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2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.

SIZING CALCULATION FOR 2000 KL DM WATER TANK


Sl.No
1

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Cc

m3
m
m
m
m
m
m
m
m
m3

IS 803, API 650


DM Water
2000
2
Customer to provide
16
12
8
0.715
0.815
11.4
10.9
10.685
2412.74

m3
m/sec
kg /cm2

2148.35
50
III
0.16
1
1
0.75
Atmospheric

kg /cm2
C

Full of water
Water fill test
45

Tank Design Data


Design Code
Stored Product
Required Capacity of tank
Number of tank
Tank Tag No
Inner Diameter of tank
Total Height of tank
Radius of tank
Low Low Level of the tank
Low Level of the tank
High High Level of the tank
HighLevel of the tank
Effective height of tank
Hydrotest capacity of tank
Effective capacity of tank

D
H
Ri
HL
CH
CE

Design Wind Speed


Seismic Zone
Seismic Importance factor
Specific gravity of HFO
Design Specific gravity of product
Height to Diameter ratio
Operating Pressure of tank

g
G
PO

Design Pressure of tank

PD

Hydrotest
Operating Temperature of tank

TO

Design Temperature of tank

TD

50

Sd

kg /cm2

1680

Mpa

165

St

kg /cm2

1751

E
Fy

Mpa
Mpa
Mpa

172
200000
250

Kg/m2

125

Allowable Stress (Design condition)

Hydrostatic Test Stress

Modulus of Elasticity
Minimum Yield Strength
Minimum Roof Loading

Type of Roof
Slope of Tank Roof
Slope of Tank Bottom
Minimum Vacuum Pressure

Kg /m2

50

Density of Steel

Kg /m3

7850

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

mm
mm
mm

1.5
1.5
1.5

mm

mm

7.5

CA

mm
m

12
16.12

Material Details
Shell plate of tank
Bottom plate of tank
Annular plate of tank
Roof plate of tank
Reinforcement plate of tank
Structure of tank

4.0
4.1

REMARKS

Corrosion Allowance (CA)


Shell Plate of tank
Bottom Plate of tank
Roof Plate of tank
Design Calculation
Bottom Plate Thkickness
Minimum required Bottom plate Thickness as per code
Minimum required Bottom plate Thickness with corrosion allowance
Selected Bottom plate Thickness
Outer Diameter of the Bottom Plate

twith
-

Fixed Cone roof


(1 :6)
(1:100)

Customer data
Customer data
IS 1893 Part 1:2002

(As Per CI 5.1.1 of IS 803)

As per Table 5-2b of API 650

(As Per CI 6.4.2.1 of IS 803)

Customer data
(As Per CI 6.3.1.3 of IS 803)

Customer data
Customer data
Customer data

(As Per CI 6.2.1.3 of IS 803)

As per Customer Specifications

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Weight of Bottom plate with corrosion allowance
Weight of Bottom plate without corrosion allowance

4.2

LEGEND

UNIT

VALUE / TEST/ TYPE

WBwith

CA

Kg

19215.45

WBwith

CA

Kg

9791.31

Shell Thickness
Required Shell Thickness ( t ) with Deisgn Stress = {4.9( H - 0.3 )DG / Sd }+CA

4.2.1

Required Shell Thickness ( t ) with hydrostatic Stress = 4.9( H - 0.3 )DG / St


Shell Course - 1 (From Bottom )
`
Wis
1st shell course width
m
Height from the bottom of course to top of curb angle
Minimum required Shell plate Thickness as per code
Required Shell thicknees with Design Stress as per the calculation
Required Shell thicknees with Hydroststic Stress as per the calculation
Required Shell thicknees as per the calculation =Greater of td & tt
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.2

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

td

mm

7.07

tt

mm

5.34

mm

7.07

mm

16.016

16.013

Kg

6313.34

Kg

5129.59

Wis

10.00

mm

td

mm

6.12

tt

mm

2.60

CA

CA

twith
twith

CA

CA

CA

CA

CA

OD with CA
OD without
WSwith

Required Shell thicknees with Design Stress as per the calculation


Required Shell thicknees with Hydroststic Stress as per the calculation

CA

mm

6.12

mm

16.016

16.013

Kg

6313.34

Kg

5129.59

Wis

8.00

mm

td

mm

5.16

tt

mm

2.60

twith
twith

CA

CA

WSwithout

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance

mm

WSwithout

Shell Course - 3(From Bottom )


3rd shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

WSwith

Required Shell thicknees with Hydroststic Stress as per the calculation


Required Shell thicknees as per the calculation =Greater of td & tt

12.00

OD without

Required Shell thicknees with Design Stress as per the calculation

OD with CA

Shell Course - 2 (From Bottom )


2nt shell course width
Height from the bottom of course to top of curb angle

(From Cl 5.6.3.1 of API 650)

twith
twith

Minimum required Shell plate Thickness as per code

4.2.3

REMARKS

CA

CA

OD with CA

mm

5.16

mm

16.012

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.4

LEGEND
OD without
WSwith

Required Shell thicknees with Design Stress as per the calculation


Required Shell thicknees with Hydroststic Stress as per the calculation

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.5

twith

Weight of Shell plate without corrosion allowance

4.2.6

td

4.21

tt

mm

2.60

mm

4.21

mm

mm

16.012

16.009

4735.01

Kg

3551.26

Wis

4.000

mm

td

mm

3.26

tt

mm

2.60

CA

CA

CA

CA

CA

mm

3.26

mm

16.012

16.009

Kg

4735.01

Kg

3551.26

Wis

2.0

2.000

mm

td

mm

2.31

tt

mm

2.60

CA

CA

OD without
WSwith

twith
twith

CA

CA

WSwithout

Required Shell thicknees with Hydroststic Stress as per the calculation

Outer diameter of the tank without corrosion allowance

OD with CA

Required Shell thicknees with Design Stress as per the calculation

Outer diameter of the tank with corrosion allowance

3551.26

mm

twith
twith

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness

Kg

WSwithout

Shell Course - 6(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

4735.01

6.000

WSwith

Required Shell thicknees with Hydroststic Stress as per the calculation

Outer diameter of the tank without corrosion allowance


Weight of Shell plate with corrosion allowance

Kg

OD without

Required Shell thicknees with Design Stress as per the calculation

Outer diameter of the tank with corrosion allowance

16.009

REMARKS

OD with CA

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness

twith

Shell Course - 5(From Bottom )


5th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

CA

VALUE / TEST/ TYPE

Wis

Minimum required Shell plate Thickness as per code

Required Shell thicknees as per the calculation =Greater of td & tt

CA

WSwithout

Shell Course - 4(From Bottom )


4th shell course width
Height from the bottom of course to top of curb angle

CA

UNIT

CA

CA

CA

OD with CA
OD without

CA

mm

2.60

mm

16.012

16.009

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.3

WSwith

Weight of Roof plate without corrosion allowance

4735.01

Kg

3551.26

mm

1
6
0.17
9.55
8.138

mm

CA

WRwithout

CA

Kg

13066.07

Kg

10616.18

ISA 65x65x8

cm2
Kg/m
Kg

Wind load (As per IS:875-Part 3)


Basic wind speed
Probability factor (Risk co efficient for Power plant structure)

Vb
K1

Terrain/Height and Structure factor (Terrin cat 2, class "A")

K2

Topography factor
Design Wind speed

K3
Vz

Referance Wind Velocity

Design Wind Pressure

REMARKS

Customer Specification

As per Cl 5.10.2.2 of API 650

Roof Curb Angle


Minimum curb angle size for 16 M dia tank
Selected curb angle size
Area of curb angle selected
Weight of curb angle
Weight of roof curb angle

4.5

Kg

mm

CA

WRwith

VALUE / TEST/ TYPE

CA

Rr
t
twith

UNIT

CA

WSwithout

Roof Plate
Roof slope (Numerator)
Roof slope (Denominator)
Roof slope ratio
Roof angle
Roof radius
Minimum required Roof plate Thickness as per code
Hence, Selected Roof plate Thickness
Weight of Roof plate with corrosion allowance

4.4

LEGEND

m/sec

(As per Clause 6.3.6.2 of IS 803)

ISA 65x65x8
9.76
7.81
392.5734179926

50
1.06
1

(As per Cl 5.3.1 and Table #1) of


IS875)
(As per Cl 5.3.2 and Table #2 of IS
875)
(As per Cl 5.3.3of IS 875)
(As per Cl 8.2.1of IS 875)

Vr

m/sec
m/sec
KMPH
KMPH

1
Vb*K1*K2*K3
53
190.8
190

Pz

m/sec
N/m2

52.78
0.6*Vz 2

(As per Cl 5.4 of IS 875)

Pvacuum

N/m2
Kg/m2
Kg/m2

1685.4
171.80
50

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on conical roof

Pr

kpa
kpa

0.490
0.72*(Vz/190)2

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on shell

Ps

kpa

0.73
0.86*(Vz/190)2

(As per Cl.5.2.1k of API 650 )

Vacuum Pressure

(As per Cl.5.2.1k of API 650 )

0.87
Design uplift
Design Wind Pressure

4.6

Pul

kpa

1.4*(Vz/190)2

Pwind

kpa

1.41
0.6*Vz 2

N/m2
kg/cm2

1685.4
171.86

Width

Thickness

2000
2000
2000
2000
2000
2000
12000
mm
mm

8
8
6
6
6
6

(As per Cl.5.2.1k of API 650 )

(As per Cl 5.4 of IS 875)

Check for Girder requirement

Height of Shell course-1


Height of Shell course-2
Height of Shell course-3
Height of Shell course-4
Height of Shell course-5
Height of Shell course-6
Total Height
Average thickess of the shell (uncorroded)
Average thickess of the shell (corroded)

Transposed Width

mm
mm
mm
mm
mm
mm
mm
t
t

6.67
5.17

Uncorroded
974.3
974.3
2000.0
2000.0
2000.0
2000.0
9948.6

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Tank diameter
Total pressure

D
p

m
Kg/m2

16.0
Pz+PVacuum
221.80

As per Cl 6.3.3.6, IS 803


Max height of unstiffened shell (uncorroded)

H1

Max height of unstiffened shell (corroded)

H1

1500*t*(t/D) 1.5/p
12.126
1500*t*(t/D) 1.5/p

REMARKS

6.412
Transposed Height of Tank (uncorroded)
Htr
mm
9948.6
Transposed Height of Tank (corroded)
Htr
mm
9595.2
Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and
height=9.595/2=4.8m.Hence wind girder is located at 4.8m from top of tank

As per Cl 5.9.7.1, API 650

H1

9.47*t*(t/D)3 * (190/V)2

Max height of unstiffened shell


Pressure acting on shell
Wind Velocity corresponding to Pressure acting on shell

Psh

kpa

Ps+Pvacuum
1.357

KMPA

Vr* (Psh/0.86)

(As per Cl.5.9.7.1 of API 650)

(As per Cl.5.2.1.K of API 650)

238.71
Hence, Maximum height unstiffened shell (uncorroded)

H1

13.52

Hence, Maximum height unstiffened shell (corroded)

H1

7.15

Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and
tank.

cm3

D2*H1/17*(V/190)2

H1

m
cm3

4.8
72.892

Considering, wind girders at 4.6 meters from the top of tank and as
per Detailed B, Table- 7, IS 803 section modulus of member section ISA 100x100x10 with shell thickness 6mm.

cm3

92.20

Selected Wind grider


100x100x10 Section wind girders
Total weight of wing girder

Kg/m
KG

ISA 100x100x10
14.90
749

Required sectional modulus of intermediate girder


Providing Wind girder

4.7

Wwg

Rafter (Outer,Secondary & Main Rafter)


