Escolar Documentos
Profissional Documentos
Cultura Documentos
Installation Instructions
Table of Contents
Preface
Overview
Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What Is Not in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1
P-1
P-1
P-2
P-2
P-3
P-4
Chapter 2
Chapter 3
ii
Table of Contents
Chapter 4
Mechanical Installation
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lifting and Mounting the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A
4-1
4-1
4-2
4-3
4-4
Supplemental Information
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B
Replacement Parts
Main Input Disconnect Package (Style A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
3 Contactor Full Feature Bypass with Disconnect Package (Style B). . . . . . . . . . . . . . . . B-3
3 Contactor Basic Bypass with Disconnect Package (Style C) . . . . . . . . . . . . . . . . . . . . . B-7
Preface
Overview
See page
P-1
P-1
P-2
P-2
P-3
P-4
The PowerFlex 70 and 700 Packages for Fan & Pump Applications
Installation Instructions is designed to provide only basic installation and
operation information. For this reason, the following topics have not been
included:
Specifications
Troubleshooting
Start-Up
Programming and Parameters
P-2
Overview
Reference Materials
Publication
DRIVES-IN001
Available Online at
DRIVES-TD001
SGI-1.1
www.rockwellautomation.com/
literature
0100-2.10
8000-4.5.2
Publication
20A-UM001
20B-UM001
PFLEX-UM001
Available Online at
www.rockwellautomation.com/literature
Manual Conventions
Online at
www.ab.com/support/abdrives
To help differentiate parameter names and LCD display text from other
text, the following conventions will be used:
Parameter Names will appear in [brackets].
For example: [DC Bus Voltage].
Display Text will appear in quotes. For example: Enabled.
The following words are used throughout the manual to describe an
action:
Word
Can
Cannot
May
Must
Shall
Should
Should Not
Meaning
Possible, able to do something
Not possible, not able to do something
Permitted, allowed
Unavoidable, you must do this
Required and necessary
Recommended
Not recommended
Overview
P-3
General Precautions
P-4
Overview
Catalog Number
Explanation
The PowerFlex 70 and 700 Packages for Fan & Pump Applications catalog
numbering scheme is shown below.
Position
1-3
5-7
10
11
12
13
14
15
16
17
18
21V
2P1
N - LR
c3
Drive
ND Rating
Emission
19
Code
Type
Code
CE Filter
21V
PowerFlex 70 Drive
Code
Amps
Frame
kW (HP)
Yes
21W
3P9
3.9
2.2 (3.0)
No
6P1
6.1
4.0 (5.0)
9P0
9.0
5.5 (7.5)
011
11
7.5 (10)
017
17
11 (15)
Comm Slot
022
22
15 (20)
Code
Version
027
27
18.5 (25)
BACnet
032
32
22 (30)
ControlNet (Coax)
041
41
30 (40)
DeviceNet
b
Voltage Rating
Code
Voltage
Ph.
208V ac
480V ac
600V ac
c1
052
52
37 (50)
EtherNet/IP
062
62
45 (60)
ND Rating
RS-485 HVAC
077
77
55 (75)
Interbus
099
99
75 (100)
LonWorks
Code
Amps
Frame
kW (HP)
125
125
90 (125)
4P2
4.8
0.75 (1.0)
PROFIBUS DP
144
144
110 (150)
6P8
7.8
1.5 (2.0)
ControlNet (Fiber)
9P6
11
2.2 (3.0)
015
17.5
4.0 (5.0)
022
25.3
5.5 (7.5)
028
32.2
7.5 (10)
042
43
11 (15)
Remote I/O
RS-485 DF1
None
Enclosure
Code
Enclosure
k
Control & I/O
Code
c2
ND Rating
HIM
Code
Operator Interface
Blank Cover
Digital LCD
Code
Amps
Frame
kW (HP)
2P1
2.1
0.75 (1.0)
3P4
3.4
1.5 (2.0)
5P0
5.0
2.2 (3.0)
8P0
8.0
4.0 (5.0)
011
11
5.5 (7.5)
014
14
7.5 (10)
022
22
11 (15)
Documentation
027
27
15 (20)
Code
Type
034
34
18.5 (25)
User Manual
040
40
22 (30)
052
52
30 (40)
065
65
37 (50)
077
77
45 (60)
096
96
55 (75)
125
125
75 (100)
156
156
90 (125)
180
180
110 (150)
248
248
132 (200)
Control
I/O Volts
Standard
24V dc/ac
Enhanced
24V dc
l
Feedback
Code
Feedback
None
m
Package
Code
Description
3 Contactor Full
Feature Bypass with
Disconnect
3 Contactor Basic
Bypass with
Disconnect
Brake IGBT
Code
w/Brake IGBT
Yes
No
n
Reserved
h
o
w/Resistor
Yes
No
Options
Code
LR
Description
Input Line Reactor
Chapter
Chapter Objectives
This chapter describes the features and operation for the Main Input
Disconnect Package (Style A).
For information on
Hardware Overview
Electrical Installation
Parameter Defaults
Drawing Index
Schematic Drawings
Inter-Connect Drawings
Layout Drawings
Outline Drawings
Hardware Overview
See page
1-1
1-3
1-7
1-10
1-13
1-16
1-19
1-29
1-2
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended
fuse values are shown in Table 1.A. The input fuse ratings listed in Table
1.A are applicable for one drive per branch circuit. No other load may be
applied to that fused circuit.
The recommended fuse type for all PowerFlex 70 and 700 Packages for Fan
& Pump Applications is UL Class J.
Table 1.A Fuse Recommendations
Drive Rating
Input Voltage
208V AC 3-Phase
460V AC 3-Phase
600V AC - 3-Phase
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Fuse Rating
Amps
10
15
20
20
35
40
80
6.0
10
15
15
20
20
35
35
60
70
80
100
150
175
200
250
350
400
10
15
20
20
35
35
60
70
80
100
150
175
200
250
350
Electrical Installation
1-3
1-4
kW
HP
Recommended
Torque
5.5-7.5
7.5-10
16.0 mm (4 AWG)
11
15
8.4
mm2
(8 AWG)
16.0
mm2
mm2
(4 AWG)
22-37
30-50
33.6
45-75
60-100
(250 MCM)
90-132
(2 AWG)
2.5
(14 AWG)
2.5
mm2
(14 AWG)
(2) 10.0
mm2
11-18.5 15-25
16.0 mm (4 AWG)
22-37
90-110
(250 MCM)
2.5
mm2
60-100
(8 AWG)
(14 AWG)
mm2
(14 AWG)
30-50
8.4
mm2
2.5
mm2
45-75
(1)
10.0 mm (6 AWG)
2
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local
codes require sizes outside the range, lugs may be used.
1-5
per conduit are required, shielded cable must be used. If possible, each
conduit should contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
U, V, W (T1, T2, T3) on the power terminal block located on the drive.
3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 1.C.
Table 1.C AC Output Power Terminal Block Specifications
Voltage
Rating
kW
HP
7.5-15
Recommended
Maximum Wire Size(1) Minimum Wire Size Torque
3.5 mm2 (12 AWG)
8.4
mm2
(8 AWG)
mm2
(18 AWG)
15-30
40-50
60
25.0 mm (3 AWG)
10 mm (8 AWG)
35 mm (1/0 AWG)
55
75
50 mm (1/0 AWG)
(2)
75
100
25 mm2 (4 AWG)
(2)
90-132
3.5
mm2
mm2
(12 AWG)
11-22
15-30
8.4
30-37
40-50
45
60
(8 AWG)
35.0
mm2
mm2
(1/0 AWG)
0.3
mm2
(22 AWG)
0.8
mm2
(18 AWG)
mm2
(8 AWG)
(14 AWG)
(2)
(2)
55
75
50.0
75
100
90-110
(1/0 AWG)
2.5
mm2
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or
local codes require sizes outside the range, lugs may be used.
(2)
1-6
2. Connect the control and signal wiring to the I/O terminals located on the
drive.
3. Tighten the I/O terminals to the proper torque according to drive type as
shown in Table 1.D.
Table 1.D I/O Terminal Block Specifications
Voltage
Rating
kW
HP
Recommended
Maximum Wire Size(1) Minimum Wire Size Torque
45-132
(14 AWG)
60-1200 2.1
mm2
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or
local codes require sizes outside the range, lugs may be used.
1-7
Parameter Defaults
Main Input Disconnect
Package (Style A)
Parameter Name
Output Freq
Commanded Freq
Output Current
Output Voltage
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Elapsed MWh
Elapsed Run Time
MOP Frequency
DC Bus Voltage
DC Bus Memory
Elapsed kWh
Analog In1 Value
Analog In2 Value
Ramped Speed
Speed Reference
Commanded
Torque
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP PRM
Motor NP Power
Mtr NP Pwr Units
Motor OL Hertz
Motor OL Factor
Motor Poles
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Compensation
Number
001
002
003
004
005
006
007
008
009
010
011
012
013
014(1)
016
017
022(1)
023(1)
024(1)
Default
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
025(1)
026
027
028
029
040
041
042
043
044
045
046
047
048
049(1)
053(2)
054
055
056
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
IR Voltage Drop
057
058
059
061
062
063
064
Autotune Torque
Inertia Autotune
066(1)
067(1)
Read Only
Read Only
Read Only
Read Only
Read Only
Induction
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Motor NP Hz/3
1.00
4
3 FAN/Pump V/Hz
Drive Rated Volts
110.0 or 130.0 Hz
Bits 0 - 6
0101111
Manual
0.000 Secs
500
Calculate
Based on Drive
Rating
Based on Drive
Rating
Based on Drive
Rating
50%
Ready
Parameter Name
St Acc Boost
Number Default
069
Based on Drive
Rating
Run Boost
070
Based on Drive
Rating
Break Voltage
071
[Motor NP Volts]
0.25
Break Frequency 072
[Motor NP Hz]
0.25
Speed Units
079
0 Hz
Feedback Select] 080
0 Open Loop
Minimum Speed
081
0.0
Maximum Speed 082
50.0 or 60.0 Hz
(volt class)
[Motor NP RPM]
Overspeed Limit
083
10.0 Hz
300.0 RPM
Skip Frequency 1 084
0.0 Hz
Skip Frequency 2 085
0.0 Hz
Skip Frequency 3 086
0.0 Hz
Skip Freq Band
087(2)
1.0 Hz
Speed/Torque Mod 088(1)
1 Speed Reg
Speed Ref A Sel
090(2)
1 Analog In 1
Speed Ref A Hi
091
Maximum Speed
Speed Ref A Lo
092
0.0
Speed Ref B Sel
093(2)
18 DPI Port 1
Speed Ref B Hi
094
Maximum Speed
Speed Ref B Lo
095
0.0
TB Man Ref Sel
096
1 Analog In 1
TB Man Ref Hi
097
Maximum Speed
TB Man Ref Lo
098
0.0
Pulse Input Ref
099
Read Only
Jog Speed 1
100
10.0 Hz
Preset Speed 1
101
5.0 Hz
Preset Speed 2
102(2)
5.0 Hz
Preset Speed 3
103
20.0 Hz
Preset Speed 4
104
30.0 Hz
Preset Speed 5
105
40.0 Hz
Preset Speed 6
106
50.0 Hz
Preset Speed 7
107
6.0 Hz
Jog Speed 2
108
10.0 Hz
Trim % Setpoint
116(1)
0.0%
Trim In Select
117
2 Analog In 2
Trim Out Select
118
0 (Disable)
Trim Hi
119
60.0 Hz
Trim Lo
120
0.0 Hz
Slip RPM @ FLA 121
Based on [Motor
NP RPM]
Slip Comp Gain
122
40.0
Slip RPM Meter
123
Read Only
PI Configuration
124
0 (Disable)
PI Control
125
0 (Disable)
PI Reference Sel 126
0 PI Setpoint
PI Setpoint
127
50.00%
Parameter Name
PI Feedback Sel
PI Integral Time
PI Prop Gain
PI Lower Limit
Number
128
129
130
131
PI Upper Limit
132
PI Preload
133
PI Status
PI Ref Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
PI BW Filter
Accel Time 1
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped
S Curve %
Current Lmt Sel
Current Lmt Val
134
135
136
137
138
139(1)
140(2)
141(2)
142(2)
143(2)
145(1)
146(2)
147
148
149
150
151
152(1)
153(1)
154(1)
155(2)
156(2)
157
158
159
160
161
162(2)
163
164(2)
165
166(1)
167(1)
168(2)
169(2)
170
174
175(2)
Default
0 PI Setpoint
2.00 Secs
1.0
[Maximum Freq]
100%
+[Maximum Freq]
100%
0.0 Hz
100.0%
Read Only
Read Only
Read Only
Read Only
Read Only
0.0 Radians
20.0 Secs
20.0 Secs
20.0 Secs
20.0 Secs
0 Disabled
20%
0 Cur Lim Val
[Rated Amps] 1.5
(Equation yields
approximate default
value.)
