ORIENT ELECTRICALS

LIGHTING DIV PCB

C-130, SECTOR 63,
DRIVER PCB DEFECTIVE SUMMARY REPORT (PPM)
Description

DEC.

JAN.

Total Prod.

30524

93105

Sample Size

3799

9276

11

16

2895

1725

Defects
Defects PPM

FEB.

MARCH

APRIL

COMP. &SOLDER SIDE D

Description
Total Prod.
Defects
Defects PPM

DRIVER PCB TESTING DEFECTIVE SUMMARY REPORT(PPM)

Description
Total Prod.

DEC.

JAN.

FEB.

MARCH

APRIL

DL AGEING DEFECT
Description

30500

93105

Defects

167

658

Defects

Defects PPM

5475

7067

Defects PPM

Prepared By: Pawan kumar

Total Prod.

LIGHTING DIV PCB UNIT

C-130, SECTOR 63, NOIDA

MP. &SOLDER SIDE DEFECTIVE SUMMARY REPORT(PPM)

DEC.

JAN.

NA

93105

FEB.

MARCH

APRIL

5674
60942

DL AGEING DEFECTIVE SUMMARY REPORT (PPM)

DEC.

JAN.

868

2263

1152

FEB.

MARCH

APRIL

LED D.L. DEFECTIVE SUMMARY REP

Description

DEC.

JAN.

Total Prod.

524

2263

Sample Size

159

683

Defects

Defects PPM

Format No.

PCB/QA/F-14

Rev. No.

Eff. Date -

21.12.2013

CTIVE SUMMARY REPORT (PPM)

FEB.

MARCH

APRIL

ORIENT ELECTRICALS
LIGHTING DIV PCB UNIT
130, SECTOR 63, NOIDA

BIN REJECTION QUALITY INSPECTION REPORT OF DR

Sample
NO. OF BIN Total No. Of
size
INSPECTED PCB in a LOT
(per bin)

SR.
NO.

DATE

02.01.2015

10V14M0423

370

05.01.2015

09L15A0438

34

06.01.2015

09L15A0438

07.01.2015

Lot No.

No. of Bin
STATUS

%Age of
Defects
Bin Rej.

OK

HOLD

64

0.00

6728

890

29

14.71

3046

290

0.00

09L15A0441

11

8740

820

10

9.09

08.01.2015

09L15A0441

1371

160

0.00

10.01.2015

07L15A0450

6000

560

14.29

12.01.2015

07L15A0450

3712

370

0.00

13.01.2015

07L15A0463

6912

640

12.50

07L15A0463

6912

640

0.00

10V15A0443

40

0.00

07L15A0463

1556

160

0.00

15V14M0366

30

0.00

10V15A0443

274

50

0.00

07L15A0463

408

68

0.00

09L15A0441

95

20

0.00

05L15A0469

14

12096

1120

14

0.00

05L15A0469

1728

160

0.00

10V15A0442

390

50

0.00

15L15A0487

156

32

0.00

05L15A0469

1176

130

0.00

05L15A0488

3824

370

0.00

23

05L15A0488

6480

610

12.50

24

09L15A0497/500

6048

560

14.29

10L15A0442

730

128

0.00

15L15A0487

100

20

0.00

10
11
12
13
14
15
16
17

14.01.2015
15.01.2015
16.01.2015
19.01.2015
23.01.2015

18
19

24.01.2015

20
21
22

27.01.2015

28.01.2015

25

29.01.2015

09L15A0500

7776

720

11.11

26

30.01.2015

09L15A0500

5184

480

0.00

05L15A0488

194

40

0.00

27
28

31.01.2015

28

Average

09L15A0500

889

88

0.00

15L15A0487

140

20

0.00

Jan-15

156

93105

9276

144

11

7.05

16

C-

Doc. No.

: PCB/QA/F-06

Rev. No.

: 00

Eff. Date

: 21.12.2013

ORT OF DRIVER PCBA

Defects in
PPM

REASON OF REJECTION

Nil

10112

Extra Lead-5, Drum core lift-4

Nil

1220

Resistance Missing-1

Nil

1786

Drum core lift-2

Nil

3125

Drum core lift-1, Elco Damage-1

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

Nil

1639

Drum core lift-1

1786

Drum core lift-1

Nil

Nil

REMARKS

1389

Elco damage due to extra solder

Nil

Nil

Nil

Nil

1725

DAILY FINAL QUALITY INSPECTION REPORT OF LED DOWN LIGHTER PACKING

STATUS OF INSPECTION
NO. OF
Sample
ITEM
Total No. of
(No. of Box)
BIN/BOX
size ( per
DISCRIPTION
DL QTY
INSPECTED
Box)
OK
HOLD

%Age of
Bin Rej.