Main Rafter
Girder
Tertiary Rafter

Diameter-d
Roof plate Thickness
Shell plate Thickness
Corrosion Allowance
Slope
angle
sin
Diameter
T
no of rafters
Rafter spac.near periphery
Loads on Roof plate
Radius of conical roof
Slant Length of Roof
Area of Roof Plate
Thickness of Roof Plate
Dead Load
Live Load
Total Load

mm
mm
mm
mm
q

16000
8
6
1.5
6
9.46
0.16
16
3.2
26
1.9332877868

m
m
m2
mm
kn/sqm
kn/sqm
kn/sqm

8
8.14
204.53
8
0.63
1.225
1.85

1 in

ty

DL
LL

(As per Cl.5.9.7.6 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No
4.7.a

4.7.b

DESCRIPTION OF TANK
Outer Rafter Design
Span
Section Considered
Radius of Gyration
Section modulus
Weight
Area
"l" ( effective )
reaction from plate near tank periphery
reaction from plate at other end
load on rafter(trapezoidal)

UNIT

L2

mm

r
Z

mm
mm
kn/m
mm
mm
KN
KN
kn/m
kn/m

yy

max
min

VALUE / TEST/ TYPE


3843
MC 150
22.10
103900.00
0.16
2088.00
3843
3.58
1.79
3.58
1.79

Bending moment
Actual bending stress
Allowable Stress

knm
n / mm
n / mm

Total vertical load on roof


Total axial load on all rafters

kn

5.36
51.62
165.00
Hence OK
384.81
Total vertical load / sin

Axial load on each rafter


Actual axial stress
Permissible axial stress

kn
kn
n/sqmm
n / mm

2340.73
90.03
43.12
63
Hence OK

Secondary member design(Girder)


reaction from tertiary (Outer) rafter

kn

4.89

kn
mm
knm

4.89
1933.29
2.41
MC 100
0.09
37300.00
64.55
165
Hence OK

load on member
Span
BM
Section Considered
Weight
Section modulus Z
bending stress
Allowable Stress

4.7.c

LEGEND

Main Rafter Design


reaction from plate near tank periphery
reaction from plate at midspan

L2

kn/m
mm
n / mm
n / mm
3

Main rafter
behaves
kn/m
like 3 hinge kn/m
member

3.58
1.79

reaction from plate near crown


reaction from secondary rafter
Span L2
Reaction at left end due to left hand side perpendicular load

kn
kn
mm
kn

0
5.07
7686
8.02

Reaction at left end due to right hand side perpendicular load

kn

1.72

Reaction at left end due to left concentrated load


Total reaction at left end
Max bending moment at center

kn
kn
knm

2.53
12.28
28.21

kn / m
mm
mm
mm
mm
mm
mm
mm
mm
n/mm

MC 250
0.41
350.00
13.50
8.10
288.10
28.30
136.60
571900.00
5366.00
49.32

kn
n/sqmm

90.03
16.78

mm

3266.55

Section Considered
Weight
Depth of beam
flange thickness
Web thickness
Clear distance between inner toes of fillet

Db =
T=
t =
d
r
r
Z
a
1

yy

xx

Section modulus
area
Actual bending stress
Axial load on each rafter
Actual Axial stress ( compression )-Calculated
Check for combination of direct stresses:
Effective length for determining permissible stress in direct
compression
Slenderness ratio
Permissible stress in direct compression

bc
ac
l
l/r

yy

ac

n/mm

115.425795053
63

REMARKS

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

T /t
Db / T
d /t
Permissible stress in bending compression

UNIT

=
=
=

length in plane of bending lx


Slenderness ratio

bc

n/mm

E=

n/mm

mm
l

=
cm
=
f cc =p x
E / l

Elastic critical stress in compression

ac (cal)

/ ac + cm x bc

/ (( 1- bc
(cal)

(cal)

n/mm

n/mm

/ 0.6 x fcc )

REMARKS

VALUE / TEST/ TYPE


1.67
25.93
35.57
110

From Table 6.18-pg 57 if IS:800-1984

200000
7686
lx/rxx
56.27
0
0.6-0.4*beta
0.6
623.49

0.266

<1

x bc
4.8

Design of Centre Column


Length of central column

m
cm

Limiting Slenderness ratio for buckling under compression

CONSIDERING CENTER COLUMN CONFIGURATION AS A 250 NB X 7.798mm THk PIPE


Outer Diameter Of pipe
do
mm
Thickness
mm
Inner diameter
di
mm
Radius of gyration
mm
rc
Radius of gyration
cm
Induced slenderness ratio
Value of Cc
Since L/r exceeds Cc, allowable Compression stress, Fa

Mpa

Weight of crown plate


Central column unit weight
Weight of central column

W column

Load on all rafters

W rafters

Total Compressive Load


Cross sectional area of central column
Induced compressive stress

W cp

Mpa
Kg/cm2
Kg
Kg
Kg

12.65
1265
180

273.05
7.798
257.454
Sqrt((do^2+di^2)/16)
93.82
9.38
L/rc
134.83
(2*2*E/Fy)0.5
70.90
(12**E)/(23*(l/r)2)/(1.6(l/200*r))

(As per Cl 5.10.3.4 API 650)

36.96
376.93
113.64
50.96
1289.29
43402.4
44805.3
64.98

Ac
Kg/cm

689.52

Safe

Since induced compressive stress is less than allowable stress, centre column of 250 NB PIPE is safe
4.9

Weight of Tank
Weight of Bottom Plates
Weight of Shell course-1
Weight of Shell course-2
Weight of Shell course-3
Weight of Shell course-4
Weight of Shell course-5
Weight of Shell course-6
Weight of Roof Plate
Weight of Curb Angle
Weight of Rafters
Weight of Central Column
Weight of Crown Plate
Weight of Wind Girders

Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg

With Corrosion Allowance


19215.45
6313.34
6313.34
4735.01
4735.01
4735.01
4735.01
13066.07
393
8949.00
1289.288
113.64
748.96

Weight of Straircase, Pads, Handrails, Supports, Cleats, etc.

Kg

1700

Without Corrosion Allowance


9791.31
5129.59
5129.59
3551.26
3551.26
3551.26
3551.26
10616.18
393
8949
1289.288
113.64
748.96
1700

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

4.10

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Kg
Kg
Kg
Kg

1500
78542
2412743
2491285

REMARKS

Weight of Nozzles, etc.


Total Weight of Tank (Empty Condition)
Liquid Weight (Tank Full Condition)
Operating Weight
Stability against Wind
Basic wind speed

Vb

50

Probability factor (Risk co efficeint for power plant structure)

1.06

(As per CI 5.3.1 and Table # 1)

Terrain / Height and Structure factor (Terrain cat 2, class "A")

(As per CI 5.3.1 and Table # 2)

Topography Factor
Design Wind speed

K
Vz

1
Vb*K*K*K
53
190.8
190.00
52.78
0.72* (Vz/190)
0.73
74.06
0.86* (Vz/190)
0.87
88.46
1.4* (Vz/190)
1.41
144.0051
0.6*Vz
1685.4
171.86
0.5*D*Tan()
1.346
D*Hr/2
10.77
DxH
192.0
*D/4
201.07
Pwind*Ahr
34555.05
Pwind*As
32996.51
Fr+Fs
67551.56

Design wind pressure on concial roof

Pr

m/sec
m/sec
KMPH
KMPH
m/sec
kpa

Design wind pressure on shell

Ps

kg/m2
kpa

Design vertical wind pressure

Pup

kg/m2
kpa

Pwind

kg/m2
N/m2

Height of Roof

Hr

kg/m2
m

Projected area of concial roof

Ar

Projected area of Cylindrical shell

As

Horizontal Projected area of concial roof

Ahr

Horizontal force on concial portion

Fr

kg

Horizontal force on cylindrical shell portion

Fs

kg

FHW

kg

Moment about bottom to shell joint due to wind


On Shell

Ms

kg-M

On Roof

Mr

kg-M

Total Moment

Mw

kg-M

WDL

Kg

44632.79

MDL

Kg-m

WDL*(D/2)

Liquid hold down weight per unit circumference

Wa

Moment about bottom to shell joint from liquid

MF

N/m
kg/m
Kg-m

357062.32
59*tb*(fby*HI)
3957.02
*D*Wa*D/2
1591210.56

Since, tank is designed for atmospheric pressure, the moment about


bottom to shell joint from internal pressure

Mpi

Kg-m

Reference Wind velocity

Design Wind Pressure

Total Horizontal shear force

Weight of Shell Plates, Roof Plate and accessories mounted on shell


and roof
Moment about bottom to shell joint from the weight of shell and roof
supported by the shell

UnANchored tanks shall satisfy both of the criteria

1500
59565
2412743
2472308

(As per CI 5.3.3)

(CI. 3.2.1 (f), API 650)


(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

(Ps*As*H/2)+(Pr*Ar*(H-Hr/3)
111116.91
Pup*Ahr*D/2
231639.39
Ms+Mr
342756.31

0.6*Mw+MPi < MDL/1.5 and Mw+0.4*MPi < (MDL+MF)/2

Check for criteria 0.6*M w+M Pi < M DL/1.5


0.6*Mw+Mpi

205653.78

MDL/1.5

238041.55

Since, the value of 0.6*M W+M Pi less than the value of M DL/1.5, criteria is satisfied
Check for criteria M w+0.4*M Pi < (M DL+M F)/2

(As per Cl. 5.11.2.1, API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Mw+0.4*Mpi

342756.31

(MDL+MF)/2

974136.44

REMARKS
(As per Cl. 5.11.2.2, API 650)

Since, the value of M W+0.4M F less than the value of (M DL+M F)/2, criteria is satisfied
Since, both criteria are satisfied, Anchor is not required.
4.11

Check for Stability under Seismic Loads (API 650 & IS 1893)
Natural period of vibration

Ta

Seismic Zone factor


Importance Factor
Response reduction factor

Z
I
R

Ratio (I/R)
Force reduction factor for impulsive mode for allowable stress design

Rwi

Sec
Sec

0.085*H^0.75
0.548
0.16
1.5
4
0.375
3.5

Force reduction factor for convective mode for allowable stress design

Rwc

Average response acceleration coefficient

Sa/g

2.5

Ah

(Z*I*Sa)/(2*R*g)

Design horizontal seismic coefficient

(Table 2 of IS:1893)
(Table 6 of IS:1893)
(Table 7 Sl.No.(1)(iii)(a) of IS:1893)

Table E-4 API-650-2007

Table E-4 API-650-2007


(Fig 2 of IS:1893)
(Cl 6.4.2)

0.075
Wp

Total weight of contents of Tank

Tons

*D2XH/4

H=12 D=16

2412.74
Ration of D/H
Since, D/H ratio is greater than or equal to 1.333, the effective impulse
weight, W i

Wi
Tons

1.33
[(tanh(0.866(D/H)))/
(0.866(D/H))]Wp
1711.96

Wc

The effective convective weight

Tons

0.230*(D/H)*tanh(3.67*H/D)*
WP
733.91

Total weight of tank shell and appurtenances

Ws

Total weight of fixed roof tank including framing, knuckles etc

Wr

Tons

Wf

Tons

Weight of Tank floor


Height, Xi

Height, Xc

(As per Cl. E.6.1.1-2, API 650)

Xi

(As per Cl. E.6.1.1-3, API 650)

Tons
26.16
10.62

9.79
0.375H

(As per Cl. E.6.1.2.1-2, API 650)

4.5
When D/H >=1.333,Height Xi =0.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H
Xc
[1-(cosh((3.67H/D)-1))/((3.67H/D)*sinh(3.67H/D))]*H
10.3

Height, Xs

Xs

Height, Xr

Xr

Height, Xis (when D/H<1.333)

Xis

Height, Xcs

Xcs

6
14.675
0.375(1.0+1.333((0.866(D/H)) (As per Cl. E.6.1.2.2-2, API 650)
/(tanh(0.866(D/H)))-1.0))*H
5.43
[1-(cosh((3.67H/D)-1.937))/ (As per Cl. E.6.1.2.2-3, API 650)
((3.67H/D)*sinh(3.67H/D))]*H

