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GE Fanuc CNC
Alpha Series SVU
Descriptions Manual
www.cnccenter.com
GE Fanuc Automation
Computer Numerical Control Products
August 1997
GFL-001
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
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Note
GE Fanuc has modified this manual created by FANUC:
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We believe our customers will find it more helpful to have all this information
printed and bound within one manual for the SVU Amplifier.
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SAFETY PRECAUTIONS
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This Safety Precautions section describes the precautions which must be observed to ensure safety when using
FANUC control motor amplifiers. Users of any control motor amplifier model are requested to read the Safety
Precautions carefully before first using the amplifier. Users should also read the relevant description in this
manual to become fully familiar with the functions of the control motor amplifier.
Contents
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SAFETY PRECAUTIONS
B65192EN/02
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This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
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WARNING
CAUTION
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Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
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NOTE
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Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
The Note is used to indicate supplementary information other than Warning and Caution.
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SAFETY PRECAUTIONS
B65192EN/02
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WARNING
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To guard against fire and electric shock, fit the factory power supply or machine with a ground
fault interrupter (designed for use with an inverter).
Securely connect the ground terminal and metal frame of the amplifier and motor to a common
ground plate of the power magnetics cabinet.
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Control motor amplifiers and AC reactors are heavy. When transporting them or mounting them
in the cabinet, therefore, be careful not to injured yourself or damage the equipment. Be
particularly carefull not to jam your fingers between the cabinet and amplifier.
F Never ground or shortcircuit either the power supply lines or power lines.
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Protect the lines from any stress such as bending. Handle the ends appropriately.
F Ensure that the power supply lines, power lines, and signal lines are
securely connected.
A loose screw, loose connection, or the like will cause a motor malfunction or overheating, or
a ground fault.
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SAFETY PRECAUTIONS
B65192EN/02
CAUTION
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A deposit of coolant, oil mist, or chips on the air inlet will result in a reduction in the cooling
efficiency. In some cases, the required efficiency cannot be achieved. The deposit may also lead
to a reduction in the useful life of the semiconductors. Especially, when outside air is drawn in,
mount filters on both the air inlet and outlet. These filters must be replaced regularly. So, an
easytoreplace type of filter should be used.
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F Connect the power supply lines and power lines to the appropriate
terminals.
F Ensure that the cables used for the power supply lines and power lines are
of the appropriate diameter and temperature ratings.
F Do not apply an excessively large force to plastic parts.
If a plastic section breaks, it may cause internal damage, thus interfering with normal operation.
The edge of a broken section is likely to be sharp and, therefore, presents a risk of injury.
F Before connecting the power supply wiring, check the supply voltage.
Check that the supply voltage is within the range specified in this manual, then connect the power
supply lines.
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SAFETY PRECAUTIONS
B65192EN/02
CAUTION
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Specifying an invalid parameter for the combination of motor and amplifier may not only
prevent normal operation of the motor but also result in damage to the amplifier.
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Check that the magnetic contactor, circuit breaker, and other devices mounted outside the
amplifier are securely connected to each other and that those devices are securely connected to
the amplifier.
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Adequate countermeasures against noise are required to maintain normal operation of the
amplifier. For example, signal lines must be routed away from power supply lines and power
lines.
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SAFETY PRECAUTIONS
B65192EN/02
NOTE
F Keep the nameplate clearly visible.
F Keep the legend on the nameplate clearly visible.
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Do not place any heavy objects such that they would interfere with the opening of the doors.
Also, keep the specifications at hand. These items must be stored in a location where they can
be retrieved immediately.
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A cable to be shielded must be securely connected to the ground plate, using a cable clamp or
the like.
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SAFETY PRECAUTIONS
B65192EN/02
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WARNING
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F Before turning on the power, check that the cables connected to the power
magnetics cabinet and amplifier, as well as the power lines and power
supply lines, are securely connected. Also, check that no lines are slack.
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F Before turning on the power, ensure that the power magnetics cabinet is
securely grounded.
F Before turning on the power, check that the door of the power magnetics
cabinet and all other doors are closed.
Ensure that the door of the power magnetics cabinet containing the amplifier, and all other doors,
are securely closed. During operation, all doors must be closed and locked.
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Only a person trained in the maintenance of the corresponding machine or equipment should
open the door, and only after shutting off the power supply to the power magnetics cabinet (by
opening both the input circuit breaker of the power magnetics cabinet and the factory switch used
to supply power to the cabinet). If the machine must be operated with the door open to enable
adjustment or for some other purpose, the operator must keep his or her hands and tools well
away from any dangerous voltages. Such work must be done only by a person trained in the
maintenance of the machine or equipment.
F When operating the machine for the first time, check that the machine
operates as instructed.
To check whether the machine operates as instructed, first specify a small value for the motor,
then increase the value gradually. If the motor operates abnormally, perform an emergency stop
immediately.
F After turning on the power, check the operation of the emergency stop
circuit.
Press the emergency stop button to check that the motor stops immediately, and that the power
being supplied to the amplifier is shut off by the magnetic contactor.
SAFETY PRECAUTIONS
B65192EN/02
CAUTION
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If an alarm is displayed, take appropriate action as explained in the maintenance manual. If the
work to be done requires that the door of the power magnetics cabinet be left open, the work must
be carried out by a person trained in the maintenance of the machine or equipment. Note that
if some alarms are forcibly reset to enable operation to continue, the amplifier may be damaged.
Take appropriate action according to the contents of the alarm.
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F Before operating the motor for the first time, mount and adjust the position
and speed detectors.
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Following the instructions given in the maintenance manual, adjust the position and speed
detectors for the spindle so that an appropriate waveform is obtained. If the detectors are not
properly adjusted, the motor may not rotate normally or the spindle may fail to stop as desired.
F If the motor makes any abnormal noise or vibration while operating, stop
it immediately.
Note that if operation is continued in spite of there being some abnormal noise or vibration, the
amplifier may be damaged. Take appropriate corrective action, then resume operation.
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The continuous output rating or continuous operation period of some amplifiers may fall as the
ambient temperature increases. If the amplifier is used continuously with an excessive load
applied, the amplifier may be damaged.
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SAFETY PRECAUTIONS
B65192EN/02
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WARNING
F Read the maintenance manual carefully and ensure that you are totally
familiar with its contents.
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The maintenance manual describes daily maintenance and the procedures to be followed in the
event of an alarm being issued. The operator must be familiar with these descriptions.
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1) Before starting the replacement work, ensure that the circuit breaker protecting the power
magnetics cabinet is open.
2) Check that the red LED that indicates that charging is in progress is not lit. The position
of the charging LED on each model of amplifier is given in this manual. While the LED
is lit, hazardous voltages are present inside the unit, and thus there is a danger of electric
shock.
3) Some PC board components become extremely hot. Be careful not to touch these
components.
4) Ensure that a fuse having an appropriate rating is used.
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6) After replacing the fuse, ensure that the screws are firmly tightened. For a sockettype fuse,
ensure that the fuse is inserted correctly.
7) After replacing the PC board, ensure that it is securely connected.
8) Ensure that all power lines, power supply lines, and connectors are securely connected.
When removing the case or PC board, take care not to lose any screws. If a screw is lost inside
the nit and the power is turned on, the machine may be damaged.
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SAFETY PRECAUTIONS
B65192EN/02
WARNING
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If the machine stops upon an alarm being issued, check the alarm number. Some alarms indicate
that a component must be replaced. If the power is reconnected without first replacing the failed
component, another component may be damaged, making it difficult to locate the original cause
of the alarm.
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F Before resetting an alarm, ensure that the original cause of the alarm has
been removed.
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SAFETY PRECAUTIONS
B65192EN/02
CAUTION
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When replacing a component or PC board, check that all components, including the snubber
capacitor, are correctly mounted. If the snubber capacitor is not mounted, for example, the IPM
will be damaged.
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When replacing a fuse or PC board, first check the specification code of the fuse or PC board,
then mount it in the correct position. The machine will not operate normally if a fuse or PC board
having other than the correct specification code is mounted, or if a fuse or PC board is mounted
in the wrong position.
The cover on the front of the amplifier carries a label indicating a specification code. When
mounting a previously removed front cover, take care to mount it on the unit from which it was
removed.
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1) A dirty heat sink or fan results in reduced semiconductor cooling efficiency, which degrades
reliability. Periodic cleaning is necessary.
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2) Using compressed air for cleaning scatters the dust. A deposit of conductive dust on the
amplifier or peripheral equipment will result in a failure.
3) To clean the heat sink, do so only after turning the power off and ensuring that the heat sink
has cooled to room temperature. The heat sink becomes extremely hot, such that touching
it during operation or immediately after poweroff is likely to cause a burn. Be extremely
careful when touching the heat sink.
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SAFETY PRECAUTIONS
B65192EN/02
NOTE
F Ensure that the battery connector is correctly inserted.
If the power is shut off while the battery connector is not connected correctly, the absolute
position data for the machine will be lost.
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The manuals should be stored in a location where they can be accessed immediately it so required
during maintenance work.
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Inform FANUC of the details of an alarm and the specification code of the amplifier so that any
components required for maintenance can be quickly secured, and any other necessary action
can be taken without delay.
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Table of contents
B65192EN/02
SAFETY PRECAUTIONS
1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
SVU Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SVUC Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Othes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
5
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2.1.1
2.1.2
2.1.3
3. SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
12
3.3
14
3.4
SWITCH SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
18
4.2
AC LINE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
21
4.2.1
4.2.2
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3.1
22
24
5. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
5.2
26
POWER REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
5.2.1
5.2.2
5.3
27
28
29
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Select a Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
30
31
6. HEAT GENERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
5.4
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5.3.1
5.3.2
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5.1
7.1
35
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cautions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
35
35
35
35
36
7.2
37
7.3
38
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
35
7.3.1
7.3.2
7.3.3
38
39
40
Table of contents
B65192EN/02
8.2
41
45
47
48
51
52
8.2.1
8.2.2
9. CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2
BASIC CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1
9.2.2
9.2.3
9.3
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9.1.1
9.1.2
52
54
56
56
56
56
57
57
61
63
DETAILED CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
65
70
77
79
87
88
88
89
91
92
93
94
95
97
98
99
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9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
9.3.6
9.3.7
9.3.8
9.3.9
9.3.10
9.3.11
9.3.12
9.3.13
9.3.14
9.3.15
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9.1
41
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8.1
41
99
10.2
102
10.1
ii
1. OVERVIEW
B65192EN/02
OVERVIEW
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Compact
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Satisfies safety
standards
New interfacing
capability
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SVU: The servo amplifier unit is designed to comply with the VDE
0160 (Europe), UL (USA), and CSA (Canada) safety standards.