250
3 BothPWM 1st
4 kHz
2 kHz
(Frames 4-6, 600/
690VAC)
0.0 RPM
50.0%
400.0%
0 Coast
1 Ramp
0 DC Brake Lvl
[Rated Amps]
0.0 Secs
450
1 Adjust Freq
0 Disabled
0 None
1200
1000
0 Disabled
0.0 Secs
1 Enabled
1 Enabled
4000
0
30.0 Secs
1-8
Parameter Name
Gnd Warn Level
Sleep-Wake Mode
Sleep-Wake Ref
Wake Level
Number
177(1)
178
179
180
Wake Time
Sleep Level
181
182
Sleep Time
Power Loss Mode
Power Loss Time
Power Loss Level
Load Loss Level
Load Loss Time
Shear Pin Time
Direction Mode
Save HIM Ref
Man Ref Preload
Save MOP Ref
MOP Rate
183
184
185
186(3)
187(1)
188(1)
189(1)
190(2)
192
193(3)
194(2)
195
(2)
196
197
198
199
200
201
202
Drive Checksum
Dyn UsrSet Cnfg
Dyn UsrSet Sel
Dyn UsrSet Actv
Drive Status 1
Drive Status 2
Drive Alarm 1
Drive Alarm 2
Speed Ref Source
Start Inhibits
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
Drive OL Count
Motor OL Count
Fault Speed
Fault Amps
Fault Bus Volts
Status 1 @ Fault
Status 2@ Fault
Alarm 1 @ Fault
Alarm 2@ Fault
Testpoint 1 Sel
Testpoint 2 Sel
Testpoint 1 Data
Testpoint 2 Data
203
204(1)
205(1)
206(1)
209
210
211
212
213
214
215
216
217
218
219
220
224
225
226
227
228
229
230
234
236
235
237
Default
3.0 Amps
0 Disabled
2 Analog In 2
6.000 mA, 6.000
Volts
1.0 Secs
5.000 mA, 5.000
Volts
1.0 Secs
0 Coast
0.5 Secs
Drive Rated Volts
200.0%
0.0 Secs
0.0 Secs
2 Reverse Dis
0 Hz
0 Disabled
At Pwr Down
1.0 Hz/s
30.0 RPM/s
3 Fan/Pump
0 Ready
0 Ready
0 Ready
0 Ready
0 Not Selected
Based on Drive
Cat. No.
Read Only
0 Disabled
0 Disabled
0 Disabled
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
499
499
Read Only
Read Only
Parameter Name
Fault Config 1
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm Config 1
Alarm Clear
Alarm 1 Code
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
Alarm 5 Code
Alarm 6 Code
Alarm 7 Code
Alarm 8 Code
DPI Baud Rate
Drive Logic Rslt
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner
Reference Owner
Accel Owner
Decel Owner
Number Default
238
Bits 0 - 15
01x1001000x000xx
240
0 Ready
241
1 Enabled
242
Read Only
243
Read Only
244
Read Only
245
Read Only
246
Read Only
247
Read Only
248
Read Only
249
Read Only
250
Read Only
251(3)
Read Only
252(3)
Read Only
253(3)
Read Only
254(3)
Read Only
255(3)
Read Only
256(3)
Read Only
257(3)
Read Only
258(3)
Read Only
259
Bits 0-15
000000x00000000x
0 Ready
261(3)
262(3)
Read Only
263(3)
Read Only
264(3)
Read Only
265(3)
Read Only
266(3)
Read Only
267(3)
Read Only
268(3)
Read Only
269(3)
Read Only
270
1 500kbps
271
Read Only
272
Read Only
273
Read Only
274(1)
DPI Port 1
275(1)
Read Only
276(1)
1 - Control
Permitted
277
(See Logic Mask)
278
(See Logic Mask)
279
(See Logic Mask)
280
(See Logic Mask)
281
(See Logic Mask)
282
(See Logic Mask)
283
(See Logic Mask)
284
(See Logic Mask)
285
(See Logic Mask)
288
Read Only
289
(See Stop Owner)
290
(See Stop Owner)
291
(See Stop Owner)
292
(See Stop Owner)
293
(See Stop Owner)
294
(See Stop Owner)
Parameter Name
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In A1 - Link A
Word 1
Data In A2 - Link A
Word 2
Data In B1 - Link B
Word 1
Data In B2 - Link B
Word 2
Data In C1 - Link C
Word 1
Data In C2 - Link C
Word 2
Data In D1 - Link D
Word 1
Data In D2 - Link D
Word 2
Data Out A1 - Link
A Word 1
Data Out A2 - Link
A Word 2
Data Out B1 - Link
A Word 1
Data Out B2 - Link
A Word 2
Data Out C1 - Link
A Word 1
Data Out C2 - Link
A Word 2
Data Out D1 - Link
A Word 1
Data Out D2 - Link
A Word 2
Anlg In Config
Number
295
296
297
298(1)
299
300
Default
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
0 Max Freq
17 Speed Fdbk
0(0 = Disabled)
301
0(0 = Disabled)
302
310
311
0(0 = Disabled)
312
321
322
323
324
325
326
327
340
341
342
343
Analog Out1 Lo
344
345
346
Analog Out2 Lo
347
354(1)
355(1)
361
303
304
305
306
307
313
314
315
316
317
320(2)
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0.0
0.0
4 Stop CF
Parameter Name
Digital In2 Sel
Digital In3 Sel
Digital In4 Sel
Digital In5 Sel
Digital In6 Sel
Anlg1 Out Setpt
Number
362
363(2)
364(2)
365(2)
366(2)
377(1)
378
379(1)
380(4)
381
382
383
384
385
386
387
388
389
390
391
393
411(1)
412(1)
413(1)
414(1)
415(1)
416(1)
419(1)
420(1)
421
422
423
427
428(1)
429(1)
430(1)
431
432
433
434
435(1)
436(1)
437(1)
438
440(1)
441(1)
445(1)
446(1)
Default
5 Start
3 Aux Fault
1 Enable
15 Speed Sel 1
16 Speed Sel 2
20.000 mA, 10.000
Volts
20.000 mA, 10.000
Volts
0 (Disable)
1 Fault
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
0 PI Config
0=Logical 0
0 Quadrature
1024 PPR
Read Only
Read Only
0 None
0.0 Hz
0.3 Hz
Read Only
64
0 Pulse Input
1 Torque Stpt1
100.0%
0.0%
1.0
24 Disabled
100.0%
0.0%
1.0
0.0%
200.0%
-200.0%
0.0%
Read Only
Read Only
7.0
6.3
Parameter Name
Kf Speed Loop
Speed Desired BW
Total Inertia
Number
447(1)
449(1)
450(1)
451(1)
454(1)
459(1)
460(1)
461(1)
462(1)
463(1)
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
595(1)
596(1)
597(1)
598(1)
600
601
602
SpdBand Integrat
Brk Release Time
ZeroSpdFloatTime
Float Tolerance
603
604
605
606
Default
0.0
0.0 Radians/Sec
1.25 Secs
0.10 Secs (v3)
Read Only
0.0 RPM
0.00 Secs
100.0%
-100.0%
100.0%
0.0%
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
Read Only
1 = Write Permitted
Read Only
Read Only
0 (Disable)
0 (Disable)
2.0 Hz
60.0 RPM
60 mSec
0.10 Secs
5.0 Secs
0.2 Hz
6.0 RPM
0.10 Secs
10.0 Secs
Parameter Name
BrkSlip Count
Brk Alarm Travel
MicroPos Scale%
Number
609
610
611
1-9
Default
250
1.0 Revs
10.0%
(1)
(2)
(3)
(4)
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature allows a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment
damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function
without considering applicable local, national and international codes, standards, regulations or industry guidelines.
1-10
Drawing Index
Main Input Disconnect Drive Packages (Style A)
Input
Voltage
kW
HP
208V AC
0.75
Input Line
Reactor
Drawing
Schematic
Inter-Connect
Layout
Outline
1.5
2.2
5.5
7.5
7.5
10
11
15
0.75
1.5
2.2
5.5
7.5
7.5
10
No
Yes
Input
Voltage
kW
HP
460V AC
0.75
Input Line
Reactor
1-11
Drawing
Schematic
Inter-Connect
Layout
Outline
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
132
200
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
No
Yes
1-12
Input
Voltage
kW
HP
600V AC
2.2
Input Line
Reactor
Drawing
Schematic
Inter-Connect
Layout
Outline
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
No
Yes
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
98D01213
NEXT
SH.
SH.
NO.
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 1/19/05
13
13
JRF/ACI
1/19/05
12
12
DR. BY
DATE
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
Schematic Drawings
39
01
01
Figure 1.1 1-15 HP, 208V AC, and 1-50 HP, 460V AC and 600V AC Drives
1-13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01214
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/19/05
10
10
JRF/ACI
1/19/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
JRF
04
04
DATE
1/28/05
2/1/05
03
03
REV.
A
B
02
02
39
01
01
1-14
Main Input Disconnect Package (Style A)
Figure 1.2 1-10 HP, 208V AC and 1-25 HP, 460V AC and 600V AC Drives with Line
Reactor
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01215
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/19/05
10
10
JRF/ACI
1/19/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
39
01
01
1-15
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D01246
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/28/05
10
10
JRF/ACI
1/28/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
Inter-Connect Drawings
39
01
01
1-16
Main Input Disconnect Package (Style A)
Figure 1.4 1-15 HP, 208V AC and 1-50 HP, 460V AC and 600V AC Drives
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D01247
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/28/05
10
10
JRF/ACI
1/28/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-17
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D01248
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/28/05
10
10
JRF/ACI
1/28/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
2/1/05
03
03
REV.
A
02
02
39
01
01
1-18
Main Input Disconnect Package (Style A)
Figure 1.6 1-10 HP, 208V AC, 1-25 HP, 460V AC and 3-25 HP, 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
Layout Drawings
39
01
01
Figure 1.7 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP 600V AC Drives
1-19
JRF/ACI
12/8/04
JFH/ACI
CHK. BY
DATE 12/8/04
ENG.
DATE
42
41
40
DWG.
NO.
95D01140
NEXT
SH.
SH.
NO.
38
DR. BY
DATE
37
38
APPROVAL
36
37
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
35
36
BY
34
35
DATE
33
34
42
41
40
39
32
33
31
32
ECN/CR. NO.
30
31
BY
JRF
29
30
DATE
1/24/05
28
29
REV.
A
27
28
39
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
27
OFF
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
1-20
Main Input Disconnect Package (Style A)
Figure 1.8 5-10 HP, 208V AC, and 7.5-25 HP, 460V AC and 600V AC Drives
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01141
NEXT
SH.
SH.
NO.
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 12/8/04
13
13
JRF/ACI
12/8/04
12
12
DR. BY
DATE
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/24/05
03
03
REV.
A
02
02
39
01
01
Figure 1.9 15 HP, 208V AC, and 30 HP, 460V AC and 600V AC Drives
1-21
26
27
28
29
30
31
32
33
34
35
36
37
38
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
SH.
NO.
25
25
24
24
NEXT
SH.
23
23
95D01142
22
22
DWG.
NO.
21
21
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
20
20
42
41
40
39
19
19
39
18
18
16
16
ENG.
DATE
15
15
JFH/ACI
CHK. BY
DATE 12/8/04
14
14
JRF/ACI
12/8/04
13
13
DR. BY
DATE
12
12
APPROVAL
11
11
BY
10
10
DATE
09
09
08
08
ECN/CR. NO.
07
07
BY
JRF
06
06
DATE
1/24/05
05
05
REV.
A
04
04
17
03
03
70
02
02
17
01
01
1-22
Main Input Disconnect Package (Style A)
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01219
NEXT
SH.
SH.
NO.
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 1/24/05
13
13
JRF/ACI
1/24/05
12
12
DR. BY
DATE
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/24/05
03
03
REV.
A
02
02
39
01
01
1-23
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-24
Main Input Disconnect Package (Style A)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-25
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-26
Main Input Disconnect Package (Style A)
Figure 1.14 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Figure 1.15 5 HP, 208V AC, and 7.5-1 0HP, 460V AC and 600V AC Drives with Line
Reactor
1-27
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-28
Main Input Disconnect Package (Style A)
Figure 1.16 7.5-10 HP, 208V AC, and 15-25 HP, 460V AC and 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
Outline Drawings
39
01
01
Figure 1.17 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 600V AC Drives
1-29
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
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22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
APPROVAL
10
10
BY
09
09
DATE
08
08
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-30
Main Input Disconnect Package (Style A)
Figure 1.18 5 HP, 208V AC, and 7.5-10 HP, 460V AC and 600V AC Drives
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Figure 1.19 7.5-10 HP, 208V AC, and 15-25 HP, 460V AC and 600V AC Drives
1-31
19
20
21
22
23
24
25
26
27
28
29
30
19
20
21
22
23
24
25
26
27
28
29
30
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01134
NEXT
SH.
