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DEP 37.19.00.30-Gen.
February 2011
(DEP Circular 31/12 has been incorporated)
DEM1
DEP 37.19.00.30-Gen.
February 2011
Page 2
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the recommended standard for good design and engineering practice to be applied by Shell
companies in oil and gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility,
and thereby to help achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1)
Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2)
Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3)
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI or other Shell Company. The
benefit of this disclaimer shall inure in all respects to Shell GSI and/or any Shell Company, or companies affiliated to these
companies, that may issue DEPs or advise or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI, be disclosed by users to any company or person whomsoever and the
DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be returned after
use, including any copies which shall only be made by users with the express prior written consent of Shell GSI. The
copyright of DEPs vests in Shell Group of companies. Users shall arrange for DEPs to be held in safe custody and Shell
GSI may at any time require information satisfactory to them in order to ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.
DEP 37.19.00.30-Gen.
February 2011
Page 3
TABLE OF CONTENTS
PART I
1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.
2.1
2.2
PART II
3.
5.
6.
8.
9.
10.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
26.
ANNEX A
ANNEX C
ANNEX D
ANNEX G
PART III
REFERENCES .........................................................................................................34
DEP 37.19.00.30-Gen.
February 2011
Page 4
PART I INTRODUCTION AND GENERAL REQUIREMENTS
1.
INTRODUCTION
1.1
SCOPE
This DEP specifies requirements and gives recommendations for the design of fixed steel
offshore structures for the petroleum and natural gas industries. It also covers issues
relating to planning and construction where these are relevant to design.
This DEP is based on ISO 19902:2007. Part II of this DEP amends, supplements and
replaces various clauses of ISO 19902:2007.
This DEP does not cover design of the topsides structure.
In certain situations (e.g. where extensive good historical performance is known), and if
approved by the Principal, fixed offshore structures may be designed in accordance with
API-WSD instead of ISO 19902:2007 and this DEP.
This DEP contains mandatory requirements to mitigate process safety risks in accordance
with Design Engineering Manual DEM 1 Application of Technical Standards
This is a revision of the DEP of the same number dated January 2010; see (1.5) regarding
the main changes.
1.2
1.3
DEFINITIONS
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The lower-case word shall indicates a requirement.
The capitalised term SHALL [PS] indicates a process safety requirement.
The word should indicates a recommendation.
DEP 37.19.00.30-Gen.
February 2011
Page 5
1.4
CROSS-REFERENCES
The clause numbering used in Part II of this DEP corresponds with that used in
ISO 19902:2007. Other documents referenced by this DEP are listed in (Part III).
1.5
SUMMARY OF CHANGES
This is a revision of the DEP of the same number dated January 2010. Content of the
previous version that was background information, explanation and tutorial has been
removed.
1.6
1.7
DUAL UNITS
Amended per
Circular 31/12
Dual units have been incorporated throughout this DEP.
This DEP contains both the International System (SI) units, as well as the corresponding
US Customary (USC) units, which are given following the SI units in brackets. When
agreed by the Principal, the indicated USC values/units may be used.
2.
GENERAL REQUIREMENTS
2.1
GENERAL
Part II of this DEP amends, supplements and deletes various clauses/paragraphs of
ISO 19902:2007. Wherever reference is made to ISO 19902, it shall be understood to
mean ISO 19902:2007 as amended/supplemented by this DEP.
For ease of reference, the clause numbering of ISO 19902 has been used throughout
Part II of this DEP. Clauses of ISO 19902 that are not mentioned in this DEP shall remain
applicable as written.
2.2
DEP 37.19.00.30-Gen.
February 2011
Page 6
PART II AMENDMENTS/SUPPLEMENTS TO ISO 19902:2007
3.
3.57
barge
simple floating vessel, normally non-propelled, on which a structure can be transported
3.58
vessel
self-propelled ship-shaped unit, on which a structure can be transported.
5.
ABBREVIATED TERMS
Add:
CoG
centre of gravity
FMEA
GRP
glass-reinforced plastic
6.
OVERALL CONSIDERATIONS
6.1
6.1.1
General
Add:
All calculations, dimensions and weights shall be in SI units (see DEP 00.00.20.10-Gen.).
6.1
6.3.3.2
Deck elevation
Add:
For a structure with exposure level L1 (manned non-evacuated or high consequence, see
Table 6.6.1) the abnormal water level should have a return period of 10 000 years and
should incorporate the associated storm surge and astronomical tide, in addition to
allowances for water depth uncertainty, seabed penetration and subsidence. For a
structure with exposure level L2 (manned evacuated or unmanned and medium
consequence, see Table 6.6.1) the abnormal water level should have a return period of
1 000 years and should incorporate the associated storm surge and astronomical tide, in
addition to allowances for water depth uncertainty, seabed penetration and subsidence.
Add to last paragraph:
The durability, corrosion protection and fatigue characteristics of such equipment and
support members shall also receive detailed attention in design.
6.6.3
Consequence categories
Add before last paragraph:
A structure with exposure level L1 should achieve a target reliability equivalent to an annual
probability of failure of 3x10-5 / year (ref. ISO 19902:2007 A.9.9.3 and EP 97-5050) This
target reliability can be achieved by using the 100-year return period environmental actions
in conjunction with the action factors given in ISO 19902:2007 Table 9.10.1 and Clause
A.9.9.3. A structure with exposure level L2 should achieve a target reliability equivalent to
an annual probability of failure of 5x10-4 / year (ISO 19902:2007 A.9.9.3 and EP 97-5050.
DEP 37.19.00.30-Gen.
