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PROCEDURE QUALIFICATION RECORD

( As per AWS D1.1/D1.1M:2010 & QP-ES-S-20 )


Energy Technical Services

Company Name

Energy Technical Services

Date

18 / 09 / 2012

PQR No.

13 A Rev.0

Prepared By

Rajesh.V

WPS No.

13 Rev 0

Welder Name

Paltan Raut

Welding Process
Type (Manual / Automatic /
Semi-Automatic)

SMAW

Welder ID No.

ETW -032

Location

ETS, W.Shop,Dukhan Indl.Area

Manual(SMAW)
JOINTS

###
### Bevel Angle : 35 5
Thickness : 12.7 mm
Root Gap
: 2.5 mm
Root Face : 1.0mm
Backing
: None

Pipe

Pipe
POSTWELD HEAT TREATMENT

BASE METAL
Material Specification : API 5L Gr X 52 To API 5L Gr X52
Type or Grade
X 52
To X 52
Heat Number
77673
To
77673
From
Group : 2 2
Group : 2
Thickness of Test Coupon :
12.7 mm (Pipe - Pipe)
Diameter of Test Coupon :
8"

Temperature
Heating Rate
Holding Time
Cooling Rate
Other

:
:
:
:
:

Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable

FILLER METAL

GAS

SFA Specification

: 5.1

AWS Class

: E7016-1 & E7018-1

Filler Metal F No.

: 4

Weld Metal Analysis A No.

: N/A

Size of Filler Metal (mm)


Weld Metal Thickness(mm)
Filler Metal Product Form

Percent Composition
Mixtures
(% Purity)

Type

Gas(es)

Flow Rate

: SMAW - 2.5 & 3.2

Shielding

None

None

None

: SMAW - 12.7mm

Backing

None

None

None

: N/A

Trailing

None

None

None

Trade Name :ESAB OK 53.68 & OK 55.00


Batch / Lot No.: SB147002,SF202164 & SF004134
POSITION

ELECTRICAL CHARACTERISTICS

Position of Groove

: 5 G (SMAW)

Current

: Direct Current

Welding Progression

: Up Hill

Polarity

Other

: Not applicable

Amps/Volts :

SMAW - DCEP
See Annexure-1

Tungsten Electrode Size/ Type :


PRE - HEAT

Not Applicable

TECHNIQUE
Travel Speed

: See Annexure###

Pre-Heat Temperature

: AMBIENT DRY (34*C

String or Weave Bead

: See Annexure###

Interpass Temperature

142*C

Oscillation

: Not Applicable

Pre Heat Equipment Type

Not Applicable

Multipass or Single Pass :

: MultiPass

Other

Not Applicable

Single or Multiple Electrodes

: Single

Cup Size

: Not Applicable

Maximum

Weave (for SMAW)


FORM NO. ETS/003 Sht. 1 Rev. 0

:Max 3 times of electrode core dia


Page 01 of ###
0

ETS
PQR No. :

PROCEDURE QUALIFICATION RECORD


( As per AWS D1.1/D1.1M:2010 & QP-ES-S-20 )

013A Rev.0

Date:

18 / 09 / 2012

MECHANICAL TEST RESULTS


TENSILE TEST
Mark#

Type

Dimension (mm)

Area (mm

8.73

ALL WELD

UTL KN

UTS (N/mm2)

Fracture Position

Comments Location

59.86

N/A

613

WELD

4-5 0' CLOCK

2)

002

Cross-Weld

11.26X19.90

224.07

126.1

563

Parent Material

Ductile

003

Cross-Weld

12.02X19.96

239.92

117.4

489

Parent Material

Ductile

BEND TEST
Mark

Type

Bend Angle

Former Diameter

Result

Comments Location

004

Side Bend

180

50

Acceptable

No Significant defect observed

005

Side Bend

180

50

Acceptable

No Significant defect observed

006

Side Bend

180

50

Acceptable

No Significant defect observed

007

Side Bend

180

50

Acceptable

No Significant defect observed

CHARPY 'V' NOTCH IMPACT TESTS


Dimensions
(mm)

Absorbed Energy
Joules (J)

Average
Joules (J)