SH.
NO.
12/7/04
38
42
41
40
39
37
38
39
36
35
37
34
35
36
33
34
32
33
32
18
18
ENG.
DATE
17
17
JFH/ACI
CHK. BY
DATE 12/7/04
16
16
JRF/ACI
12/7/04
15
15
DR. BY
DATE
14
14
APPROVAL
13
13
BY
12
12
DATE
11
11
10
10
ECN/CR. NO.
09
09
BY
08
08
DATE
07
07
REV.
06
06
50D00654 REV -
05
05
31
04
04
O
F
F
03
03
31
02
02
ON
01
01
1-32
Main Input Disconnect Package (Style A)
Figure 1.20 15 HP, 208V AC, and 30 HP, 460V AC and 600V AC Drives
18
19
20
21
18
19
20
21
26
27
28
26
27
28
42
41
40
SH.
NO.
12/7/04
38
NEXT
SH.
37
38
95D01135
36
37
DWG.
NO.
35
36
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
34
35
42
41
40
39
33
34
39
32
33
31
30
32
31
30
O
F
F
25
25
29
24
24
29
23
23
17
17
ENG.
DATE
16
16
JFH/ACI
CHK. BY
DATE 12/7/04
15
15
JRF/ACI
12/7/04
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
ON
04
04
22
03
03
70
02
02
22
01
01
1-33
28
29
30
31
32
33
34
35
36
37
38
29
30
31
32
33
34
35
36
37
38
27
28
42
41
40
SH.
NO.
26
27
25
26
NEXT
SH.
24
25
95D01194
23
24
DWG.
NO.
22
23
ENG.
DATE
21
22
JFH/ACI
CHK. BY
DATE 1/14/05
20
21
JRF/ACI
1/14/05
19
20
DR. BY
DATE
18
19
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
17
18
42
41
40
39
16
17
APPROVAL
15
16
39
14
15
13
14
13
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
12
04
04
O
F
F
03
03
12
02
02
ON
01
01
1-34
Main Input Disconnect Package (Style A)
16
17
18
19
20
21
22
23
24
25
26
27
16
17
18
19
20
21
22
23
24
25
26
27
38
42
41
40
SH.
NO.
37
38
36
37
NEXT
SH.
35
36
95D01195
34
35
DWG.
NO.
33
34
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
32
33
42
41
40
39
31
32
39
30
31
29
29
30
28
28
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 1/14/05
13
13
JRF/ACI
1/14/05
12
12
DR. BY
DATE
11
11
APPROVAL
10
10
BY
09
09
DATE
08
08
07
07
ECN/CR. NO.
06
06
BY
05
05
DATE
04
04
REV.
03
03
O
F
F
02
02
ON
01
01
1-35
26
27
28
29
30
31
32
33
34
35
36
37
38
27
28
29
30
31
32
33
34
35
36
37
38
25
26
42
41
40
DWG.
NO.
95D01196
SH.
NO.
24
25
23
24
NEXT
SH.
22
23
21
22
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
20
21
42 42
41
40
39
19
20
39
18
19
17
18
17
ENG.
DATE
15
15
CHK. BY JFH/ACI
DATE 1/14/05
14
14
DR. BY JRF/ACI
DATE 1/14/05
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
JRF
07
07
DATE
2/9/05
06
06
REV.
A
05
05
16
04
04
O
F
F
03
03
ON
02
02
16
01
01
1-36
Main Input Disconnect Package (Style A)
Figure 1.24 125-200 HP, 460V AC and 125-200 HP, 600V AC Drives
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Figure 1.25 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
1-38
Main Input Disconnect Package (Style A)
Figure 1.26 5 HP, 208V AC, and 7.5-10 HP, 460V AC and 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Figure 1.27 7.5-10 HP, 208V AC, and 15-25 HP, 460V AC and 600V AC Drives with Line
Reactor
1-40
Notes:
Chapter
Chapter Objectives
This chapter describes the features and operation for the 3 Contactor Full
Feature Bypass with Disconnect Package (Style B).
For information on
Hardware Overview
Electrical Installation
Operating Modes
Parameter Defaults
Drawing Index
Schematic Drawings
Inter-Connect Drawings
Layout Drawings
Outline Drawings
Hardware Overview
See page
2-1
2-7
2-12
2-13
2-16
2-19
2-31
2-34
2-43
2-2
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended
fuse values are shown in Table 2.A. The input fuse ratings listed in Table
2.A are applicable for one drive per branch circuit. No other load may be
applied to that fused circuit.
The recommended fuse type for all PowerFlex 70 and 700 Packages for Fan
and Pump Applications is UL Class J, 600V.
Table 2.A Fuse Recommendations
Drive Rating
Input Voltage
208V AC 3-Phase
460V AC 3-Phase
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Fuse Rating
Amps
10
15
20
20
35
40
80
6
10
15
15
20
20
35
35
60
70
80
100
150
175
200
250
350
Drive Rating
Input Voltage
600V AC - 3-Phase
kW
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
2-3
Fuse Rating
Amps
10
15
20
20
35
35
60
70
80
100
150
175
200
250
350
2-4
L1
DS1
L2
L3
GND
TB2
TB1
Adjustment Dial
BC
DOC
DIC
95
96
97
98
OL
460V AC 3-Phase
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Overload Rating
Trip Class
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Drive Rating
Input Voltage
600V AC - 3-Phase
kW
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Overload Rating
Trip Class
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
2-5
2-6
READY
INTERLOCK
OPEN
DIC
BC
DRIVE
DOC
BYPASS
TRIP
PURGE
DRIVE
OUTPUT
ENABLE
BYPASS
RUN
MOTOR
HAND
MOTOR
OFF
AUTO
DRIVE
DRIVE
TEST
BYPASS
Electrical Installation
2-7
kW
HP
7.5-10
15
30-50
60-100
Recommended
Torque
16.0 mm (4 AWG)
2
33.6 mm (2 AWG)
2
11-18.5 15-25
8.4 mm (8 AWG)
33.6 mm (2 AWG)
(250 MCM)
16.0 mm (4 AWG)
2
10.0 mm (6 AWG)
2
22-37
30-50
33.6 mm (2 AWG)
45-75
60-100
(250 MCM)
90-110
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local
codes require sizes outside the range, lugs may be used.
2-8
2-9
kW
HP
7.5-15
Recommended
Maximum Wire Size(1) Minimum Wire Size Torque
3.5 mm2 (12 AWG)
2
8.4 mm (8 AWG)
2
11-22
15-30
8.4 mm (8 AWG)
30-37
40-50
45
60
10 mm (8 AWG)
35 mm (1/0 AWG)
55
75
50 mm (1/0 AWG)
(2)
75
100
25 mm2 (4 AWG)
(2)
90-110
15-30
8.4 mm (8 AWG)
30-37
40-50
25.0 mm (3 AWG)
45
60
55
75
(2)
75
100
(2)
90-110
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or
local codes require sizes outside the range, lugs may be used.
(2)
2-10
2. Connect the analog and relay output signal wiring to the I/O terminal
Block located on the drive.
3. Connect the control wiring listed below to terminals 31-40 located inside
the Option Cabinet.
Interlock
Freeze/Fire Stats
Autostart
Bypass
Purge
Bypass Running
4. Tighten the control and signal terminals to the proper torque according to
drive type as shown in Table 2.E.
Table 2.E Control and Signal Terminal Block Specifications
Voltage
Rating
kW
208V AC 0.75-11
460V AC 0.75-37
45-110
HP
Recommended
Terminals Location Maximum Wire Size(1) Minimum Wire Size Torque
1-15
1-26
Drive
31-40
Option
Cabinet
1-26
Drive
31-40
Option
Cabinet
Drive
31-40
Option
Cabinet
1-26
Drive
31-40
Option
Cabinet
Drive
Option
Cabinet
1-50
60-150 1-32
45-110
60-150 1-32
31-40
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes
outside the range, lugs may be used.
Customer Connections
2-11
Interlock
The Interlock input functions as an Enable input when operating in either
Drive or Bypass mode. Opening of the Interlock input (T31-T32) will
prevent the drive/motor from running. T31-T32 are shipped jumpered
together (with a jumper wire) from the factory. If it is desirable to use the
Interlock input, this jumper wire can be removed and appropriate
customer contacts wired in. If a valid Autostart or Bypass contact is
present, the drive/motor will immediately run upon the closing of the
Interlock input.
Freeze/Fire Stat
The Freeze/Fire Stat input functions as a system fault input when
operating in either Drive or Bypass mode. Opening of the Freeze/Fire Stat
input (T31-T33) will prevent the drive/motor from running. T31-T33 are
shipped jumpered together (with a jumper wire) from the factory. If it is
desirable to use the Freeze/Fire Stat input, the jumper wire can be
removed and appropriate customer contacts wired in. If the Freeze/Fire
Stat input opens while operating in Drive mode, the drive will fault and
require a manual reset to restart once the input closes. If the Freeze/Fire
Stat input opens while operating in Bypass mode, the motor will coast to a
stop and immediately run upon the re-closing of the input.
Autostart
The Autostart input is used to remotely start the drive when SS1 is in the
DRIVE position and SS2 is in the AUTO position. A closed input to
terminals 34-35 will start the drive.
Bypass
The Bypass input is used to remotely start the motor across the 3-phase
AC line when SS1 is in the BYPASS position and SS2 is in the AUTO
position. A closed input to terminals 34-36 will start the motor.
Purge
A Purge input can be wired to terminals 37-38. When this input is closed,
the motor will run at the Purge Frequency, which is defined by Parameter
A141 [Purge Frequency], assuming the following conditions exist.
SS1 is either in the DRIVE or BYPASS position.
SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass
Control Panel (CP1) is in position A.
SS2 is in the HAND, MOTOR OFF or AUTO position if Jumper P1 on
the Bypass Control Panel (CP1) is in Position B.
Interlock wired to terminals 31-32 is closed.
Freeze/Fire Stat wired to terminals 31-33 is closed.
2-12
Bypass Running
The Bypass Running contact is normally open. When the Bypass
Contactor (BC) is closed the Bypass Running contact will also be closed.
Operating Modes
Selector Switch 1 (SS1) and Selector Switch 2 (SS2), located on the Bypass
Control Panel (CP1), are used to determine the operating state of the 3
Contactor Full Feature Bypass with Disconnect Package. SS1 is used to
select motor control:
DRIVE = Drive keypad/terminal block controls the motor
DRIVE TEST = Drive is powered but is not controlling the motor
BYPASS = Motor runs across 3-Phase line
Jumper P2 on the Bypass Control Panel (CP1) allows the drive to be
powered while running in bypass. This is accomplished by moving Jumper
P2 to position B-C and turning SS1 from BYPASS to DRIVE TEST. If
Jumper P2 is in position A-B, the drive cannot be powered while running in
bypass. SS2 selects the source of the Start, Stop, and Drive Speed Reference
as defined in Table 2.F.
