintain a maximum cruise speed of 0.86Mach. Moreover, it is capable of achieving a
range of over 11000km even after taking into account the fuel capacity available in the wings.
Payload
325-425
Mixed Class
LHT-4
Speed
0.86M 0.89M
Takeoff &
Altitude
11km to
13km
Endurance
11000km
Engine
Landing
Wing
Distance
Type
Location
<2600m
Turbofan
Fuselage
Conventional
Flight segment 4:
Luxy would continue its acceleration to its cruise speed of 254m/s as its best climb speed is
larger than its cruise speed and maintain the velocity to the cruise altitude of 12,000m.
as 48.52kg/kN/hr.
( )
( )
Segment 9: Diversion to alternate airport
( )
Segment 12: Hold for 30 min
( )
Table 1: Initial mission fuel segment
Stage
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Mission Segment
Engine start and warm-up
Taxi
Takeoff
Climb
Cruise to full range
10% additional range
Descent to destination and refused landing
Climb
Diversion to alternate airport 200nm away
Descent
Climb to 15000 feet
Hold for 30min
Descent
Landing
11000km
0.99
0.99
0.995
0.98
0.752
0.972
0.99
0.98
0.990
0.99
0.98
0.987
0.99
0.992
13000km
0.99
0.99
0.995
0.98
0.714
0.967
0.99
0.98
0.990
0.99
0.98
0.987
0.99
0.992
0.631
0.726
0.376
0.596
0.694
0.412
With the total weight fractions estimation, the required fuel ratio of 0.376 was obtained. An
initial estimate of gross takeoff weight in initial takeoff weight estimation was then
8
calculated.Weight fraction of fuel was computed for 13000km range and used as a reference
for designing the plane with respect to the amount of fuel storage space required.
Luxy will be cruising at an altitude of 12km.However, the first and last segments of flight
will be within the troposphere where density plays a huge part on flight performance.
Therefore, the variations have to be taken into consideration.
Segment
5
6
9
12
Distance
10894 km
1100 km
370 km
127 km
Time
11.91hr
1.20hr
0.40hr
0.50hr
Thrust
93.8kN
93.8kN
93.8kN
93.8kN
Fuel spent
54,222 kg
5,475 kg
1,842 kg
2,276 kg
Segment
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Phase I
Engine start and warm-up
Taxi
Take-off
Climb
Cruise to full range
10% Additional range
Descend
but
refused
landing
Climb
Diversion to alternate
airport 200 nm away
Descent
Climb to 15,000 ft
Loiter for 30 min
Descend
Landing
Phase III
Remaining
Fuel
mass
Balance
235,521
81,621
233,166
79,266
232,886
78,986
230,928
77,028
176,706
22,806
171,231
17,331
0.99
0.99
0.995
0.98
0.752
0.972
Fuel
spent
2,379
2,355
280
1,958
54,222
5,475
0.99
1,566
169,665
15,765
0.991
0.98
1,958
167,707
13,807
0.988
0.99
1,842
165,865
11,965
0.989
0.99
0.98
0.987
0.99
0.992
1,566
746
2,276
1,253
1,280
164,299
163,553
161,277
160,024
158,744
10,399
9,653
7,377
6,124
4,844
0.991
0.995
0.986
0.992
0.992
Wi/Wi-1
0.99
0.99
0.999
0.992
0.765
0.969
10
The fuel spent in segments 1, 2, and 14 were assumed to follow the generic numbers.
Segments 3 and 4 were based on numerical computations. Segments 5, 6, 9, and 12 were
computed based on the time spent and the corresponding thrust and thrust specific fuel
consumption. (Since segments 3 and 4 had been calculated to cover a distance of 106 km,
segment 5 was taken as cruise for the remaining 10894 km). Segments 8 and 11 were taken
with respect to segment 4. Segments 7, 10, and 13 were assumed to consume 80% the fuel
used during climb, as a conservative estimate. The balance fuel after landing would safely
account for wave drag due to compressibility effects (neglected in the calculation of CD),
which is not significant but non-zero at a cruise Mach number of 0.86.
11
12
13
Less downwash by the wing on the tail results in a more effective tail
Lighter aircraft
Longitudinally stabilizing
On the other hand, a symmetric airfoil was selected for Luxy's vertical tail. This is to ensure
the symmetricity of the aircraft in the x-z plane as a non-symmetrical airfoil section would
create aerodynamic pitching moments. Moreover, to ensure that there are no compressibility
effects at the tail, a thinner airfoil than the wing's airfoil was chosen. A thinner airfoil makes
sure that the flow Mach number at the vertical tail is less than that at the wing. [6]
Figure 10 below shows the airfoil selected for Luxy's vertical tail. The airfoil has a maximum
thickness of 10% at 40% chord.
Figure 11: Double-slotted flaps and its effects on lift curve slope
15
1.200
1.000
Cruise
Second Segment Climb Gradient
0.800
0.600
0.400
0.200
0.000
0
2000
4000
6000
8000
10000
12000
16
Aircraft Parameters
Range (km)
Max Take Off Weight (kg)
Cruise Speed (Mach)
Wing Span, b (m)
Wing Area, S (m2)
Wing Aspect Ratio
Fuselage Length (m)
Fuselage Width (m)
Fuselage Cross Section
Seating Capacity
Horizontal Tail Span (m)
Vertical Tail Effective Span (m)
Airbus 340-600
14,600
365,000
0.83
63.45
437
9.3
75.36
5.64
Circular
380
22.59
8.8
Airbus 330-300
11,900
240,000
0.82
60.3
361.6
10.06
63.69
5.64
Circular
295
19.4
11.12
Boeing 747-400
13,450
396,890
0.85
59.64
511
6.97
70.67
Circular
358
-
17
Parameters
Location
Distance from fuselage nose
Span, b
Area, S
Root chord
Tip chord
Mean aerodynamic chord
Aspect ratio
Taper ratio
Sweep
Dimensions
Low
30 m
60 m
406 m2
11.5
3.45
7.90
8.87
0.3
32
Parameters
Span
Area
Root Chord
Tip Chord
Mean Aerodynamic Chord
Aspect Ratio
Taper Ratio
Sweep
Dimensions
24 m
113.4 m2
7m
2.45 m
5.09 m
5.08
0.35
35
18
Parameters
Span
Area
Root Chord
Tip Chord
Mean Aerodynamic Chord
Aspect Ratio
Taper Ratio
Sweep
Dimensions
8m
192 m2
8m
6m
7.05 m
1.33
0.75
35
19
Emergency Exits
20
Figure 14 shows the interior layout of Luxy's economy class cabin and the cargo bay under
the passenger compartment. Seat pitch of 1.53m, 0.92m and 0.78m were selected for First,
Business and Economy class respectively. In addition, the cabin was designed with an aisle
width of 0.6m for First and Business classes and 0.5m for Economy class. This allows
passengers to move about comfortably around the cabin. An additional 0.125m was added to
cabin diameter, to account for fuselage skin, and the final fuselage diameter obtained was
5.65m. Suitable segments for flight deck and empennage were also added to arrive at an
overall fuselage length of 74.08m. Detailed cabin and fuselage parameters are as shown
inTable 6.
First Class
Seat Pitch
1.53m
Seat Width
0.7m
Aisle Width
0.6m
Business Class
Seat Pitch
0.92 m
Seat Width
0.7 m
Aisle Width
0.6 m
Economy Class
Seat Pitch
0.78 m
Seat Width
0.55 m
Aisle Width
0.5 m
Fuselage Geometry
Cabin Length
59.7 m
Cabin Diameter
74.08 m
Fuselage Length
5.4 m
Fuselage Diameter
5.65 m
21
Standard size unit load devices were employed to store passenger baggage in the cargo bay
under the passenger compartment. Luxy was designed to hold 42 LD3 containers (Figure 15)
with a total volume of 189m3 which is adequate to hold the required passenger baggage as
stated in the RFP. The cargo bay layout is shown in Figure 16.
22
where e is the Oswald efficiency factor and AR is aspect ratio of the wing.
Figure 17 shows the lift curve slope of the wing airfoil and a Cl value of 5.84/rad was
obtained from the graph. CL of the wing was then calculated to be 4.83/rad.
