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NTPC Limited
( A Government of India Enterprise )
Talcher Super Thermal Power Station

P.O. DEEPSHIKHA
ANGUL
Odisha- 759147, India
Telephone No. : 06760 243270/247270 Fax No. : 06760 243204/243232
Service Purchase Order
CIN No.
CST No
TIN No
: L40101DL1975GOI007966
: 21221302054
: 21221302054
Purchase Order No. : 4000107488-049-1026 Date : 12.04.2013
( version : 4
To
SPARK INDIA
AT : QTR.NO.:II/28(TTS),
NTPC/TSTPS, KANIHA,PO : DEEPSHIKHA
ANGUL
Odisha
India - 759117
Tel: 06760-244195
Fax: 06760-244504
E-Mail : sparkindia32@gmail.com
Vendor Code : 1057493

PAN No
: ACIPC5275D
Subject:
NIT NO.
Your Offer No.
Your Reference
:
:
:
:
Date : 21.07.2016 )
ARC for Turbine & Auxiliaries Maintenance 2013-14.

40008903 Dated
Your Technical & Price bid opened on 13.03.2013 & 18.03.2013 respectively.
Your Subsequent letter no.SI/TSTPS/2013-45, dated:22.03.2013
Ref.file no :9501/O&M/CS/TMD/5332
Dear Sir,
This has reference to our above mentioned NIT, Your offer and subsequent discussions. We are pleased
to accept your offer opened on and confirm having awarded on you the work of ARC for Turbine & Auxiliaries
Maintenance 2013-14. of total value INR 9,826,580.92 (Rupee
NINETY-EIGHT LAKH TWENTY-SIX
THOUSAND FIVE HUNDRED EIGHTY POINT NINETY-TWO ONLY) mentioned in the scope of works, special
terms & conditions, Bill of quantities etc.
The duration of the service period shall be from 01.04.2013 to 15.05.2014. Though the duration of contract
shall remain same, the actual date of commencement of the contract shall be as per the direction of EIC.
AGM(TMD) shall be EIC for this work.
This service purchase order along with its annexure is being issued to you in duplicate .We request you to
return the duplicate copy of this service purchase order, duly signed on each page by your authorised signatory
in token of your unequivocal acknowledgment of the same within 15 days from the date of this service purchase
order. If no communication is received within 15 days of receipt of Purchase Order, it will be treated that order
has been accepted in entirety.
We thank you for the interest shown by you in our project and the cooperation extended to us. We expect
to receive your continued cooperation in future also.
Thanking You,
For & on behalf of NTPC Limited.
DGM(CS)
Enclosures :
BOQ, Scope of Work, Terms and conditions, Safety Clauses for Contracts.
Registered Office: NTPC Bhawan, Core-7, Scope Complex, Institutional Area, Lodhi Road, New Delhi-110003
Phone No. -(011)24360100, Fax No. -(011)24361018. Website: www.ntpc.co.in
PO No. : 4000107488
Page No. 2 / 87
(Bill of Quantity)
ARC for Turbine & Auxiliaries Maintenance 2013-14.
Name of Work:
SI No.
Code
Description
Unit
Quantity
Net Price
Amount
Delivery Address:
Long
Text
Talcher Super Thermal Power Station

P.O. DEEPSHIKHA ANGUL
Odisha
759147
India
06760 243270/247270
06760 243204/243232
10
PREVENTIVE MAINT SCHEDULE A
AU
1.000
720,900.00
720,900.00
NO
228
600.0000
136,800.00
NO
162
600.0000
97,200.00
YES
NO
180
600.0000
108,000.00
YES
TMTGS52PM00 Turbine Gov. Sys (GOV RACK) 04W

4
Chks
NO
394
600.0000
236,400.00
YES
NO
65
500.0000
32,500.00
TMB/F00PM004 BLWR/FAN (<>) 04W Chks
NO
NO
53
108
500.0000
600.0000
26,500.00
64,800.00
YES
TMEOT05PM00 EOT/Cranes (>90MT) 04W Chks

4
NO
34
550.0000
18,700.00
YES
"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

10 .10
10 .20
10 .30
10 .40
10 .50
10 .60
10 .70
10 .80
TMCDP00PM00 Chem Dosing Pump(<>)-04W Chks

4
TMCEN00PM00 CENTRIFUGE (<>) 04W Chks
4
TMMOT03PM00 MOT (>210-500MW#) 04W Chks

4
TMCFT04GN10 Cont Fluid

0
Tank(>500-660MW#)-Cleaning
TMCND51PM00 CONDENSER (COLTCS) 04W Chks

4
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
------------------------------------Net Amount on BOQ PART :
20
00010
00010
PREVENTIVE MAINT SCHEDULE B
20 .20
20 .30
20 .40
20 .50
20 .60
DGM(CS)
INR 720900.00
-----------------------------------------------720900.00
0.00
-----------------------------------------------INR 720900.00
AU
1.000
392,700.00
392,700.00
TMLPP00PM01 LP Water Pump (<>) 12W Chks

2
NO
204
700.0000
142,800.00
YES
NO
40
700.0000
28,000.00
YES
TMOPP00PM01 OIL PP (<>) 12W Chks

2
NO
174
700.0000
121,800.00
YES
TMBBP02PM01 BFP BP (>110-210MW#) 12W Chks

2
NO
48
700.0000
33,600.00
YES
TMCEP01PM01 CEP (<=110MW#) 12W Chks

2
NO
32
700.0000
22,400.00
YES
TMSUP00PM01 Submersible Pumps (<>) 12W Chks

2
NO
700.0000
6,300.00
YES

20 .10
YES
TMVPP03PM01 Vac Pp/ Blwr (>20NM3) 12W Chks

2
PO No. : 4000107488
20 .70
20 .80
20 .90
Page No. 3 / 87
TMJOP00PM00 Turbine JOP (<>) 08W CHKS
8
NO
18
700.0000
12,600.00
YES
NO
15
700.0000
10,500.00
YES
NO
21
700.0000
14,700.00
YES
AU
1.000
162,000.00
162,000.00
MMCDP00PM0 Chem Dosing Pump (<>) 24W Chks

24
NO
41
2,000.0000
82,000.00
YES
NO
2,000.0000
16,000.00
YES
TMCEP03PM02 CEP (>210-500MW#) 24W Chks

4
NO
32
2,000.0000
64,000.00
YES
TMPRD00PM01 PRDS Valves (<>) 12W Chks

2
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
30
00020
00020
PREVENTIVE MAINT SCHEDULE C

30 .10
30 .20
30 .30
TMCFT52PM02 Cont Fluid Tank (FULLEREARTH

4
FILTER) 24W
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
40
00030
00030
PREVENTIVE MAINT SCHEDULE D

40 .10
40 .20
DELETED
TMVTP03PM04 VERT PP (55-90KW) 48W Chks

8
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
50
50 .20
50 .30
50 .40
50 .50
50 .60
50 .70
DGM(CS)
NO
00040
00040
BREAK DOWN MAINT SCHEDULE A
INR 162000.00
-----------------------------------------------162000.00
0.00
-----------------------------------------------INR 162000.00
1.000
0.000
8,400.00
0.0000
2,800.0000
8,400.00
0.00
8,400.00
YES
INR 8400.00
-----------------------------------------------8400.00
0.00
-----------------------------------------------INR 8400.00
AU
1.000
641,900.00
641,900.00
NO
131
300.0000
39,300.00
YES
NO
28
350.0000
9,800.00
YES
TMSST07GN10 STRAINER/FILTER (50NB) Cleaning

0
SET
30
340.0000
10,200.00
YES
NO
10
350.0000
3,500.00
YES
TMVPP54GN40 Vac Pp/ Blwr (PORT PLATE)

2
INSPECTION
SET
350.0000
3,150.00
YES
NO
158
300.0000
47,400.00
YES
TMCND51GN91 CONDENSER (COLTCS) TOP UP
NO
357
300.0000
107,100.00
YES

50 .10
AU
INR 392700.00
-----------------------------------------------392700.00
0.00
-----------------------------------------------INR 392700.00
TMMAT00GN35 MATL (<>) Hndlg & Tptn

0
TMBFP55GN10 BFP (MAG FILTER) Cleaning

0
TMSST00BD80 STRAINER/FILTER (<>) Repair

1
TMTNK00GN10 TANK (<>) Cleaning

0
PO No. : 4000107488
50 .80
50 .90
50 .100
50 .110
50 .120
50 .130
50 .140
50 .150
50 .160
50 .170
50 .180
50 .190
Page No. 4 / 87
2
TMCEN00BD00 CENTRIFUGE (<>) Attend Defect

0
NO
350.0000
1,400.00
YES
NO
84
350.0000
29,400.00
YES
NO
450
300.0000
135,000.00
YES
TMMAT13GN35 MATL (USED OIL) Hndlg & Tptn

0
TRP
616
325.0000
200,200.00
YES
TMLPP55BD80 LP Water Pump (GLAND) Repl

0
NO
30
325.0000
9,750.00
YES
TMCEN00BD00 CENTRIFUGE (<>) ATTEND

1
BREAKDOWN
NO
36
350.0000
12,600.00
YES
TMCDP00BD00 Chem Dosing Pump(<>)-Attend Defect

0
NO
10
350.0000
3,500.00
YES
TMCPL01GN40 COUPLING (100NB) INSPECTION

2
NO
34
350.0000
11,900.00
YES
NO
350.0000
350.00
YES
NO
350.0000
2,100.00
YES
NO
450.0000
900.00
YES
M2
41
350.0000
14,350.00
AU
1.000
379,550.00
379,550.00
TMBFP60GN10 BFP (LUBOIL FILTER) Cleaning

0
NO
53
800.0000
42,400.00
YES
TMCDP00OH00 Chem Dosing Pump (<>) Serv

0
NO
21
33
700.0000
23,100.00
YES
NO
46
600.0000
27,600.00
YES
TMBFT08OH00 TD BFP Turbine (SERVOMOTORS)

0
Serv
NO
13
950.0000
12,350.00
YES
TMLPP01GN15 LP Water Pump (Dia<=6")

2
Decpl/Cpl/Algn
NO
850.0000
5,950.00
YES
TMCEN00GN10 CENTRIFUGE (<>) Cleaning

0
NO
17
800.0000
13,600.00
YES
TMCEN51OH00 CENTRIFUGE (BOOSTERFEED PUMP)

1
OH
NO
22
950.0000
20,900.00
YES
NO
12
800.0000
9,600.00
YES
TMMOT52GN10 MOT (DUPLEX STRNR) Cleaning

0
NO
53
900.0000
47,700.00
YES
NO
700.0000
3,500.00
YES
TMSST00GN10 STRAINER (<>) Cleaning

0
TMMOT03BD60 MOT (>210-500MW#) OIL FILLING

0
TMOPP00BD00 OIL PP (<>) Attend Defect

0
TMOPP00GN15 Oil PP Decpl/Cpl/Algn
2
TMJOP00GN16 Turbine JOP (<>) DPT

6
TMPDI00GN800 Pad Insulation(<>)-Remove & Apply
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
60
00050
00050
BREAK DOWN MAINT SCHEDULE B

60 .10
60 .20
60 .30
60 .40
60 .50
60 .60
60 .70
60 .80
60 .90
60 .100
60 .110
DGM(CS)
TMI/E00GN402 ION EXCHANGER (<>) INSPECTION
TMCPL02GN40 COUPLING (200NB) INSPECTION

2
TMLPP01OH00 LP Water Pump (Dia<=6") OH

1
TMTGS03BD00 Turbine Gov. Sys (>210-500MW#)

1
ATTEND BR
NO
INR 641900.00
-----------------------------------------------641900.00
0.00
-----------------------------------------------INR 641900.00
750.0000
15,750.00
YES
PO No. : 4000107488
Page No. 5 / 87
60 .120
TMB/F00OH001 BLWR/FAN (<>) OH
NO
60 .140
TMSST00OH00 STRAINER/FILTER (<>) Serv

0
NO
TMBBP03GN15 BFP BP (>210-500MW#) Decpl/Cpl/Algn

2
60 .130
60 .150
60 .160
60 .170
60 .180
60 .190
60 .200
60 .210
60 .220
19
800.0000
15,200.00
YES
1,000.0000
4,000.00
YES
NO
750.0000
3,000.00
YES
NO
36
1,100.0000
39,600.00
YES
NO
13
800.0000
10,400.00
YES
TMHCV03BD00 HPT Cont VV (>210-500MW#) Attend

0
Defect
SET
1,000.0000
8,000.00
YES
NO
21
900.0000
18,900.00
TMJOP00GN55 Turbine JOP (<>) LIFTING

6
SET
1,100.0000
1,100.00
YES
NO
11
1,000.0000
11,000.00
YES
TMSFL00GN40 SCAFFOLDING (<>) Instal/Remove

0
NO
51
900.0000
45,900.00
YES
DELETED
TMCEN52BD80 CENTRIFUGE (BRK PAD/SHOE) Repl

0
TMOPP00GN00 OIL PP (<>) ADJUSTMENT

5
TMCEP03BD00 CEP(>210-500MW#)-Attend Defect

0
TMBFP54GN10 BFP (MECHSEAL COOLER) Cleaning

0
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
70
00060
00060
BREAK DOWN MAINT SCHEDULE C
70 .20
70 .30
70 .40
70 .50
70 .60
70 .70
70 .80
70 .90
70 .100
70 .110
70 .120
70 .130
0.00
INR 379550.00
-----------------------------------------------379550.00
0.00
-----------------------------------------------INR 379550.00
1.000
141,640.00
141,640.00
TMLPP00BD00 LP Water Pump (<>) Attend Defect

0
NO
1,000.0000
1,000.00
YES
NO
1,000.0000
7,000.00
YES
TMTGS51GN10 Turbine Gov. Sys (EHC) Checking

6
NO
40
1,500.0000
60,000.00
YES
TMACL00GN10 ACCUMULATOR (<>) Checking

6
SET
TMLPP00GN15 LP Water Pump (<>) Decpl/Cpl/Algn

2
NO
TMCEN00BD80 CENTRIFUGE (<>) Repair

1
NO
TMTGS03OH00 Turbine Gov. Sys (>210-500MW#) Serv

0
TMMOT51GN10 MOT (BASKET STRNR) Cleaning

0
DELETED
DELETED
DELETED
0.000
0.000
0.000
0.0000
1,500.0000
0.0000
1,500.0000
0.0000
0.00
9,000.00
0.00
12,000.00
0.00
YES
YES
1,600.0000
8,000.00
YES
TMLPB00GN85 LPBP Valves (<>) SPRAY

9
NO
1,500.0000
4,500.00
YES
NO
21
1,340.0000
28,140.00
YES
TMCEN52GN10 CENTRIFUGE (BRK PAD/SHOE)

6
Checking
NO
1,500.0000
12,000.00
YES
0.000
0.0000
0.00
DELETED
TOTAL OF BOQ PART :

------------------------------------Amount
DGM(CS)
0.0000
AU

70 .10
0.000
00070
INR 141640.00
-----------------------------------------------141640.00
PO No. : 4000107488
Page No. 6 / 87
Other Charges
80
00070
BREAK DOWN MAINT SCHEDULE D
AU
1.000
190,300.00
190,300.00
NO
3,000.0000
24,000.00
YES
NO
3,000.0000
24,000.00
YES
TMCFT51GN10 Cont Fluid Tank (FINE FILTER) Cleaning

0
NO
2,000.0000
18,000.00
YES
NO
12
2,000.0000
24,000.00
YES
TMOPP00OH00 OIL PP (<>) Serv

0
NO
3,500.0000
7,000.00
YES
TMVTP00BD00 VERT PP (<>) Attend Defect

0
NO

80 .10
80 .20
80 .30
80 .40
80 .50
80 .60
80 .70
80 .80
80 .90
TMCND51OH00 CONDENSER (COLTCS) OH

1
TMCFT52BD80 Cont Fluid Tank (FULLEREARTH

0
FILTER) Rep
TMVPP53GN10 Vac Pp/ Blwr (COOLER) Cleaning

0
DELETED
TMSTU61GN10 STEAM TUR (BEARING PEDESTAL)

0
Cleaning
TMCDP00OH00 Chem Dosing Pump(<>)-OH
1
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
90
00080
BREAK DOWN MAINT SCHEDULE E
90 .20
90 .30
90 .40
100 .20
100 .30
DGM(CS)
0.00
28,000.00
YES
NO
4,500.0000
4,500.00
YES
NO
19
3,200.0000
60,800.00
INR 190300.00
-----------------------------------------------190300.00
0.00
-----------------------------------------------INR 190300.00
1.000
237,700.00
237,700.00
TMCND56GN15 CONDENSER (VAC P/P) Decpl/Cpl/Algn

2
NO
4,600.0000
27,600.00
YES
NO
11
4,600.0000
50,600.00
YES
TMLPP00BD79 LP Water Pump (<>) RPL-M-SEAL

8
NO
29
5,500.0000
159,500.00
YES
0.000
0.0000
0.00
AU
1.000
1,261,000.00
1,261,000.00
NO
30
9,500.0000
285,000.00
YES
NO
37
9,000.0000
333,000.00
YES
0.000
0.0000
0.00
TMCEN00OH00 CENTRIFUGE (<>) Serv

0
DELETED
00090
00090
BREAK DOWN MAINT SCHEDULE F

100 .10
0.0000
3,500.0000
AU
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
100
0.000
00080

90 .10
0.00
-----------------------------------------------INR 141640.00
TMBBP52BD80 BFP BP (DE MECH SEAL) Repl

0
TMBBP05GN40 BFP BP (BRG) INSPECTION
2
DELETED
INR 237700.00
-----------------------------------------------237700.00
0.00
-----------------------------------------------INR 237700.00
PO No. : 4000107488
100 .40
100 .50
100 .60
100 .70
100 .80
100 .90
100 .100
100 .110
100 .120
100 .130
100 .140
100 .150
Page No. 7 / 87
TMBFP03GN15 BFP (>210-500MW#) Decpl/Cpl/Algn
2
TMBBP03BD00 BFP BP(>210-500MW#)-Attend Defect

0
TMCEP54BD80 CEP (GLAND PKG) Repl
0
DELETED
TMOPP00OH00 OIL PP (<>) OH

1
110 .20
120 .20
120 .30
120 .40
120 .50
120 .60
120 .70
DGM(CS)
NO
8,000.0000
56,000.00
SET
9,000.0000
54,000.00
0.000
0.0000
0.00
9,500.0000
38,000.00
YES
9,500.0000
66,500.00
YES
0.000
0.0000
0.00
NO
TMVTP00OH00 VERT PP (<>) OH

1
NO
TMSTU57GN40 STEAM TUR (BRG COVER)

0
Instal/Remove
DELETED
0.000
0.0000
0.00
YES
YES
11
8,000.0000
88,000.00
YES
TMSTU02GN35 STEAM TUR >200MW# HAND

9
BARRING
NO
9,500.0000
38,000.00
YES
NO
9,500.0000
19,000.00
YES
TMBFP61GN10 BFP (LUBOIL COOLER) Cleaning

0
NO
9,500.0000
85,500.00
YES
00100
00100
BREAK DOWN MAINT SCHEDULE G
INR 1261000.00
-----------------------------------------------1261000.00
0.00
-----------------------------------------------INR 1261000.00
AU
1.000
260,000.00
260,000.00
NO
65,000.0000
260,000.00
0.000
0.0000
0.00
AU
1.000
414,650.00
414,650.00
TMLPV52BD80 LP Valves (GLAND) Repl

0
NO
637
250.0000
159,250.00
YES
NO
103
250.0000
25,750.00
YES
TMMSW00BD8 Misc Works (<>) Repair

01
NO
200
250.0000
50,000.00
YES
NO
250.0000
500.00
YES
TMLPV09OH00 LP Valves (50NB) Serv

0
NO
11
250.0000
2,750.00
YES
TMSFL00GN20 SCAFFOLDING (<>) Erection
NO
0.000
0.0000
0.00
TMBFP03BD80 BFP(>210-500MW#)-Repl
0
DELETED
00110
00110
VALVE&PIPING MAINT SCHEDULE A

120 .10
198,000.00
NO
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
120
9,000.0000
TMG/B00OH00 Gear Boxes (<>) OH

1

110 .10
22
DELETED
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
110
NO
TMFLG03BD80 FLANGE (DN40) Repl

0
TMNRVOOOH0 NRV (<>) Serv

00
DELETED
INR 260000.00
-----------------------------------------------260000.00
0.00
-----------------------------------------------INR 260000.00
37
300.0000
11,100.00
YES
PO No. : 4000107488
120 .80
120 .90
120 .100
120 .110
Page No. 8 / 87
0
TMLPV09BD80 LP Valves (50NB) Repl

0
NO
201
300.0000
60,300.00
YES
NO
18
300.0000
5,400.00
YES
498
200.0000
99,600.00
YES
0.000
0.0000
0.00
AU
1.000
168,550.00
168,550.00
TMLPV52BD00 LP Valves (GLAND) Attend Defect

0
NO
82
450.0000
36,900.00
YES
NO
23
600.0000
13,800.00
YES
TMLPV11BD00 LP Valves (80NB) Attend Defect

0
NO
500.0000
500.00
YES
TMFLG04BD00 FLANGE (DN50) Attend Defect

0
NO
142
400.0000
56,800.00
YES
NO
75
450.0000
33,750.00
YES
TMHPV12OH00 HP Valves (20NB) OH

1
NO
600.0000
5,400.00
YES
TMNRV01OH00 NRV (DIA<=6") Serv

0
NO
500.0000
3,000.00
YES
TMLPH54BD00 LP Heater (GAGEGLASS) Attend Defect

0
NO
TMHGR00OH00 HANGER (<>) Serv

0
TMMSL01GN55 MS Piping (Dia<=6") Laying

2
DELETED
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
130
00120
00120
VALVE&PIPING MAINT SCHEDULE B

130 .10
130 .20
130 .30
130 .40
130 .50
130 .60
130 .70
130 .80
130 .90
130 .100
130 .110
130 .120
130 .130
130 .140
130 .150
130 .160
TMHPV13BD80 HP Valves (50NB) Repl

0

0
DELETED
0.0000
0.00
600.0000
3,000.00
YES
NO
600.0000
2,400.00
YES
TMOPP51PM01 OIL PP (OIL SEAL) 12W Chks

2
NO
600.0000
600.00
YES
TMBFP53GN10 BFP (SUC STRNR) Cleaning

0
NO
600.0000
1,200.00
YES
TMASL08GN97 AS/CS LINE (80NB) WELDING

2
NO
10
700.0000
7,000.00
YES
TMB/L01BD800 Bends/Laterals (Dia<=6") Repl
NO
DELETED
DELETED
00130
00130
VALVE&PIPING MAINT SCHEDULE C
DGM(CS)
0.000
TMBFT10BD80 TD BFP Turbine (RUPTURE

0
DIAPHRAGM) Repl
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
140
INR 414650.00
-----------------------------------------------414650.00
0.00
-----------------------------------------------INR 414650.00
AU
0.000
0.000
0.0000
700.0000
0.0000
0.00
4,200.00
0.00
YES
INR 168550.00
-----------------------------------------------168550.00
0.00
-----------------------------------------------INR 168550.00
1.000
608,850.00
608,850.00
PO No. : 4000107488
140 .10
Page No. 9 / 87
NO
65
1,000.0000
65,000.00
YES

0
NO
1,000.0000
3,000.00
YES
NO
34
1,000.0000
34,000.00
YES

0
NO
99
1,200.0000
118,800.00
YES
TMNRV02OH00 NRV (DIA 6"-12") Serv

0
NO
1,000.0000
8,000.00
YES
TMS/V00OH000 Safety Valve (<>) Serv
TMEOT08OH00 EOT/Cranes (BRK SHOE) Serv

0
NO
NO
12
1,150.0000
1,000.0000
13,800.00
38,000.00
YES
TMMAT14GN90 MATL (MISC) TRANSPORTATION

1
LPS
181
1,000.0000
181,000.00
YES
NO
21
1,000.0000
21,000.00
YES
140 .100
TMB/L02BD800 Bends/Laterals (Dia>6"-12") Repl
NO
M
104
1,250.0000
1,000.0000
6,250.00
104,000.00
YES
140 .120
TMMSL02GN55 MS Piping (Dia>6"-12") Laying

2
80
200.0000
16,000.00
YES
140 .20
140 .30
140 .40
140 .50
140 .60
140 .70
140 .80
140 .90
140 .110
TMHPV51BD80 HP Valves (GLAND) Repl

0

0
TMVGB02OH00 V/V G.BOX (6-12") Serv

0
TMSPP01GN55 STEAM PIPING (DIA<=6") Laying

2
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
150
00140
00140
VALVE&PIPING MAINT SCHEDULE D
150 .20
150 .30
150 .40
150 .50
150 .60
150 .70
150 .80
150 .90
150 .100
150 .110
150 .120
DGM(CS)
YES
YES
INR 608850.00
-----------------------------------------------608850.00
0.00
-----------------------------------------------INR 608850.00
AU
1.000
719,500.00
719,500.00

0
NO
2,500.0000
7,500.00
YES
NO
15
2,500.0000
37,500.00
YES

0
NO
36
2,500.0000
90,000.00
YES
TMNRV03OH00 NRV (DIA>=12") Serv

0
NO
29
2,500.0000
72,500.00
YES
TMHPV15GN80 HP Valves (80NB) REFURBISHING

3
NO
27
2,500.0000
67,500.00
YES
TMCND52GN10 CONDENSER (WATERBOX) Cleaning

0
NO
32
2,500.0000
80,000.00
YES
TMCND51GN10 CONDENSER (COLTCS) Cleaning

0
NO
10
2,500.0000
25,000.00
YES
TMCND51GN40 CONDENSER (COLTCS) INSPECTION

2
NO
10
2,500.0000
25,000.00
YES

0
NO
10
2,500.0000
25,000.00
YES
TMCEP51GN10 CEP (SUC STRNR) Cleaning

0
NO
91
2,500.0000
227,500.00
YES
TMEOT12OH00 EOT/Cranes (GEAR BOX) Serv

0
NO
20
1,500.0000
30,000.00
YES
BMASL11GN97 AS/CS LINE (150NB) WELDING

2
JTS
10
3,200.0000
32,000.00
YES

150 .10
38
TMFLG51BD00 FLANGE (GASKET) Attend Defect

0
PO No. : 4000107488
150 .130
150 .140
Page No. 10 / 87
DELETED
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
160
160 .20
160 .30
160 .40
160 .50
160 .60
160 .70
00150
VALVE&PIPING MAINT SCHEDULE E
170 .20
170 .30
170 .40
170 .50
180 .20
DGM(CS)
0.00
INR 719500.00
-----------------------------------------------719500.00
0.00
-----------------------------------------------INR 719500.00
379,200.00

0
NO
4,500.0000
9,000.00
YES

3
NO
18
4,500.0000
81,000.00
YES
TMVGB03OH00 V/V G.BOX (>12") Serv

0
NO
3,500.0000
7,000.00
YES
TMCND00GN10 Condenser (<>) Checking

6
NO
19
4,000.0000
76,000.00
YES
TMCDP00BD80 Chem Dosing Pump (<>) Repl

0
NO
DELETED
TMMSW00BD0 Misc Works (<>) ATTEND

01
BREAKDOWN
NO
00160
00160
VALVE&PIPING MAINT SCHEDULE F
0.000
0.0000
0.00
3,000.0000
3,000.00
YES
80
2,540.0000
203,200.00
YES
INR 379200.00
-----------------------------------------------379200.00
0.00
-----------------------------------------------INR 379200.00
AU
1.000
249,000.00
249,000.00

1
NO
11
6,000.0000
66,000.00

1
NO
TMPHE00GN10 Plate Heat Exchngr(<>)-Cleaning

0
DELETED

0
00170
VALVE&PIPING MAINT SCHEDULE G
TMHPB00OH00 HPBP Valves (<>) Serv

0
TMHPB53OH00 HPBP Valves (SPRAY CV) Serv
0.000
0.0000
0.00
YES
8,000.0000
16,000.00
YES
NO
11
5,000.0000
55,000.00
YES
NO
14
8,000.0000
112,000.00
00170

180 .10
0.00
379,200.00
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
180
0.0000
1.000

170 .10
0.0000
AU
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
170
0.000
00150

160 .10
0.000
DELETED
INR 249000.00
-----------------------------------------------249000.00
0.00
-----------------------------------------------INR 249000.00
AU
1.000
240,000.00
240,000.00
NO
12,000.0000
96,000.00
YES
NO
12
12,000.0000
144,000.00
YES
PO No. : 4000107488
Page No. 11 / 87
0
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
190
00180
00180
MISC WORK (ROUTINE CHECKING)

190 .10
TMMSW00GN1 Misc Works (<>) Checking

06
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
200
00190
EOT CRANE OPERATION
MMDEP00GN6 DEPTT <> MAN.DEP-CRANE OPTR

12
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
210
00200
Quantity deviated beyond permissible lim
210 .20
210 .30

01
BMASL11GN97 AS/CS LINE (150NB) WELDING

2

4
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
DGM(CS)
1,541,315.60
YES
INR 1541315.60
-----------------------------------------------1541315.60
0.00
-----------------------------------------------INR 1541315.60
1,290.220
620.0000
799,936.40
YES
INR 799936.40
-----------------------------------------------799936.40
0.00
-----------------------------------------------INR 799936.40
AU
1.000
107,308.92
107,308.92
NO
214
242.7200
51,942.08
YES
JTS
18
2,787.7300
50,179.14
YES
NO
10
518.7700
5,187.70
YES
211 .10
ESCALATION AMOUNT
RSC
00211
2,200.0000
MD
AU
00211
700.598
799,936.40
ESCALATION AMOUNT
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
1,541,315.60
799,936.40
211
1,541,315.60
1.000
00210
00210
1.000
AU
00200

210 .10
FRQ
00190

200 .10
AU
INR 240000.00
-----------------------------------------------240000.00
0.00
-----------------------------------------------INR 240000.00
INR 107308.92
-----------------------------------------------107308.92
0.00
-----------------------------------------------INR 107308.92
1.000
202,180.00
202,180.00
202,180.000
1.0000
202,180.00
INR 202180.00
-----------------------------------------------202180.00
0.00
-----------------------------------------------INR 202180.00
PO No. : 4000107488
Page No. 12 / 87
Net Total Amount

INR 9,826,580.92
Less Rebate/Amount
INR 0.00
Grand Total
INR 9,826,580.92
INR NINETY-EIGHT LAKH TWENTY-SIX THOUSAND FIVE HUNDRED EIGHTY AND NINETY-TWO PAISA
ONLY
DGM(CS)
PO No. : 4000107488
Page No. 13 / 87
Terms & Conditions
------------------------------
Payment Terms
Payment shall be released monthly on submission of RA bill duly certified by Engineer-in-charge.
You have to submit "NO DUES CERTIFICATE" to the effect that you have discharged your PF liabilities in
respect of contract labours employed by you, otherwise, final payment shall not be released.
Security Deposit
Security deposit @ 10.00 % shall be deducted from running bills with a cieling of INR 481536.00 INR.
Special Instruction
REF. FILE NO. : 9501/O&M/CS/TMD/5332
---------------------------------------------------------------------------------------------------------------------------------------------------------Version-3: Escalation amount Rs. 202180.00 uploaded
Version-3: Final Deviation & Final Time Extension
The revised contract value works out to Rs.96,24,402.68
(Rupees Ninety Six Lakh Twenty Four Thousand
Four Hundred Two & Paise Sixty Eight Only) against the awarded value of Rs.96,30,733.60 (Rupees Ninety Six
Lakh Thirty Thousand Seven Hundred Thirty Three & Paise Sixty Only). Final time extension is upto 15.05.2014
in place of 31.03.2014 as awarded.
---------------------------------------------------------------------------------------------------------------------------------------------------------01. You shall execute the above work based on our Tender documents and as per directives of
Engineer-in-charge and terms & conditions stipulated in the following documents except for the specific
additions/modifications brought out in various clauses of this Purchase Order which shall prevail over the said
documents.
i.
Bill of Quantities for the work.
ii.
Scope of work & Special terms and conditions.
iii.
NTPC General Conditions of Contract read in conjunction with its Special conditions, amendments/ errata
shall form a part of this Purchase Order to the extent applicable.
02. Price escalation clause with labour ratio 0.35 shall be applicable for this contract. The base wage for USK
category for price escalation clause in this contract is Rs.186.00(see detail at page terms & conditions).
03. Service Tax: Service tax as applicable shall be paid extra. You have to submit service tax invoice along
with your bills as per service tax rules.
04. Contract Agreement: You shall execute a formal agreement on Non-judicial stamp paper of Rs.10/-, as per
the format available with Contracts cell, within 15 days from the date of issuance of PO, failing which 1st R/A bill
will not be processed.
05. Drawings, if any required, will be issued to you by our Engineer-in-charge during the course of execution of
work.
06. Materials (if any), which are to be supplied by NTPC for execution of this work, will be issued to you from
NTPC stores and these will have to be transported to the work site by you at your own cost. Surplus quantity, if
any, will have to be returned to NTPC stores by you at your own cost.
07.
DGM(CS)
Income Tax as applicable shall be deducted from your bills, at applicable rates.
PO No. : 4000107488
Page No. 14 / 87
08. Defect Liability Period: Defect Liabilty period for each shall be one month after commissioning of
equipment
09. Security Deposit: The Earnest money of Rs.1,76,000.00(Rupees One Lakh Seventy Six Thousand only)
submitted by you in the form of BC No.462697, Dt.12.03.2013 issued from SBI, Telesingha Branch will be
considered as Initial Security Deposit. Further Security deposit shall be deducted from your bills as per NTPC
GCC after adjustment of ISD. Full amount of Security Deposit shall be released after satisfactory completion of
work, Defect liability period and production of Certificate to the effect that all payments have been made to the
appropriate authorities, as per relevant clause of NTPC GCC.
10. Safety: You shall be solely responsible for the safety of the workmen. You shall provide all necessary
safety equipments to the workmen. Engineer-in-Charge is to take clearance from Safety Officer before start of
work.
11. Insurance: You shall cover the workmen (contract labourers, employed in this contract) under Group
Insurance Scheme covering Workmen's' Compensation Act at your own cost.
12. While Deploying manpower, preference should be given to Substantially Affected Persons (SAPs) for
semiskilled /skilled category depending upon their competency and availability. For unskilled category
preference must be given to SAPs. For this purpose the relevant list of SAPs may be seen with Manager (R&R)
.In case of complaints of non working /inefficiency, SAPs may be replaced by other suitable SAPs and in case
no suitable SAPs are available, they may be replaced by local people.
13.
You are required to maintain following registers:
a.
Register of adult workers in form no.12
b.
Register of overtime in form no.10.
c.
Register of leave with wages in form No.15 (d). Personnel protective equipment issue register,
showing issue of shoes, helmet, hand gloves (wherever required) to the workers.
You are requested to contact AGM(TMD) who will nominate the Engineer-in-Charge for the work.
DGM(CS)
PO No. : 4000107488
Page No. 15 / 87
Break up of Price
---------------------------
Sl No. Service
Code
Description
UOM
Rate
Premium Discount
10 .10 TMCDP00 Chem Dosing

PM004 Pump(<>)-04W
Chks
228
NO
600.00
0.00
0.00
10 .20 TMCEN00 CENTRIFUGE (<>)

PM004 04W Chks
162
NO
600.00
0.00
10 .30 TMMOT03 MOT

PM004 (>210-500MW#)
04W Chks
180
NO
600.00
10 .40 TMTGS52 Turbine Gov. Sys

PM004 (GOV RACK) 04W
Chks
394
NO
65
Addl
Net
Discount Rate
Value
0.00 600.0000
136,800.00
0.00
0.00 600.0000
97,200.00
0.00
0.00
0.00 600.0000
108,000.00
600.00
0.00
0.00
0.00 600.0000
236,400.00
NO
500.00
0.00
0.00
0.00 500.0000
32,500.00
53
NO
500.00
0.00
0.00
0.00 500.0000
26,500.00
10 .70 TMCND51 CONDENSER

PM004 (COLTCS) 04W
Chks
108
NO
600.00
0.00
0.00
0.00 600.0000
64,800.00
34
NO
550.00
0.00
0.00
0.00 550.0000
18,700.00
20 .10
204
NO
700.00
0.00
0.00
0.00 700.0000
142,800.00
40
NO
700.00
0.00
0.00
0.00 700.0000
28,000.00
20 .30 TMOPP00 OIL PP (<>) 12W

PM012 Chks
174
NO
700.00
0.00
0.00
0.00 700.0000
121,800.00
48
NO
700.00
0.00
0.00
0.00 700.0000
33,600.00
20 .50 TMCEP01 CEP (<=110MW#)

PM012 12W Chks
32
NO
700.00
0.00
0.00
0.00 700.0000
22,400.00
NO
700.00
0.00
0.00
0.00 700.0000
6,300.00
20 .70
18
NO
700.00
0.00
0.00
0.00 700.0000
12,600.00
20 .80 TMPRD00 PRDS Valves (<>)

PM012 12W Chks
15
NO
700.00
0.00
0.00
0.00 700.0000
10,500.00
21
NO
700.00
0.00
0.00
0.00 700.0000
14,700.00
30 .10 MMCDP00 Chem Dosing

PM024 Pump (<>) 24W
Chks
41
NO
2,000.00
0.00
0.00
0.00 2,000.000
0
82,000.00
10 .50
TMCFT04 Cont Fluid

GN100 Tank(>500660MW#)-Cleaning
10 .60 TMB/F00P BLWR/FAN (<>)

M004 04W Chks
10 .80 TMEOT05 EOT/Cranes

PM004 (>90MT) 04W Chks
20 .20
20 .40
TMLPP00 LP Water Pump

PM012 (<>) 12W Chks
TMVPP03 Vac Pp/ Blwr

PM012 (>20NM3) 12W
Chks
TMBBP02 BFP BP
PM012 (>110-210MW#)
12W Chks
20 .60 TMSUP00 Submersible

PM012 Pumps (<>) 12W
Chks
TMJOP00 Turbine JOP (<>)

PM008 08W CHKS
20 .90 TMB/F00P BLWR/FAN (<>)

M012 12W Chks
DGM(CS)
Qty.
PO No. : 4000107488
Sl No. Service
Code
30 .20
Page No. 16 / 87
Description
TMCFT52 Cont Fluid Tank

PM024 (FULLEREARTH
FILTER) 24W
30 .30 TMCEP03 CEP

PM024 (>210-500MW#)
24W Chks
40 .10
40 .20
DELETED
TMVTP03 VERT PP
PM048 (55-90KW) 48W
Chks
UOM
Rate
Premium Discount
NO
2,000.00
0.00
0.00
32
NO
2,000.00
0.00
0.00
0.000
Addl
Net
Discount Rate
Value
0.00 2,000.000
0
16,000.00
0.00
0.00 2,000.000
0
64,000.00
0.00
0.00
0.00
0.00
0.00 2,800.000
0
8,400.00
0.0000
NO
2,800.00
0.00
131
NO
300.00
0.00
0.00
0.00 300.0000
39,300.00
TMBFP55 BFP (MAG