Comments
See below

90

125

Nil

150

250

154

Nil

173

285

234

204

Nil

-22.8

291

290

290

N/A

Nil

-22.8

44

76

96

72

Nil

Cr%

Mo%

Temperature
C

Mark

Location

012

Weld Cap

10x7.5X2V

-22.8

144

142

013

FL Cap

10x7.5X2V

-22.8

158

014

FL+2 Cap

10x7.5X2V

-22.8

015

FL+5 Cap

10x7.5X2V

016

Weld Root

10x7.5X2V

CHEMICAL ANALYSIS
Mark

Location

C%

Si%

Mn%

P%

S%

Ni%

Cu%

V%

----NOT APPLICABLE---Macro - Results

Satisfactory (Refer Exova Ref.: Q202484 Dated 18/09/2012)


OTHER TESTS

Type of Tests
NDT

Hardness results found Satisfactory (Refer Report No . : Q202484 Dated: 18/09/2012)

Radiography Report No. 72671 Manetic Particle Test Report No. 31952

Welders Name

Tests Conducted By :

Paltan Raut

Clock No.

Nil

EXOVA
###

Laboratory Test No.

Stamp No.

ETW -032

Exova Ref. : Q202484 Dtd. 18/09/2012

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in
accordance with the requirements of AWS D1.1M :2010 & QP-ES-S-20
Energy Technical Services

Third Party

Client

Name

: Rajesh.V

Name

Name

Sign

Sign

Sign

Date

Date

Date

FORM NO. ETS03 ht. 1 Rev. 0

Page 02 of 0 13

ENERGY TECHNICAL
SERVICES
Coupon:01 PQR No.:21REV.00

PROCEDURE QUALIFICATION RECORD


Position: 5G

ETW-100

1" X S80

Page 03 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Interpass
TempC

Ambient (25C)

Specimen - 1
1.01

GTAW - ER70S6

2.4

DCEN

83.0

11.0

1.52

36

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.36

45

4.0

1.03

GTAW - ER70S6

2.4

DCEN

82.0

12.0

1.48

40

4.0

1.04

GTAW - ER70S6

2.4

DCEN

82.0

12.0

1.57

37.5

4.0

1.05

GTAW - ER70S6

2.4

DCEN

82.0

12.0

1.87

31.5

4.0

1.06

GTAW - ER70S6

2.4

DCEN

83.0

12.0

2.39

25

4.0

1.07

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.37

44.6

4.0

2.01

GTAW - ER70S6

2.4

DCEN

97.0

14.0

3.30

24.7

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

14.0

3.53

23.07

4.0

3.01

GTAW - ER70S6

2.4

DCEN

96.0

12.0

2.39

28.9

4.0

3.02

GTAW - ER70S6

2.4

DCEN

99.0

14.0

1.88

44.2

4.0

4.01

GTAW - ER70S6

2.4

DCEN

99.0

13.0

1.52

50.7

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

14.0

1.48

56.6

4.0

Prepared By

Name

Signatur :

Approved By

Name

Name

Signature

Signature

(58C)

(65C)

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

Date

Date

Page 03 of 13

ENERGY TECHNICAL
SERVICES
Coupon:03 PQR No.:21REV.00

PROCEDURE QUALIFICATION RECORD


Position: 5G

ETW-100

1" XS80

Page 04 of 14

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 2
1.01

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.28

48

4.0

1.02

GTAW - ER70S6

2.4

DCEN

87.0

13.0

2.26

30

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

13.0

1.42

47.3

4.0

1.04

GTAW - ER70S6

2.4

DCEN

84.0

13.0

1.56

42

4.0

2.01

GTAW - ER70S6

2.4

DCEN

96.0

13.0

2.27

33.02

4.0

2.02

GTAW - ER70S6

2.4

DCEN

96.0

13.0

3.11

24.1

4.0

2.03

GTAW - ER70S6

2.4

DCEN

97.0

12.0

2.90

24.1

4.0

3.01

GTAW - ER70S6

2.4

DCEN

97.0

12.0

2.24

31.2

4.0

3.02

GTAW - ER70S6

2.4

DCEN

98.0

12.0

2.63

26.8

4.0

4.01

GTAW - ER70S6

2.4

DCEN

98.0

11.0

2.07

31.3

4.0

4.02

GTAW - ER70S6

2.4

DCEN

98.0

11.0

2.16

30

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

ROCEDURE QUALIFICATION RECORD


Page 04 of 14

ANNEXURE - 1
Interpass
TempC
Specimen - 2
Ambient (25C)

