W Mts Procedure For Developing Technical Specifications

Procedure for Developing Technical Specifications
WaterMark Technical Specification
Document formerly known as:ATS 5200.999 2005 Technical Specification for Plumbing and Drainage Products
Part 999: Developing Technical Specifications
Publication History:Originally published as ATS 5200.0002004.
Revised and redesignated as ATS 5200.9992005.
Revised and redesignated as
Procedure for Developing Technical Specifications2013.
2013
IMPORTANT NOTICE AND DISCLAIMER

Responsibility for the WaterMark Certification Scheme transferred to the Australian Building
Codes Board (ABCB) on 25 February 2013. The ABCB office is in the process of transferring
and rebranding the scheme documents including the Technical Specifications. During the initial
stages of the transfer the original scheme documents will be referenced until such time that
reference documents are rebranded. This document supersedes Australian Technical
Specification ATS 5200.999-2005 Technical specification for plumbing and drainage products,
Part 999: Developing technical specifications.
The rebranding of this document has included additional information about the transition as well
as changes to specific details including replacing references to Standards Australia and the
National Plumbing Regulators Forum (NPRF) with the ABCB, changing the term Australian
Technical Specification (ATS) to WaterMark Technical Specification (WMTS), replacing
references to technical committees WS-014 and WS-031 with the WaterMark Technical
Advisory Committee (WMTAC).
While the ABCB, the participating Governments and other groups or individuals who have
endorsed or been involved in the development of the WMTS, have made every effort to ensure
the information contained in this WMTS is accurate and up to date, such information does in no
way constitute the provision of professional advice.
The ABCB gives no warranty or guarantee and accepts no legal liability whatsoever arising from
or connected to, the accuracy, reliability, currency or completeness of any material contained in
this document.
Users should seek appropriate independent professional advice prior to relying on, or entering
into any commitment based on material in this document in relation to plumbing or related
activities. Its interpretation in no way overrides the approvals processes in any jurisdiction.
The ABCB welcomes suggestions for improvement in the WMTS, and encourage readers to
notify us immediately of any apparent inaccuracies or ambiguities. Contact the ABCB via phone
on 1300 134 631, email at watermark@abcb.gov.au or write to the WaterMark Administering
Body, ABCB, GPO Box 9839, Canberra ACT 2601.
Australian Government and States and Territories of Australia 2013
This work is copyright. Apart from any use as permitted under the Copyright Act 1968, no part
may be reproduced by any process without prior written permission from the Commonwealth
and State and Territory Governments of Australia. Requests and inquiries concerning
reproduction and rights should be addressed to the:
General Manager Australian Building Codes Board
GPO Box 9839
Canberra ACT 2601
Phone 1300 134 631 Fax 02 6213 7287
Page ii
Australian Building Codes Board
PREFACE
Australian Technical Specification ATS 5200.999-2005, Technical specification for plumbing
and drainage products, Part 999: Developing technical specifications was prepared by the Joint
Standards Australia/Standards New Zealand Committee WS-031, Technical Procedures for
Plumbing and Drainage Products Certification. It was approved on behalf of the Council of
Standards Australia on 21 February 2005 and supersedes ATS 5200.0002004.
The objective of this Technical Specification is to provide writers of technical specifications for
plumbing and drainage products with guidance and specific requirements for writing a
WaterMark Technical Specification. The electronic template for WaterMark Technical
Specification can be found on the ABCB website (www.abcb.gov.au).
The word VOID set against a clause indicates that the clause is not used in this Technical
Specification. The inclusion of this word allows a common use clause numbering system for the
WaterMark Technical Specifications.
The term normative has been used in this Technical Specification to define the application of
the appendices to which they apply. A normative appendix is an integral part of a Technical
Specification.
The new WaterMark scheme facilitates the certification and authorisation of plumbing and
drainage products in accordance with Part G1, of the Plumbing Code of Australia. The
WaterMark Schedule of Specifications and List of Exempt Products are dynamic lists and
change on a regular basis. Based on this function, these lists have been removed from the
WaterMark Certification Scheme document known as Technical Specification for Plumbing and
Drainage Products and are now located on the ABCB website (www.abcb.gov.au). These lists
will be version controlled with appropriate historic references.
Page iii
ACKNOWLEDGEMENTS
Australian Technical Specification ATS 5200.999-2005 was prepared by Standards Australia
Committee WS-031, Technical Procedures for Plumbing and Drainage Products Authorisation.
It was approved on behalf of the Council of Standards Australia on 30 May 2006.
The following organisations were represented on Committee WS-031 in the preparation of
Australian Technical Specification ATS 5200.999-2005:
AUSTAP
Australian Electrical and Electronic Manufacturers Association
Australian Industry Group
Certification Interests (Australia)
Consumer Electronics Suppliers Association
Copper Development CentreAustralia
Gas Appliance Manufacturers Association of Australia
Independent Chairman
Master Plumbers, Gasfitters and Drainlayers New Zealand
National Fire Industry Association
New Zealand Water & Waste Association
Plastics Industry Pipe Association of Australia
Plumbing Industry Commission
South Australian Water Corporation
Water Services Association of Australia
Page iv
TABLE OF CONTENTS
1
Scope ............................................................................................................................... 1
Requirements for the WMTS series technical specifications ....................................... 1