Impulse Time Period

Ti

11.25
Ci*H/(2000tu/D)*(p/E)
(As per Cl. E.4.5.1-1a, API 650)
0.208

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Sloshing Period constant

LEGEND

UNIT

0.578/tanh(3.68H/D)

Ks

REMARKS

VALUE / TEST/ TYPE

(As per Cl. E.4.5.2-b, API 650)

0.58
Convective (Sloshing) Period

1.8*Ks*D

Tc

(As per Cl. E.4.5.2-a, API 650)

4.18
Coefficient C 1 for H/D = 1.33

6.7

C1

Scaling factor from MCE to design level spectral acceleration

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

Regional dependent transition period for longer period ground motion


TL

Coefficient to adjust the spectral acceleration from 5% to 0.5%


damping
5% damped, design spectral response acceleration parameter for T i
using IS 1893 response spectrum

5% damped, design spectral response acceleration parameter for T C


using IS 1893 response spectrum

Sec

1.5

Sa/g * Z

Sa

Sa

Impulsive spectral acceleration

Ai

Convective spectral acceleraion

Ac

(Fig-E-1, Appendix-E, API 650)

1*0.1
Sa/g * Z

0.1

0.2*0.1

0.02

Q*(I/R wi)*Sa

(As per Cl. E.4.6.2-1, API 650)

0.0428571429
Q*K*(I/R wc)*Sa

(As per Cl. E.4.6.2-2, API 650)

0.0225
Since, Convective spectral acceleration is less than Impulsive spectral acceleration, hence OK
Ringwall Moment

Mrw

Ton-M

[Ai(WiXi+WsXs+WrXr)]2 +
[Ac(WcXc)]2

(As per Cl. E.6.1.5-1, API 650)

383.7
Ms

Slab Moment

Ton-M

[Ai(WiXis+WsXs+WrXr)]2 +
[Ac(WcXcs)]2
451.6

Total design base shear

Ton

[Ai(Ws+Wr+Wf+Wi)]2 +
[AcWc)]2
5633.436
99*t aF yHGe

Resisting force of tank contenet per unit length

wa

Effective Specific Gravity including vertical seismic effects

Ge

G*(1-0.4*A v)

Vertical earthquake acceleration coefficient

Av

2/3* Ah

Ge

0.050
0.98

wa

N/m

(As per Cl. E.6.2.1.1-1a, API 650)

34891.7
(As per Cl. E.2.2, API 650)

201.1HDGe
37838.98
N/m
Since, value of 201.1HDGe greater than resisting force per unit length, hence anchor is not required
(As per Cl. E.6.2.1.1-1, API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Anchorage Ratio

Roof load acting on tank shell

LEGEND

UNIT

VALUE / TEST/ TYPE

REMARKS

Mrw/(D2(wt(1-0.4Av)+wa-0.4Wint)

J
wt

N-m

wrs

N-m

0.35
(W s/D)+wrs
7179.64
W r/(*D)
2072.31

Since J< 0.785, No Calculated uplift under the design seismic overturning moment.The Tank is self anchored

Mechanical Compression
Maximum longitudinal shell compression at the bottom of the
shell

(wt(1+0.4 Av)
+1.273Mrw/D^2)/1000ts

c
MPa

GHD^2/t^2
GHD^2/t^2<44,Allowable longitudinal shell-membrane
compression stress

Fc
0.5Fty

4.12

Check for Internal pressure(IS 803)


Internal Pressure of tank

Total Pressure

Pmax
W
P

MPa
MPa

kg/m2
kg
kg/m2
kg/m2

Inrenal pressure of tank(Pmax) is higher than Total pressure(P), hence OK

As per Cl E6.2.2.1-1a of API650

4.01
21.33
83ts/(2.5D)+7.5*Sqrt(GH) As per Cl E6.2.2.3-2b of API650
39.47
125
Therefore Fc<0.5Fty
& c<Fc
Hence OK
4W/(3.14*D^2)+7.85t
32708.25
225.46
171.857

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

Transposed Width
Corroded
797.6
797.6
2000.0
2000.0
2000.0
2000.0
9595.2

Corroded
THK
6.50
6.50
4.50
4.50
4.50
4.50

4797.59

ON FOR 2000 KL DM WATER TANK

osed width of shell in corresponding conditons, wind girder is required and provided at middle of transposed

osed width of shell in corresponding conditons, wind girder is required and provided at 4.8m from top of

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

Safe

0 NB PIPE is safe

Assumed

ON FOR 2000 KL DM WATER TANK

Assumed

ON FOR 2000 KL DM WATER TANK

.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H

ON FOR 2000 KL DM WATER TANK

sisting force per unit length, hence anchor is not required

ON FOR 2000 KL DM WATER TANK

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No
1

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Cc

m3
m
m
m
m
m
m
m
m
m3

IS 803, API 650


DM Water
2000
2
Customer to provide
16
12
8
0.715
0.815
11.4
10.9
10.685
2412.74

m3
m/sec
kg /cm2

2148.35
50
III
0.16
1
1
0.75
Atmospheric

kg /cm2
C

Full of water
Water fill test
45

Tank Design Data


Design Code
Stored Product
Required Capacity of tank
Number of tank
Tank Tag No
Inner Diameter of tank
Total Height of tank
Radius of tank
Low Low Level of the tank
Low Level of the tank
High High Level of the tank
HighLevel of the tank
Effective height of tank
Hydrotest capacity of tank
Effective capacity of tank

D
H
Ri
HL
CH
CE

Design Wind Speed


Seismic Zone
Seismic Importance factor
Specific gravity of HFO
Design Specific gravity of product
Height to Diameter ratio
Operating Pressure of tank

g
G
PO

Design Pressure of tank

PD

Hydrotest
Operating Temperature of tank

TO

Design Temperature of tank

TD

50

Sd

kg /cm2

1680

Mpa

165

St

kg /cm2

1751

E
Fy

Mpa
Mpa
Mpa

172
200000
250

Kg/m2

125

Allowable Stress (Design condition)

Hydrostatic Test Stress

Modulus of Elasticity
Minimum Yield Strength
Minimum Roof Loading

Type of Roof
Slope of Tank Roof
Slope of Tank Bottom
Minimum Vacuum Pressure

Kg /m2

50

Density of Steel

Kg /m3

7850

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

mm
mm
mm

1.5
1.5
1.5

mm

mm

7.5

CA

mm
m

12
16.12

Material Details
Shell plate of tank
Bottom plate of tank
Annular plate of tank
Roof plate of tank
Reinforcement plate of tank
Structure of tank

4.0
4.1

REMARKS

Corrosion Allowance (CA)


Shell Plate of tank
Bottom Plate of tank
Roof Plate of tank
Design Calculation
Bottom Plate Thkickness
Minimum required Bottom plate Thickness as per code
Minimum required Bottom plate Thickness with corrosion allowance
Selected Bottom plate Thickness
Outer Diameter of the Bottom Plate

twith
-

Fixed Cone roof


(1 :6)
(1:100)

Customer data
Customer data
IS 1893 Part 1:2002

(As Per CI 5.1.1 of IS 803)

As per Table 5-2b of API 650

(As Per CI 6.4.2.1 of IS 803)

Customer data
(As Per CI 6.3.1.3 of IS 803)

Customer data
Customer data
Customer data

(As Per CI 6.2.1.3 of IS 803)

As per Customer Specifications

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Weight of Bottom plate with corrosion allowance
Weight of Bottom plate without corrosion allowance

4.2

LEGEND

UNIT

VALUE / TEST/ TYPE

WBwith

CA

Kg

19215.45

WBwith

CA

Kg

17134.80

Shell Thickness
Required Shell Thickness ( t ) with Deisgn Stress = {4.9( H - 0.3 )DG / Sd }+CA

4.2.1

Required Shell Thickness ( t ) with hydrostatic Stress = 4.9( H - 0.3 )DG / St


Shell Course - 1 (From Bottom )
`
Wis
1st shell course width
m
Height from the bottom of course to top of curb angle
Minimum required Shell plate Thickness as per code
Required Shell thicknees with Design Stress as per the calculation
Required Shell thicknees with Hydroststic Stress as per the calculation
Required Shell thicknees as per the calculation =Greater of td & tt
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.2

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

td

mm

7.07

tt

mm

5.34

mm

7.07

mm

16.016

16.013

Kg

6313.34

Kg

5129.59

Wis

10.00

mm

td

mm

6.12

tt

mm

2.60

CA

CA

twith
twith

CA

CA

CA

CA

CA

OD with CA
OD without
WSwith

Required Shell thicknees with Design Stress as per the calculation


Required Shell thicknees with Hydroststic Stress as per the calculation

CA

mm

6.12

mm

16.016

16.013

Kg

6313.34

Kg

5129.59

Wis

8.00

mm

td

mm

5.16

tt

mm

2.60

twith
twith

CA

CA

WSwithout

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance

mm

WSwithout

Shell Course - 3(From Bottom )


3rd shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

WSwith

Required Shell thicknees with Hydroststic Stress as per the calculation


Required Shell thicknees as per the calculation =Greater of td & tt

12.00

OD without

Required Shell thicknees with Design Stress as per the calculation

OD with CA

Shell Course - 2 (From Bottom )


2nt shell course width
Height from the bottom of course to top of curb angle

(From Cl 5.6.3.1 of API 650)

twith
twith

Minimum required Shell plate Thickness as per code

4.2.3

REMARKS

CA

CA

OD with CA

mm

5.16

mm

16.012

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.4

LEGEND
OD without
WSwith

Required Shell thicknees with Design Stress as per the calculation


Required Shell thicknees with Hydroststic Stress as per the calculation

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.5

twith

Weight of Shell plate without corrosion allowance

4.2.6

td

4.21

tt

mm

2.60

mm

4.21

mm

mm

16.012

16.009

4735.01

Kg

3551.26

Wis

4.000

mm

td

mm

3.26

tt

mm

2.60

CA

CA

CA

CA

CA

mm

3.26

mm

16.012

16.009

Kg

4735.01

Kg

3551.26

Wis

2.0

2.000

mm

td

mm

2.31

tt

mm

2.60

CA

CA

OD without
WSwith

twith
twith

CA

CA

WSwithout

Required Shell thicknees with Hydroststic Stress as per the calculation

Outer diameter of the tank without corrosion allowance

OD with CA

Required Shell thicknees with Design Stress as per the calculation

Outer diameter of the tank with corrosion allowance

3551.26

mm

twith
twith

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness

Kg

WSwithout

Shell Course - 6(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

4735.01

6.000

WSwith

Required Shell thicknees with Hydroststic Stress as per the calculation

Outer diameter of the tank without corrosion allowance


Weight of Shell plate with corrosion allowance

Kg

OD without

Required Shell thicknees with Design Stress as per the calculation

Outer diameter of the tank with corrosion allowance

16.009

REMARKS

OD with CA

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness

twith

Shell Course - 5(From Bottom )


5th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation =Greater of td & tt

CA

VALUE / TEST/ TYPE

Wis

Minimum required Shell plate Thickness as per code

Required Shell thicknees as per the calculation =Greater of td & tt

CA

WSwithout

Shell Course - 4(From Bottom )


4th shell course width
Height from the bottom of course to top of curb angle

CA

UNIT

CA

CA

CA

OD with CA
OD without

CA

mm

2.60

mm

16.012

16.009

(As per clause5.6.1.1 of API 650)

(As per clause5.6.1.1 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.3

WSwith

Weight of Roof plate without corrosion allowance

4735.01

Kg

3551.26

mm

1
6
0.17
9.55
8.138

mm

CA

WRwithout

CA

Kg

13066.07

Kg

10616.18

ISA 65x65x8

cm2
Kg/m
Kg

Wind load (As per IS:875-Part 3)


Basic wind speed
Probability factor (Risk co efficient for Power plant structure)

Vb
K1

Terrain/Height and Structure factor (Terrin cat 2, class "A")