February 2011
Page 7
This target reliability can be achieved by using the 100-year return period environmental
actions in conjunction with the action factors given in ISO 19902:2007 Table A.9.9.2.
8.
8.3
8.3.2
Dynamic effects
Correction change list number j) to b) and list number k) to c).
Replace a) and b) by the following:
a) for lifts in air, performed offshore, in sheltered waters or onshore the DAF is given in
Table 8.3-1.
Table 8.3-1
kDAF
Offshore
Lifts in air,
onshore or in
sheltered
waters
Onshore*)
Moving
Static
<1000
1.30
1.15
1.15
1.00
1 000 to 10 000
1.20
1.10
1.10
1.00
10 000 to 25 000
1.15
1.05
1.05
1.00
>25 000
1.10
1.05
1.05
1.00
Change c) to b).
8.6
8.6.3
Determination of actions
Add:
In lieu of a full motion analysis the values given in Table 8.6-1 may be used for design. The
partial action factor for environmental, permanent and variable actions may be taken as
1.20.
DEP 37.19.00.30-Gen.
February 2011
Page 8
Table 8.6-1
Heave
acceleration
degrees
degrees
m/s2 (ft/s2)
Large vessels
20
10
0.2 g (0.66g)
Medium vessels
20
12.5
0.2 g (0.66g)
30
15
0.2 g (0.66g)
20
12.5
0.2 g (0.66g)
25
15
0.2 g (0.66g)
Small vessels
LOA = Length over all, in metres (feet) and B = Breadth, in metres (feet)
The default motion criteria shown above should be applied in accordance with the following points.
a) The roll and pitch values listed above should be assumed to apply for a 10 s full cycle period of
motion for vessels and barges B 23 m (75 ft). For vessel and barges B < 23 m (75 ft) the roll
period can be smaller.
b) The roll and pitch axes should be assumed to pass through the centre of floatation.
c) The phasing considered should be assumed to combine, as separate load cases, the most
severe combinations of:
roll and heave;
pitch and heave.
d) For inland and sheltered water transportation, the greatest effect of the following cases should
be taken into account:
the static loads caused by an acceleration of 0.1 g applied parallel to the deck in both
directions;
the static inclination caused by the design wind;
the most severe inclination in the one-compartment damage condition.
e) The additional heel or trim caused by the design wind should be considered. For many
transports, however, it is permissible to omit the effects of direct wind action when calculating
the actions on the cargo.
f) The direction of the heave component shall be taken to act along the global vertical axis.
Therefore components of heave actions parallel to the deck should be added to the roll or pitch
loads in the same direction.
Additionally, a maximum allowable angle of heel shall be determined in order to account for
structural design limitations of, for instance, topsides modules and the sea fastening. It is
clearly irrelevant that the structure may be allowed to heel 15 if the integrity of modules or
sea fastening is already compromised at 10.
DEP 37.19.00.30-Gen.
February 2011
Page 9
9.
9.2
9.2.7
Area
Local design
Primary topsides
structure design
Global design
(structure and
foundation)
Apply factor
given
Apply factor
given
Storage areas
1.0
1.0
1.0
Laydown areas
1.0
Lifeboat platforms
1.0
1.0
may be ignored
1.0
1.0
1.0
1.0
1.0
NOTES:
1. The factor f in the table is the minimum of 1.0 and (0.5 + 3/A), , where A is the area over which the
2
variable action acts in m .
Drill cuttings
A build-up of drill cuttings on the sea floor adjacent to and on top of the lower level plan
bracing may lead to overstressing of members. Where this can occur the lowest plan
bracing level shall be designed for potential build up of cuttings including the effects of
corrosion or, for example, SRB activity. The problem of drill cuttings affecting the platform
installation should also be addressed where template drilling has been carried out prior to
installation of the substructure.
9.5
Extreme quasi-static action caused by waves only (Ewe) or by waves and currents
(Ewce)
9.5.3
9.10.2
DEP 37.19.00.30-Gen.
February 2011
Page 10
EP 97-5050 provides guidance on determining the RSR value. The RSR is dependent on
the probability of failure and the local environmental conditions.
10.
ACCIDENTAL SITUATIONS
Vessel collisions
10.2.2
Collision events
Add after last paragraph:
Risers and conductors SHALL [PS] be positioned to minimise exposure to accidental
damage. Sufficient clearance SHALL [PS] be provided in the impact zone to alleviate
contact forces from deforming structural elements.
10.3
Dropped objects
Add before first paragraph:
A dropped objects study SHALL [PS] be undertaken to evaluate the impact energy and
potential damage caused by objects dropped, based on crane usage and objects lifted
during rig workover and platform activities. Resistance to dropped objects should be
provided by indirect means, such as using redundant framing patterns and materials with
sufficient ductility and toughness in vulnerable areas.
12.
12.4
Analysis requirements
where foundation failure occurs before structural failure, structural failure should be
determined by assuming a foundation capacity based on upper bound estimates of soil
properties.
The upper bound approach, b) above, provides an assessment of the steel structure
strength.
13.
13.2
14.
14.2
Design considerations
14.2.5
Detailing practice
(13.2-28)
DEP 37.19.00.30-Gen.
February 2011
Page 11
5th paragraph; add the following sentence at the end of the paragraph:
Partially overlapped braces are not allowed in the ship impact zone.
Figure 14.2-4:
Correction - The two requirements for details on the left referring to the lower brace should
read:
d2 and 600;
d2/4 and 150
Bolted connections
Bolted connections are permitted, but should only be used for the attachment of
non-primary items where use of bolted connections is either more cost-effective or offers
operational advantages (e.g. post-installed risers) over welded connections.