50

52

Approved By

Page 04 of 14

ENERGY TECHNICAL
SERVICES
Coupon:05 PQR No.:21REV.00

PROCEDURE QUALIFICATION RECORD


Position: 5G

ETW-100

1" X S80

Page 05 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 3
1.01

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.54

45.4

4.0

1.02

GTAW - ER70S6

2.4

DCEN

95.0

12.0

1.37

50

4.0

1.03

GTAW - ER70S6

2.4

DCEN

94.0

11.0

1.70

36.5

4.0

1.04

GTAW - ER70S6

2.4

DCEN

92.0

10.0

1.38

40

4.0

2.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

1.54

43.3

4.0

2.02

GTAW - ER70S6

2.4

DCEN

110.0

11.0

1.35

53.8

4.0

3.01

GTAW - ER70S6

2.4

DCEN

103.0

12.0

1.83

40.44

4.0

3.02

GTAW - ER70S6

2.4

DCEN

109.0

12.0

1.62

48.3

4.0

4.01

GTAW - ER70S6

2.4

DCEN

102.0

12.0

1.66

44.2

4.0

4.02

GTAW - ER70S6

2.4

DCEN

102.0

12.0

1.82

40.26

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

ORD
Page 05 of 13

oved By

Interpass
TempC

Ambient (25C)

50

52

Page 05 of 13

ENERGY TECHNICAL
SERVICES
Coupon:07 PQR No.:21REV.00

PROCEDURE QUALIFICATION RECORD


Position: 5G

ETW-100

1" X S80

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Specimen - 4
1.01

GTAW - ER70S6

2.4

DCEN

92.0

12.0

1.66

40

1.02

GTAW - ER70S6

2.4

DCEN

91.0

11.0

1.14

52.9

1.03

GTAW - ER70S6

2.4

DCEN

91.0

11.0

1.28

47.1

2.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

1.42

50.6

2.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.13

58.33

3.01

GTAW - ER70S6

2.4

DCEN

106.0

12.0

1.49

51.21

3.02

GTAW - ER70S6

2.4

DCEN

105.0

13.0

1.43

57.1

4.01

GTAW - ER70S6

2.4

DCEN

105.0

12.0

1.62

46.7

4.02

GTAW - ER70S6

2.4

DCEN

107.0

12.0

1.65

46.6

Prepared By

Name

Signatur :

Approved By

Name

Name

Signature

Signature

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

Date

Date

ATION RECORD
Page 06 of 13

Run
Width(mm)

Interpass
TempC

4.0

Ambient (22C)

4.0
4.0

4.0

53

4.0

4.0
4.0

4.0
4.0

Approved By

63

Page 06 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:08 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 07 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen -5
1.01

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.19

51.4

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

13.0

1.92

34.61

4.0

1.03

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.70

36

4.0

2.01

GTAW - ER70S6

2.4

DCEN

90.0

11.0

0.73

81.8

4.0

2.02

GTAW - ER70S6

2.4

DCEN

91.0

11.0

1.15

52.3

4.0

3.01

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.75

39.5

4.0

3.02

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.60

43.24

4.0

4.01

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.25

55.2

4.0

4.02

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.43

43.75

4.0

Prepared By

Name

Signatur :

Approved By

Name

Name

Signature

Signature

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

Date

Date

CORD
Page 07 of 13

roved By

Interpass
TempC

Ambient (22C)

52

55

Page 07 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:09 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 08 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 6
1.01

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.64

39.1

4.0

1.02

GTAW - ER70S6

2.4

DCEN

86.0

11.0

1.10

51.4

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

10.0

1.07

48.3

4.0

1.04

GTAW - ER70S6

2.4

DCEN

86.0

11.0

1.49

38.1

4.0

2.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

2.28

29.2

4.0

2.02

GTAW - ER70S6

2.4

DCEN

98.0

11.0

1.94

33.3

4.0

2.03

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.37

46.1

4.0

3.01

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.30

48.9

4.0

3.02

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.39

45

4.0

4.01

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.55

40.9

4.0

4.02

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.27

50

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 08 of 13

roved By

Interpass
TempC

Ambient (22C)

50

51

Page 08 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:12 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 09 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 7
1.01

GTAW - ER70S6

2.4

DCEN

99.0

10.0

1.29

46.1

4.0

1.02

GTAW - ER70S6

2.4

DCEN

99.0

10.0

2.28

26.08

4.0

1.03

GTAW - ER70S6

2.4

DCEN

80.0

10.0

1.00

48

4.0

1.04

GTAW - ER70S6

2.4

DCEN

80.0

11.0

1.30

40.5

4.0

1.05

GTAW - ER70S6

2.4

DCEN

96.0

11.0

2.35

27

4.0

2.01

GTAW - ER70S6

2.4

DCEN

97.0

12.0

2.43

28.8

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.75

36.5

4.0

3.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.37

30.4

4.0

3.02

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.36

30.8

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.05

32.14

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.44

29.5

4.0

Prepared By

Name

Signatur :