2.1
General................................................................................................................ 1
2.2
Scope .................................................................................................................. 2
2.3
Application ........................................................................................................... 2
2.4
Referenced documents........................................................................................ 2
2.5
Definitions............................................................................................................ 3
2.6
Materials .............................................................................................................. 3
2.7
Marking................................................................................................................ 3
2.8
Packaging ............................................................................................................ 4
2.9
Design ................................................................................................................. 4
2.10
Performance requirements and test methods ...................................................... 4
2.11
Test sequence and test sample plan.................................................................... 5
2.12
Product documentation ........................................................................................ 5
2.13
Means for demonstrating compliance with this Technical Specification ............... 6
2.14
Product performance test methods ...................................................................... 7
Page v
SCOPE
This document provides requirements and guidance for writing a WaterMark Technical
Specification for WaterMark certification of plumbing and drainage products. It outlines the
typical requirements for plumbing and drainage products according to the WaterMark Technical
Specification series WMTS XXX.
All WaterMark Technical Specifications must be prepared using the ABCB electronic template,
which can be found on the ABCB website (www.abcb.gov.au).
2
2.1
REQUIREMENTS FOR THE WMTS SERIES

TECHNICAL SPECIFICATIONS
General
The WaterMark Technical Specification shall include the following clauses and appendices in
the order shown:
1
Scope
Application
Referenced documents
Definitions
Materials
Marking
Packaging
Design
Performance requirements and test methods
10
Test sequence and test sample plan
11
Product documentation
Means for demonstrating compliance with this WaterMark Technical Specification (Appendix A)
Methods of testing (Appendix B)
Where there is no requirement to use one of the above clauses in this WaterMark Technical
Specification, the heading shall be replaced with the word VOID.
Page 1
The list of requirements in this WaterMark Technical Specification is not inclusive and should be
used as guidance only.
Where applicable, reference should always be made to the relevant Australian Standard,
WaterMark Technical Specification or an approved (endorsed) international Standard.
2.2
Scope
The Scope clause shall include, as a minimum, the following:

a)
Product description.
(Include reference to any Standard used as the basis of this WaterMark Technical Specification
and include a statement that this WaterMark Technical Specification should be read in
conjunction with the referenced Standard) (See Example 1).
b)
Size range.
c)
Operating conditions (limitations, pressure and temperature).
d)
Level of certification required (see Example 2).
EXAMPLE 1
This specification shall be read in conjunction with AS/NZS 3718.
EXAMPLE 2
These products require certification to WaterMark Level 1 / 2 (delete the one that is not
applicable).
2.3
Application
The Application clause shall include intended use and location.