Table 2.F Command and Reference Selection
Start Command
Stop Command
Drive Speed Reference
SS1
SS2
Selection Selection
TB
Keypad None TB
Keypad None TB
Keypad None
HAND
DRIVE
MOTOR OFF
AUTO
HAND
DRIVE
MOTOR OFF
TEST
AUTO
Automatically Starts
Automatically Starts
Motor Runs at Base Speed
HAND
BYPASS MOTOR OFF
2-13
Parameter Defaults
3 Contactor Full Feature
Bypass with Disconnect
Package (Style B)
Parameter Name
Output Freq
Commanded Freq
Output Current
Output Voltage
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Elapsed MWh
Elapsed Run Time
MOP Frequency
DC Bus Voltage
DC Bus Memory
Elapsed kWh
Analog In1 Value
Analog In2 Value
Ramped Speed
Speed Reference
Commanded
Torque
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP PRM
Motor NP Power
Mtr NP Pwr Units
Motor OL Hertz
Motor OL Factor
Motor Poles
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Compensation
Number
001
002
003
004
005
006
007
008
009
010
011
012
013
014(1)
016
017
022(1)
023(1)
024(1)
Default
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
025(1)
026
027
028
029
040
041
042
043
044
045
046
047
048
049(1)
053(2)
054
055
056
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
IR Voltage Drop
057
058
059
061
062
063
064
Autotune Torque
Inertia Autotune
066(1)
067(1)
Read Only
Read Only
Read Only
Read Only
Read Only
Induction
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Motor NP Hz/3
1.00
4
3 FAN/Pump V/Hz
Drive Rated Volts
110.0 or 130.0 Hz
Bits 0 - 6
0101111
Manual
0.000 Secs
500
Calculate
Based on Drive
Rating
Based on Drive
Rating
Based on Drive
Rating
50%
Ready
Parameter Name
St Acc Boost
Number Default
069
Based on Drive
Rating
Run Boost
070
Based on Drive
Rating
Break Voltage
071
[Motor NP Volts]
0.25
Break Frequency 072
[Motor NP Hz]
0.25
Speed Units
079
0 Hz
Feedback Select] 080
0 Open Loop
Minimum Speed
081
0.0
Maximum Speed 082
50.0 or 60.0 Hz
(volt class)
[Motor NP RPM]
Overspeed Limit
083
10.0 Hz
300.0 RPM
Skip Frequency 1 084
0.0 Hz
Skip Frequency 2 085
0.0 Hz
Skip Frequency 3 086
0.0 Hz
Skip Freq Band
087(2)
1.0 Hz
Speed/Torque Mod 088(1)
1 Speed Reg
Speed Ref A Sel
090(2)
1 Analog In 1
Speed Ref A Hi
091
Maximum Speed
Speed Ref A Lo
092
0.0
Speed Ref B Sel
093(2)
18 DPI Port 1
Speed Ref B Hi
094
Maximum Speed
Speed Ref B Lo
095
0.0
TB Man Ref Sel
096
1 Analog In 1
TB Man Ref Hi
097
Maximum Speed
TB Man Ref Lo
098
0.0
Pulse Input Ref
099
Read Only
Jog Speed 1
100
10.0 Hz
Preset Speed 1
101
5.0 Hz
Preset Speed 2
102(2)
5.0 Hz
Preset Speed 3
103
20.0 Hz
Preset Speed 4
104
30.0 Hz
Preset Speed 5
105
40.0 Hz
Preset Speed 6
106
50.0 Hz
Preset Speed 7
107
6.0 Hz
Jog Speed 2
108
10.0 Hz
Trim % Setpoint
116(1)
0.0%
Trim In Select
117
2 Analog In 2
Trim Out Select
118
0 (Disable)
Trim Hi
119
60.0 Hz
Trim Lo
120
0.0 Hz
Slip RPM @ FLA 121
Based on [Motor
NP RPM]
Slip Comp Gain
122
40.0
Slip RPM Meter
123
Read Only
PI Configuration
124
0 (Disable)
PI Control
125
0 (Disable)
PI Reference Sel 126
0 PI Setpoint
PI Setpoint
127
50.00%
Parameter Name
PI Feedback Sel
PI Integral Time
PI Prop Gain
PI Lower Limit
Number
128
129
130
131
PI Upper Limit
132
PI Preload
133
PI Status
PI Ref Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
PI BW Filter
Accel Time 1
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped
S Curve %
Current Lmt Sel
Current Lmt Val
134
135
136
137
138
139(1)
140(2)
141(2)
142(2)
143(2)
145(1)
146(2)
147
148
149
150
151
152(1)
153(1)
154(1)
155(2)
156(2)
157
158
159
160
161
162(2)
163
164(2)
165
166(1)
167(1)
168(2)
169(2)
170
174
175(2)
Default
0 PI Setpoint
2.00 Secs
1.0
[Maximum Freq]
100%
+[Maximum Freq]
100%
0.0 Hz
100.0%
Read Only
Read Only
Read Only
Read Only
Read Only
0.0 Radians
20.0 Secs
20.0 Secs
20.0 Secs
20.0 Secs
0 Disabled
20%
0 Cur Lim Val
[Rated Amps] 1.5
(Equation yields
approximate default
value.)
250
3 BothPWM 1st
4 kHz
2 kHz
(Frames 4-6, 600/
690VAC)
0.0 RPM
50.0%
400.0%
0 Coast
1 Ramp
0 DC Brake Lvl
[Rated Amps]
0.0 Secs
450
1 Adjust Freq
0 Disabled
0 None
1200
1000
0 Disabled
0.0 Secs
1 Enabled
1 Enabled
4000
0
30.0 Secs
2-14
Parameter Name
Gnd Warn Level
Sleep-Wake Mode
Sleep-Wake Ref
Wake Level
Number
177(1)
178
179
180
Wake Time
Sleep Level
181
182
Sleep Time
Power Loss Mode
Power Loss Time
Power Loss Level
Load Loss Level
Load Loss Time
Shear Pin Time
Direction Mode
Save HIM Ref
Man Ref Preload
Save MOP Ref
MOP Rate
183
184
185
186(3)
187(1)
188(1)
189(1)
190(2)
192
193(3)
194(2)
195
(2)
196
197
198
199
200
201
202
Drive Checksum
Dyn UsrSet Cnfg
Dyn UsrSet Sel
Dyn UsrSet Actv
Drive Status 1
Drive Status 2
Drive Alarm 1
Drive Alarm 2
Speed Ref Source
Start Inhibits
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
Drive OL Count
Motor OL Count
Fault Speed
Fault Amps
Fault Bus Volts
Status 1 @ Fault
Status 2@ Fault
Alarm 1 @ Fault
Alarm 2@ Fault
Testpoint 1 Sel
Testpoint 2 Sel
Testpoint 1 Data
Testpoint 2 Data
203
204(1)
205(1)
206(1)
209
210
211
212
213
214
215
216
217
218
219
220
224
225
226
227
228
229
230
234
236
235
237
Default
3.0 Amps
0 Disabled
2 Analog In 2
6.000 mA, 6.000
Volts
1.0 Secs
5.000 mA, 5.000
Volts
1.0 Secs
0 Coast
0.5 Secs
Drive Rated Volts
200.0%
0.0 Secs
0.0 Secs
2 Reverse Dis
0 Hz
0 Disabled
At Pwr Down
1.0 Hz/s
30.0 RPM/s
3 Fan/Pump
0 Ready
0 Ready
0 Ready
0 Ready
0 Not Selected
Based on Drive
Cat. No.
Read Only
0 Disabled
0 Disabled
0 Disabled
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
499
499
Read Only
Read Only
Parameter Name
Fault Config 1
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm Config 1
Alarm Clear
Alarm 1 Code
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
Alarm 5 Code
Alarm 6 Code
Alarm 7 Code
Alarm 8 Code
DPI Baud Rate
Drive Logic Rslt
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner
Reference Owner
Accel Owner
Decel Owner
Number Default
238
Bits 0 - 15
01x1001000x000xx
240
0 Ready
241
1 Enabled
242
Read Only
243
Read Only
244
Read Only
245
Read Only
246
Read Only
247
Read Only
248
Read Only
249
Read Only
250
Read Only
251(3)
Read Only
252(3)
Read Only
253(3)
Read Only
254(3)
Read Only
255(3)
Read Only
256(3)
Read Only
257(3)
Read Only
258(3)
Read Only
259
Bits 0-15
000000x00000000x
0 Ready
261(3)
262(3)
Read Only
263(3)
Read Only
264(3)
Read Only
265(3)
Read Only
266(3)
Read Only
267(3)
Read Only
268(3)
Read Only
269(3)
Read Only
270
1 500kbps
271
Read Only
272
Read Only
273
Read Only
274(1)
DPI Port 1
275(1)
Read Only
276(1)
1 - Control
Permitted
277
(See Logic Mask)
278
(See Logic Mask)
279
(See Logic Mask)
280
(See Logic Mask)
281
(See Logic Mask)
282
(See Logic Mask)
283
(See Logic Mask)
284
(See Logic Mask)
285
(See Logic Mask)
288
Read Only
289
(See Stop Owner)
290
(See Stop Owner)
291
(See Stop Owner)
292
(See Stop Owner)
293
(See Stop Owner)
294
(See Stop Owner)
Parameter Name
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In A1 - Link A
Word 1
Data In A2 - Link A
Word 2
Data In B1 - Link B
Word 1
Data In B2 - Link B
Word 2
Data In C1 - Link C
Word 1
Data In C2 - Link C
Word 2
Data In D1 - Link D
Word 1
Data In D2 - Link D
Word 2
Data Out A1 - Link
A Word 1
Data Out A2 - Link
A Word 2
Data Out B1 - Link
A Word 1
Data Out B2 - Link
A Word 2
Data Out C1 - Link
A Word 1
Data Out C2 - Link
A Word 2
Data Out D1 - Link
A Word 1
Data Out D2 - Link
A Word 2
Anlg In Config
Number
295
296
297
298(1)
299
300
Default
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
0 Max Freq
17 Speed Fdbk
0(0 = Disabled)
301
0(0 = Disabled)
302
310
311
0(0 = Disabled)
312
321
322
323
324
325
326
327
340
341
342
343
Analog Out1 Lo
344
345
346
Analog Out2 Lo
347
354(1)
355(1)
361
303
304
305
306
307
313
314
315
316
317
320(2)
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0.0
0.0
4 Stop CF
Parameter Name
Digital In2 Sel
Digital In3 Sel
Digital In4 Sel
Digital In5 Sel
Digital In6 Sel
Anlg1 Out Setpt
Number
362
363(2)
364(2)
365(2)
366(2)
377(1)
378
379(1)
380(4)
381
382
383
384
385
386
387
388
389
390
391
393
411(1)
412(1)
413(1)
414(1)
415(1)
416(1)
419(1)
420(1)
421
422
423
427
428(1)
429(1)
430(1)
431
432
433
434
435(1)
436(1)
437(1)
438
440(1)
441(1)
445(1)
446(1)
Default
5 Start
3 Aux Fault
1 Enable
15 Speed Sel 1
16 Speed Sel 2
20.000 mA, 10.000
Volts
20.000 mA, 10.000
Volts
0 (Disable)
1 Fault
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
0 PI Config
0=Logical 0
0 Quadrature
1024 PPR
Read Only
Read Only
0 None
0.0 Hz
0.3 Hz
Read Only
64
0 Pulse Input
1 Torque Stpt1
100.0%
0.0%
1.0
24 Disabled
100.0%
0.0%
1.0
0.0%
200.0%
-200.0%
0.0%
Read Only
Read Only
7.0
6.3
Parameter Name
Kf Speed Loop
Speed Desired BW
Total Inertia
Number
447(1)
449(1)
450(1)
451(1)
454(1)
459(1)
460(1)
461(1)
462(1)
463(1)
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
595(1)
596(1)
597(1)
598(1)
600
601
602
SpdBand Integrat
Brk Release Time
ZeroSpdFloatTime
Float Tolerance
603
604
605
606
Default
0.0
0.0 Radians/Sec
1.25 Secs
0.10 Secs (v3)
Read Only
0.0 RPM
0.00 Secs
100.0%
-100.0%
100.0%
0.0%
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
Read Only
1 = Write Permitted
Read Only
Read Only
0 (Disable)
0 (Disable)
2.0 Hz
60.0 RPM
60 mSec
0.10 Secs
5.0 Secs
0.2 Hz
6.0 RPM
0.10 Secs
10.0 Secs
Parameter Name
BrkSlip Count
Brk Alarm Travel
MicroPos Scale%
Number
609
610
611
2-15
Default
250
1.0 Revs
10.0%
(1)
(2)
(3)
(4)
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature allows a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment
damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function
without considering applicable local, national and international codes, standards, regulations or industry guidelines.