SVUC: The servo amplifier unit is designed to comply with UL (USA)
and CSA (Canada) safety standards. It does not conform to VDE
0160 (Europe) safety standards.
The servo amplifier unit provides a new interface (type B) as well as the
conventional interface (type A) for the CNC.
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To maintain compatibility, the servo amplifier unit has the same external
shape as the C series amplifier. In addition, they can be mounted in the
same manner.
(Some specifications are different, however. See Chapter 10 for details.)
2. CONFIGURATION
B65192EN/02
CONFIGURATION
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X axis
SVU/SVUC
(basic)
NC
Control Unit
Pulse Coder
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X axis
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Z axis
Pulse Coder
Z axis
SVU/SVUC
(basic)
3 AC input
200/220/230VAC
+10 %, 15%
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AC line filter
(option)
Separate
Regenerative
Discharge
Unit
(option)
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F/B
F/B
2. CONFIGURATION
B65192EN/02
2.1
TYPE OF UNIT AND
DESIGNATION
2.1.1
SVU Types
2.1.1 (a) Type of SVU and Designation
Basic
Name
Designation
SVU112
A06B6089H101
Group A
SVU120
A06B6089H102
Group B
SVU140
A06B6089H104
Group C
A06B6089H105
Group D
A06B6089H106
Group E
SVU180
SVU1130
2
L axis
M axis
SVU212/12 A06B6089H201
Group A
Group A
SVU212/20 A06B6089H202
Group A
Group B
SVU220/20 A06B6089H203
Group B
Group B
SVU212/40 A06B6089H204
Group A
Group F
SVU220/40 A06B6089H205
Group B
Group F
SVU240/40 A06B6089H206
Group F
Group F
SVU240/80 A06B6089H207
Group F
Group G
SVU280/80 A06B6089H208
Group G
Group G
SVU212/80 A06B6089H209
Group A
Group G
SVU220/80 A06B6089H210
Group B
Group G
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Basic
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Axis
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Group
2. CONFIGURATION
B65192EN/02
Group B
Group C
Group D
Group E
Group F
Group G
6/3000, M6/3000
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Group A
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2.1.2
SVUC Types
AC Servo Motor
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Axis
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Name
A06B6066H002 A06B6090H002
SVUC14
A06B6066H003 A06B6090H003
SVUC112
A06B6066H004 A06B6090H004
SVUC140
A06B6066H006 A06B6090H006
SVUC180
A06B6066H008 A06B6090H008
SVUC1130
A06B6066H222 A06B6090H222
SVUC24/4
A06B6066H223 A06B6090H223
SVUC24/12
A06B6066H224 A06B6090H224
SVUC24/40
A06B6066H233 A06B6090H233
SVUC212/12
A06B6066H234 A06B6090H234
SVUC212/40
A06B6066H236 A06B6090H236
SVUC212/80
A06B6066H244 A06B6090H244
SVUC240/40
A06B6066H246 A06B6090H246
SVUC240/80
A06B6066H266 A06B6090H266
SVUC280/80
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SVUC
A06B6090H
2. CONFIGURATION
B65192EN/02
2.1.3
Others
Table 2.1.3 Type of Unit and Designation (1)
Group
Basic
Name
AC line filter
Applcation
Designation
Type A: 5.4kW
A81L00010083#3C
A81L00010101#C
Option
Power
transformer
ort
for ex
export
(Caution 2)
A81L00010102
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Type C: 23kW
Type SAE: 2.2kVA
A80L00220005
A80L00240006
A80L00260003
Separate
Regenerative
Discharge Unit
A06B6089H510
A06B6089H500
A06B6089H713
A06B6089H714
A06B6089H711
A06B6089H712
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Option
A80L00280001
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2. CONFIGURATION
B65192EN/02
Name
Connector
Applcation
JV (1/2) B, JS (1/2) B
Between NC to SVU/SVUC
(Plastic cover)
co er)
Designation
Soldering type
A06B6073K212
Crimp type
A06B6073K213
Soldering type
A06B6066K205
Crimp type
A06B6066K206
Connector
JV (1/2) B, JS (1/2) B
Between NC to SVU/SVUC
(Metal cover)
co er)
(Note 1)
Connector
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(Note 1)
A06B6073K214
(Note 1)
CX3 : For external MCC
Connector
Fuse
A06B6089K201
A06B6089K202
A06B6089K250
Fanmotor
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Connector
A06B6089K203
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A06B6050K060
Battery
A06B6050K061
Battery cable
A02B0120K809
Breaker
5. 0A (*)
A06B6077K106
Lightning
surge protector
(*)
A06B6077K141
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* The SVU requires the use of an external circuit breaker and lightning surge protector. The SVUC features a
builtin lightning surge protector in the same way as the C series amplifier, hence does not require an external
circuit breaker or lightning surge protector.
2. CONFIGURATION
B65192EN/02
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CAUTION
1 Be sure to use an AC line filter in order to reduce harmonic
interference with the power supply. See Section 4.1 for
details .If a power supply transformer (insulation type) is
used for the line voltage out of specification, it can dispense
with an AC line filter. If the AC line filter is ineffective in
satisfying the EMC standards, use a commercial noise filter.
2 If the line voltage is higher than 200/220/230 VAC, use a
power transformer. When a transformer is used, an AC line
filter usually becomes unnecessary, however in the case
that requirements of EMC standard are still not satisfied, AC
line filter will be needed.
3 If the load inertia or the frequency of acceleration/
deceleration is high, and the regenerative discharge energy
from the motor exceeds a specified value, separate
regenerative discharge unit should be used. If the heat
dissipation is higher than a specified value of a separate
regenerative discharge unit, please check the servo motor
selection and consult FANUC. See Section 4.2 for details.
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NOTE
1 This amplifier has two types of NC interfaces. Type A
interface requires JV (1/2) B. Type B interface requires JS
(1/2) B or JF (1/2) .
2 The specification of the spare fuses is common to both the
control power supply and fanmotors. A fanmotor fuse is built
only in SVU1130 (A06B6089H106) and SVUC1130
(A06B6090H008).
3 SVU1130
(A06B6089H106),
SVUC1130
(A06B6090H008) and a separate regenerative
discharge unit (A06B6089H711 to H714) with a cooling
fan contains a fanmotor. A fanmotor should be arranged as
a spare part.
4 Use the following servo amplifiers for the T series motors
(hollowtype motors) .
Model 0T/3000 => Amplifier corresponding to 3/3000
Model 5T/2000 => Amplifier corresponding to 6/2000
Model 5T/3000 => Amplifier corresponding to 6/3000
Model 10T/2000 => Amplifier corresponding to 12/2000
Model 10T/3000 => Amplifier corresponding to 12/3000
3. SPECIFICATION
SPECIFICATION
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B65192EN/02
3. SPECIFICATION
B65192EN/02
3.1
SPECIFICATION
3.1 (a) Specification (Common)
Item
Specification
Threephase input
for power
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Power
supply
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Overvoltage alarm
Low control power voltage alarm
Low DC link voltage alarm
Regenerative discharge control circuit
failure alarm
Overregenerative discharge alarm
Dynamic brake circuit failure alarm
Overcurrent alarm
IPM alarm
Circuit breaker
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CAUTION
1 Two lines of the threephase input for power were
connected with the lines of the singlephase input for
control power by a jumper bar at the factory.
2 Necessary for the SVUC only
3 The customer can use this contact for monitoring purposes
when designing a safety protection circuit.
3. SPECIFICATION
B65192EN/02
Current limit
(Apeak)
SVU112
A06B6089H101
3.0
12
SVU120
A06B6089H102
5.9
20
SVU140
A06B6089H104
12.5
40
SVU180
A06B6089H105
18.7
80
SVU1130
A06B6089H106
52.2
130
SVU212/12
A06B6089H201
3.0
12
SVU212/20
A06B6089H202
3.0
12
SVU220/20
A06B6089H203
5.9
20
SVU212/40
A06B6089H204
3.0
12
SVU220/40
A06B6089H205
5.9
SVU240/40
A06B6089H206
8.8
SVU240/80
A06B6089H207
8.8
SVU280/80
A06B6089H208
10.0
SVU212/80
A06B6089H209
3.0
SVU220/80
A06B6089H210
5.9
Rated current
(Arms)
Current limit
(Apeak)
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Designation
3.0
12
5.9
20
5.9
20
8.8
40
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Name
20
8.8
40
40
8.8
40
40
10.0
80
80
10.0
80
12
10.0
80
20
10.0
80
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Axis
M axis
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CAUTION
1 The rated output is guaranteed under the rated input
voltage. When the input voltage fluctuates, the rated output
may not be obtained even if the fluctuation is within the
tolerance.
2 The current limit are those typical. The operating value may
vary by about 10% due to varying circuit parameters.
10
3. SPECIFICATION
B65192EN/02
Current limit
(Apeak)
SVUC14
A06B6090H002
0.9
SVUC112
A06B6090H003
2.9
12
SVUC140
A06B6090H004
16.0
40
SVUC180
A06B6090H006
20.0
80
SVUC1130
A06B6090H008
51.0
130
SVUC24/4
A06B6090H222
0.9
SVUC24/12
A06B6090H223
0.9
SVUC24/40
A06B6090H224
0.9
SVUC212/12
A06B6090H233
2.9
12
SVUC212/40
A06B6090H234
2.9
SVUC212/80
A06B6090H236
2.9
SVUC240/40
A06B6090H244
8.7
SVUC240/80
A06B6090H246
8.7
SVUC280/80
A06B6090H266
Rated current
(Arms)
10.2
Current limit
(Apeak)
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Designation
0.9
2.9
12
8.7
40
2.9
12
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Name
12
8.7
40
12
10.2
80
40
8.7
40
40
10.2
80
10.2
80
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Axis
M axis
80
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CAUTION
1 The rated output is guaranteed under the rated input
voltage. When the input voltage fluctuates, the rated output
may not be obtained even if the fluctuation is within the
tolerance.
2 The current limit are those typical. The operating value may
vary by about 10% due to varying circuit parameters.