GN100 FILTER) Cleaning
28
NO
350.00
0.00
0.00
0.00 350.0000
9,800.00
30
SET
340.00
0.00
0.00
0.00 340.0000
10,200.00
TMSST00
BD801 STRAINER/FILTER
(<>) Repair
10
NO
350.00
0.00
0.00
0.00 350.0000
3,500.00
SET
350.00
0.00
0.00
0.00 350.0000
3,150.00
158
NO
300.00
0.00
0.00
0.00 300.0000
47,400.00
357
NO
300.00
0.00
0.00
0.00 300.0000
107,100.00
NO
350.00
0.00
0.00
0.00 350.0000
1,400.00
84
NO
350.00
0.00
0.00
0.00 350.0000
29,400.00
50 .100 TMMOT03 MOT

BD600 (>210-500MW#)
OIL FILLING
450
NO
300.00
0.00
0.00
0.00 300.0000
135,000.00
50 .110 TMMAT13 MATL (USED OIL)

GN350 Hndlg & Tptn
616
TRP
325.00
0.00
0.00
0.00 325.0000
200,200.00
50 .120 TMLPP55 LP Water Pump

BD800 (GLAND) Repl
30
NO
325.00
0.00
0.00
0.00 325.0000
9,750.00

BD001 ATTEND
BREAKDOWN
36
NO
350.00
0.00
0.00
0.00 350.0000
12,600.00

BD000 Pump(<>)-Attend
Defect
10
NO
350.00
0.00
0.00
0.00 350.0000
3,500.00
50 .150 TMCPL01 COUPLING

GN402 (100NB)
INSPECTION
34
NO
350.00
0.00
0.00
0.00 350.0000
11,900.00
NO
350.00
0.00
0.00
0.00 350.0000
350.00
50 .170 TMOPP00 Oil PP

GN152 Decpl/Cpl/Algn
NO
350.00
0.00
0.00
0.00 350.0000
2,100.00
50 .10 TMMAT00 MATL (<>) Hndlg &

GN350 Tptn
50 .20
50 .30
50 .40
50 .50
50 .60
TMSST07
GN100 STRAINER/FILTER
(50NB) Cleaning

GN402 (PORT PLATE)
INSPECTION
TMTNK00 TANK (<>)
GN100 Cleaning

GN912 (COLTCS) TOP UP

BD000 Attend Defect
50 .90
TMSST00 STRAINER (<>)

GN100 Cleaning
50 .160 TMOPP00 OIL PP (<>) Attend

BD000 Defect
DGM(CS)
Qty.
PO No. : 4000107488
Sl No. Service
Code
Page No. 17 / 87
Description
50 .180 TMJOP00 Turbine JOP (<>)

GN166 DPT
UOM
Rate
Premium Discount
NO
450.00
0.00
0.00
50 .190 TMPDI00G Pad

N800 Insulation(<>)Remove & Apply
41
M2
350.00
0.00
53
NO
800.00
60 .20
TMI/E00G ION EXCHANGER

N402 (<>) INSPECTION
33
NO

OH000 Pump (<>) Serv
21
60 .50
TMCPL02 COUPLING
GN402 (200NB)
INSPECTION
Addl
Net
Discount Rate
Value
0.00 450.0000
900.00
0.00
0.00 350.0000
14,350.00
0.00
0.00
0.00 800.0000
42,400.00
700.00
0.00
0.00
0.00 700.0000
23,100.00
NO
750.00
0.00
0.00
0.00 750.0000
15,750.00
46
NO
600.00
0.00
0.00
0.00 600.0000
27,600.00
13
NO
950.00
0.00
0.00
0.00 950.0000
12,350.00
NO
850.00
0.00
0.00
0.00 850.0000
5,950.00

GN100 Cleaning
17
NO
800.00
0.00
0.00
0.00 800.0000
13,600.00
60 .80 TMCEN51 CENTRIFUGE

OH001 (BOOSTERFEED
PUMP) OH
22
NO
950.00
0.00
0.00
0.00 950.0000
20,900.00
60 .90
12
NO
800.00
0.00
0.00
0.00 800.0000
9,600.00
60 .100 TMMOT52 MOT (DUPLEX

GN100 STRNR) Cleaning
53
NO
900.00
0.00
0.00
0.00 900.0000
47,700.00
NO
700.00
0.00
0.00
0.00 700.0000
3,500.00
60 .120 TMB/F00O BLWR/FAN (<>)

H001 OH
19
NO
800.00
0.00
0.00
0.00 800.0000
15,200.00
0.00
0.00
0.00
0.00
60 .10
60 .40
60 .60
TMBFP60 BFP (LUBOIL

GN100 FILTER) Cleaning
TMBFT08 TD BFP Turbine

OH000 (SERVOMOTORS)
Serv
GN152 (Dia<=6")
Decpl/Cpl/Algn

OH001 (Dia<=6") OH

BD001 (>210-500MW#)
ATTEND BR
60 .130
DELETED
60 .140 TMSST00
OH000 STRAINER/FILTER
(<>) Serv
0.000
0.0000
NO
1,000.00
0.00
0.00
0.00 1,000.000
0
4,000.00
NO
750.00
0.00
0.00
0.00 750.0000
3,000.00
60 .160 TMBBP03 BFP BP

GN152 (>210-500MW#)
Decpl/Cpl/Algn
36
NO
1,100.00
0.00
0.00
0.00 1,100.000
0
39,600.00
60 .170 TMOPP00 OIL PP (<>)

GN005 ADJUSTMENT
13
NO
800.00
0.00
0.00
0.00 800.0000
10,400.00
60 .180 TMHCV03 HPT Cont VV

BD000 (>210-500MW#)
Attend Defect
SET
1,000.00
0.00
0.00
0.00 1,000.000
0
8,000.00
60 .190 TMCEP03
BD000
21
NO
900.00
0.00
0.00
0.00 900.0000
18,900.00

BD800 (BRK PAD/SHOE)
Repl
DGM(CS)
Qty.
CEP(>210-500MW#)-Attend
PO No. : 4000107488
Sl No. Service
Code
Page No. 18 / 87
Description
Defect
60 .200 TMJOP00 Turbine JOP (<>)

GN556 LIFTING
UOM
Rate
Premium Discount
SET
1,100.00
0.00
0.00
11
NO
1,000.00
0.00
0.00
60 .220 TMSFL00 SCAFFOLDING

GN400 (<>) Instal/Remove
51
NO
900.00
0.00
0.00

BD000 (<>) Attend Defect
NO
1,000.00
0.00
0.00
70 .20 TMMOT51 MOT (BASKET

NO
1,000.00
0.00
0.00

GN106 (EHC) Checking
40
NO
1,500.00
0.00
0.00
SET
1,500.00
0.00
0.00
0.00
NO
1,500.00
0.00
0.00
NO
1,600.00
0.00
0.00
0.00
NO
1,500.00
0.00
0.00
21
NO
1,340.00
0.00
NO
1,500.00
0.00
60 .210 TMBFP54 BFP (MECHSEAL

GN100 COOLER) Cleaning
70 .10
70 .40
70 .50
70 .60
70 .70
70 .80
DELETED
0.000
DELETED
0.000
DELETED
0.000
TMACL00 ACCUMULATOR
GN106 (<>) Checking
GN152 (<>) Decpl/Cpl/Algn

BD801 Repair
70 .100 TMLPB00 LPBP Valves (<>)

GN859 SPRAY
OH000 (>210-500MW#)
Serv

GN106 (BRK PAD/SHOE)
Checking
70 .130
DELETED

OH001 (COLTCS) OH
80 .20
80 .30
80 .40

BD800 (FULLEREARTH
FILTER) Rep
GN100 (FINE FILTER)
Cleaning

GN100 (COOLER)
Cleaning
80 .50 TMOPP00 OIL PP (<>) Serv

OH000
80 .60
80 .70
80 .80
DGM(CS)
Qty.
DELETED
TMVTP00 VERT PP (<>)

BD000 Attend Defect
TMSTU61 STEAM TUR

GN100 (BEARING
PEDESTAL)
Cleaning
0.000
0.00
0.00
0.00 1,100.000
0
0.00 1,000.000
0
Value
1,100.00
11,000.00
0.00 900.0000
45,900.00
0.00 1,000.000
0
1,000.00
0.00 1,500.000
0
60,000.00
0.00 1,500.000
0
9,000.00
0.00 1,500.000
0
12,000.00
0.00 1,600.000
0
8,000.00
0.00
0.00 1,340.000
0
28,140.00
0.00
0.00
0.00 1,500.000
0
12,000.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
NO
3,000.00
0.00
0.00
NO
3,000.00
0.00
0.00
NO
2,000.00
0.00
12
NO
2,000.00
NO
0.000
Addl
Net
Discount Rate
0.00 1,000.000
0
0.00
0.0000
0.00
0.0000
0.00
0.0000
0.00 1,500.000
0
0.0000
7,000.00
4,500.00
0.00 3,000.000
0
24,000.00
0.00 3,000.000
0
24,000.00
0.00
0.00 2,000.000
0
18,000.00
0.00
0.00
0.00 2,000.000
0
24,000.00
3,500.00
0.00
0.00
7,000.00
0.00
0.00
0.00
0.00 3,500.000
0
28,000.00
0.00
0.00 3,500.000
0
NO
3,500.00
0.00
NO
4,500.00
0.00
0.00
0.00
0.0000
0.00 4,500.000
0
4,500.00
PO No. : 4000107488
Sl No. Service
Code
Page No. 19 / 87
Description
Qty.
Rate
Premium Discount

OH001 Pump(<>)-OH
19
NO
3,200.00
0.00
0.00
NO
4,600.00
0.00
0.00

OH000 Serv
11
NO
4,600.00
0.00
0.00
29
NO
5,500.00
0.00
0.00
0.00
0.00
0.00
0.00

GN152 (VAC P/P)
Decpl/Cpl/Algn
90 .30
90 .40

BD798 (<>) RPL-M-SEAL
DELETED
100 .10 TMBBP52 BFP BP (DE

BD800 MECH SEAL) Repl
100 .20 TMBBP05 BFP BP (BRG)
GN402 INSPECTION
100 .30
DELETED
100 .40 TMBFP03 BFP

GN152 (>210-500MW#)
Decpl/Cpl/Algn
0.000
100 .60 TMCEP54 CEP (GLAND

BD800 PKG) Repl
100 .70
100 .80
DELETED
DELETED
100 .90 TMOPP00 OIL PP (<>) OH

OH001
0.00 3,200.000
0
60,800.00
0.00 4,600.000
0
27,600.00
0.00 4,600.000
0
50,600.00
0.00 5,500.000 159,500.00

0
0.00
0.00
37
NO
9,000.00
0.00
22
NO
9,000.00
0.00
0.00
0.00 9,000.000 198,000.00

0
NO
8,000.00
0.00
0.00
0.00 8,000.000
0
56,000.00
SET
9,000.00
0.00
0.00
54,000.00
0.00
0.00
0.00
0.00 9,000.000
0
0.00
0.00
0.00
0.00
0.000
0.000
0.00
0.00
0.00
0.00
0.00
0.00 9,500.000 285,000.00

0
0.00 9,000.000 333,000.00
0
0.00
0.00
0.00
NO
9,500.00
NO
9,500.00
11
NO
8,000.00
0.00
0.00
0.00
0.00
100 .130 TMSTU02 STEAM TUR

GN359 >200MW# HAND
BARRING
NO
9,500.00
0.00
100 .140 TMSTU57 STEAM TUR (BRG

GN400 COVER)
Instal/Remove
NO
9,500.00
100 .150 TMBFP61 BFP (LUBOIL

GN100 COOLER) Cleaning
NO
110 .10 TMBFP03

BD800
100 .110
DELETED
100 .120 TMVTP00 VERT PP (<>) OH

OH001
110 .20
DELETED
120 .20 TMFLG03 FLANGE (DN40)

BD800 Repl
120 .30 TMMSW00 Misc Works (<>)
BD801 Repair
120 .40 TMNRVOO NRV (<>) Serv
0.0000
0.0000
0.0000
0.00 9,500.000
0
38,000.00
0.00 9,500.000
0
66,500.00
88,000.00
0.00
0.00 8,000.000
0
0.00 9,500.000
0
38,000.00
0.00
0.00
0.00 9,500.000
0
19,000.00
9,500.00
0.00
0.00
85,500.00
NO
65,000.00
0.00
0.00
0.00 9,500.000
0
637
NO
250.00
0.00
0.00
0.00 250.0000
159,250.00
103
NO
250.00
0.00
0.00
0.00 250.0000
25,750.00
200
NO
250.00
0.00
0.00
0.00 250.0000
50,000.00
NO
250.00
0.00
0.00
0.00 250.0000
500.00
0.000
BFP(>210-500MW#)-Repl
120 .10 TMLPV52 LP Valves

BD800 (GLAND) Repl
0.0000
9,500.00
100 .100 TMG/B00O Gear Boxes (<>)

H001 OH
Value
NO
0.00
0.00
Addl
Net
Discount Rate
30
0.000
100 .50 TMBBP03 BFP

BD000 BP(>210-500MW#)Attend Defect
DGM(CS)
UOM
0.000
0.00
0.00
0.00
0.00
0.00
0.0000
0.00 65,000.00 260,000.00

00
0.00
0.0000
PO No. : 4000107488
Page No. 20 / 87
Sl No. Service
Code
Description
OH000
120 .50 TMLPV09 LP Valves (50NB)

OH000 Serv
120 .60
DELETED
120 .70 TMSFL00 SCAFFOLDING

GN200 (<>) Erection
UOM
11
0.000
NO
Rate
Premium Discount
Addl
Net
Discount Rate
250.00
0.00
0.00
0.00 250.0000
0.00
0.00
0.00
0.00
0.0000
Value
2,750.00
37
NO
300.00
0.00
0.00
0.00 300.0000
11,100.00

BD800 Repl
201
NO
300.00
0.00
0.00
0.00 300.0000
60,300.00
18
NO
300.00
0.00
0.00
0.00 300.0000
5,400.00
120 .100 TMMSL01 MS Piping

GN552 (Dia<=6") Laying
498
200.00
0.00
0.00
0.00 200.0000
99,600.00
82
NO
450.00
0.00
0.00
0.00
0.00
0.00 450.0000
36,900.00
23
NO
600.00
0.00
0.00
0.00 600.0000
13,800.00
NO
500.00
0.00
0.00
0.00 500.0000
500.00
142
NO
400.00
0.00
0.00
0.00 400.0000
56,800.00
75
NO
450.00
0.00
0.00
0.00 450.0000
33,750.00
NO
600.00
0.00
0.00
0.00 600.0000
5,400.00
NO
500.00
0.00
0.00
0.00 500.0000
3,000.00
NO
600.00
0.00
0.00
0.00 600.0000
3,000.00
130 .100 TMBFT10 TD BFP Turbine

BD800 (RUPTURE
DIAPHRAGM) Repl
NO
600.00
0.00
0.00
0.00 600.0000
2,400.00
NO
600.00
0.00
0.00
0.00 600.0000
600.00
130 .120 TMBFP53 BFP (SUC

NO
600.00
0.00
0.00
0.00 600.0000
1,200.00
10
NO
700.00
0.00
0.00
0.00 700.0000
7,000.00
NO
700.00
0.00
0.00
0.00
0.0000
65
NO
1,000.00
0.00
0.00
0.00
0.00
0.0000
NO
1,000.00
0.00
0.00
34
NO
1,000.00
0.00
0.00
0.00 1,000.000
0
120 .90 TMHGR00 HANGER (<>)

OH000 Serv
120 .110
DELETED
130 .10 TMLPV52 LP Valves

BD000 (GLAND) Attend
Defect
130 .20 TMHPV13 HP Valves (50NB)

BD800 Repl
BD000 Attend Defect
BD000 Attend Defect

BD000 Attend Defect
OH001 OH
130 .70 TMNRV01 NRV (DIA<=6")
OH000 Serv
130 .80
DELETED
130 .90 TMLPH54 LP Heater

BD000 (GAGEGLASS)
Attend Defect
130 .110 TMOPP51 OIL PP (OIL SEAL)

PM012 12W Chks
130 .130 TMASL08 AS/CS LINE

GN972 (80NB) WELDING
0.000
0.000
130 .140
DELETED
0.000
130 .160
DELETED
0.000
130 .150 TMB/L01B Bends/Laterals

D800 (Dia<=6") Repl
140 .10 TMHPV51 HP Valves
BD800 (GLAND) Repl

OH000 Serv
BD800 Repl
DGM(CS)
Qty.
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.0000
0.0000
0.00 700.0000
4,200.00
0.00 1,000.000
0
65,000.00
0.00 1,000.000
0
34,000.00
3,000.00
PO No. : 4000107488
Sl No. Service
Code
Page No. 21 / 87
Description
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value

OH000 Serv
99
NO
1,200.00
0.00
0.00
NO
1,000.00
0.00
0.00
140 .60 TMS/V00O Safety Valve (<>)

H000 Serv
12
NO
1,150.00
0.00
0.00
38
NO
1,000.00
0.00
0.00
140 .80 TMMAT14 MATL (MISC)

GN901 TRANSPORTATIO
N
181
LPS
1,000.00
0.00
0.00
21
NO
1,000.00
0.00
0.00
NO
1,250.00
0.00
0.00
104
1,000.00
0.00
0.00
140 .120 TMMSL02 MS Piping

GN552 (Dia>6"-12") Laying
80
200.00
0.00
0.00
NO
2,500.00
0.00
0.00
150 .20 TMFLG51 FLANGE

BD000 (GASKET) Attend
Defect
15
NO
2,500.00
0.00
0.00
0.00 2,500.000
0
37,500.00

OH000 Serv
36
NO
2,500.00
0.00
0.00
90,000.00
150 .40 TMNRV03 NRV (DIA>=12")

OH000 Serv
29
NO
2,500.00
0.00
0.00
0.00 2,500.000
0

GN803 REFURBISHING
27
NO
2,500.00
0.00
0.00
67,500.00

GN100 (WATERBOX)
Cleaning
32
NO
2,500.00
0.00
0.00
0.00 2,500.000
0

GN100 (COLTCS) Cleaning
10
NO
2,500.00
0.00
0.00

GN402 (COLTCS)
INSPECTION
10
NO
2,500.00
0.00
0.00
150 .90 TMSST06

(600NB) Cleaning
10
NO
2,500.00
0.00
150 .100 TMCEP51 CEP (SUC

91
NO
2,500.00
150 .110 TMEOT12 EOT/Cranes

OH000 (GEAR BOX) Serv
20
NO
150 .120 BMASL11 AS/CS LINE

10
JTS
140 .50 TMNRV02 NRV (DIA 6"-12")

OH000 Serv
140 .70 TMEOT08 EOT/Cranes (BRK

OH000 SHOE) Serv
140 .90 TMVGB02 V/V G.BOX (6-12")

OH000 Serv
140 .100 TMB/L02B Bends/Laterals

D800 (Dia>6"-12") Repl
140 .110 TMSPP01 STEAM PIPING
GN552 (DIA<=6") Laying

BD800 Repl
150 .130
150 .140
DELETED
DELETED

OH000 Serv
DGM(CS)
Qty.
0.000
0.000
NO
0.00 1,200.000 118,800.00

0
0.00 1,000.000
0
0.00 1,150.000
0
8,000.00
13,800.00
0.00 1,000.000
0
38,000.00
0.00 1,000.000
0
21,000.00
0.00 1,000.000 181,000.00

0
0.00 1,250.000
0
6,250.00
0.00 200.0000
16,000.00
0.00 2,500.000
0
7,500.00
0.00 1,000.000 104,000.00

0
0.00 2,500.000
0
72,500.00
0.00 2,500.000
0
80,000.00
0.00 2,500.000
0
25,000.00
0.00 2,500.000
0
25,000.00
0.00
0.00 2,500.000
0
25,000.00
0.00
0.00
1,500.00
0.00
0.00
0.00 2,500.000 227,500.00

0
3,200.00
0.00
0.00
0.00
0.00
0.00
0.00
4,500.00
0.00
0.00
0.00 4,500.000
0
0.00
0.00
0.00
0.00 1,500.000
0
0.00 3,200.000
0
0.00
30,000.00
32,000.00
0.0000
0.0000
9,000.00
PO No. : 4000107488
Sl No. Service
Code
Page No. 22 / 87
Description
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value

GN803 REFURBISHING
18
NO
4,500.00
0.00
0.00
NO
3,500.00
0.00
0.00
160 .40 TMCND00 Condenser (<>)

GN106 Checking
19
NO
4,000.00
0.00
0.00
NO
3,000.00
0.00
0.00
80
NO
2,540.00
0.00
11
NO
6,000.00
0.00
NO
8,000.00
0.00
0.00
170 .40 TMSST04

(800NB) Cleaning
11
NO
5,000.00
0.00
0.00
0.00 5,000.000
0
170 .50 TMPHE00 Plate Heat

GN100 Exchngr(<>)Cleaning
14
NO
8,000.00
0.00
0.00
0.00 8,000.000 112,000.00

0
180 .10 TMHPB00 HPBP Valves (<>)

OH000 Serv
NO
12,000.00
0.00
0.00
180 .20 TMHPB53 HPBP Valves

OH000 (SPRAY CV) Serv
12
NO
12,000.00
0.00
0.00
0.00 12,000.00
00

GN106 Checking
700.598
FRQ
2,200.00
0.00
0.00
200 .10 MMDEP00 DEPTT <>

1,290.220
GN612 MAN.DEP-CRANE
OPTR
MD
620.00
0.00
0.00
0.00 620.0000
799,936.40

BD801 Repair
214
NO
242.72
0.00
0.00
0.00 242.7200
51,942.08
210 .20 BMASL11 AS/CS LINE

18
JTS
2,787.73
0.00
0.00
50,179.14
210 .30 TMMOT03 MOT

PM004 (>210-500MW#)
04W Chks
10
NO
518.77
0.00
0.00
0.00 2,787.730
0
0.00 518.7700
1.00
0.00
0.00
0.00
160 .30 TMVGB03 V/V G.BOX (>12")

OH000 Serv
160 .50
DELETED

BD800 Pump (<>) Repl

BD001 ATTEND
BREAKDOWN

OH001 OH
170 .20
DELETED

OH001 OH
211 .10
DGM(CS)
Qty.
ESCALATION
AMOUNT
0.000
0.000
202,180.0
00
RSC
0.00
0.00
0.00
0.00
0.00 4,500.000
0
81,000.00
0.00 4,000.000
0
76,000.00
3,000.00
0.00
0.00 3,000.000
0
0.00 2,540.000 203,200.00

0
0.00
0.00 6,000.000
0
66,000.00
0.00 8,000.000
0
16,000.00
0.00
0.00
0.00 3,500.000
0
0.00
0.00
0.0000
0.0000
7,000.00
55,000.00
96,000.00
0.00 12,000.00 144,000.00

00
0.00 2,200.000 1,541,315.60

0
1.0000
5,187.70
202,180.00
PO No. : 4000107488
Page No. 23 / 87
SCOPE OF WORK
--------------------------------
00010 : PREVENTIVE MAINT SCHEDULE A

Scope of Work
PREVENTIVE MAINTENANCE(PART-A)
PREVENTIVE MAINTENANCE OF SCHEDULE-A
1.
PM OF PHOSPHATE / AMMONIA / HYDRAZINE / CAUSITIC DOSING PUMP.
2.
PM TURBINE OIL CENTRIFUGE / TDBFP OIL CENTRIFUGE / PORTABLE OIL CENTRIFUGE.
3.
3.1 PM OF TURBINE MAIN OIL TANK.
3.2 PM OF TURBINE DRIVEN BOILER FEED PUMP LUBE OIL TANK
4.
TMTGS52PM004 Turbine Gov. Sys (GOV RACK) 04
4.1 TURBINE DRIVEN BOILER FEED PUMP & GOVERNING SYSTEM
4.2 PM OF TURBINE HPCV & IPCV CONTROL RACK.
4.3 PM OF TURBINE GOVERNING & PROTECTION RACK.
4.4 PM OF LP BY PASS LP BYPASS GOVERNING RACK & DUPLEX FILTER ASSEMBLY.
4.5 PM OF SEAL OIL SYSTEM
4.6 PM OF MDBFP # HYDRO COUPLING.
5.
TMCFT04GN100 Cont Fluid Tank(>500-660MW#)-Cleaning
PM OF CONTROL FLUID REGNERATION SYSTEM & CONTROL FLUID TANK SYSTEM.
6.
TMB/F00PM004 BLWR/FAN (<>) 04W Chk
GLAND STEAM VAPOUR EXHAUSTER FAN.
7.
P.M OF CONDENSER ON LOAD TUBE CLEANING SYSTEM/ SELF CLEANING STRAINER FLUSHING PUMP
8.
TMEOT05PM004 EOT/Cranes (>90MT) 04W Chks
PM OF TG-EOT CRANE.
PREVENTIVE MAINTENANCE OF SCHEDULE-B
1.
1.1 PM OF DMCW / CLCW / ECW / ACW PUMP.
1.2 PM OF STATOR CW / PRIMARY WATER P/P
2.
PM OF CONDENSER VACUUM PUMP.
3.
3.1 PM OF TDBFP LUB OIL SYSTEM AOP / EOP / JOP.
3.2 PM OF GENERATOR SEAL OIL AC PUMP, DC PUMP, H2 SIDE PUMP & FILTERS.
3.3 PM OF HPBP SYSTEM
3.4 PM OF LEAKAGE OIL PUMP
4.
TMBBP02PM012 BFP BP (>110-210MW#) 12W Chks
PM OF M.D.B.F.P. / T.D.B.F.P.SEAL MAGNETIC FILTER (B.P. & BFP).
5.
TMCEP01PM012 CEP (<=110MW#) 12W Chks
PM OF CONDENSATE EXTRACTION PUMP.
6.
TMSUP00PM012 Submersible Pumps (<>) 12W Chk
PM SUMP PUMP / SUBMERSIBLE PUMP
7.
TMJOP00PM008 Turbine JOP (<>) 08W CHKS
PM OF TURBINE JACKING OIL FILTERS.
8.
TMPRD00PM012 PRDS Valves (<>) 12W Chks
PM OF STEAM TRAPS OF HT/ LT AUX STEAM HEADER
9.
GLAND STEAM VAPOUR EXHAUSTER FAN
PREVENTIVE MAINTENANCE OF SCHEDULE- C
DGM(CS)
PO No. : 4000107488
Page No. 24 / 87
1.
PM OF PHOSPHATE / AMMONIA / HYDRAZINE & CAUSITIC DOSING PUMP.
2.
TMCFT52PM024 Cont Fluid Tank (FULLEREARTH FILTER) 24W
PM OF TURBINE CONTROL FLUID REGENERATION SYSTEM.
3.
PM OF CONDENSATE EXTRACTION PUMP
PREVENTIVE MAINTENANCE OF SCHEDULE-D
1.
TMEOT00PM048 EOT/Cranes (<>) 48W Chks
PM OF EOT CRANE.
2.
PM OF SUBMERSIBLE PUMP.
BREAK-DOWN MAINTENANCE (PART-B)
BREAK-DOWN MAINTENANCE OF SCHEDULE-A
1.
OIL SAMPLE COLLECTION FROM MOT, CFT & BFP OF ALL 6 UNITS.
2.
BFP / BP MECHANICAL SEAL FILTER CLEANING (ONE PUMP SET).
3.
TMSST07GN100 GOVERENING RACK FILTERS (50NB)
TURBINE GOVERNING / LPBP VALVE CONTROL FLUID FILTER CLEANING
4.
4.1 CONDENSER VACUUM PUMP COOLING WATER LINE FILTERS CLEANING / INLET DUPLEX
FILTERS BODY 'O'RING REPLACEMENT.
4.2 CONDENSER VACUUM PUMP MAGNETIC FLOAT INDICATOR CLEANING.
4.3 BFP BOOSTER PUMP BACKWASH FILTER MOTOR FLANGE 'O'RING REPLACEMENT.
5.
TMVPP54GN402 VACUM PUMP PORT PLATE INSPECTION
CONDENSOR VACUUM PUMP DISCHARGE VALVE PLATE REPLACEMENT.
6.
TMTNK00GN100 TANK (<>) Cleaning.
TANK TOP SURFACE CLEANING OF CONTROL FLUID / TURBINE LUB OIL / CLEAN OIL / DIRTY OIL
/TDBFP LUB OIL
7.
CONDENSER ON LOAD TUBE CLEANING SYSTEM BALL FEEDING. (BOTH PASSES)
8.
MOT CENTRIFUGE INLET FILTER CLEANING / BOWL SEALING WATER LINE FILTER CLEANING.
9.
FILTER CLEANING # SEAL OIL / PRIMARY WATER FINE FILTER REPLACEMENT / BFP
HYDRO-COUPLING OIL / JOP.
10. TMMOT03BD600 MOT (>210-500MW#) OIL FILLING
OIL TOPPING UP IN MOT / CONTROL FLUID TANK / MDBFP VOITH COUPLING / TDBFP LUB OIL /SEAL
OIL TANK / MOT CENTRIFUGE HEATER (ONE DRUM).
11. TMMAT13GN350 MATL (USED OIL) Hndlg & Tptn
SLUDGE DISPOSAL FROM UNIT DIRTY OIL / SLUDGE TANK. (PER DRUM).
12. TMLPP55BD800 LP Water Pump (GLAND) Repl
CONDENSER VACCUM PUMP / CLCW PUMP GLAND PACKING REPLACEMENT / TIGHTENING.
13. TMCEN00BD001 CENTRIFUGE (<>) ATTEND BREAKDOWN
BFP CENTRIFUGE (MAB 103 B) BOWL CLEANING.
14. TMCDP00BD000 Chem Dosing Pump(<>)-Attend Defect
14.1 DOZING PUMP PLUNGER - GLAND REPLACEMENT / DIAPHRAGM REPLACEMENT
14.2 DOZING PUMP PRV AND VACUUM SYSTEM SERVICING.
15. TMCPL01GN402 LP WATR/OIL/VACCM P/P COUPLING INSPTION
PW PUMP / BALL CIRCULATION PUMP / BACKWASH PUMP / SEAL OIL PUMP / DOSING PUMP / BFPOIL
PUMP / CF RECIRCULATION PUMP / LOT PUMP CONDENSER PIT PUMP COUPLING INSPECTION
/SPIDER REPLACEMENT / AGITATOR & MOTOR COUPLING AND DECOUPLING.
DGM(CS)
PO No. : 4000107488
Page No. 25 / 87
16. TMOPP00BD000 OIL PP (<>) Attend Defect

16.1 ADJUSTING THE PRV OF TDBFP AOP / JOP OF MAIN TG/ HPBP SYSTEM
16.2 SEAL OIL VACUUM PUMP SIGHT GLASS LEAKAGE RECTIFICATION.
17. TMOPP00GN152 Oil PP Decpl/Cpl/Algn
HP BYPASS OSU PUMP COUPLING INSPECTION/REPLACEMENT
18. TMJOP00GN166 Turbine JOP (<>) DPT
MAIN TG JOP LINE DPT CHECKING
19. TMPDI00GN800 Pad Insulation(<>)-Remove & Apply
MINOR INSULATION WORKS IN TMD AREA (REMOVAL/APPLICATION)
BREAK-DOWN MAINTENANCE OF SCHEDULE-B
1.
TMBFP60GN100 BFP AOP/JOP/EOP/ SUC. STRINER
TDBFP LUB OIL FILTER CARTRIDGE ELEMENT REPLACEMENT.
2.
PRIMARY WATER SYSTEM REGENERATION SYSTEM RESIN REPLACEMENT/ MAGNETIC
CLEANING.FILTER
3.
DOZING P/P STROKE LENGTH ADJUSTER & GEAR BOX SERVICING.
4.
TMCPL02GN402 COUPLING & DECOUPLING INSPECTION
ECW / ACW / CLCW / DMCW / CONDENSER VACUUM PUMPS / TG AOP / JOP / TDBFP AOP / CF PUMP
DECOUPLING AND COUPLING.
5.
TMBFT08OH000 TD BFP Turbine MCV/ACV Servomotor service
TDBFP CONTROL VALVE SERVOMOTOR SERVECING / OIL SEAL REPLACMENT
6.
TMLPP01GN152 LP Water Pump (Dia<=6") Decpl/Cpl/Algn
PUMP ALIGNMENT (SOP, AOP, EOP, JOP, TOP, BALL RECIRCULATING PUMP, FLUSHING PUMP)
7.
MOT / TDBFP CENTRIFUGE BOWL CLEANING. (MAB 205 & 206)
8.
TMCEN51OH001 CENTRIFUGE (BOOSTERFEED PUMP) OH
MOT / TDBFP CENTRIFUGE OIL PUMP OVERHAULING / OIL SEAL REPLACEMENT &
REPLACEMENT.COUPLING
9.
SEAL OIL VACUUM PUMP / TDBFP JOP, CF RECIRCULATION / LEAKAGE OIL / VACUUM RECIRCULATION
PUMP OVERHAULING.
10. TMMOT52GN100 MOT (DUPLEX STRNR) Cleaning
MAIN TURBINE LUB OIL FILTER / CONTROL FLUID FILTER CLEANING. (FULL SET)
11. TMTGS03BD001 Turbine Gov. Sys (>210-500MW#) ATTEND BR
TDBFP / MAIN TURBINE OVER SPEED FLY BOLT (EMERGENCY GOVERNER SERVICING
12. TMB/F00OH001 BLWR/FAN (<>) OH
GLAND STEAM / SEAL OIL / MOT / TDBFP / CF TANK VAPOUR EXHAUSTER FAN SERVECING
13. TMOPP00BD798 OIL PP (<>) RPL-M-SEAL
TDBFP AOP MECHANICAL SEAL SERVICING / REPLACEMENT.
14. TMSST00OH000 STRAINER/FILTER (<>) Serv
CONTROL FLUID PLATE FILTERS OF TURBINE GOVERNING & LPBP GOVERNING CLEANING AND
SERVICING
15. TMCEN52BD800 CENTRIFUGE (BRK SHOE) Replacement
MOT / TDBFP CENTRIFUGE CLUTCH SHOE & FRICTION LINER REPLACEMENT
16. TMBBP03GN152 BFP BP (>210-500MW#) Decpl/Cpl/Algn
COUPLING AND DECOUPLING OF BIOLER FEED PUMP / CONDENSATE EXTRACTION PUMP. (B.P # G.B /
MOTOR) / (M.P # TUR. / H.C) / (G.B # TUR.) / (H.C # MOTOR) / (C.E.P # MOTOR)
17. TMOPP00GN005 OIL PP (<>) ADJUSTMENT
SERVISING THE PRV OF TDBFP AOP / JOP OF MAIN TG/HPBP SYSTEM
18. TMHCV03BD000 HPT Cont VV (>210-500MW#) Attend Defect
MAIN TURBINE HPCV DUMMY FLANGE OPENING / BOX UP.
19. TMCEP03BD000 CEP(>210-500MW#)-Attend Defect
CEP THRUST BEARING OIL / COOLING COIL FLUSHING.
20. TMJOP00GN556 Turbine JOP (<>) LIFTING
MAIN TG JOP ROTOR LIFT CHECKING AND PRESSURE ADJUSTING
21. TMBFP54GN100 (BFP (MECHSEAL COOLER) Cleaning)
CLEANING OF BFP MECHANICAL SEAL COOLER (ONE PUMP SET)
DGM(CS)
PO No. : 4000107488
Page No. 26 / 87
22. TMSFL00GN400 SCAFFOLDING (<>) Instal/Remove