2-16
Drawing Index
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Input
Voltage
kW
HP
208V AC
0.75
Input Line
Reactor
Drawing
Schematic
Inter-Connect
1.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
1.5
2.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
2.2
3.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
4.0
5.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.28 Page 2-44
5.5
7.5
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
7.5
10
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
11
15
Figure 2.15 Page 2-31 Figure 2.19 Page 2-35 Figure 2.30 Page 2-46
0.75
1.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
1.5
2.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
2.2
3.0
4.0
5.0
5.5
7.5
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.37 Page 2-53
7.5
10
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
No
Yes
Layout
Outline
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.36 Page 2-52
Input
Voltage
kW
HP
460V AC
0.75
Input Line
Reactor
2-17
Drawing
Schematic
Inter-Connect
1.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
1.5
2.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
2.2
3.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
4.0
5.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
5.5
7.5
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.28 Page 2-44
7.5
10
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.28 Page 2-44
11
15
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
15
20
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
18.5
25
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
22
30
Figure 2.15 Page 2-31 Figure 2.19 Page 2-35 Figure 2.30 Page 2-46
30
40
Figure 2.15 Page 2-31 Figure 2.20 Page 2-36 Figure 2.31 Page 2-47
37
50
Figure 2.15 Page 2-31 Figure 2.20 Page 2-36 Figure 2.31 Page 2-47
45
60
Figure 2.16 Page 2-32 Figure 2.21 Page 2-37 Figure 2.32 Page 2-48
55
75
Figure 2.16 Page 2-32 Figure 2.22 Page 2-38 Figure 2.33 Page 2-49
75
100
Figure 2.16 Page 2-32 Figure 2.22 Page 2-38 Figure 2.33 Page 2-49
90
125
Figure 2.16 Page 2-32 Figure 2.23 Page 2-39 Figure 2.34 Page 2-50
110
150
Figure 2.16 Page 2-32 Figure 2.23 Page 2-39 Figure 2.34 Page 2-50
0.75
1.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
1.5
2.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
2.2
3.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
4.0
5.0
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
5.5
7.5
7.5
10
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.36 Page 2-52
11
15
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
15
20
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
18.5
25
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
No
Yes
Layout
Outline
Figure 2.11 Page 2-27 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.36 Page 2-52
2-18
Input
Voltage
kW
HP
600V AC
2.2
Input Line
Reactor
Drawing
Schematic
Inter-Connect
3.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
4.0
5.0
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.27 Page 2-43
5.5
7.5
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.28 Page 2-44
7.5
10
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.28 Page 2-44
11
15
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
15
20
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
18.5
25
Figure 2.15 Page 2-31 Figure 2.18 Page 2-34 Figure 2.29 Page 2-45
22
30
Figure 2.15 Page 2-31 Figure 2.19 Page 2-35 Figure 2.30 Page 2-46
30
40
Figure 2.15 Page 2-31 Figure 2.20 Page 2-36 Figure 2.31 Page 2-47
37
50
Figure 2.15 Page 2-31 Figure 2.20 Page 2-36 Figure 2.31 Page 2-47
45
60
Figure 2.16 Page 2-32 Figure 2.21 Page 2-37 Figure 2.32 Page 2-48
55
75
Figure 2.16 Page 2-32 Figure 2.22 Page 2-38 Figure 2.33 Page 2-49
75
100
Figure 2.16 Page 2-32 Figure 2.22 Page 2-38 Figure 2.33 Page 2-49
90
125
Figure 2.16 Page 2-32 Figure 2.23 Page 2-39 Figure 2.34 Page 2-50
110
150
Figure 2.16 Page 2-32 Figure 2.23 Page 2-39 Figure 2.34 Page 2-50
2.2
3.0
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
4.0
5.0
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.24 Page 2-40 Figure 2.35 Page 2-51
5.5
7.5
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.36 Page 2-52
7.5
10
11
15
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
15
20
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
18.5
25
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.26 Page 2-42 Figure 2.37 Page 2-53
No
Yes
Layout
Outline
Figure 2.12 Page 2-28 Figure 2.17 Page 2-33 Figure 2.25 Page 2-41 Figure 2.36 Page 2-52
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
Schematic Drawings
39
01
01
Figure 2.3 1-15 HP, 208V AC and 1-50 HP, 460V AC Drives (Sheet 1)
2-19
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01209
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/19/05
10
10
JRF/ACI
1/19/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-20
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.4 1-15 HP, 208V AC and 1-50 HP, 460V AC Drives (Sheet 2)
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
39
01
01
2-21
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01210
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/20/05
10
10
JRF/ACI
1/20/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-22
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
39
01
01
2-23
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01132
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 12/10/04
10
10
JRF/ACI
12/10/04
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-24
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
39
01
01
2-25
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01133
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 12/10/04
10
10
JRF/ACI
12/10/04
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-26
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
39
01
01
Figure 2.11 1-10 HP, 208V AC and 1-25 HP, 460V AC Drives with Line Reactor (Sheet 1)
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01211
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/19/05
10
10
JRF/ACI
1/19/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-28
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.12 1-10 HP, 208V AC and 1-25 HP, 460V AC Drives with Line Reactor (Sheet 2)
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
02
02
39
01
01
Figure 2.13 3-25 HP, 600V AC Drives with Line Reactor (Sheet 1)
2-29
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01212
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/20/05
10
10
JRF/ACI
1/20/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-30
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.14 3-25 HP, 600V AC Drives with Line Reactor (Sheet 2)
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D01166
NEXT
SH.
SH.
NO.
12/8/04
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 12/8/04
10
10
JRF/ACI
12/8/04
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
Inter-Connect Drawings
39
01
01
Figure 2.15 1-15 HP, 208V AC and 1-50 HP, 460V AC and 600V AC Drives
2-31
2-32
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D00749
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 5/10/04
10
10
JRF/ACI
5/10/04
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
JRF
04
04
DATE
1/28/05
2/1/05
03
03
REV.
A
B
02
02
39
01
01
Figure 2.17 1-10 HP, 208V AC, 1-25 HP, 460V AC and 3-25 HP, 600V AC Drives with
Line Reactor
APPROVAL
DATE
1/24/05
BY
JRF
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
JFH/ACI
CHK. BY
DATE 12/8/04
ENG.
DATE
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01143
NEXT
SH.
SH.
NO.
42
41
40
39
38
REV.
A
37
38
39
36
37
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
35
98
36
BY
193-EA2HC
34
IEC OVERLOAD
35
DATE
ALLEN-BRADLEY
34
33
32
31
30
29
6 T3
28
NO
T2
27
0
97
26
96
25
T1 4
24
NC
23
22
13
NO
21
14
20
95
19
43
NO
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
44
O
F
F
01
13
NO
43
NO
14
13
NO
44
14
13
NO
43
NO
14
44
43
NO
Layout Drawings
44
2-34
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.18 1-10 HP, 208V AC, 1-25 HP, 460V AC and 3-25 HP, 600V AC Drives
BY
APPROVAL
REV.
A
DATE
1/24/05
BY
JRF
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
JFH/ACI
CHK. BY
DATE 12/8/04
ENG.
DATE
28
SO: _____
__HP
460V ___A 3PH
50/60Hz
0-460V ___A 3PH
3-60Hz
42
41
40
95D01144
NEXT
SH.
SH.
NO.
38
DWG.
NO.
37
38
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
36
37
42
41
40
39
35
36
39
34
33
32
31
35
POWERFLEX
M/N ______
MAX AC INPUT:
INPUT FREQUENCY:
MAX AC OUTPUT:
OUTPUT FREQUENCY:
I/M _______
ENCLOSURE TYPE: TYPE 1
30
34
33
32
31
30
OFF
27
28
Reliance Electric
26
27
29
25
26
ON
24
25
29
23
24
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
22
DATE
L3
23
610293-241A
100-C43D00
Allen-Bradley
100-C43D00
Allen-Bradley
T3
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
A2
A1
A2
A1
A2
A1
5
L2
6
T2
4
T1
3
L1
1
L3
2
T3
6
L2
3
L1
T2
4
T1
2
L2
L1 3
T3
1
L3
5
T2 6
T1 4
2
01
Figure 2.19 15 HP, 208V AC and 30 HP, 460V AC and 600V AC Drives
2-35
15
16
17
18
15
16
17
18
27
28
29
30
31
32
33
34
35
36
37
38
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
SH.
NO.
26
26
25
25
NEXT
SH.
24
24
95D01145
23
23
DWG.
NO.
22
22
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
21
21
42
41
40
39
20
20
39
19
19
14
14
ENG.
DATE
13
13
JFH/ACI
CHK. BY
DATE 12/8/04
12
12
JRF/ACI
12/8/04
11
11
DR. BY
DATE
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/24/05
03
03
REV.
A
02
02
70
01
01
2-36
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
23
24
25
24
25
22
23
ENG.
DATE
21
22
JFH/ACI
CHK. BY
DATE 1/24/05
20
21
JRF/ACI
1/24/05
19
20
DR. BY
DATE
18
19
APPROVAL
17
18
BY
16
17
DATE
15
16
36
37
38
36
37
38
42
41
40
SH.
NO.
35
35
34
34
NEXT
SH.
33
33
95D01222
32
32
DWG.
NO.
31
31
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
30
30
42
41
40
39
29
29
REV.
A
28
28
39
27
27
26
14
15
NAMEPLATE
13
14
26
12
11
10
13
OFF
12
11
10
08
08
ECN/CR. NO.
07
07
BY
JRF
06
06
DATE
1/24/05
05
05
09
04
04
ON
03
03
610293-241A
02
02
09
01
01
2-37
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-38
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-39
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-40
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.24 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 60V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
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26
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28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Figure 2.25 5-7.5 HP, 208V AC and 7.5-10 HP, 460V AC and 600V AC Drives with Line
Reactor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
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38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-42
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.26 10 HP, 208V AC and 15-25 HP, 460V AC and 600V AC Drives with Line
Reactor
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
18
19
20
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23
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31
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42
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40
DWG.
NO.
95D01198
NEXT
SH.
SH.
NO.
38
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
37
38
42
41
40
39
36
37
39
35
36
34
35
34
17
17
ENG.
DATE
16
16
JFH/ACI
CHK. BY
DATE 1/17/05
15
15
JRF/ACI
1/17/05
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
33
04
04
O
F
F
03
03
Outline Drawings
33
02
02
ON
01
01
Figure 2.27 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 600V AC Drives
2-43
19
20
21
22
23
24
25
26
27
28
29
30
19
20
21
22
23
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40
SH.
NO.
38
38
NEXT
SH.
37
37
95D01199
36
36
DWG.
NO.
35
35
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
34
34
42
41
40
39
33
33
39
32
32
18
18
ENG.
DATE
17
17
JFH/ACI
1/17/05
16
16
CHK. BY
DATE
15
15
JRF/ACI
1/17/05
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
31
04
04
O
F
F
03
03
31
02
02
ON
01
01
2-44
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.28 5 HP, 208V AC and 7.5-10 HP, 460V AC and 600V AC Drives
Figure 2.29 7.5-10 HP, 208V AC and 15-25 HP, 460V AC and 600V AC Drives
2-45
16
17
18
19
20
21
22
23
24
25
26
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28
29
30
31
32
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DWG.
NO.
95D01136
NEXT
SH.
SH.
NO.
12/7/04
38
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
37
38
42
41
40
39
36
37
39
35
36
34
34
35
33
33
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 12/7/04
13
13
JRF/ACI
12/7/04
12
12
DR. BY
DATE
11
11
APPROVAL
10
10
BY
09
09
DATE
08
08
07
07
ECN/CR. NO.
06
06
BY
05
05
DATE
04
04
REV.
03
03
O
F
F
02
02
ON
01
01
2-46
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.30 15 HP, 208V AC and 30 HP, 460V AC and 600V AC Drives
27
28
29
30
31
32
33
34
35
36
37
38
27
28
29
30
31
32
33
34
35
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42
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40
SH.
NO.
25
25
24
24
NEXT
SH.
23
23
95D01137
22
22
DWG.
NO.
21
21
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
20
20
42
41
40
39
19
19
39
18
18
ENG.
DATE
16
16
CHK. BY
JFH/ACI
DATE 12/7/04
15
15
JRF/ACI
12/7/04
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
17
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O
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2-47
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DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01084
NEXT
SH.
SH.
NO.
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 10/14/04
13
13
JRF/ACI
10/14/04
12
12
DR. BY
DATE
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
2-48
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
27
28
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32
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38
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NO.
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25
NEXT
SH.
24
24
95D01085
23
23
DWG.
NO.
22
22
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
21
21
42
41
40
39
20
20
39
19
19
17
17
ENG.
DATE
16
16
JFH/ACI
CHK. BY
DATE 10/14/04
15
15
JRF/ACI
10/14/04
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
18
04
04
O
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F
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03
18
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01
2-49
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40
SH.
NO.
26
26
25
25
NEXT
SH.
24
24
95D01086
23
23
DWG.
NO.
22
22
ENG.
DATE
21
21
JFH/ACI
10/14/04
20
20
CHK. BY
DATE
19
19
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
18
18
42
41
40
39
17
17
39
16
16
JRF/ACI
10/14/04
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
JRF
07
07
DATE
2/9/05
06
06
REV.
A
05
05
15
04
04
O
F
F
03
03
15
02
02
ON
01
01
2-50
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
18
19
20
21
22
23
24
25
26
27
18
19
20
21
22
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24
25
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40
SH.
NO.
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38
36
37
NEXT
SH.
35
36
95D01200
34
35
DWG.
NO.
33
34
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
32
33
42
41
40
39
31
32
39
30
31
29
30
29
17
17
ENG.
DATE
16
16
JFH/ACI
CHK. BY
DATE 1/17/05
15
15
JRF/ACI
1/17/05
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
28
04
04
O
F
F
03
03
28
02
02
ON
01
01
Figure 2.35 1-3 HP, 208V AC, 1-5 HP, 460V AC and 3-5 HP, 600V AC Drives with Line
Reactor
18
19
20
21
22
23
24
25
26
27
28
18
19
20
21
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24
25
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40
SH.
NO.
38
37
38
NEXT
SH.
36
37
95D01201
35
36
DWG.