CLmax for cruise was calculated using the formula
obtained. The CLmax for landing was assumed to be 2.8 by taking into account 100% of
additional lift contributed by fully deployed flaps. C Lmax for takeoff was assumed to be 1.8 by
considering 65% of the additional lift contributed by deployment of flaps during takeoff.
23
Figure 18: 2D Lift curve slope (Horizontal tail and Vertical tail) [32]
24
Component
Wing
Horizontal
Tail
Vertical Tail
Fuselage
Nacelle
Flaps
Landing Gear
Total
CD0 value
0.0045
0.0013
0.0021
0.0074
0.0002
0.0088
0.0019
0.0157
1%
29%
Wing
Horizontal Tail
Vertical Tail
48%
Fuselage
8%
Nacelle
14%
25
To compute the induced drag for Luxy, a proportionality factor k which depends on Luxy's
aspect ratio as well as Oswald's efficiency factor, was first calculated. Luxy has an aspect
ratio of 8.867 and an Oswald efficiency factor of 0.7. However, 0.7 is slightly lower than
typical values thus an Oswald efficiency factor of 0.85 was adopted. After considering
technologies available in 2020, k was evaluated to be 0.04. This value was then multiplied by
the square of the lift coefficient to give induced drag.
0.06
0.05
CD / CDi / CD0
0.04
Total Drag
0.03
Parasite Drag
0.02
Induced Drag
0.01
0
-1.5
-1
-0.5
0.5
1.5
CL
Figure 20: Drag components
Figure 20 illustrates clearly that the total drag (CD) of Luxy is the summation of its parasite
drag (CD0) and induced drag (CDi). The drag polar is given by the blue graph. By computing
CL at the maximum lift-to-drag ratio, values for CDi and thus CD were calculated. Finally, an
updated L/D value of 21 was obtained which was higher than the initial assumption of 18.
This new value was then used to re-evaluate Luxy's mission fuel.
26
Parameter
Maximum Thrust
Dry Weight
Cruise
Specific
Consumption
Bypass Ratio
Compressor
Turbine
Fan Diameter
Length
Value
467 kN (15% improvement in year 2020)
58 kN
Fuel 48.5 kg/kN/hr (15% improvement in year 2020)
5.74
14 Stages: 8 Intermediate Pressure, 6 High Pressure
7 Stages:
5 Low Pressure, 1 Intermediate Pressure, 1 High
Pressure
2.79 m
4.37 m
Figure 21shows the total thrust, provided by two Trent 890-17 engines, variation with altitude.
At sea level, both engines are capable of producing a total thrust of 934kN. At cruise altitude
of 12km, a total thrust of 207kN can be produced.
27
14000
12000
Altitude (m)
10000
8000
6000
4000
2000
0
-
4
Thrust
5
(105
N)
Thrust is strongly degraded as altitude increases as it is highly dependent on the density of the
atmosphere.
Figure 22shows the thrust specific fuel consumption (TSFC) variation of the engines, with
altitude. At sea level, the engines will have a TSFC of 35.68kg/kN/hr. As TSFC decreases
with altitude, the engines will have a TSFC of 30.94kg/kN/hr at cruise altitude of 12km.
28
16000
14000
Altitude (m)
12000
10000
8000
6000
4000
2000
0
30
31
32
33
34
35
36
TSFC (kg/kN/Hr)
29
Number of
passengers
First Class
Biz Class
Economy class
Total
Number of flight
attendants
12
54
314
380
Number of pilots
2
3
11
16
Total Pax:
Weight per pax(kg):
Weight(kg):
Total pax of economy/crew:
Baggage +check in per pax (kg):
Weight(kg):
Total pax of 1st class/business:
Baggage +check in per pax (kg):
Weight(kg):
Total weight of baggage:
Inclusive of 30%
Amenities
LD3 containers
Total payload(kg)
400
91
36400
334
31
10354
66
80
5280
15634
20324.2
4800
3570
65,094
30
Component
in lbs
in Kg
Wing
Horizontal Tail
Vertical Tail
Fuselage
Main Gear
Nose Gear
Payload
Engine
APU
Navigation System
Hydraulics
Electrical
Electronics
Furnishing
Air Conditioning
Operating Items
78,126
8,245
6,336
116,731
18,821
2,729
143,508
18,602
2,660
1,200
3,057
4,940
1,500
29,868
5,700
16,000
35,437
3,740
2,874
52,948
8,537
1,238
65,094
8,438
1,207
544
1,387
2,241
680
13,548
2,585
7,257
With
With Tech
Adjustment
Factor
(kg)
(kg)
33,928
27,142
3,580
2,864
2,752
2,201
50,693
40,554
8,173
6,539
1,185
948
62,321
49,857
8,078
6,463
1,155
924
521
417
1,328
1,062
2,145
1,716
651
521
12,971
10,377
2,475
1,980
6,948
5,559
Initially, a zero fuel weight of 332,000lbs was obtained from drag analysis. However, a zero
fuel weight of 454,000lbs was obtained from sub component mass calculations. An average
of these 2 values was thus used and is as shown in the column 'With Adjustment' in Table 11.
In addition, a technological factor of 80% was considered assuming improvements in aircraft
materials by the year 2020. The final mass of each component is reflected in the column
'With Tech Factor' in Table 11.
31
Component
Wing
Horizontal Tail
Vertical Tail
Fuselage
Main Gear
Nose Gear
Engine
APU
Navigation System
Hydraulics
Electrical
Electronics
Furnishing
Air Conditioning
Operating Items
CG Location in m
37.38
72.49
72.06
34.82
41.5
10.37
52.73
72.06
34.82
34.82
34.82
34.82
34.82
37.04
37.04
The wing location was initially estimated to be 38m from the nose of the fuselage and further
calculations and adjustments are done to shift the location of the wing accordingly. Distance
cg of individual components times the individual weight equals the sum of the total C.G
times the weight.
Amount of fuel and percentage of maximum payload may vary with each flight. Therefore,
25 different cases of mass and C.G. locations were considered by taking into account 0%,
25%, 50%, 75% and 100% of payload and fuel. The centre of gravity position of fuel is as
shown in Table 13 and Figure 23. The calculation for the fuel tank volume is presented in the
appendix.
32
Location of C.G
42.12m
Midboard 45%
38.73m
fuel
Outboard 25%
34.90m
fuel
33
300000.00
Mass(kg) vs CG(m)
250000.00
0 Fuel
25% Fuel
200000.00
50% Fuel
75% Fuel
150000.00
100% Fuel
0 Pax
100000.00
25% Pax
50% Pax
50000.00
75% Pax
100% Pax
0.00
38
38.2
38.4
38.6
38.8
39
39.2
39.4
The most forward and most aft C.G. of the aircraft can be obtained fromFigure 24. Distance
between the most forward and most aft C.G, d, was then calculated as shown Table 14.
Table 14: Most Forward and Most Aft C.G location
38.07m
39.25m
1.171m
As mentioned previously, the head of the wing was 38m from the nose of the fuselage.This
resulted in a large distance between the most forward and most aft C.G. Distance d is
supposed to be approximately 15% of MAC which is 1.185m. Hence, the wing was shifted
forward and backwards by 2m and 25 different cases of mass and C.G. locations were
calculated again using the two new wing locations. Figure 25 shows the distances d for the
three wing locations.
34
d1
d2
d3
x1
x2
x3
3.52m
4.26m
5.09m
36m
38m
40m
Equation
MAC
15% of MAC
Value of x at
d= 1.185m
d=0.3869x - 10.4357
7.9
1.185
30.01
6
5
4
Difference of
most forward
C.G and most
Aft C.G
3
2
1
0
36
38
40
35
35 ft-high
obstruction
Level acceleration is a function of lift, drag, and ground friction, which in turn are functions
of the aircraft velocity to the second order. The displacement is clearly non-linear with
respect to time, and hence a numerical computation was used. Take-off distance, which is the
sum of the distance covered during level acceleration for all engines operative and the
horizontal displacement to climb and pass a 35 ft-high obstruction (Figure 26), was computed
to be 1100m. (Please refer to Appendix F1 for the detailed computation procedure).
