Industry 4.

0: Tendencias tecnolgicas
para una nueva realidad industrial
Dr.-Ing. Jorge Posada
Vicomtech-IK4
Associate Director
jposada@vicomtech.org
11

Something is happening in Industry.

22

Something is happening in Industry.

33

Something is happening in Industry.

44

Industrie 4.0/Industrial Internet

55

New Trend: Smartization

Smart phones
Smart Homes
Smart Cars

Market
Pull
Smart Factories

Technology
Push
Source: DFKI, Industrie 4.0
66

New Trend: Mass Customization

Internet Of Thing and Services

Using Internet portals to configure and order personalized products
Service-based manufacturing control based on CPSS

77

Relationship Product - Service

From: acatech

88

New Trend: Mass Customization

99

New Trend: Mass Customization

.
.
.
.

Production
order

User
Needs

Personalized
Kitchen

Nobilia: 2600 Kitchen per day, 14 Million variants.

1010

1111

From Traditional Factory Industry 4.0

shorter product
life cycles

PLC
setup
setup

individualized
products

SCADA

production
international
competition

production

monolitic

quality demand

fixed locations

Ethernet

hierarchical

wired

unknown
positions
Adaptado de DFKI IFS
Industrie 4.0

1212

CPPS +
Data & Knoweldge

Information and
communication
technologies

Industry 4.0 key aspects

IT-enabled mass customization of manufactured products, in which production
must adapt to short batches or even individual needs
automatic and flexible adaptation of the production chain to changing
requirements
tracking and self-awareness of parts and products and their communication with
machines and other products;
improved human-machine interaction (HMI) paradigms, including coexistence with
robots or radically new ways to interact and operate in Factories
production optimization due to Internet of Things (IoT) enabled communication in
smart factories
radically new types of services and business models contributing to changing ways
of interaction in the value chain.

1313

INDUSTRIE 4.0: THREE DIMENSIONS

Vertical

Horizontal
1414

End-To-End
Adapted from Siemens IFS
Industrie 4.0

Vertical Dimension in Industrie 4.0

Vertical integration allows CPS be used to create flexible and

reconfigurable manufacturing systems. The setting for the vertical
integration is the Factory. It refers to the integration of various
Information Technology systems at different hierarchical levels
during a manufacturing process
1515

Horizontal Dimension in Industrie 4.0

Horizontal integration refers to exchanging and managing information

across different agents around a manufacturing process such as
resources management system, logistics, marketing, or inter-company
value chains.
1616

End-to-End Dimension inIndustrie 4.0

End-to-End Dimension: ICT systems in end-to-end digital integration

refers to a holistic digital engineering view, and proposes to close the
gap between product design and manufacturing and the customer
(Product Lifecycle Management), from the product design and
development, through production planning, production engineering,
production and associated services
1717

Industrial Internet

People

Advanced
Analytics
(Data)

Smart Machines

1818

Supporting Technologies

1919

Additive Manufacturing

2020

Additive Manufacturing

New Manufacturing process

Adding material instead of removing material.
Enhance personalized production.
Manufacturing of complex geometries.

2121

Additive Manufacturing

Challenges

Reduce manufacturing time and cost

New design methodologies (software)
Improve process monitoring (Machine tools)
Allow manufacturing through mixing materials

2222

Colaborative Robotics

People at Work
Use robots in collaboration with human operators
Increase productivity
Ease dangerous tasks for humans

Source: Trumpf
2323

Collaborative Robotics Sample

2424

Collaborative Robotics

Challenges
Improve communication between humans and robots
Develop natural interfaces (gestures, speech..)
Increase safety mechanisms

2525

Computer Vision

2626

Computer Vision

Computer Vision

Use of cameras for analyzing the environment.

Automatic Inspection in manufacturing.
Automatic production control.
Complement human inspection.
Improves safety and security.

2727

Computer Vision Sample

2828

Big Data

From BIG DATA

Source: GE

To KNOWLEDGE
2929

Big Data

A better use of data

Tools for converting data to information, knowledge and experience.

Re-use of experience allow to improve and optimice production.
Empowerment of people in different roles in manufacturing.
Huge amount of data requires high-end computation.
Cloud-computing makes high-end computation affordable.

3030

Big Data

Challenges
Increase real-time production data collection.
Harmonize and synchronice heterogeous data.
Creation of standards for enhance interoperability

3131

Cyber-Physical-Systems

3232

Cyber-Physical-Systems
REAL

VIRTUAL

3333

Cyber-Physical-Systems sample

3434

Cyber-Physical-Systems

Challenges
Creation of standards for enhancing interoperability between
production facilities.
Improve Cyber-security.

3535

Visual Computing as Key Enabling Technlology

2013 - 2014

3636

2013 - 2014

3737

3838

3939

4040

Integration Dimensions

4141

Product and Production

4242

Human Factors

4343

Augmented Reality

Information(Mes, ERP,
CAD/CAM..)

Context(Location, production
state, rol)

Digital
World

Physical
World

4444

Augmented Reality Sample

4545

Augmented Reality Sample

4646

Augmented Reality

Challenges
Improve interaction displays
Improve ergonomics
Improve techniques for auto-localization

4747

Conclusions

Industry 4.0 and Industrial Internet are changing the way in which
we understand production and manufacturing, and opens new
possibilities for companies to act and grow in a globalised world
Mass customization, flexible adaptation of production chain,
tracking & self-awareness of products, improved HMI paradigms are
importantaspects of this new paradigm
There are important advances in key technologies that redefine
not only the production, but also the services that can be generated,
allowing new niches for value generation.

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