NO.
34
35
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
33
34
42
41
40
39
32
33
39
31
32
30
31
30
17
17
ENG.
DATE
16
16
JFH/ACI
CHK. BY
DATE 1/17/05
15
15
JRF/ACI
1/17/05
14
14
DR. BY
DATE
13
13
APPROVAL
12
12
BY
11
11
DATE
10
10
09
09
ECN/CR. NO.
08
08
BY
07
07
DATE
06
06
REV.
05
05
29
04
04
O
F
F
03
03
29
02
02
ON
01
01
2-52
3 Contactor Full Feature Bypass with Disconnect Package (Style B)
Figure 2.36 5 HP, 208V AC and 7.5-10 HP, 460V AC and 600V AC Drives with Line
Reactor
2-53
Figure 2.37 7.5-10 HP, 208V AC and 15-25 HP, 460V AC and 600V AC Drives with Line
Reactor
2-54
Notes:
Chapter
Chapter Objectives
This chapter describes the features and operation for the 3 Contactor Basic
Bypass with Disconnect Package (Style C).
For information on
Hardware Overview
Electrical Installation
Operating Modes
Parameter Defaults
Drawing Index
Schematic Drawings
Inter-Connect Drawings
Layout Drawings
Outline Drawings
Hardware Overview
See page
3-1
3-5
3-8
3-9
3-12
3-13
3-17
3-19
3-24
3-2
For ratings 55 kW (75 HP) and larger, input line branch circuit protection
fuses must be used to protect the input power lines. If input fuses are not
provided with your drive, recommended fuse values are shown in Table 3.A.
The input fuse ratings listed in Table 3.A are applicable for one drive per
branch circuit. No other load may be applied to that fused circuit.
The recommended fuse type for all PowerFlex Drives for Fan and Pump
Applications is UL Class J, 600V.
Table 3.A Fuse Recommendations
Drive Rating
Fuse Rating
Input Voltage
kW
HP
Amps
460V AC 3-Phase
55
75
175
75
100
200
3-3
L1
DS1
L2
L3
GND
TB2
TB1
Adjustment Dial
BC
DOC
DIC
95
96
97
98
OL
3-4
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
HP
1.0
2.0
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
Overload Rating
Trip Class
10
10
10
10
10
10
10
10
10
10
10
10
10
20
20
Electrical Installation
3-5
kW
HP
(1)
Maximum Wire
Size(1)
Recommended
Minimum Wire Size Torque
16.0 mm (4 AWG)
2
22-37
30-50
33.6 mm (2 AWG)
45-75
60-100
(250 MCM)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or
local codes require sizes outside the range, lugs may be used.
3-6
kW
HP
(1)
Maximum Wire
Size(1)
Recommended
Minimum Wire Size Torque
7.5-22
10-30
16.0 mm (4 AWG)
30-55
40-75
75
100
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or
local codes require sizes outside the range, lugs may be used.
3-7
kW
460V AC 0.75-37
45-75
HP
Recommended
Terminals Location Maximum Wire Size(1) Minimum Wire Size Torque
1-50
1-26
Drive
19-24
Option
Cabinet
Drive
Option
Cabinet
60-100 1-32
19-24
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes
outside the range, lugs may be used.
3-8
Operating Modes
Drive Mode
For this mode to be active, the door-mounted selector switch needs to be in
the DRIVE position. The DIC and DOC are energized and the BC is
de-energized. The PowerFlex drive controls the motor speed. The speed
reference to the drive can come from the Human Interface Module on the
drive, an analog reference wired to the drive terminal block, a preset speed
or via a network drive-mounted communication module if supplied.
Parameter 90 [Speed Ref A Sel] determines the source of the speed
reference to the drive. The drive package ships with the default speed
reference set to Analog In 1 located on the drive terminal block. If a
different location or device will be used for the speed reference, Parameter
90 will need to be changed. Please refer to the PowerFlex 70 or 700 User
Manual for information on how to program the drive or available speed
reference locations. The start/stop peripheral connected to the drive
including the Human Interface Module or Communication Module. If a
remote customer supplied Start/Stop contact will be used, this needs to be
wired between terminal block 19 and 20. Terminal blocks 18 and 19 also
need to be jumpered together. If a remote customer supplied Start/Stop
contact will not be used, terminal blocks 19 and 20 need to be jumpered.
The default configuration when shipped has terminal blocks 19 and 20
jumpered thus allowing a customer supplied Start/Stop contact to be used.
Test Mode
For this mode to be active, the door-mounted selector switch needs to be in
the Test position. The DIC is energized and the DOC and BC are
de-energized.
Off Mode
For this mode to be active, the door-mounted selector switch needs to be in
the Off position. The DIC, DOC and BC are all de-energized. The
PowerFlex drive will not be powered and the motor will not run.
Bypass Mode
In the Bypass Mode the BC is energized and the DIC and DOC are
de-energized. The motor is powered by the AC line. The motor will
immediately be powered when the selector switch is in the Bypass
position unless the Drive/Bypass Enable relay, CR, is used and is not
picked up.
3-9
Parameter Defaults
3 Contactor Basic Bypass with
Disconnect Package (Style C)
Parameter Name
Output Freq
Commanded Freq
Output Current
Output Voltage
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Elapsed MWh
Elapsed Run Time
MOP Frequency
DC Bus Voltage
DC Bus Memory
Elapsed kWh
Analog In1 Value
Analog In2 Value
Ramped Speed
Speed Reference
Commanded
Torque
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP PRM
Motor NP Power
Mtr NP Pwr Units
Motor OL Hertz
Motor OL Factor
Motor Poles
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Compensation
Number
001
002
003
004
005
006
007
008
009
010
011
012
013
014(1)
016
017
022(1)
023(1)
024(1)
Default
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
025(1)
026
027
028
029
040
041
042
043
044
045
046
047
048
049(1)
053(2)
054
055
056
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
IR Voltage Drop
057
058
059
061
062
063
064
Autotune Torque
Inertia Autotune
066(1)
067(1)
Read Only
Read Only
Read Only
Read Only
Read Only
Induction
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Motor NP Hz/3
1.00
4
3 FAN/Pump V/Hz
Drive Rated Volts
110.0 or 130.0 Hz
Bits 0 - 6
0101111
Manual
0.000 Secs
500
Calculate
Based on Drive
Rating
Based on Drive
Rating
Based on Drive
Rating
50%
Ready
Parameter Name
St Acc Boost
Number Default
069
Based on Drive
Rating
Run Boost
070
Based on Drive
Rating
Break Voltage
071
[Motor NP Volts]
0.25
Break Frequency 072
[Motor NP Hz]
0.25
Speed Units
079
0 Hz
Feedback Select] 080
0 Open Loop
Minimum Speed
081
0.0
Maximum Speed 082
50.0 or 60.0 Hz
(volt class)
[Motor NP RPM]
Overspeed Limit
083
10.0 Hz
300.0 RPM
Skip Frequency 1 084
0.0 Hz
Skip Frequency 2 085
0.0 Hz
Skip Frequency 3 086
0.0 Hz
Skip Freq Band
087(2)
1.0 Hz
Speed/Torque Mod 088(1)
1 Speed Reg
Speed Ref A Sel
090(2)
1 Analog In 1
Speed Ref A Hi
091
Maximum Speed
Speed Ref A Lo
092
0.0
Speed Ref B Sel
093(2)
18 DPI Port 1
Speed Ref B Hi
094
Maximum Speed
Speed Ref B Lo
095
0.0
TB Man Ref Sel
096
1 Analog In 1
TB Man Ref Hi
097
Maximum Speed
TB Man Ref Lo
098
0.0
Pulse Input Ref
099
Read Only
Jog Speed 1
100
10.0 Hz
Preset Speed 1
101
5.0 Hz
Preset Speed 2
102(2)
5.0 Hz
Preset Speed 3
103
20.0 Hz
Preset Speed 4
104
30.0 Hz
Preset Speed 5
105
40.0 Hz
Preset Speed 6
106
50.0 Hz
Preset Speed 7
107
6.0 Hz
Jog Speed 2
108
10.0 Hz
Trim % Setpoint
116(1)
0.0%
Trim In Select
117
2 Analog In 2
Trim Out Select
118
0 (Disable)
Trim Hi
119
60.0 Hz
Trim Lo
120
0.0 Hz
Slip RPM @ FLA 121
Based on [Motor
NP RPM]
Slip Comp Gain
122
40.0
Slip RPM Meter
123
Read Only
PI Configuration
124
0 (Disable)
PI Control
125
0 (Disable)
PI Reference Sel 126
0 PI Setpoint
PI Setpoint
127
50.00%
PI Feedback Sel
128
0 PI Setpoint
Parameter Name
PI Integral Time
PI Prop Gain
PI Lower Limit
Number
129
130
131
PI Upper Limit
132
PI Preload
133
PI Status
PI Ref Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
PI BW Filter
Accel Time 1
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped
S Curve %
Current Lmt Sel
Current Lmt Val
134
135
136
137
138
139(1)
140(2)
141(2)
142(2)
143(2)
145(1)
146(2)
147
148
149
150
151
152(1)
153(1)
154(1)
155(2)
156(2)
157
158
159
160
161
162(2)
163
164(2)
165
166(1)
167(1)
168(2)
169(2)
170
174
175(2)
177(1)
178
Default
2.00 Secs
1.0
[Maximum Freq]
100%
+[Maximum Freq]
100%
0.0 Hz
100.0%
Read Only
Read Only
Read Only
Read Only
Read Only
0.0 Radians
20.0 Secs
20.0 Secs
20.0 Secs
20.0 Secs
0 Disabled
20%
0 Cur Lim Val
[Rated Amps] 1.5
(Equation yields
approximate default
value.)
250
3 BothPWM 1st
4 kHz
2 kHz
(Frames 4-6, 600/
690VAC)
0.0 RPM
50.0%
400.0%
0 Coast
1 Ramp
0 DC Brake Lvl
[Rated Amps]
0.0 Secs
450
1 Adjust Freq
0 Disabled
0 None
1200
1000
0 Disabled
0.0 Secs
1 Enabled
1 Enabled
4000
0
30.0 Secs
3.0 Amps
0 Disabled
3-10
Parameter Name
Sleep-Wake Ref
Wake Level
Number Default
179
2 Analog In 2
180
6.000 mA, 6.000
Volts
Wake Time
181
1.0 Secs
Sleep Level
182
5.000 mA, 5.000
Volts
Sleep Time
183
1.0 Secs
Power Loss Mode 184
0 Coast
Power Loss Time 185
0.5 Secs
Power Loss Level 186(3)
Drive Rated Volts
Load Loss Level
187(1)
200.0%
Load Loss Time
188(1)
0.0 Secs
Shear Pin Time
189(1)
0.0 Secs
Direction Mode
190(2)
2 Reverse Dis
Save HIM Ref
192
0 Hz
Man Ref Preload 193(3)
0 Disabled
Save MOP Ref
194(2)
At Pwr Down
MOP Rate
195
1.0 Hz/s
30.0 RPM/s
Param Access Lvl 196(2)
3 Fan/Pump
Reset To Defalts
197
0 Ready
Load Frm Usr Set 198
0 Ready
Save To User Set 199
0 Ready
Reset Meters
200
0 Ready
Language
201
0 Not Selected
Voltage Class
202
Based on Drive
Cat. No.