K2

Topography factor
Design Wind speed

K3
Vz

Referance Wind Velocity

Design Wind Pressure

REMARKS

Customer Specification

As per Cl 5.10.2.2 of API 650

Roof Curb Angle


Minimum curb angle size for 16 M dia tank
Selected curb angle size
Area of curb angle selected
Weight of curb angle
Weight of roof curb angle

4.5

Kg

mm

CA

WRwith

VALUE / TEST/ TYPE

CA

Rr
t
twith

UNIT

CA

WSwithout

Roof Plate
Roof slope (Numerator)
Roof slope (Denominator)
Roof slope ratio
Roof angle
Roof radius
Minimum required Roof plate Thickness as per code
Hence, Selected Roof plate Thickness
Weight of Roof plate with corrosion allowance

4.4

LEGEND

m/sec

(As per Clause 6.3.6.2 of IS 803)

ISA 65x65x8
9.76
7.81
392.5734179926

50
1.08
1.02

(As per Cl 5.3.1 and Table #1) of


IS875)
(As per Cl 5.3.2 and Table #2 of IS
875)
(As per Cl 5.3.3of IS 875)
(As per Cl 8.2.1of IS 875)

Vr

m/sec
m/sec
KMPH
KMPH

1
Vb*K1*K2*K3
55.08
198.29
190

Pz

m/sec
N/m2

52.78
0.6*Vz 2

(As per Cl 5.4 of IS 875)

Pvacuum

N/m2
Kg/m2
Kg/m2

1820.28
185.55
50

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on conical roof

Pr

kpa
kpa

0.490
0.72*(Vz/190)2

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on shell

Ps

kpa

0.78
0.86*(Vz/190)2

(As per Cl.5.2.1k of API 650 )

Vacuum Pressure

(As per Cl.5.2.1k of API 650 )

0.94
Design uplift
Design Wind Pressure

4.6

Pul

kpa

1.4*(Vz/190)2

Pwind

kpa

1.52
0.6*Vz 2

N/m2
kg/cm2

1820.28
185.61

Width

Thickness

2000
2000
2000
2000
2000
2000
12000
mm
mm

8
8
6
6
6
6

(As per Cl.5.2.1k of API 650 )

(As per Cl 5.4 of IS 875)

Check for Girder requirement

Height of Shell course-1


Height of Shell course-2
Height of Shell course-3
Height of Shell course-4
Height of Shell course-5
Height of Shell course-6
Total Height
Average thickess of the shell (uncorroded)
Average thickess of the shell (corroded)

Transposed Width

mm
mm
mm
mm
mm
mm
mm
t
t

6.67
5.17

Uncorroded
974.3
974.3
2000.0
2000.0
2000.0
2000.0
9948.6

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Tank diameter
Total pressure

D
p

m
Kg/m2

16.0
Pz+PVacuum
235.55

As per Cl 6.3.3.6, IS 803


Max height of unstiffened shell (uncorroded)

H1

Max height of unstiffened shell (corroded)

H1

1500*t*(t/D) 1.5/p
11.418
1500*t*(t/D) 1.5/p

REMARKS

6.037
Transposed Height of Tank (uncorroded)
Htr
mm
9948.6
Transposed Height of Tank (corroded)
Htr
mm
9595.2
Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and
height=9.595/2=4.8m.Hence wind girder is located at 4.8m from top of tank

As per Cl 5.9.7.1, API 650

H1

9.47*t*(t/D)3 * (190/V)2

Max height of unstiffened shell


Pressure acting on shell
Wind Velocity corresponding to Pressure acting on shell

Psh

kpa

Ps+Pvacuum
1.427

KMPA

Vr* (Psh/0.86)

(As per Cl.5.9.7.1 of API 650)

(As per Cl.5.2.1.K of API 650)

244.73
Hence, Maximum height unstiffened shell (uncorroded)

H1

13.18

Hence, Maximum height unstiffened shell (corroded)

H1

6.97

Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and
tank.

cm3

D2*H1/17*(V/190)2

H1

m
cm3

4.8
78.726

Considering, wind girders at 4.6 meters from the top of tank and as
per Detailed B, Table- 7, IS 803 section modulus of member section ISA 100x100x10 with shell thickness 6mm.

cm3

92.20

Selected Wind grider


100x100x10 Section wind girders
Total weight of wing girder

Kg/m
KG

ISA 100x100x10
14.90
749

Required sectional modulus of intermediate girder


Providing Wind girder

4.7

Wwg

Rafter (Outer,Secondary & Main Rafter)


Main Rafter
Girder
Tertiary Rafter

Diameter-d
Roof plate Thickness
Shell plate Thickness
Corrosion Allowance
Slope
angle
sin
Diameter
T
no of rafters
Rafter spac.near periphery
Loads on Roof plate
Radius of conical roof
Slant Length of Roof
Area of Roof Plate
Thickness of Roof Plate
Dead Load
Live Load
Total Load

mm
mm
mm
mm
q

16000
8
6
1.5
6
9.46
0.16
16
3.2
26
1.9332877868

m
m
m2
mm
kn/sqm
kn/sqm
kn/sqm

8
8.14
204.53
8
0.63
1.225
1.85

1 in

ty

DL
LL

(As per Cl.5.9.7.6 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No
4.7.a

4.7.b

DESCRIPTION OF TANK
Outer Rafter Design
Span
Section Considered
Radius of Gyration
Section modulus
Weight
Area
"l" ( effective )
reaction from plate near tank periphery
reaction from plate at other end
load on rafter(trapezoidal)

UNIT

L2

mm

r
Z

mm
mm
kn/m
mm
mm
KN
KN
kn/m
kn/m

yy

max
min

VALUE / TEST/ TYPE


3843
MC 150
22.10
103900.00
0.16
2088.00
3843
3.58
1.79
3.58
1.79

Bending moment
Actual bending stress
Allowable Stress

knm
n / mm
n / mm

Total vertical load on roof


Total axial load on all rafters

kn

5.36
51.62
165.00
Hence OK
384.81
Total vertical load / sin

Axial load on each rafter


Actual axial stress
Permissible axial stress

kn
kn
n/sqmm
n / mm

2340.73
90.03
43.12
63
Hence OK

Secondary member design(Girder)


reaction from tertiary (Outer) rafter

kn

4.89

kn
mm
knm

4.89
1933.29
2.41
MC 100
0.09
37300.00
64.55
165
Hence OK

load on member
Span
BM
Section Considered
Weight
Section modulus Z
bending stress
Allowable Stress

4.7.c

LEGEND

Main Rafter Design


reaction from plate near tank periphery
reaction from plate at midspan

L2

kn/m
mm
n / mm
n / mm
3

Main rafter
behaves
kn/m
like 3 hinge kn/m
member

3.58
1.79

reaction from plate near crown


reaction from secondary rafter
Span L2
Reaction at left end due to left hand side perpendicular load

kn
kn
mm
kn

0
5.07
7686
8.02

Reaction at left end due to right hand side perpendicular load

kn

1.72

Reaction at left end due to left concentrated load


Total reaction at left end
Max bending moment at center

kn
kn
knm

2.53
12.28
28.21

kn / m
mm
mm
mm
mm
mm
mm
mm
mm
n/mm

MC 250
0.41
350.00
13.50
8.10
288.10
28.30
136.60
571900.00
5366.00
49.32

kn
n/sqmm

90.03
16.78

mm

3266.55

Section Considered
Weight
Depth of beam
flange thickness
Web thickness
Clear distance between inner toes of fillet

Db =
T=
t =
d
r
r
Z
a
1

yy

xx

Section modulus
area
Actual bending stress
Axial load on each rafter
Actual Axial stress ( compression )-Calculated
Check for combination of direct stresses:
Effective length for determining permissible stress in direct
compression
Slenderness ratio
Permissible stress in direct compression

bc
ac
l
l/r

yy

ac

n/mm

115.425795053
63

REMARKS

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

T /t
Db / T
d /t
Permissible stress in bending compression

UNIT

=
=
=

length in plane of bending lx


Slenderness ratio

bc

n/mm

E=

n/mm

mm
l

=
cm
=
f cc =p x
E / l

Elastic critical stress in compression

ac (cal)

/ ac + cm x bc

/ (( 1- bc
(cal)

(cal)

n/mm

n/mm

/ 0.6 x fcc )

REMARKS

VALUE / TEST/ TYPE


1.67
25.93
35.57
110

From Table 6.18-pg 57 if IS:800-1984

200000
7686
lx/rxx
56.27
0
0.6-0.4*beta
0.6
623.49

0.266

<1

x bc
4.8

Design of Centre Column


Length of central column

m
cm

Limiting Slenderness ratio for buckling under compression

CONSIDERING CENTER COLUMN CONFIGURATION AS A 250 NB X 7.798mm THk PIPE


Outer Diameter Of pipe
do
mm
Thickness
mm
Inner diameter
di
mm
Radius of gyration
mm
rc
Radius of gyration
cm
Induced slenderness ratio
Value of Cc
Since L/r exceeds Cc, allowable Compression stress, Fa

Mpa

Weight of crown plate


Central column unit weight
Weight of central column

W column

Load on all rafters

W rafters

Total Compressive Load


Cross sectional area of central column
Induced compressive stress

W cp

Mpa
Kg/cm2
Kg
Kg
Kg

12.65
1265
180

273.05
7.798
257.45
Sqrt((do^2+di^2)/16)
93.82
9.38
L/rc
134.83
(2*2*E/Fy)0.5
70.90
(12**E)/(23*(l/r)2)/(1.6(l/200*r))

(As per Cl 5.10.3.4 API 650)

36.96
376.93
113.64
50.96
1289.29
43402.4
44805.3
64.98

Ac
Kg/cm

689.52

Safe

Since induced compressive stress is less than allowable stress, centre column of 250 NB PIPE is safe
4.9

Weight of Tank
Weight of Bottom Plates
Weight of Shell course-1
Weight of Shell course-2
Weight of Shell course-3
Weight of Shell course-4
Weight of Shell course-5
Weight of Shell course-6
Weight of Roof Plate
Weight of Curb Angle
Weight of Rafters
Weight of Central Column
Weight of Crown Plate
Weight of Wind Girders

Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg

With Corrosion Allowance


19215.45
6313.34
6313.34
4735.01
4735.01
4735.01
4735.01
13066.07
393
8949.00
1289.288
113.64
748.96

Weight of Straircase, Pads, Handrails, Supports, Cleats, etc.

Kg

1700

Without Corrosion Allowance


17134.80
5129.59
5129.59
3551.26
3551.26
3551.26
3551.26
10616.18
393
8949
1289.288
113.64
748.96
1700

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

4.10

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Kg
Kg
Kg
Kg

1500
78542
2412743
2491285

REMARKS

Weight of Nozzles, etc.