Approved By

Name

Name

Signature

Signature

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

Date

Date

RECORD
Page 09 of 13

Interpass
TempC

Ambient (20C)

52

68

Approved By

Page 09 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:14 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 10 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 8
1.01

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.39

46.1

4.0

1.02

GTAW - ER70S6

2.4

DCEN

63.0

10.0

0.77

48.8

4.0

1.03

GTAW - ER70S6

2.4

DCEN

80.0

10.0

1.09

43.9

4.0

1.04

GTAW - ER70S6

2.4

DCEN

98.0

12.0

2.98

23.7

4.0

2.01

GTAW - ER70S6

2.4

DCEN

96.0

11.0

2.05

30.9

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.77

36.1

4.0

3.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.16

33.3

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.22

32.5

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

1.95

36.88

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.47

29.2

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 10 of 13

roved By

Interpass
TempC

Ambient (21C)

53

52

Page 11 of 14

ENERGY TECHNICAL
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PROCEDURE QUALIFICATION RECORD

Coupon:16 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 11 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 9
1.01

GTAW - ER70S6

2.4

DCEN

85.0

10.0

1.40

36.5

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.36

41.1

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

11.0

0.97

58.5

4.0

1.04

GTAW - ER70S6

2.4

DCEN

90.0

11.0

3.14

18.9

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

12.0

1.71

40

4.0

2.02

GTAW - ER70S6

2.4

DCEN

100.0

13.0

1.20

65

4.0

3.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.95

33.8

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.32

28.5

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.25

29.3

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.14

30.8

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 11 of 13

roved By

Interpass
TempC

Ambient (20C)

54

55

Page 04 of 14

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:18 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 12 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 10
1.01

GTAW - ER70S6

2.4

DCEN

86.0

11.0

1.29

43.9

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

10.0

1.11

46.1

4.0

1.03

GTAW - ER70S6

2.4

DCEN

85.0

10.0

0.87

58.3

4.0

1.04

GTAW - ER70S6

2.4

DCEN

86.0

11.0

1.58

36

4.0

2.01

GTAW - ER70S6

2.4

DCEN

103.0

11.0

2.36

28.8

4.0

2.02

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.56

40.1

4.0

3.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.00

33.08

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.93

34.28

4.0

4.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

0.02

2978

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.07

31.81

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 12 of 13

roved By

Interpass
TempC

Ambient (21C)

56

60

Page 12 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:22 PQR No.:21REV.00 Position: 5G

ETW-100

1" X S80

Page 13 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 11
1.01

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.35

45.45

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

13.0

1.00

66.6

4.0

1.03

GTAW - ER70S6

2.4

DCEN

95.0

13.0

2.74

27.06

4.0

2.01

GTAW - ER70S6

2.4

DCEN

90.0

11.0

2.03

29.26

4.0

2.02

GTAW - ER70S6

2.4

DCEN

96.0

12.0

2.24

30.8

4.0

3.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

2.30

28.96

4.0

3.02

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.44

29.78

4.0

4.01

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.29

31.81

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

2.09

31.57

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 13 of 13

roved By

Interpass
TempC

Ambient (21C)

60

65

Page 13 of 13

PROCEDURE QUALIFICATION RECORD


( As per AWS D1.1/D1.1M:2010 & QP-ES-S-20 )
Energy Technical Services

Company Name

Energy Technical Services

Date

18 / 09 / 2012

PQR No.

13 A Rev.0

Prepared By

Rajesh.V

WPS No.

13 Rev 0

Welder Name

Paltan Raut

Welding Process
Type (Manual / Automatic /
Semi-Automatic)

SMAW

Welder ID No.

ETW -032

Location

ETS, W.Shop,Dukhan Indl.Area

Manual(SMAW)
JOINTS

###
### Bevel Angle : 35 5
Thickness : 12.7 mm
Root Gap
: 2.5 mm
Root Face : 1.0 mm
Backing
: None

Pipe

Pipe
POSTWELD HEAT TREATMENT

BASE METAL
Material Specification : API 5L Gr X 52 To API 5L Gr X52
Type or Grade
X 52
To X 52
Heat Number
77673
To
77673
From
Group : 2 2
Group : 2
Thickness of Test Coupon :
12.7 mm (Pipe - Pipe)
Diameter of Test Coupon :
8"

Temperature
Heating Rate
Holding Time
Cooling Rate
Other

:
:
:
:
:

Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable

FILLER METAL
SFA Specification

: 5.1

AWS Class

: E7016-1 & E7018-1

Filler Metal F No.