Drive Checksum
203
Read Only
Dyn UsrSet Cnfg 204(1)
0 Disabled
Dyn UsrSet Sel
205(1)
0 Disabled
Dyn UsrSet Actv
206(1)
0 Disabled
Drive Status 1
209
Read Only
Drive Status 2
210
Read Only
Drive Alarm 1
211
Read Only
Drive Alarm 2
212
Read Only
Speed Ref Source 213
Read Only
Start Inhibits
214
Read Only
Last Stop Source 215
Read Only
Dig In Status
216
Read Only
Dig Out Status
217
Read Only
Drive Temp
218
Read Only
Drive OL Count
219
Read Only
Motor OL Count
220
Read Only
Fault Speed
224
Read Only
Fault Amps
225
Read Only
Fault Bus Volts
226
Read Only
Status 1 @ Fault
227
Read Only
Status 2@ Fault
228
Read Only
Alarm 1 @ Fault
229
Read Only
Alarm 2@ Fault
230
Read Only
Testpoint 1 Sel
234
499
Testpoint 2 Sel
236
499
Testpoint 1 Data
235
Read Only
Testpoint 2 Data
237
Read Only
Fault Config 1
238
Bits 0 - 15
01x1001000x000xx
Parameter Name
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm Config 1
Number
240
241
242
243
244
245
246
247
248
249
250
251(3)
252(3)
253(3)
254(3)
255(3)
256(3)
257(3)
258(3)
259
Alarm Clear
Alarm 1 Code
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
Alarm 5 Code
Alarm 6 Code
Alarm 7 Code
Alarm 8 Code
DPI Baud Rate
Drive Logic Rslt
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
261(3)
262(3)
263(3)
264(3)
265(3)
266(3)
267(3)
268(3)
269(3)
270
271
272
273
274(1)
275(1)
276(1)
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner
Reference Owner
Accel Owner
Decel Owner
Fault Clr Owner
277
278
279
280
281
282
283
284
285
288
289
290
291
292
293
294
295
Default
0 Ready
1 Enabled
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Bits 0-15
000000x00000000x
0 Ready
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
1 500kbps
Read Only
Read Only
Read Only
DPI Port 1
Read Only
1 - Control
Permitted
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
Read Only
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
Parameter Name
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In A1 - Link A
Word 1
Data In A2 - Link A
Word 2
Data In B1 - Link B
Word 1
Data In B2 - Link B
Word 2
Data In C1 - Link C
Word 1
Data In C2 - Link C
Word 2
Data In D1 - Link D
Word 1
Data In D2 - Link D
Word 2
Data Out A1 - Link
A Word 1
Data Out A2 - Link
A Word 2
Data Out B1 - Link
A Word 1
Data Out B2 - Link
A Word 2
Data Out C1 - Link
A Word 1
Data Out C2 - Link
A Word 2
Data Out D1 - Link
A Word 1
Data Out D2 - Link
A Word 2
Anlg In Config
Number
296
297
298(1)
299
300
Default
(See Stop Owner)
(See Stop Owner)
0 Max Freq
17 Speed Fdbk
0(0 = Disabled)
301
0(0 = Disabled)
302
310
311
0(0 = Disabled)
312
321
322
323
324
325
326
327
340
341
342
343
Analog Out1 Lo
344
345
346
Analog Out2 Lo
347
354(1)
355(1)
361
362
303
304
305
306
307
313
314
315
316
317
320(2)
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0 Output Freq
20.000 mA, 10.000
Volts
0.000 mA, 0.000
Volts
0.0
0.0
4 Stop CF
5 Start
Parameter Name
Digital In3 Sel
Digital In4 Sel
Digital In5 Sel
Digital In6 Sel
Anlg1 Out Setpt
Number
363(2)
364(2)
365(2)
366(2)
377(1)
378
379(1)
380(4)
381
382
383
384
385
386
387
388
389
390
391
393
411(1)
412(1)
413(1)
414(1)
415(1)
416(1)
419(1)
420(1)
421
422
423
427
428(1)
429(1)
430(1)
431
432
433
434
435(1)
436(1)
437(1)
438
440(1)
441(1)
445(1)
446(1)
447(1)
Default
3 Aux Fault
1 Enable
15 Speed Sel 1
16 Speed Sel 2
20.000 mA, 10.000
Volts
20.000 mA, 10.000
Volts
0 (Disable)
1 Fault
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
4 Run
0.0
0.00 Secs
0.00 Secs
0 PI Config
0=Logical 0
0 Quadrature
1024 PPR
Read Only
Read Only
0 None
0.0 Hz
0.3 Hz
Read Only
64
0 Pulse Input
1 Torque Stpt1
100.0%
0.0%
1.0
24 Disabled
100.0%
0.0%
1.0
0.0%
200.0%
-200.0%
0.0%
Read Only
Read Only
7.0
6.3
0.0
Parameter Name
BrkSlip Count
Brk Alarm Travel
MicroPos Scale%
Number
609
610
611
3-11
Default
250
1.0 Revs
10.0%
(1)
(2)
(3)
(4)
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature allows a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment
damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function
without considering applicable local, national and international codes, standards, regulations or industry guidelines.
3-12
Drawing Index
3 Contactor Basic Bypass with Disconnect Package (Style C)
Input
Voltage
kW
HP
460V AC
0.75
Input Line
Reactor
Drawing
Schematic
Inter-Connect
Layout
Outline
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
No
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01216
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/20/05
10
10
JRF/ACI
1/20/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
JRF
04
04
DATE
1/28/05
2/23/05
03
03
REV.
A
B
02
02
Schematic Drawings
39
01
01
3-13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01289
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 2/24/05
10
10
JRF/ACI
2/24/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-14
3 Contactor Basic Bypass with Disconnect Package (Style C)
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01245
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/28/05
10
10
JRF/ACI
1/28/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-15
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
98D01217
NEXT
SH.
SH.
NO.
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 1/20/05
10
10
JRF/ACI
1/20/05
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
39
01
01
3-16
3 Contactor Basic Bypass with Disconnect Package (Style C)
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DWG.
NO.
97D00813
NEXT
SH.
SH.
NO.
5/10/04
12
12
ENG.
DATE
11
11
JFH/ACI
CHK. BY
DATE 5/10/04
10
10
JRF/ACI
5/10/04
09
09
DR. BY
DATE
08
08
42
41
40
39
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
JRF
04
04
DATE
12/8/04
1/28/05
03
03
REV.
A
B
02
02
Inter-Connect Drawings
39
01
01
3-17
3-18
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01146
NEXT
SH.
SH.
NO.
15
15
ENG.
DATE
14
14
JFH/ACI
CHK. BY
DATE 12/8/04
13
13
JRF/ACI
12/8/04
12
12
DR. BY
DATE
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/24/05
03
03
REV.
A
02
02
Layout Drawings
39
01
01
3-19
DATE
BY
APPROVAL
5 L3
REV.
DATE
BY
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
JFH/ACI
CHK. BY
DATE 12/8/04
ENG.
DATE
22
21
20
19
18
17
16
6 T3
38
38
42
41
40
SH.
NO.
37
37
36
36
NEXT
SH.
35
35
95D01147
34
34
DWG.
NO.
33
33
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
32
32
42
41
40
39
31
31
39
30
30
29
4 T2
28
2 T1
29
27
26
28
27
26
25
3 L2
A2
A1
24
1 L1
44
NO
43
25
23
32
NC
31
24
22
NC
NO
14
21
13
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
-1
NC
02
A2
A1
A2
01
-3
NO
L2
3
L1
1
A1
L3
5
L2
3
L1
1
L3
5
L2
3
T2
A2
A1
-4
L1
-4
-3
NO
-2
-1
NC
1
L3
-2
6
T2
4
T1
2
T3
6
T2
4
T1
T3 -2
2
-1
NC
-4
T1
-2
T3
-3
NO
-3
NO
-1
NC
-4
3-20
3 Contactor Basic Bypass with Disconnect Package (Style C)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-21
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-22
3 Contactor Basic Bypass with Disconnect Package (Style C)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-23
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
Outline Drawings
39
01
01
3-24
3 Contactor Basic Bypass with Disconnect Package (Style C)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
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DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
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39
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01
3-26
3 Contactor Basic Bypass with Disconnect Package (Style C)
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42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
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3-27
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36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-28
3 Contactor Basic Bypass with Disconnect Package (Style C)
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38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
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01
3-29
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22
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25
26
27
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30
31
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34
35
36
37
38
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
ENG.
DATE
13
13
CHK. BY
DATE
12
12
DR. BY
DATE
11
11
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
3-30
3 Contactor Basic Bypass with Disconnect Package (Style C)
Chapter
Mechanical Installation
Chapter Objectives
Mounting Considerations
See page
4-1
4-2
4-3
4-4
Environment
Before deciding on an installation site, verify that the PowerFlex Drive
Packages can be kept clean, cool and dry. The drives should be kept away
from oil, coolants or other airborne contaminants.
4-2
Mechanical Installation
6.0"
Drive or
other device
2.0"
2.0"
6.0"
45 Min.
Lifting Hole
READY
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
SEE DRIVE DISPLAY
DRIVE
OL
DO C
DRIVE
OUPUT
ENABE
BYPASS
TRIP
PURGE
BYPASS
RUN
MOTOR
HAND
MOTOR
OFF
AUTO
DRIVE
DRIVE
TEST
BYPASS
Front View
Mechanical Installation
4-3
Watts Loss
The following table lists watt loss data for PowerFlex 70 and 700 Packages
for Fan and Pump Applications running at full load, full speed and a factory
default PWM frequency of 4kHz.
Table 4.A Watts Loss at Full Load/Speed, 4 kHz
Drive Rating
Input Voltage
208V AC 3-Phase
460V AC 3-Phase
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
HP
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
Power Dissipation
Watts
61
77
103
185
250
329
436
57
75
99
138
178
235
350
486
414
448
561
700
940
1117
1489
1855
2214
2512
4-4
Mechanical Installation
Drive Rating
Input Voltage
600V AC - 3-Phase
Weights
kW
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Power Dissipation
Watts
89
128
168
226
340
433
334
365
452
571
835
1371
1884
1910
2290
The following tables list approximate weights for PowerFlex 70/700 Drive
Packages for Fan and Pump Applications.
Table 4.B Weights for Main Input Disconnect Packages (Style A)
Input Voltage
kW
HP
208V AC
0.75
Weight
25 lbs
1.5
25 lbs
2.2
5.5
7.5
40 lbs
7.5
10
40 lbs
11
15
41 lbs
0.75
39 lbs
1.5
39 lbs
2.2
5.5
7.5
62 lbs
7.5
10
62 lbs
25 lbs
No
Yes
34 lbs
39 lbs
50 lbs
Mechanical Installation
Input Voltage
kW
HP
460V AC
0.75
1.0
25 lbs
1.5
2.0
25 lbs
2.2
3.0
25 lbs
4.0
5.0
25 lbs
5.5
7.5
34 lbs
7.5
10
34 lbs
11
15
40 lbs
15
20
40 lbs
18.5
25
22
30
30
40
69 lbs
37
50
69 lbs
45
60
150 lbs
55
75
150 lbs
75
100
150 lbs
90
125
390 lbs
110
150
390 lbs
132
200
390 lbs
0.75
1.0
39 lbs
1.5
2.0
39 lbs
2.2
3.0
39 lbs
4.0
5.0
39 lbs
5.5
7.5
7.5
10
50 lbs
11
15
62 lbs
15
20
62 lbs
18.5
25
62 lbs
No
Yes
Weight
40 lbs
50 lbs
50 lbs
4-5
4-6
Mechanical Installation
Input Voltage
kW
HP
600V AC
2.2
3.0
25 lbs
4.0
5.0
25 lbs
5.5
7.5
34 lbs
7.5
10
34 lbs
11
15
40 lbs
15
20
40 lbs
18.5
25
40 lbs
22
30
30
40
69 lbs
37
50
69 lbs
45
60
150 lbs
55
75
150 lbs
75
100
150 lbs
90
125
390 lbs
110
150
390 lbs
2.2
3.0
39 lbs
4.0
5.0
39 lbs
5.5
7.5
50 lbs
7.5
10
11
15
62 lbs
15
20
62 lbs
18.5
25
62 lbs
No
Yes
Weight
50 lbs
50 lbs
Table 4.C Weights for 3 Contactor Full Feature Bypass with Disconnect Packages
(Style B)
Input Voltage
kW
HP
208V AC
0.75
35 lbs
1.5
35 lbs
2.2
35 lbs
5.5
7.5
60 lbs
7.5
10
60 lbs
11
15
60 lbs
0.75
49 lbs
1.5
49 lbs
2.2
5.5
7.5
83 lbs
7.5
10
83 lbs
No
Yes
Weight
47 lbs
49 lbs
65 lbs
Mechanical Installation
Input Voltage
kW
HP
460V AC
0.75
1.0
35 lbs
1.5
2.0
35 lbs
2.2
3.0
35 lbs
4.0
5.0
35 lbs
5.5
7.5
47 lbs
7.5
10
47 lbs
11
15
60 lbs
15
20
60 lbs
18.5
25
22
30
95 lbs
30
40
95 lbs
37
50
95 lbs
45
60
240 lbs
55
75
250 lbs
75
100
270 lbs
90
125
420 lbs
110
150
420 lbs
0.75
1.0
49 lbs
1.5
2.0
49 lbs
2.2
3.0
49 lbs
4.0
5.0
49 lbs
5.5
7.5
7.5
10
65 lbs
11
15
83 lbs
15
20
83 lbs
18.5
25
83 lbs
No
Yes
Weight
60 lbs
65 lbs
4-7
4-8
Mechanical Installation
Input Voltage
kW
HP
600V AC
2.2
3.0
35 lbs
4.0
5.0
35 lbs
5.5
7.5
47 lbs
7.5
10
47 lbs
11
15
60 lbs
15
20
60 lbs
18.5
25
60 lbs
22
30
30
40
95 lbs
37
50
95 lbs
45
60
240 lbs
55
75
250 lbs
75
100
270 lbs
90
125
420 lbs
110
150
420 lbs
2.2
3.0
49 lbs
4.0
5.0
49 lbs
5.5
7.5
65 lbs
7.5
10
11
15
83 lbs
15
20
83 lbs
18.5
25
83 lbs
No
Yes
Weight
95 lbs
65 lbs
Table 4.D Weights for 3 Contactor Basic Bypass with Disconnect Packages (Style C)
Input Voltage
kW
HP
460V AC
0.75
1.0
30 lbs
1.5
2.0
30 lbs
2.2
3.0
30 lbs
4.0
5.0
30 lbs
5.5
7.5
37 lbs
7.5
10
37 lbs
11
15
47 lbs
15
20
18.5
25
53 lbs
22
30
95 lbs
30
40
95 lbs
37
50
95 lbs
45
60
200 lbs
55
75
250 lbs
75
100
270 lbs
No
Weight
47 lbs
Appendix
Supplemental Information
Specifications
Category
Environment
All Others
Specification
Altitude:
Surrounding Air Temperature without
Derating:
Storage Temperature (all const.):
Relative Humidity:
Shock:
Vibration:
0 to 40 C (32 to 104 F)
-40 to 70 C (-40 to 158 F)
5 to 95% non-condensing
15 G peak for 11 ms duration (+/- 1.0 ms)
0.152 mm (0.006 in.) displacement, 1 G
peak, 5.5 Hz
Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual.