Particular attention should be paid to the following:
15.
interaction of bolting material with the CP system (e.g. potential for hydrogen
embrittlement)
methods for tensioning bolts (if required) and clearances for tensioning tools;
15.4
Conductors
15.4.1
General
Forced displacements and any consequent actions on the conductor due to the relative
movement between the structure and a drilling jack-up, where applicable, shall be
considered in an Ultimate Limit State (ULS) check.
Deterioration of surface soil strength can result from conductor/casing cementing
operations. Such effects shall be considered in the foundation design of conductors. Details
of top hole construction practice are defined in the DEP supplement to A.15.4.1.
Welded or threaded conductors may be used as foundation piles provided a rigorous
technical analysis of the static strength and fatigue endurance due to driving stresses and
in-situ axial and lateral actions is performed to demonstrate robustness and long-term
integrity.
It is important that at the design stage all expected actions on the conductor are well
defined. In all cases, the conductor shall be able to support its own weight plus the weight
of any equipment to be placed on top of it and/or casings to be hung off it. A partial action
factor of 1.3 shall be applied.
The axial capacity of the conductor shall be calculated using the methods described in
Clause 17 and a partial resistance factor of 1.5 shall be applied to the representative value
of the axial capacity of the conductor. No end bearing on the conductor shall be allowed.
The conductor tip should preferably be located in a cohesive soil rather than in a
non-cohesive soil such as sand or silt.
15.4.2
Conductor guides
The conductor guide stubs and stub support members shall be included in the respective
analysis models. They shall be checked for both extreme and abnormal in-place actions,
DEP 37.19.00.30-Gen.
February 2011
Page 12
and for fatigue repetitive actions. In addition to this the conductor guides shall be checked
(manually) for the highest reaction from wave actions and for fatigue endurance.
The top conductor guide shall also be checked for accidental setting of a conductor on the
edge of a guide; this case is an accidental design situation where permanent deformation of
the cone is allowed.
Forced displacements and any consequent actions on the conductor guides due to the
relative movement between the structure and a drilling jack-up, where applicable, shall be
considered in a ULS check.
The minimum clearance between conductor and conductor guide is 25 mm (1 in) on radius.
Conductor guide geometry may be included in the structural model in the following manner:
conductor guide connected to framing by cantilever stub;
conductor guide connected to surrounding framing by vertical plates (8 equi-spaced
around the perimeter);
conductor guide connected to framing by horizontal plate (not preferred).
The following minimum requirements apply to the conductor guide and cantilever stub
design:
the guide shall have a cone at both the top and the bottom of the guide, or a cone
at the top and a ring stiffener at the bottom;
Add new clause:
15.5
Caissons
Causes of caisson failure should be considered in the design of caissons to ensure longterm structural integrity and robustness. Deterioration of the integrity of seawater lift
caissons, which are critical to platform safety, can occur due to a number of factors:
Mechanical abrasion due to the pump string orbiting during operation and/or the
caisson moving against the pump under the action of wave loads and current;
Stray current corrosion as a result of metallic contact between electrical anti-fouling
systems and the caisson wall;
Localised galvanic corrosion due to dissimilar metal reaction either from pump
strainers or the pump column material;
Corrosion fatigue.
16.
FATIGUE
16.4
16.4.2
16.8
16.8.1
General
Correction - the cross-references in the last line of the 2nd paragraph should read:
Guidance on dynamically responding structures is given in 16.4.4 and 16.6.4.
DEP 37.19.00.30-Gen.
February 2011
Page 13
16.10
FOUNDATION DESIGN
17.3.4
Foundation capacity
Modify the first sentence of a) as follows:
a) Pile strength
The pile strength shall be verified using the steel tubular strength checking equations given
in 13.3 or 13.4 for conditions of combined axial and lateral force and bending.
b) Pile axial resistance
Add after last sentence:
The above pile resistance factors apply for the design of foundations comprising isolated
piles and for groups of closely spaced piles designed to the methods detailed in the ISO
document main text. Where alternative methods are used, further guidance is given in
Reference A.17.4-25.
For pile groups, PE and PO apply to the overall capacity of the group, determined in
accordance with the ISO document. For individual piles within a group, PE and PO may be
taken as 1.0, providing it can be shown that loads can be redistributed to other piles within
the cluster if the individual pile is overloaded.
17.4.1
General
Replace the second paragraph with:
Further to the introductory discussion in 17.1.2, pile capacities are commonly determined
using the simplified calculation model described in 17.4.2; the parameters that are used in
this model are determined in accordance with 17.4.3 to 17.4.5. This simplified model has
been developed and applied in many years of offshore practice and represents the current
industry standard, but the methods given in 17.4.3 to 17.4.5 are based on poor physical
models. The procedures developed by Imperial College (Ref. 1 in Part III) [A.17.4-25] are
based on a more realistic physical model and provide more reliable and accurate design
methods when compared with the available pile load tests. The ICP procedures are the
default pile design method for soil conditions encountered in the North Sea and in regions
with similar soil conditions. The methods described in Clauses 17.4.3 and 17.4.4 may still
be used when the soil data needed for more recent and reliable methods are unavailable
and cannot be economically collected.
The model in 17.4.2 does not provide any information about axial pile displacements which
are important for serviceability requirements, especially in non-extreme conditions for
actions due to permanent, variable and operating environmental actions that are generally
well below the design actions. Axial pile behaviour aimed at meeting service requirements
is referred to as axial pile performance and is discussed in 17.6. Methods for
determining pile performance are described in A.17.6.2 and A.17.6.3.
DEP 37.19.00.30-Gen.