Defects

Defects in
PPM

0.00

0.00

0.00

0.00

0.00

40

12

0.00

30

0.00

LDRVS-10-C

20

200

60

20

0.00

10V15A0442

LDRVS-10-N

39

390

117

39

0.00

15L15A0487

LDRMC-15-N

16

156

48

16

0.00

10L15A0496

LDRVS-10-N

73

730

219

73

0.00

15L15A0487

LDRMC-15-C

10

100

30

10

0.00

15L15A0487

LDRVS-15-C

DATE

Lot No.

02.01.2015

10V15A0443

LDRVS-10-C

45

15

08.01.2015

10V15A0443

LDRVS-10-C

40

400

120

40

10.01.2015

15V15A0366

LDRVS-15-C

30

10V15A0443

LDRVS-10-C

10V15A0443

LDRMC-10-C

14.01.2015

10V15A0442

LDRVS-10-N

15.01.2015

10V15A0442

LDRVS-10-C

17.01.2015

10V15A0442

12.01.2015

24.01.2015
28.01.2015
31.01.2015

MONTH:- JAN.2015

Jan. Month PPM

14

140

42

14

0.00

229

2263

683

229

0.00

REASON OF
REJECTION

REMARKS

RE VISUAL INSPECTION REPORT (PKG LINE)_ JAN.2015

COMPONENT SIDE DEFECT
Date

LIFTING

OPEN

MISSING

W- VALUE

W- POLARITY

BROKEN

OTHER

TOTAL PRO.

TOTAL

DPPM

02.01.2015
05.01.2015

0
0

0
4

0
9

0
0

0
0

0
0

0
0

370
6728

0
13

0
1932

06.01.2015

12

3046

17

5581

07.01.2015

12

8740

21

2403

08.01.2015

17

1371

35

25529

10.01.2015

22

6000

32

5333

12.01.2015

14

3712

23

6196

13.01.2015

10

6912

27

3906

14.01.2015

15

6952

26

3740

15.01.2015

11

1586

24

15132

16.01.2015

274

19.01.2015

503

23.01.2015

14

12096

30

2480

24.01.2015

2274

27.01.2015

15

5000

27

5400

28.01.2015

13

14

13358

27

2021

29.01.2015

7776

13

1672

30.01.2015

23

17

5184

5224

1007716

31.01.2015

1223

TOTAL
DPPM

116
1246

49
526

127
1364

0
0

3
32

60

93105

5539

59492

Date

DRY

SHORTING

OPEN

MISSING

PAD DAMAGE

BROKEN

OTHER

TOTAL PRO.