The following statement shall also be included under the Application Clause.
Appendix A sets out the means by which compliance with this WaterMark Technical
Specification shall be demonstrated by a manufacturer for the purpose of product certification
2.4
Referenced documents
The Referenced Documents clause shall include a list of all documents referenced in this
WaterMark Technical Specification.
The referenced documents shall be publicly available. Upon request, referenced documents, in
English, shall be made available to the ABCB.
Page 2
2.5
Definitions
The Definitions clause shall include the following statement:

For the purpose of this WaterMark Technical Specification, the definitions given in AS/NZS
3500.0 and those below apply.
Any additional definitions shall be listed after the preceding statement.
NOTE: See other similar Standards for examples of definitions.
2.6
Materials
The Materials clause shall specify the requirements for materials used in the product and
address any specific requirements relevant to the installation, operation and maintenance of the
product. Requirements to be included are typically the following:
a)
Compliance with recognized material Standards, including the specification of the

particular grade, type, condition, form, etc.
b)
Specification of corrosion-resistant materials, e.g., copper alloy to AS 2345.
c)
Specification of means to achieve corrosion resistance, e.g., coatings to AS/NZS 4158.
d)
Specification of means to achieve UV resistance for products appropriate for typical

storage and installation conditions.
e)
Compatibility with other materials and products, e.g., some plastics with copper alloy.
f)
Strength, short- and long-term, at relevant operating temperatures.
2.7
Marking
The Marking clause shall specify the appropriate markings required for traceability,
identification of a licensed product by installers and other markings relevant to the correct
installation and operation of the product. Markings, to be placed on products or packaging shall,
as a minimum, include the following:
a)
Manufacturers name, brand or trademark.
b)
WaterMark.
c)
Licence number.
d)
Batch identification (as required by relevant Standard).
e)
Number of the WaterMark Technical Specification, i.e., WMTS XXX.
Page 3
f)
Other markings relevant to the correct installation and safe operation of the product, e.g.,
witness marks, use-by dates, direction of flow, and direction of opening/closing.
2.8
Packaging
The Packaging clause shall specify any specific packaging requirements to enable the product
to be handled, transported and stored satisfactorily prior to installation.
EXAMPLE
Some plastic fittings for fusion welding should be individually packaged in sealed bags to
prevent any contamination.
2.9
Design
The Design clause shall specify the requirements for products, relevant to their suitability for
use in a plumbing and/or drainage system, including installation, operation and maintenance of
the product.
Examples of design requirements are as follows:
a)
Structural integrity, e.g., wall thickness.
b)
Connectivity, e.g., standardized end connections that enable integration within a plumbing
and/or drainage system.
c)
Odour control, e.g., water seal and trap design.
d)
Backflow prevention, e.g., air gap.
e)
Water conservation, e.g., leakage.
f)
Environmental impact, e.g., sewage overflows.
g)
Hydraulic design, e.g., flow capacity.
h)
Software, e.g., reliability.
i)
Identification, e.g., coloured striping.
2.10
Performance requirements and test methods
The Performance requirements and test methods clause shall include the list of tests and the
performance criteria that the products need to comply with, including reference to any test
methods.
Product-specific methods of test should also be individually detailed in their own Appendix.
Page 4
NOTE: It may assist the product certification process if test reports and independent product performance appraisals
are provided with proposed product WaterMark Technical Specifications.
The following are examples of performance tests that should be considered for inclusion as
appropriate to the product in its intended application.
a)
Suitability for use in contact with drinking water (see Example and Note);
b)
Suitability for use in the intended environment, e.g., chemical resistance.
c)
Strength, e.g., short- and long-term, structural, fatigue, torque, bending.
d)
Watertightness, e.g., body, joints.
e)
Strength of operating parts, e.g., spindle, handle.
f)
Functional tests, i.e., objective tests to demonstrate fitness for intended purpose
g)
Durability, e.g., endurance testing.
EXAMPLE
Products used in contact with drinking water shall comply with AS/NZS 4020.
NOTE: The limitations and application of the scaling factors have to be determined based on how and where the
product is used, e.g., inline or end-of-line.
2.11
Test sequence and test sample plan
The Test sequence and test sample plan clause shall, where applicable, include the sequence
in which performance tests are to be conducted and the sampling plan, specifying how the
samples are to be selected.
2.12
The Product documentation clause shall specify any product documentation needed to
address any occupational, health and safety issues and to enable correct installation, operation
and maintenance of the product. Documents to be included are typically the following:
a)
Design manuals.
b)
Installation procedures, reflecting the requirements of AS/NZS 3500 series of Standards,