Table 15: Thrust, maximum take-off mass and take-off lift coefficient
467 kN
934 kN
MTO,max
243,000 kg
CL,TO
1.7
1100 m
36
Figure 27: Plot of displacement versus velocity. The green and red line corresponds, respectively, to the total distance
required for take-off and landing, if oneengineinoperative occurs at an aircraft velocity
Both engines in Luxy have the same characteristics and provide the same thrust. The decision
speed was computed numerically, since displacement varies non-linearly with respect to the
velocity, and was determined to be 66 m/s, as seen from Figure 27: Plot of displacement
versus velocity. The green and red line corresponds, respectively, to the total distance
required for take-off and landing, if oneengineinoperative occurs at an aircraft velocity. If
one engine fails before the aircraft reaches the decision velocity of 66 m/s, the pilot should
abort take-off and brake, because there is insufficient ground distance for take-off. On the
other hand, if one engine fails when the aircraft velocity is above 66 m/s, the pilot should
continue with take-off as there will be insufficient ground distance for the aircraft to brake.
The braking distance has included a 2 seconds delay in shutting down of the remaining
working engine, and another 1 second delay in initiating the brakes. In addition, the
deceleration is limited to 0.25g in the interest of passenger comfort.
The corresponding balance field length obtained was 1840 m(please refer to Appendix F1 for
the detailed computation procedure).
The balance field length with one engine inoperative was greater than 115% of the distance
required to clear 35 ft obstruction with all engines operating. Therefore, take-off distance will
follow the value of the balance field length, which is 1840 m, as shown in Table 16.
37
Table 16: Decision speed, balance field length and take-off distance for OEI
Decision speed
66 m/s
1840 m
1840 m
Segment
Description
Requirement
Luxy
Positive
9.3%
35 ft to 400 ft
2.4%
6.2%
Positive
4.3%
400 ft to 1500 ft
1.2%
4.5%
38
10.4 Displacement, fuel, and time spent to reach cruise velocity at 12km altitude
Figure 28: Plot of power versus velocity. The blue and red lines corresponds to the power available and power
required, respectively. The green line corresponds to the excess power available.
From the plot in Figure 28(please refer to Appendix F2 for the computation procedure), it can
be observed that the best rate of climb, which is the velocity corresponding to the maximum
excess power available, is 290 m/s. Since this velocity is greater than the cruise velocity of
254 m/s (at Mach 0.86), the analysis shall be based on the aircraft climbing at cruise velocity
rather than best climb velocity.
The entire process to reach cruise velocity at 12km altitude will be divided into three
segments. The first segment involves a level ground accelerating from zero to lift-off velocity.
The second segment involves accelerating from lift-off velocity to cruise velocity at (near)
sea level, hence properties were taken to be at sea level but the ground friction was neglected.
The third segment involves climbing at a constant velocity of 254 m/s until an altitude of 6km.
The air density was taken to be at an altitude of 6km, because air density varies non-linearly
with altitude but it is difficult to account for the change numerically so an average altitude
was taken. The climb gradient corresponds to force balance between the thrust, drag, weight
and lift. (Please refer to Appendix F2 for the detailed computation procedure).The results are
presented inTable 18.
39
Table 18: Displacement, fuel used, and time spent to reach cruise velocity at 12km altitude
Displacement
Fuel used
Time spent
0.92 km
280 kg
22 s
+ 8.97 km
+ 629 kg
+ 50 s
+ 95.69 km
+1329 kg
+ 379 s
Total
106 km
2238 kg
451 s
Figure 29: Plot of load factor versus velocity. The yellow and green lines correspond to an altitude of 5km and 10km,
respectively, while the cyan, blue and red lines correspond to an altitude of 11km, 12km, and 13km, respectively.
40
Fuel mass
84,000 kg
97,900 kg
Mpayload
65,100 kg
MTO
237,900 kg
MTO,max
243,000 kg
Cj
0.476 kN/kN/h
Using data fromTable 19, we analyse how the range can be increased, at the expense of
reduced payload. The range shown in the figure below have included safety considerations
such as additional 10% cruise, descent but refused landing and hence climb and divert to
alternate airport 200 nautical miles away. (Please refer to Appendix F4 for the detailed
computation procedure).
Figure 30: Plot of payload versus range. The green line corresponds to maximum payload until maximum take-off
weight. The blue line corresponds to replacing some payload with fuel, until the fuel tank is filled. The red line
corresponds to adding more fuel storage.
AsFigure 30 shows, the range at maximum payload is slightly over 11,000km (to satisfy the
RFP) at maximum take-off weight. This means Luxy can travel from Singapore to Frankfurt
(10,300 km away) or Hawaii (10,900 km away) without any stop-over. The size of Luxys
fuel tank is large enough for additional fuel to be added so as to achieve a range of close to
41
14,000km, but some of the payload had to be removed so as to keep within the maximum
take-off weight as determined by our constraint analysis. Alternative fuel storage can also be
arranged so as to further increase the range, but at the expense of reduced payload. The
maximum range is just over 20,000km when there is zero payload.
0m/s
10m/s
20m/s
30m/s
40m/s
50m/s
42
vs angle of attack,
slope and positive intercept such that trimmed flight conditions can be achieved at positive
angles of attack.
11.1.1 Contribution of Aircraft Components
11.1.1.1 Wing Contribution
The wing contribution to longitudinal stability can be calculated using the following:
Parameters
Values
Fore Most CG Aft Most CG
-0.2518
-0.2205
0.9580
1.6736
Therefore, from the values calculated in Table 20, it can be concluded that the wings have a
destabilizing effect on Luxy, which is common for most conventional transport aircraft. This
is due to Luxyscentre of gravity location being slightly aft of the aerodynamic centre.
43
Parameters
Values
0.5338
-3.06
Tail contribution has a stabilizing effect on the overall longitudinal stability as its
used to compensate for wings negative
can be
is positive. Tail
setting is crucial in contributing to the stability of the aircraft as a negative tail setting will
of the tail. In Luxys case, the tail setting is set at
increase the
at
Where
is the correction factor for the body fineness ratio;
is the average width of the fuselage section;
is the wing zero-lift angle relative to the fuselage reference line (FRL);
is the incidence of the fuselage camber line relative to the FRL
is the length of the fuselage increment.
44
The fuselage was divided into different segments for calculation. Luxy was divided into 10
equal segments, each approximately 7.007m. The value of
Parameter
Value
-0.00055
However, it should be noted that the manner in which fuselage was segmented was different.
The section between the wing was not included in the calculation as it was assumed to be
unaffected by the wing wake. The fuselage can be segmented into sections as shown in
Figure 32.
Table 23: Fuselage contribution to longitudinal stability (2)
Parameter
Value
0.01031
It can be noted that fuselage also has a destabilizing effect on the overall aircraft.
45
and
values of
Fore most CG
Aft most CG
0.2820
0.3133
-2.1026
-1.3870
It can be seen that Luxy is able to achieve longitudinal stability in both the fore most and aft
most CG positions. Therefore, this can show that Luxy is able to remain longitudinally stable
throughout the flight as the centre of gravity varies during the flight due to consumption of
fuel. The graphs of
for the wing, tail, fuselage and the entire aircraft are plotted
inFigure 33:
C_mcg
0.4
C_mcgWing
0.2
C_mcgTail
0
-5
10
15
-0.2
20
25
C-mcgFuselage
C_mcgA/C
-0.4
-0.6
Figure 33: Component contribution to pitching moment and overall longitudinal stability
To find the neutral point of the aircraft which is the point where there is neutral stability i.e.
and
46
The neutral point of Luxy was found to be 7.923m from the leading edge of the wing mean
aerodynamic chord. The static margin (SM) of Luxy was then calculated for both the
foremost and aft most centre of gravity of Luxy and listed inTable 25:
CG Traverse
Figure 34: Locations of fore and aft most CG, neutral point (NP), showing CG traverse and static margin
Static Margin
CG Traverse (m)
Foremost CG
Aft most CG
0.4333 (SMmax)
0.2850 (SMmin)
1.1711
to turn the aircraft back to equilibrium position (See Figure 35). The overall directional
stability of Luxy can also be evaluated in terms contribution of the major components.