: 4

Weld Metal Analysis A No.

: 1

Size of Filler Metal (mm)


Weld Metal Thickness(mm)
Filler Metal Product Form

GAS
Percent Composition
Mixtures
(% Purity)

Type

Gas(es)

Flow Rate

: SMAW - 2.5 & 3.2

Shielding

None

None

None

: SMAW - 12.7mm

Backing

None

None

None

: N/A

Trailing

None

None

None

Trade Name : ESAB OK 55.00


Batch / Lot No.: SB147002,SF202164 & SF004134
POSITION

ELECTRICAL CHARACTERISTICS

Position of Groove

: 2 G (SMAW)

Current

: Direct Current

Welding Progression

: Up Hill

Polarity

Other

: Not applicable

Amps/Volts :

SMAW - DCEP
See Annexxure-1

Tungsten Electrode Size/ Type :


PRE - HEAT

Not Applicable

TECHNIQUE
Travel Speed

: See Annexure-1

Pre-Heat Temperature

AMBIENT DRY 34C

String or Weave Bead

: See Annexure-1

Interpass Temperature

125C Maximum

Oscillation

: Not Applicable

Pre Heat Equipment Type

Not Applicable

Multipass or Single Pass :

: MultiPass

Other

Not Applicable

Single or Multiple Electrodes

: Single

Cup Size

: Not Applicable

Weave (for SMAW)


FORM NO. ETS/003 Sht. 1 Rev. 0

: Max 3 times of electrode core dia


Page 01 of 04

(As per AWS D1.1 2011 Ed

WS D1.1 2011 Edition & QP Specification ES-S-20 )

PROCEDURE QUALIFICATION RECORD

ETS
PQR No. :

( As per AWS D1.1/D1.1M:2010 & QP-ES-S-20 )

013A Rev.0

Date:

18 / 09 / 2012

MECHANICAL TEST RESULTS


TENSILE TEST
Mark#

Type

Dimension (mm)

Area (mm

UTL KN

UTS (N/mm2)

Fracture Position

Comments Location

ALL WELD

8.75

60.13

N/A

592

WELD

4-5 0' CLOCK

002

Cross-Weld

11.92X19.93

237.57

123.60

520

Parent Material

Ductile

003

Cross-Weld

11.82X19.99

236.28

123.00

521

Parent Material

Ductile

2)

BEND TEST
Mark

Type

Bend Angle

Former Diameter

Result

Comments Location

004

Side Bend

180

50

Acceptable

No Significant defect observed

005

Side Bend

180

50

Acceptable

No Significant defect observed

006

Side Bend

180

50

Acceptable

No Significant defect observed

007

Side Bend

180

50

Acceptable

No Significant defect observed

CHARPY 'V' NOTCH IMPACT TESTS


Dimensions
(mm)

Absorbed Energy
Joules (J)

Average
Joules (J)

Comments
See below

79

116

Nil

224

234

229

Nil

278

282

288

N/A

Nil

-22.8

292

291

289

N/A

Nil

-22.8

155

120

166

147

Nil

Temperature
C

Mark

Location

012

Weld Cap

10x7.5X2V

-22.8

146

123

013

FL Cap

10x7.5X2V

-22.8

266

014

FL+2 Cap

10x7.5X2V

-22.8

015

FL+5 Cap

10x7.5X2V

016

Weld Root

10x7.5X2V

CHEMICAL ANALYSIS
Mark

Location

C%

Si%

Mn%

P%

S%

Cr%

Mo%

Ni%

Cu%

V%

----NOT APPLICABLE---Macro - Results

Satisfactory (Refer Exova Ref.: Q202483 Dated 18/09/2012)


OTHER TESTS

Type of Tests
NDT

Hardness results found Satisfactory (Refer Report No . : Q202483 Dated: 18/09/2012)

Radiography Report No. 72669 Manetic Particle Test Report No. 31952

Welders Name

Tests Conducted By :

Paltan Raut

Clock No.

Nil

EXOVA
###

Laboratory Test No.

Stamp No.