11
3. SPECIFICATION
B65192EN/02
3.2
PROTECTION AND
ERROR DETECTION
FUNCTION
The servo amplifier has a protection and error detection function. The
detected alarm conditions are indicated by the 7segment LED on the
front of the servo amplifier.
If an alarm occurs, the motor is forced to stop by a dynamic brake.
LED indication
Description
This alarm occurs if the DC voltage of
the main circuit power supply is abnormally high.
Low control
power voltage
alarm (LV)
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Overvoltage
alarm (HV)
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Low DC link
voltage
alarm (LVDC)
Over-regenerative
discharge
alarm (DCOH)
nc
Regenerative
discharge control
circuit failure
alarm (DCSW)
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Dynamic brake
circuit failure
alarm (DBRLY)
12
3. SPECIFICATION
B65192EN/02
LED indication
Description
This alarm occurs if an abnormally high
current flows in the Laxis motor.
Maxis
overcurrentalarm (HCM)
Land Maxis
overcurrent
alarm (HCLM)
Laxis IPM
alarm (IPML)
This alarm is detected by the IPM (intelligent power module) of the Laxis.
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Laxis
overcurrent
alarm (HCL)
This alarm is detected by the IPM (intelligent power module) of the Maxis.
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Maxis IPM
alarm (IPMM)
Land Maxis
IPM alarm
(IPMLM)
(Note 1)
This alarm is detected by the IPM (intelligent power module) of the Land M
axes.
Trips
nc
Circuit
breaker
(Note 1)
The circuit breaker trips if an abnormally high current (exceeding the working
current of the circuit breaker) flows
through it.
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NOTE
1 The IPM can detect the following alarms.
S Overcurrent
S Overheat
S Drop in IPM control power voltage
2 When the control power is separated from the main power,
if the circuit breaker for the servo amplifier is off, low DC link
voltage alarm (LVDC) is detected.
(Note 1)
13
3. SPECIFICATION
B65192EN/02
3.3
NORMAL
OPERATION MODE
In the normal operation mode, the 7segment LED on the front of the
servo amplifier lights as listed below.
LED indication
Description
Indicates that the servo amplifier is not
ready to drive the motor.
Amplifier ready
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Amplifier not
ready
14
3. SPECIFICATION
B65192EN/02
3.4
SWITCH SETTING
There are four channel switches above the 7segment LED behind the
terminal board cover on the front of the servo amplifier. These switches
should be set as described below before use of the servo amplifier.
om
(1) Positions
The switches are sequentially numbered 1, 2, 3, and 4 with the one
at the bottom as switch 1. The OFF position is on the left, and the ON
position on the right.
OFF
ON
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3
2
1
f
f
f
f
f
f
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ON
ON
Type B interface
OFF
Type A interface
3. SPECIFICATION
B65192EN/02
SVUC
OFF
SVU
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SW3
SW4
ON
ON
Builtin
ON
OFF
OFF
OFF
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(20W)
(b) SVUC1 4, 12
SW4
ON
ON
nc
SW3
Builtin
(20W)
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SW4
ON
ON
Builtin
ON
OFF
OFF
OFF
(100W)
SW4
ON
ON
Builtin
ON
OFF
OFF
OFF
16
(400W)
3. SPECIFICATION
B65192EN/02
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NOTE
The separate regenerative discharge resistor, designated
A06B6066H***, does not comply with European safety
standards (VDE 0160). To allow the application of the CE
marking (machinery directive), use the separate
regenerative discharge resistor designated A06B6089
H***, which fully conforms to European safety standards.
17
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B65192EN/02
18
B65192EN/02
4.1
AC LINE FILTER
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Continuous
output rating
Heat generation
Type A:
A81L00010083#3C
24A
5.4kW Max.
20W
44A
10.5kW Max.
70W
100A
23.0kW Max.
50W
nc
AC line filter
Type B:
A81L00010101#C
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Type C:
A81L00010102
19
B65192EN/02
Motor
Model
Continuous
output
rating
Motor
Model
Continuous
output
rating
Motor
Model
Continuous
output
rating
0.5/3000
0.2 kW
22/3000
4.4 kW
M3/3000
1/3000
0.3 kW
30/1200
3.3 kW
M6/3000
1.4 kW
2/2000
0.4 kW
30/2000
4.5 kW
M9/3000
1.8 kW
2/3000
0.5 kW
30/3000
4.8 kW
C3/2000
0.3 kW
2.5/3000
0.3 kW
40/2000
5.9 kW
C6/2000
0.6 kW
3/3000
0.9 kW
40/2000
with fan
7.3 kW
C12/2000
1.0 kW
6/2000
1.0 kW
E1/3000
0.3 kW
C22/1500
1.5 kW
6/3000
1.4 kW
E2/3000
0.5 kW
L3/3000
0.9 kW
12/2000
2.1 kW
E3/2000
L6/3000
1.4 kW
0.5 kW
12/3000
2.8 kW
E6/2000
0.9 kW
L9/3000
2.0 kW
3.0 kW
L25/3000
3.5 kW
3.8 kW
L50/2000
6.0 kW
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22/2000
nc
22/1500
20
0.9 kW
B65192EN/02
4.2
SEPARATE
REGENERATIVE
DISCHARGE UNIT
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regenerative discharge units for the C series servo amplifier units can
be used for the series servo amplifier units. However they have not
been designed to meet the requirements of the European standards.
NOTE
The CE marking (machinery directive) cannot be affixed to
a machine using the SVUC.
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developed for use with the series servo amplifier units. These discharge
units comply with European safety standards (VDE 0160). The separate
21
4.2.1
Calculating the
Amount of
Regenerative
Discharge
B65192EN/02
SI system of units
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acceleration/deceleration
frequency
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where
F: Rapidtraverse
(sec/occurrence)
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CAUTION
Unless otherwise specified, once per five seconds is
assumed.
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J: Jm + JL
Jm: Inertia (kg m2) of the motor rotor
JL: Load inertia (kg m2) in terms of motor shaft inertia
Vm:Motor speed (min1) for rapid traverse
ta: Rapidtraverse acceleration/deceleration time (sec)
TL: Machine friction torque (in terms of motor shaft torque) (N m)
CGS system of units
where
F: Rapidtraverse
(sec/occurrence)
acceleration/deceleration
frequency
CAUTION
Unless otherwise specified, once per five seconds is
assumed.
J: Jm + JL
Jm: Inertia (kg cm sec) of the motor rotor
JL: Load inertia (kg cm sec) in terms of motor shaft inertia
Vm:Motor speed (rpm) for rapid traverse
ta: Rapidtraverse acceleration/deceleration time (sec)
TL: Machine friction torque (in terms of motor shaft torque) (kg cm)
22
B65192EN/02
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where
Th: Torque (N m) needed for the motor to change the operation from
rapid traverse descending to ascending
Vm:Motor speed (min1) for rapid traverse
D: Duty cycle (%) during rapidtraverse descending
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CAUTION
D is 50% at most. It is usually below 50%.
where
Th: Torque (kg cm) needed for the motor to change the operation
from rapid traverse descending to ascending
Vm:Motor speed (rpm) for rapid traverse
D: Duty cycle (%) during rapidtraverse descending
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CAUTION
D is 50% at most. It is usually below 50%.
23
A06B6089H101
A06B6089H102
A06B6090H002
A06B6090H003
R=20W
A06B6089H104
A06B6089H105
A06B6089H201 to H210
A06B6090H004
A06B6090H006
A06B6090H222 to H266
R=100W
A06B6089H106
A06B6090H008
No wind
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Servo Amplifier
R=200W
R=300W
R=400W
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4.2.2
Regenerative
Discharge Capacity of
Regenerative
Discharge Resistor
(Builtin and
Separate Types)
B65192EN/02
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A06B6089H510 (16)
R=100W
R=250W
A06B6089H500 (16)
R=200W
R=400W
R=600W
A06B6089H713 (16)
R=800W
A06B6089H714 (16)
R=1200W
A06B6089H711 (16)
R=800W
A06B6089H712 (8)
R=1200W
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Separate regenerative
discharge unit
24
5. POWER SUPPLY
B65192EN/02
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POWER SUPPLY
25
5. POWER SUPPLY
B65192EN/02
5.1
INPUT POWER
SUPPLY
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The servo amplifier requires a threephase input for power and a single
phase input for control power. Two lines of the threephase input for power
were connected with the lines of the singlephase input for control power
by a jumper bar on terminal board T1 at the factory.
If you want to separate the two power supplies, remove the jumper bar.
26
5. POWER SUPPLY
B65192EN/02
5.2
POWER
REQUIREMENTS
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(1) If more than one servo motor is used, the total power requirement can
be calculated by adding the requirements of all the servo motors.
(2) As for continuous output ratings, the power requirements listed in
Table 5.2.1 are sufficient. However, when a servo motor is required
to accelerate sharply, it may momentarily consumes power twice as
more as the continuous output rating.
So, check the amplifier input voltage during simultaneous
acceleration/deceleration of the servo motors. The voltage should be
at least 170 VAC (200 VAC 15%).
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5.2.1
Capacity of
Threephase Power
Supply
Power requirements
per motor
motor
model
0.5/3000
0.31 kVA
1/3000
2/2000
6.8 kVA
M3/3000
1.4 kVA
0.46 kVA
30/1200
5.1 kVA
M6/3000
2.2 kVA
0.62 kVA
30/2000
7.7 kVA
M9/3000
2.8 kVA
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22/3000
30/3000
8.2 kVA
C3/2000
0.46 kVA
0.77 kVA
40/2000
9.1 kVA
C6/2000
0.93 kVA
40/2000
(with fan)
11.3 kVA
C12/2000
1.6 kVA
C22/1500
2.3 kVA
L3/3000
1.4 kVA
L6/3000
2.2 kVA
L9/3000
3.1 kVA
1.4 kVA
6/2000
1.5 kVA
E1/3000
0.46 kVA
6/3000
2.2 kVA
E2/3000
0.77 kVA
12/2000
3.3 kVA
E3/2000
0.77 kVA
12/3000
4.3 kVA
E6/2000
1.4 kVA
22/1500
4.7 kVA
L25/3000
5.4 kVA
22/2000
5.9 kVA
L50/2000
9.3 kVA
3/3000
w
w
Power requirements
per motor
0.77 kVA
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2.5/3000
motor
model
nc
2/3000
Power requirements
per motor
27
5. POWER SUPPLY
B65192EN/02
5.2.2
Singlephase Input
for Control Circuit
5.2.2 Power requiremnts for control circuits
Servo Amplifier
Capacity
A06B6089H106
A06B6090H008
30 VA
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A06B6089H101 to H105
A06B6090H002 to H006
60 VA
40 VA
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A06B6089H201 to H210
A06B6090H222 to H266
28
5. POWER SUPPLY
B65192EN/02
5.3
Use a power transformer for an export when this servo amplifier unit is
used at a site where the line voltage is other than 200/220/230 VAC.