47
The fuselage and engine nacelles are generally destabilizing, therefore the vertical tail must
be sized appropriately to ensure the directional stability of the aircraft.
11.2.1.2 Vertical Tail Contribution
The contribution of the vertical tail can be calculated using the equation below:
)
Table 26: Component contribution and overall directional stability
Parameter
Value
-0.03507
0.2904
Overall
0.2554
48
Therefore, as shown in the table, Luxy was able to achieve overall directional stability after
summing up the wing-fuselage and vertical tail contributions.
and ratio of
The ratio of the elevator area to the horizontal stabilizer area was initially estimated to be
35%, which gives a flap effectiveness parameter of approximately 0.58. This parameter was
then used to compute the elevator effectiveness which would be used to evaluate the control
adequacy of the aircraft. The elevator power can be computed as shown in Table 27:
Elevator Parameters
Values
Area (m^2)
39.69
Control Power, C_me -3.233
49
Considering the forward most and aft most C.G. situations, the above parameters were then
used to compute the required elevator angle and angle of attack for trimmed flight during
cruise, using the equations as follows:
[
Where
By plotting
]and
C_M vs C_L
0.8
0.6
0.4
e=0
0.2
e=-5
0
C_M
-0.5
-0.2
0.5
1.5
2.5
3.5
e=-4
e=-3
-0.4
e=-2
-0.6
e=-1
-0.8
e=1
-1
-1.2
C_L
50
e (in degrees)
20
Aircraft
Capability
10
e0
0
0
0.5
1.5
Fore Most CG
Aft Most CG
2.5
-10
-20
emin
-30
C_L
Figure 38: Elevator setting vs C_L for trimmed conditions showing the operating regime
As seen from Figure 38, the maximum elevator deflection required to maintain trim at
maximum
during landing is
from -25 to 25 for elevator is sufficient which is similar to current transport aircrafts. This
excess 9.8 can allow room for pitching maneuverability in situational cases such as wind
gusts.
51
Where
In the case of one engine takeoff at height of 10.668m(35ft), the parameters used for
calculation can be found at appendix.
11.4.1.2 Crosswind Landing
For crosswind landings, according to FAR, the aircraft must have enough rudder power to
land the plane when there is a90 crosswind up to a velocity equal to 0.2 times that of stall
velocity. This means a wind speed of two-tenths of the airplanes stalling speed with power
off and landing gear/flaps down. Rudder deflection required for crosswind landing case:
{
This maximum crosswind translates to a sideslip , of 8.75 . With a rudder to vertical tail
ratio of 0.35, Luxy requires a rudder deflection of 17.03 .
The overall rudder authority can be summarised in Table 28:
Table 28: Rudder Authority
Rudder Authority
Values
Rudder Area
19.6
-0.1312
10.28
17.03
52
amount of fuel required by RFP is 84,000kg, which means that Luxy is capable of extended
range and endurance beyond the mission requirements.
12.1.3 Vent System
The main function of the vent systems in Luxy is to maintain the fuel tank pressure within
structural limits during all phases of flight operation. The difference in pressure in the fuel
tank is due to the change in external pressure from the change in altitude, which may cause
rupture or buckling of the fuel tanks. Vents are designed to allow gases to manoeuvre
between the tank and outside so as to equalize the pressure difference between tank and the
ambient.
The fuel tanks are vented through vent line tubings connected to surge tanks and the ambient.
Fuel is sucked out of the fuel tanks due to a low pressure region at higher altitude, sucking
out the fuel from the fuel tanks. The surge tank will collect the fuel and pump it back into the
fuel tanks, hence preventing fuel loss while allowing change in fuel tank pressure. The vent
system is designed to be fail-safe such that any single blockage will not cause the whole
system to fail.
54
12.2 Avionics
The main basis for the design of avionics for Luxy is safety, cost savings and efficiency.
While also taking the technology advancement in 2020s into consideration, the design for
LUXY avionics system is formulated for awesomeness.
The avionic system used on the LUXY consists of the following general subsystems:
Besides the fantastic hardware system, the software is also revolutionary and innovative in its
own senses. Intelligent Flight Control System is able to compute all the relevant parameters
and making sense of the actual flight conditions. It is capable of adjusting the settings so as to
compensate for all the possible aircraft failure scenarios and ensure the greatest safety and
comfort of the passengers.
56
To improve the user's experience and make the system as simple as possible, a personal
assistant and knowledge navigator implemented in the system, are able to conduct
conversational interaction with the pilots. It is able to preview all the essential parameters by
the pilot's commands and present data relating the aircraft performance in a concise and
effective manner.
12.2.2 Communication System
Luxy will be incorporating the two aircraft bands for its communication system, V.H.F and
the H.F. The VHF air band uses the frequencies between 108 and 137 MHz while the H.F is
between 3 and 30 MHz.
In 2020s, the usage of Aircraft Communications Addressing and Reporting System (ACARS)
will be replaced by Aeronautical Telecommunications Network (ATN) protocol for Air
Traffic Control communications and by the Internet Protocol for airline communications.
The Aeronautical Telecommunication Network (ATN) is an internetwork architecture that
allows ground/ground, air/ground, and avionic data sub networks to interoperate by adopting
common interface services and protocols based on the ISO OSI Reference Model.
12.2.3 Navigation System
There will be satellite navigation as well as radio navigation systems present in Luxy.
Satellite-based navigation system involves Global Positioning System (GPS) and Wide Area
Augmentation System (WAAS). For radio navigation system, there are VHF Omnidirectional Radio Range (VOR), Air Traffic Control Transponder (ATC) and Distance
Measuring Equipment (DME).
12.2.4 Collision Avoidance System
Three collision avoidance system will be present in Luxy to ensure highest safety standards.
Traffic Alert and Collision Avoidance System (TCAS): This system actively interrogates the
transponders of other aircrafts and in case of a threat, enabling collision-avoidance tact.
Ground-Proximity Warning Systems (GPWS): It uses a radar altimeter to detect close to
ground proximity and unusual descent rate, alerting pilots in the scenario of flying into the
ground.
57
Terrain Awareness Warning System (TAWS): The system employs the usage of a digital
terrain map predicting the future flight path of the aircraft, and warns the pilot of potential
contact with high ground obstacles.
strength of composites can be expected to improve by year 2020, and it is possible that the
cabin can be pressurised to a greater extent for more passenger comfort.
12.3.2 Cabin Temperature
Air-conditioning takes up the second largest amount of energy in an aircraft, after the
propulsion system. The air passing through the air-conditioners and into the cabin is a
mixture of filtered internal cabin air and external air, which is compressed to the appropriate
pressure and then passed through a heat exchanger so that the air is approximately at 22C.
An ACM (air cycle machine) is commonly used for environmental control in aircrafts, and
operates in conditions when the temperature of the external environment is as low as -56C
during cruise, to as high as over 30C on the ground during summer time or in tropical
countries. The ACM comprises of a centrifugal compressor, two air-to-air heat exchangers,
and an expansion turbine [14]. There must be at least two ACM systems so that failure of a
single system will not be catastrophic.
The relative humidity of air in the cabin is kept at a low 10~20% (which is still higher than
that of the exterior air) in order to minimize condensation. In comparison, Singapore has a
relative humidity of over 80% on average. A low relative humidity will cause passenger
discomfort such as dry eyes, skin and nasal passage. Nonetheless, safety is of utmost
importance thus the relative humidity in the cabin still has to be low.This is to minimize
condensation which may corrode metals or damage electrical equipment, and also aid the
growth of micro-organisms.
12.3.3 Ice Removal
In addition to controlling the environment within the cabin, it is also necessary to protect the
exterior of our aircraft from ice formation. Ice formation alters the aerodynamic properties of
the aircraft and increases drag. Ice on the wing also reduces lift. Hence, this causes problems
such as increased fuel usage and in turn cost and more importantly, compromises safety. Ice
may form when water vapour condenses and then freezes, but is often formed when an
aircraft passes through clouds.