Total Weight of Tank (Empty Condition)
Liquid Weight (Tank Full Condition)
Operating Weight
Stability against Wind
Basic wind speed

Vb

50

Probability factor (Risk co efficeint for power plant structure)

1.08

(As per CI 5.3.1 and Table # 1)

Terrain / Height and Structure factor (Terrain cat 2, class "A")

1.02

(As per CI 5.3.1 and Table # 2)

Topography Factor
Design Wind speed

K
Vz

1
Vb*K*K*K
55.08
198.288
190.00
52.78
0.72* (Vz/190)
0.78
79.99
0.86* (Vz/190)
0.94
95.54
1.4* (Vz/190)
1.52
155.5299
0.6*Vz
1820.28
185.61
0.5*D*Tan()
1.346
D*Hr/2
10.77
DxH
192.0
*D/4
201.07
Pwind*Ar
1998.39
Pwind*As
35637.25
Fr+Fs
37635.63

Design wind pressure on concial roof

Pr

m/sec
m/sec
KMPH
KMPH
m/sec
kpa

Design wind pressure on shell

Ps

kg/m2
kpa

Design vertical wind pressure

Pup

kg/m2
kpa

Pwind

kg/m2
N/m2

Height of Roof

Hr

kg/m2
m

Projected area of concial roof

Ar

Projected area of Cylindrical shell

As

Horizontal Projected area of concial roof

Ahr

Horizontal force on concial portion

Fr

kg

Horizontal force on cylindrical shell portion

Fs

kg

FHW

kg

Moment about bottom to shell joint due to wind


On Shell

Ms

kg-M

On Roof

Mr

kg-M

Total Moment

Mw

kg-M

WDL

Kg

44632.79

MDL

Kg-m

WDL*(D/2)

Liquid hold down weight per unit circumference

Wa

Moment about bottom to shell joint from liquid

MF

N/m
kg/m
Kg-m

357062.32
59*tb*(fby*HI)
3957.02
*D*Wa*D/2
1591210.56

Since, tank is designed for atmospheric pressure, the moment about


bottom to shell joint from internal pressure

Mpi

Kg-m

Reference Wind velocity

Design Wind Pressure

Total Horizontal shear force

Weight of Shell Plates, Roof Plate and accessories mounted on shell


and roof
Moment about bottom to shell joint from the weight of shell and roof
supported by the shell

UnANchored tanks shall satisfy both of the criteria

1500
66909
2412743
2479652

(As per CI 5.3.3)

(CI. 3.2.1 (f), API 650)


(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

(Ps*As*H/2)+(Pr*Ar*(H-Hr/3)
120009.68
Pup*Ahr*D/2
250177.67
Ms+Mr
370187.35

0.6*Mw+MPi < MDL/1.5 and Mw+0.4*MPi < (MDL+MF)/2

Check for criteria 0.6*M w+M Pi < M DL/1.5


0.6*Mw+Mpi

222112.41

MDL/1.5

238041.55

Since, the value of 0.6*M W+M Pi less than the value of M DL/1.5, criteria is satisfied
Check for criteria M w+0.4*M Pi < (M DL+M F)/2

(As per Cl. 5.11.2.1, API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Mw+0.4*Mpi

370187.35

(MDL+MF)/2

974136.44

REMARKS
(As per Cl. 5.11.2.2, API 650)

Since, the value of M W+0.4M F less than the value of (M DL+M F)/2, criteria is satisfied
Since, both criteria are satisfied, Anchor is not required.
Check for Stabilty of tank against sliding
Frictiional coefficient between tank to concrete
Restoring frictional force(with tank half filled)

KN
>

0.4
5040.46
369.09

Hence Anchor Bolts is Not required

4.11

Check for Stability under Seismic Loads (API 650 & IS 1893)
Natural period of vibration

Ta

Seismic Zone factor

Sec
Sec

0.085*H^0.75
0.548
0.16

(Table 2 of IS:1893:Part 1)

Importance Factor

1.75

(Table 2 of IS:1893:Part 4)

Response reduction factor

2.5

(Table 7 of IS:1893:Part 1)

Ratio (I/R)
Force reduction factor for impulsive mode for allowable stress design

Rwi

0.7
3.5

Force reduction factor for convective mode for allowable stress design

Rwc

Average response acceleration coefficient

Sa/g

2.5

Ah

(Z*I*Sa)/(2*R*g)

Design horizontal seismic coefficient

Table E-4 API-650-2007

Table E-4 API-650-2007


(Fig 2 of IS:1893)
(Cl 6.4.2)

0.140
Operating Height
Total weight of contents of Tank

Wp

m
Tons

11.3
*D2XH/4

Rev 1
H=12 D=16

2272.00
Ration of D/H
Since, D/H ratio is greater than or equal to 1.333, the effective impulse
weight, W i

Wi
Tons

1.42
[(tanh(0.866(D/H)))/
(0.866(D/H))]Wp
1559.15

Wc

The effective convective weight

Tons

0.230*(D/H)*tanh(3.67*H/D)*
WP
733.91

Total weight of tank shell and appurtenances

Ws

Total weight of fixed roof tank including framing, knuckles etc

Wr

Tons

Wf

Tons

Weight of Tank floor


Height, Xi

Height, Xc

(As per Cl. E.6.1.1-2, API 650)

Xi

(As per Cl. E.6.1.1-3, API 650)

Tons
33.27
13.07

19.22
0.375H

(As per Cl. E.6.1.2.1-2, API 650)

4.2375
When D/H >=1.333,Height Xi =0.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H
Xc
[1-(cosh((3.67H/D)-1))/((3.67H/D)*sinh(3.67H/D))]*H
10.3

Height, Xs

Xs

Height, Xr

Xr

Height, Xis (when D/H<1.333)

Xis

Height, Xcs

Xcs

6
14.675
0.375(1.0+1.333((0.866(D/H)) (As per Cl. E.6.1.2.2-2, API 650)
/(tanh(0.866(D/H)))-1.0))*H
7.24

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

REMARKS

[1-(cosh((3.67H/D)-1.937))/ (As per Cl. E.6.1.2.2-3, API 650)


((3.67H/D)*sinh(3.67H/D))]*H

Impulse Time Period

11.25
Ci*H/(2000tu/D)*(p/E)

Ti

(As per Cl. E.4.5.1-1a, API 650)


0.188

Sloshing Period constant

0.578/tanh(3.68H/D)

Ks

(As per Cl. E.4.5.2-b, API 650)

0.58
Convective (Sloshing) Period

1.8*Ks*D

Tc

(As per Cl. E.4.5.2-a, API 650)

4.18
Coefficient C 1 for H/D = 0.7125

6.06

C1

Scaling factor from MCE to design level spectral acceleration

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

Regional dependent transition period for longer period ground motion


TL

Coefficient to adjust the spectral acceleration from 5% to 0.5%


damping
5% damped, design spectral response acceleration parameter for T i
using IS 1893 response spectrum

(Fig-E-1, Appendix-E, API 650)

Sec

1.5

Sa/g * damping factor*Z

Sa

Damping Factor for 5 % Damping

1
As Per Table 3 of IS 1893 Part 1

5% damped, design spectral response acceleration parameter for T C


using IS 1893 response spectrum

0.3
Sa/g * damping factor*Z

Sa

Damping Factor for 0.5 % Damping

2.75
As Per Table 3 of IS 1893 Part 1
0.19

Impulsive spectral acceleration

Ai

Convective spectral acceleraion

Ac

Q*(I/R wi)*Sa

(As per Cl. E.4.6.2-1, API 650)

0.15
Q*K*(I/R wc)*Sa

(As per Cl. E.4.6.2-2, API 650)

0.249375
Since, Convective spectral acceleration is less than Impulsive spectral acceleration, hence OK
Ringwall Moment

Mrw

Ton-M

[Ai(WiXi+WsXs+WrXr)]2 +
[Ac(WcXc)]2

(As per Cl. E.6.1.5-1, API 650)

2164.3

Slab Moment

Ms

Ton-M

[Ai(WiXis+WsXs+WrXr)]2 +
[Ac(WcXcs)]2
2703.2

Total design base shear

Ton

[Ai(Ws+Wr+Wf+Wi)]2 +
[AcWc)2 ]
304.776

Resisting force of tank contenet per unit length

99*t aF yHGe

wa
wa

N/m

34581.8

(As per Cl. E.6.2.1.1-1a, API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Effective Specific Gravity including vertical seismic effects

Ge

G*(1-0.4*A v)

Vertical earthquake acceleration coefficient

Av

2/3* Ah

Ge

0.093
0.96

REMARKS
(As per Cl. E.2.2, API 650)

201.1HDGe
37169.72
N/m
Since, value of 201.1HDGe greater than resisting force per unit length, hence anchor is not required
(As per Cl. E.6.2.1.1-1, API 650)
Anchorage Ratio

Roof load acting on tank shell

Mrw/(D2(wt(1-0.4Av)+wa-0.4Wint)

J
wt

N-m

wrs

N-m

1.92
(W s/D)+wrs
9044.30
W r/(*D)
2550.54

Since J< 0.785, No Calculated uplift under the design seismic overturning moment.The Tank is self anchored

Mechanical Compression
Maximum longitudinal shell compression at the bottom of the
shell

(wt(1+0.4 Av)
+1.273Mrw/D^2)/1000ts

c
MPa

GHD^2/t^2
GHD^2/t^2<44,Allowable longitudinal shell-membrane
compression stress

Fc
0.5Fty

4.12

Check for Internal pressure(IS 803)


Internal Pressure of tank

Total Pressure

Pmax
W
P

MPa
MPa

kg/m2
kg
kg/m2
kg/m2

Inrenal pressure of tank(Pmax) is higher than Total pressure(P), hence OK

As per Cl E6.2.2.1-1a of API650

17.68
21.33
83ts/(2.5D)+7.5*Sqrt(GH) As per Cl E6.2.2.3-2b of API650
39.47
125
Therefore Fc<0.5Fty
& c<Fc
Hence OK
4W/(3.14*D^2)+7.85t
32708.25
225.46
185.611

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

Rev 1
Rev 1

Transposed Width
Corroded
797.6
797.6
2000.0
2000.0
2000.0
2000.0
9595.2

Corroded
THK
6.50
6.50
4.50
4.50
4.50
4.50

4797.59

ON FOR 2000 KL DM WATER TANK

osed width of shell in corresponding conditons, wind girder is required and provided at middle of transposed

osed width of shell in corresponding conditons, wind girder is required and provided at 4.8m from top of

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

Safe

0 NB PIPE is safe

Assumed

ON FOR 2000 KL DM WATER TANK

Assumed

Rev 1
Rev 1

ON FOR 2000 KL DM WATER TANK

.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H

Cat 2

ON FOR 2000 KL DM WATER TANK

ON FOR 2000 KL DM WATER TANK

sisting force per unit length, hence anchor is not required

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No
1

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Cc

m3
m
m
m
m
m
m
m
m
m

IS 803, API 650


HFO
6500
1

m3

6927.21

m3
m/sec
-

6528.90
50
III
0.16

Tank Design Data


Design Code
Stored Product
Required Capacity of tank
Number of tank
Tank Tag No
Inner Diameter of tank
Total Height of tank
Radius of tank
Fluid level below outlet level
Low Low Level of the tank
Low Level of the tank
High High Level of the tank
HighLevel of the tank
Effective height of tank
Hydrotest capacity of tank
Effective capacity of tank

D
H
Ri
HL
CH
CE
-

Design Wind Speed


Seismic Zone
Seismic Importance factor
Weld Joint Efficiency

Ew
kg /cm2

1
1
0.95
Atmospheric

Design Pressure of tank

PD

Hydrotest
Operating Temperature of tank

TO

kg /cm2
C

Full of water
Water fill test
45

Design Temperature of tank

TD

50

kg /cm2

1680

E
Fy

Mpa
Mpa
Mpa

165
200000
250

Kg/m2

125

Minimum Roof Loading


Type of Roof
Slope of Tank Roof
Slope of Tank Bottom
Minimum Vacuum Pressure

Kg /m2

50

Density of Steel

Kg /m3

7850

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

IS 2062:2011 GR E 250 BR

mm
mm
mm

1
1.5
1

mm

mm

7.5

mm
m

16
21.12

Material Details
Shell plate of tank
Bottom plate of tank
Annular plate of tank
Roof plate of tank
Reinforcement plate of tank
Structure of tank

4.0
4.1

Corrosion Allowance (CA)


Shell Plate of tank
Bottom Plate of tank
Roof Plate of tank
Design Calculation
Bottom Plate Thkickness
Minimum required Bottom plate Thickness as per code
Minimum required Bottom plate Thickness with corrosion allowance
Selected Bottom plate Thickness
Outer Diameter of the Bottom Plate
Weight of Bottom plate with corrosion allowance
Weight of Bottom plate without corrosion allowance

4.2

0.85

g
G
PO

Modulus of Elasticity
Minimum Yield Strength

twith
-

Fixed Cone roof


(1 :6)
(1:100)

CA

WBwith

CA

Kg

43979.18

WBwith

CA

Kg

40617.71

Customer data
Customer data
IS 1893 Part 1:2002
As Per Cl A.3.4 of API 650

(As Per CI 5.1.1 of IS 803)

