TRANS RESOURCES CORPORATION

SDN BHD (120265P)

PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

1.0 OBJECTIVE
This Method Statement is to define preparation for Installation the components for
installing the components for New Traffic Light Junction

2.0 SCOPE
This procedure will define the method to be used to ensure that the traffic light
system installed correctly and acceptable and shall conform to the Contract
Documents and Specification.

2.1

REFERENCES

a) Material and Workmanship Specification Section 140 Utilities Relocation

b) Tender Drawings as provide

2.2

RESPONSIBILITIES
2.2.1 MANPOWER SCHEDULE
Item

Description

Project Manager

Site Engineer

3
4

Safety and Health

Personnel
Site Supervisor

Job Function (Responsibilities)

To ensure overall works implementation in
order.
Prepare the Method Statement and related
submission, coordination and supervise
during installation at site.
To control and ensure the Safety and Health
is adhere at site
Coordination and supervising site activities.

Quantity
1

1
1

Page 1 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

Competent Machine

2.3

Operator

Mechanics

General Worker

Operating the machinery

tba

Carry out maintenance work

tba

Conduct general works at site

tba

MATERIAL, PLANT, MACHINERY AND EQUIPMENT

2.3.1 MATERIAL
No

Description

Quantity

Nylon Rope

-tba-

Sand

-tba-

Cable Marker

-tba-

Cable jointing

-tba-

GI pipe 150mm class C

-tba-

2.3.2 PLANT, MACHINERY AND EQUIPMENT

No
1.
2
2.
3
3.
4.
4
5.
5
6.
6

Equipment

Description

Quantity

Backhoe

Excavation work

-tba-

Crane

Lifting work

-tba-

Hacker

To hack hard surface

-tba-

Diamond Road Cutter

Cut premix for road crossing

-tba-

Vibrator

For soil compaction

-tba-

Hand Tools

For general used

-tba-

Page 2 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

No

Equipment

7.
9
8.
1

Lorry
Insulation, Continuity
and resistance meter

Description

Quantity

For material transportation

-tba-

For various cable testing

-tba-

WORK METHODOLOGY
3.1 PREPARATORY WORK
a) To ensure obtain start work approval from local authority and consultant
especially for the dismantling existing street lighting
b) All materials and documentation relevant to this particular section of works
shall be checked and verified ensuring that these are correct and approved
type.
c) Areas where in to start permanent works shall be checked ensuring that they
are ready for the said installation i.e road kerb
d) Obtain existing services drawing and piloting record prior to start any
excavation work.

3.2 NEW INSTALLATION

3.2.1 Installation of Underground Ducting
a) After identifying cable route, mark all the road crossing and start cut the
premix using diamond cutter.
b) Excavate along the cable route the trenches to the required depth
c) Fill the trench with sand to some level according to specification
d) Lay the 150mm GI pipe class C in the trenches, fill in sand until cover the
pipe. Lay multi stand rope and backfill with sand to some level as per
specification and backfill the rest with crusher run and other material
according to approved drawing

Page 3 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

e) Excavate the soft ground area to the required depth for installation of
junction box.
f) Connect the GI pipe crossing to the junction box.

3.2.2 Installation of Precast Concrete Plinth and Lay Cable

a) To deliver designated site numbers of precast concrete plinth according to
drawings
b) Identify and mark the locations at which pole to be planted. To ensure the signal
pole to have more than 1m behind the edge line. Aspect house to be at least
300mm to 450mm from the kerb line.
c) Excavate to required depth as per approved drawing and specification
d) Lower the precast plinth into the holes with backhoe
e) Connect to adjacent junction box with a length of uPVC for cable duct to pull
power supply/signal cable from junction box into the plinths elbow pipe an out top
of the plinth
f) Back fill and cover plinths leaving only the top of plinths visible.
g) Pull the signal/power cable and left out top of the plinth for future termination.
3.2.3 Installation of Straight Pole, Overhead Mast Arm and Signal Aspect c/w
Internal Wiring
a) Assemble poles and fitting on the ground
b) Pull internal wiring cable from pole to the termination board inside the pole
service door.
c) Erect the straight pole.
d) Wrap the overhead mast arm pole with the lifting belt and lift it with crane. Insert
the main supply/signal cables into the pole. Care to be taken to cover the lifting
points with rags or thick cardboard to protect poles paintwork (if applicable)