Ice formed may be removed by passing hot air through, or using electrical heating. The iceremoval system should ensure that the ice do not simply melt and flow to another region only
to freeze again, by vaporizing the ice or having the melted ice flow off the aircraft before refreezing. De-icing fluids may also be applied through small openings.
59
It will be more economical and energy efficient to passively prevent or minimize ice
formation, possibly by utilising ice-phobic surfaces on the wings and fuselage skin. Superhydrophobic surfaces, such as the CassieBaxter model, appear to be a good candidate, but
the increased surface area actually increases the sites for nucleation and ice adhesion. Last
year, a team of researchers from Harvard reported that their ice-repellent material based on
SLIPS (slipper, liquid-infused porous surface) [15]are able to maintain an ice-free surface in
temperatures as low as -22C, and noted its potential application in the field of aviation.
However, the aerodynamic changes are unknown and the benefits of a passive anti-icing
surface could be outweighed by the disadvantages due to poorer aerodynamic properties.
60
The focus of the cost analysis will be on RDT&E, flyaway cost and operations& maintenance
of Luxy which make up most of the airline costs. RDT&E and production costs were
determined using the Rand Corporations DAPCA IV cost models cost estimation
relationships (CERs). The model may not provide the most accurate of CERs, but it provides
reasonable cost estimation for reference. The forecasted demand for Luxy aircraft within the
next five years would be 500 units.
61
The inflation rate estimation based on NASA New Start Inflation Index for Financial Year
2013 from year 1999 to 2020 is 177.9% [16].
However, DAPCA does not take into account the cost of avionics. Luxy's avionics cost was
thus approximated to be $10,000 per kilogram in 1999 dollars. Besides that, an allowance for
the cost of interiors for passenger aircrafts such as seats, luggage bins, closets, lavatories,
insulation, ceilings, floors, walls, and similar items was estimated to be $2500 per passenger.
The total RDT&E cost was then calculated to be the sum of all respective components as
shown in Table 29.
The unit cost price was subsequently calculated by dividing the RDT&E cost by the number
of aircrafts to be produced in 5 years, in addition to the 2 flight test aircrafts. Next, an
investment cost factor was taken into consideration which includes the cost of money and
contractor profit. The investment factor was roughly approximated as 1.25 times of the
RDT&E cost. Finally, the unit selling price can then be determined from the RDT&E cost
multiplied by the investment cost factor. The target unit selling price of Luxy was estimated
to be about $251 million in 2020 price.
Table 29: Summary of RDT&E costs
Hours
Rates
1999 Price
2020 Price
(millions)
(millions)
Engineering
47,518,600
86
4,087
7,271
Tooling
31,722,200
88
2,792
4,967
Manufacturing
184,516,600
73
13,470
23,963
Quality Control
24,540,700
81
1,988
3,537
Development Support
488
868
Flight Test
38
68
Manufacturing Materials
8,647
15,383
Engine
22,088
39,295
Avionics
10000
2,732
4,861
2500
477
848
Total cost
56,807
101,060
113
201
71,009
126,325
141
251
62
Parameters
Values
206,275
511
500
Q
Flight Test Aircraft, FTA
1004
22,000,000
Engineering
5%
7%
Tooling
24%
39%
Manufacturing
Quality Control
Dev Support
Flight Test
15%
Mfg Materials
0%
3%
1%
Engine
Avionics
From table, with a production run of 502 Luxy, the total cost would amount to around
US$101 billion in 2020. In order to achieve an investment cost factor of 25%, the unit selling
price would have to be at US$251 million; thereby producing a 10% profit of US$10 billion.
13.1.1 Operations & Maintenance
13.1.2 Direct Operating Costs
The DOC consists of Luxy consists of the following categories: Fuel, Crew (1999),
Maintenance (1999), Depreciation, Insurance. It should be noted that some of the costs are in
year 1999 dollars; thus rate of inflation on the years will need to be taken in to account. To
63
account for inflation over the 21 year period, NASA New Start Inflation Index for Financial
Year 2013 is being used as the data in the index has approximated inflation rates up to year
2022 and from the table; it is observed that the estimated inflation rate from year 1999 to year
2020 is 177.9%.
Luxy is designed for long haul range. Most commercial airlines will run their aircraft at least
6 days per week, and 48 weeks a year. (Given an average of 4 weeks per year down for
maintenance) From earlier calculations, the flight time is estimated to be 12 hours and given
that the average turnaround time for a commercial long haul aircraft is 2 hours; this means
that Luxy can be assumed to be flying at a frequency of approximately 10 times a week.
With the ground hold, taxi, airborne holding and air traffic control compliance time total
approximated to be half an hour, Luxy has 12.55 block hours for each flight. Taking into
account the frequency of the flight, this would amount to a total of 6024 block hours per year.
Also, it can be seen from the executive summary that fuel prices are fluctuating constantly.
Even with the past statistics of the oil prices, it is very difficult to predict the oil prices in
2020. Therefore, the fuel costs for DOC would be based on the prices in year 2013.
For depreciation, the airframe and the engine would be considered separately as these two
main components make up the whole complete aircraft and account for the main costs of the
final product. Assume Luxy has a 25 year life span and a residual value of 10% at the aircraft
end-of-life.
64
Fuel
Price of fuel per gallon
2.90
739.68
6.988
5760
62030
29,775,000
663.34
1,180.08
Crew
2-man crew (per crew hour)
Block hours/year
6024
3,963,000
7,109,000
Maintenance
Mission flight time (hrs)
12
12.55
Cycles
480
2,844
5,060
34,132
60,720
16,383,000
29,146,000
25
Resale value
9,700,000
17,256,300
3,492,000
6,212,000
25
880,000
1,566,000
3,976,000
7,778,000
Insurance
1% of operating cost
1,146,000
1,146,000
Total DOC
74,894,000
65
Fuel CSM
Crew CSM
Maintenance CSM
Depreciation CSM
Crew CSM, 0.72,
6.2%
Insurance CSM
IOC CSM
Insurance CSM,
0.12, 1.0%
Depreciation CSM,
0.79, 6.8%
Maintenance CSM,
2.96, 25.4%
Figure 44: Breakdown of Operation & Maintenance costs
Luxy
RDT&E & Flyaway Unit Costs (US$)
Passenger Capacity
Operations and Maintenance Cost per seat
mile (cents)
Life Cycle cost per seat mile (cents)
A340-600
251,000,000 291,000,000
Boeing 777300ER
333,800,000
380
475
365
11.65
13.75
12.66
12.79
15.13
13.94
67
technicians with the relevant knowledge would be available and there would be no necessity
for retraining of technicians for the specialized knowledge.
Next, Luxy is changing from fly-by wire to fly-by optics to fly-by wireless system and this
can provide simpler maintenance as errors and malfunctions in the control systems can be
repaired easier and less man-hours are spent on troubleshooting the failure points associated
with the wires and connectors. Even though fibres are resistant to corrosion and oxidation,
they are delicate and can be damaged when over-stretched. Faults within the cable are also
not evident to naked eye immediately and additional tools are required to detect faults. In the
case of wireless systems, faults due to transmission can be detected easily from the receiver
or the transmitter.
Much consideration was given to the composite material usage on Luxy as composites have a
much higher strength to weight ratio and that means the weight of aircraft components can
reduce significantly while maintaining the equivalent strength. Weight savings will lead to
decrease in fuel consumption, improve efficiency and reduce the direct operating costs of
Luxy. Another main benefit of weight savings is that it can lead to less greenhouse gases
being produced in individual flights, improving environmental sustainability as well.
Finally, the doors and ports of Luxy are situated such that different service vehicles would be
able to work on the aircraft simultaneously. This can help to cut down on the ground
servicing time and the parking charges involved, leading to reduced maintenance costs.
To gauge the acceptable noise level, the U.S. Environmental Protection Agency adopts a
Day-Night Average A-Weighted Sound Level (DNL). The legislated DNL systems limit for
acceptable noise level is at 65 dB, which is normally compatible with residential land use.
This translates to 77 PNdB on the PNL scale.