February 2011
Page 14
17.4.3
An upper limit of f = 250 kPa (36.3psi) is recommended. Justification of higher values will
require verified supporting evidence;
The equations 17.4-2 to 17.4-4 are applicable for flush tubular piles. If an internal
driving shoe is applied to reduce the driving resistance, the effect of the internal driving
shoe on the ultimate internal skin friction shall be considered;
DEP 37.19.00.30-Gen.
February 2011
Page 15
Replace first sentence of second paragraph with:
For tubular piles in cohesionless siliceous soils where no CPT data exists, and it is
uneconomic to obtain it, the unit skin friction at a given depth, f, in stress units, can be
calculated by Equation (17.4-6):
Replace first sentence of fourth paragraph with:
For tubular piles in cohesionless soils, the unit end bearing, q in stress units, shall be
determined consistently with the method used to determine the skin friction, f. Advice on
determining end bearing for the ICP method is given in A17.4-25. Where no suitable in situ
penetrometer data exists, the unit end bearing, q, may be computed using Equation
(17.4-7).
Add to seventh paragraph:
Available data suggest that driven piles in these soils may have substantially lower design
strength than given in Table 17.4-1. Factors of importance for assessment of limiting unit
end bearing and skin friction values are, among others, the degree of cementation, grain
crushability, relative density, compressive strength and carbonate content. Drilled and
grouted piles in calcareous sand have a significantly higher capacity than driven piles. The
characteristics of calcareous sand are highly variable and local experience should dictate
the design parameters and pile type selected.
Amend the ninth paragraph to read:
For layered soils, advice on the development of shaft friction and end bearing for the ICP
method is given in Reference A17.4-25. Where no CPT data exists, skin friction values, f,
in the siliceous cohesionless layers shall be as given in Table 17.4-1. End bearing values
for piles tipped in cohesionless layers with adjacent soft layers should also be taken from
Table 17.4-1, provided that
a) the pile achieves a penetration of two to three diameters or more into the cohesionless
layer, and
b) the tip is approximately three diameters or more above the bottom of the layer to
preclude punch-through.
Where these distances are not achieved, verification of the validity of the tabulated values
should be performed.
17.5
17.7.2
17.8
17.8.2
17.9.2
(17.8-1)
Axial behaviour
Add:
DEP 37.19.00.30-Gen.
February 2011
Page 16
For piles acting in a group the axial bearing capacity of the pile group is considered to be
the lesser of the:
Capacity of the 'equivalent pier', where the pier forms an envelope around all piles.
The axial bearing capacity of the pile group consists of skin friction along the outer
perimeter of the pile group plus end bearing of the pier. Unit skin friction values, f, shall be
calculated for the stress and friction conditions that will exist on the relevant failure
surfaces.
The end bearing capacity of the pier may be calculated using the same equations as for
individual piles. It should be noted that these equations are applicable for small size
footings in uniform soils. In estimating the end bearing capacity of the pile group, the
following shall especially be taken into account :
17.10
allowable displacement;
the presence of weak layers within a distance of 1.5 to 2 times the equivalent pier
diameter from the tip of the foundation.
DEP 37.19.00.30-Gen.
February 2011
Page 17
17.10.8 Driving shoe
1st paragraph, replace 1st sentence by:
The purpose of driving shoes is :
1) to reduce the driving stresses at the pile tip when driving into hard
(cemented) layers
or
2)
DEP 37.19.00.30-Gen.
February 2011
Page 18
Add new clause:
17.14
Suction caissons
The use of suction caissons is permitted, subject to detailed technical analysis of the soilstructure interaction and evaluation of long-term performance.
18.
CORROSION CONTROL
Replace this clause by:
Cathodic protection design shall be in accordance with DEP 30.10.73.10-Gen. and
DEP 37.19.30.30-Gen.
Coating design shall be in accordance with DEP 70.48.11.30-Gen.
19.
MATERIALS
19.6
19.6.1
Grout materials
Add to first paragraph:
Typical grout types are Oilwell Class B or G, Eucellite B. Alternative grout mixes may be
used subject to approval of the Principal and if supporting test data on their characteristic
compressive strength and other mechanical properties are provided.
Add new clause:
19.7
Other materials
19.7.1
Timber
Where timber is used for structural purposes, for example skid beams, launch runners or
mudmats, a specification should be prepared taking account of locally available timber
types and locally applied standards relating to timber materials. The specification should
detail the strength requirements, the grading and moisture content applicable and should
define requirements for testing and storage of the timber prior to use. Dimensional
tolerances and constraints on timber arrangement should be specified and requirements for
coating, sealing, lubrication and fastening of the timber should be defined. The stiffness of
the timber should be specified if this is important for the design.
Glue laminated beams may be considered for launch runners. The adhesives used should
be suitable for marine applications and the intended orientation of the lamination planes
relative to the applied actions should be defined.
The following list is indicative of the types of hardwood timber that may be used:
-
greenheart;
ekki;
opepe;
iroko.
Hardwood timber shall be specified in accordance with BS 5756, and BS 5268 shall apply
for strength and design criteria.
All hardwood used shall carry a FSC (Forest Stewardship Council) label.
19.7.2
DEP 37.19.00.30-Gen.
February 2011
Page 19
Due to the large variation in material properties there are very few design codes for the use
of these materials and their suitability is usually determined by type testing to meet
performance criteria.
Fibre reinforced composites may be considered for caissons and other structural
applications where a life cycle cost benefit and structural integrity can be demonstrated.
Design criteria for GRP items shall be agreed with the Principal.