ERECTION and REMOVAL OF SCAFFOLDING AND PLATFORMS WHEREVER REQUIRED
BREAK-DOWN MAINTENANCE OF SCHEDULE-C
1.
TMLPP00BD000 LP Water Pump (<>) Attend Defect.
PRIMARY WATER PUMP OIL SEAL / MECHANICAL SEAL / BEARING REPLACEMENT.
2.
MAIN OIL /CONTROL FLUID RETURN OIL FILTER CLEANING.
3.
CHECKING TDBFP/ MAIN TURBINE / LPBP CONTROL VALVE GOVERNING CHARECTERISTICS (PILOT
VALVE SERVICING INCLUDED).
4.
TMBFP03BD799 BFP JURNL/THRST-BRG INSPEN./REPLACEMENT
BFP AND BOOSTER PUMP DE / NDE BEARING TOP COVER LIFTING FOR RTD REPLACMENT.
5.
TMACL00GN106 ACCUMULATOR N2 Pressure Checking
HYDRAULIC ACCUMALATOR PRESSUR CHECKING AND NITROGEN FILLING (UNIT WISE).
6.
TMACL51BD800 ACCUMULATOR (BLADDER) Repl
HYDRAULIC ACCUMALATOR BLADDER REPLACMET
7.
PUMP ALIGNMENT (ACW, ECW, CLCW &DMCW).
8.
TMLPT53GN402 LPT (LAST STAGE BLADES) INSPECTION
LP TURBINE LAST STAGE BLADE INSPECTION.
9.
MOT CENTRIFUGE BOWL CLEANING (MODEL NO-WHPX-409)
10. TMLPB00GN859 LPBP Valves (<>) SPRAY
WATER INJECTION VALVE SERVICING.
11. TMTGS03OH000 TURBINE GOV. SYS (>210-500MW#) SERV
11.1 TEST VALVE BLOCK ASSEMBLY (IV & ESV)/ MAIN TRIP VALVES AND HAND TRIP DEVICE/
CHANGE OVER VALVE / STARTING DEVICE AND SPEEDER GEAR ASSEMBLY SERVICING.
11.2 ELECTRO-HYDRAULIC CONVERTER / HYDRAULIC CONVERTER / VACUUM TRIP DEVICE / CRH NRV
SLIDE VALVE / WI SLIDER VALVE / EXTRACTION RELAY VALVE BLOCK- ASSEMBLY AND TEST VALVE
SERVICING / LP-BYPASS LIMIT GOVERNOR / LP-BYPASS EHC SERVICING / LP-BYPASS VACUUM TRIP
DEVICE / TEMPERATURE SOLENOID VALVE SERVICING.
11.3 HPBYPASS OSU INTERNAL INSPECTION / RECTIFICATION.
12. TMCEN52GN106 CENTRIFUGE (BRK PAD/SHOE) Checking
MOT / TDBFP CENTRIFUGE BRAKE DRUM REPLACEMENT / GEAR BOX INSPECTION.
13. TMCDP00BD001 Chem Dosing Pump (<>) ATTEND BREAKDOWN
CHEMICAL DOSING SYSTEM TANKS INTERNAL INSPECTION, AGITATOR SERVISING.
BREAK-DOWN MAINTENANCE OF SCHEDULE-D
1.
OVERHAULING OF CONDENSOR BALL RECIRCULATING / ACW SELF CLEANING STRAINER FLUSHING
PUMP.
2.
TMCFT52BD800 Cont Fluid FULER EARTH FLTER Replce
CONTROL FLUID REGENERATION SYSTEM FULLER'S EARTH REPLACEMENT.
3.
TMCFT51GN100 Cont Fluid FINE/DRY FILTER Cleaning
CONTROL FLUID REGENERATION SYSTEM PRE AND AFTER FILTER CARTRIDGES REPLACEMEN
4.
CONDENSER VACUUM PUMP HEAT EXCHANGER CLEANING.
5.
OVERHAULING OF SEAL OIL PUMP / TDBFP EOP.
6.
TMCEN00GN050 CENTRIFUGE (<>) BALANCING
MOT CENTRIFUGE BOWL BOTTOM NOZZLE CLEANING (MODEL NO-WHPX-409).
7.
CONDENSER PIT PUMP SERVICING
8.
TMSTU61GN100 STEAM TUR (BEARING PEDESTAL) Cleaning
MAIN TG BEARING (1 TO 7) OIL FLUSHING
DGM(CS)
PO No. : 4000107488
Page No. 27 / 87
9.
COMPLETE O/H OF AMMONIA/PHOSPHATE/HYDRAZINE/CAUSTIC DOZING PUMP
BREAK-DOWN MAINTENANCE OF SCHEDULE-E
1.
TMCND56GN152 CONDENSER (VAC P/P) Decpl/Cpl/*C
DECOUPLING/COUPLING AND ALIGNMENT OF CONDENSER VACUUM PUMP.
2.
CENTRIFU GE OVERHAULING MOT (MAB 206)/ TDBFP (MAB 205).3
3.
ACW / ECW (SG/ TG) / DMCW / CLCW PUMP BEARING / MECHANICAL SEAL # GLAND SLEEVE &
PACKING REPLACEMENT/ INTERNAL INSPECTION / PARTING PLANE GASKET REPLACEMENT.
4.
TMCFP03BD799 Tur Cont Fluid Pump (<=500MW# RPL-BRG
CONTROL FLUID PUMP TOP BEARING REPLACEMENT IN # SITU (WITHOUT REMOVAL OF PUMP
BREAK-DOWN MAINTENANCE OF SCHEDULE-F
1.
INSPECTION / REPLACEMENT OF DRIVING END / NON-DRIVING END MECHANICAL SEAL OF B.P /B.F.P.
2.
INSPECTION / REPLACEMENT OF DRIVING END & NON-DRIVING END BEARING OF B.P / B.F.P /TDBFP
DRIVE TURBINE / DRIVE GEAR BOX (INCLUDEING GEAR BOX INSPECTION/ REPLACEMENT.
3.
TMCEP03BD798 CEP MECH. SEAL REPLACEMENT
INSPECTION / REPLACEMENT OF CEP MECHANICAL SEAL.
4.
TMBFP03GN152 BFP Decpl/Cpl/ALIGNMENT
ALIGNMENT OF PUMPS (BFP, BP, GEAR BOX, HYDRO COUPLING).
5.
PARTING PLANE GASKET REPLACEMENT OF TDBFP - BOOSTER PUMP
6.
CEP GLAND PACKING / SLEEVE REPLACEMENT / TIGHTENING
7.
TMBBP03OH001 BFP BP OVERHAUL
OVERHAULING OF BFP BOOSTER PUMP.
8.
TMCND56OH001 CONDENSER (VAC P/P) OH
OVERHAULING OF CONDENSOR VACUUM PUMP.
9.
OVERHAULING OF CONTROL FLUID PUMP, AOP / EOP / JOP OF MAIN TURBINE, TDBFP AOP
10. TMG/B00OH001 Gear Boxes (<>) OH
TDBFP DRIVE GEAR BOX OVERHAULING.
11. TMCEP03BD799 CEP (>210-500MW#) RPL-BRG
INSPECTION / REPLACEMENT OF JOURNAL AND THRUST BEARING OF CONDENSATE EXTRACTION
PUMP.
12. TMVTP00OH001 VERT PP (<>) OH
OVERHAULING OF CONDENSER PIT PUMP.
13. TMSTU02GN359 (STEAM TURBINE HAND BARRING)
HAND BARRING OF MAIN TURBINE
14. TMSTU57GN400 STEAM TUR (BRG COVER) Instal/Remove
MAIN TG JOP HOSE REPLACEMENT FOR ONE BEARING.
15. TMBFP61GN100 BFP (LUBOIL COOLER) Cleaning
BFP LUB OIL COOLER CLEANING (ONE BFP SET)/CONTROL FLUID COOLER CLEANING (BOTH)
BREAK-DOWN MAINTENANCE OF SCHEDULE-G
1.
TMBFP03BD800 REPLACEMENT OF BFP CATRIDGE
BFP CARTRIDGE REPLACEMENT AND SERVICING.
2.
TMCEP03OH001 CEP OVERHAUL
CONDENSATE EXTRACTION PUMP OVERHAUL
ARC FOR VALVES & PIPINGS (PART-C)
ARC FOR VALVES & PIPING OF SCH-A
DGM(CS)
PO No. : 4000107488
Page No. 28 / 87
1.
REPLACEMENT OF GLAND PACKING PER VALVE.
2.
TMFLG03BD800 FLANGE (DN40) Rep
2.1 REPLACEMENT OF BONNET GASKET OF LOW PRESSURE VALVE & HIGH PRESSURE CONTROL
VALVES UP TO 50 NB.PNEUMATIC
2.2 REPLACEMENT OF FLANGE GASKET UP TO 50NB PIPE SIZE. `1
3.
3.1 COUPLING OR DECOUPLING OR STROKE ADJUSTMENT OF PNEUMATIC CONTROL VALVE.
3.2 SERVICING OF SWAS PRESSURE RELEASE VALVE
3.3 SERVICING OF CONDENSER AIR RELEASE VALVE.
3.4 SAFETY RELIEF VALVE PRESSURE ADJUSTMENT OR PRESSURE SETTING.
3.5 REPAIR OF LEAKAGE IN LOW PR. OR HIGH PR. PIPE LINE.
3.6 SWAS PRV DIAPHRAGM REPLACEMENT OR CHOCKING REMOVAL.
3.7 CONDENSER ARV BALL REPLACEMENT
3.8 MECHANICAL JAMMING REMOVAL FROM 150 NB TO 500 NB VALVE.
4.
SERVICING OF LOW PR. NRV UP TO 50 NB.
5.
SERVICING OF LOW PR. VALVE UP TO 50 NB.
6.
TMLPV09OH001 HP Valves (20NB) OH
SERVICING OF HIGH PR. VALVE UP TO 25 NB.
7.
MAKING APPROACH OR TEMPEROARY SCAFFOLDING AS REQUIRED FOR INDICATED WORK.
8.
REPLACEMENT OF LOW PR. VALVE UP TO 50 NB.
9.
REPAIR OF HANGER SUPPORT
10. TMMSL01GN552 MS Piping (Dia<=6") Laying
LAYING OF LP PIPELINE PER INCH DIA PER MTR. LENGTH (UPTO 100NB)
ARC FOR VALVES & PIPING OF SCH-B
1.
REPLACEMENT OF GLAND PACKING OF ANY CLASS VALVE FROM 100 NB TO 300 NB (01 VALVE =
1JOB)
2.
REPLACEMENT OF HIGH PR. VALVE UP TO 50 NB.
3.
REPLACEMENT OF BONNET GASKET OF LOW PRESSURE VALVE FROM 80 NB AND UP TO 100 NB AND
HIGH PR. PNEUMATIC CONTROL VALVES.
4.
REPLACEMENT OF FLANGE GASKET FROM 80 NB TO 100 NB.
5.
MECHANICAL JAMMING REMOVAL UP TO 100 NB VALVE.
6.
7.
SERVICING OF LOW PR. NRV FROM 80 NB TO 100 NB.
8.
TMS/V01OH000 Safety Valve (<=1") Serv
SERVICING SAFETY RELIEF VALVE (UPTO 100 NB).
9.
HPH OR LPH GAUGE GLASS LEAKAGE RECTIFICATION.
10. TMBFT10BD800 TD BFP Turbine (RUPTURE DIAPHRAGM) Repl
TDBFP TURBINE DIAPHRAM REPLACEMENT.
11. TMOPP51PM012 OIL PP (OIL SEAL) 12W Chks
HPBP OR AN OR ANB SERVOMOTOR OIL SEAL REPLACEMENT.
12. TMBFP53GN100 BFP (SUC STRNR) Cleaning
BFP WARM UP STRAINER INSPECTION & CLEANING.
13. TMASL08GN972 AS/CS LINE( 80NB) WELDING
DGM(CS)
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Page No. 29 / 87
HP WELDING UP TO 2''
14. MMSPP01GN972 STEAM PIPING (DIA<=6") WELDING
HP WELDING FROM 2" TO 4"
15. TMB/L01BD800 Bends/Laterals (Dia<=6") Repl
REPLACEMENT OF BEND (DIA <150 NB)
ARC FOR VALVES & PIPING OF SCH-C

1.
REPLACEMENT OF GLAND PACKING OF ANY CLASS VALVE FROM 350 NB TO 500 NB
2.
REPLACEMENT OF BONNET GASKET OF LOW PRESSURE VALVE FROM 150 NB AND UP TO 200 NB
AND INCLUDING HIGH PR. PNEUMATIC CONTROL VALVES.
3.
4.
SERVICING OF LOW PR. VALVE FROM 80 NB UP TO 100 NB.
5.
5.1 SERVICING OF LOW PR. NRV FROM 150 NB TO 200 NB.
5.2 SERVICING OF HIGH PR. NRV UP TO 100 NB.
5.3 SERVECING OF FC NRV ACTUATOR & DIAPHRAGM OR SEALS REPLACEMENT.
6.
SERVICING SAFETY VALVE ABOVE 100NB.
7.
REPLACEMENT OF EOT CRANE BRAKE SHOE (FOR ONE BRAKE ASSEMBLY)
8.
8.1 PORTABLE CENTRIFUGE SHIFTING FROM 'O'MTR TO 8.5 MTR OR VICE VERSA.
8.2 MATERIAL ISSUE FROM CENTRAL STORE TO TMD SITE STORE
9.
BUTTERFLY VALVE GEARBOX SERVICING. SIZE 250NB TO 800NB.
10. TMB/L02BD800 Bends/Laterals (Dia>6"-12") Repl
REPLACEMENT OF BENDS (150NB<=DIA <=250 NB) / REDUCER (UPTO 100mm/219mm)
11. TMSPP01GN552 STEAM PIPING (DIA<=6") Laying
LAYING OF HP PIPELINE PER INCH DIA PER MTR. LENGTH (UPTO 65NB).
12. TMMSL02GN552 MS Piping (Dia>6"-12") Laying
LAYING OF LP PIPELINE, PER INCH DIA PER MTR. LENGTH (150NB TO 300NB)
ARC FOR VALVES & PIPING OF SCH-D
1.
2.
3.
4.
5.
SERVICING OF HIGH PR. VALVE FROM 40 NB UP TO 80 NB.
6.
CLEANING & INSPECTION OF CONDENSER WATERBOX MANUALLY. (PER PASS)
7.
TMCND51GN100 ONDENSER (COLTCS) Cleaning
CLEANING & INSPECTION CONDENSER OUTLET SCREEN (PER PASS).
8.
8.1 CHOCKING REMOVAL & INSPECTION OF CONDENSER ON LOAD TUBE CLEANING SYSTEM
DGM(CS)
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Page No. 30 / 87
PIPELINE.
8.2 INSPECTION OF CPU OUTLET PIPE LINE & DO EPOXY COATING IF REQUIRED
9.
TMSST06GN100 DMCW STRAINER (600NB) Cleaning
CLEANING OF CLCW DISCHARGE STRAINER
10. TMCEP51GN100 CEP (SUC STRNR) Cleaning
CLEANING OF CEP OR BFP SUCTION STRAINER OR BOOSTER PUMP BACKWASH FILTER TOP COVER
'O'RING REPLACEMENT.
11. TMEOT12OH000 EOT/Cranes (GEAR BOX) Serv
REPLACEMENT OF EOT CRANE DIFFERENT DRIVE GEARBOX OIL (FOR ONE GEARBOX).
12. BMASL11GN972 AS/CS LINE 150NB) WELDING
13. TMSTU53BD800 (STEAM TUR (LPT DIAPHRAGM) Repl)
LPT Diaphragm replacement
ARC FOR VALVES & PIPING OF SCH-E
1.
2.
2.1 SERVICING OF HIGH PR. 100 NB VALVE.
2.2 SERVICING OF HIGH PR. NRV FROM 150 NB UP TO 250 NB.
3.
SERVICING & INSPECTION OF TDBFP EXHAUST OR CEP DISCHARGE VALVE GEARBOX
4.
4.1 ATTEND RESIN LEAKAGE IN CPU VESSEL.
4.2 CPU RESIN TRAP INSPECTION.
5.
TMHPH51GN400 HP HEATER (GASKET) Instal/Remove
REPLACEMENT OF MANHOLE GASKET IN H.P OR L.P HEATER WATER BOX.
6.
FIXING OF DOZING SYSTEM MIXING TANK AGITATOR.
7.
TMMSW00BD001 Misc Works (<>) ATTEND BREAKDOWN
DEPLOYMENT OF A GANG TO ATTEND MISCELLANEOUS WORKS
ARC FOR VALVES & PIPING OF SCH-F
1.
SERVICING OF HIGH PR. VALVE, SIZE - 200 NB.
2.
SERVICING OF HIGH PR. NRV, SIZE - 350 NB
3.
SERVICING OF HIGH PR. VALVE, SIZE - 350 NB TO 500NB.
4.
TMSST04GN100 SELF CLEANING FILTER (800NB)
SERVICING AND CLEANING OF ACW SELF CLEANING STRAINER.
5.
CLEANING OF PLATE HEAT EXCHANGER.
ARC FOR VALVES & PIPING OF SCH-G
1.
1.1 SERVICING OF HP-BYPASS OR AN OR ANB CONTROL VALVE.
1.2 HPBP OR AN OR ANB SERVOMOTOR REPLACEMENT AND SERVICING.
2.
SERVICING OF SPRAY CONTROL VALVE (HP-BYPASS).
MISCELLANEOUS WORKS (PART-D)
1.
DEPLOYMENT OF EOT CRANE OPERATOR (PART-E)

DGM(CS)
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1.
Page No. 31 / 87
MMDEP00GN612 NORMAL EOT CRANE OPERATION (MANDAYS)
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE OF SCHEDULE-A
1.
PM OF PHOSPHATE / AMMONIA / HYDRAZINE / CAUSITIC DOSING PUMP.
1.
CHECK / TOP UP GEAR BOX OIL LEVEL.
2.
CHECK /TIGHTEN PUMP GLAND PACKING.
3.
CHECK / REPLACE SUCTION /DISCHARGE FLANGE GASKETS.
4.
CHECK/ADJUST RELIEF V/V SETTING.
5.
CHECK / REPLACE DIAPHRAGM.
2.
PM TURBINE OIL CENTRIFUGE / TDBFP OIL CENTRIFUGE / PORTABLE OIL CENTRIFUGE.
1.
CLEAN CENTRIFUGE BOWL
2.
CHECK / TOP UP GEARBOX OIL
3.
CHECK / REPLACE CLUTCH LINING.
4.
CHECK / REPLACE PUMP OIL SEALS AND COUPLING.
5.
CLEAN CENTRIFUGE TRAY.
6.
CLEAN SEAL BREAK TANK & TRAY.
7.
ARREST LEAKAGES IF ANY.
3.
3.1 PM OF TURBINE MAIN OIL TANK.
1.
CLEAN TANK TOP, CHECK AND TIGHTEN TANK COVER
2.
CHECK FOUNDATION BOLT TIGHTNESS OF
i.
VAPOUR EXHAUSTER
ii.
JOP 1,2 & DC JOP
iii.
AOP - 1, 2 & DC EOP
iv.
GREASING OF TOP BEARING AS APPLICABLE.
3.
CHECK TANK LEVEL WITH DIPSTICK AND VERIFY LEVEL GAUGE AND UCB LEVELS AND TOP UP
OIL IF REQUIRED.
4.
.CHECK CENTRIFUGE INDIRECT HEATER OIL / WATER LEVEL AND TOP UP IF REQUIRED.
5.
CLEAN CENTRIFUGE SEALING WATER LINE INLET FILTER.
3.2
3.1
4.1
5.1
6.1
7.1
8.1
9.1
PM OF TURBINE DRIVEN BOILER FEED PUMP LUBE OIL TANK

CLEAN TANK TOP AND CHECK COVER TIGHTNESS.
LUBE OIL FILTER INSPECTION / REPLACEMENT.
CLEAN SURROUNDING AREA (FILTER TRAY & PUMPS TRAY).
CLEAN PUMP BODY (AOP, EOP, AND JOP), INLET & OUTLET PIPELINES, PRV.
CHECK / RECTIFY LEAKAGES IF ANY.
CHECK / TOP UP OIL AS REQUIRED.
CHECK FOUNDATION BOLT TIGHTNESS OF VAPOR EXHAUSTER
4.
TMTGS52PM004 Turbine Gov. Sys (GOV RACK) 04
4.1 TURBINE DRIVEN BOILER FEED PUMP & GOVERNING SYSTEM
1.
CLEAN BOOSTER & PRESSURE PUMP BEARING HOUSINGS, GEAR BOX BODY.
2.
CLEAN BOOSTER & PRESSURE PUMP TRAY.
3.
CLEAN GOVERNING RACK TRAY, COMPONENTS & PIPELINES.
4.
OBSERVE FOR ANY LEAKAGE & RECTIFY AS REQUIRED.
5.
CHECK DP OF GOVERNING OIL FILTERS AND CLEAN FILTER ELEMENT IF REQUIRED.
DGM(CS)
4.2
1.
2.
3.
PM OF TURBINE HPCV & IPCV CONTROL RACK.

CHECK FILTERS DP AND CLEAN FILTER ELEMENT OF DUPLEX FILTER AS REQUIRED.
CLEAN HPCV & IPCV DUPLEX FILTER BODY, I/L & O/L PIPES, FILTER TRAY.
OBSERVE FOR LEAKAGE IF ANY AND RECTIFY.
4.3
PM OF TURBINE GOVERNING & PROTECTION RACK.
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Page No. 32 / 87
1.
2.
3.
4.
CLEAN GOVERNING RACK

CLEAN ALL THE GOVERNING ELEMENTS AND ASSOCIATED PIPELINES.
OBSERVE FOR LEAKAGES IF ANY AND RECTIFY.
ROTATE PLATE FILTERS BY 4 FULL ROTATIONS OR TILL IT IS FREE TO ROTATE.
4.4
1.
2.
3.
4.
5.
PM OF LPBYPASS LP BYPASS GOVERNING RACK & DUPLEX FILTER ASSEMBLY.

CHECK FILTERS DP AND CLEAN FILTER ELEMENT OF DUPLEX FILTER AS REQUIRED.
CLEAN LPBP DUPLEX FILTER BODY, I/L & O/L PIPES, FILTER TRAY.
CLEAN GOVERNING RACK
CLEAN ALL THE GOVERNING ELEMENTS AND ASSOCIATED PIPELINES.
OBSERVE FOR LEAKAGES IF ANY AND RECTIFY.
4.5
1.
2.
3.
4.
PM OF SEAL OIL SYSTEM

CLEAN ALL PUMPS BODY, PRV, AND OBSERVE FOR ANY LEAKAGE / ABNORMALITIES
CLEAN PUMP TRAY & COOLER TRAY.
CLEAN AIR SIDE & H2 SIDE DUPLEX FILTER BODY.
CLEAN ALL THE ASSOCIATED PIPELINES AND VALVES.
5. TIGHTEN THE GLANDS OF THE VALVES WHERE-EVER REQUIRED
4.6 PM OF MDBFP # HYDRO COUPLING.
1.
CLEAN SURROUNDING AREAS AND HYDRO COUPLING.
2.
CHECK / RECTIFY LEAKAGE IF ANY.
3.
CLEAN OIL FILTERS
4.
CHECK / TOP UP OIL
5
TMCFT04GN100 Cont Fluid Tank(>500-660MW#)-Cleaning
PM OF CONTROL FLUID REGNERATION SYSTEM & CONTROL FLUID TANK SYSTEM.
1.
CLEAN TANK TOP AND SURROUNDINGS.
2.
CHECK TIGHTNESS OF TANK COVER.
3.
CHECK TIGHTNESS OF CF PUMPS FOUNDATION BOLTS.
4.
CARRY OUT GREASING OF TOP BEARING OF PUMP.
5.
CHECK TANK LEVEL AND TOP UP FLUID IF REQUIRED.
6.
CLEAN FULLER EARTH VESSELS, FILTER VESSELS, HEATER EXTERNALLY.
7.
CLEAN REGENERATION SYSTEM TRAY AND ASSOCIATED PIPELINES
8.
CLEAN RECIRCULATION PUMPS AND OBSERVE FOR LEAKAGE.
9.
CHECK TANK LEVEL AND TOP UP FLUID IF REQUIRED
10. CHECK TIGHTNESS OF CF PUMPS FOUNDATION BOLTS
11. CHECK FOUNDATION BOLT TIGHTNESS OF VAPOR EXHAUSTER
6
TMB/F00PM004 BLWR/FAN (<>) 04W Chk
GLAND STEAM VAPOUR EXHAUSTER FAN.
1.
CHECK FOUNDATION BOLTS TIGHTNESS.
2.
CHECK FOR ANY LOOSENESS AND RECTIFY.
3.
CHECK FOR ANY ABNORMAL SOUND/NOISE.
4.
GREASE FAN BEARINGS.
5.
CHECK / RECTIFY SUCTION VALVES AND DISCHARGE NRV.
7
P.M OF CONDENSER ON LOAD TUBE CLEANING SYSTEM/ SELF CLEANING STRAINER FLUSHING PUMP
1.
CHECK PUMPS ALIGNMENT / COUPLING.
2.
CHECK / TIGHTEN FOUNDATION & BEARING HOUSING BOLTS.
3.
CHECK /REPLACE MECHANICAL SEAL AS REQUIRED.
4.
CHECK BEARING HOUSING OIL LEVEL AND TOP UP IF REQUIRED.
8. TMEOT05PM004 EOT/Cranes (>90MT) 04W Chks
PM OF TG-EOT CRANE.
1.
CLEAN THE CRANE THOROUGHLY WITH SERVICE AIR.
2.
CHECK OIL LEVEL IN MAIN HOIST, AUXILIARY HOIST, LONG TRAVEL & CROSS TRAVEL GEAR
BOXES.
DGM(CS)
PO No. : 4000107488
3.
4.
Page No. 33 / 87
CHECK / TOP - UP OIL IN THRUSTERS

ADJUST BRAKES
5. CHECK BRAKE OPERATION AND THRUSTER STROKE
PREVENTIVE MAINTENANCE OF SCHEDULE-B

1.
1.1 PM OF DMCW / CLCW / ECW / ACW PUMP.
1.
GREASE DE & NDE BEARING OF PUMP.
2.
CLEAN MECHANICAL SEAL / PUMP GLAND FOR ANY LEAKAGE AND REPLACE AS REQUIRED.
3.
CHECK / TIGHTEN COUPLING BOLTS & BUSHES.
4.
CHECK / TIGHTEN BEARING HOUSING & PUMP BODY.
5.
CHECK / TIGHTEN FOUNDATION BOLTS & PIPE SUPPORTS
6.
CLEAN DISCHARGE STRAINER ELEMENTS
1.2
1.
2.
3.
4.
5.
6.
7.
8.
PM OF STATOR CW / PRIMARY WATER P/P

CHECK COUPLING & ALIGNMENT
CHECK/TOP UP OIL IF REQUIRED.
CHECK FOR ANY WATER /OIL LEAKAGE.
CLEAN THE PUMP BODY.
CHECK FOUNDATION BOLT.
CHECK MECHANICAL SEAL
ATTEND TO OIL LEAKAGES IF ANY.
CHECK/TIGHTEN THE FOUNDATION BOLTS
2.
PM OF CONDENSER VACUUM PUMP.
1.
CLEAN COOLING WATER LINE INLET FILTERS.
2.
CHECK / ADJUST PUMP GLAND.
3.
BACK FLUSH / CLEAN THE HEAT EXCHANGER TUBES AS REQUIRED.
4.
GREASE DE / NDE BEARING.
5.
CLEAN THE MAGNETIC LEVEL INDICATOR.
6.
INSPECT/TIGHTEN COUPLING FASTENERS.
7.
CHECK TIGHTNESS OF FOUNDATION BOLTS.
CHECK DISCHARGE VALVE PLATE.
3.
1.1
1.
2.
3.
4.

PM OF TDBFP LUB OIL SYSTEM AOP / EOP / JOP.
CHECK FOUNDATION BOLTS
CHECK COUPLING / CHECK ALIGNMENT.
CHECK / RECTIFY MECHANIC SEAL LEAKAGE.
CHECK / SET PUMP RELIEF V/V.
1.2 PM OF GENERATOR SEAL OIL AC PUMP, DC PUMP, H2 SIDE PUMP & FILTERS.
1.
CLEAN PUMP TRAY & PUMP BODY AND CHECK /ARREST LEAKAGES.
2.
CHECK FOR LEAKAGES IN MECHANICAL SEAL.
3.
CHECK COUPLING AND ADJUST
4.
TIGHTEN FOUNDATION BOLTS
5.
CLEAN FILTER AND CHECK / ARREST LEAKAGES IF ANY
1.3 PM OF HPBP SYSTEM
1.
TIGHTEN ALL FASTENERS AND COUPLING BOLTS OF HPBP VALVE / SPRAY BLOCK VALVE /
INJECTION VALVE.
2.
LIFT OUT MOTOR AND CHECK THE COUPLING OF HPBP / AN / ANB OIL PUMP.
3.
CLEAN TANK AND IDENTIFY / ARREST LEAKAGES IF ANY.
4.
CHECK / RECTIFY LEAKAGES IF ANY FROM SERVOMOTOR SEALS.
5.
CHECK / RECTIFY LEAKAGES OF STEAM / WATER IF ANY FROM THE VALVES.
1.4
1.
2.
3.
DGM(CS)
PM OF LEAKAGE OIL PUMP

CHECK COUPLING
CLEAN THE PUMP BODY
CHECK/TIGHTEN THE FOUNDATION BOLTS
PO No. : 4000107488
4.
Page No. 34 / 87
ATTEND TO OIL LEAKAGES IF ANY
4. TMBBP02PM012 BFP BP (>110-210MW#) 12W Chks

PM OF M.D.B.F.P. / T.D.B.F.P.SEAL MAGNETIC FILTER (B.P. & BFP).
1.
OPEN THE COVER BOLTS.
2.
TAKE OUT THE FILTER ELEMENT.
3.
CLEAN THE FILTER ELEMENT BY CLEANER / SOAP.
4.
INSPECT/ REPLACE MAGNETS.
5.
BOX UP THE COVER.
5. TMCEP01PM012 CEP (<=110MW#) 12W Chks
PM OF CONDENSATE EXTRACTION PUMP.
1.
CHECK FOR ANY OIL LEAKAGE AND RECTIFY AS REQUIRED.
2.
CHECK / TOP UP OIL IF REQUIRED.
3.
CHECK / RECTIFY LEAKAGE IF ANY FROM MECHANICAL SEALS.
CHECK COUPLING BOLTS TIGHTNESS
6. TMSUP00PM012 Submersible Pumps (<>) 12W Chk
PM SUMP PUMP / SUBMERSIBLE PUMP
1.
CHECK FOUNDATION BOLT TIGHTNESS.
2.
OPEN THE BEARING HOUSING AND GREASE THE BEARING.
3.
IN CASE OF OIL LUBRICATED PUMPS FILL OIL POTS AND ENSURE LEAK PROOF OIL TUBE
CONNECTION.
4.
CLEAN THE SUCTION SCREEN AND REMOVE DEBRIS FROM PUMP SUCTION PIT
7. TMJOP00PM008 Turbine JOP (<>) 08W CHKS
PM OF TURBINE JACKING OIL FILTERS.
1.
GET CONFIRMATION OF PTW.
2.
LOOSEN AND REMOVE THE COVER PLATE FIXING BLOTS TO TAKE OUT THE COVER.
3.
TAKE OUT THE FILTER ELEMENT AND RINSE THE FILTER ELEMENT WITH PETROL AND CLEAN
WITH AIR JET.
4.
FIX THE FILTER ELEMENT IN POSITION AND FIX THE COVER PLATE IN POSITION AND TIGHTEN.
5.
RETURN THE PTW.
8. TMPRD00PM012 PRDS Valves (<>) 12W Chks
PM OF STEAM TRAPS OF HT/ LT AUX STEAM HEADER
1.
OBTAIN PTW.
2.
OPEN THE STEAM TRAP
3.
OBSERVE FOR ANY DAMAGE / CUT MARK ON THE SURFACE
4.
CLEAN PROPERLY
5.
ASSEMBLE THE STEAM TRAP
9. TMB/F00PM012 BLWR/FAN (<>) 12W Chks
GLAND STEAM VAPOUR EXHAUSTER FAN
1.
CHECK FOUNDATION BOLT TIGHTNESS OF FAN AND MOTOR.
2.
CHECK CASING FASTNERS AND GASKET.
3.
CHECK FAN BEARINGS AND GREASE THE BEARINGS.
4.
CHECK THE FAN CASING FOR ANY ACCUMULATION OF CONDENSED WATER.
5.
INSPECT THE FAN IMPELLER FOR RUBBING MARKS IF ANY.
6.
ENSURE CASING DRAIN LINE HAVING NO CHOCKING.
7.
CHECK FAN IMPELLER LOCKING ON THE SHAFT.
8.
TAKE TRIAL RUN AND ENSURE SMOOTH RUNNING OF FAN.
PREVENTIVE MAINTENANCE OF SCHEDULE-C
1.
PM OF PHOSPHATE / AMMONIA / HYDRAZINE & CAUSITIC DOSING PUMP.
1.
CHANGE GEAR BOX / HYDRAULIC CHAMBER OIL AFTER PROPER FLUSHING OUT OF EXISTING
DGM(CS)
PO No. : 4000107488
Page No. 35 / 87
OIL.
2.
CHECK / SERVICE STROKE ADJUSTER.
3.
CHECK / REPLACE DIAPHRAGM.
4.
CHECK / REPLACE PUMP GLAND PACKING.
5.
CHECK / SERVICE RELIEF V/V & NRV.
6.
CLEAN THE PUMP.
7.
BOX UP ALL THE PARTS AND TAKE TRIAL RUN FOR PROPER PUMP PERFORMANCE.
2.
TMCFT52PM024 Cont Fluid Tank (FULLEREARTH FILTER) 24W
PM OF TURBINE CONTROL FLUID REGENERATION SYSTEM.
1.
CHANGE FULLERS' EARTH.
2.
CHECK AND CHANGE PRE FILTER AND AFTER FILTER AS REQUIRED.
3.
CHECK AND RECTIFY LEAKAGE.
4.
CLEAN REGENERATION TRAY.
CHECK AND SERVICE PUMPS
3.
PM OF CONDENSATE EXTRACTION PUMP
1.
CHECK FOR ANY OIL LEAKAGE AND IF REQUIRED.
2.
CLEAN THRUST BEARING COOLING COIL BY COMPRESSED AIR / WATER.
3.
CHECK / TOP UP OIL IF REQUIRED.
4.
CHECK FOUNDATION BOLT / HOLDING DOWN BOLTS FOR TIGHTNESS.
5.
CHECK AND CLEAN SUCTION STRAINER.
6.
CHECK / RECTIFY LEAKAGE IF ANY.
CHECK COUPLING BOLTS TIGHTNESS
PREVENTIVE MAINTENANCE OF SCHEDULE-D

1.
TMEOT00PM048 EOT/Cranes (<>) 48W Chks
PM OF EOT CRANE.
1.
CLEAN THE CRANE THOROUGHLY WITH SERVICE AIR.
2.
CHECK OIL LEVEL IN MAIN HOIST, AUXILIARY HOIST, LONG TRAVEL & CROSS TRAVEL GEAR
BOXES.
3.
FLUSH OIL IN THRUSTERS AND FILL FRESH OIL IN THRUSTERS
4.
CHECK BRAKE OPERATION AND THRUSTER STROKE.
5.
ADJUST BRAKES AND REPLACE FRICTION LINING AS MAY BE REQUIRED.
6.
GREASE ALL WHEEL BEARINGS WITH GREASE GUN.
7.
APPLY "CARDIMUM COMPOUND" ON WIRE ROPE AS MAY BE REQUIRED.
LUBRICATE THE MAIN & AUXILIARY HOIST HOOK THRUST BEARINGS
2.
PM OF SUBMERSIBLE PUMP.
1.
LIFT OUT THE PUMP.
2.
DISMANTLE THE PUMP COMPLETELY AND INSPECT INTERNALS.
3.
CLEAN THE SUCTION SCREEN AND REMOVE DEBRIS FROM PUMP SUCTION PIT
4.
REPAIR / REPAIR THE INTERNAL COMPONENTS AS MAY BE REQUIRED.
5.
REASSEMBLE THE PUMP IN SEQUENCE & CHECK THE PUMP FREENESS.
6.
FILL THE BEARING HOUSING WITH FRESH OIL ENSURE LEAK PROOF OIL TUBE CONNECTIONS
TO LINE BEARINGS.
7.
PLACE PUMP ON FOUNDATION AND TIGHTEN FOUNDATION BOLT PROPERLY.
8.
COUPLE THE PUMP & MOTOR WITH GOOD COUPLING BOLT AND BUSHES.
9.
RUN THE PUMP AND RECTIFY DEFECTS IF ANY DURING TRIAL RUN OF PUMP.
BREAK-DOWN MAINTENANCE
BREAK-DOWN MAINTENANCE OF SCHEDULE-A
1.
OIL SAMPLE COLLECTION FROM MOT, CFT & BFP OF ALL 6 UNITS.
1.
COLLECT OIL SAMPLE FROM MOT, CFT & BFP OF ALL 6 UNITS AS DIRECTED BY EIC.
DGM(CS)
PO No. : 4000107488
Page No. 36 / 87
2.
BFP / BP MECHANICAL SEAL FILTER CLEANING (ONE PUMP SET).
1.
OPEN THE COVER BOLTS.
2.
3.
CLEAN THE FILTER ELEMENT BY CLEANER / SOAP.
4.
BOX UP THE COVER.
3.
TMSST07GN100 GOVERENING RACK FILTERS (50NB)
TURBINE GOVERNING / LPBP VALVE CONTROL FLUID FILTER CLEANING
1.
ISOLATE THE STAND BY FILTER AND DRAIN OIL FROM FILTER HOUSING.
2.
OPEN THE COVER PLATE AND REMOVE THE FILTER ELEMENT FIXING NUT.
3.
TAKE OUT THE FILTER ELEMENT AND DIP THE FILTER ELEMENT INTO THE PETROL FOR SOME
TIME.
4.
STAND THE FILTER ELEMENT UPSIDE DOWN FOR A SHORT PERIOD TO ALLOW THE PETROL
ALONG WITH OIL TO DRAIN OFF.
5.
USING THE CLEANING GUN BLOW COMPRESSED AIR CAREFULLY THROUGH THE FILTER.
6.
RINSE THE FILTER IN FRESH PETROL AND BLOW AIR AGAIN.
7.
BOX UP THE FILTER IN REVERSE ORDER OF DISMANTLING.
4.
4.1 CONDENSER VACUUM PUMP COOLING WATER LINE FILTERS CLEANING / INLET DUPLEX
FILTERS BODY 'O'RING REPLACEMENT.
1.
2.
OPEN THE DRAIN PLUG TO DRAIN THE HOUSING AND OPEN THE TOP COVER AND TAKE OUT
THE FILTER ELEMENT.
3.
CLEAN FILTER ELEMENT BY WATER AND AIR AND CHECK FOR DAMAGES.
4.
FIT THE FILTER AND CHECK / REPLACE TO COVER "O" RING AND BOX UP THE COVER.
5.
REMOVE THE CHANGEOVER HANDLE AFTER OPENING THE FIXING NUT.
6.
OPEN THE CHANGE OVER DRUM FIXING BOTTOM AND TOP CIRCLIP.
7.
REMOVE THE DRUM BY JACKING.
8.
FIX NEW 'O' RING AND LUBRICANT.
9.
FIX THE DRUM AND LOCK BOTH SIDES BY CIRCLIP.
10. FIX THE CHANGE OVER HANDLE AND CHECK FREENESS.
11. OPEN THE INLET VALVE CHECK FOR ANY LEAKAGES AND RECTIFY IF LEAKING.
12. RETURN THE PTW.
4.2 CONDENSER VACUUM PUMP MAGNETIC FLOAT INDICATOR CLEANING.
1.
2.
REMOVE THE VENT PLUG AND DRAIN FLANGE TO TAKE OUT THE MAGNETIC FLOAT
CAREFULLY.
3.
FLUSH THE LINES WITH AIR AND WATER.
4.
FIX THE DRAIN FLANGE AND VENT PLUG AFTER PUTTING THE FLOAT INSIDE.
5.
REPAIR FLOAT INDICATOR IF DAMAGED.
6.
RETURN THE PTW.
4.3
1.
2.
3.
4.
5.
BFP BOOSTER PUMP BACKWASH FILTER MOTOR FLANGE 'O'RING REPLACEMENT.

LOOSEN AND TAKE OUT THE MOTOR FIXING BOLTS.
REPLACE THE DAMAGE 'O' RING WITH NEW 'O' RING.
FIX THE COUPLING ASSEMBLY AND MOTOR.
RETURN THE PTW.
5.
TMVPP54GN402 VACUM PUMP PORT PLATE INSPECTION
CONDENSOR VACUUM PUMP DISCHARGE VALVE PLATE REPLACEMENT.
1.
2.
OPEN THE PUMP BOTH END INSPECTION COVER.
3.
REMOVE THE VALVE PLATE FIXING PLATE.
4.
REPLACE THE OLD TEFLON PLATE WITH NEW PLATE.
DGM(CS)
PO No. : 4000107488
5.
6.
Page No. 37 / 87
FIX THE FIXING PLATES AND END COVERS.

RETURN THE PTW.
6.
TMTNK00GN100 TANK (<>) Cleaning.
TANK TOP SURFACE CLEANING OF CONTROL FLUID / TURBINE LUB OIL / CLEAN OIL / DIRTY OIL
/TDBFP LUB OIL
1.
CLEAN THE TANK TOP AND ALL ASSOCIATED PIPE LINES THOROUGHLY BY COTTON WASTE
CAREFULLY.
2.
CLEAN THE SURROUNDING AREA ALSO.
7.
CONDENSER ON LOAD TUBE CLEANING SYSTEM BALL FEEDING. (BOTH PASSES)
1.
2.
LOOSEN AND TAKE OUT THE COVER OF BALL COLLECTOR.
3.
TAKE OUT THE BALLS AND COUNT.
4.
CHANGE/MAKE UP THE FRESH BALLS (TOTAL 1200 NOS)
5.
FIX THE COVER AND TIGHTEN.
6.
RETURN THE PTW.
8.
MOT
1.
2.
3.
4.
5.
6.
7.