POWER
TRANSFORMERS
FOR EXPORTS
A80L00220005
A80L00240006
A80L00260003
A80L00280001
SAE
SBE
SCE
SDE
2.2 kVA
3.5 kVA
5.0 kVA
7.5 kVA
Model
Rated capacity
200/220/230/240VAC
(delta connection)
380/415/460/480/550VAC (star connection)
+10%; 15%, 50/60Hz 2Hz, 3
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5.3.1
Specification
210VAC
6.1 A
9.6 A
13.7 A
20.6 A
5%
ce
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2 %
Insulation
Ambient temp.
135 C
Allowable temperaturerise
Humidity
Max. 95%RH
drytype, selfcooling
Dielectric voltage
Wight
nc
Type
Max. 21kg
External dimensions
Max. 27kg
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Connection
2300VAC, 1 minute
29
Max. 36kg
Max. 42kg
5. POWER SUPPLY
B65192EN/02
5.3.2
How to Select a
Transformer
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Select a transformer according to the load condition and the model of the
motor for which the transformer is used. Each transformer has secondary
winding taps for three amplifiers so that it can be connected to two or three
amplifiers.
For a machine with typical operating conditions, select a transformer
according to the following guideline.
(Sum of 3phase power requirements of all motors)
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Table 5.2.1
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CAUTION
When two or more motors are used, the transformer rating
obtained using the above expression may be less than the
actual power requirements of any one of those motors.
Should this occur, use the motors maximum power
requirements as the transformer rating.
(Example) The power requirements of the 22/2000 and
40/2000 (with fan) are indicated in Table 5.2.1, as shown
below:
22/2000
40/2000 (with fan)
: 5.9 kVA
: 11.3 kVA
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30
5. POWER SUPPLY
B65192EN/02
5.4
CIRCUIT BREAKER
AND MAGNETIC
CONTACTOR
1.2 (Margin)
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CAUTION
The rated supply voltage will normally be 200 Vrms.
31
6. HEAT GENERATION
B65192EN/02
HEAT GENERATION
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(1) The heat generated by a servo amplifier unit can be calculated by the
following equations. In calculation, use appropriate values selected
from Tables 6.1 and 6.2 according to the models of the amplifier and
motor to be used.
(W) = a +
(c+d)
(W) = b +
(0.2c+d) +
(0.2c+d)
(W) = b +
(0.1c+d) +
(0.1c+d)
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(c+d)
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(2) The amounts of generated heat listed above apply when all motors run
at the respective continuous output ratings. These values may be
decreased during cabinet design,
condition.
(3) The servo amplifier heat sinks can be placed outside the cabinet
(except for some models). This configuration can reduce the heat
generated within the cabinet. The amount of heat generated in the
cabinet varies depending on whether the heat sink is cooled by natural
or forced air flow.
32
6. HEAT GENERATION
B65192EN/02
CAUTION
Cooling by forced air flow uses a air flow speed of 2 m/s
measured at the heat sink. Servo amplifier unit A06B6089
H106 or A06B6090H008 has a standard builtin cooling
fan.
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SVU112, 20
SVUC14, 12
20.6
20.6
SVU140, 80
SVUC140, 80
26.1
26.1
SVU1130
SVUC1130
59.3
37.3
29.8
29.8
amplifier model
33
6. HEAT GENERATION
B65192EN/02
1.4
9.9
1.0
2/2000
10.4
0.9
2/3000
13.8
1.7
2.5/3000
19.9
2.2
3/3000
22.3
6/2000
26.3
6/3000
44.0
12/2000
45.5
12/3000
73.2
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22/3000
1.2
1.7
2.8
4.3
6.6
64.8
8.6
91.6
9.6
157.9
67.5
4.4
30/2000
108.9
30/3000
168.2
40/2000
148.6
40/2000
(with fan)
216.9
M3/3000
24.6
1.5
M6/3000
37.4
1.8
M9/3000
48.5
3.0
C3/2000
11.6
0.9
C6/2000
16.6
1.4
C12/2000
27.3
3.8
C22/1500
53.0
8.6
L3/3000
26.5
1.9
L6/3000
49.3
3.7
L9/3000
72.5
8.1
L25/3000
176.0
L50/2000
265.6
E1/3000
11.9
1.5
E2/3000
13.2
1.4
E3/2000
22.1
4.9
E6/2000
24.6
3.1
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30/1200
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10.8
22/2000
total heat
generation
(W) : d
1/3000
22/1500
total heat
generation
(W) : c
34
7. INSTALLATION CONDITIONS
AND CAUTIONS
B65192EN/02
ENVIRONMENTAL
CONDITIONS
7.1.1
Ambient Temperature
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7.1
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0 to 55 C (during operation)
20to 60 C (during storage or shipment)
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7.1.2
Humidity
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7.1.4
Vibration
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7.1.3
Altitude
7.1.5
Atmosphere
Corrosive or conductive mist or water drop may not stick to the electronic
circuit or the heat sink.
35
7. INSTALLATION CONDITIONS
AND CAUTIONS
7.1.6
Cautions for
Installation
B65192EN/02
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(1) Be careful not allow dielectric fluid, oil mist, or cutting chips to
attach to the heat sink or fan. Such foreign matter may decrease the
cooling effeciency and prevent the normal operation of the servo
amplifier unit.
In addition, the life of the semiconductors in the amplifier may be
adversely affected. If the machine magnetics cabinet is designed to
take in outside air, use an air filter at the air inlet. Also seal the cable
access holes and door of the cabinet securely.
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(2) Protect the main body of the servo amplifier unit from contaminants
(such as dust, coolant, organic solvent, acid, corrosive gas, and salt) by
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(3) Keep dust or dielectric fluid from entering an air outlet without
disturbing the cooling air flow.
(4) Take precautions to facilitate inspection, dismounting, and mounting
of the servo amplifier unit for maintenance.
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(5) Separate the current carrying lines from the signal lines, and take
measures for noise. For details, see Section 7.3 and refer to the
appropriate CNC connection manual.
36
7. INSTALLATION CONDITIONS
AND CAUTIONS
B65192EN/02
HOW TO SELECT A
GROUND FAULT
INTERRUPTER
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7.2
12 to 22
2.0 mA
30 to 40
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2.5 mA
37
7. INSTALLATION CONDITIONS
AND CAUTIONS
B65192EN/02
7.3
MEASURES FOR
NOISE
7.3.1
Signal Line
Separation
Group
Description
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Coil of MCC
Measure
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Separate the signal lines from the amplifier input power lines and motor
power lines. The types of cables used are as follows:
CNCSVU/SVUC cable
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NOTE
1 To bundle separately means to maintain a separation of
at least 10 cm between the cable groups.
2 To isolate means to place a grounded metal (ferrous)
plate between the groups.
38
7. INSTALLATION CONDITIONS
AND CAUTIONS
B65192EN/02
7.3.2
Ground
The following ground systems are provided for CNC machine tool.
(a) Signal ground system (SG)
The signal ground (SG) supplies the refernce voltage (0V) of the
electrical signal system.
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Servo
amplifier
CNC
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Other
units
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Shield
Operation
panel
Machine
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Cabinet
Distribution board
39
7. INSTALLATION CONDITIONS
AND CAUTIONS
7.3.3
SVU Grounding for
CE Marking (EC
Machinery Directive)
B65192EN/02
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NOTE
The SVUC does not comply with European safety
standards (VDE 0160). No metal terminal is, therefore,
supplied with the SVUC.
40
B65192EN/02
8.1
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OUTLINE DRAWINGS
AND AREA OF
MAINTENANCE
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8.1.1
Servo Amplifier Unit
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BREAKER
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B65192EN/02
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BREAKER
CAUTION
PARTS INSTALLATION IS NOT PERMITTED HERE
BECAUSE OF THE HEAT GENERATED BY THE
DISCHARGE RESISTOR.
42
B65192EN/02
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BREAKER
CAUTION
PARTS INSTALLATION IS NOT PERMITTED HERE
BECAUSE OF THE HEAT GENERATED BY THE
DISCHARGE RESISTOR.
43
B65192EN/02
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BREAKER
CAUTION
PARTS INSTALLATION IS NOT PERMITTED HERE
BECAUSE OF THE HEAT GENERATED BY THE
DISCHARGE RESISTOR.
44
B65192EN/02
8.1.2
AC Line Filter
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(1) A81L00010083#3C
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B65192EN/02
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(2) A81L00010101#C
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(3) A81L00010102
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B65192EN/02
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8.1.3
Power Transformer
for Export
A80L0022
0005
A80L0024
0006
A80L0026
0003
A80L0028
0001
Type
SAE
SBE
SCE
SDE
Weight
21 kg
27 kg
36 kg
42 kg
217cm Max.
217cm Max.
247cm Max.
247cm Max.
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Designation
h1 (height
of trans)
47
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8.1.4
Separate
Regenerative
Discharge Unit
B65192EN/02
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(1) A06B6089H510
48
B65192EN/02
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(2) A06B6089H500
49
B65192EN/02
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CAUTION
The exhaust section becomes very hot. No part shall be
mounted at the exhaust section.
Weight
A06B6089H711
5Kg
A06B6089H712
6Kg
A06B6089H713
5Kg
A06B6089H714
6Kg
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Designation
50
B65192EN/02
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8.1.5
Battery Case
51
B65192EN/02
8.2
PANEL CUTOUT
DRAWING
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8.2.1
Servo Amplifier Unit
(2) SVU140, 80 SVU2/
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(1) SVU112, 20
52
B65192EN/02
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(3) SVU1130
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B65192EN/02
8.2.2
Separate
Regenerative
Discharge Unit
(2) A06B6089H500
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(1) A06B6089H510
CAUTION
ATTACH PACKINGS (ACRYLONITRILEBUTADIENE
RUBBER OR SOFT NBR) TO PREVENT THE INGRESS
OF OIL AND DUST.