19.7.3
Novel materials
Where a new material, not previously employed for a particular function or application, is
considered to be beneficial, it shall be carefully screened, validated and supported by the
provision of material qualification records, certification and test data.
The following is a list of issues that shall be considered:
-
durability
20.
20.2
Welding
20.2.1
and
behaviour
at
elevated
20.2.2.4.2
Correction - change the list numbers dd), ee) and ff) to b), c) and d), respectively.
Add new clause:
20.5
Closure welds
NOTE: This clause does not apply to brace-to-can welds in point-to-point fabrication.
During fit-up of single-sided closure welds, the quality of the weld preparation shall be
optimized by making appropriate use of pipe end re-rolling and templates. Pup-pieces and
temporary access man-ways should not be generally used to facilitate welding. Welding
processes and techniques (e.g. non-metallic backing strips) which have greater tolerance to
fit-up, may be used for the root pass, subject to the approval of the Principal.
The root finish shall be visually inspected during welding by means of fibrescope or
boroscope techniques and suitable light sources. Access shall be via the remaining
temporary root gap and not through windows purposely cut in the tube wall. For tube wall
thicknesses over 30 mm, interstage inspection of the weld using double-wall single image
radiography and dry MPI may be applied after about one-third of the wall thickness has
been completed. Interstage inspection shall only be carried out where preheat
temperatures can be maintained. Ultrasonic inspection of such single-sided welds shall be
in accordance with EN 1714 and ISO 5817 Quality Level B.
DEP 37.19.00.30-Gen.
February 2011
Page 20
21.
21.7
Documentation
21.7.1
General
Add to Table 21.7.1:
21.8
FEM model
22.
22.2
22.2.6
22.2.6.1 General
Add:
For the upending and installation of self-floating and launched steel structures, the following
should be considered:
Intact and damage conditions should take into account the most severe combination
of tolerances on structure weight, CoG, buoyancy, centre of buoyancy and water
density.
A FMEA (failure modes and effects analysis) or similar study should be carried out
on the ballast and buoyancy systems to ensure that no single failure of a component
or system can lead to an unsafe condition either during or after marine operations.
Reserve buoyancy, meaning remaining buoyancy that can be mobilized before
flooding can occur, should not be less than that shown in Table 22.2-1, based on
nominal total intact buoyancy.
The minimum GM (metacentric height) after launch and during upending should not
be less than that shown in Table 22.2-2.
Reserve buoyancy, Br, in percentage of the total available buoyancy, is calculated using the
following equation :
Br=((Bo-Wo)/Bo)*100 %
where
Br is the reserve buoyancy in percentage
Bo is the total available buoyancy of the structure in kN
Wo is the weight in air of the structure in kN.
DEP 37.19.00.30-Gen.
February 2011
Page 21
Table 22.2-1 Recommended reserve buoyancy based on nominal total intact
buoyancy
Case
Structure after launch
During upending by ballasting; without crane
assistance
Intact (%)
Damage (%)
10
The damage case shall be based on accidental flooding of any one buoyant compartment,
for instance due to tearing/breakage of rubber diaphragms on skirt pile sleeves. The extent
of flooding of a compartment should be based on the hydrostatic pressure balance, i.e. it is
not required to fully flood compartments, where vent valves prevent full flooding of a
compartment.
Table 22.2-2 Recommended minimum GM after launch and during upending
Case
Intact, m (ft)
Damage, m (ft)
1.0 (3.3)
0.2 (0.66)
1.0 (3.3)
0.2 (0.66)
(see NOTE)
(see NOTE)
1.0 (3.3)
0.2 (0.66)
NOTE: A limited period during upending, when the steel structure is metastable or unstable longitudinally, can be
acceptable, provided the behaviour has been investigated and all interested parties are aware of it.
Practical problems that can be encountered with attending vessels, or rigging and handling lines, should
be resolved.
Documents should be prepared by the Contractor to show the calculations of the minimum
GM after launch and during upending with the top of the steel structure immersed, if
applicable.
As it is not practical to provide either damage stability or reinforcement against collision
over the full range of waterlines, planning and risk assessment should also include:
a clear statement of the draughts, times, durations, and operational sequences when
damage stability is not available, or the reinforcement cannot be carried out; and
a procedure to return to a waterline that is reinforced against collision should the
installation operation be aborted.
22.5
Pile installation
22.5.1
General
Add to the end of the 1st sentence:
without damage or early refusal.
22.5.2
Stabbing guides
Replace stabbing guides by stabbing points
Replace part of the last sentence by:
DEP 37.19.00.30-Gen.
February 2011
Page 22
safely supporting the full weight of the add-on pile section and stabbing loads prior to
welding.
22.5.5
Driveability studies
Amend and add to the last sentence of the 4th paragraph:
, in particular when delays are necessary for welding add-on pile sections or due to
breakdowns, waiting on weather or standby time.
22.5.8
DEP 37.19.00.30-Gen.
February 2011
Page 23
This is why it is important to study the free length behaviour of piles during their installation.
For instance how are the piles supported, what loads can the piles support (wind, wave, top
loads such as hammers, etc.). Commonly this is done by performing a pile free-length study
during the design/engineering phase.
2nd paragraph, include in the 1st sentence:
to maintain a fairly low blow count (usually between 8 and 20 blows per 0.25 m [10 in]).
22.6
Installation of conductors
Add after paragraph 5 and before the list:
The procedures described in A.22.6 shall be used as a guide to determine conductor
setting depth with respect to hydraulic fracture of the soil and minimum spacing between
conductors and foundation piles. Either a safety factor of 1.1 should be applied to the
calculated mud or cement density or a suitable allowance should be made for suspended
cuttings load.