ETW -032

Exova Ref. : Q202483 Dtd. 18/09/2012

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in
accordance with the requirements of AWS D1.1M :2010 & QP-ES-S-20
Energy Technical Services

Third Party

Client

Name

: Rajesh.V

Name

Name

Sign

Sign

Sign

Date

Date

Date

FORM NO. ETS03 ht. 1 Rev. 0

Page 02 of 04

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:02 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 03 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 12
1.01

GTAW - ER70S6

2.4

DCEN

84.0

12.0

0.91

66.6

4.0

1.02

GTAW - ER70S6

2.4

DCEN

83.0

13.0

1.94

33.3

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

14.0

1.87

38.7

4.0

1.04

GTAW - ER70S6

2.4

DCEN

85.0

12.0

2.29

26.7

4.0

2.01

GTAW - ER70S6

2.4

DCEN

97.0

14.0

3.35

24.3

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

13.0

7.01

10.8

4.0

2.03

GTAW - ER70S6

2.4

DCEN

96.0

13.0

2.50

30

4.0

2.04

GTAW - ER70S6

2.4

DCEN

97.0

14.0

1.02

80

4.0

2.05

GTAW - ER70S6

2.4

DCEN

99.0

13.0

2.57

30

4.0

3.01

GTAW - ER70S6

2.4

DCEN

99.0

13.0

1.58

49

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

13.0

1.53

50.9

4.0

3.03

GTAW - ER70S6

2.4

DCEN

99.0

13.0

1.45

53.3

4.0

4.01

GTAW - ER70S6

2.4

DCEN

99.0

13.0

1.63

47.3

4.0

4.02

GTAW - ER70S6

2.4

DCEN

99.0

13.0

1.89

40.9

4.0

4.03

GTAW - ER70S6

2.4

DCEN

100.0

12.0

1.11

64.8

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 03 of 13

Interpass
TempC

Ambient (25C)

50

52

roved By

Page 03 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:04 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 04 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 13
1.01

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.33

46.1

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

13.0

1.33

50

4.0

1.03

GTAW - ER70S6

2.4

DCEN

85.0

12.0

1.82

33.6

4.0

1.04

GTAW - ER70S6

2.4

DCEN

86.0

12.0

1.65

37.5

4.0

1.05

GTAW - ER70S6

2.4

DCEN

85.0

13.0

2.40

27.6

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

13.0

1.65

45

4.0

2.02

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.45

47.7

4.0

2.03

GTAW - ER70S6

2.4

DCEN

98.0

12.0

1.91

37

4.0

3.01

GTAW - ER70S6

2.4

DCEN

98.0

12.0

2.09

33.75

4.0

3.02

GTAW - ER70S6

2.4

DCEN

95.0

13.0

2.21

33.6

4.0

3.03

GTAW - ER70S6

2.4

DCEN

96.0

13.0

1.00

75

4.0

4.01

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.24

55.8

4.0

4.02

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.40

50

4.0

4.03

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.57

44.1

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 04 of 13

Interpass
TempC

Ambient (22C)

52

50

roved By

Page 04 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:06 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 05 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 14
1.01

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.39

46.1

4.0

1.02

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.63

42.8

4.0

1.03

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.62

39.4

4.0

1.04

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.39

45.6

4.0

2.01

GTAW - ER70S6

2.4

DCEN

119.0

13.0

1.57

59

4.0

2.02

GTAW - ER70S6

2.4

DCEN

119.0

12.0

1.22

70

4.0

3.01

GTAW - ER70S6

2.4

DCEN

116.0

12.0

1.47

57

4.0

3.02

GTAW - ER70S6

2.4

DCEN

116.0

12.0

1.99

42

4.0

3.03

GTAW - ER70S6

2.4

DCEN

117.0

13.0

2.10

43.4

4.0

4.01

GTAW - ER70S6

2.4

DCEN

117.0

12.0

2.25

37.5

4.0

4.02

GTAW - ER70S6

2.4

DCEN

116.0

12.0

1.63

51.1

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 05 of 13

roved By

Interpass
TempC

Ambient (21C)

52

50

Page 05 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:10 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 06 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 15
1.01