14.2.2 Engines
Engine noise accounts for most of aircraft's external noise. Luxy uses the Rolls Royce Trent
890-17 turbofan engine, which has a bypass ratio of around 5.74:1. The relative perceived
noise level vs bypass ratio can be estimated from Figure 45 [18]. The engine is estimated to
produce 31 PNdB of jet noise and 38 PNdB of fan noise, amounting to a total of 69 PNdB
[18]. This is below the acceptable limit of 77 PNdB as stated by the DNL system, thus the
engine meets the expectation for the aviation standards for noise. [19]
14.2.3 Emissions
Reducing aircraft emissions is pivotal for aircraft industry to remain competitive in the global
market. The Rolls Royce Trent 890-17 turbofan engine uses Jet 1A engine fuel, which is
mainly kerosene, and burning of kerosene produces emissions like carbon dioxide, nitrogen
oxides and water vapour.
70
14.3 Manufacturability
We will be adopting an innovative approach for increased manufacturability. It uses
improvement in process flow and technological advancement as the main basis that results in
greater ease and at the same time reduces the cost.
For process flow, we will be improving the manufacturability through variability reduction.
14.3.1 Variability reduction.
Firstly, we will be maximizing the amount of common parts and components used across the
possible different variant types of Luxy. This will result in greater manufacturability as the
cost of producing them decrease with the increase in quantity produced. It reduces inventory
cost, as the amount of parts we need to hold decreases. Cycle time is also reduced as it is
much easier to plan for the demand of the parts.
Secondly, variability reduction is also applied across the different segments of the aircraft.
The amount of parts and tools used will be standardized. It further reduces the inventory cost,
cycle time and increase efficiency.
Thirdly, variability reduction is not only applied to hardware, but the process in
manufacturing the parts will also be as homogenous as possible. This results in specialization
and hence the time and cost will automatically be reduced.
14.3.2 Technological advancement
For greatest weight reduction, we can expect the aircraft requiring use of large amount of
composites. Currently composites are labour intensive and involve complex fabrication
process. However we will be expecting the technological advancement to reduce the time and
cost, allowing us to realize the potential huge benefits of composites to aircraft designers.
Therefore, the usage of composites on aircraft can be seen to increase in the more recent
models as shown in Figure 46.
71
Firstly, the usage of composite will be able to improve manufacturability as it reduces the
need for parts such as replacements for welded metallic parts, cylinders, tubes, ducts, blade
containment bands etc. Composite parts eliminate joints/fasteners, providing part
simplification and integrated design compared to conventional metallic parts
Secondly, we will be increasing the size of composite materials used. Producing larger
integral composite will reduce the need for joining and aid in making the manufacturing
process less complex and contribute to greater manufacturability. It thereby reduces the
assembly time required.
72
73
74
[1]
[2]
[3]
[4]
[5]
[6]
M. H. Sadraey, Tail Design, in Aircraft Design, John Wiley & Sons, Ltd, 2012, pp.
265-329.
[7]
[8]
[9]
Cabin
Layout
and
Fuselage
Geometry,
[Online].
Available:
http://mail.tku.edu.tw/095980/fuselage.pdf.
[10] Rolls-Royce plc, Trent 800, 2013. [Online]. Available: http://www.rollsroyce.com/civil/products/largeaircraft/trent_800/.
[11] C. .S and Mason.W, Landing Gear Integration in Aircraft Conceptual Design,
[Online]. Available: www.dept.aoe.vt.edu/ mason/Mason f/M96SC02.pdf. [Accessed
10 October 2013].
[12] R. Nelson, Flight Stability and Automatic Control, Mc-Graw Hill, 1998.
75
[13] Exxon Mobil Aviation, World Jet Fuel Specifications, 2005. [Online]. Available:
http://www.exxonmobil.com/AviationGlobal/Files/WorldJetFuelSpecifications2005.pd
f.
[14] I. Martinez, Aircraft Environmental Control, 1995.
[15] P. Kim, T. S. Wong, J. Alvarenga, M. J. Kreder, W. E. Adorno-Martinew and a. J.
Aizenberg, Liquid-Infused Nanostructured Surfaces with Extreme Anti-Ice and AntiFrost Performance, ACS Nano, 6, 6569-6577, 2012.
[16] NASA,
NASA
New
Start
Inflation
Index,
2012.
[Online].
Available:
http://www.nasa.gov/724337main_2012%20NASA%20New%20Start%20Inflation%2
0Index%20use%20in%20FY13%20Distribution%20File..
[Accessed
15
October
2013].
[17] Facts & Figures, Air Transport Action Group (ATAG), March 2012. [Online].
Available: http://www.atag.org/facts-and-figures.html. [Accessed 2 November 2013].
[18] L.
Cuddeback,
Noise,
[Online].
Available:
2004.
[Online].
Available:
http://www.caa.co.uk/docs/1419/SRG_PRO_1051%20Iss14.pdf.
[20] Confederation of British Industry's, Rolls-Royce: investing in low-carbon aviation,
2013.
[Online].
Available:
http://www.cbi.org.uk/media-centre/case-
studies/2011/04/rolls-royce-investing-in-low-carbon-aviation/.
[21] David Darling, Satellite Mass Categories, The Worlds of David Darling, [Online].
Available:
http://www.daviddarling.info/encyclopedia/S/satellite_mass_categories.html.
[Accessed 10 September 2013].
[22] The Japan Times, Farmers turn to satellites to aid rice crop, The Japan Times, 2 June
2001.
[Online].
Available:
76
26
November
2004.
[Online].
Available:
Available:
http://www.fujitsu.com/global/news/pr/archives/month/2012/20120817-01.html.
[Accessed 10 September 2013].
[25] J.
R.
W.
(Editor),
Spacecraft
Attitude
Determination
and
Control,
http://www.dsv.com/air-freight/unit-load-devices/LD3-AKE-AVE-
container.
[31] AirfoilTools.com, Lockheed C-141 BL0 Airfoil, 2013. [Online]. Available:
http://www.airfoiltools.com/airfoil/details?airfoil=c141a-il.
77
[32] AirfoilTools.com,
RAE
103
Airfoil,
2013.
[Online].
Available:
http://www.airfoiltools.com/airfoil/details?airfoil=rae103-il.
[33] Exxon Mobil Aviation, World Jet Fuel Specifications, 2005. [Online]. Available:
http://www.exxonmobil.com/AviationGlobal/Files/WorldJetFuelSpecifications2005.pd
f.
78
Number
seats
of rows
First Class
12
Business Class
Economy
Class
Aisle
Seat Pitch
Seat Width
1.53m
0.7m
0.6m
54
0.92m
0.7m
0.6m
314
41
0.78m
0.55m
0.5m
Width
Estimated length of all other cabin components (e.g. galley, toilets): 21*0.78 = 16.38m (21
rows of Economy Class)
Length of cabin: (1.53*2) + (0.92*9) + (0.78*41) + 16.38 = 59.7m
Economy
Class
Number of
Number of
seats
rows
425
54
Seat Pitch
Seat Width
Aisle Width
0.78m
0.55m
0.5m
79
42423760
0.002407
0.906745
838.39
406
0.004507
Fuselage
Fuselage Diameter
Length
Fineness ratio
K_fuselage
S_wetted_fuselage
S
C_D0 fuselage
5.65
74.08
13.11
1.0594
Horizontal Tail
Re_l
28337065
C_F_turb
0.002556
K_horizontal_tail
0.872968
S_wet
234.171
S
113.4
C_D0 horizontal_tail
0.001287
Nacelle
Vertical Tail
Re_l
39248784
C_F_turb
0.002435
K_vertical_tail
0.866088
S_wet
396.48
S
192
C_D0 vertical_tail
0.002059
Flaps
Nacelle diameter
Nacelle length
Fan cowl length
Gas gen length
Cf/C
A
f
B
2
5.8725
4.35
0.6525
0.2
0.0011
40
1
0.87 bf/b
2.93625 C_D0 flaps
27.12079
0.432702
1.91323
29.46672
11.745
1.1192
0.000208
0.7
0.0088
Landing gear
CDlg
wheel diameter
width
Slg
strut cross section
C_D0 lg
0.3
1.5
0.5
0.75
0.3
0.001884
C1 Constraint Analysis
Takeoff Analysis:
Takeoff Analysis
s_1 (m) (70% of TO dist.