54
B65192EN/02
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CAUTION
ATTACH PACKINGS (ACRYLONITRILEBUTADIENE
RUBBER OR SOFT NBR) TO PREVENT THE INGRESS
OF OIL AND DUST.
55
9. CONNECTION
B65192EN/02
CONNECTION
9.1
This servo amplifier unit has two types of NC interface. Cable connection
varies with the interface type used. Before starting to connect, check the
model of the NC unit and interface type.
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9.1.1
Interface with the NC
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OVERVIEW
NC
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Interface type
TYPE A
TYPE B
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CAUTION
The Series 16B can have both types of interface. Check
the interface type with the arranged NC.
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9.1.2
Safety Standards
SVU:
56
9. CONNECTION
B65192EN/02
9.2
BASIC CONNECTION
9.2.1
(1) Sample connection with TYPE A interface but without external MCC
1AXIS (A06B6089H101 to H106)
2AXIS (A06B6089H201 to H210)
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Connection Example
for SVU
RELAY UNIT
BATTERY
NOTE3
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PULSECODER
NC
NC CONTROL UNIT
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EMERGENCY STOP
(EMG)
NOTE1
NOTE2
AC LINE FILTER
200/220/230VAC
+10%, 15%
BREAKER
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CAUTION1
BREAKER (5A)
CAUTION3
CAUTION4
CAUTION5
THERMOSTAT
FAN MOTOR
CAUTION2
SEPARATE REGENERATIVE
DISCHARGE RESISTOR
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SURGE
ABSORBER
57
AC SERVO MOTOR
ON MACHINE
9. CONNECTION
B65192EN/02
(2) Sample connection with TYPE B interface but without external MCC
1AXIS (A06B6089H101 to H106)
2AXIS (A06B6089H201 to H210)
a (Plate metal terminal)
BATTERY
IN THE CASE
OF PULSECODER
NC CONTROL UNIT
NOTE2
AC LINE FILTER
200/220/230VAC
+10%, 15%
BREAKER
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EMERGENCY STOP
(EMG)
NOTE1
AC SERVO MOTOR
ON MACHINE
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CAUTION1
BREAKER (5A)
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SURGE
ABSORBER
CAUTION3
CAUTION4
CAUTION5
THERMOSTAT
FAN MOTOR
CAUTION2
SEPARATE REGENERATIVE
DISCHARGE RESISTOR
nc
RELAY UNIT
BATTERY
NOTE3
PULSECODER
NC
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NC CONTROL UNIT
EMERGENCY STOP
(EMG)
200/220/230VAC
+10%, 15%
NOTE1
NOTE2
AC LINE FILTER
a
BREAKER
AC SERVO MOTOR
ON MACHINE
CAUTION1
NOTE5
BREAKER (5A)
SURGE
ABSORBER
CAUTION3
CAUTION4
CAUTION5
CAUTION2
SEPARATE REGENERATIVE
DISCHARGE RESISTOR
58
THERMOSTAT
FAN MOTOR
9. CONNECTION
B65192EN/02
NC CONTROL UNIT
EMERGENCY STOP
(EMG)
NOTE1
NOTE2
AC LINE FILTER
BREAKER
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200/220/230VAC
+10%, 15%
AC SERVO MOTOR
ON MACHINE
CAUTION1
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NOTE5
BREAKER (5A)
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BATTERY
SURGE
ABSORBER
CAUTION3
CAUTION4
CAUTION5
CAUTION2
nc
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CAUTION
1 Be sure to use an AC line filter to reduce effect of harmonic
noise to the power supply. Two or more SVUs can be
connected to one AC line filter if its power supply capacity
is not exceeded.
2 SVU does not contain a surge absorber. One should be
installed externally.
3 RC and RI were connected with each other through a
jumper bar at the factory. If a separate regenerative
discharge unit is to be used, remove the jumper bar.
4 TH1 and TH2 were connected with each other through a
jumper bar at the factory. Remove the jumper bar, and
connect them to the separate regenerative discharge unit
and power transformer thermostat.
5 Only the A06B6089H106 has FAN1 and FAN2. Connect
them to the fan motor of the separate regenerative
discharge unit. If a separate regenerative discharge unit
(other than the A06B6089H106) with a builtin fan motor
is to be used, connect the fan motor to the circuit beaker
(5A).
59
9. CONNECTION
B65192EN/02
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NOTE
1 Unlike the C series amplifiers, SVU does not require 100
VAC for an emergency stop.
2 L1C and L1 were connected with each other through a
jumper bar at the factory, and so were L2C and L2. Remove
these jumper bars before connecting a power supply.
3 Some NC units do not require a relay unit. For details, refer
to the appropriate NC connection manual.
4 An MCC that complies with European standards should be
selected. Details of the use of the MCC should be
determined by the machine tool builder.
5 The SVU connectors and terminal block indicated in
parentheses, ( ), correspond to 2axes amplifier.
60
9. CONNECTION
B65192EN/02
9.2.2
Connection Example
for SVUC
NOTE3
PULSECODER
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EMERGENCY STOP
(EMG)
NOTE1
Jumper
NOTE2
AC LINE FILTER
BREAKER (5A)
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200/220/230VAC BREAKER
+10%, 15%
CAUTION1
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NC CONTROL UNIT
CAUTION2
CAUTION4
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SEPARATE REGENERATIVE
DISCHARGE RESISTOR
CAUTION3
AC SERVO MOTOR
ON MACHINE
BATTERY
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NC CONTROL UNIT
200/220/230VAC
+10%, 15%
EMERGENCY STOP
(EMG)
NOTE1
Jumper
NOTE2
AC LINE FILTER
BREAKER
CAUTION1
AC SERVO MOTOR
ON MACHINE
BREAKER (5A)
CAUTION2
CAUTION3
CAUTION4
THERMOSTAT
FAN MOTOR
SEPARATE REGENERATIVE
DISCHARGE RESISTOR
61
9. CONNECTION
B65192EN/02
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CAUTION
1 Be sure to use an AC line filter to reduce effect of harmonic
noise to the power supply. Two or more SVUCs can be
connected to one AC line filter if its power supply capacity
is not exceeded.
2 RC and RI were connected with each other through a
jumper bar at the factory. If a separate regenerative
discharge unit is to be used, remove the jumper bar.
3 TH1 and TH2 were connected with each other through a
jumper bar at the factory. Remove the jumper bar, and
connect them to the separate regenerative discharge unit
and power transformer thermostat.
4 Only the A06B6090H008 has FAN1 and FAN2. Connect
them to the fan motor of the separate regenerative
discharge unit.
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NOTE
1 The unit should use 100 VAC for emergency stop, in the
same way as the C series amplifier.
2 L1C and L1 were connected with each other through a
jumper bar at the factory, and so were L2C and L2.
3 Some NC units do not require a relay unit. For details, refer
to the appropriate NC connection manual.
4 The SVUC connectors and terminal block indicated in
parentheses, ( ), correspond to 2axes amplifier.
62
9. CONNECTION
B65192EN/02
9.2.3
Connector and
Terminal (T1)
A06B6089H201 to H210
A06B6090H222 to H266
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A06B6089H101 to H106
A06B6090H002 to H008
NAME
REMARK
CONNECTOR FOR NC
INTERFACE LAXIS
JV1B
TYPE A INTERFACE
CONNECTOR FOR NC
INTERFACE MAXIS
JV2B
TYPE A INTERFACE
CONNECTOR FOR NC
INTERFACE LAXIS
JS1B
TYPE B INTERFACE
CONNECTOR FOR NC
INTERFACE MAXIS
JS2B
TYPE B INTERFACE
nc
CONNECTOR FOR
PULSE CODER LAXIS
JF1
TYPE B INTERFACE
CONNECTOR FOR
PULSE CODER MAXIS
JF2
TYPE B INTERFACE
TYPE B INTERFACE
CX3
1 pin
3 pin
CX4
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INDICATION
CAUTION
1 The connector names of the series amplifier are the same
as those of the NC, but are different from those of the C
series amplifier. When replacing the C series amplifier with
the SVUC, therefore, note that JV1B and JV2B of the SVUC
correspond to CN1(L) and CN1M of the C series amplifier.
2 The CX4 connector for the ESP signal is used only on the
SVU.
63
9. CONNECTION
B65192EN/02
A06B6089H106
A06B6090H008
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A06B6089H101 to H105
A06B6089H201 to H210
A06B6090H002 to H006
A06B6090H222 to H266
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NOTE
5 and 6 on the terminal board T1 are not used with SVU.
64
9. CONNECTION
B65192EN/02
9.3
DETAILED
CONNECTION
9.3.1
Detailed Connection
of Cable K1
( 3)
( 4)
COMA
( 4)
( 5)
*PWMB (*ALM2)
( 5)
( 6)
COMB
( 6)
( 7)
*PWMC (*ALM4)
( 7)
COMC
( 8)
*PWMD (*ALM8)
(13)
COMD
(14)
*PWME
(15)
COME
(16)
(17)
*PWMF
(17)
(18)
COMF
(18)
( 1)
IR
( 1)
( 2)
GDR
( 2)
(11)
IS
(11)
(12)
GDS
(12)
(10)
*MCON
(10)
(20)
*DRDY
(20)
( 8)
(13)
(14)
(15)
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(16)
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*PWMA (*ALM1)
SVU
SVUC
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( 3)
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Series 16A/B
Series 18A
Series 15B
Series 21TA
Power MateD
Power MateF
(1) For connection to Series 16A/B, Series 18A, Series 15B, Series
21TA, Power MateD, or Power MateF (TYPE A I/F)
Connect
Wire material: 0.08mm2 twisted pair totally shielded cable (10 pairs)
65
9. CONNECTION
B65192EN/02
*PWMA (*ALM1)
( 3)
( 2)
COMA
( 4)
( 3)
*PWMB (*ALM2)
( 5)
( 4)
COMB
( 6)
( 5)
*PWMC (*ALM4)
( 7)
( 6)
COMC
( 8)
(14)
*PWMD (*ALM8)
(13)
(15)
COMD
(16)
*PWME
(17)
COME
(18)
(16)
(17)
COMF
(18)
IR
( 1)
GDR
( 2)
IS
(11)
GDS
(12)
(12)
*MCON
(10)
(13)
GND
( 9) No connect (Note)
*DRDY
(20)
( 8)
( 9)
(10)
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(11)
( 7)
(15)
*PWMF
(19)
Connector
(14)
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SVUC
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( 1)
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NC
Series 0C
Series 15A
Wire material: 0.08mm twisted pair totally shielded cable (10 pairs)
CAUTION
Pin 9 of the amplifier is not connected internally. This pin
should be connected to pin 13 on the NC with a twisted pair
cable, the other conductor of which is *MCON.
