Product Data

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HEMPEL'S EPOXY 438US

BASE 438U9 with CURING AGENT 950US
Description:

HEMPEL'S EPOXY 438US is a two-component, amine adduct-cured epoxy with a high solids
content. It forms a very hard-wearing coating that is resistant to a wide range of chemicals.

Recommended use :

As a lining system for dry bulk service up to 140C/284F.

Service temperatures:
Maximum:

Dry:
140C/284F

Approvals, certificates:

Complies with Section 175.300 of U.S. Federal Regulations (FDA) when the lining is not in
direct contact with food.

Availability:

For sale in North America only.

In water (no temperature gradient):

50C/122F

Other immersion service:

See REMARKS overleaf

PHYSICAL CONSTANTS:
Colors/Shade Nos.:
Finish:
Volume solids:
Theoretical spreading rate:
Flash point:
Specific gravity:
Surface dry:
Dry to touch:
Fully cured:
V.O.C.:

Off-white/00170, Blue/03630
Glossy
84%
6.7 m/liter - 125 microns
269 sq. ft/US gallon - 5 mils
27C/80F
1.3 kg/liter - 10.5 lbs./US gallon
5 (approx.) hours at 20C/68F
8 hours at 20C/68F
7 days at 20C/68F
180 g/liter - 1.5 lbs./US gallon
According to US EPA Method 24
The physical constants are subject to normal manufacturing tolerances.
Further reference is made to "Explanatory Notes" in The HEMPEL Book.

APPLICATION DETAILS:
Mixing ratio for 438US:
Application method:
Thinner (max. vol.):
Pot life:
Nozzle orifice:
Nozzle pressure:
Cleaning of tools:
Indicated film thickness, dry:
Indicated film thickness, wet:
Recoat interval, min:
Recoat interval, max:
Safety:

Issued: June 2011

Base 438U9 : Curing agent 950US

1 : 1 by volume
Airless spray
Brush (touch up)
08450 (5-10%)
08450 (5%)
1 hour (20C/68F)
.019"-.025"
250 bar/3600 psi (Airless spray data are indicative and subject to adjustment)
HEMPELS THINNER 08450
125 microns/5 mils
150 microns/6 mils
8 hours (20C/68F)
2 days (20C/68F)
Handle with care. Before and during use, observe all safety labels on packaging and paint
containers, consult HEMPEL Material Safety Data Sheets and follow all local or national
safety regulations. Avoid inhalation, avoid contact with skin and eyes, and do not swallow.
Take precautions against possible risks of fire or explosions as well as protection of the
environment. Apply only in well ventilated areas.

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HEMPEL
Product Data Sheet

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HEMPEL'S EPOXY 438US

SURFACE
PREPARATION:

New steel: Abrasive blasting to SSPC-SP 10. Surface profile should be equivalent to
Keane-Tator Comparator, 5.5 G/S.
Maintenance: Remove oil, grease, etc. with suitable detergent. Remove salt and other contaminants
by high-pressure fresh water cleaning. Any residues from the cargo must be completely removed by
decontamination procedure. Remove all rust and other loose material by abrasive blasting to
SSPC-SP 10 or power tool cleaning of minor damaged areas as per SSPC-SP 11. Feather edges to
sound and intact areas. Dust off residues. Touch up to full film thickness.

APPLICATION
CONDITIONS:

Use only where application and curing can proceed at temperatures above 10C/50F. The
temperature of the surface and that of the paint itself must also be above this limit. Apply only on a
clean and dry surface with a temperature above the dew point to avoid condensation. In confined
spaces, provide adequate ventilation during application and drying.

PRECEDING
COAT:

HEMPEL'S EPOXY 438US or according to specification.

SUBSEQUENT
COAT:

HEMPEL'S EPOXY 438US or according to specification.

REMARKS:
Other cargoes:

Consult your HEMPEL representative for a specification and details on cargo resistance.
Certain cargoes tend to hydrolyze in the presence of water and form organic and inorganic acids.
These acids might damage the coating. Therefore; a) contact of these cargoes and water should be
avoided, b) the tank must be completely dry before loading, c) water contamination during tank
operation and storage is to be avoided.

Service
temperatures:

The natural tendency of epoxy coatings to become more sensitive to mechanical damage and
chemical exposure at elevated temperatures is also reflected in this product.

Film thicknesses:

May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and overcoating interval. Normal range is
100-150 microns/4.0-6.0 mils.

Recoating:

The best time for overcoating is when the paint film is still slightly tacky. This curing stage is reached
after approximately 8 hours at 20C/68F under good ventilation. If the maximum overcoating interval
is exceeded, roughening of the surface is necessary to insure intercoat adhesion. Before overcoating
after exposure in contaminated environment, clean the surface thoroughly by high-pressure fresh
water cleaning and allow to dry.
A tendency to chalk in outdoor exposure does not detract from the protective properties.

Note:

HEMPELS EPOXY 438US is for professional use only.

ISSUED BY:

HEMPEL (USA), Inc. - 438US00170

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see Explanatory Notes in the HEMPEL Book.
Data, specifications, directions and recommendations given in this data sheet represent only test results or
experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or
appropriateness under the actual conditions of any intended use of the Products herein must be determined
exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF
SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed in writing. The Manufacturer and Seller
disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence,
except as expressed in said GENERAL CONDITIONS for all results, injury or direct or consequential losses or
damages arising from the use of the Products as recommended above, on the overleaf or otherwise.
Product data are subject to change without notice and become void five years from the date of issue.
Issued: June 2011

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Product Data Sheet