A.22.6 gives minimum horizontal centre-to-centre spacing between conductors and piles for
both sand and clay strata. It should be noted that the spacing criterion for sandy soils is
much more severe than for clay soils. Wherever possible, conductor tips should be set in a
clay stratum. Where this is not possible, conductor installation procedures should be
arranged so as to minimize the possibility of wash-out around the conductor tips.
In all cases a minimum vertical separation between conductor setting depth and pile tip of
5 m (16 ft) shall be maintained.
Add to b):
Driving alone is the method least likely to prove detrimental to the capacity of adjacent
conductors or piles. However, where it is not possible to achieve the desired conductor
setting depth using the driving method, a drill-drive solution may be used. With this method,
the soil plug inside the conductor is drilled out and, where necessary, a pilot hole is drilled
ahead of the conductor. A method of predicting driving behaviour during drill-drive
installation is given in A.22.6.
The option of drilling an open hole and placing the conductor inside increases the possibility
of wash-out of the soil and therefore should not be used. This could lead to subsequent
grouting problems and degradation of the soil bearing strength around the foundation piles.
This technique shall not be used where sand formations have to be penetrated.
23.
23.4
Inspection strategy
23.4.3
Inspection types
Correction - renumber the list under a) to 1), 2) and 3).
23.4.4
24.
24.2
Assessment process
Correction - change list number g) 3) to item h).
Add new clause:
26.
STANDARD DETAILS
26.1
General
In the absence of specific standard drawings for a particular operating unit or a particular
project, the minimum requirements in 26.1 to 26.5 are applicable.
DEP 37.19.00.30-Gen.
February 2011
Page 24
26.2
Handrails
Handrail geometry and design shall as a minimum comply with ISO 14122-3 and the
following amendments.
The design action shall be taken as 0.75 kN/m (51.4 lb/ft) for normal handrails and 1.5
kN/m (102.8 lb/ft) for handrails around muster areas and laydown areas. If the handrails
around laydown areas are used to stop swinging loads, the design shall take this into
account.
26.3
Ladders
Ladders shall comply with ISO 14122-1 and ISO 14122-4. Sidestep ladders are the
preferred solution.
26.4
Stairs
Stairs shall as a minimum comply with ISO 14122-1 and ISO 14122-3 and the following
amendments.
The stair angle should normally not exceed 38. The Principal's approval is required for
stairs with an angle between 38 and 45. The stair angle shall be the same throughout a
complete platform. Access stairs to the fixed structure may be single flight stairs. Maximum
step size shall be 220 mm (8-5/8 in) instead of 250 mm (10 in). The minimum width of stairs
shall be 1000 mm (40 in), except for stairs that are part of a main escape route where the
width shall be 1200 mm (48 in) minimum.
26.5
26.6
ANNEX A
A.7
A.7.12
A.8
A.8.3
A.8.3.3
Effect of tolerances
Add to second bullet:
A possible method to analyze this in a finite element package is to use a temperature
increase on the sling to obtain the required length increase.
A.9
A.9.4
A.9.4.5
DEP 37.19.00.30-Gen.
February 2011
Page 25
A.9.8
Factored actions
Design situations
Accidental situations
A.10.1
General
Add new clause:
A.10.1.6.1
There should be no impairment of performance standards for low energy impacts. Only
minor repairs should be subsequently required. The follow up requirements to demonstrate
short term integrity should be outlined in terms of damage survey and analysis.
A summary of post-impact requirements for various regions are listed in Table A.10.1-1.
This data may be overridden by local or project requirements.
Table A.10.1-1 Damage tolerance criteria
Area
Southern North
Sea
No progressive collapse in 10 yr
storm condition
No impairment
Northern North
Sea
No progressive collapse in 10 yr
storm condition
No impairment
Malaysia
No progressive collapse in 10 yr
storm condition
No impairment
Brunei
TBA
NA
Nigeria
No progressive collapse in 10 yr
storm condition
No impairment
DEP 37.19.00.30-Gen.
February 2011
Page 26
Table A.10.2-1 Impact energy requirements
Vessel size
Area
A.10.3
Accidental velocity
MT
m/s
ft/s
Low energy
High energy
Southern
North Sea
3000
2.0
6.6
0.50
8.40
Northern
North Sea
5000
2.0
6.6
0.50
14.00
Malaysia
3200
1.25
4.1
0.50
3.50
Brunei
1750
1.00
3.3
NA
1.23
Nigeria
3000
1.00
3.3
0.50
2.10
Dropped objects
Replace No guidance is offered with:
Guidance on methods for design against dropped objects is provided in EP 89-0230 and
NORSOK N-004.
A.14
A.15.4
Conductors
A.15.4.1 General
No comments
A.15.4.2 Conductor guides
No guidance is offered
A.15.5
Caissons
No guidance is offered
A.16
Fatigue
A.16.3
DEP 37.19.00.30-Gen.
February 2011
Page 27
A detailed fatigue analysis of the weld root is only required when weld improvement
techniques are employed or when there is a regulatory requirement for analysing weld root
fatigue.
A.16.10.2.2.6
Cbw = 1 +
6 tot
1
T
1+
t
2,5
tot = t 0
tot = m 0
0 = 0,1t
1,82 L
Dt
1
T
1+
t
2,5
where
Cbw
is the stress concentration factor for butt welds with or without thickness
transition;
is the misalignment;
DEP 37.19.00.30-Gen.