(As Per CI 6.4.2.1 of IS 803)

Customer data
(As Per CI 6.3.1.3 of IS 803)

Customer data
Customer data
Customer data

(As Per CI 6.2.1.3 of IS 803)

Shell Thickness
Required Shell Thickness ( t ) = 50( H - 0.3 )DG / SE

4.2.1

21
20
10.5
0.45
0.8
0.9
19.65
19.55
18.85

Specific gravity of DM Water


Design Specific gravity of product
Height to Diameter ratio
Operating Pressure of tank

Allowable Stress

REMARKS

Shell Course - 1 (From Bottom )

(From Cl 6.3.3.1 of IS 803)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

`
Wis

20.00

mm

mm

14.49

mm

15.49

mm

16

21.032

21.03

Kg

16572.53

Kg

15536.75

Wis

18.00

mm

mm

13.01

mm

14.01

mm

16

21.032

21.03

Kg

16572.53

Kg

15536.75

1st shell course width


Height from the bottom of course to top of curb angle
Minimum required Shell plate Thickness as per code
Required Shell thicknees as per the calculation
Required Shell thicknees as per the calculation + corrosion allowance
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.2

twithout
twith
twith

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.3

WSwith

twithout
twith
twith

Outer diameter of the tank without corrosion allowance


Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.4

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance

CA

CA

Wis

16.00

mm

mm

11.54

twithout
twith
twith

CA

CA

WSwithout

CA

mm

12.54

mm

16

21.032

21.03

Kg

16572.53

Kg

15536.75

14.000

mm

mm

10.07

CA

CA

OD with CA
OD without
WSwith

CA

CA

WSwithout

CA

Wis

Minimum required Shell plate Thickness as per code

Required Shell thicknees as per the calculation + corrosion allowance

CA

WSwith

Shell Course - 4(From Bottom )


4th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation

CA

OD without

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness


Outer diameter of the tank with corrosion allowance

CA

OD with CA

Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation + corrosion allowance

CA

CA

WSwithout

Shell Course - 3(From Bottom )


3rd shell course width

Required Shell thicknees as per the calculation

CA

OD without

Minimum required Shell plate Thickness as per code

Required Shell thicknees as per the calculation + corrosion allowance

CA

OD with CA

Shell Course - 2 (From Bottom )


2nt shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation

CA

twithout
twith
twith

VALUE / TEST/ TYPE

REMARKS

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

CA

CA

CA

OD with CA
OD without

CA

mm

11.07

mm

12

mm

21.024

21.022

(As per clause 6.3.3.2 of IS803)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.5

LEGEND
WSwith

WSwithout

Shell Course - 5(From Bottom )


5th shell course width
Height from the bottom of course to top of curb angle
Minimum required Shell plate Thickness as per code
Required Shell thicknees as per the calculation
Required Shell thicknees as per the calculation + corrosion allowance
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.6

Required Shell thicknees as per the calculation + corrosion allowance


Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.7

Required Shell thicknees as per the calculation


Required Shell thicknees as per the calculation + corrosion allowance
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.8

Hence, Selected Shell plate Thickness

mm

mm

8.60

CA

mm

9.60

mm

10

21.02

21.018

Kg

10357.83

Kg

9322.05

Wis

2.0

10.000

mm

mm

7.13

mm

8.13

CA

CA

twith

CA

CA

CA

CA

CA

mm

10

21.02

21.018

Kg

10357.83

Kg

9322.05

Wis

2.0

8.000

mm

mm

5.66

CA

OD with CA
OD without
WSwith

twithout
twith
twith

CA

CA

WSwithout

CA

CA

CA

CA

OD with CA
OD without
WSwith

CA

mm

6.66

mm

21.016

21.014

Kg

8286.26

Kg

7250.48

Wis

2.0

6.000

mm

mm

4.19

mm

5.19

mm

twithout
twith
twith

CA

CA

WSwithout

Minimum required Shell plate Thickness as per code

Required Shell thicknees as per the calculation + corrosion allowance

twithout

Shell Course - 8(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation

WSwithout

Minimum required Shell plate Thickness as per code

11393.61

12.000

WSwith

Shell Course - 7(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

Kg

OD without

twith

12429.40

OD with CA

Minimum required Shell plate Thickness as per code

twith
twith

CA

VALUE / TEST/ TYPE

Wis

twithout

Shell Course - 6(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation

CA

UNIT

CA

CA

CA

REMARKS

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

Outer diameter of the tank with corrosion allowance


Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.2.9

LEGEND

UNIT

VALUE / TEST/ TYPE

OD with CA

21.012

21.01

Kg

6214.70

Kg

5178.92

OD without
WSwith

Minimum required Shell plate Thickness as per code


Required Shell thicknees as per the calculation
Required Shell thicknees as per the calculation + corrosion allowance
Hence, Selected Shell plate Thickness
Outer diameter of the tank with corrosion allowance
Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

Outer diameter of the tank with corrosion allowance


Outer diameter of the tank without corrosion allowance
Weight of Shell plate with corrosion allowance
Weight of Shell plate without corrosion allowance

4.3

Weight of Roof plate without corrosion allowance

4.4

mm

mm

2.72

mm

3.72

mm

21.012

21.01

Kg

6214.70

Kg

5178.92

Wis

2.0

2.000

mm

mm

1.25

mm

2.25

mm

21.012

21.01

Kg

6214.70

Kg

5178.92

mm

1
6
0.17
9.55
8.138

CA

twithout
twith
twith

CA

CA

WSwithout

CA

CA

CA

CA

OD with CA
OD without
WSwith

CA

CA

WSwithout

CA

Rr
t
twith

mm

WRwith

CA

WRwithout

CA

Probability factor (Risk co efficient for Power plant structure)

Kg

16332.58

Kg

14699.33

ISA 65x65x8

cm2
Kg/m
Kg

Vb
K1

(As per clause 6.3.3.2 of IS803)

(As per clause 6.3.3.2 of IS803)

Customer Specification

As per Cl 5.10.2.2 of API 650

10

Roof Curb Angle


Minimum curb angle size for 16 M dia tank

Wind load (As per IS:875-Part 3)


Basic wind speed

mm

CA

Selected curb angle size


Area of curb angle selected
Weight of curb angle
Weight of roof curb angle
4.5

CA

CA

WSwith

Roof Plate
Roof slope (Numerator)
Roof slope (Denominator)
Roof slope ratio
Roof angle
Roof radius
Minimum required Roof plate Thickness as per code
Hence, Selected Roof plate Thickness
Weight of Roof plate with corrosion allowance

4.000

OD without

Minimum required Shell plate Thickness as per code

Hence, Selected Shell plate Thickness

2.0

OD with CA

Height from the bottom of course to top of curb angle

Required Shell thicknees as per the calculation + corrosion allowance

twith
twith

CA

Wis

twithout

4.2.10 Shell Course - 10(From Bottom )


6th shell course width

Required Shell thicknees as per the calculation

CA

WSwithout

Shell Course - 9(From Bottom )


6th shell course width
Height from the bottom of course to top of curb angle

CA

REMARKS

m/sec

(As per Clause 6.3.6.2 of IS 803)

ISA 75x75x10
14.02
11
725.7079029792

50
1.08

(As per Cl 5.3.1 and Table #1) of


IS875)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

REMARKS

VALUE / TEST/ TYPE

Terrain/Height and Structure factor (Terrin cat 2, class "A")

K2

Topography factor
Design Wind speed

K3
Vz

m/sec

Referance Wind Velocity

Vr

m/sec
KMPH
KMPH

Vb*K1*K2*K3
55.08
198.29
190

Design Wind Pressure

Pz

m/sec
N/m2

52.78
0.6*Vz 2

(As per Cl 5.4 of IS 875)

Pvacuum

N/m2
Kg/m2
Kg/m2

1820.28
185.55
50

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on conical roof

Pr

kpa
kpa

0.490
0.72*(Vz/190)2

(As per Cl.3.11.1 of API 650 -1988)

Design Wind pressure on shell

Ps

kpa

0.78
0.86*(Vz/190)2

(As per Cl.5.2.1k of API 650 )

Vacuum Pressure

1.02
1

(As per Cl 5.3.2 and Table #2 of IS


875)
(As per Cl 5.3.3of IS 875)
(As per Cl 8.2.1of IS 875)

(As per Cl.5.2.1k of API 650 )

0.94
Pul

kpa

1.4*(Vz/190)2

Pwind

kpa

1.52
0.6*Vz 2

N/m2
kg/cm2

1820.28
185.61

Width

Thickness

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
t
t
D
p

2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
20000
mm
mm
m
Kg/m2

16
16
16
12
10
10
8
6
6
6

As per Cl 6.3.3.6, IS 803


Max height of unstiffened shell (uncorroded)

H1

As per Cl 5.9.7.1, API 650

H1

9.47*t*(t/D)3 * (190/V)2

Max height of unstiffened shell


Pressure acting on shell
Wind Velocity corresponding to Pressure acting on shell

Psh

kpa

Ps+Pvacuum
1.427

KMPA

Vr* (Psh/0.86)

Design uplift
Design Wind Pressure

4.6

(As per Cl.5.2.1k of API 650 )

(As per Cl 5.4 of IS 875)

Check for Girder requirement

Height of Shell course-1


Height of Shell course-2
Height of Shell course-3
Height of Shell course-4
Height of Shell course-5
Height of Shell course-6
Height of Shell course-7
Height of Shell course-8
Height of Shell course-9
Height of Shell course-10
Total Height
Average thickess of the shell (uncorroded)
Average thickess of the shell (corroded)
Tank diameter
Total pressure

Transposed Width
Uncorroded
172.2
172.2
172.2
353.6
557.7
557.7
974.3
2000.0
2000.0
2000.0
1985.7

10.60
9.60
21.0
Pz+PVacuum
235.55

1500*t*(t/D) 1.5/p
24.207
Max height of unstiffened shell (corroded)
m
1500*t*(t/D) 1.5/p
H1
18.895
Transposed Height of Tank (uncorroded)
Htr
mm
1985.7
Transposed Height of Tank (corroded)
Htr
mm
6454.7
Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and prov
height=6454/2=3.3m.Hence wind girder is located at 3.3m from top of tank

(As per Cl.5.9.7.1 of API 650)

(As per Cl.5.2.1.K of API 650)

244.73
Hence, Maximum height unstiffened shell (uncorroded)

H1

27.95

Hence, Maximum height unstiffened shell (corroded)

H1

21.82

Since, maximum height of unstiffened shell corroded conditions is less than transposed width of shell in corresponding conditons, wind girder is required and prov
tank.
Required sectional modulus of intermediate girder

cm3

D2*H1/17*(V/190)2

H1

m
cm3

4.6
129.967

Considering, wind girders at 3.3 meters from the top of tank and as
per Detailed B, Table- 7, IS 803 section modulus of member section ISA 100x100x10 with shell thickness 6mm.

cm3

92.20

Selected Wind grider


150x115x10 Section wind girders

Kg/m

ISA 150x115x10
20.00

Providing Wind girder

(As per Cl.5.9.7.6 of API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

Wwg

KG

1319

Total weight of wing girder


4.7

Rafter (Outer,Secondary & Main Rafter)


Main Rafter
Girder
Tertiary Rafter

Diameter-d
Roof plate Thickness
Shell plate Thickness
Corrosion Allowance
Slope
angle
sin
Diameter
T
no of rafters
Rafter spac.near periphery
Loads on Roof plate
Radius of conical roof
Slant Length of Roof
Area of Roof Plate
Thickness of Roof Plate
Dead Load
Live Load
Total Load
4.7.a

4.7.b

Outer Rafter Design


Span
Section Considered
Radius of Gyration
Section modulus
Weight
Area
"l" ( effective )
reaction from plate near tank periphery
reaction from plate at other end
load on rafter(trapezoidal)