2500m)
k_1
g (m/^2)
(kg/m^3)
C_Lmax (assumed)
Gradient of graph
1750
0.9
9.81
1.225
1.7
0.02
4.47536E-05
Landing Analysis
{
Landing Analysis
s_2 (m) (65% of Landing Dist. 2500m)
d (assumed)
(kg/m^3)
_app
C_Lmax (assumed)
Constant of graph
1625
1.962
1.225
0.631
2.8
10254.88
Cruise Analysis
Cruise Analysis
C_D0
AR (assumed)
e
k
Mach no.
P_atm (Pa)
q
_cruise (assumed)
0.016
8.866995074
0.8
0.044872852
0.86
101325
52457.979
0.65
81
_cruise^2
0.70090384
82
where = density of air, TSFC = Thrust Specific Fuel Consumption, T = temperature and
subscript SL indicates values taken at sea level.
83
5.75 m
2.93 m
24.66 m
17.26 m
160 m3
800 kg/m3
128,000 kg
E1. Wing
Wing Mass = 4.22 x Wing Area + 1.642 x 10-6 x (Ultimate Load Factor x Wing Span b3 x
(Take-off Weight x Zero Fuel Weight)0.5 x (1 + 2 x Taper Ratio) / (Average Thickness Ratio
x Cos(Sweep Back of elastic axis)2 x Wing Area x (1+ Taper Ratio))
Wing(lbs)
78126
Wing Area
4370
Take-off Weight
524480
Fuel Weight
185188
339291
Taper Ratio
0.3
Wing Span b
197
0.13
0.559
84
3.75
CLmax
2.8
0.370
229
n(max)
2.5
Horizontal Tail(lbs)
8245
1221
1221
Tail Span
79
MAC
26
3.75
0.1
0.61
132.38
98.43
4.08
12.24
24.67
7.97
Vertical Tail(lbs)
Vertical Tail Area including rudder area
Vertical Tail Span
Wing Area Gross
Ultimate Load Factor
thickness ratio
6336
2067
26
4370
3.75
0.1
85
0.611
E4. Fuselage
Pressure Index = 1.5 x 10-3 x Max Pressure Differential x Fuselage Width
Bending Index = 1.91 x 10-4 x Limit Load Factor x W x Fuselage Length / (Fuselage Height)2
W = Zero Fuel Weight (Wing Mass + Mass of propulsion)
Fuselage(lbs)
Pressure Index
Bending Index
Max Pressure
Differential
Fuselage Width
Fuselage Height
Fuselage Length
Limit Load Factor
n
Cabin Pressure(8000ft)
Pressure at 13000km
W
I(Fuse)
Wing root chord
L(Fuss eff)
S(Fuss)
116731
33
147
1176
19
19
243
4.5
2.5
1573
397
242563
77
38
224
13055
The calculated value or pressure index is less than bending index. It makes I(Fuse) =
((Pressure Index)2 + (Bending Index)2)/(2 x Bending Index)
S(Fuse) = Pi x Fuselage Width x Fuselage Length
Mass of fuselage = (1.05 + 0.102 x I(Fuse)) x S(Fuse)
E5. Landing Gear
Mass of main gear = 40 + 0.16 x (Take off Weight)0.75 + 0.019 x Take off Weight + 1.5 x 10-5
x (Take off Weight)1.5
Mass of nose gear = 20 + 0.10 x (Take off Weight)0.75 + 2 x 10-6 x (Take off Weight)1.5
86
Landing
Gear(lbs)
Main Gear
Nose Gear
21550
18821
2729
Surface Control(lbs)
I(sc)-full aerody controls
Horizontal Tail Area
Vertical Tail Area
5588
1.7
1221
2067
Propulsion
System(lbs)
Engine Dry
Weight
18602
13100
E8. APU
Weight of APU = 7 x Number of seats
APU(lbs)
Number of seats
W(APU) in lbs
2660
380
2660
Navigation System(lbs)
Long range transport aircraft
1200
1200
E10. Hydraulics
87
Hydraulics(lbs)
S(ref)
3057
4703
Electrical(lbs)
W(Electrical) in lbs
4940
4940
Electronics(lbs)
Long range Transport
1500
1500
E13. Furnishing
Number of seats exceeds 300.
Mass of furnishing = (43.7 0.037 x 300) x Number of seats + 46 x Number of seats
Furnishing(lbs)
W(furnishing) exceeding 300 in lbs
29868
29868
Air
Conditioning(lbs)
W(Aircon) in lbs
5700
5700
Operating Items(lbs)
Long range
W(operating items) in lbs
Number of pax
16000
16000
400
E16. Crew
Mass of crew = 190 + 50 x Number of flight crew
Crew(lbs)
Number of flight crew
W(crew) in lbs
390
4
390
E17. Attendants
Mass of attendants = 170 + 40 x Number of flight attendants
Attendants(lbs)
Number of flight attendants
W(attendants) in lbs
810
16
810
E18. Payload
Payload(lbs)
144000
E19. Wing
89
Wing(m)
Wing Span, b
Wing Area, S
Wing Tip C_t
Chord Root C_r
MAC
chord at 0.35b/2
Xrs at 0.55C
Xfs at 0.25C
sweep
o
0.7(Xrs-Xfs)
46.38
60
406
3.45
11.5
7.90
8.68
4.78
2.17
0.56
6.56
1.82
Vertical Tail(m)
Hv
chord at 0.55hv,c
Root Chord
Length
Tip Chord Length
0.42c
sweep
o
72.06
8
6.9
8
6
2.90
0.611
3.08
90
Horizontal
Tail(m)
Root Chord
Length
Tip Chord Length
span
chord at 0.19bh,c
0.42c
sweep
o
72.49
7
2.45
24
5.27
2.21
0.611
3.19
E22. Fuselage
C.G of Fuselage is assumed to be at the 47% from the front of the aircraft which is at X=
34.82m
E23. Landing Gear
The main gear is located at the neutral point location which is at 38.0m from the nose of
aircraft. The nose gear is located at 0.14 that of the length of the fuselage which is 10.37m
away from the nose of the fuselage.
E24. Engine
The C.G of the engine is estimated based on the dimension of the engine and the position the
aircraft designed the engine to be as a reference and the centre of gravity is calculated to be
52.73m
91
F.Matlab Codes
F1 Code for calculation of decision speed, balance field length, and climb gradient
92
93
94
95
F2 Code for calculation of displacement, fuel, and time to reach cruise velocity at 12km
altitude
96
97
98
99
100
101
102
Parameters
Value
Fore Most CG
Aft Most CG
-0.2938
4.8278
3D wing
0.2115
Distance from leading edge of
wing to CG (m)
Distance from leading edge of
3.5426
4.7137
1.975
7.9
0.9580
1.6736
-0.2518
-0.2205
103
Parameter
Value
Tail Efficiency
0.9
1.1755
3D tail
4.4497
0.06103
Wing setting
Tail setting
-0.05236
0.30
0.5338
-3.06
Where
is the correction factor for the body fineness ratio;
is the average width of the fuselage section;
is the wing zero-lift angle relative to the fuselage reference line (FRL);
is the incidence of the fuselage camber line relative to the FRL
is the length of the fuselage increment.
104
The fuselage is divided into different segments for calculation. Luxy is divided into 10 equal
segments, each approximately 7.007m. The value of
(rad)
7.007
-0.02618
3.45
-2.183
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
7.007
-0.02618
5.65
-5.856
10
7.007
-0.02618
-0.2443
3.05
-17.631
-66.662
Total
Parameter
Value
0.96
406
7.9
)
-66.662
-0.00055
105
However, it should be noted that the manner in which fuselage is segmented is different. The
section between the wing is not included in the calculation as it is assumed to be unaffected
by the wing wake. The fuselage can be segmented in to sections as shown in the figure.