66
9. CONNECTION
B65192EN/02
(3) For connection to Series 16B, Series 18B, Series 20, Series 21TB,
Series 21GA, or Power MateH (TYPE B I/F)
( 3)
( 4)
0V
( 4)
( 5)
*PWMC (*ALM2)
( 5)
( 6)
0V
( 6)
( 7)
*PWME (*ALM4)
( 7)
( 8)
0V
( 8)
(13)
*ENBL (*ALM8)
(13)
(14)
0V
(14)
( 1)
IR
( 2)
GDR
(11)
(12)
(19)
(20)
( 9)
( 2)
(11)
GDS
(12)
0V
(19)
0V
(20)
*DRDY
( 9)
*MCON
(10)
PD
(15)
(16)
*PD
(16)
(17)
PREQ
(17)
*PREQ
(18)
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(15)
(18)
Connector
( 1)
IS
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(10)
SVU
SVUC
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*PWMA (*ALM1)
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Series 16B
Series 18B
Series 20
Series 21TB
Series 21GA
Power Mate H
Wire material: 0.08mm twisted pair totally shielded cable (10 pairs)
CAUTION
Cables designed for the TYPE B interface can also be used
with the TYPE A interface. Cables designed for the TYPE
A interface, however, cannot be used with the TYPE B
interface.
67
9. CONNECTION
B65192EN/02
NOTE
Wire material of cable K1
Recommended material of cable K1 is as follows.
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Specification : A66L0010284#10P
Name
: 10 pairs cable
Material
: #28AWG10 pairs (20 cores), Standard Length is
200m
Maker
: Hitachi Cable , Oki Electric Cable
(Important points)
(1) Assign the current feedback signal (IRn, ISn, pairs of wires are 12,
1112) in the center of the cable to protect from the effect of the noise.
Otherwise, the motor may move abnormally.
Use pair of wires 56 in the case of Hitachi Cable, and 67 in the case
of Oki Electric Cable.
(2) The cables are totally shielded. The shield should be ground to the
earth plate near the NC
68
9. CONNECTION
B65192EN/02
(3) Associate ten twistedpair wires with paires of pins 1 and 2, 3 and
4, . . . , and 19 and 20 of a connector such as PCRE20FA when
connecting the pins with the pairs.
Specificarion
Item
Unit
Designation
A66L00010284#10P
Manufacturer
Hitachi Cable
Oki Electric Cable
60C 30V : UL2789
80C 30V : UL80276
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Rating
Conductor
Insulator
Crosslinked vinyl
Shield braid
Sheath
Number of pairs
pairs
Size
AWG
Structure
Conductors/mm
Outside diameter
Thickness
Ins lator
Insulator
Outside diameter
Core style
Twisted
pair
Outside diameter
Pitch
nc
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Lay diameter
Drain wire
0.38
mm
0.1
(Thinnest portion : 0.08)
mm
0.58 (approx.)
mm
1.16 (approx.)
mm
20 or less
mm
Conductors/mm
mm
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Electrical
performance
7/0.127
mm
Color
Sheath
28
Lay
Shield
braid
10
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Conductor
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Material
Specificarion
3.5 (approx.)
Hitachi : Not available
Oki : Available, 10/0.12
0.12
85 or more
Black
Thickness
mm
1.0
Outside diameter
mm
6.2 (approx.)
Standard length
Packing method
Resistance
Insulation resistance
Dielectric strength
200
Bundle
/km
Mkm
V/min.
Flame resistance
300 (AC)
Shall pass flame resistance tset
VWISC of UL standards.
69
9. CONNECTION
B65192EN/02
9.3.2
Detailed Connection
of Cable K2
SD
(12)
(17)
*SD
(13)
(14)
REQ
(5)
(15)
*REQ
(6)
+5V
(8, 15)
0V
(1, 2, 3)
(3)
0VA
(10)
(7)
+6VA
(14)
(4, 5, 6)
(1, 2)
Note)
Motor
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(16)
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Note)
Shield
F
(4)
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F
Connector:
MR20LFH (HONDA TSUSHIN KOGYO)
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NOTE
For incremental pulse coders, pins 3 and 7 of the NC and
pins 10 and 14 of the motor need not be connected.
Connecting these pins, however, will not result in any
problems. Therefore, a cable designed for use with an
absolute pulse coder can also be used with an incremental
pulse coder.
70
9. CONNECTION
B65192EN/02
SD
(12)
(17)
*SD
(13)
(14)
REQ
(5)
(15)
*REQ
(6)
(4, 5)
+5V
(8, 15)
(1, 2)
0V
(1, 2, 3)
(3)
0VA
(10)
(6)
+6VA
(14)
Shield
F
F
Connector:
MR20LMH (HONDA TSUSHIN KOGYO)
(4)
Motor
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(16)
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NOTE
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71
9. CONNECTION
B65192EN/02
SD
(A)
(17)
*SD
(D)
(14)
REQ
(F)
(15)
*REQ
(G)
+5V
(J, K)
0V
(N, T)
(3)
0VA
(S)
(7)
+6VA
(R)
Shield
F
(H)
(4, 5, 6)
(1, 2)
Note)
Note)
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Motor
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NC
Connector:
MR20LFH (HONDA TSUSHIN KOGYO)
(16)
SD
(A)
(17)
nc
*SD
(D)
(14)
REQ
(F)
(15)
*REQ
(G)
(4, 5)
+5V
(J, K)
(1, 2)
0V
(N, T)
(3)
0VA
(S)
(6)
+6VA
(R)
Shield
F
(H)
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Relay unit
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NOTE
For incremental pulse coders, pins 3 and 7 of the NC and pins
S and R of the motor need not be connected. Connecting
these pins, however, will not result in any problems. Therefore,
a cable designed for use with an absolute pulse coder can
also be used with an incremental pulse coder.
Connector:
MR20LMH (HONDA TSUSHIN KOGYO)
Motor
NOTE
The total resistance of the cables of pins 0V and 5V must be 0.5
or less if the corresponding cables are longer than 14m.
72
9. CONNECTION
B65192EN/02
(2) For connection to Series 16A/B, Series 18A, Series 15B, Series
21 TA, or Power r MateD/F (TYPE A I/F)
(a) For model 1/3000, 2/2000, 2/3000
SD
(12)
(2)
*SD
(13)
(5)
REQ
(5)
(6)
*REQ
(6)
+5V
(8, 15)
0V
(1, 2, 3)
(16)
0VA
(10)
(7)
+6VA
(14)
Shield
F
Connector:
FI402015S (HIROSE ELECTRIC)
(4)
Motor
Note)
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(1)
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Cover
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NOTE
For incremental pulse coders, pins 7 and 16 of the NC and
pins 10 and 14 of the motor need not be connected.
Connecting these pins, however, will not result in any
problems. Therefore, a cable designed for use with an
absolute pulse coder can also be used with an incremental
pulse coder.
73
9. CONNECTION
B65192EN/02
SD
(A)
(2)
*SD
(D)
(5)
REQ
(F)
(6)
*REQ
(G)
+5V
(J, K)
0V
(N, T)
0VA
(S)
+6VA
(R)
Shield
F
(H)
(16)
(7)
F
Connector:
FI402015S (HIROSE ELECTRIC)
Motor
Note 1)
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(1)
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NC
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NOTE
1 For incremental pulse coders, pins 7 and 16 of the NC and
pins S and R of the motor need not be connected.
Connecting these pins, however, will not result in any
problems. Therefore, a cable designed for use with an
absolute pulse coder can also be used with an incremental
pulse coder.
2 The total resistance of the cables of pins 0V and 5V must
be 0.5 or less if the corresponding cables are longer than
14m.
74
9. CONNECTION
B65192EN/02
(3) For connection to Series 16B, Series 18B, Series 20, Series 21
GA, Series 21 TB, or Power Mate H (TYPE B I/F)
(a) For model 1/3000, 2/2000, 2/3000
SD
(12)
(2)
*SD
(13)
(5)
REQ
(5)
(6)
*REQ
(6)
+5V
(8, 15)
0V
(1, 2, 3)
(16)
0VA
(10)
(7)
+6VA
(14)
Motor
Note)
JF (1/2)
Shield
F
Connector:
FI402015S (HIROSE ELECTRIC)
(4)
om
(1)
r.c
SVU
SVUC
ce
nt
e
Cover
.c
nc
NOTE
For incremental pulse coders, pins 7 and 16 of the NC and
pins 10 and 14 of the motor need not be connected.
Connecting these pins, however, will not result in any
problems. Therefore, a cable designed for use with an
absolute pulse coder can also be used with an incremental
pulse coder.
75
9. CONNECTION
B65192EN/02
SD
(A)
(2)
*SD
(D)
(5)
REQ
(F)
(6)
*REQ
(G)
+5V
(J, K)
0V
(N, T)
(16)
0VA
(S)
(7)
+6VA
(R)
Shield
F
(H)
JF (1/2)
Connector:
FI402015S (HIROSE ELECTRIC)
Motor
Note 1)
om
(1)
r.c
SVU
ce
nt
e
.c
nc
NOTE
1 For incremental pulse coders, pins 7 and 16 of the NC and
pins S and R of the motor need not be connected.
Connecting these pins, however, will not result in any
problems. Therefore, a cable designed for use with an
absolute pulse coder can also be used with an incremental
pulse coder.
2 The total resistance of the cables of pins 0V and 5V must
be 0.5 or less if the corresponding cables are longer than
14m.
76
9. CONNECTION
B65192EN/02
9.3.3
Detailed Connection
of Cable K3
(1) Power supply voltage is 200, 220, 230VAC and the system conform
with the European standard.
TB1 SVU
L1
AC
line
filter
L2
om
Breaker
SVUC
(L1)
L3
(L2)
(L3)
(
r.c
Power supply R
200VAC
220VAC
S
230VAC
T
50/60Hz
G
ce
nt
e
(2) Power supply voltage is 380, 415, or 460 VAC, and the system has not
been approved to display the CE marking (machinery directive).
Power
transformer
Breaker
SVUC
L1
L2
L3
(L1)
(L2)
(L3)
(
nc
Power supply R
380VAC
415VAC
S
460VAC
T
50/60Hz
G
TB1 SVU
.c
(3) Power supply voltage is 380, 415, or 460 VAC, and the system has been
approved to display the CE marking (machinery directive).