21000
10
10
1
6
9.46
0.16
21
4.2
33
1.999195325

m
m
m2
mm
kn/sqm
kn/sqm
kn/sqm

10.5
12.00
395.84
10
0.88
1.225
2.10

L2

mm

r
Z

mm
mm
kn/m
mm
mm
KN
KN
kn/m
kn/m

3843
MC 150
22.10
103900.00
0.16
2088.00
3843
4.21
2.10
4.21
2.10

1 in

ty

DL
LL

yy

max
min

Bending moment
Actual bending stress
Allowable Stress

knm
n / mm
n / mm

Total vertical load on roof


Total axial load on all rafters

kn

6.25
60.18
165.00
Hence OK
749.93
Total vertical load / sin

Axial load on each rafter


Actual axial stress
Permissible axial stress

kn
kn
n/sqmm
n / mm

4561.64
138.23
66.20
63
Hence OK

Secondary member design(Girder)


reaction from tertiary (Outer) rafter

kn

5.70

kn
mm
knm

5.70
1999.20
2.89
MC 100
0.09
37300.00
77.58
165
Hence OK

load on member
Span
BM
Section Considered
Weight
Section modulus Z
bending stress
Allowable Stress

4.7.c

mm
mm
mm
mm

Main Rafter Design


reaction from plate near tank periphery
reaction from plate at midspan
reaction from plate near crown
reaction from secondary rafter
Span L2
Reaction at left end due to left hand side perpendicular load

L2

kn/m
mm
n / mm
n / mm
3

Main rafter
behaves
kn/m
like 3 hinge kn/m
member
kn
kn
mm
kn

4.21
2.10
0
5.88
7686
9.43

REMARKS

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

REMARKS

VALUE / TEST/ TYPE

Reaction at left end due to right hand side perpendicular load

kn

2.02

Reaction at left end due to left concentrated load


Total reaction at left end
Max bending moment at center

kn
kn
knm

2.94
14.39
32.47

kn / m
mm
mm
mm
mm
mm
mm
mm
mm
n/mm

MC 250
0.41
350.00
13.50
8.10
288.10
28.30
136.60
571900.00
5366.00
56.78

kn
n/sqmm

138.23
25.76

mm

3266.55

Section Considered
Weight
Depth of beam
flange thickness
Web thickness
Clear distance between inner toes of fillet

Db =
T=
t =
d
r
r
Z
a
1

yy

xx

Section modulus
area
Actual bending stress

bc

Axial load on each rafter


Actual Axial stress ( compression )-Calculated

T /t
Db / T
d /t
Permissible stress in bending compression

l
l/r

ac

Check for combination of direct stresses:


Effective length for determining permissible stress in direct
compression
Slenderness ratio
Permissible stress in direct compression

yy

n/mm

ac

=
=
=

length in plane of bending lx


Slenderness ratio

bc

n/mm

E=

n/mm

mm
l

=
cm
=
f cc =p x
E / l

Elastic critical stress in compression

ac (cal) / ac + cm x bc

/ (( 1- bc
(cal)

(cal)

n/mm

n/mm

/ 0.6 x fcc )

115.425795053
63
1.67
25.93
35.57
110

From Table 6.18-pg 57 of IS:8001984

200000
7686
lx/rxx
56.27
0
0.6-0.4*beta
0.6
623.49

0.409

<1

x bc
4.8

Design of Centre Column


Length of central column

m
cm

Limiting Slenderness ratio for buckling under compression

CONSIDERING CENTER COLUMN CONFIGURATION AS A 250 NB X 7.798mm THk PIPE


Outer Diameter Of pipe
do
mm
Thickness
mm
Inner diameter
di
mm
Radius of gyration
mm
rc
Radius of gyration
cm
Induced slenderness ratio

Since L/r exceeds Cc, allowable Compression stress, Fa

Mpa

Weight of crown plate


Central column unit weight
Weight of central column

W column

Load on all rafters

W rafters

Induced compressive stress

273.05
7.798
257.45
Sqrt((do^2+di^2)/16)
93.82
9.38
L/rc
229.16
(2*2*E/Fy)0.5

Value of Cc

Total Compressive Load


Cross sectional area of central column

21.5
2150
180

W cp

Mpa
Kg/cm2
Kg
Kg
Kg

70.90
(12**E)/(23*(l/r)2)/(1.6(l/200*r))

(As per Cl 5.10.3.4 API 650)

13.20
134.63
113.64
50.96
1095.64
43402.4
44611.7
64.98

Ac
Kg/cm

686.54

Since induced compressive stress is less than allowable stress, centre column of 250 NB PIPE is safe

Safe

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No
4.9

4.10

DESCRIPTION OF TANK

LEGEND

REMARKS

UNIT

VALUE / TEST/ TYPE

Weight of Tank
Weight of Bottom Plates
Weight of Shell course-1
Weight of Shell course-2
Weight of Shell course-3
Weight of Shell course-4
Weight of Shell course-5
Weight of Shell course-6
Weight of Shell course-7
Weight of Shell course-8
Weight of Shell course-9
Weight of Shell course-10
Weight of Roof Plate
Weight of Curb Angle
Weight of Rafters
Weight of Central Column
Weight of Crown Plate
Weight of Wind Girders

Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg

With Corrosion Allowance


43979.18
16572.53
16572.53
16572.53
12429.40
10357.83
10357.83
8286.26
6214.70
6214.70
6214.70
16332.58
726
8949.00
1095.64
113.64
1319.47

Weight of Straircase, Pads, Handrails, Supports, Cleats, etc.

Kg

1700

Weight of Nozzles, etc.


Total Weight of Tank (Empty Condition)
Liquid Weight (Tank Full Condition)
Hydrotest Weight
Operating Weight
Operating weight with fluid level below outlet nozzle
Stability against Wind
Basic wind speed

Kg
Kg
Kg
Kg
KG
KG

1500
185508
6927212
7112720
4099383
341370

Vb

50

Probability factor (Risk co efficeint for power plant structure)

1.08

(As per CI 5.3.1 and Table # 1)

Terrain / Height and Structure factor (Terrain cat 2, class "A")

1.02

(As per CI 5.3.1 and Table # 2)

Topography Factor
Design Wind speed

K
Vz

1
Vb*K*K*K
55.08
198.288
190.00
52.78
0.72* (Vz/190)
0.78
79.99
0.86* (Vz/190)
0.94
95.54
1.4* (Vz/190)
1.52
155.5299
0.6*Vz
1820.28
185.61
0.5*D*Tan()
1.766
D*Hr/2
18.55
DxH
420.0
*D/4
346.37
Pwind*Ar
3442.53
Pwind*As
77956.48
Fr+Fs
81399.01
798.28

Design wind pressure on concial roof

Pr

m/sec
m/sec
KMPH
KMPH
m/sec
kpa

Design wind pressure on shell

Ps

kg/m2
kpa

Design vertical wind pressure

Pup

kg/m2
kpa

Pwind

kg/m2
N/m2

Height of Roof

Hr

kg/m2
m

Projected area of concial roof

Ar

Projected area of Cylindrical shell

As

Horizontal Projected area of concial roof

Ahr

Horizontal force on concial portion

Fr

kg

Horizontal force on cylindrical shell portion

Fs

kg

FHW

kg

Reference Wind velocity

Design Wind Pressure

Total Horizontal shear force

KN
Moment about bottom to shell joint due to wind
On Shell

Ms

kg-M

On Roof

Mr

kg-M

Total Moment

Mw

kg-M
Kn-m

Weight of Shell Plates, Roof Plate and accessories mounted on shell


and roof
Moment about bottom to shell joint from the weight of shell and roof
supported by the shell

(Ps*As*H/2)+(Pr*Ar*(H-Hr/3)
430064.02
Pup*Ahr*D/2
565648.29
Ms+Mr
995712.31
9764.95

WDL

Kg

MDL

Kg-m

WDL*(D/2)

N/m
kg/m
Kg-m

1324318.72
59*tb*(fby*HI)
6811.31
*D*Wa*D/2
4718341.68

Liquid hold down weight per unit circumference

Wa

Moment about bottom to shell joint from liquid

MF

126125.59

Without Corrosion Allowance


40617.71
15536.75
15536.75
15536.75
11393.61
9322.05
9322.05
7250.48
5178.92
5178.92
8.00
14699.33
726
8949
1095.64
113.64
1319.47
1700
1500
164985
6927212
7092197

(As per CI 5.3.3)

(CI. 3.2.1 (f), API 650)


(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

(As per CI. 3.11.1 of API 650 - 1988)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK
Since, tank is designed for atmospheric pressure, the moment about
bottom to shell joint from internal pressure

LEGEND

UNIT

VALUE / TEST/ TYPE

Mpi

Kg-m

REMARKS

0.6*Mw+MPi < MDL/1.5 and Mw+0.4*MPi < (MDL+MF)/2

UnANchored tanks shall satisfy both of the criteria


Check for criteria 0.6*M w+M Pi < M DL/1.5

0.6*Mw+Mpi

597427.39

MDL/1.5

882879.15

(As per Cl. 5.11.2.1, API 650)

Since, the value of 0.6*M W+M Pi less than the value of M DL/1.5, criteria is satisfied
Check for criteria M w+0.4*M Pi < (M DL+M F)/2
Mw+0.4*Mpi

995712.31

(MDL+MF)/2

3021330.20

(As per Cl. 5.11.2.2, API 650)

Since, the value of M W+0.4M F less than the value of (M DL+M F)/2, criteria is satisfied
Since, both criteria are satisfied, Anchor is not required.
Check for Stabilty of tank against sliding
Horizontal Shear Force
FHW
KN
798.28
Frictiional coefficient between tank to concrete
0.4
Restoring frictional force(TANK WITH FLUID LEVEL BELOW
KN
1339.13
OUTLET NOZZLE)
Since Restoring Frictional force is greater than shear force, Anchor bolts not required

4.11

Check for Stability under Seismic Loads (API 650 & IS 1893)
Natural period of vibration

Ta

Seismic Zone factor

Sec
Sec

As per CL 5.11.4 of API 650

0.085*H^0.75
0.804
0.16

(Table 2 of IS:1893:Part 1)

Importance Factor

1.75

(Table 2 of IS:1893:Part 4)

Response reduction factor

2.5

(Table 7 of IS:1893:Part 1)

Ratio (I/R)

0.7

Average response acceleration coefficient


Design horizontal seismic coefficient

Sa/g

2.5

Ah

(Z*I*Sa)/(2*R*g)

(Fig 2 of IS:1893)
(Cl 6.4.2)

0.140
Operating Height
Total weight of contents of Tank

Wp

m
Tons

11.3
*D2XH/4
3913.87

Ration of D/H
Since, D/H ratio is greater than or equal to 1.333, the effective impulse
weight, W i

Wi
Tons

1.86
[(tanh(0.866(D/H)))/
(0.866(D/H))]Wp
2244.82

Wc

The effective convective weight

Tons

0.230*(D/H)*tanh(3.67*H/D)*
WP
1669.84

Total weight of tank shell and appurtenances

Ws

Total weight of fixed roof tank including framing, knuckles etc

Wr

Tons

Wf

Tons

Weight of Tank floor


Height, Xi

Height, Xc

(As per Cl. E.6.1.1-2, API 650)

Xi

(As per Cl. E.6.1.1-3, API 650)

Tons
84.56
16.33

43.98
0.375H

(As per Cl. E.6.1.2.1-2, API 650)

4.2375
When D/H >=1.333,Height Xi =0.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H
Xc
[1-(cosh((3.67H/D)-1))/((3.67H/D)*sinh(3.67H/D))]*H
8.8

Height, Xs

Xs

Height, Xr

Xr

10
23.144

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

Height, Xis (when D/H>1.333)

Xis

Height, Xcs

Xcs

VALUE / TEST/ TYPE

REMARKS

0.375(1.0+1.333((0.866(D/H)) (As per Cl. E.6.1.2.2-2, API 650)