February 2011
Page 28
Foundation design
A.17.4
A.17.4.4.2.1 General
Amend third paragraph
Since the friction component, Qf, involves numerical integration, results are sensitive to the
depth increment used, particularly for CPT-based methods. As guidance, depth increments
for CPT-based methods should be in the order of 1/50 of the pile length with shorter
increments used close to the pile tip.
Correction - the definition of pa in Equation (A.17.4-4) should read:
pa
Corrosion control
Delete the text of this clause.
A.19
Materials
Add new clause:
DEP 37.19.00.30-Gen.
February 2011
Page 29
A.19.7
Other materials
No guidance is offered
A.20
A.20.1
General
Replace No guidance is offered with:
Clause 20, Clause A.20, Annex B, Annex E, Annex F and Annex G may be substituted by
EEMUA 158 [A.20.2-1] as stand-alone specification for welding, fabrication and weld
inspection specification.
EEMUA 197 or another approved fabrication specification may be used for non-primary
steelwork fabrication.
A.22.6
Installation of conductors
Replace No guidance is offered with:
The recommendations of EP 52510 should be used for general guidance.
Calculation of hydrofracture should make use of Ref. 2 and Ref. 3 (Part III).
Prediction of drill-drive installation should make use of Ref. 4 (Part III).
A.23
ANNEX C
C.3
DEP 37.19.00.30-Gen.
February 2011
Page 30
Table C.5
Steel
group
Toughness
class
Specification
Grade
MPa
kpsi
NT
EN 10025[D.1]
S275JR /
S235JRG2
275 /
235
39.9 /
34.1
II
NT
EN 10025[D.1]
CV1
S355J0
355
51.5
S355N/M
355
51.5
[D.2]
S355J2G3
355
51.5
Option
5;
PCE0.43,
PP0.025 ;
PS0.025,
longitudinal Charpy 40J
[D.2]
S355K2G3
355
51.5
Option
5;
PCE0.43,
PS0.025, PP0.025
EN 10025
EN 10225
CV2
EN 10225[D.2]
S355G7N/M or
S355G9N/M
355
51.5
Options 6, 12 and 18
CV2Z/ZX
EN 10225[D.2]
S355G8N/M or
S355G10N/M
355
51.5
CV1
EN 10025[D.1]
S420NL/ML
420
60.9
CV2
[D.2]
S420G1Q/G1M
420
60.9
Options 6, 9, 12 and 18
[D.2]
S420G2Q/G2M
420
60.9
[D.2]
S460G1Q/G1M
460
66.7
Options 6, 9, 12 and 18
[D.2]
S460G2Q/G2M
460
66.7
CV2Z/ZX
IV
CV2
CV2Z/ZX
Comment
[D.1]
EN 10225
III
SMYS
EN 10225
EN 10225
EN 10225
EN 10225
CV2
NORSOK M-120
S460G1Q/G1M
modified
500
72.5
Options 6, 9, 12 and 18
CV2Z/ZX
NORSOK M-120
S460G2Q/G2M
modified
500
72.5
[D.3]
[D.3]
For CV2, CV2Z and CV2ZX materials, base material information, documentation and results of weldability tests according to EN
[D.2]
should be established prior to delivery. The documentation of base material should include a strain aging test for group V
10225
steels, typical tensile tests and weldability tests for plates within each of the following thickness ranges, relevant for the order: 25
mm to 40 mm, 40 mm to 63 mm, 63 mm to 100 mm and 100 mm to 150 mm, for both the AW and PWHT conditions. CTOD testing
shall be included for thicknesses above 40 mm and shall meet the requirements of a minimum 0.20 for PWHT and 0.25 mm for AW
conditions.
DEP 37.19.00.30-Gen.
February 2011
Page 31
Table C.6
Steel
group
Toughness
class
Specification
Grade
MPa
Kpsi
NT
EN 10025[D.1]
S275JR /
S235JRG2
275 /
235
39.9 /
34.1
II
NT
EN 10225[D.2]
CV1
S355J0
355
51.5
S355N/M
355
51.5
[D.2]
S355J2G3/G4
355
51.5
Option
5;
PCE0.43,
PP0.025 ;
PS0.025,
longitudinal Charpy 40J
[D.2]
S355K2G3/G4
355
51.5
Option
5;
PCE0.43,
PS0.025, PP0.025
EN 10025
EN 10225
CV2Z/ZX
III
S355G11N/M
355
51.5
Options 9 and 18
[D.2]
S355G12N/M
355
51.5
S420NL/ML
420
60.9
EN 10225
EN 10025[D.1]
CV2
[D.2]
S420G3M
420
60.9
Options 9 and 18
[D.2]
EN 10225
S420G4M
420
60.9
EN 10225[D.2]
S460G3M
460
66.7
Options 9 and 18
[D.2]
S460G4M
460
66.7
CV2
CV2Z/ZX
EN 10225[D.2]
CV1
CV2Z/ZX
IV
Comment
[D.1]
EN 10225
CV2
SMYS
EN 10225
EN 10225
CV2
S460G3M
modified
500
72.5
Options 9 and 18
CV2Z/ZX
S460G4M
modified
500
72.5
For CV2, CV2Z and CV2ZX materials, base material information, documentation and results of weldability tests according to EN
[D.2]
should be established prior to delivery. The documentation of base material should include a strain aging test for group V
10225
steels, typical tensile tests and weldability tests for sections within each of the following thickness ranges, relevant for the order: 25
mm to 40 mm, 40 mm to 63 mm, 63 mm to 100 mm and 100 mm to 150 mm, for both the AW and PWHT conditions. CTOD testing
shall be included for thicknesses above 40 mm and shall meet the requirements of a minimum 0.25 mm for AW condition.
DEP 37.19.00.30-Gen.