TB1 SVU
Power supply R
380VAC
415VAC S
460VAC
T
50/60Hz
G
L1
Power
transformer
Breaker
MCC
L2
L3
(L1)
(L2)
(L3)
(
NOTE
1 When the power transformer is used, the AC line filter can
be omitted.
2 A system using the SVUC will not be able to gain approval
to display the CE marking (machinery directive).
77
9. CONNECTION
B65192EN/02
Amplifier
Heatresistive
vinyl cable
Screw of terminal
Note 2)
SVU112, 20
SVUC14, 12
M4
SVU140, 80
SVU2j/j
SVUC140, 80
SVUC2j/j
M4
SVU1130
SVUC1130
om
Note 1)
M4
.c
nc
ce
nt
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r.c
NOTE
1 4cores vinyl cabtyre cable (JIS C 3312)
2 Nonflammable polyflex cable (maximum conductor
temperature : 105_C)
(LMFC manufactured by Furukawa Electric Co. , or
equivalent)
78
9. CONNECTION
B65192EN/02
9.3.4
Detailed Connection
of Cable K4
SVU, SVUC
Motor
A1
A2
A3
om
T1 (UL, UM)
T1 (VL, VM)
T1 (WL, WM)
B1
)
G (Motor body)
r.c
T1 (
Metal terminal
(Note)
Connector used
Japan AMP
Housing : 31781296 (not waterproof)
Contact : 11752172
0.75mm2 (30/0.18)
4cores vinyl cabtyre cable
nc
Cable used :
ce
nt
e
Screw M4
.c
NOTE
The SVUC does not require metal terminal connection.
79
9. CONNECTION
B65192EN/02
SVU, SVUC
1
Motor
U
T1 (UL, UM)
T1 (VL, VM)
T1 (WL, WM)
)
om
4
T1 (
G (Motor body)
G (Connector shell)
r.c
Metal terminal
(Note 1)
Connector used
Japan AMP
1763462 (waterproof)
Cable used :
ce
nt
e
Screw M4
0.75mm2 (30/0.18)
7cores vinyl cabtyre cable
.c
nc
NOTE
1 The SVUC does not require metal terminal connection.
2 The connector shell must be grounded if the machine must
comply with European standards.
80
9. CONNECTION
B65192EN/02
SVU, SVUC
Motor
A
T1 (UL, UM)
T1 (WL, WM)
D
T1 (
G (Motor body)
r.c
Metal terminal
(Note)
Connector used
Refer to
Table 9.3.4 (a), (b), (c)
Screw M4
2.0mm2 (37/0.26)
4cores vinyl cabtyre cable
ce
nt
e
Cable used :
om
T1 (VL, VM)
Guide key
Df fA
Cf fB
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nc
NOTE
The SVUC does not require metal terminal connection.
81
9. CONNECTION
B65192EN/02
SVU, SVUC
Motor
A
T1 (UL, UM)
T1 (VL, VM)
D
T1 (
G (Motor
body)
Connector used
Refer to
Table 9.3.4 (a), (b), (c)
Screw M4
3.5mm2 (45/0.32)
4cores vinyl cabtyre cable
ce
nt
e
Cable used :
12/2000
12/3000
22/1500
22/2000
30/1200
r.c
Metal terminal
(Note)
om
T1 (WL, WM)
Guide key
Df fA
Cf fB
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nc
NOTE
The SVUC does not require metal terminal connection.
82
9. CONNECTION
B65192EN/02
Motor
SVU, SVUC
A
T1 (U)
B
E
T1 (W)
T1 (
G (Motor
body)
Screw M4
Cable used :
10mm2 4
Connector used
Refer to
Table 9.3.4 (a), (b), (c)
nc
22/3000
30/2000
30/3000
40/2000
ce
nt
e
G
Metal terminal
(Note)
r.c
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C
T1 (V)
Guide key
F
A
f
f
f E f G fB
f
f
D
C
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NOTE
The SVUC does not require metal terminal connection.
83
9. CONNECTION
ce
nt
e
r.c
om
B65192EN/02
.c
nc
Important point
When the motor do not ground to the machine (cabinet) that
the motor is mounted, connect the ground of motor and the
ground of amplifier with the cable to absorb the noise. In this
case, use the cable thicker than 1.25mm2 which is not the
line inside the power cable, and install aloof from power
cable as possible.
By this connection, the influence of the switching noise can
be reduced.
84
9. CONNECTION
B65192EN/02
Motor model
12/2000
30/3000HV
12/3000
C12/2000
22/1500
C22/1500
22/2000
30/1200
12/3000HV
22/3000HV
With a
straight
adapter
H/MS3106A1810SDT(10) JL04V6A2222SEEB
(Hirose Electric)
(JAE)
With an
angle
adapter
H/MS3108B1810SDT(10) JL04V8A2222SEEB
(Hirose Electric)
(JAE)
For
conduit
attachment
H/MS3106A1810SDT(13) JL04V6A2222SE
(Hirose Electric)
(JAE)
22/3000
30/2000
30/3000
40/2000
40/2000 (with fan)
L25/3000
L50/2000
JL04V6A2410SE (G) EB
(JAE)
JL04V8A2410SE (G) EB
(JAE)
JL04V6A2410SE (G)
(JAE)
r.c
For
power
M3/3000
M6/3000
M9/3000
L3/3000
L6/3000
L9/3000
om
3/3000
6/2000
6/3000
3/3000HV
6/3000HV
C3/2000
C6/2000
ce
nt
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NOTE
1 JAE : Japan Aviation Electronics Industry
2 The waterproof of the single block type pluge for conduit
attachment should be concidered with the adapter for it.
For more detail, please contact the connector maker.
H/MS3106A2222S (10)
(Hirose Electric)
H/MS3106A2410S (10)
(Hirose Electric)
H/MS3108B1810S (10)
(Hirose Electric)
H/MS3108B2222S (10)
(Hirose Electric)
H/MS3108B2410S (10)
(Hirose Electric)
JL046A1810SJ1(A72)
(JAE)
H/MS3106A1810S (13)
(Hirose Electric)
JL046A2222SJ1(A72)
(JAE)
H/MS3106A2222S (13)
(Hirose Electric)
JL046A2410SJ1(A72)
(JAE)
H/MS3106A2410S (13)
(Hirose Electric)
.c
H/MS3106A1810S (10)
(Hirose Electric)
H/MS3106A2029SW (11)
(Hirose Electric)
For
signal
12/2000
30/3000HV 22/3000
12/3000
C12/2000
30/2000
22/1500
C22/1500
30/3000
22/2000
40/2000
30/1200
40/2000 (with fan)
12/3000HV
L25/3000
22/3000HV
L50/2000
For
power
M3/3000
M6/3000
M9/3000
L3/3000
L6/3000
L9/3000
nc
Motor model
3/3000
6/2000
6/3000
3/3000HV
6/3000HV
C3/2000
C6/2000
H/MS3108B2029SW (11)
(Hirose Electric)
JA06A2029SWJ1(A72)
(JAE)
H/MS3106A2029SW (14)
(Hirose Electric)
NOTE
JAE : Japan Aviation Electronics Industry
85
9. CONNECTION
B65192EN/02
Motor model
MS3106B1810S(A72)
(JAE)
H/MSA3106A1810S (10)
(Hirose Electric)
MS3106B2222S(A72)
(JAE)
H/MSA3106A2222S (10)
(Hirose Electric)
MS3106B2410S(A72)
(JAE)
H/MSA3106A2410S (10)
(Hirose Electric)
JL048B1810S(A72)
(JAE)
H/MSA3108B1810S (10)
(Hirose Electric)
JL048B2222S(A72)
(JAE)
H/MSA3108B2222S (10)
(Hirose Electric)
JL048B2410S(A72)
(JAE)
H/MSA3108B2410S (10)
(Hirose Electric)
om
MS3106B2029SW(A72)
(JAE)
H/MSA3106A2029SW (11)
(Hirose Electric)
MS3108B2029SW(A72)
(JAE)
H/MSA3108B2029SW (11)
(Hirose Electric)
ce
nt
e
For
signal
12/2000
30/3000HV 22/3000
12/3000
C12/2000
30/2000
22/1500
C22/1500
30/3000
22/2000
40/2000
30/1200
40/2000 (with fan)
12/3000HV
L25/3000
22/3000HV
L50/2000
r.c
For
power
M3/3000
M6/3000
M9/3000
L3/3000
L6/3000
L9/3000
.c
nc
NOTE
JAE : Japan Aviation Electronics Industry
86
9. CONNECTION
B65192EN/02
9.3.5
Detailed Connection
of Cable K5
Emergency stop
contact
+24V
ESP
SVU
om
CX4
(3)
(2)
r.c
(1)
ce
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nc
CAUTION
The contact input signal is defined as follows:
The external contact should be rated at least 30 VDC, 100
mA.
When a square wave input is used without a contact, the
effective levels (voltage across the input terminals) are:
Low level, logical 0 : 2 V or lower
High level, logical 1 : 20 V or higher
87
9. CONNECTION
B65192EN/02
9.3.6
Detailed Connection
of Cable K6
T1
200R
om
(L1C)
(L2C)
r.c
200S
SVU
9.3.7
Detailed Connection
of Cable K7
ce
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nc
SVU, SVUC
T1 (RC)
T1 (RE)
T3 (1)
(Caution)
T3 (2)
.c
T1 (RI)
Separate regenerative
discharge unit
CAUTION
When the separate regenerative discharge unit is used,
remove the short bar between T1 (RC) and T1 (RI).
88
9. CONNECTION
B65192EN/02
9.3.8
Detailed Connection
of Cable K8
ce
nt
e
T1 (TH2)
T3 (3)
r.c
T1 (TH1)
Separate regenerative
discharge unit
om
SVU, SVUC
T3 (4)
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nc
CAUTION
When the cable K8 is connected, set the switch correctly.
See Section 3.4 for dettails.
89
9. CONNECTION
B65192EN/02
Separate regenerative
discharge unit
SVU, SVUC
T3 (3)
T1 (TH2)
T3 (4)
Screw M4
nc
ce
nt
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r.c
Screw M4
om
T1 (TH1)
Transformer
Thermostat : b contact
(51)
(52)
Screw M4
CAUTION
When the cable K8 is connected, set the switch correctly.