A-2
Notes:
Supplemental Information
Appendix
Replacement Parts
Main Input Disconnect
Package (Style A)
Description
Designation Voltage
Disconnect Switch DSI
208V AC
460V AC
600V AC
Operator Handle
208V AC
460V AC
600V AC
Operator Shaft
208V AC
460V AC
600V AC
HP
1-5
7.5-10
15
1-10
15-25
30-50
60-100
125-200
3-10
15-25
30-50
60-100
125-150
1-15
1-25
30-200
3-25
30-150
1-10
15
1-25
30-100
125-200
1-25
30-100
125-150
Part Number
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ200P3
194R-NJ400P3
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ200P3
194R-NJ400P3
194R-HS1
194R-HS1
194R-HM1
194R-HS1
194R-HM1
194R-R2
194R-R4
194R-R2
194R-R4
194R-R6
194R-R2
194R-R4
194R-R6
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
B-2
Replacement Parts
Description
Main Fuses
Designation Voltage
FU1-FU3
208V AC
460V AC
600V AC
Drive Module
DM1
208V AC
460V AC
HP
1
2
3-5
7.5
10
15
1
2-3
5
7.5-10
15-20
25
30
40
50
60
75
100
125
150
200
3
5
7.5-10
15-20
25
30
40
50
60
75
100
125
150
1
2
3
5
7.5
10
15
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
Part Number
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
40 Amp Class J
80 Amp Class J
6 Amp Class J
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
400 Amp Class J
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
20AB4P2A0AYNANC0
20AB6P8A0AYNANC0
20AB9P6A0AYNANC0
20AB015A0AYNANC0
20AB022A0AYNANC0
20AB028A0AYNANC0
20AB042A0AYNANC0
20AD2P1A0AYNANC0
20AD3P4A0AYNANC0
20AD5P0A0AYNANC0
20AD8P0A0AYNANC0
20AD011A0AYNANC0
20AD014A0AYNANC0
20AD022A0AYNANC0
20AD027A0AYNANC0
20AD034A0AYNANC0
20AD040A0AYNANC0
20AD052A0AYNANC0
20AD065A0AYNANC0
20BD077A0ANNANA0
20BD096A0ANNANA0
20BD125A0ANNANA0
20BD156A0ANNANA0
20BD180A0ANNANA0
20BD248A0ANNANA0
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Replacement Parts
Description
Drive Module
Designation Voltage
DM1
600V AC
Description
Designation Voltage
Disconnect Switch DSI
208V AC
460V AC
600V AC
Operator Handle
208V AC
460V AC
600V AC
Operator Shaft
208V AC
460V AC
600V AC
HP
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
HP
1-5
7.5-10
15
1-10
15-25
30-50
60-100
125-150
3-10
15-25
30-50
60-100
125-150
1-15
1-25
30-150
3-25
30-150
1-10
15
1-25
30-100
125-150
3-25
30-100
125-150
Part Number
20AE3P9A0AYNNNC0
20AE6P1A0AYNNNC0
20AE9P0A0AYNNNC0
20AE011A0AYNNNC0
20AE017A0AYNNNC0
20AE022A0AYNNNC0
20BE027A0AYNANA0
20BE032A0AYNANA0
20BE041A0AYNANA0
20BE052A0AYNANA0
20BE062A0AYNANA0
20BE077A0AYNANA0
20BE099A0AYNANA0
20BE125A0AYNANA0
20BE144A0AYNANA0
Part Number
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ200P3
194R-NJ400P3
194R-NJ030P3
194R-NJ060P3
194R-NJ100P3
194R-NJ200P3
194R-NJ400P3
194R-HS1
194R-HS1
194R-HM1
194R-HS1
194R-HM1
194R-R2
194R-R4
194R-R2
194R-R4
194R-R6
194R-R2
194R-R4
194R-R6
B-3
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
B-4
Replacement Parts
Description
Main Fuses
Designation Voltage
FU1-FU3
208V AC
460V AC
600V AC
Control
Transformer
T1
208V AC
460V AC
600V AC
Control
FU4-FU5
Transformer Fuses
208V AC
480V AC
600V AC
HP
1
2
3-5
7.5
10
15
1
2-3
5
15-20
25
30
40
50
60
75
100
125
150
3
5
7.5-10
15-20
25
30
40
50
60
75
100
125
150
1-10
15
1-20
25-60
75-150
3-20
25-60
75-150
1-10
15
1-60
75-150
3-60
75-150
Part Number
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
40 Amp Class J
80 Amp Class J
6 Amp Class J
10 Amp Class J
15 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
TB-69300
TB-69301
TB-69300
TB-69301
TB-69302
TB-81001
TB-81001
TB-81002
1 Amp Class CC
2 Amp Class CC
1 Amp Class CC
2 Amp Class CC
1 Amp Class CC
2 Amp Class CC
Manufacturer
ACME
ACME
ACME
ACME
ACME
ACME
ACME
ACME
Replacement Parts
Description
Bypass Contactor
Designation Voltage
BC
208V AC
460V AC
600V AC
Drive Input
Contactor
DIC
208V AC
460V AC
600V AC
Drive Output
Contactor
DOC
208V AC
460V AC
600V AC
HP
1-3
5
7.5-10
15
1-10
15-25
30
40-50
60
75
100
125-150
3-10
15-25
30
40-50
60
75
100
125-150
1-7.5
10-15
1-20
25-30
40
50-60
75
100-125
150
3-20
25-30
40
50-60
75
100-125
150
1-7.5
10
15
1-20
25-30
40
50-60
75
100-125
150
3-20
25-30
40
50-60
75
100-125
150
Part Number
100-C16D10
100-C23D10
100-C37D00
100-C60D00
100-C16D10
100-C37D10
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
100-D180ED11
100-C16D10
100-C37D10
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
100-D180ED11
100-C16D10
100-C37D00
100-C16D10
100-C37D00
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
100-C16D10
100-C37D00
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
100-C16D10
100-C23D10
100-C37D00
100-C16D10
100-C37D00
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
100-C16D10
100-C37D00
100-C43D00
100-C72D00
100-C85D00
100-D110ED11
100-D140ED11
B-5
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
B-6
Replacement Parts
Description
Overload Relay
Designation Voltage
OL
208V AC
460V AC
600V AC
Bypass Control
Panel
CP1
Power Terminal
Blocks
T1-T3
208V AC
460V AC
600V AC
208V AC
460V AC
600V AC
Control Terminal
Blocks
T31-T40
Drive Module
DM1
208V AC
460V AC
600V AC
208V AC
460V AC
HP
1-3
5
7.5-10
15
1-2
3-7.5
10
15-30
40-60
75-150
3-7.5
10
15-30
40-60
75-150
1-15
1-150
3-150
1-7.5
10-15
1-15
20-30
40-75
100
125-150
3-15
20-30
40-75
100
125-150
1-15
1-150
3-150
1
2
3
5
7.5
10
15
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Part Number
193-EEDB
193-EEEB
193-EEFD
193-EEGE
193-EECB
193-EEDB
193-EEEB
193-EEFD
193-EEGE
193-EEJF
193-EEDB
193-EEEB
193-EEFD
193-EEGE
193-EEJF
SK-C1-BCP1
SK-C1-BCP1
SK-C1-BCP1
1492-W10
1492-W16S
1492-W10
1492-W16S
1492-J35
67013
67003
1492-W10
1492-W16S
1492-J35
67013
67003
1492-W4
1492-W4
1492-W4
20AB4P2A0AYNANC0
20AB6P8A0AYNANC0
20AB9P6A0AYNANC0
20AB015A0AYNANC0
20AB022A0AYNANC0
20AB028A0AYNANC0
20AB042A0AYNANC0
20AD2P1A0AYNANC0
20AD3P4A0AYNANC0
20AD5P0A0AYNANC0
20AD8P0A0AYNANC0
20AD011A0AYNANC0
20AD014A0AYNANC0
20AD022A0AYNANC0
20AD027A0AYNANC0
20AD034A0AYNANC0
20AD040A0AYNANC0
20AD052A0AYNANC0
20AD065A0AYNANC0
20BD077A0ANNANA0
20BD096A0ANNANA0
20BD125A0ANNANA0
20BD156A0ANNANA0
20BD180A0ANNANA0
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Gould-Shawmut
Gould-Shawmut
Allen-Bradley
Allen-Bradley
Allen-Bradley
Gould-Shawmut
Gould-Shawmut
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Replacement Parts
Description
Drive Module
Designation Voltage
DM1
600V AC
Description
Designation Voltage
Disconnect Switch DSI
460V AC
Motor Protector
MP1
460V AC
Operator Handle
460V AC
Operator Shaft
460V AC
Main Fuses
FU1-FU3
460V AC
Bypass Contactor
BC
460V AC
Drive Input
Contactor
DIC
460V AC
Drive Output
Contactor
DOC
460V AC
Overload Relay
OL
460V AC
Enable Relay
CR
460V AC
B-7
HP
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Part Number
20AE3P9A0AYNNNC0
20AE6P1A0AYNNNC0
20AE9P0A0AYNNNC0
20AE011A0AYNNNC0
20AE017A0AYNNNC0
20AE022A0AYNNNC0
20BE027A0AYNANA0
20BE032A0AYNANA0
20BE041A0AYNANA0
20BE052A0AYNANA0
20BE062A0ANNANA0
20BE077A0ANNANA0
20BE099A0ANNANA0
20BE125A0ANNANA0
20BE144A0ANNANA0
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
HP
75-100
1
2
3
5
7.5-10
15
20
25
30
40
50-60
1-60
75-100
1-60
75-100
75
100
1-10
15-25
30
40-50
60
75
100
1-20
25-30
40
50-60
75
100
1-20
25-30
40
50-60
75
100
60
75-100
1-100
Part Number
194R-NJ200P3
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-D8E-C16
140M-D8E-C25
140M-F8E-C32
140M-F8E-C45
140-CMN-4300
140-CMN-6300
140-CMN-9000
140M-C-DN66
194R-HM1
140M-C-DN66
194R-R4
175 Amp Class J
200 Amp Class J
100-C16B10
100-C37B00
100-C43B00
100-C72B00
100-C85B00
100-D110ED11
100-D140ED11
100-C16B10
100-C37B00
100-C43B00
100-C72B00
100-C85B00
100-D110ED11
100-C16B10
100-C37B00
100-C43B00
100-C72B00
100-C85B00
100-D110ED11
193-EEGE
193-EEJF
700-M200A24S
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
B-8
Replacement Parts
Description
Power Terminal
Blocks
Designation Voltage
T1-T3
460V AC
Control Terminal
Blocks
Drive Module
T19-T24
460V AC
DM1
460V AC
HP
1-15
20-30
40-75
100
1-100
Part Number
1492-W10
1492-W16S
1492-J35
67013
1492-W4
Manufacturer
Allen-Bradley
Allen-Bradley
Allen-Bradley
Gould-Shawmut
Allen-Bradley
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
20AD2P1A0AYNANC0
20AD3P4A0AYNANC0
20AD5P0A0AYNANC0
20AD8P0A0AYNANC0
20AD011A0AYNANC0
20AD014A0AYNANC0
20AD022A0AYNANC0
20AD027A0AYNANC0
20AD034A0AYNANC0
20AD040A0AYNANC0
20AD052A0AYNANC0
20AD065A0AYNANC0
20BD077A0ANNANA0
20BD096A0ANNANA0
20BD125A0ANNANA0
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Allen-Bradley
Notes:
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846
Copyright 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.