February 2011
Page 32
Table C.7
Steel
group
Toughness
class
Specification
NT
EN 10210[D.4]
II
S275J0H /
S235JRH
275 /
235
39.9 /
34.1
Hot finished
EN 10219[D.5]
S275J0H /
S235JRH
275 /
235
39.9 /
34.1
Cold formed
EN 10210[D.4]
S355J0H
355
51.5
Hot finished
[D.5]
S355J2H
355
51.5
Cold formed
[D.2]
S355G1N
355
51.5
Hot finished
S355NH
355
51.5
EN 10219
[D.5]
S355MLH
355
51.5
CV2
EN 10225[D.2]
S355G14
Q/N
355
51.5
Options 6,
PP0.016
CV2Z/ZX
EN 10225[D.2]
S355G15
Q/N
355
51.5
CV1
EN 10219[D.5]
S420MLH
420
60.9
Cold formed,
PS0.015,
Charpy 50J
CV2
EN 10225[D.2]
S420G6Q
modified
420
60.9
Options 6 and 18
CV2Z/ZX
EN 10225[D.2]
S420G6Q
modified
420
60.9
CV2
EN 10225[D.2]
S460G6Q
modified
460
66.7
Options 6 and 18
CV2Z/ZX
EN 10225[D.2]
S460G6Q
modified
460
66.7
CV2
S460G6Q
modified
500
72.5
Options 9, 12 and 18
CV2Z/ZX
S460G6Q
modified
500
72.5
NT
EN 10225
EN 10210[D.4]
Comment
kpsi
CV1
IV
SMYS
MPa
EN 10219
III
Grade
and
18;
PCE0.39,
PP0.025;
For CV2, CV2Z and CV2ZX materials, base material information, documentation and results of weldability tests according to EN
[D.2]
should be established prior to delivery. The documentation of base material should include a strain aging test for
10225
group V steels, typical tensile tests and weldability tests for tubulars within each of the following thickness ranges, relevant for
the order: 25 mm to 40 mm, 40 mm to 63 mm, 63 mm to 100 mm and 100 mm to 150 mm, for both the AW and PWHT
conditions. CTOD testing shall be included for thicknesses above 40 mm and shall meet the requirements of a minimum 0.25
mm for AW conditions.
DEP 37.19.00.30-Gen.
February 2011
Page 33
ANNEX D
D.2
ANNEX G
FABRICATION TOLERANCES
Other tolerances
Tolerances in G.1 to G.13 should be supplemented by tolerances given
EEMUA 158[A.20.2-1] or, if approved by the Principal, another fabrication specification.
in
DEP 37.19.00.30-Gen.
February 2011
Page 34
PART III REFERENCES
In this DEP, reference is made to requirements in following publications:
NOTES:
1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww.shell.com/standards/.
SHELL STANDARDS
The use of SI quantities and units (endorsement of
ISO 31, ISO 1000 and ISO 80000)
DEP 00.00.20.10-Gen.
Cathodic protection
DEP 30.10.73.10-Gen.
DEP 37.19.10.30-Gen.
DEP 37.19.30.30-Gen.
DEP 37.19.60.10-Gen.
DEP 70.48.11.30-Gen.
EP 52510
EP 87-0160
EP 87-170
EP 89-0230
EP 93-0455
EP 93-2525
EP 97-5050
AMERICAN STANDARDS
Recommended practice for planning, designing and
constructing fixed offshore platforms Working stress design
API RP 2A-WSD
Issued by:
American Petroleum Institute
Publications and Distribution Section
1220 L Street Northwest
Washington DC 20005
USA
BRITISH STANDARDS
Structural use of timber
BS 5268
BS 5756
DEP 37.19.00.30-Gen.
February 2011
Page 35
Issued by:
British Standards Institution
389 Chiswick High Road
London W4 4AL,
UK
EEMUA 158
EEMUA 197
Issued by:
Engineering Equipment and Materials Users Association (EEMUA)
10-12 Lovat Lane,
London EC3R 8DN,
UK
OTH 92-379
Issued by:
The Health and Safety Executive
Rose Court
2 Southwark Bridge
London SE1 9HS
UK
EUROPEAN STANDARDS
Non-destructive examination of welds Ultrasonic examination of
welded joints
EN 1714
EN 10210
EN 10219
EN 10225
Issued by:
CEN
Rue de Stassart 36
B-1050 Brussels
Belgium
Copies can also be obtained from national standards organizations
INTERNATIONAL STANDARDS
Welding Fusion-welded joints in steel, nickel, titanium and their
alloys (beam welding excluded) Quality levels for imperfections
ISO 5817
ISO 14122-1
ISO 14122-2
ISO 14122-3
ISO 14122-4
DEP 37.19.00.30-Gen.
February 2011
Page 36
Petroleum and natural gas industries Fixed steel offshore
structures
ISO 19902:2007
Issued by:
ISO Central Secretariat
1, ch. de la Voie-Creuse
Case postale 56
CH-1211 Genve 20,
Switzerland
Copies can also be obtained from national standards organizations.
NORWEGIAN STANDARDS
Fatigue design of offshore steel structures
DNV-RP-C203
Issued by:
Det Norske Veritas Industri Norge AS
Veritasveien 1
1322 Hvik
Norway
NORSOK M-120
NORSOK N-004
Issued by:
Standards Norway (Standard Norge)
P.O. Box 242
NO-1326 Lysaker
Norway
ICP Design
Ref. 2
OTC 5226
Issued by:
Offshore Technology Conference
222 Palisades Creek Drive
Richardson, TX 75080-2040
USA
Ref. 3
Ref. 4