GTAW - ER70S6

2.4

DCEN

86.0

10.0

0.77

66.6

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

10.0

1.02

50

4.0

1.03

GTAW - ER70S6

2.4

DCEN

93.0

11.0

2.46

25

4.0

1.04

GTAW - ER70S6

2.4

DCEN

85.0

11.0

2.71

20.7

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.67

37.5

4.0

2.02

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.40

44.68

4.0

2.03

GTAW - ER70S6

2.4

DCEN

103.0

12.0

1.70

43.5

4.0

2.04

GTAW - ER70S6

2.4

DCEN

105.0

12.0

2.06

36.7

4.0

3.01

GTAW - ER70S6

2.4

DCEN

105.0

13.0

1.91

42.8

4.0

3.02

GTAW - ER70S6

2.4

DCEN

104.0

13.0

1.90

42.8

4.0

3.03

GTAW - ER70S6

2.4

DCEN

105.0

12.0

2.77

27.27

4.0

3.04

GTAW - ER70S6

2.4

DCEN

105.0

13.0

2.95

27.72

4.0

4.01

GTAW - ER70S6

2.4

DCEN

117.0

12.0

2.25

37.5

4.0

4.02

GTAW - ER70S6

2.4

DCEN

116.0

12.0

1.63

51.1

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 06 of 13

Interpass
TempC

Ambient (21C)

80

90

roved By

Page 06 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:11 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 07 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 16
1.01

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.50

37.5

4.0

1.02

GTAW - ER70S6

2.4

DCEN

84.0

11.0

1.62

34.21

4.0

1.03

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.29

43.5

4.0

1.04

GTAW - ER70S6

2.4

DCEN

94.0

12.0

1.35

50

4.0

2.01

GTAW - ER70S6

2.4

DCEN

99.0

11.0

1.63

40.2

4.0

2.02

GTAW - ER70S6

2.4

DCEN

99.0

12.0

1.78

40

4.0

3.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

1.92

37.5

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.11

34.2

4.0

3.03

GTAW - ER70S6

2.4

DCEN

100.0

13.0

2.60

30

4.0

3.04

GTAW - ER70S6

2.4

DCEN

100.0

13.0

2.44

32

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.06

35

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

1.87

38.5

4.0

4.03

GTAW - ER70S6

2.4

DCEN

99.0

12.0

1.49

48

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 07 of 13

roved By

Interpass
TempC

Ambient (20C)

90

75

Page 07 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:13 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 08 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 17
1.01

GTAW - ER70S6

2.4

DCEN

86.0

12.0

1.49

41.6

4.0

1.02

GTAW - ER70S6

2.4

DCEN

86.0

12.0

2.33

26.6

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

11.0

0.99

57.1

4.0

1.04

GTAW - ER70S6

2.4

DCEN

96.0

12.0

1.78

38.8

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.17

53.8

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.51

46.1

4.0

2.03

GTAW - ER70S6

2.4

DCEN

97.0

12.0

2.22

31.42

4.0

3.01

GTAW - ER70S6

2.4

DCEN

101.0

12.0

1.43

50.9

4.0

3.02

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.45

29.7

4.0

3.03

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.25

32

4.0

4.01

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.89

25.2

4.0

4.02

GTAW - ER70S6

2.4

DCEN

101.0

12.0

1.28

56.89

4.0

4.03

GTAW - ER70S6

2.4

DCEN

101.0

12.0

1.32

55.26

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 08 of 13

roved By

Interpass
TempC

Ambient (22C)

50

72

Page 08 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:15 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 09 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 18
1.01

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.36

41.37

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.12

50

4.0

1.03

GTAW - ER70S6

2.4

DCEN

86.0

11.0

1.33

42.8

4.0

1.04

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.34

41.8

4.0

2.01

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.46

47.72

4.0

2.02

GTAW - ER70S6

2.4

DCEN

97.0

12.0

1.35

51.92

4.0

2.03

GTAW - ER70S6

2.4

DCEN

98.0

11.0

1.33

48.6

4.0

2.04

GTAW - ER70S6

2.4

DCEN

97.0

11.0

1.92

33.3

4.0

3.01

GTAW - ER70S6

2.4

DCEN

101.0

12.0

1.79

40.6

4.0

3.02

GTAW - ER70S6

2.4

DCEN

101.0

12.0

2.32

31.3

4.0

3.03

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.49

44.4

4.0

4.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

2.31

28.9

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

12.0

2.50

28.8

4.0

4.03

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.23

53.8

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 09 of 13

roved By

Interpass
TempC

Ambient (24C)

52

62

Page 09 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:17 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 10 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