including any limitations on the products use.
c)
Handling and storagematerial safety data sheets (WorkSafe Australia).
d)
Operating instructions.
e)
Maintenance instructions.
Page 5
f)
Product data.
All documentation shall be written in clear, concise, plain English supported by relevant figures
and diagrams. Documentation may be provided in either hard copy or electronic form, e.g.,
installation DVDs.
2.13
Means for demonstrating compliance with this Technical Specification
An Appendix A as set out in this Document shall be included (see Appendix A).
This Appendix sets out the means by which compliance with the WaterMark Technical
Specification can be demonstrated by a manufacturer for the purpose of product certification.
Where applicable, Appendix A should be modified as follows:
a)
Paragraph A4.1 delete nominal diameter and wall thickness and replace with size as
appropriate.
b)
Where there is no test sequence or sample plan delete The test sequence and sampling
plan shall comply with Clause 10. from Paragraph A5.1.
c)
For products that are deemed to require certification to WaterMark level 2, delete
Paragraphs A4.2, A4.6, A5.2 and A5.3 and Table A2.
Tables A1 and A2 (where applicable) shall be completed, taking into account the relevant
requirements for the product, prior to the submission of the WaterMark Technical Specification
to the ABCB office as follows:
a)
Table A1 shall specify tests by one of the following options:

1
Where the WaterMark Technical Specification is a modification of an existing
Australian Standard, then the Table A1 in the relevant Standard, as modified by the
clauses in the WaterMark Technical Specification, shall apply.
2
Where the WaterMark Technical Specification is developed for new products not
based on an existing Standard, then Table A1 shall include type tests to evaluate the
product against each Clause of the WaterMark Technical Specification.
b)
Table A2 shall specify tests by one of the following options:

1
Where the WaterMark Technical Specification modifies an existing Australian
Standard, then Table A2 in the relevant Standard, as modified by the Clauses in the
WaterMark Technical Specification, shall apply.
2
Where the WaterMark Technical Specification is developed for new products not
based on existing Standards, then Table A2 shall include batch release tests to evaluate
Page 6
the consistency of production at one per batch and 100% compliance with critical
performance requirements as appropriate.
2.14
Product performance test methods
Product testing should utilize tests in published recognized Standards. Where product specific
tests are developed, each individual test method or test apparatus specification shall be detailed
in a separate appendix starting with Appendix B designation.
Page 7
APPENDIX A MEANS FOR DEMONSTRATING COMPLIANCE

WITH THIS TECHNICAL SPECIFICATION
(Normative)
A.1
SCOPE
This Appendix sets out the means by which compliance with this WaterMark Technical
Specification shall demonstrated by a manufacturer under the WaterMark product certification
scheme.
A.2
RELEVANCE
The long-term performance of plumbing systems is critical to the durability of building