CENTRIFUGE INLET FILTER CLEANING / BOWL SEALING WATER LINE FILTER CLEANING.
OPEN THE FILTER TOP COVER.
CLEAN THE FILTER WITH PETROL AND COMPRESSED AIR.
ASSEMBLE THE FILTER.
FIX THE TOP COVER AND TIGHTEN.
RETURN THE PTW.
9.
FILTER CLEANING # SEAL OIL / PRIMARY WATER FINE FILTER REPLACEMENT / BFP
HYDRO-COUPLING OIL / JOP.
1.
AFTER GETTING THE PTW DRAIN THE OIL FROM THE FILTER HOUSING.
2.
REMOVE THE TOP COVER.
3.
4.
CLEAN BY PETROL / WATER AND AIR.
5.
BOX UP THE FILTER.
6.
CHARGE THE FILTER BY OPENING THE EQUALIZING LINE & CHECK FOR LEAKAGE & RECTIFY IF
REQUIRED
10. TMMOT03BD600 MOT (>210-500MW#) OIL FILLING
OIL TOPPING UP IN MOT / CONTROL FLUID TANK / MDBFP VOITH COUPLING / TDBFP LUB OIL /SEAL
OIL TANK / MOT CENTRIFUGE HEATER (ONE DRUM).
1.
SHIFTING OF LUBE OIL DRUM FROM NTPC STORE TO LUBRICATION SHED / EQUIPMENT
LOCATION.
2.
OPENING OF OIL FILLING LINE FLANGE.
3.
FIXING OF BARREL PUMP AND FILLING OF OIL INTO TANK TO NORMAL LEVEL OR AS DIRECTED
BY EIC.
4.
FIXING OF OIL FILLING CAP.
5.
SHIFTING OF EMPTY OIL DRUM TO LUBRICATION SHED / NTPC STORE AND CLEANING OF THE
SPILLAGE OIL IF ANY AT WORKPLACE.
11. TMMAT13GN350 MATL (USED OIL) Hndlg & Tptn
SLUDGE DISPOSAL FROM UNIT DIRTY OIL / SLUDGE TANK. (PER DRUM).
1.
SHIFTING OF EMPTY OIL DRUM FROM LUBRICATION SHED / NTPC STORE TO SLUDGE TANK
AREA.
2.
DRAINING OF SLUDGE / DIRTY OIL FROM THE TANK AND FILLING THE DRUM.
DGM(CS)
PO No. : 4000107488
3.
4.
Page No. 38 / 87
SHIFTING OF FILLED DRUM TO DESIGNATED OPEN AREA IDENTIFIED BY NTPC.

SHIFTING OF THE DRUM TO NTPC STORE / SCRAP YARD AS DIRECTED.
12. TMLPP55BD800 LP Water Pump (GLAND) Repl

CONDENSER VACCUM PUMP / CLCW PUMP GLAND PACKING REPLACEMENT / TIGHTENING.
1.
GET THE CONFIRMATION OF PTW.
2.
REMOVE THE GLAND FOLLOWER AND REMOVE THE OLD / DAMAGED PACKING.
3.
CUT THE NEW PACKING AS PER THE SIZE AND INSERT THE PACKING WITH THE HELP OF THE
FOLLOWER.
4.
FIX AND TIGHTEN THE FOLLOWER.
5.
RETURN THE PTW.
6.
ADJUST THE GLAND TIGHTNESS AFTER STARTING OF THE PUMP IF REQUIRED
13. TMCEN00BD001 CENTRIFUGE (<>) ATTEND BREAKDOWN
BFP CENTRIFUGE (MAB 103 B) BOWL CLEANING.
1.
GET CONFORMATION OF PTW.
2.
LOOSEN CLAMP BOLTS AND OPEN THE HOOD.
3.
TIGHTEN BOTH LOCKING SCREWS.
4.
LOOSEN THE SMALL LOCK RING AND LARGE LOCK RING BY APPLYING FORCE IN THE
CLOCKWISE DIRECTION.
5.
TAKE OUT THE BOWL HOOD AND TOP DISC.
6.
TAKE OUT THE BOWL DISC SET WITH THE DISTRIBUTOR AND SOAK THESE WITH SOLVENT
(PETROL).
7.
LOOSEN THE CAP NUT AND TAKE OUT THE BOWL BODY.
8.
CLEAN THE BOWL DISCS, DISTRIBUTOR AND BOWL BODY.
9.
ASSEMBLE THE PARTS IN THE REVERSE ORDER.
10. RETURN THE PTW
14. TMCDP00BD000 Chem Dosing Pump(<>)-Attend Defect
14.1 DOZING PUMP PLUNGER - GLAND REPLACEMENT / DIAPHRAGM REPLACEMENT
1.
2.
REMOVE OLD GLAND RINGS AND INSPECT PLUNGER SURFACE.
3.
REPLACE PLUNGER IF DAMAGED.
4.
FIX NEW GLAND RINGS AND TIGHTEN FOLLOWER TO ARREST ANY LEAKAGE.
5.
REMOVE THE SUCTION AND DISCHARGE CHECK VALVES AND DRAIN OIL FROM THE HYDRAULIC
CHAMBER.
6.
REMOVE THE DIAPHRAGM HEAD AND DIAPHRAGM.
7.
REPLACE THE DIAPHRAGM AND ASSEMBLE THE DIAPHRAGM HEAD.
8.
TOP UP OIL IN THE HYDRAULIC CHAMBER AND TAKE TRIAL RUN OF THE PUMP.
9.
RECTIFY LEAKAGES / DEFECTS IF ANY.
10. RETURN THE PTW.
14.2 DOZING PUMP PRV AND VACUUM SYSTEM SERVICING.
1.
2.
DRAIN OIL FROM THE HYDRAULIC CHAMBER.
3.
REMOVE THE PRV AND THE VACUUM SYSTEM.
4.
DISMANTLE IT COMPLETELY AND CLEAN ALL THE PARTS.
5.
REPLACE DAMAGED PARTS IF ANY FIT THE VACUUM SYSTEM AND FILL OIL IN THE HYDRAULIC
CHAMBER.
6.
REMOVE AIR FROM THE SYSTEM BY HAND CRANKING AND FIT THE PRV.
7.
15. TMCPL01GN402 LP WATR/OIL/VACCM P/P COUPLING INSPTION
PW PUMP / BALL CIRCULATION PUMP / BACKWASH PUMP / SEAL OIL PUMP / DOSING PUMP / BFPOIL
PUMP / CF RECIRCULATION PUMP / LOT PUMP CONDENSER PIT PUMP COUPLING INSPECTION
/SPIDER REPLACEMENT / AGITATOR & MOTOR COUPLING AND DECOUPLING.
1.
2.
REMOVE THE COUPLING GUARD.
DGM(CS)
PO No. : 4000107488
3.
4.
5.
6.
7.
LOOSEN AND REMOVE / SEPARATE COUPLING HALVES.

CHECK COUPLING SPIDER / BOLTS & BUSHES AND REPLACE IF DAMAGED.
CLOSE COUPLING GAP AND FIX THE COUPLING.
FIX THE COUPLING GUARD.
RETURN THE PTW
16.
TMOPP00BD000 OIL PP (<>) Attend Defect
Page No. 39 / 87
16.1 ADJUSTING THE PRV OF TDBFP AOP / JOP OF MAIN TG/ HPBP SYSTEM
1.
UNLOCK THE ADJUSTING SCREW AND ADJUST TO REQUIRED PRESSURE.
2.
OBSERVE FOR CHANGE IN DISCHARGE PRESSURE.
3.
LOCK THE ADJUSTING SCREW AFTER REQUIRED SET PRESSURE IS ACHIEVED.
16.2 SEAL OIL VACUUM PUMP SIGHT GLASS LEAKAGE RECTIFICATION.
1.
2.
DRAIN THE OIL FROM VACUUM PUMP.
3.
REMOVE THE DAMAGED SIGHT GLASS FROM THE POSITION.
4.
REPAIR / REPLACE THE GLASS.
5.
FILL THE OIL IN THE PUMP UP TO THE REQUIRED LEVEL.
6.
RETURN THE PTW
17. TMOPP00GN152 Oil PP Decpl/Cpl/Algn
HP BYPASS OSU PUMP COUPLING INSPECTION/REPLACEMENT
1.
LIFT THE MOTOR AND CHECK THE COUPLING OF HPBP OIL PUMP
2.
REPLACE COUPLING AS PER THE REQUIREMENT
3.
POSITION THE MOTOR AFTER THE WORK
18. TMJOP00GN166 Turbine JOP (<>) DPT
MAIN TG JOP LINE DPT CHECKING
1. REMOVE THE PAINT FROM LINE IF ANY.
2. CLEAN THE JOINTS BY CLEANER/CLOTH ETC.
3. DP TEST TO BE DONE.
4. TEST TO BE CHECKED AND APPROVE BY THE ENGINEER IN CHARGE.
5. ATTEND DEFECTS IF ANY.
19. TMPDI00GN800 Pad Insulation(<>)-Remove & Apply
MINOR INSULATION WORKS IN TMD AREA (REMOVAL/APPLICATION)
1. REMOVE NECESSARY INSULATION CLADDING, SHEET BEFORE STARTING THE WORK.
2. CLEAN THE SURFACE.
3. NECESSARY INSULATION TO BE APPLY AFTER COMPLETION OF JOB.
4. PROPER DISPOSAL OF REMAINING INSULATIONS TO BE DONE AFTER COMPLETION OF JOB
BREAK-DOWN MAINTENANCE OF SCHEDULE-B
1.
TMBFP60GN100 BFP AOP/JOP/EOP/ SUC. STRINER
TDBFP LUB OIL FILTER CARTRIDGE ELEMENT REPLACEMENT.
1.
ISOLATE THE STAND BY FILTER AND DRAIN OIL FROM FILTER HOUSING.
2.
OPEN THE COVER PLATE AND REMOVE THE FILTER CARTRIDGES FIXING NUT.
3.
TAKE OUT THE FILTER CARTRIDGES.
4.
REPLACE FRESH FILTER CARTRIDGES AND FASTEN.
5.
BOX UP THE FILTER IN REVERSE ORDER OF DISMANTLING.
6.
CHARGE OIL AND CHECK / RECTIFY LEAKAGES IF ANY
2.
PRIMARY WATER SYSTEM REGENERATION SYSTEM RESIN REPLACEMENT/ MAGNETIC
DGM(CS)
PO No. : 4000107488
Page No. 40 / 87
CLEANING.FILTER
1.
2.
LOOSEN AND REMOVE THE COVER PLATE FIXING BOLTS.
3.
TAKE OUT THE COVER.
4.
REMOVE THE OLD RESIN FROM THE HOUSING.
5.
CLEAN THE HOUSING THOROUGHLY.
6.
PUT THE NEW RESIN IN THE HOUSING AS PER REQUIRED LEVEL.
7.
FIX THE COVER PLATE AND TIGHTEN.
8.
RETURN THE PTW.
3.
DOZING P/P STROKE LENGTH ADJUSTER & GEAR BOX SERVICING.
1.
2.
DECOUPLE AND REMOVE MOTOR.
3.
REMOVE THE STROKE LENGTH INDICATOR ELECTRICAL ACTUATION MECHANISM.
4.
LOOSEN THE LOCK RETAINER AND REMOVE THE STROKE LENGTH CONTROLLER ASSEMBLY
FROM THE P/P GEARBOX.
5.
DISMANTLE IT COMPLETELY AND CLEAN ALL PARTS, REPAIR / REPLACE DAMAGED PARTS IF
ANY.
6.
ASSEMBLE IN THE REVERSE ORDER.
7.
DRAIN THE OIL FROM GEARBOX.
8.
DISMANTLE THE GEARBOX COMPLETELY AND CLEAN ALL THE PARTS.
9.
REPLACE / REPAIR THE DAMAGED PARTS IF ANY.
10. ASSEMBLE THE GEARBOX AND DO ALIGNMENT AND COUPLE.
11. FILL UP OIL IN THE GEARBOX.
12. RETURN THE PTW.
4.
TMCPL02GN402 COUPLING & DECOUPLING INSPECTION
ECW / ACW / CLCW / DMCW / CONDENSER VACUUM PUMPS / TG AOP / JOP / TDBFP AOP / CF PUMP
DECOUPLING AND COUPLING.
1.
GET CONFIRMATION OF PTW
2.
REMOVE COUPLING GUARD
3.
REMOVE COUPLING BOLTS AND STORE SAFELY
4.
COUPLE PUMP & MOTOR AS DIRECTED
5.
RESTORE COUPLING GUARD
5.
TMBFT08OH000 TD BFP Turbine MCV/ACV Servomotor service
TDBFP CONTROL VALVE SERVOMOTOR SERVECING / OIL SEAL REPLACMENT
1.
GET CONFIRMATION OF PFW.
2.
REMOVE FEED BACK LINK.
3.
REMOVE SERVOMOTOR CYLINDER AND DISMANTLE.
4.
CLEAN INTERNALS AND REPLACE DAMAGED / WORN OUT SEALS / PARTS.
5.
REMOVE OIL SEAL COVER AND REMOVE OLD SEAL AND REPLACE WITH NEW SEAL.
6.
REMOUNT SERVOMOTOR CYLINDER AND RESTORE FEED BACK LINK.
7.
RETURN PFW AND ATTEND OIL LEAKAGES IF ANY
6.
TMLPP01GN152 LP Water Pump (Dia<=6") Decpl/Cpl/Algn
PUMP ALIGNMENT (SOP, AOP, EOP, JOP, TOP, BALL RECIRCULATING PUMP, FLUSHING PUMP)
1.
2.
DECOUPLE PUMP AND CORRECT THE ALIGNMENT.
3.
OFFER ALIGNMENT FOR CHECKING.
4.
AFTER CLEARANCE FROM EIC COUPLE THE PUMP.
5.
OBSERVE PERFORMANCE DURING TRIAL RUN.
7.
MOT / TDBFP CENTRIFUGE BOWL CLEANING. (MAB 205 & 206)
1.
CONFIRM AVAILABILITY OF PTW & ISOLATION OF EQUIPMENT.
2.
UNSCREW FEED ASSEMBLY AND UNFASTEN HOLDING DOWN BOLTS TO LIFT CENTRIFUGE
COVER.
3.
UNLOCK BOWL AND OPEN TOP NUT & BOWL LOCK NUT WITH SPECIAL SPANNER.
DGM(CS)
PO No. : 4000107488
Page No. 41 / 87
4.
REMOVE BOWL HOOD, TOP DISC AND DISK STACK OFF THE BOWL BODY.
5.
REMOVE SLUDGE BASKET AND CLEAN ALL COMPONENTS.
6.
CHECK AND REPLACE IF REQUIRED ANY OF THE SEAL RING OF THE BOWL ASSEMBLY AND
REASSEMBLE IN REVERSE SEQUENCE OF DISASSEMBLY.
7.
CHECK BOWL FREENESS.
8.
OPEN BRAKE COVER AND CHECK ELASTIC PLATE AND FRICTION CLUTCH, REPLACE/CLEAN AS
REQUIRED AND BOX UP.
9.
CHECK COUPLING & FEED PUMP ASSEMBLY AND ARREST LEAKAGES IF ANY.
10. CLEAN SUCTION FILTERS
11. ARREST LEAKAGES IF ANY OBSERVED DURING CENTRIFUGE RUNNING.
12. OBSERVE PERFORMANCE DURING TRIAL RUN.
8.
TMCEN51OH001 CENTRIFUGE (BOOSTERFEED PUMP) OH
MOT / TDBFP CENTRIFUGE OIL PUMP OVERHAULING / OIL SEAL REPLACEMENT &
REPLACEMENT.COUPLING
1.
2.
DRAIN THE GEAR BOX OIL AND DECOUPLE AND PUMP SHAFT.
3.
REMOVE AND DISMANTLE THE INTEGRAL PUMP.
4.
REPLACE THE WORN OUT PARTS AND SEAL GASKETS.
5.
CLEAN AND ASSEMBLE THE PUMP.
6.
INSTALL NEW OIL SEAL ON GEAR BOX END & PUMP END.
7.
CHECK COUPLING, SLOTTED PIN AND WOODRUFF KEY AND REPLACE IF REQUIRED.
8.
REMOUNT PUMP ON CENTRIFUGE BODY AND COUPLE WITH HORIZONTAL SHAFT.
9.
RETURN THE PTW. RECTIFY LEAKAGES / DEFECTS IF ANY OBSERVED DURING TRIAL RUN
9.
SEAL OIL VACUUM PUMP / TDBFP JOP, CF RECIRCULATION / LEAKAGE OIL / VACUUM RECIRCULATION
PUMP OVERHAULING.
1.
DECOUPLE THE PUMP AND MOTOR.
2.
REMOVE ALL PIPING CONNECTIONS AND REMOVE PUMP ASSEMBLY.
3.
REMOVE THE PUMP COUPLING HALF BY MEANS OF PULLING TOOL.
4.
DISMANTLE THE PUMP SEQUENTIALLY AND LIFT OFF THE CASING.
5.
WITHDRAW THE ROTOR AND REMOVE IMPELLER.
6.
CLEAN ALL COMPONENTS AND INSPECT FOR WEAR OUT / DAMAGES.
7.
CHECK THE IMPELLER AND OTHER INTERNALS AND REPAIR / REPLACE AS REQUIRED.
8.
CHECK AND SERVICE / REPLACE MECHANICAL SEALS.
9.
ASSEMBLE THE PUMP IN REVERSE ORDER OF DISMANTLING.
10. CHECK AND MOUNT COUPLING ON PUMP SHAFT.
11. MOUNT PUMP ON FOUNDATION AND CONNECT PIPE LINES.
12. COUPLE THE PUMP WITH MOTOR AND GIVE CLEARANCE FOR TRIAL RUN.
13. RECTIFY DEFECTS IF ANY OBSERVED DURING TRIAL RUN.
10. TMMOT52GN100 MOT (DUPLEX STRNR) Cleaning
MAIN TURBINE LUB OIL FILTER / CONTROL FLUID FILTER CLEANING. (FULL SET)
1.
PUT THE FILTER IN STANDBY MODE AND DRAIN THE FLUID FROM THE FILTER HOUSING.
2.
OPEN THE COVER PLATE AND TAKE OUT THE FILTER ELEMENT AFTER REMOVING THE FIXING
NUT.
3.
UNFASTEN THE BOTTOM PLATE AND REMOVE THE METAL CAGE CAREFULLY.
4.
REMOVE THE FILTER CANDLES BY PRESSING DOWNWARDS AND LIFTING OUT AT AN ANGLE
AND.
5.
REMOVE THE 'O' RINGS.
6.
SOAK THE CANDLES IN PETROL IN CASE OF LUBE OIL FILTER AND BLOW AIR THROUGH THE
CANDLES FROM TOP TO BOTTOM.
7.
ASSEMBLE THE FILTER ELEMENT IN THE REVERSE ORDER.
8.
PLACE THE FILTER IN POSITION AND BOX UP THE COVER PLATE.
11. TMTGS03BD001 Turbine Gov. Sys (>210-500MW#) ATTEND BR
TDBFP / MAIN TURBINE OVER SPEED FLY BOLT (EMERGENCY GOVERNER SERVICING
1.
CONFIRM RECEIPT OF PTW
2.
TAKE OUT TRIP DEVICE FROM ITS POSITION
DGM(CS)
PO No. : 4000107488
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Page No. 42 / 87
DISASSEMBLE THE TRIP DEVICE.

SERVICE / REPLACE SPARE OF THE TRIP DEVICE IF REQUIRED.
THOROUGHLY CLEAN ALL THE COMPONENTS.
OPEN THE INSPECTION COVER.
SLOWLY ROTATE THE TURBINE SHAFT (WITH HELP OF HAND BARRING) TO VIEW THE BOLT.
UNSCREW AND TAKE OUT THE BOLT ASSEMBLY FROM SHAFT.
SERVICE THE FLY BOLT / REPLACE ANY SPARE IF REQUIRED.
CLEAN ALL COMPONENTS BY USING PETROL / DIESEL / CLOTH.
ASSEMBLE IN CLEANEST POSSIBLE CONDITION.
ASSEMBLE THE TRIP DEVICE (REPLACE ANY O-RING, GASKET IN THE DEVICE AS REQUIRED)
BOX -UP INSPECTION COVER.
RETURN PTW.
12. TMB/F00OH001 BLWR/FAN (<>) OH

GLAND STEAM / SEAL OIL / MOT / TDBFP / CF TANK VAPOUR EXHAUSTER FAN SERVECING
1.
CONFIRM RECEIPT OF PTW
2.
LOOSEN AND TAKE OUT OF THE BOLTS OF THE END COVER.
3.
TAKE OUT MOTOR - IMPELLER ASSEMBLY.
4.
DECOUPLE IMPELLER FROM MOTOR IF REQUIRED.
5.
INSPECT / SERVICE THE IMPELLER AND THE FAN CASING.
6.
CARRY OUT ANY SMALL MODIFICATION JOB IN THE IMPELLER / CASING IF REQUIRED.
7.
BOX -UP EXHAUSTER ASSEMBLY WITH NEW GASKET.
8.
COUPLE THE IMPELLER - MOTOR ASSEMBLY.
9.
RETURN PTW.
13. TMOPP00BD798 OIL PP (<>) RPL-M-SEAL
TDBFP AOP MECHANICAL SEAL SERVICING / REPLACEMENT.
1.
OBTAIN PTW
2.
DECOUPLE THE PUMP FROM MOTOR.
3.
REMOVE PUMP SIDE COUPLING HALF
4.
REMOVE MECHANICAL SEAL HOUSING.
5.
REMOVE THE MECHANICAL SEAL.
6.
THOROUGHLY CLEAN ALL THE PARTS OF THE SEAL.
7.
INSPECT FOR ANY ABNORMALITIES/ WEAR OUT OF CARBON / TUNGSTEN RINGS, ETC.
8.
CARRY OUT NECESSARY MAINTENANCE ACTIVITY IN THE PARTS / REPLACE THE PART IF
NECESSARY.
9.
ASSEMBLE IN CLEANEST POSSIBLE CONDITION.
10. COUPLE THE PUMP.
11. RETURN PTW.
14. TMSST00OH000 STRAINER/FILTER (<>) Serv
CONTROL FLUID PLATE FILTERS OF TURBINE GOVERNING & LPBP GOVERNING CLEANING AND
SERVICING
1.
AFTER GETTING THE PTW DRAIN THE OIL FROM THE FILTER HOUSING.
2.
REMOVE FILTER DISK ASSEMBLY.
3.
CLEAN FILTER ELEMENT BY PETROL AND AIR.
4.
ROTATE THE FILTER PLATES AND ENSURE FULL CLEANLINESS OF FILTER.
5.
ROTATION OF FILTER ASSEMBLY FREENESS IS TO BE ENSURED AND ADJUSTED.
6.
REMOVE THE PLUG AT BOTTOM OF FILTER HOUSING AND CLEAN ALL SLUDGE DEPOSITS.
7.
REPLACE SEAL RINGS OF THE PLUG & TOP COVER.
8.
BOX UP THE FILTER.
9.
CHARGE THE FILTER AND CHECK FOR LEAKAGE & RECTIFY IF REQUIRED.
15. TMCEN52BD800 CENTRIFUGE (BRK SHOE) Replacement
MOT / TDBFP CENTRIFUGE CLUTCH SHOE & FRICTION LINER REPLACEMENT
1.
2.
REMOVE THE BRAKE CAP, HOLDING BRACKETS AND FRICTION BLOCKS (CLUTCH SHOE).
3.
CHECK CLUTCH SHOE- IF WORN OUT REPLACE OR REPLACE ONLY FRICTION PADS IF SHOE IS
NOT WORN OUT.
DGM(CS)
PO No. : 4000107488
4.
5.
6.
Page No. 43 / 87
FIX THE HOLDING BRACKET AND FRICTION BLOCKS.

FIX THE BRAKE CAP AND TIGHTEN THE BLOTS.
RETURN THE PTW.
16. TMBBP03GN152 BFP BP (>210-500MW#) Decpl/Cpl/Algn

COUPLING AND DECOUPLING OF BIOLER FEED PUMP / CONDENSATE EXTRACTION PUMP. (B.P # G.B /
MOTOR) / (M.P # TUR. / H.C) / (G.B # TUR.) / (H.C # MOTOR) / (C.E.P # MOTOR)
1.
2.
REMOVE THE COUPLING GUARDS ABOVE THE COUPLING AND DISMANTLE THE SPACER.
3.
ASSEMBLE IN THE REVERSE ORDER WHEN REQUIRED.
4.
FIX THE COUPLING GUARDS IN POSITION.
5.
RETURN THE PTW.
17. TMOPP00GN005 OIL PP (<>) ADJUSTMENT
SERVISING THE PRV OF TDBFP AOP / JOP OF MAIN TG/HPBP SYSTEM
1.
UNLOCK THE ADJUSTING SCREW AND ADJUST TO REQUIRED PRESSURE.
2.
OBSERVE FOR CHANGE IN DISCHARGE PRESSURE.
3.
REMOVE PRV ASSEMBLY FROM THE PIPELINE AND CARRY OUT SERVICING.
4.
CLEAN ALL THE INTERNALS AND INSPECT FOR DAMAGE IF ANY.
5.
SERVICE / REPLACE INTERNALS IF REQUIRED.
6.
ASSEMBLE IN CLEAN ATMOSPHERE AND MOUNT ON THE PIPELINE.
7.
ADJUST PRESSURE AND LOCK ADJUSTING SCREW.
18. TMHCV03BD000 HPT Cont VV (>210-500MW#) Attend Defect
MAIN TURBINE HPCV DUMMY FLANGE OPENING / BOX UP.
1.
CLEAN THE FLANGE AREA
2.
LOOSE FLANGE BOLTS AND OPEN IT.
3.
PLACE THE MESH/FILTER ON THE OPENING.
4.
REPOSITION THE FLANGE AFTER FORCED COOLING OF TURBINE
19. TMCEP03BD000 CEP(>210-500MW#)-Attend Defect
CEP THRUST BEARING OIL / COOLING COIL FLUSHING.
1.
DRAIN THE OIL FROM OIL CHAMBER
2.
FLUSH THE OIL CHAMBER AND REPLACE WITH THE FRESH SUITABLE OIL.
3.
OPEN THE FLANGE OF THE COOLING COIL OUTLET LINE.
4.
REPAIR THE COOLING COIL IF NECESSARY.
5.
FLUSH THE COOLING COIL AND TIGHTEN THE FLANGE.
20. TMJOP00GN556 Turbine JOP (<>) LIFTING
TURBINE ROTOR LIFT CHECKING AND SETTING.
1.
FIX DIAL GAUGES PROPERLY AT ALL BEARINGS OF THE TURBINE, GENERATOR
2.
KEEP ACCESS TO JACKING OIL LINE VALVES READY
3.
SET JACKING OIL HEADER PRESSURE TO RECOMMENDED SET VALUES.
4.
START JACKING OIL PUMP AND SET ROTOR LIFT AT EACH BEARING BY CLOSING / OPENING OF
JOP VALVES.
5.
NOTE DOWN THE LIFT ACHIEVED AND THE CORRESPONDING PRESSURES.
6.
CHECK FOR ANY LEAKAGES AND RECTIFY.
7.
TRY AND ENSURE FREE HAND BARRING.
8.
REMOVE ALL DIAL GAUGES
9.
PUT MACHINE ON BARRING GEAR AFTER GETTING CLEARANCE.
21. TMBFP54GN100 (BFP (MECHSEAL COOLER) Cleaning)
CLEANING OF BFP MECHANICAL SEAL COOLER (ONE PUMP SET)
1.
MECHANICAL ISOLATION OF BFP MECH SEAL COOLER.
2.
REMOVAL OF TOP COVER OF THE COOLER. IF REQUIRED COOLER SHALL BE REMOVED FROM
POSITION.
3.
CLEANING OF COOLER TUBES WITH THE HELP OF WIRE BRUSH, AIR ETC.
4.
BOX UP OF THE COOLER WITH NEW O-RINGS/ GASKETS.
DGM(CS)
PO No. : 4000107488
5.
Page No. 44 / 87
CHARGING OF THE COOLER AND ATTEND DEFECTS IF ANY.
22. TMSFL00GN400 SCAFFOLDING (<>) Instal/Remove

ERECTION and REMOVAL OF SCAFFOLDING AND PLATFORMS WHEREVER REQUIRED
1. TRANSPORTATION OF SCAFFOLDING BOARDS,PIPES, CLAMPS TO WORKING SITE.
2. ERRECTION OF SCAFFOLDING/PLATFORMS AS PER REQUIREMENT.
3. REMOVAL & TRANSPORTATION OF THE SAME TO BE DONE AFTER COMPLETION OF JOB.
BREAK-DOWN MAINTENANCE OF SCHEDULE-C
1.
TMLPP00BD000 LP Water Pump (<>) Attend Defect.
PRIMARY WATER PUMP OIL SEAL / MECHANICAL SEAL / BEARING REPLACEMENT.
1.
2.
LOOSEN AND TAKE OUT THE COUPLING SPACER.
3.
REMOVE THE PUMP SIDE COUPLING HALF BY JACKING.
4.
REMOVE THE DE SIDE BEARING COVER ALONG WITH SHAFT SEAL, DEFLECTOR AND
TOLERANCE RING.
5.
REPLACE THE DAMAGED SHAFT SEAL.
6.
BOX UP THE END COVER.
7.
CHECK/ RECTIFY ALIGNMENT AND FIX THE COUPLING SPACER.
8.
RETURN THE PTW.
2.
MAIN OIL /CONTROL FLUID RETURN OIL FILTER CLEANING.
1.
2.
REMOVE THE COVER PLATES.
3.
TAKE OUT THE RETURN OIL FILTERS.
4.
CLEAN THE FILTERS BY COMPRESSED AIR.
5.
FIX THE FILTERS IN POSITION.
6.
PUT THE COVER PLATES.
7.
RETURN THE PTW.
3.
CHECKING TDBFP/ MAIN TURBINE / LPBP CONTROL VALVE GOVERNING CHARECTERISTICS (PILOT
VALVE SERVICING INCLUDED).
1.
2.
OPEN THE SERVOMOTOR END COVER BOTH THE INSPECTION PLUG.
3.
TAKE THE MEASUREMENT OF SHAFT POSITION FROM THE TOP END COVER BY MEANS OF
VERNIER DEPTH GAUGE ACCORDING TO THE COMMAND OF EIC
4.
AFTER COMPLETION OF MEASUREMENT FIX THE INSPECTION PLUGS
4.
TMBFP03BD799 BFP JURNL/THRST-BRG INSPEN./REPLACEMENT
BFP AND BOOSTER PUMP DE / NDE BEARING TOP COVER LIFTING FOR RTD REPLACMENT.
1.
2.
OPEN AND LIFT TOP COVER OF BEARING HOUSING AND ASSIST FOR RTD REMOVAL.
3.
AFTER CLEARANCE FROM C&I AND CHECKING OF RTDS BOX UP BEARING HOUSING.
5.
TMACL00GN106 ACCUMULATOR N2 Pressure Checking
HYDRAULIC ACCUMALATOR PRESSUR CHECKING AND NITROGEN FILLING (UNIT WISE).
1.
2.
CHECK NITROGEN PRESSURE OF ACCUMULATOR ONE BY ONE AND RECORD IN LOG SHEET.
3.
CHARGE NITROGEN IN ACCUMULATORS AS REQUIRED.
6.
TMACL51BD800 ACCUMULATOR (BLADDER) Repl
HYDRAULIC ACCUMALATOR BLADDER REPLACMET
1.
DGM(CS)
PO No. : 4000107488
2.
3.
4.
5.
Page No. 45 / 87
REMOVE ACCUMULATOR FROM POSITION.

DISMANTLE AND REMOVE OLD BLADDER AND REPLACE WITH NEW ONE.
REPLACE SEAL KIT IF REQUIRED.
ASSEMBLE AND FIX IN LOCATION.
7.
PUMP ALIGNMENT (ACW, ECW, CLCW &DMCW).
1.
2.
3.
4.
AFTER CLEARANCE FROM EIC COUPLE THE PUMP.
5.
8.
TMLPT53GN402 LPT (LAST STAGE BLADES) INSPECTION
LP TURBINE LAST STAGE BLADE INSPECTION.
1.
2.
OPEN THE LP TURBINE BOTH SIDE INSPECTION MANHOLE.
3.
ERECT THE SCAFFOLDING INSIDE TO CHECK THE LAST STAGE BLADES.
4.
FIX THE 24 V HAND LAMP.
5.
INSPECTION OF ALL THE BLADES.
6.
REMOVE THE SCAFFOLDING AFTER INSPECTION.
7.
FIX THE MANHOLE AND TIGHTEN.
8.
RETURN THE PTW.
9.
MOT CENTRIFUGE BOWL CLEANING (MODEL NO-WHPX-409)
1.
2.
LOOSEN CLAMP SCREW AND LOWER CLAMPING STIRUP, REMOVE PLUG AND SUPPORT,
UNDO THE COUPLING NUTS OF INLET AND OUTLET PIPING AT THE PIPE
SUPPORT.
3.
UNSCREW INLET PIPE USING THE SPECIAL PIN SPANNER AND LIFT OUT THE PIPE.
4.
DISCONNECT THE OIL OUTLET PIPE AND REMOVE SUPPORT, UNDO WATER OUTLET PIPING
NUT OF CONNECTION HOUSING.
5.
REMOVE THE CONNECTION HOUSING AND LIFT OUT FRAME HOOD BY USING CHAIN PULLEY
BLOCK.
6.
UNSCREW SMALL LOCKING RING USING THE SPECIAL SPANNER. REMOVE THE GRAVITY
DISC.FORCE OUT SLEEVE WITH WINGS AND UPPER PARING DISC FROM SMALL LOCK RING.
7.
UNSCREW LARGE LOCKING RING USING THE SPECIAL SPANNER.
8.
EASE OFF AND LIFT OUT BOWL HOOD BY MEANS OF CHAIN PULLEY AND SPECIAL LIFTING
TOOL.
9.
REMOVE TOP DISC THEN SCREW INLET PIPE IN LOWER PARING DISC LOCATED IN TOP DISC.
10. PUT A PIECE OF WOOD BETWEEN THE HAMMER AND THE PIPE AND FORCE OUT LEVEL RING
AND LOWER PARING DISC FROM TOP DISC.
11. LIFT OUT DISTRIBUTING WITH BOWL DISC AND WING INSERT.
12. UNSCREW CAP NUT.
13. LIFT OUT DISTRIBUTING CONE BY MEANS OF SPECIAL TOOL.
14. CLEAN ALL THE PARTS THOROUGHLY BY MEANS OF PETROL AND MARKING CLOTH.
15. ASSEMBLE THE BOWL IN REVERSE ORDER OF DISMANTLING.
16. RETURN THE PTW.
10. TMLPB00GN859 LPBP Valves (<>) SPRAY
WATER INJECTION VALVE SERVICING.
1.
GET PTW.
2.
CHECK FOR PROPER ISOLATION.
3.
DISMANTLE DEVICE AND CLEAN ALL COMPONENTS.
4.
CHECK CONTROL DIMENSION AND CLEARANCES.
5.
REPLACE WORN-OUT PARTS / SEALS AND ASSEMBLE THE DEVICE SEQUENTIALLY.
6.
CHECK FREENESS OF THE SLIDING SURFACES AND ASSEMBLY CLEARANCES.
7.
CHARGE THE SYSTEM AND CHECK FOR OIL LEAKAGES AND RECTIFY IF ANY.
8.
RE-COMMISSION AND CALIBRATE THE DEVICE.
DGM(CS)
PO No. : 4000107488
Page No. 46 / 87
11. TMTGS03OH000 TURBINE GOV. SYS (>210-500MW#) SERV

11.1 TEST VALVE BLOCK ASSEMBLY (IV & ESV)/ MAIN TRIP VALVES AND HAND TRIP DEVICE/ CHANGE
OVER VALVE / STARTING DEVICE AND SPEEDER GEAR ASSEMBLY SERVICING.
1.
GET PTW.
2.
3.
4.
5.
CHECK FOR BLUE CONTACT OF VALVE SEATING SURFACE AND "BLUE MATCH" IF REQUITED.
6.
REPLACE WORN-OUT PARTS / SEALS AND ASSEMBLE THE DEVICE SEQUENTIALLY.
7.
8.
9.
11.2 ELECTRO-HYDRAULIC CONVERTER / HYDRAULIC CONVERTER / VACUUM TRIP DEVICE / CRH
NRV SLIDE VALVE / WI SLIDER VALVE / EXTRACTION RELAY VALVE BLOCK- ASSEMBLY AND TEST
VALVE SERVICING / LP-BYPASS LIMIT GOVERNOR / LP-BYPASS EHC SERVICING / LP-BYPASS VACUUM
TRIP DEVICE / TEMPERATURE SOLENOID VALVE SERVICING.
1.
GET PTW.
2.
3.
4.
5.
REPLACE WORN-OUT PARTS SEALS AND ASSEMBLE THE DEVICE SEQUENTIALLY.
6.
7.
8.
11.3 HPBYPASS OSU INTERNAL INSPECTION / RECTIFICATION.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
OBTAIN PTW
REMOVE THE MOTOR FROM POSITION AS REQUIRED
INSPECT / REPLACE THE COUPLING.
REPLACE THE MOTOR AFTER GETTING CLEARANCE.
DRAIN THE OIL INSIDE OSU UP TO REQUIRED LEVEL AS REQUIRED.
OPEN THE INSPECTION COVER PLATE.
INSPECT INTERNALS AND CARRY OUT REQUIRED RECTIFICATION WORKS.
THOROUGHLY CLEAN THE INTERNALS.
ADJUST PRV SETTING IF REQUIRED.
BOX UP INSPECTION COVER PLATE AFTER GETTING CLEARANCE FROM SITE ENGINEER.
RETURN PTW
12. TMCEN52GN106 CENTRIFUGE (BRK PAD/SHOE) Checking

MOT / TDBFP CENTRIFUGE BRAKE DRUM REPLACEMENT / GEAR BOX INSPECTION.
1.
2.
DRAIN OIL FROM WORM GEAR HOUSING.
3.
REMOVE REVOLUTION COUNTER CAP & REMOVE THE BRAKE CAP.
4.
TAKE OUT THE MOTOR ASSEMBLY.
5.
REMOVE THE PUMP PIPE CONNECTIONS AND DECOUPLE THE PUMP.
6.
REMOVE / WITHDRAW THE PUMP CAREFULLY WITH STUDS ACTING AS GUIDES.
7.
REMOVE TAPER PIN OF STOP RING & REMOVE BEARING SHIELD, ROUND NUT AND ITS LOCK
WASHER.
8.
REMOVE BALL BEARING, STOP RING AND WORM WHEEL WITH BALL BEARING.
9.
REMOVE THE COUPLING DISC AND LIFT OUT THE WORM WHEEL SHAFT.
10. DISMANTLE THE NAVE BY REMOVING ROUND NUT AND LOCK WASHER.
11. EASE OFF THE NAVE AND REMOVE FRICTION BLOCKS.
12. REMOVE SEALING WASHER RING TWO SCREWS & REMOVE THE LIP SEAL RING.
13. REPLACE THE BRAKE DRUM.
14. ASSEMBLE THE DRUM IN REVERSE ORDER OF DISMANTLING.
15. FILL OIL IN THE GEARBOX UP TO REQUIRED LEVEL.
DGM(CS)
PO No. : 4000107488
16.
Page No. 47 / 87
RETURN THE PTW.
13. TMCDP00BD001 Chem Dosing Pump (<>) ATTEND BREAKDOWN

CHEMICAL DOSING SYSTEM TANKS INTERNAL INSPECTION, AGITATOR SERVISING
1.
2.
DECOUPLE THE AGITATOR & MOTOR.
3.
LIFT THE TOP COVER OF THE TANK AND INSPECT.
4.
CLEAN INTERNALS AND CLEAR THE DRAIN / SUCTION LINE.
5.
CHECK AGITATOR SYSTEM AND SERVICE.
6.
ASSEMBLE THE TANK COVER WITH NEW GASKET AND COUPLE AGITATOR.
7.
FILL TANK AND OBSERVE FOR LEAKAGES AND FLUSH TANK
BREAK-DOWN MAINTENANCE OF SCHEDULE-D
1.
OVERHAULING OF CONDENSOR BALL RECIRCULATING / ACW SELF CLEANING STRAINER FLUSHING
PUMP.
1.
2.
COMPLETELY DISMANTLE THE PUMP.
3.
REPLACE THE DAMAGED/WORN OUT PARTS IF REQUIRED.
4.
ASSEMBLE THE PUMP.
5.
RETURN THE PTW.
2.
TMCFT52BD800 Cont Fluid FULER EARTH FLTER Replce
CONTROL FLUID REGENERATION SYSTEM FULLER'S EARTH REPLACEMENT.
1.
FULLERS' EARTH (APPROX.-35 KG) TO BE TAKEN FROM TMD STORE AND TO BE KEPT INSIDE
THE HEATING OVEN AT WORKSHOP BEFORE 24 HRS. OF REPLACEMENT FOR HEATING PURPOSE.
2.
PTW TO BE TAKEN ON THE NEXT DAY.
3.
DRAINING OF OIL FROM THE SYSTEM AND TO BE KEPT IN THE DRUM.
4.
OPENING OF TOP COVER AND TAKE OUT THE TOP BUCKET AND BOTTOM BUCKET.
5.
REMOVAL OF OLD FULLERS EARTH AND CLEANING OF BUCKETS AND THE HOUSING. ONLY USE
MARKING CLOTH BUT NOT ANY CLEANING AGENT, LIKE PETROL, DIESEL ETC.)
6.
TAKE OUT FULLERS EARTH FROM THE OVEN AND TAKE IT TO MOT ROOM AND FILL THE
BUCKETS.
7.
PLACE THE BUCKET IN POSITION BY PLACING THE GASKETS IN PROPER POSITION.
8.
FIX AND TIGHTEN THE TOP COVER.
9.
ASSISTING IN CHARGING THE SYSTEM AFTER CANCELLATION OF PTW.
10. CHECK FOR ANY LEAKAGES AND RECTIFY.
11. REMOVAL OF USED FULLERS EARTH AND CONTROL FLUID TO DISPOSAL YARD / SUITABLE
LOCATION IN THE PLANT PREMISES AS PER INSTRUCTION OF E.I.C
3.
TMCFT51GN100 Cont Fluid FINE/DRY FILTER Cleaning
CONTROL FLUID REGENERATION SYSTEM PRE AND AFTER FILTER CARTRIDGES REPLACEMENT
1.
GET CONFIRMATION OF PFW
2.
OPEN VENTS AND DRAINS AND ENSURE FILTER VESSEL IS DEPRESSURIZED & DRAINED.
3.
OPEN VESSEL COVER AND REMOVE OLD / EXHAUSTED FILTER CARTRIDGES.
4.
CHECK / CLEAN VESSEL INTERNALS AND INSTALL NEW FILTER CARTRIDGES.
5.
REPLACE ALL SEALING ELEMENTS AND BOX-UP VESSEL COVER.
6.
CHECK FOR LEAKAGES AND ARREST IF ANY AFTER VESSEL CHARGING.
4.
CONDENSER VACUUM PUMP HEAT EXCHANGER CLEANING.
1.
OPEN THE BOTH SIDE END COVER OF THE HEAT EXCHANGER.
2.
CLEAN ALL THE INDIVIDUAL TUBES BY PULLING WIRE BRUSH THROUGH THE TUBES FROM ONE
SIDE TO OTHER SIDE.
3.
FIX THE INLET SIDE END COVER.
4.
FLUSH THE TUBES AND FIX ANOTHER SIDE COVER.
5.
CHARGE THE LINE AND CHECK FOR ANY LEAKAGES.
5.
DGM(CS)
PO No. : 4000107488
Page No. 48 / 87
OVERHAULING OF SEAL OIL PUMP / TDBFP EOP.