See Section 3.4 for dettails.
.c
90
9. CONNECTION
B65192EN/02
9.3.9
Detailed Connection
of Cable K9
SVU, SVUC
Battery unit
+6V
(+)
ce
nt
e
Connector : PCRE20FA
0V
()
r.c
JA4 (3)
om
JA4 (7)
Screw M3
Crimp terminal : 1.254
.c
nc
91
9. CONNECTION
B65192EN/02
9.3.10
Detailed Connection
of Cable K10
MCC
CX3
SVU
om
MCCOFF3
(3)
Coil
(2)
Spark killer
MCCOFF4
(1)
r.c
Internal
contact
350/Y
Power supply
ce
nt
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nc
Specification of
Internal contact
Inductance load
(cos=0.4, L/R=7msec)
250VAC, 5A / 30VDC, 5A
250VAC, 2A / 30VDC, 2A
Max. current
5A
5A
.c
Rated load
Spark killer :
Resistor load
(cos=1)
92
9. CONNECTION
B65192EN/02
9.3.11
Detailed Connection
of Cable K11
(1) For SVU1130, SVUC1130
om
A06B6089H711 to H714
SVU, SVUC
Separate regenerative
discharge unit
T3 (6)
ce
nt
e
T1 (FAN2)
T3 (5)
r.c
T1 (FAN1)
Screw
Crimp terminal
: M4
: 24
Screw
Crimp terminal
: M4
: 24
nc
200/220/
230VAC
3
A06B6089H711 to H714
To control
power
supply
of SVU
Breaker
5A
Separate
regenerative
discharge unit
T3 (5)
.c
(a) SVU
T3 (6)
Surge
absorber
Screw
Crimp terminal
93
: M4
: 24
9. CONNECTION
B65192EN/02
(b) SVUC
A06B6089H711 to H714
To main
power
supply
of SVUC
200/220/
230VAC
3
Separate regenerative
discharge unit
om
T3 (5)
T3 (6)
r.c
Screw
Crimp terminal
: M4
: 24
SVUC
Emergency stop
contact
100VAC
T1 (100A)
T1 (100B)
.c
nc
9.3.12
Detailed Connection
of Cable K12
ce
nt
e
Screw
Crimp terminal
: M4
: 24
CAUTION
For the specifications of the singlephase input for
emergency stop, see Section 3.1.
94
9. CONNECTION
B65192EN/02
9.3.13
For installation of the
Lightning Surge
Protector
SVU :
om
Input
200/
230VAC
PE
MCC
AC
line filter
series
SVU
To control power
supply of SVU
To other
equipment
Ground
plate
Circuit
protector
(5A)
.c
From
power supply
Circuit
breaker
nc
Ground
To other
equipment
ce
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Leakage circuit
breaker for the cabinet
r.c
Lightning surge
protector 1
(surge absorber)
Lightning surge
protector 2
(surge absorber)
95
9. CONNECTION
B65192EN/02
(2) Cautions
ce
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CAUTION
1 Minimize the length of wiring indicated in solid line so as to
enhance the lightning surge absorptive effect.
Wire crosssectional area :
2 mm2 or more
Wire length :
The total length of the cable used for lightning surge
protector 1 (a) and that used for lightning surge protector
2 (a) must not exceed 2 m.
2 When a dielectric strength test is conducted with an
overvoltage (1000 or 1500 VAC) applied to the power line,
previously remove the lightning surge protector 2;
otherwise, it will operates on the supplied voltage.
3 The circuit protector (5A) is intended to protect the line if
a lightning surge protector is shortcircuited and fails to
operate because of a surge voltage higher than its tolerance
being applied.
4 Because usually no current flows through the lightning
surge protectors 1 and 2, they can share the circuit
protector (5A) with other equipment.
The circuit protector can be connected to the SVU control
power supply and the fan motor power supply for the
separate regenerative discharge unit.
nc
Model
Clamp
voltage
(V)
10%
Surge
Surge
withstand
withstand
voltage
current
1. 2/50s
8/20s (A)
(V)
Maximum
allowable
circuit
voltage
(Vrms)
R A V
781BYZ2
783
1000
12K
300
R A V
781BXZ2A
783
1000
12K
300
.c
Lightning
surge
protector
96
9. CONNECTION
B65192EN/02
*) The connection of the ESP signal for the SVU differs from that for
the SVUC.
(1) When using SVUs: Use CX4.
Up to six units can be connected. If more than six units must be
connected, contact FANUC.
+24V
ESP
SVU
SVU
CX4
CX4
(3) +24V
. . .
(3) +24V
ESP
(2) ESP
SVU
om
Emergency stop
contact
(2) ESP
(1)
ce
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(1)
CX4
(3) +24V
ESP
r.c
9.3.14
ESP Signal
Connection for Use of
Two or more SVUs or
SVUCs
(2) ESP
(1)
nc
SVUC
.c
Emergency stop
contact
100VAC
97
T1
100A 100B
SVUC
T1
100A 100B
. .
.
SVUC
T1
100A 100B
9. CONNECTION
B65192EN/02
Monitoring contacts RL1 and RL2, or RL2 and RL3, are used as the direct
output of the auxiliary contact of a contactor or relay for a dynamic brake.
Machine tool builders can use these contacts when designing a safety
device or the like. The contacts correspond to MC1 and MC2 of a C series
amplifier. The output from the contacts of some models differs from that
of the C series amplifier.
om
9.3.15
Monitoring Contact
Output
SVU/SVUC
L1 (R)
L1
L2 (S)
T1 2
T13
r.c
L2
L3 (T)
T14
Coil
ce
nt
e
L3
.c
nc
Auxiliary contact of
contactor or relay for
dynamic brake circuit
RL1 (RL2)
T17
RL2 (RL3)
T18
Coil
Internal condition circuit
Terminal
block
Signal name
C series amplifier
b contact (closed)
T1 (78)
MC1MC2
b contact (closed)
T1 (78)
RL1RL2
SVU1130,
SVUC1130
a contact (open)
T1 (78)
RL2RL3
98
B65192EN/02
10
10.1
COMPARISON
BETWEEN SVU/SVUC
AND C SERIES
AMPLIFIER
om
SVUC
SVU
TYPE A interface
TYPE B interface
Type A interface
Type B interface
24 VDC (connector
CX4)
Not provided
(An external device is
required.)
TUV
Noncompliant
Fully compliant
UL/CSA
Fully compliant
Fully compliant
Wiring, cable
Connector positions
Combination with an S
series motor
Possible
Impossible
Twophase shutoff
Twophase shutoff
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nc
ce
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r.c
NC interface
NC interface
This unit supports both the TYPE B interface and the TYPE A
interface, only the latter being featured by the C series amplifier.
The C series amplifier uses connectors CN1(L) and CN1M for the
TYPE A interface. The corresponding connectors on the SVU/SVUC
are JV1B and JV2B.
ESP interface
SVU: Uses 24 VDC in the amplifier. The power connection is made
using a connector, not a terminal block.
SVUC: Uses 100 VAC, in the same way as the C series amplifier.
Model
Signal
Terminal
Signal name
C series amplifier
1 100 VAC
T1 (56)
100A 100B
SVU
24 VDC
CX4 (23)
ESP +24
SVUC
1 100 VAC
T1 (56)
100A 100B
99
B65192EN/02
Surge absorber
SVU: Does not have a builtin surge absorber, so as to conform to
European standards. An external surge absorber is required.
For details, see Subsec. 9.3.13.
SVUC: Contains a surge absorber in the same way as the C series
amplifier. An external surge absorber is not required.
Connector positions
The SVU/SVUC has connectors for both the TYPEB interface and
the conventional TYPEA interface.
.c
nc
ce
nt
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100
B65192EN/02
Name
Interface
Connector name
SVU/SVUC
TYPE A
CN1 (L)
JV1B
TYPE A
CN1M
JV2B
TYPE B
JS1B
TYPE B
JS2B
TYPE B
Connector for
pulse coder connection: Maxis
TYPE B
JF1
JF2
r.c
Connector for
pulse coder connection: Laxis
om
C series amplifier
ce
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e
NOTE
For details of the SVU/SVUC connectors, see Subsec.
9.2.3.
Power shutoff
The C series amplifier shuts off all three phases of the input by means
of the internal magnetic contactor. The SVU/SVUC, however, shuts
off only two phases using the internal power relay. This twophase
shutoff enables effective shutoff of the power. If threephase
shutoff (complete separation of the potential) is necessary, use an
externally mounted MCC.
.c
nc
NOTE
To gain approval to affix the CE marking (machinery
directive), an external MCC satisfying European safety
requirements is necessary. For details, see Subsec. 9.1.2.
101
B65192EN/02
10.2
NOTES ON
REPLACING A C
SERIES AMPLIFIER
WITH THE SVUC
om
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NOTE
A06B6066H*** does not comply with VDE 0160.
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102
Index
B65192EN/02
[A]
[E]
AC Line Fileter, 45
Environmental Conditions, 35
AC Line Filter, 19
[F]
Ambient Temperature, 35
om
Atmosphere, 35
[G]
[B]
Ground, 39
Basic connection, 57
r.c
Battery Case, 51
[H]
Heat Generation, 32
[C]
Capacity of Threephase Power Supply, 27
Cautions for Installation, 36
ce
nt
e
[I]
Connection, 56
nc
[M]
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[D]
Detailed connection, 65
[N]
Normal Operation Mode, 14
Notes on Replacing a C series Amplifier with the
SVUC, 102
[O]
Othes, 5
[P]
Panel cutout drawing, 52
Index
B65192EN/02
Power Requirements, 27
Power Supply, 25
Specification, 8, 9, 29
SVU Types, 3
SVUC Types, 4
[R]
Switch Setting, 15
om
[T]
[S]
Safety Standards, 56
Separate Regenerative Discharge Unit, 21, 48, 54
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[V]
Vibration, 35
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Jun., 96
Feb., 95
Date
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evision
Revision Record
Contents
Revision
Date
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Contents
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FANUC CONTROL MOTOR AMPLIFIER series (SERVO AMPLIFIER UNIT) DESCRIPTIONS (B65192EN)
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GE Fanuc Automation
June 1996
GFL-001
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Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
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In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
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Caution
Caution notices are used where equipment might be damaged if care is not taken.
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Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
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This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
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GE Fanuc Automation
March 1996
GFL-001
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Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
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In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
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nt
e
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
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Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
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This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
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