Page 4 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

e) Bolt on a set of nuts onto the foundation bolts. Place poles bottom pole flangebase over the foundation bolts and sit the pole flange the foundation bolt nuts.
Screw on the locking nuts on to the foundation bolts at the top of the flange base.
f) Check and adjust the verticality of the pole with liquid level gauge before the nut
in place. Attach remaining pole fitting any.
g) Check the underground loop in and out cables insulation with and earth
insulation test before terminating the cables into the signal aspect termination
block.
h) Check the insulation and earth continuity of the pole lighting cable with earth
insulation tester and multi-meter respectively before the cable is terminated at the
pole terminal block.
i) Carry out the adjustment to the aiming of the light fitting according to approved
calculations and drawing and lock fitting into placed by tightening all the
adjustment bolt/screw
3.2.4 Installation of Traffic Signal Controller
a) Identify and mark the locations at which Controller is to be located. Excavate
the required plant dimension.
b) Construct the reinforcement bars and formwork for plinth according to the
specified design
c) Place inside the center of the formwork structure the 100mm PVC pipe for
cable entry.
d) Pour in concrete mix and leave to set
e) Once concrete is set, power supply/signal cable is pulled from the cable pit
through the plinths elbow pipe and top of the plinth (if cable is already
available in the cable pit). Pour the sand into the plinth until required level as
per approved drawing
f) Place the Controller onto the plinth using backhoe and screw the locking
nuts to the foundation bolts.
g) Back filled and covers plinths to the desired ground level.

Page 5 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

3.2.5 To lay loop sensor after road marking is completed

a) Mark out detection location. Ensuring that the safety zones are maintained.
b) Visually inspect the saw cut blade area
c) Carry out saw cut to provide the saw slot and install the loop wire
d) Loop wire are pressed into the saw slot with a blunt non-metallic object

e) Carry out Testing such as inductance, resistance, leakage and induced AC

voltage. No loop sealant is placed until all the loop tests have been
successfully completed
f) Resealing the sensor slot with epoxy compound
g) Prevent the loop wire from floating while sealant is applied by using backer
rod spaced at 15in intervals and install over the loop wire
h) Carry out the termination to the detector and Traffic signal controller
3.2.6 Testing and Commissioning of Overall System
a) To ensure the new traffic light junction to be energized with local authorities
approval before carry out any testing and commissioning.
b) Testing and commissioning to be carried out as per consultant and authority
requirement.

Page 6 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

3.3

Traffic Management & Control

The TMP shall be carried out in accordance to the approved TMP plan by the
PDP and relevant authorities.

a.
(i)

General
WPC shall appoint a competent TMP Contractor to carry out the TMP
throughout the area. The TMP Contractor shall also assist the WPC for the
necessary submission and obtain authorities approval / permits prior to
implementation of the TMP.

(ii)

WPC shall also maintain own TMP maintenance team to supplement the
appointed TMP Contractor in carrying out the duties.

(iii)

Traffic study shall be conducted for current daytime morning and evening
peak flows along existing road/highway to ensure whether daytime lane
closure/traffic diversion is with minimal disruption. If traffic is not ok for
daytime TMS, to consider night work with night TMS.

(iv)

If required due to lane closure, highway/road to be widened or realigned or

temporary diversion introduced in order to maintain par with the existing
facility.

(v)

Traffic Management Plan (TMP) shall be submitted

to relevant authorities

for all necessary approval.

(vi)

Once approval obtained, TMP is executed as per the provision and be

maintained throughout the construction period.

(vii)

For night work TMS (if any), approval shall

be

obtained from relevant

authorities i.e. JKR, DBKL, KLCH, Traffic of RMP, MHA and relevant
concessionaires.
Page 7 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

(viii)

Submit any reports/document as per provision and requirement by relevant

authorities.