TOTAL

DPPM

02.01.2015

370

05.01.2015

6728

10

1486

06.01.2015

3046

16

5253

07.01.2015

8740

17

1945

08.01.2015

1371

5835

10.01.2015

6000

1167

12.01.2015

3712

1347

13.01.2015

6912

434

14.01.2015

6952

575

15.01.2015

1586

1892

16.01.2015

274

19.01.2015

503

23.01.2015

16

12096

21

1736

24.01.2015

2274

27.01.2015

5000

11

2200

28.01.2015

13

13358

18

1348

29.01.2015

7776

12

1543

30.01.2015

5184

SOLDER SIDE DEFECT_JAN.2015

31.01.2015

1223

TOTAL
DPPM

72
773

20
148148

13
140

14
150

3
32

13
140

0
0

93105

135

1450

DEFECT STAGE

COMP. SIDE SOLDER SIDE

TOTAL PRODUCTION PACKING

93105

93105

TOTAL PCB DEFECTS

5539
59492

135
1450

PPM

REWORK REPORT OF LED_JAN. 2015

TYPE OF FAULT
Dry

Broken

Pad
Broken

Others

Total Fault

Total
production

% of Fault

PPM

Total PCB
scrap

% of pcb
scrap

02.01.2015 10V14M0423

370

0.00

0.00

05.01.2015

09L15A0438

12

22

53

6728

0.79

7878

0.01

149

06.01.2015

09L15A0438

15

38

3046

1.25

12475

0.30

2955

07.01.2015

09L15A0441

12

16

44

8740

0.50

5034

0.00

08.01.2015

09L15A0441

32

1371

2.33

23341

0.00

10.01.2015

07L15A0450

27

6000

0.45

4500

0.00

12.01.2015

07L15A0450

10

11

33

3712

0.89

8890

0.00

13.01.2015

07L15A0463

28

6912

0.41

4051

0.00

07L15A0463

12

19

40

6912

0.58

5787

0.00

10V15A0443

40

0.00

0.00

07L15A0463

10

34

1556

2.19

21851

10

0.64

6427

15V14M0366

30

0.00

0.00

10V15A0443

274

0.00

0.00

07L15A0463

408

0.00

0.00

09L15A0441

95

0.00

0.00

05L15A0469

24

31

78

12096

0.64

6448

0.00

10V15A0442

12

15

44

390

11.28

112821

0.00

05L15A0469

1728

0.00

0.00

15L15A0487

32

156

20.51

205128

0.00

05L15A0488

18

16

45

5000

0.90

9000

0.04

400

05L15A0489

15

34

6480

0.52

5247

0.00

09L15A0500

11

23

6048

0.38

3803

0.00

10L15A0442

730

0.00

0.00

15L15A0487

100

0.00

0.00

29.01.2015

09L15A0500

15

12

38

7776

0.49

4887

0.00

30.01.2015

09L15A0500

14

35

5184

0.68

6752

0.00

05L15A0488

194

0.00

0.00

09L15A0500

889

0.00

0.00

15L15A0487

140

0.00

0.00

93105

0.71

7067

22

0.02

236

93105

Date

14.01.2015
15.01.2015
16.01.2015
19.01.2015
23.01.2015
24.01.2015
27.01.2015

28.01.2015

31.01.2015

Lot no

Average
DEC. 2014

Defective PPM

Missing

Open Reverse Shorting

Wrong Component
Comp.
Fail

58

58

57

136

138

207

0
658

623

623

11

612

1461

1482

32

2223

7067

PPM

Ageing Voltage
Ageing Time
Switching time

AGEING REPORT (LED DRIVER/DOWN LIGHTER)

Loading
Qty./Day

No. of
Failure

Failure
PPM

Start
Time

Stop
Time

Ageing
Time

Model/ Lot
No.

100

8.30AM

11.30AM

3 Hrs

10V14M0423

03.01.2015

86
86

0
0

0
0

12.00PM
9.00PM

3.00PM
12.00PM

3 Hrs
3 Hrs

10V14M0423
10V14M0423

4
5
6

10.01.2015
14.01.2015
15.01.2015

30
40
32

0
0
0

0
0
0

8.30AM
12.00PM
12.00PM

11.30AM
3.00PM
3.00PM

3 Hrs
3 Hrs
3 Hrs

15V15A0423
10V15A0442
10V15A0442

7
8

15.01.2015

42
95

0
0

0
0

12.00PM
9.00AM

3.00PM
12.00PM

3 Hrs
3 Hrs

10V15A0442
10V15A0442

75
80
80

0
0
0

0
0
0

1.00PM
9.00PM
1.00AM

4.00PM
12.00AM
4.00AM

3 Hrs
3 Hrs
3 Hrs

10V15A0442
10V15A0442
10V15A0442

40
80

0
0

0
0

5.00AM
4.00PM

8.00AM
5.30PM

3 Hrs
1.5 Hrs

10V15A0442
15M15A0487

75
50
50

0
0
0

0
0
0

6.30PM
9.00PM
11.30PM

8.00PM
10.30PM
1.00AM

1.5 Hrs
1.5 Hrs
1.5 Hrs

15M15A0487
15M15A0487
15M15A0487

80
80

0
0

0
0

9.00AM
11.30AM

10.30AM
1.00PM

1.5 Hrs
1.5 Hrs

10L15A0442
10L15A0442

40
80
63

0
0
0

0
0
0

2.00PM
9.30AM
12.00PM

3.30AM
11.00AM
1.30PM

1.5 Hrs
1.5 Hrs
1.5 Hrs

10L15A0442
15M15A0487
15M15A0487

90
90

0
0

0
0

9.30AM
12.00PM

11.00AM
1.30PM

1.5 Hrs
1.5 Hrs

10L15A0496
10L15A0496

80
29
100

0
0
0

0
0
0

2.30PM
5.00PM
9.00PM

4.00PM
6.30PM
10.30PM

1.5 Hrs
1.5 Hrs
1.5 Hrs

10L15A0496
10L15A0496
10L15A0496

100
100

0
0

0
0

11.30PM
2.00AM

1.00AM
3.30AM

1.5 Hrs
1.5 Hrs

10L15A0496
10L15A0496

100
50
100
40

0
0
0
0

0
0
0
0

4.30AM
7.00AM
9.30AM
12.00PM

6.00AM
8.30AM
11.00AM
1.30PM

1.5
1.5
1.5
1.5

10L15A0496
10L15A0496
15M15A0487
15M15A0487

2263

Sr. No.
1
2
3

9
10
11

Date of
Loading
02.01.2015

16.01.2015

21.01.2015

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

23.01.2015

24.01.2015

27.01.2015

29.01.2015
DAY SHIFT

29.01.2015
NIGHT SHIFT

30.01.2015

Total

Hrs
Hrs
Hrs
Hrs

No. Of
Failure

Failure
Voltage

Failure Component

140 V
230 V
280V
60 Minutes
60 Minutes
60 Minutes
20 times Switching with (5 Sec ON/5 Sec OFF) per Voltage

Probable Reason

Containment Action

Remark