1.
DISMOUNT / DECOUPLE THE MOTOR FROM PUMP.
2.
WITHDRAW PUMP ASSEMBLY WITH BASE FRAME.
3.
REMOVE COUPLING HALF AND KEY FROM THE DRIVING SPINDLE.
4.
DISMOUNT SHAFT SEALING HOUSING WITH STATIONARY SEAL RING OVER THE DRIVING
SPINDLE.
5.
REMOVE GASKET AND CLEAN SEALING SURFACES.
6.
DISMOUNT STATIONARY SEAL RING AND 'O' RING OUT OF THE SHAFT SEALING HOUSING.
7.
DISMOUNT ROTATING PART OF THE MECHANICAL SEAL CONSISTING OF ROTATING SEAL RING,
CASING, RETAINING RING, PROFILE WASHER, SPRING AND VALVE SPRING PLATE OVER THE
DRIVING SPINDLE.
8.
DISMOUNT SPACER RING, SUPPORTING WASHER, CIRCLIP AND SUPPORTING WASHER FROM
THE DRIVING SPINDLE TO DISMOUNT GROOVED BALL BEARING.
9.
LOOSEN SOCKET HEAD CAP SCREWS AND DISMOUNT CARTRIDGE UNIT PUMP OUT OF THE
PUMP CASING.
10. REMOVE GASKET AND CLEAN SEALING SURFACES.
11. LOOSEN SOCKET HEAD CAP SCREWS AND DISMOUNT DRIVE SIDE PUMP COVER OVER THE
DRIVING SPINDLE.
12. REMOVE GASKET AND CLEAN SEALING SURFACES.
13. WITHDRAW SET OF SPINDLES CONSISTING OF DRIVING SPINDLE AND TWO IDLER SPINDLES
WITH THE BALANCE BUSHES FROM THE PUMP CASING INSERT.
14. REMOVE IDLER SPINDLE WITH THE BALANCE BUSHES FROM THE DRIVING SPINDLE.
15. CLEAN ALL THE PARTS AND CHECK FOR WEAR AND TEAR PHYSICALLY. (IF REQUIRED REPLACE
THE DAMAGE PATS)
16. ASSEMBLE THE PUMP IN REVERSE ORDER OF DISMANTLING.
17. TAKE TRIAL RUN AND CHECK CURRENT AND PRESSURE.
6.
TMCEN00GN050 CENTRIFUGE (<>) BALANCING
MOT CENTRIFUGE BOWL BOTTOM NOZZLE CLEANING (MODEL NO-WHPX-409).
1.
2.
LOOSEN CLAMP SCREW AND LOWER CLAMPING STIRP, REMOVE PLUG AND SUPPORT, UNDO
THE COUPLING NUTS OF INLET AND OUTLET PIPING AT THE PIPE SUPPORT.
3.
UNSCREW INLET PIPE USING THE SPECIAL PIN SPANNER AND LIFT OUT THE PIPE.
4.
DISCONNECT THE OIL OUTLET PIPE AND REMOVE SUPPORT, UNDO WATER OUTLET PIPING
NUT OF CONNECTION HOUSING.
5.
REMOVE THE CONNECTION HOUSING AND LIFT OUT FRAME HOOD BY USING CHAIN PULLEY
BLOCK.
6.
UNSCREW SMALL LOCKING RING USING THE SPECIAL SPANNER. REMOVE THE GRAVITY DISC,
FORCE OUT SLEEVE WITH WINGS AND UPPER PARING DISC FROM SMALL LOCK RING.
7.
UNSCREW LARGE LOCKING RING USING THE SPECIAL SPANNER.
8.
EASE OFF AND LIFT OUT BOWL HOOD BY MEANS OF CHAIN PULLEY AND SPECIAL LIFTING
TOOL.
9.
REMOVE TOP DISC THAN SCREW INLET PIPE IN LOWER PARING DISC LOCATED IN TOP DISC.
10. PUT A PIECE OF WOOD BETWEEN THE HAMMER AND THE PIPE AND FORCE OUT LEVEL RING
AND LOWER PARING DISC FROM TOP DISC.
11. LIFT OUT DISTRIBUTOR WITH BOWL DISC AND WING INSERT.
12. UNSCREW CAP NUT.
13. LIFT OUT DISTRIBUTING CONE BY MEANS OF SPECIAL TOOL.
14. TAKE OUT THE BOWL BOTTOM ASSEMBLY BY MEANS OF SPECIAL TOOL AND TAKE IT TO THE
FLOOR LEVEL BY MEANS OF CHAIN PULLEY BLOCK.
15. DISMANTLE THE BOWL BOTTOM ASSEMBLY.
16. CLEAN ALL THE PARTS THOROUGHLY BY MEANS OF PETROL AND MARKING CLOTH.
17. ASSEMBLE THE BOWL IN REVERSE ORDER OF DISMANTLING.
18. RETURN THE PTW.
7.
CONDENSER PIT PUMP SERVICING
1.
GET CONFIRMATION FOR PTW.
2.
3.
DISMANTLE AND SERVICE PUMP.
DGM(CS)
PO No. : 4000107488
4.
Page No. 49 / 87
COUPLE MOTOR AND PUMP.
8.
TMSTU61GN100 STEAM TUR (BEARING PEDESTAL) Cleaning
MAIN TG BEARING (1 TO 7) OIL FLUSHING
1. REMOVAL OF THROTTLE VALVES FROM BRG ( 1 TO 7).
2. NECESSARY ARRANGEMENT TO BE DONE FOR OIL FLUSHING.
3. NORMALIZE THE SYSTEM AFTER OIL FLUSHING IS OVER.
9.
COMPLETE O/H OF AMMONIA/PHOSPHATE/HYDRAZINE/CAUSTIC DOZING PUMP
1. CHANGE GEAR BOX / HYDRAULIC CHAMBER OIL AFTER PROPER FLUSHING OUT OF
EXISTING OIL.
2. CHECK / SERVICE STROKE ADJUSTER.
3. CHECK / REPLACE DIAPHRAGM.
4. CHECK / REPLACE PUMP GLAND PACKING.
5. CHECK / SERVICE RELIEF V/V & NRV.
6. CHECK/ REPLACE FLANGE GASKETS
7. CLEAN THE PUMP.
BOX UP ALL THE PARTS AND TAKE TRIAL RUN FOR PROPER PUMP PERFORMANCE
BREAK-DOWN MAINTENANCE OF SCHEDULE-E
1.
TMCND56GN152 CONDENSER (VAC P/P) Decpl/Cpl/
DECOUPLING/COUPLING AND ALIGNMENT OF CONDENSER VACUUM PUMP.
1.
2.
REMOVE THE COUPLING GUARD.
3.
LOOSEN AND REMOVE THE COUPLING BOLTS.
4.
DO THE ALIGNMENT.
5.
FIX THE COUPLING BOLT AND TIGHTEN.
6.
FIX THE COUPLING GUARD.
7.
RETURN THE PTW.
2.
CENTRIFU GE OVERHAULING MOT (MAB 206)/ TDBFP (MAB 205).
1.
SEEK CONFIRMATION OF PTW.
2.
DISMOUNT THE MOTOR AFTER REMOVING THE HOLDING BOTH.
3.
REMOVE ELASTIC PLATE & FRICTION CLUTCH SHOE AND REPLACE LINE OF FRICTION BLOCKS.
4.
DRAIN GEAR BOX OIL AND DECOUPLE FEED PUMP.
5.
DISMOUNT INTEGRAL FEED PUMP AND GEAR SIDE COVER.
6.
LOOSE LOCK WASHER, LOCK NUT AND REMOVE WITH DRAW BEARING FROM WORK WHEEL
SHAFT AND FINALLY WITHDRAW WORM WHEEL.
7.
LOOSE COVER CLAMPS AND BOXER INLET PIPE AND LIFT TOP COVER.
8.
USING SPECIAL SPANNERS LOOSEN AND REMOVE THE BOWL LOCK NUT & THE LEVEL RING
LOCK NUT.
9.
LIFT OFF BOWL HOOD, TOP DISC AND BONNET DISC STACK IN SEQUENCE.
10. UNCLAMP SLUDGE BASKET & REMOVE AND FINALLY LIFT BOWL BODY USING LIFTING TOOL.
11. CLEAN ALL COMPONENTS AND INSPECT FOR DAMAGE.
12. UNFASTEN THE BUFFER ASSEMBLY AND LIFT OFF BOWL.
13. REPLACE 'O' RING AND PREPARE FOR ASSEMBLY.
14. WITHDRAW WORM WHEEL ASSEMBLY AND OPEN NAVE, CLEAN & GREASE BEARINGS/REPLACE
BEARINGS AND REASSEMBLE.
15. REMOVE THE VERTICAL SPINDLE TOP & BOTTOM BEARINGS AND CHECK SPINDLE AND WORM.
16. REASSEMBLE WITH NEW BEARINGS. LOCK WASHER AND LOCK NUT. CHECK/REPLACE BUFFER
SPRINGS AS NECESSARY AND PREPARE VERTICAL SPINDLE FOR ASSEMBLY.
17. DISMANTLE THE INTEGRAL PUMP ASSEMBLY. CHECK FOR WEAR AND REASSEMBLE WITH NEW
WEAR GASKET AND 'O' RING.
18. DISMANTLE/CHECK/SERVICE THE PUMP PRESSURE RELIEF VALVE AND FLOW REGULATOR.
19. REASSEMBLE IN REVERSE ORDER OF DISMANTLING.
DGM(CS)
PO No. : 4000107488
Page No. 50 / 87
20. PERFORM BOWL SPINDLE WOBBLE CHECK AND REPLACE SPINDLE IF WOBBLE MORE THAN
0.04 MM.
21. CHECK HEIGHT POSITION OF PASSING DISC AND ADJUST DURING ASSEMBLY.
22. ALL SEAL RING TO BE REPLACED WITH NEW ONE DURING REASSEMBLY.
23. CLEAN GEARBOX VIEW GLASS AND TOP UP OIL AND PREPARE FOR TRIAL RUN.
24. RECTIFY DEFECTS/LEAKAGES IF ANY NOTICED DURING TRIAL RUN.
3.
ACW / ECW (SG/ TG) / DMCW / CLCW PUMP BEARING / MECHANICAL SEAL # GLAND SLEEVE &
PACKING REPLACEMENT/ INTERNAL INSPECTION / PARTING PLANE GASKET REPLACEMENT.
1.
ISOLATE THE POWER SUPPLY OF THE MOTOR.
2.
REMOVE THE BEARING (D.E OR N.D.E AS THE CASE MAY BE) AND THE HOUSING.
3.
CLEAN & CHECK THE BEARING, IF BEARING IS SERVICEABLE THEN GREASE AND SEAL
PROPERLY.
4.
LOOSEN AND REMOVE THE CASING TOP HALF TO GAIN ACCESS TO THE MECHANICAL SEALS.
5.
REPLACE THE DAMAGED / WORN OUT PARTS IF REQUIRED.
6.
WITHDRAW THE ROTATING PART OF THE MECHANICAL SEAL FROM THE SHAFT SLEEVE BY
UNSCREWING THE GRUB SCREW.
7.
PRESS STATIONARY SEAL RING WITH JOINT RING OUT OF THE CASING COVER.
8.
CHECK SHAFT SLEEVE FOR WEAR.
9.
CHECK PUMPS INTERNALS FOR WEAR / DAMAGE.
10. CLEAN PARTING PLANE AND PREPARE NEW GASKET.
12. ASSEMBLE THE PUMP WITH NEW MECHANICAL SEAL / BEARING / INTERNALS AS THE CASE MAY
BE, IN REVERSE ORDER AND CHECK ALIGNMENT AND RECTIFY AS REQUIRED.
13. CHECK FOR LEAKAGES AFTER CHARGING AND RECTIFY AS NECESSARY.
4.
TMCFP03BD799 Tur Cont Fluid Pump (<=500MW# RPL-BRG
CONTROL FLUID PUMP TOP BEARING REPLACEMENT IN # SITU (WITHOUT REMOVAL OF PUMP
a.
CONFIRMATION OF PTW.
b.
LIFT THE MOTOR AFTER CABLE DISCONNECTION AND BOLT LOOSENING.
c.
REMOVE GEAR COUPLING SLEEVE.
d.
INSPECT GEAR COUPLING HUB / SPACER TEETH FOR WEAR.
e.
INSPECTION PUMP BEARING LOCK RING.
f.
INSPECTION OF PUMP THRUST AND RADIAL BEARING (BEARING CAGE, BALLS OF BEARING
ETC).
g.
REMOVAL OF SLEEVE MOUNTED BEARINGS BY UNSCREWING.
h.
REMOVE DAMAGED BEARINGS FROM SLEEVE AND MOUNT NEW BEARINGS WITH LOCK
WASHER AND LOCK NUT.
i.
RE-MOUNT THE SLEEVE MOUNTED BEARINGS BY THREADING THE SLEEVE ON THE PUMP
SHAFT.
j.
MEASURE THE THRUST FLOAT OF THE PUMP AND ADJUST.
k.
LOCK THE BEARING WITH THE LOCKING RING AND CHECK FOR ALIGNMENT OF LUBE OIL PIPES.
l.
PLACE MOTOR ON STOOL WITH THE COUPLING SLEEVE IN POSITION.
m. TIGHTEN THE MOTOR BASE BOLTS AND CLEAR FOR CABLE CONNECTION.
BREAK-DOWN MAINTENANCE OF SCHEDULE-F
1.
INSPECTION / REPLACEMENT OF DRIVING END / NON-DRIVING END MECHANICAL SEAL OF B.P /B.F.P.
1.
2.
REMOVE THE OIL LINES AND SEAL WATER LINES.
3.
LOOSEN AND TAKE OUT THE DISCONNECTING COUPLING HOUSING TOP HALF AND TURNING
GEAR ASSEMBLY.
4.
REMOVE THE SPACER TUBE, COUPLING HOUSING SUPPORT AND HOUSING BOTTOM HALF.
5.
TAKE OUT THE PUMP END COUPLING HALF. REMOVE THE SHAFT HUB BY HEATING.
6.
REMOVE THE SPACER, BEARING HOUSING TOP HALF, SHIELD, LABYRINTH RINGS, BEARING
HALVES AND BEARING HOUSING BOTTOM HALF.
7.
LOCK THE MECHANICAL SEAL STATIONARY & ROTATING PARTS.
8.
LOOSEN THE NUTS AND TAKE OUT THE MECHANICAL SEAL.
DGM(CS)
PO No. : 4000107488
9.
10.
11.
12.
Page No. 51 / 87
DISMANTLE THE SEAL, CHECK INDIVIDUAL PARTS, REPLACE IF NECESSARY.

REASSEMBLE THE MECHANICAL SEAL.
PROCEED WITH THE OPERATION MENTIONED ON THE POINTS 2 TO 8 IN REVERSE DIRECTION.
RETURN THE PTW.
2.
INSPECTION / REPLACEMENT OF DRIVING END & NON-DRIVING END BEARING OF B.P / B.F.P /TDBFP
DRIVE TURBINE / DRIVE GEAR BOX (INCLUDEING GEAR BOX INSPECTION/ REPLACEMENT.
1.
2.
REMOVE THE OIL LINES AS MAY BE REQUIRED.
3.
LOOSEN AND TAKE OUT THE DISCONNECTING COUPLING HOUSING TOP HALF AND TURNING
GEAR ASSEMBLY.
4.
REMOVE THE SPACER TUBE, COUPLING HOUSING SUPPORT AND HOUSING BOTTOM HALF.
5.
TAKE OUT THE PUMP END COUPLING HALF. REMOVE THE SHAFT HUB BY HEATING.
6.
REMOVE THE SPACER, BEARING HOUSING TOP HALF, SHIELD, LABYRINTH RINGS, BEARING
HALVES AND BEARING HOUSING BOTTOM HALF.
7.
INSPECT ALL THE COMPONENTS AND REPLACE/REPAIR IF REQUIRED.IN CAS OF
8.
PROCEED WITH THE OPERATION MENTIONED ON THE POINTS 2 TO 6 IN REVERSE DIRECTION.
9.
RETURN THE PTW.
3.
TMCEP03BD798 CEP MECH. SEAL REPLACEMENT
INSPECTION / REPLACEMENT OF CEP MECHANICAL SEAL.
1.
2.
REMOVE THE SEAL / COOLING WATER LINES AS MAY BE REQUIRED.
3.
DECOUPLE THE PUMP AND REMOVE THE SPACER AND PUMP END HUB.
4.
LOOSEN THE PUMP SHAFT LOCK NUT AND MEASURE THE ROTOR FLOAT AVAILABLE.
5.
DISMANTLE AND REMOVE THE THRUST CUM JOURNAL BEARING AND HOUSING.
6.
DISMANTLE AND REMOVE THE MECHANICAL SEAL.
7.
INSPECT AND CLEAN THE SHAFT SLEEVE AND GLAND WELL.
8.
INSPECT SEAL AND REPLACE DAMAGED COMPONENTS / FULL SEAL AND REASSEMBLE.
9.
COMPLETE REASSEMBLY OF BEARING AND SETTING OF PUMP FLOAT.
10. COUPLE THE PUMP AFTER COMPLETION OF ALIGNMENT CHECK.
11. RETURN THE PTW.
4.
TMBFP03GN152 BFP Decpl/Cpl/ALIGNMENT
ALIGNMENT OF PUMPS (BFP, BP, GEAR BOX, HYDRO COUPLING).
1.
2.
3.
4.
AFTER CLEARANCE FROM EIC/FQA & COUPLE THE PUMP.
5.
5.
PARTING PLANE GASKET REPLACEMENT OF TDBFP - BOOSTER PUMP
1.
2.
DISCONNECT ALL PIPING FROM THE UPPER HALF OF THE CASING ONLY.
3.
DISCONNECT THE COUPLING HALVES.
4.
MAKE THE GAP BETWEEN CASING AND MECHANICAL SEAL JACKET BY LOOSENING FASTENERS
AND WITHDRAWING SEAL GLAND PLATE.
5.
LOOSEN AND WITHDRAW THE SEAL COOLING JACKET.
6.
LOOSEN PARTING PLANE FASTENERS AND LIFT THE TOP CASING.
7.
INSPECT THE PARTING PLANE FOR ANY CUT MARKS AND REPAIR & CLEAN.
8.
REPLACE THE GASKET OF CORRECT THICKNESS.
9.
REASSEMBLE THE PUMP IN SEQUENCE.
10. COUPLE THE PUMP AFTER CHECKING FREENESS OF THE ROTATING ASSEMBLY.
11. RETURN PTW.
6.
CEP GLAND PACKING / SLEEVE REPLACEMENT / TIGHTENING
1.
DGM(CS)
PO No. : 4000107488
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Page No. 52 / 87
DECOUPLE PUMP & MOTOR.

REMOVE MOTOR FROM STOOL AFTER CABLE DISCONNECTION.
REMOVE COUPLING HALVES.
DISMANTLE THRUST BEARING ASSEMBLY.
REMOVE THE GLAND BUSH, GLAND PACKING AND EXPOSE THE SLEEVE.
REMOVE THE GLAND SLEEVE BY PULLING / CUTTING.
CLEAN THE SHAFT AND FIT THE NEW SLEEVE WITH PACKING RINGS.
PACK THE GLAND WELL WITH NEW PACKING AND ADJUST.
RESSAMBLE THE THRUST BEARING ASSEMBLY AND ADJUST THRUST FLOAT.
MOUNT COUPLING HALVES.
MOUNT MOTOR ON THE STOOL AND ALIGN WITH PUMP.
TIGHTEN FOUNDATION BOLTS.
GIVE CLEARENCE FOR CABLE CONNECTION AND TRIAL RUN.
ADJUST GLAND DURING TRIAL RUN AND PREVENT OVERHEATING / DAMAGE.
RETURN PERMIT.
7.
TMBBP03OH001 BFP BP OVERHAUL
OVERHAULING OF BFP BOOSTER PUMP.
1.
2.
DISCONNECT ALL PIPING FROM THE UPPER HALF OF THE CASING ONLY.
3.
DISCONNECT THE COUPLING HALVES.
4.
DRAIN THE OIL FROM THE BEARING HOUSINGS.
5.
UNBOLT THE MECHANICAL SEALS FLANGES AND THE UPPER CASING HALF.
6.
BREAK THE CASING JOINT USING THE FORCING-OFF BOLTS. CAREFULLY LIFT THE UPPER
CASING HALF OFF THE PUMP BY LIFTING AS STRAINED UP AS POSSIBLE.
7.
UNBOLT THE BEARING HOUSING FROM THE CASING.
8.
LIFT OUT THE ROTOR ASSEMBLY INCLUDING THE BEARING HOUSING. USE CRANE IN SLINGING
AND HANDLING THE ROTOR. SUPPORT THE ROTOR ON "V" BLOCK/SPECIALLY PREPARED FRAME ON
A LEVEL SURFACE.
9.
REMOVE THE COUPLING NUT AND PUMP HALF COUPLING.
10. REMOVE LINE AND THRUST BEARINGS.
11. REMOVE THE MECHANICAL SEALS.
12. REMOVE THE CASING RINGS, NUTS AND IMPELLER.
13. EXAMINE ALL INDIVIDUAL PARTS, ALL IMPORTANT JOINTS AND ALL BEARING SURFACES.
RENEW PARTS WHICH ARE APPRECIABLY WORN OUT.
14. WHEN INSTALLING THE IMPELLER ON THE SHAFT, CHECK THE PROJECTIONS OF THE SHAFT
THREAD AT BOTH SIDES TO ENSURE THEIR BEING EQUAL SO THAT THE IMPELLER WILL BE
CENTERED ON THE SHAFT PRIOR TO INSTALLING THE LOCKING NUTS.
15. TO ASSEMBLE THE PUMPS PROCEED WITH THE OPERATIONS MENTIONED ON THE POINTS 2 TO
12 IN THE REVERSE ORDER.
16. RETURN THE PTW.
NOTE:
a)
WHEN REASSEMBLING THE IMPELLER ON THE SHAFT, MOUNT THE IMPELLER SO THAT THE
THREAD AT BOTH SIDES TO ENSURE THEIR BEING EQUAL SO THAT THE IMPELLER WILL BE
CENTERED ON THE SHAFT PRIOR TO INSTALLING THE LOCKING NUTS.
b)
INSTALL THE COMPLETE ROTOR IN THE LOWER HALF CASING. CHECK THE ROTOR TURNS
FRESHLY BY HAND AND THAT THE IMPELLER IS CENTERED AS CLOSELY AS POSSIBLE IN THE
CASING VOLUME.
8.
TMCND56OH001 CONDENSER (VAC P/P) OH
OVERHAULING OF CONDENSOR VACUUM PUMP.
1.
REMOVE THE MOTOR POWER CABLE AND DECOUPLE THE PUMP AND MOTOR.
2.
TAKE OUT THE PUMP COUPLING HALF BY MEANS OF PULLING TOOL.
3.
REMOVE ALL PIPING CONNECTIONS AND ACCESSORIES CONNECTED WITH THE PUMP CASING.
4.
REMOVE THE DE & NDE BEARING AND SHAFT BUSHING.
5.
PLACE THE COMPLETE PUMP IN VERTICAL POSITION WITH THE DRIVE END SHAFT EXTENSION
FACING DOWNWARD.
6.
DISMANTLE THE STUFFING BOX GLAND ON THE NDE SIDE.
7.
SLACKEN THE FLANGE CONNECTION BETWEEN THE CASING AND THE NDE END SHIELD.
DGM(CS)
PO No. : 4000107488
Page No. 53 / 87
8.
LIFT OUT THE NDE END SHIELD TOGETHER WITH THE PORT PLATE BY MARKING THE CASING'S
MOUNTING POSITION.
9.
SLACKEN THE FLANGE CONNECTION BETWEEN THE CASING AND THE DE END SHIELD.
10. LIFT OFF THE CASING, SLACKEN THE DRIVE END STUFFING BOX GLAND AND WITHDRAW
ROTOR.
11. REMOVE THE STUFFING BOX PART FROM THE END SHIELDS.
12. SLACKEN THE CONNECTING BOLT BETWEEN THE PORT PLATES AND THE END SHIELDS.
13. LIFT THE PORT PLATES OUT OF THE END SHIELDS BY MEANS OF THE TWO TAPPED HOLES.
14. CHECK THE PORT PLATES AND MACHINE IT (IF REQUIRED).
15. CHECK THE IMPELLER AND REPAIR IF REQUIRED.
16. CLEAN ALL THE PARTS.
18. ALIGN THE PUMP AND MOTOR AND CARRY OUT COUPLING OF THE TWO.
19. GIVE CLEARANCE FOR TRIAL RUN AND RECTIFY DEFECTS IF ANY OBSERVED DURING TRIAL
RUN.
9.
OVERHAULING OF CONTROL FLUID PUMP, AOP / EOP / JOP OF MAIN TURBINE, TDBFP AOP
1.
2.
REMOVE THE MOTOR FOUNDATION BOLTS AND TAKE OUT MOTOR BY MEANS OF EOT CRANE.
3.
REMOVE THE PUMP BASE FOUNDATION BOLTS & DISMOUNT THE PUMP DISCHARGE FLANGES.
4.
TAKE OUT THE FULL PUMP ASSEMBLY FROM THE TANK BY MEANS OF EOT CRANE AND TAKE IT
TO THE MAINTENANCE BAY AND LAY THE PUMP IN HORIZONTAL POSITION.
5.
REMOVE THE PUMP COUPLING HALF AND SHAFT KEY.
6.
DISMOUNT PUMP PRESSURE FLANGE BY REMOVING THE HEXAGONAL BOLTS.
7.
REMOVE THE VOLUTE CASING FIXING BOLTS AND REMOVE THE VOLUTE CASING.
8.
REMOVE THE IMPELLER LOCKING NUT AND WITHDRAW THE IMPELLER BY MEANS OF PULLER.
9.
REMOVE THE TOP BEARING END COVER.
10. REMOVE THE BOTTOM BEARING LOCKING CIRCLIP.
11. PRESS OUT SHAFT TOWARDS THE PUMP WITH BEARINGS.
12. CHECK THE BEARING AND ALL INTERNAL PARTS AND REPLACE THE DAMAGED PARTS IF
REQUIRED.
14. CARRY OUT LEVELING / ALIGNMENT OF THE PUMP AS APPLICABLE.
15. RETURN THE PTW
10. TMG/B00OH001 Gear Boxes (<>) OH
TDBFP DRIVE GEAR BOX OVERHAULING.
1.
DECOUPLE GEAR BOX FROM BOTH TURBINE AND BOOSTER P/P SIDE
2.
GEAR BOX TOP COVER TO BE OPENED AFTER REMOVAL OF C&I CONNECTIONS.
3.
REMOVE JOURNAL BEARING TOP HOUSING OF BOTH DE AND NDE SIDE.
4.
REMOVE TOP HALF OF JOURNAL BEARINGS.
5.
REMOVE OIL SPRAY LINE.
6.
REMOVE HIGH SPEED GEAR AND LOW SPEED GEAR
7.
REMOVE LOWER HALF OF JOURNAL BEARINGS.
8.
INSPECTION OF BEARINGS AND GEAR TEETH TO BE CARRIED OUT.
9.
GEAR TEETH MESHING TO BE CHECKED AT DIFFERENT POINTS.
10. NECESSARY SCRAPPING TO BE CARRIED OUT IN THE BEARINGS OR REPLACEMENT TO BE
DONE IF NECESSARY.
11. BLUE MATCHING OF JOURNAL BEARING WITH SHAFT TO BE CARRIED OUT.
12. BEARING TOC, BOC, SOCS ARE TO BE CHECKED.
13. INTERFERENCE OF BEARING WITH HOUSING TO BE NOTED.
14. ASSEMBLE THE GEARS AND BEARINGS.
15. ASSEMBLE TOP COVER OF THE GEAR BOX.
16. ALIGN THE GEAR BOX WITH RESPECT TO THE DRIVE TURBINE AND THE BOOSTER PUMP W.R.T
THE GEAR BOX.
17. C&I CONNECTIONS TO BE PROVIDED.
18. COUPLE THE GEAR BOX FROM BOTH SIDES
11. TMCEP03BD799 CEP (>210-500MW#) RPL-BRG
INSPECTION / REPLACEMENT OF JOURNAL AND THRUST BEARING OF CONDENSATE EXTRACTION
DGM(CS)
PO No. : 4000107488
Page No. 54 / 87
PUMP.
1.
CONFIRM AVAILABILITY OF PTW AND ISOLATION OF POWER.
2.
ARRANGE SUITABLE PLATFORM, IF REQUIRED.
3.
DECOUPLE AND REMOVE THE MOTOR IF REQUIRED.
4.
REMOVE THE COUPLING HALF OF THE PUMP AND RATCHET PINS.
5.
TAKE OUT THE RATCHET ASSEMBLY.
6.
REMOVE THE OIL LEVEL GAUGE, BEARING COOLING WATER PIPING AND DRAIN THE OIL FROM
THE HOUSING.
7.
REMOVE THE DISTANCE SLEEVE.
8.
REMOVE THE THRUST BEARING HOUSING COVER.
9.
TAKE OUT THE BEARING NUT & LOCK NUT ABOVE THRUST COLLAR / TAKE OUT THE HUB KEY
AND REMOVE THRUST HUB. REMOVE THRUST BEARING ASSEMBLY AND DISMANTLE THE SAME.
(MEASURE AVAILABLE AND TOTAL PUMP FLOAT BEFORE DISMANTLING OF THRUST BEARING)
10. INSPECT THE DISMANTLED PARTS AND REPLACE THE DAMAGED PARTS, IF ANY.
11. MEASURE THE CLEARANCES OF OLD SEALING GASKETS, IF ANY AND REASSEMBLE IN THE
REVERSE ORDER.
12. CLEAN & FLUSH THE COOLING COIL OF THE BEARING HOUSING BY COMPRESSED AIR OR
PRESSURIZED WATER.
13. CLEAN ALL THE PARTS REPLACE THE OLD SEALING GASKETS IF ANY AND REASSEMBLE IN THE
REVERSE ORDER.
14. READJUST THE PUMP FLOAT AND TOP UP OIL IN THE BEARING HOUSING.
15. POSITION THE MOTOR IN ITS PLACE AND ALIGN IT WITH THE PUMP.
16. CHECK THE FREENESS OF THE PUMP AND COUPLE IT WITH THE MOTOR.
17. REMOVE ALL SURPLUS / SCRAP AND SCAFFOLDING MATERIAL FROM THE WORK AREA
12. TMVTP00OH001 VERT PP (<>) OH
OVERHAULING OF CONDENSER PIT PUMP.
1.
GET CONFIRMATION FOR PTW.
2.
3.
LIFT PUMP ASSEMBLY FROM PIT AND DISMANTLE.
4.
INSPECT INTERNALS AND REPAIR / REPLACE COMPONENTS AS REQUIRED.
5.
REASSEMBLE PUMP AFTER SERVICING.
6.
COUPLE MOTOR AND PUMP.
7.
TRIAL RUN OF PUMP TO BE TAKEN AND DEFECTS IF ANY TO BE RECTIFIED.
8.
RETURN PTW.
13. TMSTU02GN359 (STEAM TURBINE HAND BARRING)
HAND BARRING OF MAIN TURBINE
(HAND BARRING WILL BE OPERATED FOR 3DAYS ROUND THE CLOCK BASIS. IF OPERATED FOR LESS
THAN 3 DAYS, THEN PAYMENT WILL BE DONE ON PRO RATA BASIS)
1.
LOOSE COVER BOLTS OF HAND BARRING GEAR & REMOVAL OF HAND BARRING GEAR COVER.
2.
LOOSE COVER BOLTS OF PEDESTAL 1-4 NEAR THROTTLE & REMOVAL OF COVER
3.
PLACEMENT OF DIAL GAUGES ON ROTOR AT BEARING NO. 1 TO 7 AND MEASUREMENT OF
SHAFT LIFT AT INDIVIDUAL BEARINGS.
4.
RECORDING OF JOP PRESSURE OF BEARING NO. 1 TO 7.
5.
ADJUSTMENT OF JACKING OIL PRESSURE AT ALL BEARINGS TO GET CORRECT LIFT AT
INDIVIDUAL BEARINGS 1 TO 7.
6.
ADJUSTMENT OF JACKING OIL HEADER PRESSURE BY ADJUSTING PRV (PRESSURE
REGULATING VALVE) IN MOT ROOM. REPLACEMENT OF PRV IF REQUIRED.
7.
CARRY OUT HAND BARRING OF MAIN TURBINE ONCE IN EVERY HALF AN HOUR TILL THE
TURBINE COMES ON BARRING GEAR.
8.
REMOVAL OF HPCV-1 & 2 DUMMY FOR CARRYING OUT FORCED COOLING OF TURBINE.
9.
AFTER THE TURBINE COMES ON BARRING GEAR THEN REPEAT THE PROCEDURE MENTIONED
AT SL. NO. 3 TO 6.
10. NORMALIZATION OF ABOVE ONCE THE TURBINE COMES IN BARRING GEAR.
14. TMSTU57GN400 STEAM TUR (BRG COVER) Instal/Remove
MAIN TG JOP HOSE REPLACEMENT FOR ONE BEARING.
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1. REMOVAL OF PEDESTAL COVER

2. REPLACEMENT OF JOP HOSE.
4. BOX UP OF PEDESTAL COVER
15. TMBFP61GN100 BFP (LUBOIL COOLER) Cleaning
BFP LUB OIL COOLER CLEANING (ONE BFP SET)/CONTROL FLUID COOLER CLEANING (BOTH)
1. REMOVAL OF DUMMY FLANGE IF REQUIRED.
2. DRAINING OF COOLER.
3. PROPER FLUSHING OF EXISTING OIL BY USING WATER, AIR, CHEMICALS ETC UNTILL GETS THE
REQUIRED PH.
5. BOX UP & NORMALIZATION OF COOLER.
BREAK-DOWN MAINTENANCE OF SCHEDULE-G
1.
TMBFP03BD800 REPLACEMENT OF BFP CATRIDGE
BFP CARTRIDGE REPLACEMENT AND SERVICING.
1.
ENSURE PUMP DRAINED & DEPRESSURIZED AND CONFIRM PFW.
2.
REMOVE ALL AUXILIARY PIPING LIKELY TO INTERFACE WITH CARTRIDGE REMOVAL.
3.
REMOVE COUPLING GUARD AND COUPLING SPACER.
4.
REMOVE PULL UP RING.
5.
REMOVE SPOOL PIECE FOR INTER-STAGE TAPPING TUBE FROM PUMP CASING.
6.
LOOSEN THE BOLTS OF PUMP END COVER WITH STUD TENSIONER AND HYDRAULIC JACK.
7.
TAKE ALL THE FIXTURES ASSOCIATED WITH CARTRIDGE REMOVAL TO THE REQUIRED AREA.
8.
FIX THE 1ST EXTENSION SLEEVE TO THE SUCTION END BEARING HOUSING WITH SCREWS.
9.
FIX THE CARTRIDGE WITHDRAWAL RAIL AND LEVEL IT.
10. USING THE SLOTS PROVIDED IN CRADLE MOUNTING FEET CENTRALIZE THE CRADLE, USING
JACKING SCREWS JACK THE CRADLE & USING JACKING SCREWS UNTIL THE RUNNER MAKE
CONTACT WITH THE RAILS.
11. RETAIN THE CRADLE IN PLACE BY TIGHTENING THE 8 HOLDINGS DOWN BOLTS AND LOCK
NUTS.
12. POSITION THE HINGED WHEEL STOPS ACROSS THE CRADLE RUNNERS. CARTRIDGE
WITHDRAWAL.
13. INSERT JACKING SCREWS INTO THE DISCHARGE COVERS. EVERYDAY TIGHTEN THE SCREWS
TO JACK OUT THE CARTRIDGE.
14. ADJUST INDIVIDUAL JACKING SCREW TO ENSURE SMOOTH REMOVAL OF CARTRIDGE.
15. MOVE THE CARTRIDGE TO THE FIRST STOP POSITION AND FIT THE SECOND EXTENSION
SLEEVE.
16. MOVE THE CARTRIDGE TO SECOND STOP POSITION AND FIT THIRD EXTENSION SLEEVE.
17. MOVE THE CARTRIDGE TO THIRD STOP POSITION AND FIT THE FILTER EXTENSION SLEEVE AND
WITHDRAW THE CARTRIDGE FULLY.
18. MOVE THE CARTRIDGE TO FOURTH STOP POSITION AND FIT THE FIFTH EXTENSION SLEEVE
AND WITHDRAW THE CARTRIDGE FULLY.
19. REMOVE THE BEARINGS AND MECHANICAL SEALS FROM BOTH SIDE (DE & NDE) OF THE PUMP
AND CLEAN / SERVICE THE SEALS. REPLACE ANY SPARE IF REQUIRED.
20. POSITION THE PUMP CARTRIDGE IN VERTICAL POSITION BY USING PROPER FIXTURE
AVAILABLE.
21. UNSCREW AND TAKE OUT DISCHARGE END COVER, DIFFUSER RING AND IMPELLERS OF EVERY
STAGE OF THE CARTRIDGE.
22. APPLY HEAT EVENLY TO THE IMPELLERS FOR EASE OF DISASSEMBLING.
23. AFTER TAKING OUT ALL THE STAGES, THOROUGHLY CLEAN THE SHAFT, IMPELLERS, DIFFUSER
RING, GUIDE RINGS AND DO ANY CORRECTIVE ACTION AS REQUIRED.
24. MEASURE ALL THE RELEVANT DIMENSIONS OF THE IMPELLER / DIFFUSER RING/ TO CALCULATE
INTERFERENCE, CLEARANCE AT DIFFERENT POSITION.
25. SERVICE AND TAKE DIMENSION OF THE BALANCE DRUM FOR CALCULATING DRUM - SHAFT
INTERFERENCE AND DRUM -RESTRICTION BUSH CLEARANCE.
26. THOROUGHLY CLEAN ALL THE FASTENERS AND APPLY ANTI-SIZE COMPOUND.
27. ASSEMBLY THE CARTRIDGE WITH CLEANEST POSSIBLE CONDITION AFTER GETTING
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CLEARANCE FROM THE SITE ENGINEER.