106
For the first 4 segments, the change in local flow angle with respect to angle of attack,
obtained from graph (a) by using
, is
Section
1
6.0074
27.033
2.351
1.725
1.2
21.451
6.0074
21.026
1.828
3.243
1.2
75.816
6.0074
15.018
1.306
5.65
1.2
230.126
6.0074
9.011
0.784
5.65
1.4
268.48
6.0074
3.004
0.522
5.65
2.4
460.251
4.7555
2.378
5.65
0.0392
5.955
4.7555
7.133
5.65
0.1177
17.865
4.7555
11.889
5.65
0.1961
29.775
4.7555
16.644
5.45
0.2746
38.787
10
4.7555
21.400
4.864
0.3531
39.721
11
4.7555
26.155
1.936
0.4315
7.691
1195.918
Total
Parameter
Value
406
7.9
1195.918
0.01031
Parameter Value
107
-0.00055
0.01031
G4 Calculation of Neutral Point and Static Margin (SM)
Parameter
Value
x_ac
mac
C_mFusel
C_LWing
1.975
7.9
0.0103
4.8277
1.17555
0.9
4.4497
0.35
6.9656
C_LTail
x_NP
Parameters
Value
Fore Most CG
Aft Most CG
x_cg
3.5426
4.7137
dC_M/dC_L
-0.4333
-0.2850
SM
0.4333
0.2850
CG Traverse
1.1711
Parameter Description
Value
wing body factor which depends on fuselage side area distribution 0.014
ahead and behind the CG
Reynolds Number factor which depends on Reynolds number 2.2
based on fuselage length
Fuselage projected side area (m2)
395.896
108
70.07
406
60
-0.03507
Parameter
Description
Value
56
406
28.5
1.8
5.65
8.867
1.156
)
Vertical tail volume ratio
0.0757
3D tail
3.3187
0.2904
109
0.3554
C_M
C_L
0.3554 -0.0566
0.2687 0.1434
0.1820 0.3434
0.0954 0.5434
0.0087 0.7434
-0.0779 0.9434
-0.1646 1.1434
-0.2512 1.3434
-0.3379 1.5434
-0.4246 1.7434
-0.5112 1.9434
-0.5979 2.1434
-0.6845 2.3434
-0.7712 2.5434
-0.8579 2.7434
-0.9445 2.9434
C_M
C_L
0.6375 -0.0453
0.5509 0.1547
0.4642 0.3547
0.3776 0.5547
0.2909 0.7547
0.2042 0.9547
0.1176 1.1547
0.0309 1.3547
-0.0557 1.5547
-0.1424 1.7547
-0.2290 1.9547
-0.3157 2.1547
-0.4024 2.3547
-0.4890 2.5547
-0.5757 2.7547
-0.6623 2.9547
e=-2
e=-1
e=1
C_L
-0.0226
0.1774
0.3774
0.5774
0.7774
0.9774
1.1774
1.3774
1.5774
1.7774
1.9774
2.1774
2.3774
2.5774
2.7774
2.9774
e=-5
C_M
C_L
0.4682 -0.0113
0.3816 0.1887
0.2949 0.3887
0.2083 0.5887
0.1216 0.7887
0.0349 0.9887
-0.0517 1.1887
-0.1384 1.3887
-0.2250 1.5887
-0.3117 1.7887
-0.3984 1.9887
-0.4850 2.1887
-0.5717 2.3887
-0.6583 2.5887
-0.7450 2.7887
-0.8316 2.9887
C_M
0.4118
0.3251
0.2385
0.1518
0.0652
-0.0215
-0.1082
-0.1948
-0.2815
-0.3681
-0.4548
-0.5414
-0.6281
-0.7148
-0.8014
-0.8881
e=-4
C_L
0.0113
0.2113
0.4113
0.6113
0.8113
1.0113
1.2113
1.4113
1.6113
1.8113
2.0113
2.2113
2.4113
2.6113
2.8113
3.0113
e=-3
C_M
C_L
0.5811 -0.0340
0.4944 0.1660
0.4078 0.3660
0.3211 0.5660
0.2345 0.7660
0.1478 0.9660
0.0611 1.1660
-0.0255 1.3660
-0.1122 1.5660
-0.1988 1.7660
-0.2855 1.9660
-0.3721 2.1660
-0.4588 2.3660
-0.5455 2.5660
-0.6321 2.7660
-0.7188 2.9660
C_M
0.5247
0.4380
0.3513
0.2647
0.1780
0.0914
0.0047
-0.0819
-0.1686
-0.2553
-0.3419
-0.4286
-0.5152
-0.6019
-0.6886
-0.7752
C_M
0.2989
0.2123
0.1256
0.0390
-0.0477
-0.1344
-0.2210
-0.3077
-0.3943
-0.4810
-0.5677
-0.6543
-0.7410
-0.8276
-0.9143
-0.9445
110
C_L
0
0.5
1
1.5
2
2.5
2.8
Foremost
e(rad)
e(deg)
0.109903
0.042901
-0.0241
-0.0911
-0.1581
-0.22511
-0.26531
6.296997288
2.458067087
-1.380863115
-5.219793316
-9.058723517
-12.89765372
-15.20101184
C_L
0
0.5
1
1.5
2
2.5
2.8
Aft Most
e(rad)
e(deg)
0.109903336
6.296997288
0.065824788
3.771482519
0.02174624
1.24596775
-0.02233231
-1.27954702
-0.06641086
-3.80506179
-0.1104894
-6.33057656
-0.13693653
-7.84588542
G9 Rudder authority
Rudder power:
Parameters
Values
_v
0.9
V_v
0.0757
C_Lv
3.3187
_rudder
0.58
C_nr
-0.1312
Where
111
In the case of one engine takeoff at height of 10.668m(35ft), the parameters used for
calculation are as follows:
Parameters Values
N_E
2436732
1.225
83.3
406
60
C_nr
-0.1312
r(rad)
0.1794
r(deg)
10.28
Parameters
Values
C_n
0.2554
0.1526
C_nr
-0.1312
r(rad)
0.2972
r(deg)
17.03
112
We (lbs)
Max Velocity
V (knots)
511
# to be produced
500
FTA
# of engines
Neng
1,004
Cengine
206,275
22,000,000
113
Hours
Rates
Cost
1999 price
2020 price
Engineering
47,518,581.35
86 4,086,597,996.19
4,087,000,000
7,270,773,000
Tooling
31,722,186.44
88 2,791,552,407.09
2,792,000,000
4,966,968,000
Manufacturing
184,516,617.89
73 13,469,713,105.94
13,470,000,000
23,963,130,000
Quality Control
24,540,710.18
81 1,987,797,524.52
1,988,000,000
3,536,652,000
Dev Support
487,608,535.81
488,000,000
868,152,000
Flight Test
37,533,237.59
38,000,000
67,602,000
Mfg Materials
8,647,351,404.05
8,647,000,000
15,383,013,000
Engine
22,088,000,000.00
22,088,000,000
39,294,552,000
2,732,440,000
4,861,010,760
476,900,000
848,405,100
Total Cost
56,807,000,000
101,059,653,000
113,000,000
201,027,000
Investment factor
71,008,750,000
126,324,566,250
141,000,000
250,839,000
Avionics
Allowance for interior
10000 2,732,436,200
2500 476,900,000
114
H2 O&M Cost
Direct Operating Costs
Assume 79% filled
(ASM)
Fuel
Avg fuel burnt/hr
(m^3/h)
Avg yearly flight hrs
Total fuel burnt/year
Fuel Price
Total fuel cost/year
CSM (in cents)
Crew (2020
costs)
6024
913.10
237900
Maintenance
(1999)
25% O&M
Material Costs/FH
C_a_ aircraft cost less
engine
663.34
893.78
3995945
Maintenance
(2020)
2844.3
5060
97000000.00
172563000
22000000
39138000
2
34131.6
16383168
60720.12
29145655.87
2.96
115
Depreciation
(1999)
Airframe Dep Period
Resale
Airframe Dep value per year
Airframe Dep value per flight hr
Engine Dep Period
Engine Dep Value per year
Engine Dep Value per flight hr
Total Dep per year
Total Dep per flight hr
CSM
Depreciation
(2020)
25
9700000
17256300
3492000
6212268
606.25
1078.51875
25
880000
1565520
152.78
271.7916667
4372000
7777788
759.028
1350.31
0.790
Insurance
1% Operating Costs
CSM
1146958
0.12
39742099.48
4.035109074
116
117