SAFETY AND HEALTH

4.1

Job Safety & Health Analysis

Job Safety & Health Analysis shall be carried on the project site. The hazard in a
particular activity and the control measures implementation shall be briefed to the
workers during safety induction session, toolbox talk and JSA Briefing. Please
refer to attached Appendix 7.2.1

4.2

Information to Personnel
4.2.1 All workers employed in the project must have CIDB Green Card, KVMRT
passport.
4.2.2 All lifting activities, WPC shall provide a Lifting Supervisor that obtains
training from KVMRT Training Centre.
4.2.3 All temporary structure shall provide a Temporary Work Coordinator.
4.2.4 All new workers and staff to attend the Safety Induction Course before
commencing works site and attendances shall be recorded in an induction
list.
4.2.5 All site personnel shall wear proper Personnel Protective Equipment (PPE)
Safety Helmet, Safety Vest, Safety Boots, water boots, etc.
4.2.6 Monthly Safety Meeting shall be held with all the contractors related to the
works.
4.2.7 All workers to attend the weekly toolbox meetings conducted by the Safety
Manager / Safety Officer held at site and attendances shall be recorded.
Highlight on the machineries and lorries movement to prevent the workers
from getting stuck and accident happen at site.

4.3

Emergency Arrangement

Page 8 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

4.3.1 Please refer to appendix 7.2.2 for Health, Safety and Environment
Emergency Response Team and Flow Chart.
4.3.2 The Organization Chart, List of Emergency Contact Person and relevant
authorities with their contact numbers shall be showed in the Notice Board.
4.3.3 The emergency situations which may occur are shown in the table
(Appendix 7.2.4) for Job Safety and Health Analysis. The level of risk or
severity of the accident dictates the emergency level.
4.3.4 In the event of emergency, the site management staffs must evaluate the
situation and commence the necessary procedures as follow:

Raise the alarm.

Stop works.

Remain composed.

Make sure notifications of emergency or evacuation are in place for

all workers surrounding the vicinity.

Make sure all workers are assembled at designated assembly point.

Make sure first aid kits are prepared at assembly point.

All workers are told not to leave the assembly point until clear sign is
issued.

4.4

Headcount shall be conducted.

First aiders shall attend to the injured workers.

Prepare assessment reports for the losses.

Permit Requirement
Some of the working arrears require permission for the work commencement and
for certain duration and limitation by relevant authority. It requires application to
the authority or relevant parties and the WPC shall notify the PDP. Permit to start
work shall be obtained before any commencement of work.
For night work, the area of work shall be adequately lit of facilitate works and
movements on site. Warning lights, directive signs, reflective aids and barriers
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TRANS RESOURCES CORPORATION

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DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

shall be placed at suitable location to forewarn all potential hazards. Work permit
shall be applied to relevant party and notify WPC Safety Officer and PDP
representative before any commencement of work.

ENVIRONMENTAL ISSUES
5.1

Environmental Aspects, Impacts & Control Measures

i.

Machineries Movement

ii.

Operational of Toilet and rest area

Page 10 of 11

TRANS RESOURCES CORPORATION

SDN BHD (120265P)
PROJECT QUALITY PLAN

DOCUMENT REF

: TRC/SSP-MRT-V207/WMS/

REVISION NO

: 00

EFFECTIVE DATE

: TBA

TRAFFIC LIGHT
Work Method Statement for Installation Traffic
Light System

QUALITY ASSURANCE & QUALITY CONTROL

6.1

Contractual Requirements
Materials and Workmanship Specification, Section 140: Utilities Relocation
SSP-MRTC-GENE-OVPR-SPC-03140
Particular Specification, P3.5: Statutory Obligation
SSP-PDP2-PKG7-SKSA-SPC-SPC-000017

6.2 Inspection & Testing

Refer to Inspection and Test Plan
TRC/PQP/SSP-MRT-V207/ITP

6.3 Follow up & Evaluation

Request for Inspection (RFI)
To monitor using Quality Checklist

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