28. PUT THE PUMP IN HORIZONTAL POSITION AND ASSEMBLE THE MECH SEALS, BEARINGS.
29. CLEAN THE PUMP BARREL THOROUGHLY AND PLACE THE ASSEMBLED CARTRIDGE UPON THE
RAILS.
30. SLOWLY INSERT THE CARTRIDGE INSIDE THE BARREL.
N.B. EXTENSION SLEEVES ARE TO BE ASSEMBLED / TAKEN OUT FROM THE CARTRIDGE IN THE
REVERSE MANNER AS DONE WHILE TAKING OUT OF THE CARTRIDGE.
31. TIGHTEN THE HP END COVER WITH THE BARREL WITH THE HELP OF STUD TENSIONER.
32. FIX ALL THE PIPELINES.
33. TIGHTEN PULL UP RING.
34. BOX -UP BEARING HOUSING.
35. CHECK / RECTIFY ALIGNMENT OF THE PUMP WITH TURBINE.
36. COUPLE THE PUMP AND BOX UP THE COUPLING CHAMBER.
37. CANCEL PTW
2.
TMCEP03OH001 CEP OVERHAUL
CONDENSATE EXTRACTION PUMP OVERHAUL
1.
CONFIRM AVAILABILITY OF PTW AND ISOLATION OF POWER.
2.
ARRANGE SUITABLE PLATFORMS IF REQUIRED.
3.
4.
REMOVE PUMP HALF COUPLING & RATCHET ASSEMBLY.
5.
DRAIN THE OIL FROM BEARING HOUSING AND REMOVE THE OIL INDICATOR AND COOLING/
LEAK-OFF WATER PIPES.
6.
REMOVE THRUST BEARING ASSEMBLY ALONG WITH JOURNAL BEARING.
7.
TAKE OUT THE GLAND PACKING ASSEMBLY IN PARTS.
8.
REMOVE THE MOTOR STOOL IF PRESENT.
9.
REMOVE THE FASTENERS OF THE DISCHARGE FLANGE AND THE PUMP FOUNDATION.
10. LIFT THE DISCHARGE HEAD ALONG WITH THE PUMP ASSEMBLY.
11. FIX CLAMP TO THE TOP COLUMN PIPE AND SUPPORT THE PUMP ON THE FOUNDATION.
12. TAKE OUT THE FASTENERS BETWEEN THE DISCHARGE HEAD AND TOP COLUMN PIPE AND
REMOVE THE DISCHARGE HEAD.
13. DISMANTLE THE MUFF COUPLING AND REMOVE HEAD SHAFT.
14. REMOVE THE BEARING SPIDER ON TOP COLUMN PIPE.
15. SIMILARLY BY LIFTING AND CLAMPING ON SUCCESSOR COLUMN PIPES REMOVE ALL COLUMN
PIPES, INTERMEDIATE SHAFT AND SPIDERS.
16. FINALLY TAKE OUT THE COMPLETE PUMP UNIT ALONG WITH BOWL, IMPELLERS AND OTHER
BOTTOM SIDE ASSEMBLY OF THE PUMP.
17. REMOVE SUCTION STRAINER AND SUCTION BELL.
18. DISMANTLE THE PUMP UNIT. REMOVE ALL IMPELLERS, COLLARS, BOWLS AND DISCHARGE
CASE.
19. CLEAN AND INSPECT THE DISMANTLED PARTS, REPLACE/REPAIR THE DAMAGED PARTS, IF
ANY.
20. MEASURE CLEARANCES/DIMENSIONS OF OLD AS WELL AS NEW PARTS AND LOG THEM.
21. ASSEMBLE THE PARTS IN THE REVERSE-ORDER.
22. PUT THE MOTOR IN POSITION AFTER LEVELLING THE DISCHARGE HEADERS.
23. COMPLETE THE ALIGNMENT AND COUPLE THE PUMP AND MOTOR AFTER CHECKING THE
FREENESS OF THE PUMP AND NORMALISE THE BEARING HOUSING. (BY FIXING OIL LEVEL GAUGE,
TOPPING UP OIL IN THE HOUSING CONNECTING COOLING/LEAK-OFF WATER PIPES).
ARC FOR VALVES & PIPING
ARC FOR VALVES & PIPING OF SCH-A
1.
REPLACEMENT OF GLAND PACKING PER VALVE.
2.
TMFLG03BD800 FLANGE (DN40) Rep
2.1 REPLACEMENT OF BONNET GASKET OF LOW PRESSURE VALVE & HIGH PRESSURE CONTROL
VALVES UP TO 50 NB.PNEUMATIC
2.2 REPLACEMENT OF FLANGE GASKET UP TO 50NB PIPE SIZE. `1
3.
3.1 COUPLING OR DECOUPLING OR STROKE ADJUSTMENT OF PNEUMATIC CONTROL VALVE.
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3.2 SERVICING OF SWAS PRESSURE RELEASE VALVE

3.3 SERVICING OF CONDENSER AIR RELEASE VALVE.
3.4 SAFETY RELIEF VALVE PRESSURE ADJUSTMENT OR PRESSURE SETTING.
3.5 REPAIR OF LEAKAGE IN LOW PR. OR HIGH PR. PIPE LINE.
3.6 SWAS PRV DIAPHRAGM REPLACEMENT OR CHOCKING REMOVAL.
3.7 CONDENSER ARV BALL REPLACEMENT
4.
SERVICING OF LOW PR. NRV UP TO 50 NB.
5.
SERVICING OF LOW PR. VALVE UP TO 50 NB.
6.
TMLPV09OH001 HP Valves (20NB) OH
7.
MAKING APPROACH OR TEMPEROARY SCAFFOLDING AS REQUIRED FOR INDICATED WORK.
8.
REPLACEMENT OF LOW PR. VALVE UP TO 50 NB.
9.
10. TMMSL01GN552 MS Piping (Dia<=6") Laying
LAYING OF LP PIPELINE PER INCH DIA PER MTR. LENGTH (UPTO 100NB)
1. MAKE NECESSARY APPROACH PLATFORM AS PER REQUIREMENT
2. TAKE NECESSARY MEASUREMENTS AND CUT THE PIPE AS PER REQUIREMENT
3. EDGE PREPARE THE PIPES BY GRINDING AND LAY THE PIPES AS PER REQUIREMENT
4. ALIGN THE PIPES AND MAKE FITMENT
5. ROOT WELD THE PIPE AND DO DPT AS PER REQUIREMENT AND RECTIFY FOR ANY DEFECTS
6. DO BUILD UP WELDING OF JOINTS. WELDING OF PIPES WITH FLANGES/ BENDS AS PER
REQUIREMENT.
7. PUTTING NEW GASKET IN FLANGE JOINTS AS PER REQUIREMENT.
8. CHARGE AND CHECK FOR LEAKAGES AND ATTEND IF ANY
ARC FOR VALVES & PIPING OF SCH-B
1.
REPLACEMENT OF GLAND PACKING OF ANY CLASS VALVE FROM 100 NB TO 300 NB (01 VALVE =
1JOB)
2.
REPLACEMENT OF HIGH PR. VALVE UP TO 50 NB.
3.
REPLACEMENT OF BONNET GASKET OF LOW PRESSURE VALVE FROM 80 NB AND UP TO 100 NB AND
HIGH PR. PNEUMATIC CONTROL VALVES.
4.
5.
MECHANICAL JAMMING REMOVAL UP TO 100 NB VALVE.
6.
7.
8.
TMS/V01OH000 Safety Valve (<=1") Serv
SERVICING SAFETY RELIEF VALVE (UPTO 100 NB).
9.
HPH OR LPH GAUGE GLASS LEAKAGE RECTIFICATION.
10. TMBFT10BD800 TD BFP Turbine (RUPTURE DIAPHRAGM) Repl
TDBFP TURBINE DIAPHRAM REPLACEMENT.
11. TMOPP51PM012 OIL PP (OIL SEAL) 12W Chks
12. TMBFP53GN100 BFP (SUC STRNR) Cleaning
BFP WARM UP STRAINER INSPECTION & CLEANING.
13. TMASL08GN972 AS/CS LINE( 80NB) WELDING
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15. TMB/L01BD800 Bends/Laterals (Dia<=6") Repl
REPLACEMENT OF BEND (DIA <150 NB)
2. TAKE NECESSARY MEASUREMENTS AND CUT THE BEND AS PER REQUIREMENT
3. EDGE PREPARE THE BEND BY GRINDING AND LAY THE BEND AS PER REQUIREMENT
4. ALIGN THE BEND AND MAKE FITMENT
5. ROOT WELD THE BEND AND DO DPT AS PER REQUIREMENT AND RECTIFY FOR ANY DEFECTS
6. DO BUILD UP WELDING OF JOINTS.
ARC FOR VALVES & PIPING OF SCH-C
1.
REPLACEMENT OF GLAND PACKING OF ANY CLASS VALVE FROM 350 NB TO 500 NB
2.
3.
4.
5.
5.1 SERVICING OF LOW PR. NRV FROM 150 NB TO 200 NB.
5.2 SERVICING OF HIGH PR. NRV UP TO 100 NB.
5.3 SERVECING OF FC NRV ACTUATOR & DIAPHRAGM OR SEALS REPLACEMENT.
6.
SERVICING SAFETY VALVE ABOVE 100NB.
7.
REPLACEMENT OF EOT CRANE BRAKE SHOE (FOR ONE BRAKE ASSEMBLY)
8.
8.1 PORTABLE CENTRIFUGE SHIFTING FROM 'O'MTR TO 8.5 MTR OR VICE VERSA.
8.2 MATERIAL ISSUE FROM CENTRAL STORE TO TMD SITE STORE
9.
10. TMB/L02BD800 Bends/Laterals (Dia>6"-12") Repl
REPLACEMENT OF BENDS (150NB<=DIA <=250 NB) / REDUCER (UPTO 100mm/219mm)
2. TAKE NECESSARY MEASUREMENTS AND CUT THE BEND AS PER REQUIREMENT
3. EDGE PREPARE THE BEND BY GRINDING AND LAY THE BEND AS PER REQUIREMENT
4. ALIGN THE BEND AND MAKE FITMENT
5. ROOT WELD THE BEND AND DO DPT AS PER REQUIREMENT AND RECTIFY FOR ANY DEFECTS
6. DO BUILD UP WELDING OF JOINTS.
11. TMSPP01GN552 STEAM PIPING (DIA<=6") Laying
LAYING OF HP PIPELINE PER INCH DIA PER MTR. LENGTH (UPTO 65NB).
1.MAKE NECESSARY APPROACH PLATFORM AS PER REQUIREMENT
5. ROOT WELD (ARGON WELDING) THE PIPE AND DO DPT AS PER REQUIREMENT AND RECTIFY FOR
ANY DEFECTS
6. DO BUILD UP WELDING OF JOINTS. WELDING OF PIPES WITH FLANGES/ BENDS/ SOCKETS AS PER
REQUIREMENT.
12. TMMSL02GN552 MS Piping (Dia>6"-12") Laying
LAYING OF LP PIPELINE, PER INCH DIA PER MTR. LENGTH (150NB TO 300NB)
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5. ROOT WELD THE PIPE AND DO DPT AS PER REQUIREMENT AND RECTIFY FOR ANY DEFECTS
6. DO BUILD UP WELDING OF JOINTS. WELDING OF PIPES WITH FLANGES AS PER REQUIREMENT.
ARC FOR VALVES & PIPING OF SCH-D
1.
2.
3.
3.1 SERVICING OF LOW PR. VALVE FROM 150 NB UP TO 200 NB.
3.2 MECHANICAL JAMMING REMOVAL FROM 150 NB TO 500 NB VALVE.
4.
5.
SERVICING OF HIGH PR. VALVE FROM 40 NB UP TO 80 NB.
6.
CLEANING & INSPECTION OF CONDENSER WATERBOX MANUALLY. (PER PASS)
7.
TMCND51GN100 ONDENSER (COLTCS) Cleaning
CLEANING & INSPECTION CONDENSER OUTLET SCREEN (PER PASS).
8.
8.1 CHOCKING REMOVAL & INSPECTION OF CONDENSER ON LOAD TUBE CLEANING SYSTEM
PIPELINE.
8.2 INSPECTION OF CPU OUTLET PIPE LINE & DO EPOXY COATING IF REQUIRED
9.
TMSST06GN100 DMCW STRAINER (600NB) Cleaning
CLEANING OF CLCW DISCHARGE STRAINER
10. TMCEP51GN100 CEP (SUC STRNR) Cleaning
CLEANING OF CEP OR BFP SUCTION STRAINER OR BOOSTER PUMP BACKWASH FILTER TOP COVER
'O'RING REPLACEMENT.
11. TMEOT12OH000 EOT/Cranes (GEAR BOX) Serv
REPLACEMENT OF EOT CRANE DIFFERENT DRIVE GEARBOX OIL (FOR ONE GEARBOX).
12. BMASL11GN972 AS/CS LINE 150NB) WELDING
14. TMSTU53BD800 (STEAM TUR (LPT DIAPHRAGM) Repl)
LPT Diaphragm replacement
1. LOOSEN MOUNTING BOLTS OF LPT DIAPHRAGM ASSEMBLY TO LP TURBINE & REMOVE COMPLETE
ASSEMBLY TO PLACE ON FLOOR.
2. DISMANTLE THE DIAPHRAGM ASSEMBLY AND CLEAN ALL THE COMPONENTS.
3. REPAIR/REPLACE COMPONENTS AS PER REQUIRE.
4. CUT NEW LEAD DIAPHRAGM & GASKET FROM SHEET AS PER REQUIREMENT
5. FIX NEW DIAPHRAGM AND ASSEMBLE IT.
6. PLACE COMPLETE ASSEMBLY ON LPT & TIGHTENED THE MOUNTING BOLTS USING NEW GASKET.
7. CHARGE THE SYSTEM & ATTEND DEFECTS IF ANY.
ARC FOR VALVES & PIPING OF SCH-E
1.
2.
2.1 SERVICING OF HIGH PR. 100 NB VALVE.
2.2 SERVICING OF HIGH PR. NRV FROM 150 NB UP TO 250 NB.
3.
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SERVICING & INSPECTION OF TDBFP EXHAUST OR CEP DISCHARGE VALVE GEARBOX

4.
4.1 ATTEND RESIN LEAKAGE IN CPU VESSEL.
4.2 CPU RESIN TRAP INSPECTION.
5.
TMHPH51GN400 HP HEATER (GASKET) Instal/Remove
REPLACEMENT OF MANHOLE GASKET IN H.P OR L.P HEATER WATER BOX.
6.
FIXING OF DOZING SYSTEM MIXING TANK AGITATOR.
ARC FOR VALVES & PIPING OF SCH-F
1.
SERVICING OF HIGH PR. VALVE, SIZE - 200 NB.
2.
SERVICING OF HIGH PR. NRV, SIZE - 350 NB
3.
SERVICING OF HIGH PR. VALVE, SIZE - 350 NB TO 500NB.
4.
TMSST04GN100 SELF CLEANING FILTER (800NB)
SERVICING AND CLEANING OF ACW SELF CLEANING STRAINER.
5.
CLEANING OF PLATE HEAT EXCHANGER.
ARC FOR VALVES & PIPING OF SCH-G
1.
1.1 SERVICING OF HP-BYPASS OR AN OR ANB CONTROL VALVE.
1.2 HPBP OR AN OR ANB SERVOMOTOR REPLACEMENT AND SERVICING.
2.
SERVICING OF SPRAY CONTROL VALVE (HP-BYPASS).
ARC FOR VALVES & PIPING
NOTE: DETAILS ACTIVIIES TO BE DONE FOR THE JOBS SPECIFIED IN THE ARC FOR VALVES & PIPING
ARE GIVEN BELOW. SOME OF THE ACTIVITIES TO BE CARRIED OUT ARE COMMON FOR THE JOBS
SPECIFIED IN THE DIFFERENT SCHEDULES.
GLAND PACKING REPLACEMENT:
1.
REMOVAL OF GLAND NUTS.
2.
REMOVAL OF GLAND FOLLOWER.
3.
REMOVAL OF DAMAGED GLAND PACKING FROM STUFFING BOX.
4.
CLEANING OF STUFFING BOX.
5.
RENEWAL OF NEW GLAND PACKING.
6.
FIXING OF GLAND FOLLOWER & GLAND NUTS.
7.
TIGHTENING OF GLAND NUTS.
8.
HOT TIGHT AFTER CHARGING STEAM.
VALVE BONNET GASKET REPLACEMENT INCLUDING HIGHER CLASS PNEUMATIC CONTROL VALVE.
1.
REMOVAL OF ACTUATORS IN CASE OF MOTORIZED OR PNEUMATIC VALVE AFTER DECOUPLING
IF REQUIRED.
2.
REMOVAL OF BONNET BOLTS AND NUTS.
3.
LIFTING OF VALVE BONNET ASSEMBLY ALONG WITH THE VALVE DISC.
4.
REMOVAL OF OLD GASKET.
5.
CLEANING OF GASKET SEATING SURFACE.
6.
FIXING OF NEW GASKET.
7.
PLACING OF BONNET IN POSITION.
8.
FIXING OF & TIGHTENING OF BONNET BOLTS & NUTS.
9.
PLACING OF ACTUATOR IN POSITION.
10. HOT TIGHT AFTER STEAM CHARGING.
SERVICING OF LP VALVES
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2.
THE
3.
4.
5.
6.
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REMOVAL OF ACTUATOR OR HAND WHEEL AS THE CASE MAY BE.

SERVICING OF VALVE OPERATING MECHANISM HAVING ACTUATOR OR THE HAND WHEEL AS
CASE MAY BE.
REMOVAL OF GLAND PACKING IF REQUIRED.
CLEANING OF STEM & DRIVE BUSH AND MAKING THE VALVE FREE.
GREASING OF OPERATING NUT AND STEM.
RENEWAL OF GLAND PACKING IF REQUIRED.
COMMISSIONING OF VALVE.
VALVE SERVICING OR OVERHAULING (LOW PR. AND HIGH PR.).

1.
REMOVAL OF ACTUATOR OR HAND WHEEL AS THE CASE MAY BE.
2.
COMPLETE DISMANTLING OF VALVE.
3.
CLEANING AND INSPECTION OF VALVE.
4.
REPAIRORREPLACEMENT OF DAMAGEDORWORN OUT COMPONENTS.
5.
LAPPING OF SEAT AND DISC.
6.
REASSEMBLY OF VALVE.
7.
COMMISSIONING OF VALVE.
8.
TIGHTEN THE GLAND AFTER STEAM CHARGING.
HIGH PR. NRV SERVICING (ABOVE 800 CLASS)
1.
REMOVAL TOP COVER.
2.
REMOVAL OF BONNET LOCKING NUTS.
3.
REMOVAL OF SELF-SEALING BONNET.
4.
REMOVAL OF NRV FLAP.
5.
REPLACEMENTORREPAIR OF WORN OUTORDAMAGED PART IF REQUIRED.
6.
LAPPING OF SEAT AND DISC.
7.
LAPPINGORMATCHING OF SELF-SEALING RING WITH THE BONNET.
8.
ASSEMBLY OF NRV IN THE REVERSE ORDER.
9.
TIGHTEN AFTER STEAM CHARGING.
LOW PR. NRV SERVICING (UP TO 800 CLASS)
1.
REMOVAL OF TOP COVER BOLTS AND NUTS.
2.
LIFTING OF TOP COVER.
3.
REMOVE THE NRV FLAP.
4.
WELDING OF WORN OUT PARTS AND GRINDING TO PROPER SHAPE IF REQUIRED.
5.
LAPPING OF FLAP DISC AND SEAT.
6.
BOXING UP OF NRV.
7. TIGHTEN AFTER STEAM CHARGING.
RELIEF VALVE OR SAFETY VALVE SERVICING.
1.
2.
OPEN THE TOP COVER AFTER REMOVING THE LIFTING LEVER (IF PROVIDED).
3.
RELEASE THE SPRING TENSION BY LOOSENING THE LOCKNUT AFTER TAKING THE
MEASUREMENT OF THE COMPRESSION SCREW.
4.
COMPLETE DISMANTLE THE RELIEF VALVE INTERNALS.
5.
INSPECT THE VALVE SEAT AND DISC SEATING SURFACES.
6.
LAP THE SEAT AND DISC.
7.
REPLACE THE DAMAGED PARTS IF REQUIRED.
8.
ASSEMBLE THE RELIEF VALVE INTERNALS.
9.
SET THE COMPRESSION SCREW AS PER ORIGINAL DIMENSION.
10. FIX THE TOP COVER AND LIFTING LEVER.
PNEUMATIC CONTROL VALVE DECOUPLING OR COUPLING.
1.
DECOUPLING OF ACTUATOR SPINDLE FROM THE VALVE SPINDLE.
2.
COUPLING OF THE SAME AFTER C&I CALIBRATION.
TDBFP EXHAUST VALVE OR CEP SUCTION VALVE GEARBOX SERVICING.
1.
2.
TAKE OUT THE ACTUATOR ASSEMBLY.
3.
REMOVE THE GEARBOX ASSEMBLY FROM POSITION.
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5.
6.
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Page No. 62 / 87
COMPLETELY DISMANTLE THE GEARBOX.

REPLACEORREPAIR THE WORN OUT PARTS IF REQUIRED.
GREASE THE INTERNAL PARTS.
ASSEMBLE THE GEARBOX IN REVERSE ORDER.
MOUNT THE GEARBOX IN POSITION AND FIX THE ACTUATOR.
REPLACEMENT OF MANHOLE GASKET OF H.P OR L.P HEATERS.

1.
2.
ENSURE DRAINING AND PROPER ISOLATION OF CONDENSATE OR FEED WATER SIDE OF THE
HEATER.
3.
OPEN MANHOLE AND REMOVE PRESSURE PLATE TO ALLOW ACCESS INSIDE THE WATER BOX.
4.
CHECK & RECTIFY THE GASKET SEATING SURFACE TO ENSURE PROPER CONTACT.
5.
CHECK OR REPLACE THE PARTITION PLATE GASKET (REPAIR DAMAGES IF ANY IN THE GASKET
SEATING SURFACE).
6.
BOX UP MANHOLE WITH NEW GASKET AND TIGHTEN PROPERLY
7.
CHECK TIGHTNESS OF FASTENERS AFTER CHARGING OF HEATER AND RECTIFY LEAKAGES IF
ANY.
PART-C,SCHEDULE E/7 (TMMSW00BD001 Misc Works (<>) ATTEND BREAKDOWN)
DEPLOYMENT OF A GANG TO ATTEND MISCELLANEOUS WORKS
PROVISION OF DEPLOYMENT OF A GANG CONSISTS OF ONE FITTER (HSK), ONE WELDR (HSK), TWO
RIGGER (SKILLD), TWO HLPER (SEMI-SKILLED) AS AND WHEN REQUIRED AT SHORT NOTICE TO
COVER THE CONTINGENT TYPE OF JOBS AS DIRECTED BY THE ENGINEER-IN-CHARGE FOR
NON-SCHEDULED/NOT MENTIONED JOBS IN BOQ OF THIS CONTRACT.HOWEVER, THE TOTAL
UTILIZATION MAY VARY FROM ZERO TO MAXIMUM BOQ QUANTITY DURING THE TENURE OF THE
CONTRACT AND DEPENDS SOLELY AT THE DISCRETION OF THE ENGINEER-IN-CHARGE. WORK
COVERED IN THIS SHALL BE THOSE, WHICH ARE NOT COVERED UNDER ANY ITEM OF SCOPE OF
WORK OF THIS CONTRACT AND ARE NOT PERENNIAL IN NATURE EXAMPLES OF WHICH ARE AS
GIVEN BELOW:
1.
ATTENDING MISCELLANEOUS WORKS OF TMD AREA DURING BOILER LIGHT-UP ACTIVITIES/TG
ROLLING.
2.
FABRICATION OF SPECIAL DEVICES FOR MAINTENANCE / ANY OTHER PURPOSE AS
BY EIC WHEREVER REQUIRED.
DECIDED
3.
ATTENDING WELDING WORKS AS DECIDED BY EIC WHEREVER REQUIRED WHICH ARE NOT
DEFINED IN THE BOQ.
HPH OR LPH GAUGE GLASS LEAKAGE RECTIFICATION
1.
2.
TAKE OUT THE TOP AND BOTTOM GLASS COVER.
3.
REMOVE THE GLASS AND MICA SHEET.
4.
CLEAN THE GASKET SEATING SURFACES THOROUGHLY.
5.
CUT AND PUT THE NEW GASKET IN POSITION.
6.
FIX THE GLASS AND MICA SHEET.
7.
FIX THE TOP AND BOTTOM COVER PLATES AND TIGHTEN.
FLANGE GASKET REPLACEMENT
1.
REMOVAL OF FLANGE NUTS AND BOLTS.
2.
REMOVAL OF OLD GASKET AND CLEANING SEATING SURFACES.
3.
FIXING OF NEW GASKET.
4.
TIGHTENING OF NUTS AND BOLTS.
1.
REMOVAL OF DAMAGED TIE ROD.
2.
FIXING OF NEW TIE ROD AND TENSION ADJUSTMENT.
DGM(CS)
PO No. : 4000107488
Page No. 63 / 87
REPAIR OF SMALL WELDING LEAKAGE ON LPORHP PIPE LINE.

1.
FILLINGORGRINDING OF LEAKAGE SURFACE TO EXPOSE THE LEAKAGE POINT.
2.
WELDING OF LEAKAGE POINT BY PROPER ELECTRODE.
REPLACEMENT OF SOCKET WELD VALVES
1.
CUTTING OF OLD VALVE.
2.
FITTING OF NEW VALVE AND WELDING.
3.
CHECKING OF WELDING LEAKAGE DURING CHARGING OF LINE AND REPAIR IF REQUIRED.
LAYING OF HP OR LP PIPE LINE
1.
SHIFT THE PIPELINE FROM CENTRAL STOREORTMD STORE TO THE LOCATION.
2.
CUT AND GRIND THE PORTION TO BE WELDED.
3.
CARRY OUT EDGE PREPARATION AS REQUIRED AND ALIGN & FIT UP THE PIPE AND OFFER FOR
CHECKING.
4.
IF CLEARED BY EIC, CARRYOUT THE WELDING WITH PROPER ELECTRODE AND CARRY OUT DP
TEST WHEREVER REQUIRED.
5.
PAINT THE PIPELINE BEFOREORAFTER LAYING.
TDBFP TURBINE DIAPHRAM REPLACEMENT
1.
2.
DISMANTLE THE DIAPHRAGM FIXTURE.
3.
CUT THE LEAD SHEET AS PER THE SHAPE OF THE DIAPHRAGM.
4.
FIX THE DIAPHRAGM AND ASSEMBLE THE FIXTURE.
5.
RETURN THE PTW.
LP TURBINE DIAPHRAM REPLACEMENT
1.
LOOSEN MOUNTING BOLTS OF LPT DIAPHRAGM ASSEMBLY TO LP TURBINE & REMOVE
COMPLETE ASSEMBLY AND PLACE ON FLOOR.
2.
DISMANTLE THE DIAPHRAGM ASSEMBLY AND CLEAN ALL THE COMPONENTS.
3.
REPAIR/REPLACE COMPONENTS IF REQUIRED.
4.
CUT NEW LEAD DIAPHRAGM & GASKET FROM SHEET AS PER REQUIREMENT
5.
FIX THE NEW DIAPHRAGM AND ASSEMBLE THE FIXTURE.
6.
PLACE COMPLETE ASSEMBLY ON LPT & TIGHTENED THE MOUNTING BOLTS USING NEW
GASKET.
7.
RETURN THE PTW.
CEP / BFP / BOOSTER PUMP SUCTION STRAINER CLEANING OR BOOSTER PUMP BACKWASH FILTER
TOP COVER 'O' RING REPLACEMENT.
1.
2.
LOOSEN AND REMOVE THE MOTOR.
3.
REMOVING THE COUPLING AND BEARING ASSEMBLY.
4.
LOOSEN THE NUTS AND LIFT THE HOUSING COVER AND LIFT OUT THE STRAINER BASKET WITH
HANDLE.
5.
REMOVE THE DAMAGED 'O' RING AND FIX NEW 'O' RING.
6.
CLEAN THE STRAINER BASKET WITH WATER AND AIR, ALSO CLEAN THE STRAINER HOUSING.
7.
PLACE THE STRAINER BASKET INTO THE HOUSING UNTIL THE COLLAR OF THE BASKET IS
SUPPORTED.
8.
LOWER THE HOUSING COVER AND TIGHTEN THE BOLTS.
9.
FIX THE BEARING ASSEMBLY.
10. FIX THE MOTOR WITH NEW 'O' RING.
11. RETURN THE PTW.
BFP WARM UP STRAINER INSPECTION AND CLEANING.
1.
2.
OPEN THE TOP COVER.
3.
TAKE OUT THE STRAINER ASSEMBLY.
4.
INSPECT AND CLEAN THE STRAINER AND REPAIR IF REQUIRED.
5.
FIX THE STRAINER IN POSITION.
6.
BOX UP THE TOP COVER AND TIGHTEN.
DGM(CS)
PO No. : 4000107488
7.
Page No. 64 / 87
RETURN THE PTW.
FC NRV ROLLING DIAPHREGM REPLACEMENT.

1.
TAKE ISOLATION OF STEAM SIDE AND PNEUMATIC SIDE.
2.
LOOSEN THE DIAPHRAGM HOUSING STUD NUT AFTER TAKING MEASUREMENT OF STUD
LENGTH FOR RELEASING THE SPRING TENSION.
3.
TAKE OUT THE DOME.
4.
TAKE OUT THE TOP SPRING RETAINER.
5.
REMOVE BOTH THE SPRINGS.
6.
REMOVE THE DIAPHRAGM HOUSING.
7.
REMOVE THE PLATE WITH DIAPHRAGM.
8.
REPLACE THE DAMAGED DIAPHRAGM.
9.
ASSEMBLE THE DIAPHRAGM IN REVERSE ORDER OF DISMANTLING.
CPU OUTLET PIPE LINE INSPECTION AND DO EPOXY COATING
1.
2.
REMOVE THE PIPE LINE FROM THE POSITION.
3.
CHECK THE PIPE INTERNALS.
4.
IF RUBBER LINING INSIDE THE PIPE LINE CAME OUT, REMOVE THE RUBBER LINING FULLY.
5.
CLEAN THE PIPE LINE INSIDE THOROUGHLY BY EMERY PAPER.
6.
CLEAN THE PIPE LINE INSIDE BY HYDROCHLORIC ACID.
7.
DRY THE PIPE LINE BY AIR.
8.
APPLY THREE TO FOUR COATS OF EPOXY PAINT BY GIVING MINIMUM 8 HRS BETWEEN EACH
COAT.
9.
FIX THE PIPE LINE IN POSITION.
10. RETURN THE PTW.
CPU RESIN TRAP INSPECTION.
1.
2.
LOOSEN AND REMOVE TOP COVER FIXING BOLTS AND OUTLET PIPE FLANGE BLOTS.
3.
LIFT OUT THE TOP COVER.
4.
TAKE OUT THE STRAINER FROM THE HOUSING.
5.
CLEAN THE STRAINER BY WATER AND AIR JET.
6.
FIT THE STRAINER IN POSITION.
7.
PUT THE TOP COVER IN POSITION AND TIGHTEN THE COVER BOLTS AND FLANGE BOLTS.
8.
RETURN THE PTW.
CPU VESSEL RESIN LEAKAGE ATTENDING

1.
ERECT SUITABLE PLATFORM FOR OPENING THE MANHOLE.
2.
OPEN THE VESSEL TOP AND BOTTOM MANHOLE.
3.
OPEN THE WATER DISTRIBUTION SCREEN.
4.
GO INSIDE THE VESSEL AND TIGHTEN ALL THE STRAINER ELEMENTS AND SPRAY NOZZLES
AND REPLACEORREPAIR IF REQUIRED.
5.
TIGHTEN ALL THE BOTTOM SIDE UNION JOINTS AND FLANGES.
6.
BOX UP ALL THE MANHOLES.
DOZING SYSTEM MIXING TANK AGITATOR FIXING
1. DECOUPLE AND REMOVE THE MOTOR.
2. REMOVE THE TOP COVER BOLTS AND OTHER ASSOCIATED PIPING CONNECTED
TO THE TANK.
3. LIFT THE TOP COVER AND TAKE OUT THE AGITATOR SHAFT.
4. REPAIR THE SHAFT IF REQUIRED.
5. FIX THE AGITATOR IN POSITION AND COUPLE.
6. FIT THE TOP COVER AND TIGHTEN THE BOLTS.
7. CONNECT ASSOCIATED PIPING.
SWAS PRV DIAPHRAGM REPLACEMENT OR CHOKING REMOVAL.
1.
DGM(CS)
PO No. : 4000107488
2.
3.
4.
5.
6.
7.
Page No. 65 / 87
REMOVE THE VALVE BONNET.

TAKE OUT THE RUPTURED DIAPHRAGM.
CLEAN ALL THE PORTS THOROUGHLY.
FIX THE NEW DIAPHRAGM IN POSITION.
TIGHTEN THE VALVE BONNET.
RETURN THE PTW.
EOT CRANE DIFFERENT DRIVE GEARBOX OIL REPLACEMENT (FOR ONE GEARBOX).
1.
2.
DRAIN OIL FROM GEARBOX.
3.
CLEAN THE GEARBOX INSIDE.
4.
FLUSH THE GEARBOX INSIDE.
5.
TOP UP OIL UP TO REQUIRED LEVEL AFTER TAKING OIL FROM LUBRICANT SHED.
6.
SHIFT THE USED OIL FROM LOCATION TO LUBRICATION SHED.
7.
RETURN THE PTW.
EOT CRANE BRAKE SHOE REPLACEMENT(FOR ONE BRAKE ASSEMBLY).
1.
2.
TAKE OUT BRAKE PAD FROM POSITION.
3.
FIX THE NEW BRAKE PAD WITH NEW RIVETS.
4.
ADJUST THE BRAKE PAD.
5.
FIX THE FILTERS IN POSITION.
6.
RETURN THE PTW.
ACW SELF CLEANING STRAINERS CLEANING OR SERVICING.
1.
2.
ENSURE DRAINING AND ISOLATION OF STREAM TO BE CLEANED.
3.
OPEN MANHOLE AND SPOOL PIECE TO ALLOW ACCESS TO THE CONICAL STRAINER SCREEN.
4.
CLEAN SCREEN THOROUGHLY AND CHECK OR RECTIFY FOR FREE OPERATION OF SCREEN.
5.
REMOVE ALL DEBRIS INSIDE THE STRAINER AND DISPOSE PROPERLY.
6.
BOX UP THE MANHOLE AND THE SPOOL PIECE WITH PROPER GASKETS.
7.
FILL UP THE SYSTEM AND CHECK FOR LEAKAGES IF ANY AND RECTIFY.
PLATE HEAT EXCHANGER CLEANING.
1.
CLEAN THE FIXING STUDS AND TAKE THE MEASUREMENTS OF THE COMPRESSED LENGTH OF
THE HEAT EXCHANGER PLATES.
2.
LOOSEN THE NUTS OF BOTH THE SIDES AND TAKE OUT THE FIXING STUDS ONE BY ONE.
3.
SLIDE THE COVER FIXING PLATE.
4.
SLIDE THE PLATE ONE BY ONE AND CLEAN THE PLATES BY PLASTIC BRUSH, SOAP SOLUTION
AND WATER JET.
5.
CHECK THE GASKETS IF REQUIRED CHANGE THE GASKET.
6.
SLIDE THE PLATES IN POSITION AND THE COVER PLATE.
7.
FIX THE STUDS AND TIGHTEN THE NUTS ACCORDING TO THE MEASUREMENT PREVIOUSLY
TAKEN.
8.
CHARGE THE PHE AND CHECK FOR ANY LEAKAGE AND RECTIFY.
CONDENSER ARV BALL REPLACEMENT
1.
REMOVE THE TOP COVER AND FLANGE.
2.
TAKE OUT THE BALL FROM THE HOUSING.
3.
REPLACE WITH NEW BALL.
4.
REPLACE THE GASKET IF REQUIRED AND BOX UP THE COVERS.
CONDENSER WATERBOX MANUAL CLEANING.
1.
OPEN THE CONDENSER INLET & OUTLET MANHOLE.
2.
CLEAN ALL DEBRIS STONES ETC FROM WATER BOX.
3.
ERECT SCAFFOLDING INSIDE WATER BOX IF REQUIRED FOR CLEANING TUBE SHEET..
4.
REMOVE SCAFFOLDING AFTER CLEANING.
5.
BOX UP INLET AND OUTLET MANHOLE, IF REQUIRED CHANGE THE GASKET.
CONDENSER ON LOAD TUBE CLEANING SYSTEM PIPELINE CHOCKING REMOVAL.
1.
DGM(CS)
PO No. : 4000107488
2.
3.
4.
5.
Page No. 66 / 87
REMOVE THE PIPELINE FROM POSITION.