/(tanh(0.866(D/H)))-1.0))*H
8.44
[1-(cosh((3.67H/D)-1.937))/ (As per Cl. E.6.1.2.2-3, API 650)
((3.67H/D)*sinh(3.67H/D))]*H

Impulse Time Period

9.68
Ci*H/(2000tu/D)*(p/E)

Ti

(As per Cl. E.4.5.1-1a, API 650)


0.203

Sloshing Period constant

0.578/tanh(3.68H/D)

Ks

(As per Cl. E.4.5.2-b, API 650)

0.59
Convective (Sloshing) Period

1.8*Ks*D

Tc

(As per Cl. E.4.5.2-a, API 650)

4.86
Coefficient C 1 for H/D = 0.7125

6.06

C1

Scaling factor from MCE to design level spectral acceleration

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

(As per Cl. E.4.6.1,Spectral


Accelaration Coefficients/API
650/Pg/E-11)

Regional dependent transition period for longer period ground motion


TL

Horizontal Seismic coefficient for Impulsive mode

Sec

(Ah)i
Sa/g

Multiplying Factor for 2% damping


Sa/g
(Ah)i
Horizontal Seismic coefficient for Convective mode

(Fig-E-1, Appendix-E, API 650)

((Z*I)/(2*R))*(Sa/g)

As Per Cl 6.4.2 of IS 1893 Part 1

2.5
1.4

As Per Table 3 of IS 1893 Part 1

3.5
0.196

(Ah)c
Sa/g

Multiplying Factor for 0.5% damping


Sa/g
(Ah)c

((Z*I)/(2*R))*(Sa/g)

As Per Cl 6.4.2 of IS 1893 Part 1

0.32
2.75

As Per Table 3 of IS 1893 Part 1

0.88
0.04928

Since, Horizontal Seismic coefficient for Convective mode is less thanHorizontal Seismic coefficient for Impulsive mode, hence OK

Ringwall Moment
Mrw

Ton-M

[(Ah)i(WiXi+WsXs+WrXr)]2 + (As per Cl. E.6.1.5-1, API 650)


[(Ah)c(WcXc)]2
2226.7

Slab Moment

Ms

Ton-M
KN-m

Total design base shear

Ton
KN

[Ai(WiXis+WsXs+WrXr)]2 +
[Ac(WcXcs)]2
4031.6
39538
[Ai(Ws+Wr+Wf+Wi)]2 +
[AcWc)2 ]
475.554
4664
99*t aF yHGe

Resisting force of tank contenet per unit length

wa

Effective Specific Gravity including vertical seismic effects

Ge

G*(1-0.4*A v)

Vertical earthquake acceleration coefficient

Av

2/3* Ah

Ge

0.093
0.96

wa

201.1HDGe

N/m

N/m

(As per Cl. E.6.1.5-2, API 650)

(As per Cl. E.6.2.1.1-1a, API 650)

44644.9

81308.75

(As per Cl. E.2.2, API 650)

2X 660MWNCCPOWERPROJECT Painampuram,Muthukur Mandal, S.P.S.R.Nellore District, A.P.


SIZING CALCULATION FOR 2000 KL DM WATER TANK
Sl.No

DESCRIPTION OF TANK

LEGEND

UNIT

VALUE / TEST/ TYPE

REMARKS

Since, value of 201.1HDGe greater than resisting force per unit length, hence anchor is not required
(As per Cl. E.6.2.1.1-1, API 650)
Anchorage Ratio

Roof load acting on tank shell

Mrw/(D2(wt(1-0.4Av)+wa-0.4Wint)

J
wt

N-m

wrs

N-m

0.84
(W s/D)+wrs
15005.76
W r/(*D)
2429.08

Since 0.785<J< 1.54, Tank is uplifting, but the the tank is stable for the design load providing the shell compression requirements are satisfied.The Tank is self anchore

Shell Compression in Self anchored tank


Maximum longitudinal shell compression at the bottom of the
shell

(wt(1+0.4 Av)
+1.273Mrw/D^2)/1000ts

c
MPa

GHD^2/t^2
GHD^2/t^2<44,Allowable longitudinal shell-membrane
compression stress

Fc

As per Cl E6.2.2.1-1a of API650

5.24
34.45
83ts/(2.5D)+7.5*Sqrt(GH) As per Cl E6.2.2.3-2b of API650
57.26
125
Therefore Fc<0.5Fty
& c<Fc
Hence OK

0.5Fty

MPa
MPa

Vs

tonns

tonns

(Ws+Wr+Wf+Wp)(10.4Av)
1562.89
475.55

Pmax
W

kg/m2
kg
kg/m2
kg/m2

4W/(3.14*D^2)+7.85t
84907.82
323.61
185.611

Check for Sliding Resistence


Sliding Resistence

Since Vs > V,Tank is self anchored

4.12

Check for Internal pressure(IS 803)


Internal Pressure of tank

Total Pressure

Inrenal pressure of tank(Pmax) is higher than Total pressure(P), hence OK

Forces On Foundation
Empty weight of tank
Hydrotest weight
Operating weight
Horizontal Shear due to Wind
Overturning moment due to wind
Horizontal Shear due to seismic
Overturning moment due to seismic

KN
KN
KN
KN
KN-m
KN
KN-m

1819
69754
40203
798
9765
4664
39538

As per Cl E7.6-1 of API 650

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

Transposed Width
Corroded
128.3
557.7
557.7
1211.0
2000.0
2000.0
3748.8
8693.8
8693.8
8693.8
6454.7

Corroded
THK
15.00
15.00
15.00
11.00
9.00
9.00
7.00
5.00
5.00
5.00

3227.37

ransposed width of shell in corresponding conditons, wind girder is required and provided at middle of transposed

ransposed width of shell in corresponding conditons, wind girder is required and provided at 3.3m from top of

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

Hk PIPE

n of 250 NB PIPE is safe

Safe

LATION FOR 2000 KL DM WATER TANK

Assumed
Assumed

LATION FOR 2000 KL DM WATER TANK

sfied

Xi =0.375H and when D/H<1.333,Xi =[0.5-0.094.D/H]H

LATION FOR 2000 KL DM WATER TANK

LATION FOR 2000 KL DM WATER TANK

han resisting force per unit length, hence anchor is not required

oad providing the shell compression requirements are satisfied.The Tank is self anchored

67 / 72

TANK ROOF DESIGN :- API 650


Legend
Diameter-d
Roof plate Thickness
Shell plate Thickness
Corrosion Allowance
Slope
angle
sin
Diameter
T

Data
21000
10
6
1.5
6.00

1 in

9.46
0.16
21.00 m
4.20

no of rafters
Rafter spac.near periphery

mm
mm
mm
mm

33.00

Fty

2.00 m

Loads on Roof plate


Radius of conical roof
Slant Length of Roof
Area of Roof Plate
Thickness of Roof Plate
Dead Load
Live Load

DL
LL

10.5
12
395.8406743523
8
0.70

Total Load

m
m
m2
mm
kn/sqm

28410.05 kg

1.23 kn/sqm

49445.75 kg

1.93 kn/sqm

77855.80 kg
38927.90

Outer Rafter Design


Span

L2

Section Considered
Radius of Gyration
Section modulus

5100.00 mm
MC 150

r yy
Z

22.10 mm
103900.00 mm3

Weight
Area
"l" ( effective )

0.16 kn/m
2088.00 mm
5100.00 mm

reaction from plate near tank periphery

3.86 KN

reaction from plate at other end


load on rafter(trapezoidal)

1.93 KN

max
min

3.86 kn/m
1.93 kn/m

Bending moment

10.13 knm

Actual bending stress

97.55 n / mm

Total vertical load on roof


Total axial load on all rafters

Total vertical load / sin


4190.91 kn

Axial load on each rafter

=
=
=

127.00 kn

Actual axial stress


Permissible axial stress

165.00

688.98 kn

60.82 n/sqmm

63.00

63.00 n / mm

Secondary member design(Girder)


reaction from tertiary (Outer) rafter
load on member
Span
BM
Section Considered
Weight
Section modulus Z
bending stress

330156075.xls / sheet2

6.97 kn
6.97 kn

L2

1999.20 mm
3.53 knm
MC 100
0.09 kn/m
37300.00 mm3
94.55 n / mm

165.00

68 / 72

Main rafter behaves like 3 hinge member

Main Rafter Design


reaction from plate near tank periphery

3.86 kn/m

reaction from plate at midspan

1.93 kn/m

reaction from plate near crown


reaction from secondary rafter

0.00 kn
7.15 kn

1.93
Kn/m

and

3.86

7.15
kn

3.86

3.86

kn/m
5100

5100

Span L2
Reaction at left end due to left hand side
perpendicular load
Reaction at left end due to right hand side
perpendicular load

10200.00 mm
11.47 kn
2.46 kn

Reaction at left end due to left concentrated load

3.57 kn

Total reaction at left end

17.50 kn

Max bending moment at center

52.85 knm

Section Considered
MC 350
Weight
Depth of beam
flange thickness
Web thickness
Clear distance between inner toes of fillet

0.41 kn / m

Db =
T=
t =

350.00 mm
13.50 mm
8.10 mm

d1

288.10 mm

r yy

28.30 mm

r xx
Section modulus
area
Actual bending stress

136.60 mm

Z
a
bc

571900.00 mm3
5366.00 mm2
92.40 n/mm2

Axial load on each rafter

127.00 kn

ac

Actual Axial stress ( compression )-Calculated

23.67 n/sqmm

Check for combination of direct stresses:


Effective length for determining permissible stress
in direct compression

4335.00 mm

l / r yy

Slenderness ratio

153.18

ac

Permissible stress in direct compression


T /t
Db / T
d1 / t
Permissible stress in bending compression

63.00 n/mm2

=
=
=

1.67
25.93
35.57

bc

110.00 n/mm2

E=

200000.00 n/mm2

length in plane of bending lx

10200.00 mm

Slenderness ratio

cm
Elastic critical stress in compression

=
=
=
=
=
f cc =

lx/rxx
74.67
0.00
0.6-0.4*beta
0.60

x E /

n/mm2
354.02 n/mm2

ac (cal) / ac + cm x bc(cal) / (( 1- bc (cal) / 0.6 x fcc ) x bc

=
SINCE ABOVE IS LESS THAN 1 HENCE OK

330156075.xls / sheet2

0.38

<

69 / 72

:- API 650

19/Sep/16

Total Raftee
wt

8949.00
4474.50
43402.40

OK

OK

OK

330156075.xls / sheet2

70 / 72

kn/m

kn/m

1.00 OK

330156075.xls / sheet2

Number Of Bolts
Dia Of anchor Bolts
corrosion allowance
Dia Of anchor Bolts.corr(less c.a.)
Bolt Circle Dia

N
d
ca
Da

nos
mm
mm
mm
mm

Root area of each hold down dolt


Spacing between anchor bolts

Ab
Sp

mm2
mm

Material & Mechanical Properties


Material Used
Specific Min Yeild Stress
Sy
Allowable Tensile Strength
St
Uplift Force Due to wind loading

Daed Load of shell minus any


corrosion allowance and any dead
load including roof plate acting on
the shell minus any corrosion
allowance

W2

Tensile Stress

N/mm2
N/mm3
N

Mw
D
U

KN
N
Nmm
mm
N

N/mm2

8
20
3
17
16170
226.9800692219
6349.944151068

IS 1367 Cl 8.8
640
0.8 X Sy
512
(4XMw/D)-W2

#REF!
#REF!
#VALUE!
16000
#VALUE!
U/Nab
#VALUE!

Since b < St , Therefore the anchor bolt size is satisfactory


Check For Shear
Allowable shear stress
Total Horizontal Shear force
Restoring Frictional Force
Actual Shear Stress

Fa
FHW
Ff
Fs

N/mm2
N
N
N/mm2

80
#VALUE!
#REF!
(Ff-FHW)/Nab
#VALUE!

Since Fs < Fa, Therefore anchor bolt size is satisfactory

As per Table 5-21a of API 650

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