Specimen - 19
1.01

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.12

50

4.0

1.02

GTAW - ER70S6

2.4

DCEN

85.0

10.0

0.95

53.5

4.0

1.03

GTAW - ER70S6

2.4

DCEN

85.0

10.0

1.70

30

4.0

1.04

GTAW - ER70S6

2.4

DCEN

85.0

11.0

1.09

51.7

4.0

2.01

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.94

40.9

4.0

2.02

GTAW - ER70S6

2.4

DCEN

101.0

11.0

1.31

51

4.0

3.01

GTAW - ER70S6

2.4

DCEN

110.0

12.0

2.14

37

4.0

3.02

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.78

44.5

4.0

4.01

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.87

42.35

4.0

4.02

GTAW - ER70S6

2.4

DCEN

110.0

11.0

1.59

45.65

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 10 of 13

roved By

Interpass
TempC

Ambient (19C)

55

75

Page 10 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:19 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 11 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

20
1.01

GTAW - ER70S6

2.4

DCEN

85.0

10.0

1.26

40.5

4.0

1.02

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.19

52.9

4.0

1.03

GTAW - ER70S6

2.4

DCEN

102.0

11.0

1.25

54

4.0

1.04

GTAW - ER70S6

2.4

DCEN

93.0

10.0

1.49

37.5

4.0

2.01

GTAW - ER70S6

2.4

DCEN

101.0

12.0

1.45

50

4.0

2.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.44

45.7

4.0

2.03

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.25

52.9

4.0

3.01

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.71

46.4

4.0

3.02

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.67

47.3

4.0

4.01

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.77

44.8

4.0

4.02

GTAW - ER70S6

2.4

DCEN

110.0

12.0

1.78

44.5

4.0

Prepared By

Approved By

Name

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 11 of 13

roved By

Interpass
TempC

Ambient (20C)

51

85

Page 11 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:20 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 12 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Heat Input
Kj / mm

Travel
mm / min

Run
Width(mm)

21
1.01

GTAW - ER70S6

2.4

DCEN

81.0

11.0

1.61

33.3

4.0

1.02

GTAW - ER70S6

2.4

DCEN

81.0

11.0

1.20

44.4

4.0

1.03

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.84

34.42

4.0

1.04

GTAW - ER70S6

2.4

DCEN

91.0

11.0

1.29

46.6

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.22

51.2

4.0

2.02

GTAW - ER70S6

2.4

DCEN

95.0

10.0

1.35

42.1

4.0

2.03

GTAW - ER70S6

2.4

DCEN

106.0

10.0

1.30

48.75

4.0

3.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

1.66

40.24

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.42

46.36

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.76

37.5

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.35

48.91

4.0

Prepared By

Name

Approved By

Name

Name

Signatur :

Signature

Signature

Date

Date

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

CORD
Page 12 of 13

roved By

Interpass
TempC

Ambient (23C)

55

54

Page 12 of 13

ENERGY TECHNICAL
SERVICES

PROCEDURE QUALIFICATION RECORD

Coupon:20 PQR No.:21REV.00 Position: 2G

ETW-100

1" X S80

Page 13 of 13

ANNEXURE - 1
Pass
Number

Welding Electrode Electrode Current Type


Welding Class
Diameter & Polarity

Amps
(a)

Volts
(v)

Heat Input
Travel
Kj / mm
mm / min

Run
Width(mm)

Specimen - 22
1.01

GTAW - ER70S6

2.4

DCEN

81.0

10.0

1.07

45.6

4.0

1.02

GTAW - ER70S6

2.4

DCEN

96.0

11.0

1.39

45.7

4.0

1.03

GTAW - ER70S6

2.4

DCEN

91.0

10.0

1.29

42.3

4.0

2.01

GTAW - ER70S6

2.4

DCEN

95.0

11.0

1.17

53.5

4.0

2.02

GTAW - ER70S6

2.4

DCEN

95.0

10.0

1.04

54.9

4.0

2.03

GTAW - ER70S6

2.4

DCEN

106.0

10.0

1.17

54.5

4.0

3.01

GTAW - ER70S6

2.4

DCEN

101.0

11.0

1.71

39

4.0

3.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.43

46.3

4.0

4.01

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.54

42.85

4.0

4.02

GTAW - ER70S6

2.4

DCEN

100.0

11.0

1.29

51.1

4.0

Prepared By

Name

Signatur :

Approved By

Name

Signature :

Name

Signature

Date

FORM NO. ETS/003/PQR Sht. 1 Rev. (0)

Date

Date

CORD
Page 13 of 13

ved By

Interpass
TempC

Ambient (20C)

50

51

55

Page 13 of 13