CLEAN THE PIPELINES BY HIGH PRESSURE WATER JET.
IF REQUIRED CUT THE PIPE AND CLEAN & AFTER CLEANING WELD THE PIPE.
FIX THE PIPELINES IN POSITION.
CONDENSER OUTLET SCREEN INSPECTION AND CLEANING (BOTH PASSES).

1.
2.
OPEN THE BLANK FLANGE ABOVE THE CONDENSER COOLING WATER OUTLET BORF VORV TO
DRAIN WATER ABOVE THE VALVE AND OPEN THE ELLIPTICAL MANHOLE.
3.
DRAIN OUT WATER ABOVE THE VALVE BY SIPHONING.
4.
GO INSIDE THE DUCT AND FIX THE LADDER INSIDE TO HAVE APPROACH TO THE OUTLET
SCREEN.
5.
CLEAN THE SCREEN THOROUGHLY AND REMOVE THE DEBRIS OUT OF THE DUCT.
6.
REMOVE THE LADDER AND BOX UP THE ELLIPTICAL MANHOLE AND THE BLANK FLANGE.
7.
RETURN THE PTW.
HP-BYPASS OR AN OR ANB VALVE SERVICING.
1.
REMOVE INSULATION FOR VALVE BODY.
2.
LOOSEN AND REMOVE SPRAY WATER LINE FLANGE.
3.
LOOSEN AND REMOVE PRESSURE SEAL PLUG FLANGE BOLTS AND LOWER PRESSURE SEAL
PLUG.
4.
DECOUPLE SERVOMOTOR AND VALVE STEM.
5.
LOWER VALVE SPINDLE AFTER REMOVING GLAND
6.
PACKING.
7.
CLEAN SEATING SURFACE OF VALVE BODY AND SPINDLE.
8.
CARRY OUT WELDING AND MACHINING OF THE DISK AND SEAT IF NECESSARY.
9.
CARRYOUT LAPPING AND MATERIAL SEALING SURFACE TO ACHIEVE 100% BLUE CONTACT.
10. OBTAIN EICORFQA CLEARANCE FOR ASSEMBLY OF VALVE.
11. CARRYOUT DP TEST OF JET CAGE AND PRESSURE SEAL PLUG TO DETECT CRACKS.
12. REPLACE ANY COMPONENTS TO BE IF NECESSARY.
13. ASSEMBLE VALVE WITH ANTI-SEIZE COMPOUND AND NEW GASKETS OR GLAND PACKING.
14. TIGHTEN ALL FASTENERS USING TORQUE WRENCH TO RECOMMENDED TORQUE.
15. COUPLE THE VALVE AND ACTUATOR AND SERVOMOTOR.
16. ADJUST STROKE LENGTH OF VALVE (ZERO SETTING) AND ADJUST GLAND AS REQUIRED.
17. ARREST LEAKAGES IF ANY AFTER STEAM CHARGING OF VALVE.
SPRAY CONTROL VALVE (HP-BYPASS) SERVICING
1.
DECOUPLE VALVE STEM FROM SERVOMOTOR AND REMOVE GLANDS.
2.
LOOSEN PRESSURE SEAL PLUG LOCK NUT AND JACK OUT PRESSURE SEAL PLUG.
3.
CLEAN VALVE INTERNALS AND CARRY OUT DP TEST TO CHECK FOR CRACKS.
4.
CARRY OUT WELDING AND MACHINING OF THE DISK AND SEAT IF NECESSARY.
5.
CARRYOUT LAPPING AND MATCHING OF VALVE SPINDLE AND SEAT TO ACHIEVE 100% BLUE
CONTACT.
6.
REPLACE ANY PARTS IF NECESSARY.
7.
OBTAIN EICORFQA CLEARANCE FOR BOX UP OF VALVE.
8.
BOX UP VALVE WITH ANTI-SEIZE COMPOUND AND NEW SEALING ELEMENTS.
9.
COUPLE VALVE AND SERVOMOTOR AND ADJUST STROKE.
10. TIGHTEN GLAND FOR SEAL AFTER CHARGING OF LINE TO RATED PRESSURE.
SERVO MOTOR REPLACEMENT AND SERVICING (HPBP OR AA OR AN OR ANB OR HPBP SPRAY
VALVE)
1.
DECOUPLING OF VALVE.
2.
REMOVE THE SERVO MOTOR FIXING BOLTS.
3.
FIXING THE NEW SERVO MOTOR.
4.
COUPLING & ZERO SETTING OF VALVE WITH C&I.
5.
DECOUPLING OF VALVE.
6.
REMOVE THE SERVO MOTOR FROM THE POSITION.
7.
DISMANTLE THE SERVO MOTOR.
8.
REPLACE THE WORN OUT PARTS I.E. O-RING, SEALS ETC. IF REQUIRED.
DGM(CS)
PO No. : 4000107488
9.
10.
11.
Page No. 67 / 87
ASSEMBLE THE SERVO MOTOR.

FIX THE SERVO MOTOR IN POSITION.
COUPLING OF VALVE & ZERO SETTING WITH C&I.

1.
REMOVE THE COUPLING.
2.
TAKE OUT THE OLD OIL SEAL AND FIT NEW SEAL.
3.
FIX THE COUPLING AND DO THE ZERO SETTING WITH C&I.
1.
CONFIRM PTW.
2.
DIMANTLE GEARBOX.
3.
CLEAN ALL PARTS. REPAIRORREPLACE ANY PARTS IF NECESSARY.
4.
ASSEMBLE IN REVERSE ORDER.
5.
ADJUSTORCHECK FULL OPENINGORCLOSING OF THE VALVE.
PORTABLE CENTRIFUGE SHIFTING FROM 'O' MTR TO 8.5 MTR OR VICE VERSA.
1.
REMOVE THE EXISTING CONNECTION FROM TDDFP.
2.
SHIFT THE CENTRIFUGE FROM LOCATION TO THE TG BAY WHERE EOT CRANE APPROACH IS
THERE.
3.
LOAD IT IN THE EOT CRANE AND SHIFT THE CENTRIFUGE TO 8.5 MTR. THROUGH MDBFP
OPENING BY EOT CRANE.
4.
UNLOAD THE CENTRIFUGE FROM EOT CRANE & SHIFT IT TO THE REQUIRED LOCATION FOR OIL
CENTRIFUGING IN MDBFP.
5.
CONNECT THE INLETOROUTLET PIPE WITH THE EQUIPMENT.
ISSUE OF MATERIAL FROM CENTRAL STORE TO TMD SITE STORE
1.
SHIFTING OF HAND TROLLEY FROM TMD STORE TO CENTRAL STORE.
2.
LOADING OF SPARESOR CONSUMABLES ON HAND TROLLEY FROM THE STORE AFTER ISSUE
OF MATERIAL BY OUR STOREKEEPER.
3.
SHIFTING OF MATERIALS BY PUTTING THE HAND TROLLEY FROM CENTRAL STORE TO TMD SITE
STORE.
4.
UNLOADING OF MATERIAL FROM HAND TROLLEY AND TO KEEP THEM IN STORE.
IN VALVES AND PIPING FOR SCHEDULE B AND SCHEDULE D SL NO 14,15 AND 12 RESPECTIVELY,
THE DETAILED SCOPE IS MENTIONED BELOW FOR HP WELDING
SCHEDULE B:
14.TMASL08GN972 AS/CS LINE( 80NB) WELDING
1 JOINT = 2 NOS IN THE BOQ
1 JOINT = 4 JOINTS IN THE BOQ
SCHEDULE D
12.BMASL11GN972 AS/CS LINE 150NB) WELDING
HP WELDING
1. CUTTING OF PIPELINES BY HACKSAW/GRINDER FOR REPLACEMENT OF DEFECTIVE VALVES OR
PIPE PORTION WITH SUITABLE ADJUSTMENT OF HANGERS OR TEMPORARY SUPPORTS.
2. PREPARING NEW PIPE/VALVES BY SUITABLE EDGE PREPARATION, FITUP AND ALIGNING WITH THE
EXISTING SYSTEM AND TACK WELDING.
ALL DRILLING,GRINDINGCLAMPING/SUPPORTING ETC. SHALL BE TREATED AS PART OF THE JOB.
3. PREHEATING, TIG ROOT WELDING, SUBSEQUENT LAYERS WELDING & STRESS RELIEVING SHALL
BE FOLLOWED AS PER THE STANDARD WELDING PROCEDURES AND ALSO AS PER INSTRUCTION OF
EIC. STRESS RELIEVING & RADIOGRAPHIC REQUIREMENTS SHALL BE FINALIZED BY EIC.
DGM(CS)
PO No. : 4000107488
Page No. 68 / 87
4. IN CASE OF DEFECTIVE JOINTS (BY DPT / X - RAY) THE AGENCY SHALL REDO THE COMPLETE JOB
AT NO EXTRA COST, TILL THE ACCEPTANCE OF JOINT BY X-RAY.
5.
AFTER COMPLETION OF THE JOB THE PIPING SHOULD BE NORMALISED INCLUDING HANGER
ADJUSTMENT ETC.
MISCELLANEOUS WORKS (PART-D)
1.
FOR ROUTINE CHECK UP AND ATTENDING OF MINOR OIL LEAKAGE/WATER LEAKAGE/STEAM

LEAKAGE/OIL TANK LEVEL/OIL POT LEVEL/FILTER DP OR ANY UNFORSEEN JOBS IN TMD AREA (ST-I
&II). THE CONTRACTOR AS PER REQUIREMENT HAS TO DEPUTE A GANG OF ONE FITTER(HSK), TWO
RIGGER(SKILLED), TWO HELPERS(SEMI-SKILLED) FOR 8 HOURS IN GENERAL SHIFT(ONE
FREQUENCY).IF REQUIRED MANPOWER WILL BE USED FOR PART OF THE DAY OR PART QUANTITY
FOR WHICH PRO-RATA QUANTITY SHALL BE GIVEN. IN CASE THE GANG IS DEPLOYED IN ODD HOURS
THEN QUANTITY WILL BE MADE 1.5 TIMES OF THE NORMAL TIME.
IN ADDITION TO ABOVE WORKS THE SAME GANG OR PART OF THE GANG AS AND WHEN
REQUIRED AT SHORT NOTICE SHALL ALSO BE USED TO ATTEND THE CONTINGENT TYPE OF JOBS
AS DIRECTED BY THE ENGINEER-IN-CHARGE FOR NON-SCHEDULED/NON-MENTIONED JOBS IN BOQ.
SOME EXAMPLES OF SUCH TYPE OF JOBS ARE AS GIVEN BELOW:
1.
GRATING REPLACENT AND FLOOR CLEANING IN MOT ROOM/CFT ROOM/TDBFP CENTRIFUGE
AREA ETC.
2.
ANY TYPE OF REPAIRING/BREAKDOWN JOBS TG EOT CRANES WHICH ARE NOT MENTIONED IN
THE BOQ OF THIS CONTRACT.
3.
MATERIAL TESTING/THICKNESS OF STEAM/FEED WATER PIPES
HOUSEKEEPING/5S ACTIVITIES/PAINTING WORKS WRITING IN TMD AREA
PART: E (DEPLOYMENT OF EOT CRANE OPERATOR TO CARRY OUT DESIGNATED JOBS)
MMDEP00GN612 DEPTT <> MAN.DEP-CRANE OPTR manday
PART - E / A: NORMAL EOT CRANE OPERATION (MANDAYS)
PART - E / B: OVERTIME EOT CRANE OPERATION (MANHOURS)
1.
NORMAL MANDAY: DEPLOYMENT OF ONE CRANE OPERATOR FOR 8 HRS DURING NORMAL
WORKING HOURS.
2.
OVERTIME HOURS: ONE HOUR OVERTIME= 0.19 MANDAY
THE AGENCY HAS TO OPERATE TWO 95 / 15 T EOT CRANE IN STAGE-I TG HALL AND TWO 105 /
15 EOT CRANE IN STAGE-II TG HALL FOR LIFTING AND SHIFTING OF ANY ITEM ROUND THE CLOCK AS
AND WHEN REQUIRED.
THE AGENCY HAS TO CARRY OUT DAILY MECHANICAL CHECKS OF BOTH THE CRANES IN
STAGE-I &II AS PER THE DIRECTION OF EIC.
THE AGENCY HAS TO CARRY OUT ALL PREVENTIVE CHECKS (I.E. 4 WKLY, 12 WKLY, 24 WKLY, 48
WKLY).
THE AGENCY HAS TO LIFT AND SHIFT ANY ITEM AS AND WHEN REQUIRED THROUGH OUT THE
CONTRACT PERIOD.
DURING ANY MAINTENANCE WORK /OVERHAULING WORK THE CRANE OPERATOR HAS TO
COME IN DIFFERENT SHIFTS (I.E. A, B & C SHIFT) TO CARRY OUT THE WORK.
DURING ANY CRITICAL ACTIVITIES ANY OF THE CRANE OPERATORS SHOULD ALWAYS
PRESENT TO AVOID ANY DELAY IN LIFTING /SHIFTING WORK.
SPECIAL TERMS & CONDITIONS
1.
THE AGENCY TO MOBILIZE SUFFICIENT SKILLED AND EXPERIENCED MANPOWER TO CARRY
OUT THE JOBS WITH THE REQUISITE QUALITY STANDARDS. THE CATEGORIES OF MANPOWER
ANTICIPATED FOR THIS CONTRACT ARE:
SL. NO
DGM(CS)
NAME
CATEGORY
PO No. : 4000107488
1
2
3
4
5
6
Page No. 69 / 87
SUPERVISOR
MILL WRIGHT FITTER FITTER
HIGH SKILLED / SKILLED
RIGGER
SKILLED
WELDER HIGH SKILLED
HELPER
SEMI SKILLED
2.
THE JOBS TO BE SUPERVISED BY TWO COMPETENT & QUALIFIED (PREFERABLE DIPLOMA IN
MECHANICAL ENGINEERING) SUPERVISORS WITH 3 - 5 YEARS OF EXPERIENCE IN EXECUTING
SIMILAR JOBS. THE SUPERVISORS ARE TO BE EQUIPPED WITH A MOBILE PHONE TO ENSURE
PROPER COORDINATION AND CONTACT AT ALL TIMES.
3.
AT LEAST TWO MILL WRIGHT FITTERS TO BE DEPLOYED HAVING MINIMUM 6 - 8 YEARS
EXPERIENCE IN ALIGNMENT OF CRITICAL EQUIPMENT LIKE TURBINE, BOILER FEED PUMP, VERTICAL
PUMPS LIKE CEP / CW PUMPS OR SIMILAR DRIVES. (EDUCATION QUALIFICATION OF ITI ALONG WITH
EXPERIENCE WILL BE PREFERRED)
4.
EOT CRANE OPERATOR SHOULD HAVE MINIMUM FIVE YEAR EXPERIENCE OF OPERATING EOT
CRANE HAVING A CAPACITY OF 60 T OR MORE. EOT CRANE OPERATOR IS TO BE EQUIPPED WITH A
MOBILE PHONE TO ENSURE PROPER COORDINATION AND CONTACT AT ALL TIMES. (EOT CRANE
OPERATION BEING A VERY CRITICAL AND HIGHLY SPECIALIZED JOB, THE OPERATORS ARE TO BE
CONSIDERED AT PAR WITH THE CATEGORY OF MILL WRIGHT FITTER / SPECIALIZED WORKER FOR
COST ESTIMATION AND OTHER CONTRACTUAL CONSIDERATIONS IF ANY.)
5.
HIGH SKILLED FITTERS TO BE DEPLOYED HAVING AT LEAST 5 YEARS OF WORKING
EXPERIENCE IN SIMILAR EQUIPMENT WITH KNOWLEDGE OF ALIGNMENT, LEVELING, SURFACE
MATCHING, FITS AND TOLERANCES ETC. (EDUCATION QUALIFICATION OF ITI ALONG WITH
EXPERIENCE WILL BE PREFERRED)
6.
JUNIOR FITTERS TO BE DEPLOYED HAVING AT LEAST 3 YEARS EXPERIENCE OF WORKING IN
SIMILAR SYSTEMS AND EQUIPMENTS. (EDUCATION QUALIFICATION OF ITI ALONG WITH EXPERIENCE
WILL BE PREFERRED)
7.
RIGGERS WITH AT LEAST 05 YEARS OF WORKING EXPERIENCE IN RIGGING OF HEAVY
EQUIPMENT AND WORKING AT HEIGHTS, WORKING IN COORDINATION WITH EOT CRANE OPERATOR.
GOOD WORKING KNOWLEDGE OF SCAFFOLDINGS AND PLATFORMS FOR EXECUTING WORK AT
HEIGHT.
8.
WELDER HAVING AT LEAST 05 YEARS WORKING EXPERIENCE IN LP AND HP JOINTS WELDING.
IBR CERTIFICATION TO BE VALID FOR CARRYING OUT HIGH PRESSURE JOINTS. ALSO WELDER HAS
TO QUALIFY IN WELDING QUALITY TEST BY FQA.
9.
SEMI SKILLED WORKERS TO HAVE AT LEAST 05 YEARS OF WORKING EXPERIENCE IN SIMILAR
EQUIPMENT AND ATMOSPHERE. (WORKERS HAVING WORKED IN STAGE-II ERECTION /
COMMISSIONING IN TURBINE & AUX. WILL BE PREFERRED.)
9.
AGENCY TO DEPLOY SPECIFIC & SEPARATE GROUPS FOR PREVENTIVE MAINTENANCE JOBS,
BREAK DOWN MAINTENANCE JOBS AND OVERHAULING JOBS.
10. THE AGENCY WILL DEPLOY SEPARATE AND INDEPENDENT GROUPS EQUIPPED WITH
SUFFICIENT & INDEPENDENT TOOLS TO CARRY OUT WORKS AS MAY BE REQUIRED IN ANY ONE OR
ALL SIX UNITS AT ANY POINT OF TIME.
11. NORMALLY AT LEAST 2 EOT CRANE OPERATORS WILL BE REQUIRED ON DAILY BASIS
HOWEVER THE DECISION OF THE EIC IS FINAL AND BINDING, REGARDING DEPLOYMENT OF NO. OF
OPERATORS.
12. IN CASE OF EOT CRANE OPERATION DEPLOYMENT DURING NORMAL WORKING HOURS WILL BE
TREATED AS "NORMAL OPERATION" AND DEPLOYMENT BEYOND NORMAL OPERATING TIME AND
SUNDAYS / HOLIDAYS WILL BE TREATED AS "OVERTIME OPERATION".
13. CONTRACTOR SHOULD PROVIDE MOBILE PHONE TO THE CRANE OPERATORS FOR EASE OF
ACCESSIBILTY AT ANY TIME AT THE REQUIREMENT OF THE JOB.
14. FAILURE IN DEPLOYING OPERATORS ON TIME LEADING TO DELAYS IN EXECUTION OF WORK
WILL BE TREATED AS A SERIOUS LAPSE AND PENALTY AT DOUBLE THE RATE OF OPERATION AT
THE TIME OF FAILURE WILL BE IMPOSED ON THE AGENCY. NON RESPONSE / NO TIMELY RESPONSE
TO INSTRUCTIONS OVER PHONE WILL ALSO BE TREATED AS FAILURE AND ATTRACT IMPOSITION OF
PENALTY.
15. ALL GENERAL TOOLS & PLANTS SHOULD BE AVAILABLE IN SEPARATE TOOL BOX FOR EACH
GROUP TO WORK INDEPENDENTLY.
16. ALL GENERAL TYPE OF TOOLS & PLANT i.e RING DE SPANNER & SLUGGING SPANNERS UP TO
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55MM, DIFFERENT SIZE SCREW DRIVERS, HAMMERS, CENTER PUNCH, SLIDE WRENCH OF
DIFFERENT SIZES, PIPE WRENCH OF DIFFERENT SIZES, CHISELS, SHIM CUTTER, PLIERS, HACKSAW
FRAME ETC. REQUIRED FOR THE DAY TO DAY MAINTENANCE JOBS, 3T CAPACITY PULLING & LIFTING
MACHINE, SLINGS, D-SHACKLES, MANILA ROPE ETC. ARE TO BE SUPPLIED BY THE CONTRACTOR.
17. GENERAL PURPOSE ELECTRIC HAND TOOLS (SUCH AS ANGLE GRINDERS, PISTOL GRINDERS
AND HAND DRILLING M/C) WITH FIBER BODY AS REQUIRED TO BE SUPPLIED BY CONTRACTOR.
CUTTING / GRINDING WHEELS AS MAY BE REQUIRED WILL BE IN THE CONTRACTOR'S SCOPE. THE
ELECTRIC TOOLS SHALL BE TESTED BY EMD BEFORE USE.
18. GENERAL TYPE OF CONSUMABLE LIKE PETROL, DIESEL, HACKSAW BLADE, AND RUSTOLENE
ETC. WILL BE SUPPLIED BY AGENCY.
19. COTTON WASTE & OLD CLOTH REQUIRED FOR CLEANING PURPOSES WILL BE IN THE SCOPE
OF THE CONTRACTOR.
20. COPY OF ENTRY CHALLAN FOR ALL T & P BROUGHT INTO THE PLANT BY THE CONTRACTOR
DURING THE VALIDITY OF THE CONTRACT TO BE SUBMITTED TO NTPC (EXECUTING DEPARTMENT)
FOR RECORDS AND INFORMATION.
21. ALL SPECIAL TOOLS & PLANT, INCLUDING SLUGGING SPANNER OF 60MM & ABOVE, TIG
WELDING SET, SPECIAL GRINDING MACHINE, SPECIAL FIXTURES WILL BE SUPPLIED BY NTPC.
21. TRANSPORTATION OF MATERIAL FROM NTPC STORE & BACK AS REQUIRED TO BE DONE BY
CONTRACTOR AT FREE OF COST.BUT TRUCK/HYDRA SHALL BE ARRANGED BY NTPC OF FREE OF
COST.
22. GAS CUTTING SET, DA & OXYGEN GAS AND REGULATOR, WELDING CABLE, HELMET, HOLDER,
CHIPPING HAMMER, WELDING GLOVES ARE TO BE ARRANGED BY THE CONTRACTOR.
23. POWER SUPPLY FOR WELDING M/C, GRINDING M/C ETC. WILL BE GIVEN FREE OF COST BY
NTPC AT FIXED LOCATION. THE AGENCY HAS TO USE THEIR CABLE FROM THESE LOCATIONS TO
THE WELDING MACHINE NEAR THE JOB.
24. ARGON GAS WILL BE SUPPLIED BY NTPC.
25. ALL GENERAL PURPOSE ELECTRODES (OF D&H/ADVANI/L&T/MODI/ESAB MAKE ONLY) IS TO BE
SUPPLIED BY THE AGENCY AND ALL SPECIAL PURPOSE ELECTRODES / FILLER WIRE WILL BE
SUPPLIED BY NTPC.
26. HOT TIGHTENING OF VALVE GLANDS, BONNETS AND FLANGES ETC. FOR THE ATTENDED JOBS
ARE TO BE CARRIED OUT BY THE CONTRACTOR FREE OF COST.
27. WHEREVER HIGH PRESSURE WELDING IS INVOLVED, THE WELDER DEPLOYED SHOULD BE A
QUALIFIED WELDER HOLDING A VALID IBR CERTIFICATE.
28. THE SAFETY OF EQUIPMENTS & WORKING PERSONNEL SHALL BE THE RESPONSIBILITY OF THE
CONTRACTOR.
29. ALL WORKING PERSONNEL SHOULD BE EQUIPPED WITH SAFETY HELMET, SAFETY SHOE &
SAFETY BELT ETC. AND ANY OTHER PPE AS MAY BE APPLICABLE FOR THE JOB BEING CARRIED OUT.
30. WHEN WORKING AT HEIGHTS FULL BODY HARNESS TO BE USED BY THE WORKERS AS A
SAFETY MEASURE.
31. GAS CUTTING SETS USED WITH OXY - ACETYLENE GAS TO BE USED WITH "BACK FIRE
ARRESTER".
32. ALL ELECTRICAL EXTENTION BOARDS USED BY THE CONTRACTOR SHOULD HAVE ELCB.
33. ANY MINOR JOB INCIDENTAL TO THE JOBS MENTIONED AGAINST BILL OF QUANTITY WHICH HAS
NOT BEEN INCLUDED IN THE SCOPE OF WORK SHALL BE EXTENDED BY THE CONTRACTOR
WITHOUT ANY EXTRA PAYMENT.
34. THE CONTRACTOR HAS TO MOBILIZE HIS MANPOWER WITHIN ONE HOUR AFTER RECEIVING
INSTRUCTION FROM NTPC.
35. IF REQUIRED, THE CONTRACTOR HAS TO ENGAGE HIS MANPOWER BEYOND NORMAL
WORKING HOURS / ROUND THE CLOCK, DEPENDING ON THE URGENCY OF THE WORK WHICH HAS
TO BE DECIDED BY E.I.C.
36. IN CASE OF UNDUE DELAY OR BAD QUALITY OF JOB DONE BY THE CONTRACTOR NTPC SHALL
HAVE THE LIBERTY TO GET THE JOB DONE BY ANY OTHER AGENCY AT THE RISK AND COST OF THE
CONTRACTOR. THE DECISION OF E.I.C. IN THIS REGARD SHALL BE FINAL AND BINDING ON THE
CONTRACTOR.
37. ANY SCAFFOLDING WORK REQUIRED FOR DOING THE JOB SHALL HAVE TO BE ERECTED BY
THE CONTRACTOR AT HIS COST.
38. THE CONTRACTOR HAS TO ENGAGE COMPETENT/SKILLED MANPOWER AS PER THE
REQUIREMENT OF THE RESPECTIVE JOB.
39. MINOR INSULATION MATERIAL IF REQUIRED TO BE REMOVED FOR THE PURPOSE OF WORK
AND TO BE PUT BACK AFTER COMPLETION OF WORK.
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40. THE DEBRIS TO BE REMOVED FROM THE WORK PLACE AFTER COMPLETION OF WORK AND
SUITABLY DISPOSED OFF IN NTPC DESIGNATED SCRAP DUMP / SCRAP YARD.
41. SCAFFOLDING TO BE REMOVED AFTER COMPLETION OF WORK AND TO BE KEPT AT
DESIGNATED PLACE.
42. THE CONTRACTOR SHALL RETURN ALL SPECIAL T&P (IF ANY) ISSUED FROM NTPC STORE &
WILL TAKE NO DUE CERTIFICATE FROM STORE BEFORE RAISING THE FINAL BILL.
43. THE CONTRACTOR / SUPERVISOR MUST REPORT TO TMD EVERYDAY AT THE BEGINNING AND
END OF THE DAY FOR RECEIVING WORK INSTRUCTIONS AND FEED BACK OF THE JOB.
44. THE FIXTURE IF NECESSARY FOR THE MAINTENANCE WORK SHALL BE FABRICATED BY THE
CONTRACTOR FOR WHICH NTPC SHALL PROVIDE ALL MATERIAL AND WORK SHOP FACILITIES AS
MAY BE REQUIRED.
45. THE CONTRACTOR HAS TO DEPLOY SEPARATE GANGS FOR DIFFERENT JOBS TO BE EXECUTED
AT A TIME DURING OVERHAULING WORKS.
46. DEFECT LIABILITY PERIOD FOR EACH JOB SHALL BE ONE MONTH AFTER COMMISSIONING OF
EQUIPMENT.
47. NTPC GENERAL TERMS AND CONDITIONS SHALL ALSO FORM A PART OF THE CONTRACT.
48. IN EXIGENCY AS PER SITE REQUIREMENT THE WORKS CAN BE CARRIED OUT IN ANY AREA OF
THE PLANT.
49. THE CONTRACTOR SHALL COVER THE WORKMEN UNDER GROUP INSURANCE SCHEME
COVERING WORKMEN'S COMPENSATION LIABILITY AT HIS OWN COST.
50. THE CONTRACTOR SHALL COMPLY WITH PROVISIONS OF ALL STATUTORY RULES
REGULATIONS & ACTS LIKE CONTRACT LABOR ACT 1970 & PROVIDENT FUND ACT. PF
CONTRIBUTION DEPOSITED AGAINST THE WORKMEN ENGAGED IS TO BE BORNE BY THE AGENCY.
51. THE CONTRACTOR WILL PAY THE STATUTORY BONUS TO WORKERS ALONG WITH OTHER
BENEFITS TO BE PROVIDED TO THE WORKERS AS PER THE PREVAILING GOVERNMENT GUIDE LINES
DURING THE VALIDITY OF THE CONTRACT.
52. PAYMENT WILL BE RELEASED ON CERTIFICATION OF EIC, ON MONTHLY RA BILL BASIS.
53. THE DECISION OF EIC WILL BE FINAL & BINDING ON CONTRACTOR.
54. THE CONTRACTOR WILL DEPLOY SUFFICIENT AND SEPARATE MANPOWER WITH REQUIRED
T&P AS REQUIRED FOR O/H JOBS SO AS NOT TO HINDER ROUTINE JOBS, FOR TIMELY COMPLETION
OF JOB.
55. THE TOTAL JOB WILL BE CARRIED OUT DURING O/H OF INDIVIDUAL UNITS AND RUNNING
MAINTENANCE. THE CONTRACTOR HAS TO MOBILIZE SUFFICIENT MANPOWER FOR TIMELY
COMPLETION OF JOBS ON EACH WORK FRONT.
56. THE CONTRACT WILL BE VALID FOR A PERIOD OF 12 MONTHS FROM DATE OF START OF WORK.
IF THE PERFORMANCE OF THE CONTRACTOR IS SATISFACTORY AND REQUIREMENT ARISES, THE
CONTRACT MAY BE EXTENDED FOR DURATION OF 3 MONTHS AS REQUIRED BY NTPC.
57. IN CASE THE PERFORMANCE OF THE CONTRACTOR IS NOT SATISFACTORY NTPC RESERVES
THE RIGHT TO TERMINATE THE CONTRACT GIVING 01 MONTH NOTICE. ALSO JOBS MAY BE CARRIED
OUT BY NTPC AT THE RISK & COST OF THE CONTRACTOR IN CASE OF REPEATED POOR
DEPLOYMENT.
58. IN CASE OF NON DEPLOYMENT OF SUFFICIENT MANPOWER OF ANY CATOGERY ON ANY DAY /
FOR ANY WORK LEADING TO DELAYS WILL ATTRACT A PENALTY @ 150% OF THE NORMAL RATE FOR
THE PARTICULAR CATOGERY.
59. NON COMPLIANCE WITH THE STIPULATED SAFETY REQUIREMENTS OR ANY COMPROMISE ON
SAFETY OF WORKERS OR THE EQUIPMENT WILL ATTRACT A STIFF PENALTY OF UPTO RS. 5000.00
PER OCCASION DEPENDING ON THE SERIOUSNESS OF THE LAPSE.
60. CONSIDERING THE CRITICAL REQUIREMENT OF SELECTED WORKERS (SUPERVISOR &
MILLWRIGHT FITTERS) FOR MAINTAINING MAINTENANCE SCHEDULE, NTPC MAY PROVIDE SUITABLE
ACCOMMODATION TO THEM IN TEMPORARY TOWNSHIP / FIELD HOSTEL AT THE PREVAILING RATES
AND CONDITIONS SUBJECT TO AVAILABILITY ON CHARGEABLE BASIS.
61. THE CONTRACTOR HAS TO DEPLOY MINIMUM NO OF MANPOWER AS FOLLOWS:
SUPERVISORS-02, MILL WRIGHT FITTERS-02, HIGH SKILLED-09, EOT CRANE OPERATOR-02,
SKILLED-08 AND SEMI SKILLED-04 ON DAILY BASIS THROUGH OUT THE CONTRACT PERIOD.
62. THE CONTRACTOR SHOULD PROVIDE 2.5 KG JAGGERY PER PERSON PER MONTH OR PART
THERE OF AS APPLICABLE TO ALL THE WORKERS. MONTHLY DOCUMENTARY EVIDENCE SHOULD BE
PROVIDED TO EIC.
63. THE QUANTITY VARIATION OF INDIVIDUAL ITEMS OTHER THAN PART-E MAY VARY BY UPTO
(+/-100%) AND OVERALL VARIATION WILL BE WITHIN 40%.
64. Price Escalation : In case of hike in minimum wages, the following escalation formula shall be applicable.
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Extra amount payable = [0.35 X (Minimum wage increase for Unskilled category / Original minimum wage for
Unskilled category as per bid document) X {(MB) work done amount}]
Above is subject to neglecting the minimum wage increase of 10% of unskilled category. However, if during
contract currency, the minimum wage increase for unskilled category becomes more than 10%, then formula will
be applied for the work done amount component for that period onwards, where the minimum wage for unskilled
category component exceeds 10%.
(i) The escalation formula will not be applicable up to wage variation of 10% (this percentage will be as per
unskilled category).
(ii) The above price variation will not be applicable in any case in MBs / work done portion where purely supply of
material, including jaggery is involved.
(iii) For all purposes the variation in percentage of wage will be considered as variation in the wage for unskilled
category only.
(iv) The central minimum wage for all practical purposes will mean the minimum wage including VDA.
OTHER TERMS AND CONDITIONS:
(OTHER THAN CIVIL WORK)
01. You are deemed to have assessed & considered all site conditions before quoting rates, terms &
conditions. You have to complete the entire work in all respects with proper care, accuracy, speed, promptness,
quality, workmanship and hand over the same within the completion period.
02. You shall have to execute a formal agreement on Non-Judicial stamp paper of Rs.10/- only within one
month of issue of detail letter of award, failing which no payment shall be released. (if the awarded value is one
lakh or more than one lakh)
03. All the materials to be brought by you for incorporation in this work shall be strictly in accordance with BOQ
the relevant clause of Technical Specifications, specification and General conditions of Contracts.
04. You shall perform the work with all labour, materials, fittings and T&P complete in all respects based on
Tender documents and as directed by the Engineer-in-Charge and as per the terms & conditions contained in
the bid documents.
05. All incidental items not shown or specified but reasonably implied for successful completion of the work
shall be provided by you at your own cost. Decision of the Engineer-in-charge will be final in this regard.
06. All extra items, if necessary, for completion of the work shall have to be executed with prior permission of
EIC.
07. In case of conflict amongst the various drawings, the decision of the Engineer-in-charge shall be final and
binding.
08. It shall be sole responsibility of the contractor to ensure accuracy of layout, alignment, levels and quality of
the work.
09.
COMPENSATION FOR DELAY :
Time the essence of the contract & you have to maintain required progress in terms of relevant clause of the
General Conditions of Contract or as per agreed work schedule or to complete the work & clear the site in all
respects on/ or before the contract period/ extended date/ period of completion, if any, provision of relevant
clause of GCC shall be applicable.
10. The rate for all other additional/ substituted/ altered items which may crop up during the execution of the
work shall be determined as per the provisions in GCC.
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11. Rates quoted should be inclusive of all taxes, levies and duties imposed by the State/ Central Govt. in
respect of materials to be purchased & incorporated by you in the work. The rates are also inclusive of all
expenses such as tools & plants, labour etc. As the job awarded under this contract shall be 'WORKS
CONTRACT', the sales tax on turnover/ works contracts levied under law is payable by you to the concerned
Govt. authority as per prevailing norms at your cost. As per the directive of local sales tax authority all the
contractors are now required to be registered dealers & any liability arising out of non- registration shall be to
contractor's account.
12. R/A bill will be paid once in a month on actual measurements on submission of bills duly certified by the
Engineer-in-charge.
13. Income Tax at applicable rates of the gross value of the contract shall be deducted from " on account bills"
unless exempted by the Income Tax Department. Proof of copy of certificate in this regard has to be submitted
by you to our Finance Dept.
14. Source deduction of Sales tax applicable on works contract will be guided by prevailing norms of
appropriate Govt. & its amendment issued from time to time.
15. a)
Security deposit will be guided by standard norms of GCC. (excluding the deduction of security
deposit which will be governed by the Clause 15.(c) below)
b)
100% security deposit shall be refunded only after completion of contract period / guarantee period &
defect liability period and on certification from Engineer-in-charge that all statutory formalities have been fulfilled
where there is no defect liability period.
c)
Security deposit shall be deducted @ 10% of gross amount of each R/A bill irrespective of contract value.
d)
Total value of security deposit shall be as under :
SLNo.
Contract Value
Security Deposit as percentage of Contract Value
01. Upto & including Rs.2.00 Lakhs 10%
02. More than Rs.2.00 Lakhs but not exceeding Rs.20.00 Lakhs
7.5% subject to minimum of Rs.20,000.00
03 More than Rs.20.00 Lakhs
5% subject to a minimum of Rs.1.50 Lakhs.
16. Electric power/ Construction water for the work may be supplied free of cost at one point wherever LT line/
pipe network is existing. However, the contractor will make his own arrangement for taking the power supply/
water from the mains. In case such facilities do not exist near the construction site, the contractor will have to
make his own arrangement for the same at his cost and nothing extra will be paid in this regard to the contractor.
17. You have to obtain labour license from competent authority under Contract Labour (Regulation & Abolition)
Act or a copy of treasury challan as a token of having submitted the application for license within 07(seven) days
from the date of issue of letter of award and in case of failure to produce the same within the stipulated time
period, the contract may be deemed to be canceled/ terminated.
18. a)
That you shall be obligated to follow all the provisions of contract labour (Regulation & Abolition) Act,
payment of Bonus Act, Minimum wages Act as notified by Govt. of Orissa, wherein labour payment is to be
made strictly as per above rate and variation if any during the currency of the contract as notified by Govt. of
Orissa subject to minimum as specified under para-b & para-c below. Further they are obligated to follow Equal
Remuneration Act, Inter State Migrated Workmen (Regulation of Employment & Condition of Service) Act,
Workmen's Compensation Act & payment of Wages Act.
b)
PRESENT WAGE STRUCTURE INCLUDING VDA BEING FOLLOWED AT TSTPS IS AS FOLLOWS:
UNSKILLED
SEMISKILLED
SKILLED
HIGH SKILLED
: RS.
: RS.
: RS.
: RS.
120.00 + 66.00 PER DAY

140.00 + 77.00 PER DAY
170.00 + 92.00 PER DAY
200.00 + 108.00 PER DAY
INSURANCE: The contractor at their own cost shall cover their workmen under Group Insurance Scheme
covering Workmen's Liability. The insurance is to be done before start of work.
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IRRESPECTIVE OF WHATEVER HAS BEEN STATED ELSEWHERE IN BID DOCUMENTS, THE BIDDER
MUST INCLUDE THE COST OF INSURANCE OF HIS EMPLOYEES IN THE BID.
d) The contractor is to ensure safety to his workman engaged in his job and is to follow standard safety
norms. Safety items as required shall have to be arranged by the contractor at his own cost.
e) While deploying manpower, preference should be given to Substantially Affected Persons (SAPs) for
semiskilled /skilled category depending upon their competency and availability. For unskilled category
preference must be given to SAPs. For this purpose the relevant list of SAPs may be seen with R&R Cell. In
case of complaints of non working /inefficiency, SAPs may be replaced by other suitable SAPs and in case no
suitable SAPs are available, they may be replaced by local people.
f) You have to get your workers engaged in this contract examined by Registered private medical
practitioner/Government doctor as per the format available with EIC. within 15 days of start of the job. This
certificate shall be valid for a period of one year & is to be renewed subsequent to accidental injuries sustained if
any, by the worker before one year.
19. The following lines are in addition to cl. no.- 6(I), (subhead :-payment of wages) given on page 53 of GCC
for civil works under heading "CONTRACTOR'S LABOUR REGULATIONS" (on page 52).
"Wages shall be paid by the contractor to the workmen directly without the intervention of any Jamadars/
Thikedars (middlemen) and the contractor shall ensure that no amount by way of commission or otherwise is
deducted or recovered by these middlemen from the wage of the workmen working under you for the subject
job".
The Contractor shall make the payment to their workers in the presence of EIC/his authorised representative
before the expiry of the seventh (07th) day from the end of the wage period. NTPC shall be processing the
running bills only after the contractor makes the payment to their workers. If the contractor fails to make the
payment to their workers before the expiry of the 10th day from the end of the wage period, NTPC shall be
making payment to the workers directly and the expenses shall be recovered from the contractor's account along
with an inconvenience charge of 20%. In addition to this, any other actions as deemed necessary shall be taken
by NTPC against the contractor.
The contractor shall have to give off/rest to the labourers as per Factory act. The contractor has to pay double
the minimum wage, if the labourers are engaged on rest days. However, no extra claim shall be entertained by
NTPC.
20. All differences and disputes between the parties arising out of the contract shall be settled by the process
of Settlement of Disputes and Arbitration as specified in clause no.- 56 of GCC for civil works and only within the
Jurisdiction of the District Court Angul/ Talcher and/ or ORISSA HIGH COURT, CUTTACK.
21. a)
You will have to register your firm with Provident Fund Authorities and must obtain separate &
independent code number from Provident Fund Authorities & you are obligated to follow the rules & provisions
as prescribed in the Provident Fund Act & Scheme. They are obligated to follow the prevailing rate of
contribution. The principal Employer shall exercise all his power to enforce the provision of Provident Fund Act,
Bonus act. Minimum wages Act, payment of wages Act & all other labour laws & safety laws applicable to the
workers and can take punitive measures against the tenderer.
b)
You have to submit "NO DUES CERTIFICATE" to the effect that you have discharged PF liabilities in
respect of contract labourers employed by you, otherwise, final payment shall not be released.
Further you have to obtain a "Clearance Certificate" from the P.F. Office before applying for release of Final bill.
22. In addition to above, NTPC General Conditions of Contract for civil works (along with its
amendments/errata) shall also be applicable which can be referred to in our office.
23. If the contractor fails to do the job satisfactorily, or unable to complete the job, NTPC reserves the right to
get the job done through other agencies at the risk and cost of the original contractor.
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24. In case of contracts with duration of 12 (twelve) months or more the material reconciliation statement is
required to be submitted quarterly and also along with final bills. In case of shorter duration contract, material
reconciliation statement is required to be submitted along with all R/A bills as well as final bill.
25.
Liquidated damage shall be imposed for delay in completion of the job as per GCC.
26. During the course of validity period of contract NTPC may assign the said contract to any other Agency,
and the said Agency, being the assignee shall operate the contract and engagement for the purpose of
execution, supervision, payment, extension, Renewal etc. on the same terms & conditions of the contract by
NTPC as referred to above.
27.
These "Terms and Conditions" superceedes, "GCC", wherever applicable.
28. Validity period of electrical license should cover the entire period of the currency of contract. In case if the
validity expires during this period, then the same is to be revalidated/ renewed well before the date of expiry of
license. Any consequences arising due to violation of this clause shall be the sole responsibility of the agency.
29. In case of vitiation occurs during execution of work, the agency shall extend suitable rebate to maintain the
L1 position.
30.
The contract price includes all taxes & duties except Service Tax.
SAFETY CLAUSES FOR CONTRACTS

I.
GENERAL
01. The contractors shall comply the provisions of Factories Act 1948, any other statutory provisions applicable
to them to ensure occupational health and safety. NTPC Electrical & Mechanical Safety Rules and any other
Rules made by NTPC relating to Operation & Maintenance of Plants. The contractor shall make arrangements at
all his work places for ensuring safety and absence of risks to health of the workers.
02. The contractor shall ensure that the equipments/electrical installation system facilities are provided and
maintained by him as required under various statutes. He shall also ensure testing/examination of the
equipments wherever required, in accordance with the provisions of the Factories Act or any other prescribed
statutes. The record of such inspection/testing and examination shall be kept at the site and shown to NTPC
Engineer In charge/Safety In charge on demand.
03. The contractor shall ensure that all floor steps, stairs, passages and gang ways are to be properly
maintained and shall be kept free from obstructions and substances likely to cause persons to slip and fall.
04. The contractor shall not remove any part of equipments (like guards etc.) or gang ways (like fencing, base
etc.) or other systems without the permission of the Engineer In charge. Wherever any guards/other parts of the
system are removed for repair, it will be provided back to its place, before any operation or use of the equipment.
The contractor shall not hand-over/allow operating these equipments till the guards are provided at its place.
05. In case any opening in gangway/access etc. is caused due to removing any part of base for lifting of
material or otherwise, either the opening shall be suitably fenced or suitably covered to prevent fall of any person
in such openings in consultation with Engineer In charge. Temporary fencing shall also be provided whenever
required along with appropriate caution boards, lighting etc.
06. The employees employed by the contractor should be skilled/competent in accordance with the job
requirement to the satisfaction of Engineer In charge. Engineer In charge shall have a right to remove any
employee of the contractor, whom he feels to be incompetent. The contractor shall employ sufficient number of
supervisors to ensure supervision at all places of his work at all the times.
07. No person should be allowed to carry, lift or move any load so heavy which may likely to cause him injury
as prescribed under Orissa state factories rules.
II.
DGM(CS)
WORKING AT HEIGHTS
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01. All working platforms, ways and other places of O&M work area shall be free from accumulations of any
material causing obstructions and tripping.
02. Wherever workers are exposed to the hazard of falling into water, the contractor shall provide adequate
equipment for saving the employees from drowning and rescuing from such hazards. The contractor shall
provide boat or launch equipped with sufficient number of life buoys, life jackets etc. manned with trained
personnel at the site of such work.
03. Every opening at elevation from ground level through which a worker, material, equipment etc. may fall at
work area shall be covered and/or guarded suitably by the contractor to prevent such falls.
04. Wherever the workers are exposed to the hazards of falling from height, the contractor shall provide full
harness safety belts fitted with fall arresting systems to all the employees working at higher elevations and life
line of 8 mm diameter wire rope with turn buckles for anchoring the safety belts while working or moving at
higher elevations. Safety nets shall also be provided for saving them from fall from heights and such equipment
should be in accordance with BIS standards.
05. Wherever there is a possibility of any material, equipment or workers while working at heights, a suitable
and adequate safety net should be provided. The safety net should be in accordance with BIS standards.
06. The contractor shall provide proper access like ladders etc. where the workers are required to reach higher
elevations and ensure the workers use them as an access for higher elevations where a permanent access is
not available. The workers shall be provided with safety belts fitted with suitable fall arresting system (fall
arrestors) for climbing/getting down through ladders to prevent fall from height.
III.
OPENINGS
The contractor shall ensure that vessel, sump, tank, pit or opening in ground or in a floor which by reason of its
depth, situation, construction or contains or may be a source of danger at his workplace shall be either securely
covered or fenced and necessary measures for protection against falling materials/objects or workers from such
platform are taken by providing suitable safety nets, safety belts or other similar means.
IV.
FENCING OF MACHINERY
The contractor shall not allow any worker to examine any part of the machinery or to carry out the lubrication or
other adjusting operation while the machinery is in motion. The workers working near the machinery in motion
shall be provided with tight fitting clothes as required under Orissa Factories Rules.
V.
SCAFFOLDINGS AND WORK PLATFORMS
The contractor shall take all precautions to prevent any accidental collapse of scaffolding or working platforms or
fall of persons from scaffolding or working platforms. The contractor shall ensure that scaffolding erection and
repairs are done under the expert supervision. The scaffolding shall meet the required strength and other
requirements for the purpose for which the scaffolding/work platform is erected. The material used for
scaffold/work platform should conform to the BIS standards.
VI.
CONFINED SPACE
01. No person should be allowed to enter any chamber, tank, wet, pit, pipe, flue or other confined space at his
work area in which any gas, fume, vapour or dust is likely to be present to such an extent as to involve risk to
persons unless it is provided with a manhole of the required size or other effective means of egress. The
contractor shall take practicable measures to remove any gas, fume, vapour or dust to bring it its limit within the
permissible limits and to prevent any risk to the workers.
02. No portable electric light or any other electrical appliances of voltage exceeding 24 volts shall be permitted
for use inside any chamber/tank, wet, pit, pipe, flue or other confined space unless adequate safety devices are
provided where the inflammable gases, fumes or dust is likely to be present.
VII.
DGM(CS)
HANDLING OF HAZARDOUS CHEMICALS AND HAZARDOUS WASTE
PO No. : 4000107488
Page No. 77 / 87
01. The contractor shall provide suitable personal protective equipments to the workers who are handling the
hazardous and corrosive substances including alkalis and acids.
02. As a precautionary measure the contractor should keep the bottles filled with distilled water in
cupboard/boxes near work place for emergency eye wash by worker exposed to such hazardous chemicals.
VIII. RIGHT TO STOP WORK
01. The Engineer I/C shall have the right at his sole discretion to stop the work, if in his opinion the work is
being carried out in such a way that it may caused accidents and endanger the safety of the persons and/or
property, and/or equipments. In such cases, the contractor shall be informed in writing about the nature of
hazards and possible injury/accident and he shall comply to remove shortcomings promptly.
02. The contractor shall not be entitled for any damages/compensation for stoppage of work, due to safety
reasons and the period of such stoppage of work shall not be taken as an extension of time for Completion of
the facilities and will not be the ground for waiver of levy of liquidated damages.
IX.
OVERHEAD PROTECTION
01. The contractor shall ensure that any area exposed to risk of falling materials, articles or objects is roped off
or cordoned off or otherwise suitably guarded from inadvertent entry of any person.
02. Wherever there is a possibility of falling of any material, equipment or construction workers while working
at heights, a suitable and adequate safety net should be provided. The safety net should be in accordance with
BIS standards.
X.
EYE PROTECTION
The contractor shall provide suitable personal protective equipment to his workmen depending upon the nature
of hazards and ensure their usage by the workers engaged in operations like welding, cutting, chipping, grinding
or similar operations which may cause injuries to his eyes.
XI.
ELECTRICAL HAZARDS
01. The contractor should ensure that all electrical installations/equipments used in work area comply with the
requirements of latest electricity acts/rules.
02. The contractor shall take all adequate measures to prevent any worker from coming into physical contact
with any electrical equipment or apparatus, machines or live electrical circuits which may cause electrical
hazards during the construction work. The contractor shall provide the sufficient ELCBs/RCCBs for all the
portable equipments, electrical switchboards, distribution panels etc. to prevent electrical shocks to the workers.
03. The contractor should ensure use of single/double insulated/plastic body hand tools or low voltage i.e. 110
volts hand tools.
04. Wherever NTPC Electrical & Mechanical safety rules prescribe, the contractor shall not undertake any
work till the permit is obtained for the specific work in accordance with NTPC rules.
XII.
LIFTING TOOLS AND TACKLES
The contractor shall use the lifting appliances, tools & tackles including cranes etc., lifting gear including fixed or
movable and any plant or gear, hoists, pressure plant and equipment etc. are in good condition and examined by
competent person and certified as per statutory requirements.
XIII. MEDICAL EXAMINATION
01. The contractor shall get the medical examination conducted of all his employees including his
sub-contractor employees working in hazardous areas once before the employment and thereafter once in every
year by a qualified medical practioner as per the Factories Act, 1948 and concerned State Factories Rules. The
necessary registers and records relating to the medical examination of all the employees should be maintained
DGM(CS)
PO No. : 4000107488
Page No. 78 / 87
and shown to NTPC Engineer In charge/Safety In charge on demand.

02. If the contractor fails to get the medical examination conducted as mentioned above, NTPC will have the
right to get the same conducted by NTPC Medical officer with intimation to the contractor and deduct the cost
and overhead charges.
XIV. SAFETY ORGANISATION
The major contractors who are deploying number of agencies under his control should appoint at least one
qualified safety officer. The other terms with respective to appointment of number of safety officers,
qualifications, experience, duties and responsibilities etc. shall be in accordance to the Orissa State Factories
Rules. The other contractors site In charge who is directly supervising the job should undergo minimum two days
safety training at any reputed institute or at NTPC training center before start of the work and obtain the
certificate. A copy of the certificate has to be submitted to Engineer In charge of NTPC.
XV. REPORTING OF ACCIDENTS
01. In case of any injury, the contractor shall send the injured person to NTPC plant Hospital/Dispensary/First
Aid Centre, where the injured shall be given the first aid treatment and the quantum of permanent
disablement/temporary disablement shall be assessed to ensure payment for compensation to be paid, by the
contractor to the victim.
02. In case the subsequent treatment is given in other than NTPC Hospitals, the contractor shall submit full
information about the treatment of injured persons including his address etc. till the injured person is certified fit
by any Govt. NTPC doctor. He shall submit such record to NTPC Safety Dept. within 15 days of certified fit by
Doctor as above.
03. The contractor shall report immediately about the serious injury/fatality in his work area to the local police
station, Distt. Magistrate, Safety Officer In charge and Engineer In charge. Within 2 hours of occurrence he shall
submit full details of accident in writing to Safety Officer In charge and Engineer In charge on the prescribed
format. In case of near miss accidents/minor injury, he shall report the same to Safety Officer in charge and
Engineer In charge immediately after referring the injured to NTPC Plant Hospital/Dispensary/First Aid Centre.
04. Whenever asked by NTPC, the contractor shall send his employees to depose in any enquiry arising out of
any injury/fatality/loss etc. without any reservation.
XVI. PERSONNEL PROTECTIVE EQUIPMENTS
01. The contractor shall provide safety helmets to all his employees including contract labour of his
sub-contractor to prevent a danger of falling object whenever any worker is engaged on a work at a place from
which he is liable to fall more than two meters shall be provided with safety belt equipped with lifelines, which are
secured to a fixed structure. A competent person to ensure that no belt or lifeline that is not in good condition is
used shall examine all safety belts and lifelines at frequent interval.
02. Where the workers are exposed more than to the noise levels specified in the concerned State Factories
Rules, be provided with suitable ear plugs/ear muffs so as to reduce the exposure below high noise level.
03. Personal Protective Equipments as prescribed in the Factories Act and/or State Factories Rules, the
contractor shall provide to the workers. In case the Factories Act/State Factories Rules do not specify the
personal protective equipments for the concerned work, the personal protective equipments prescribed by NTPC
Engineer In charge shall be provided by the contractor. The quality of the personal protective equipments shall
be as prescribed in concerning Indian Standards. In case, the Indian standards do not exist for particular
personal protective equipment, the approval of quality shall be obtained from Engineer In charge/Head of Safety.
It will be the responsibility of contractor to ensure that all his employees use these equipments without fail.
04. In case NTPC officials find that the employees of contractors working in NTPC without use of appropriate
safety equipments (personal protective equipments) NTPC shall have a right to issue the equipment to the
workers with intimation to the contractor and deduct the cost and overhead charges as mentioned in the terms of
the contract.
DGM(CS)
PO No. : 4000107488
Page No. 79 / 87
05. NTPC may provide special personnel protective equipments like fall arrestors, Safety Nets etc. on
chargeable/non chargeable basis, subject to availability to the petty contractors on his request to Engineer I/C in
advance indicating total no of items quantity and type of equipments required, provided this condition is
specifically, included in the contract conditions.
XVII. TRAINING
01. The contractor shall arrange to provide safety training to all his employees. Whenever asked by NTPC
also, the contractor shall send his employees for safety training and for such day the contractor shall pay the
employee average daily salary.
02. The contractor shall provide training on use of fire extinguishers and first aid to all his employees and
records thereof shall be submitted to Engineer In charge and Head of Safety of NTPC. The training may be
provided independently or may be nominated to the programmes being organised by NTPC from time to time.
XVIII. PENALTIES
01. If the contractor fails in providing safer working environment as prescribed in General Conditions of
Contract relating to safety and health or continue the work even after being instructed to stop the work by
Engineer In charge, the contractor shall be penalized @ Rs.5000/- per day or part there of till the instructions are
complied with and so certified by the Engineer In charge. However, in case of accident causing major injury or
fatal, the provisions contained below shall also apply in addition to the penalties mentioned in this clause.
02. If the contractor does not take all safety precautions and/or fails to comply with the safety rules as
prescribed by the Employer or under the applicable law for the safety of the plant and equipment and for the
safety or personnel and the contractor does not prevent hazardous conditions which cause injury to his own
employees or employees of other contractors, or the Employer's. Employees or any other person who are at the
site or adjacent thereto, the contractor shall be responsible for payment of penalty to NTPC as per the following
schedule :
a)
For fatal accident/injury causing death: Penalty @ 10% of the contract value Rs.5 Lakh whichever is less
for each fatal accident/injury causing death.
b)
Major injury or accident causing 25% or more permanent disablement to workmen : Penalty @ 2.5% of
contract value or Rs.1 Lakh whichever is less for each disablement injury.
03. Permanent disablement shall have the same meaning as indicated in workmen's compensation Act, 1923.
The penalty mentioned above shall be in addition to the compensation payable to the workmen/employees
under the relevant provisions of the workmen's compensation Act and rules framed there under or any other
applicable laws as applicable from time to time.
04. If any contractor worker found working without using the safety equipment like safety helmet, safety shoes,
safety belts etc. or without anchoring the safety belts while working at height the Engineer I/C safety Officer of
NTPC shall have the right to penalize the contractor for Rs.200/- per person per day and such worker shall be
sent out of the workplace immediately and shall not be allowed to work on that day Engineer I/C/Safety Officer of
NTPC will also issue a notice in this regard to the contractor.
DGM(CS)
PO No. : 4000107488
Page No. 80 / 87
SERVICE SPECIFICATIONS
-----------------------------------------------
10 .20 - TMCEN00PM004 (CENTRIFUGE (<>) 04W Chks)

As Per SOW
10 .30 - TMMOT03PM004 (MOT (>210-500MW#) 04W Chks)
As Per SOW
10 .40 - TMTGS52PM004 (Turbine Gov. Sys (GOV RACK) 04W Chks)
As Per SOW
10 .60 - TMB/F00PM004 (BLWR/FAN (<>) 04W Chks)
As Per SOW
10 .70 - TMCND51PM004 (CONDENSER (COLTCS) 04W Chks)
As Per SOW
10 .80 - TMEOT05PM004 (EOT/Cranes (>90MT) 04W Chks)
As Per SOW
20 .10 - TMLPP00PM012 (LP Water Pump (<>) 12W Chks)
As Per SOW
20 .20 - TMVPP03PM012 (Vac Pp/ Blwr (>20NM3) 12W Chks)
As Per SOW
20 .30 - TMOPP00PM012 (OIL PP (<>) 12W Chks)
As Per SOW
20 .40 - TMBBP02PM012 (BFP BP (>110-210MW#) 12W Chks)
As per SOW.
20 .50 - TMCEP01PM012 (CEP (<=110MW#) 12W Chks)
As Per SOW
20 .60 - TMSUP00PM012 (Submersible Pumps (<>) 12W Chks)
As Per SOW
20 .70 - TMJOP00PM008 (Turbine JOP (<>) 08W CHKS)
As Per SOW
20 .80 - TMPRD00PM012 (PRDS Valves (<>) 12W Chks)
As Per SOW
20 .90 - TMB/F00PM012 (BLWR/FAN (<>) 12W Chks)
As Per SOW
30 .10 - MMCDP00PM024 (Chem Dosing Pump (<>) 24W Chks)
As Per SOW
30 .20 - TMCFT52PM024 (Cont Fluid Tank (FULLEREARTH FILTER) 24W)
As Per SOW
30 .30 - TMCEP03PM024 (CEP (>210-500MW#) 24W Chks)
As Per SOW
DGM(CS)
PO No. : 4000107488
40 .20 - TMVTP03PM048 (VERT PP (55-90KW) 48W Chks)
As Per SOW
50 .10 - TMMAT00GN350 (MATL (<>) Hndlg & Tptn)
As Per SOW
50 .20 - TMBFP55GN100 (BFP (MAG FILTER) Cleaning)
As Per SOW
50 .30 - TMSST07GN100 (STRAINER/FILTER (50NB) Cleaning)
As Per SOW
50 .40 - TMSST00BD801 (STRAINER/FILTER (<>) Repair)
As Per SOW
50 .50 - TMVPP54GN402 (Vac Pp/ Blwr (PORT PLATE) INSPECTION)
As Per SOW
50 .60 - TMTNK00GN100 (TANK (<>) Cleaning)
As Per SOW
50 .70 - TMCND51GN912 (CONDENSER (COLTCS) TOP UP)
As Per SOW
50 .80 - TMCEN00BD000 (CENTRIFUGE (<>) Attend Defect)
As per SOW.
50 .90 - TMSST00GN100 (STRAINER (<>) Cleaning)
As per SOW.
50 .100 - TMMOT03BD600 (MOT (>210-500MW#) OIL FILLING)
As Per SOW
50 .110 - TMMAT13GN350 (MATL (USED OIL) Hndlg & Tptn)
As Per SOW
50 .120 - TMLPP55BD800 (LP Water Pump (GLAND) Repl)
As Per SOW
50 .130 - TMCEN00BD001 (CENTRIFUGE (<>) ATTEND BREAKDOWN)
As Per SOW
50 .140 - TMCDP00BD000 (Chem Dosing Pump(<>)-Attend Defect)
1. Attend the minor defects reported.
50 .150 - TMCPL01GN402 (COUPLING (100NB) INSPECTION)
As Per SOW
50 .160 - TMOPP00BD000 (OIL PP (<>) Attend Defect)
As Per SOW
50 .170 - TMOPP00GN152 (Oil PP Decpl/Cpl/Algn)
As per SOW
50 .180 - TMJOP00GN166 (Turbine JOP (<>) DPT)
As Per SOW
60 .10 - TMBFP60GN100 (BFP (LUBOIL FILTER) Cleaning)
As Per SOW
DGM(CS)
Page No. 81 / 87
PO No. : 4000107488
60 .20 - TMI/E00GN402 (ION EXCHANGER (<>) INSPECTION)
As Per SOW
60 .30 - TMCDP00OH000 (Chem Dosing Pump (<>) Serv)
As per SOW.
60 .40 - TMCPL02GN402 (COUPLING (200NB) INSPECTION)
As Per SOW
60 .50 - TMBFT08OH000 (TD BFP Turbine (SERVOMOTORS) Serv)
As Per SOW
60 .60 - TMLPP01GN152 (LP Water Pump (Dia<=6") Decpl/Cpl/Algn)
As Per SOW
60 .70 - TMCEN00GN100 (CENTRIFUGE (<>) Cleaning)
As per SOW.
60 .80 - TMCEN51OH001 (CENTRIFUGE (BOOSTERFEED PUMP) OH)
As Per SOW
60 .90 - TMLPP01OH001 (LP Water Pump (Dia<=6") OH)
As Per SOW
60 .100 - TMMOT52GN100 (MOT (DUPLEX STRNR) Cleaning)
As Per SOW
60 .110 - TMTGS03BD001 (Turbine Gov. Sys (>210-500MW#) ATTEND BR)
As Per SOW
60 .120 - TMB/F00OH001 (BLWR/FAN (<>) OH)
As Per SOW
60 .140 - TMSST00OH000 (STRAINER/FILTER (<>) Serv)
As Per SOW
60 .150 - TMCEN52BD800 (CENTRIFUGE (BRK PAD/SHOE) Repl)
As Per SOW
60 .160 - TMBBP03GN152 (BFP BP (>210-500MW#) Decpl/Cpl/Algn)
As Per SOW
60 .170 - TMOPP00GN005 (OIL PP (<>) ADJUSTMENT)
As Per SOW
60 .180 - TMHCV03BD000 (HPT Cont VV (>210-500MW#) Attend Defect)
As per SOW.
60 .200 - TMJOP00GN556 (Turbine JOP (<>) LIFTING)
As Per SOW
60 .210 - TMBFP54GN100 (BFP (MECHSEAL COOLER) Cleaning)
As Per SOW
60 .220 - TMSFL00GN400 (SCAFFOLDING (<>) Instal/Remove)
As Per SOW
70 .10 - TMLPP00BD000 (LP Water Pump (<>) Attend Defect)
As Per SOW
DGM(CS)
Page No. 82 / 87
PO No. : 4000107488
70 .20 - TMMOT51GN100 (MOT (BASKET STRNR) Cleaning)
As Per SOW
70 .30 - TMTGS51GN106 (Turbine Gov. Sys (EHC) Checking)
As Per SOW
70 .50 - TMACL00GN106 (ACCUMULATOR (<>) Checking)
As Per SOW
70 .70 - TMLPP00GN152 (LP Water Pump (<>) Decpl/Cpl/Algn)
As Per SOW
70 .90 - TMCEN00BD801 (CENTRIFUGE (<>) Repair)
As per SOW.
70 .100 - TMLPB00GN859 (LPBP Valves (<>) SPRAY)
As Per SOW
70 .110 - TMTGS03OH000 (Turbine Gov. Sys (>210-500MW#) Serv)
As per SOW.
70 .120 - TMCEN52GN106 (CENTRIFUGE (BRK PAD/SHOE) Checking)
As Per SOW
80 .10 - TMCND51OH001 (CONDENSER (COLTCS) OH)
As Per SOW
80 .20 - TMCFT52BD800 (Cont Fluid Tank (FULLEREARTH FILTER) Rep)
As Per SOW
80 .30 - TMCFT51GN100 (Cont Fluid Tank (FINE FILTER) Cleaning)
As Per SOW
80 .40 - TMVPP53GN100 (Vac Pp/ Blwr (COOLER) Cleaning)
As Per SOW
80 .50 - TMOPP00OH000 (OIL PP (<>) Serv)
As Per SOW
80 .70 - TMVTP00BD000 (VERT PP (<>) Attend Defect)
As Per SOW
80 .80 - TMSTU61GN100 (STEAM TUR (BEARING PEDESTAL) Cleaning)
As Per SOW
90 .10 - TMCND56GN152 (CONDENSER (VAC P/P) Decpl/Cpl/Algn)
As Per SOW
90 .20 - TMCEN00OH000 (CENTRIFUGE (<>) Serv)
As Per SOW
90 .30 - TMLPP00BD798 (LP Water Pump (<>) RPL-M-SEAL)
As Per SOW
100 .10 - TMBBP52BD800 (BFP BP (DE MECH SEAL) Repl)
As Per SOW
100 .20 - TMBBP05GN402 (BFP BP (BRG) INSPECTION)
As per SOW.
DGM(CS)
Page No. 83 / 87
PO No. : 4000107488
100 .40 - TMBFP03GN152 (BFP (>210-500MW#) Decpl/Cpl/Algn)
As Per SOW
100 .60 - TMCEP54BD800 (CEP (GLAND PKG) Repl)
As Per SOW
100 .90 - TMOPP00OH001 (OIL PP (<>) OH)
As Per SOW
100 .100 - TMG/B00OH001 (Gear Boxes (<>) OH)
As Per SOW
100 .120 - TMVTP00OH001 (VERT PP (<>) OH)
As Per SOW
100 .130 - TMSTU02GN359 (STEAM TUR >200MW# HAND BARRING)
As Per SOW
100 .140 - TMSTU57GN400 (STEAM TUR (BRG COVER) Instal/Remove)
As Per SOW
100 .150 - TMBFP61GN100 (BFP (LUBOIL COOLER) Cleaning)
As Per SOW
120 .10 - TMLPV52BD800 (LP Valves (GLAND) Repl)
As Per SOW
120 .20 - TMFLG03BD800 (FLANGE (DN40) Repl)
As Per SOW
120 .30 - TMMSW00BD801 (Misc Works (<>) Repair)
As Per SOW
120 .40 - TMNRVOOOH000 (NRV (<>) Serv)
As per SOW.
120 .50 - TMLPV09OH000 (LP Valves (50NB) Serv)
As Per SOW
120 .70 - TMSFL00GN200 (SCAFFOLDING (<>) Erection)
As Per SOW
120 .80 - TMLPV09BD800 (LP Valves (50NB) Repl)
As Per SOW
120 .90 - TMHGR00OH000 (HANGER (<>) Serv)
As per SOW.
120 .100 - TMMSL01GN552 (MS Piping (Dia<=6") Laying)
As per SOW.
130 .10 - TMLPV52BD000 (LP Valves (GLAND) Attend Defect)
As Per SOW
130 .20 - TMHPV13BD800 (HP Valves (50NB) Repl)
As Per SOW
130 .30 - TMLPV11BD000 (LP Valves (80NB) Attend Defect)
As Per SOW
DGM(CS)
Page No. 84 / 87
PO No. : 4000107488
130 .40 - TMFLG04BD000 (FLANGE (DN50) Attend Defect)
As Per SOW
130 .50 - TMLPV12BD000 (LP Valves (100NB) Attend Defect)
As Per SOW
130 .60 - TMHPV12OH001 (HP Valves (20NB) OH)
As Per SOW
130 .70 - TMNRV01OH000 (NRV (DIA<=6") Serv)
AS PER SOW
130 .90 - TMLPH54BD000 (LP Heater (GAGEGLASS) Attend Defect)
As Per SOW
130 .100 - TMBFT10BD800 (TD BFP Turbine (RUPTURE DIAPHRAGM) Repl)
As Per SOW
130 .110 - TMOPP51PM012 (OIL PP (OIL SEAL) 12W Chks)
As Per SOW
130 .120 - TMBFP53GN100 (BFP (SUC STRNR) Cleaning)
As Per SOW
130 .130 - TMASL08GN972 (AS/CS LINE (80NB) WELDING)
As per SOW.
130 .150 - TMB/L01BD800 (Bends/Laterals (Dia<=6") Repl)
As Per SOW
140 .10 - TMHPV51BD800 (HP Valves (GLAND) Repl)
As Per SOW
As Per SOW
140 .30 - TMFLG10BD800 (FLANGE (DN200) Repl)
As Per SOW
As Per SOW
140 .50 - TMNRV02OH000 (NRV (DIA 6"-12") Serv)
AS PER SOW
140 .60 - TMS/V00OH000 (Safety Valve (<>) Serv)
As Per SOW
140 .70 - TMEOT08OH000 (EOT/Cranes (BRK SHOE) Serv)
As Per SOW
140 .80 - TMMAT14GN901 (MATL (MISC) TRANSPORTATION)
As Per SOW
140 .90 - TMVGB02OH000 (V/V G.BOX (6-12") Serv)
As Per SOW
140 .100 - TMB/L02BD800 (Bends/Laterals (Dia>6"-12") Repl)
As Per SOW
DGM(CS)
Page No. 85 / 87
PO No. : 4000107488
140 .110 - TMSPP01GN552 (STEAM PIPING (DIA<=6") Laying)
As Per SOW
140 .120 - TMMSL02GN552 (MS Piping (Dia>6"-12") Laying)
AS PER SOW
150 .10 - TMLPV16BD800 (LP Valves (250NB) Repl)
As Per SOW
150 .20 - TMFLG51BD000 (FLANGE (GASKET) Attend Defect)
As Per SOW
As Per SOW
150 .40 - TMNRV03OH000 (NRV (DIA>=12") Serv)
AS PER SOW
150 .50 - TMHPV15GN803 (HP Valves (80NB) REFURBISHING)
As Per SOW
150 .60 - TMCND52GN100 (CONDENSER (WATERBOX) Cleaning)
As Per SOW
150 .70 - TMCND51GN100 (CONDENSER (COLTCS) Cleaning)
As Per SOW
150 .80 - TMCND51GN402 (CONDENSER (COLTCS) INSPECTION)
As Per SOW
As Per SOW
150 .100 - TMCEP51GN100 (CEP (SUC STRNR) Cleaning)
As Per SOW
150 .110 - TMEOT12OH000 (EOT/Cranes (GEAR BOX) Serv)
As Per SOW
150 .120 - BMASL11GN972 (AS/CS LINE (150NB) WELDING)
As Per SOW
As Per SOW
160 .20 - TMHPV16GN803 (HP Valves (100NB) REFURBISHING)
As Per SOW
160 .30 - TMVGB03OH000 (V/V G.BOX (>12") Serv)
As Per SOW
160 .40 - TMCND00GN106 (Condenser (<>) Checking)
As Per SOW
160 .60 - TMCDP00BD800 (Chem Dosing Pump (<>) Repl)
As Per SOW
160 .70 - TMMSW00BD001 (Misc Works (<>) ATTEND BREAKDOWN)
As Per SOW
DGM(CS)
Page No. 86 / 87
PO No. : 4000107488
As Per SOW
As Per SOW
As Per SOW
180 .10 - TMHPB00OH000 (HPBP Valves (<>) Serv)
As per SOW.
180 .20 - TMHPB53OH000 (HPBP Valves (SPRAY CV) Serv)
As Per SOW
190 .10 - TMMSW00GN106 (Misc Works (<>) Checking)
As Per SOW
200 .10 - MMDEP00GN612 (DEPTT <> MAN.DEP-CRANE OPTR)
As Per SOW
210 .10 - TMMSW00BD801 (Misc Works (<>) Repair)
As Per SOW
210 .20 - BMASL11GN972 (AS/CS LINE (150NB) WELDING)
As Per SOW
210 .30 - TMMOT03PM004 (MOT (>210-500MW#) 04W Chks)
As Per SOW
Prepared By:
SAMANTHA RACHAKONDA
DGM(CS)
Page No. 87 / 87

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NTPC Limited

( A Government of India Enterprise )

Talcher Super Thermal Power Station

Purchase Order No. : 4000107488-049-1026 Date : 12.04.2013

Vendor Code : 1057493

ARC for Turbine & Auxiliaries Maintenance 2013-14.

Talcher Super Thermal Power Station

PREVENTIVE MAINT SCHEDULE A

TMTGS52PM00 Turbine Gov. Sys (GOV RACK) 04W

TMB/F00PM004 BLWR/FAN (<>) 04W Chks

TMEOT05PM00 EOT/Cranes (>90MT) 04W Chks

"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

TMCDP00PM00 Chem Dosing Pump(<>)-04W Chks

TMMOT03PM00 MOT (>210-500MW#) 04W Chks

TMCFT04GN10 Cont Fluid

TMCND51PM00 CONDENSER (COLTCS) 04W Chks

TOTAL OF BOQ PART :

PREVENTIVE MAINT SCHEDULE B

TMLPP00PM01 LP Water Pump (<>) 12W Chks

TMOPP00PM01 OIL PP (<>) 12W Chks

TMBBP02PM01 BFP BP (>110-210MW#) 12W Chks

TMCEP01PM01 CEP (<=110MW#) 12W Chks

TMSUP00PM01 Submersible Pumps (<>) 12W Chks

"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

TMVPP03PM01 Vac Pp/ Blwr (>20NM3) 12W Chks

MMCDP00PM0 Chem Dosing Pump (<>) 24W Chks

TMCEP03PM02 CEP (>210-500MW#) 24W Chks

TMPRD00PM01 PRDS Valves (<>) 12W Chks

TOTAL OF BOQ PART :

PREVENTIVE MAINT SCHEDULE C

"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

TMCFT52PM02 Cont Fluid Tank (FULLEREARTH

TOTAL OF BOQ PART :

PREVENTIVE MAINT SCHEDULE D

"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

TMVTP03PM04 VERT PP (55-90KW) 48W Chks

TOTAL OF BOQ PART :

BREAK DOWN MAINT SCHEDULE A

TMSST07GN10 STRAINER/FILTER (50NB) Cleaning

TMVPP54GN40 Vac Pp/ Blwr (PORT PLATE)

TMCND51GN91 CONDENSER (COLTCS) TOP UP

"A/P Serv Tax - 12% , Ecess - 3 % ( Invoice )" Ext

TMMAT00GN35 MATL (<>) Hndlg & Tptn

TMBFP55GN10 BFP (MAG FILTER) Cleaning

TMSST00BD80 STRAINER/FILTER (<>) Repair

TMTNK00GN10 TANK (<>) Cleaning

TMCEN00BD00 CENTRIFUGE (<>) Attend Defect

TMMAT13GN35 MATL (USED OIL) Hndlg & Tptn

TMLPP55BD80 LP Water Pump (GLAND) Repl

TMCEN00BD00 CENTRIFUGE (<>) ATTEND

TMCDP00BD00 Chem Dosing Pump(<>)-Attend Defect

TMCPL01GN40 COUPLING (100NB) INSPECTION

TMBFP60GN10 BFP (LUBOIL FILTER) Cleaning

TMCDP00OH00 Chem Dosing Pump (<>) Serv

TMBFT08OH00 TD BFP Turbine (SERVOMOTORS)

TMLPP01GN15 LP Water Pump (Dia<=6")

TMCEN00GN10 CENTRIFUGE (<>) Cleaning

TMCEN51OH00 CENTRIFUGE (BOOSTERFEED PUMP)

TMMOT52GN10 MOT (DUPLEX STRNR) Cleaning

TMSST00GN10 STRAINER (<>) Cleaning

TMMOT03BD60 MOT (>210-500MW#) OIL FILLING

TMOPP00BD00 OIL PP (<>) Attend Defect

TMJOP00GN16 Turbine JOP (<>) DPT