infrastructure, protection of public health and safety, and protection of the environment.
A.3
PRODUCT CERTIFICATION
The purpose of product certification is to provide independent assurance of the claim by the
manufacturer that products comply with this WaterMark Technical Specification.
The certification scheme serves to indicate that the products consistently conform to the
requirements of this WaterMark Technical Specification.
The sampling and testing plan, as detailed in Paragraph A5 and Table A1, shall be used by the
WaterMark Conformity Assessment Body. Where a batch release testing program is required, it
shall be carried out by the manufacturer as detailed in Paragraph A5 and Table A2.
A.4
A.4.1
DEFINITIONS
Batch release test
A test performed by the manufacturer on a batch of components, which has to be satisfactorily

completed before the batch can be released.
A.4.2
Production batch
Clearly identifiable collection of units, manufactured consecutively or continuously under the

same conditions, using material or compound to the same specification.
A.4.3
Sample
One or more units of product drawn from a batch, selected at random without regard to quality.
Page 8
NOTE The number of units of product in the sample is the sample size.
A.4.4
Sampling plan
A specific plan that indicates the number of units of components or assemblies to be inspected.
A.4.5
Type test batch
Schedule of units of the same type, identical dimensional characteristics, all the same nominal
diameter and wall thickness, from the same compound. The batch is defined by the
manufacturer.
A.4.6
Type testing (TT)
Testing performed to demonstrate that the material, component, joint or assembly is capable of
conforming to the requirements given in the WaterMark Technical Specification.
A.5
A.5.1
TESTING
Type testing
Table A1 sets out the requirements for type testing and frequency of re-verification.
A.5.2
Batch release testing
Table A2 sets out the minimum sampling and testing frequency plan for a manufacturer to
demonstrate compliance of product(s) to this WaterMark Technical Specification on an ongoing
basis. However, where the manufacturer can demonstrate adequate process control to the
certifying body, the frequency of the sampling and testing nominated by the manufacturers
quality plan and/or documented procedures shall take precedence for the purposes of
WaterMark product certification.
A.5.3
Retesting
In the event of a batch release test failure, the products within the batch may be retested at a
frequency agreed to with the WaterMark Conformity Assessment Body and only those batches
found to comply may be claimed and/or marked as complying with this WaterMark Technical
Specification.
Page 9
TABLE A1
TYPE TESTS
Characteristic
Clause
Requirement
Test method
Frequency
Materials
Materials
Review materials parts lists

and compliance certificates
At any change in materials

specification
8.1
General operation
List Appendix or Standard

where the test method is
found
At any change in the design
Design
Performance
8.2
Inlet connection
Design review
9.1
Products in contact with

water
AS/NZS 4020
9.2
List performance
requirements from Clause 9

found
At any change in materials,

formulation or design or every
five years whichever occurs
first
At any change in design or

manufacturing process
Product
documentation
Page 10
9.4
List performance

found
11
Product data/Installation and

maintenance instructions
At any change to installation

requirements
TABLE A2
BATCH RELEASE TESTS
Characteristic
Clause
Requirement
Test method
Frequency
Materials
Materials
Review materials parts lists

and compliance certificates
At any change in materials

specification
8.1
General operation

found
At any change in the design
Design
Performance
8.2
Inlet connection
Design review
9.1
Products in contact with

water
AS/NZS 4020
9.2
List performance

found
At any change in materials,

formulation or design or every
five years whichever occurs
first
At any change in design or

manufacturing process
Product
documentation
9.4
List performance

found
11
Product data/Installation and

maintenance instructions
At any change to installation

requirements
Page 11

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Procedure for Developing Technical Specifications

WaterMark Technical Specification

Procedure for Developing Technical Specifications

IMPORTANT NOTICE AND DISCLAIMER

Australian Building Codes Board

Procedure for Developing Technical Specifications

Australian Building Codes Board

Procedure for Developing Technical Specifications

Australian Electrical and Electronic Manufacturers Association

Australian Industry Group

Certification Interests (Australia)

Consumer Electronics Suppliers Association

Copper Development CentreAustralia

Gas Appliance Manufacturers Association of Australia

Master Plumbers, Gasfitters and Drainlayers New Zealand

National Fire Industry Association

New Zealand Water & Waste Association

Plastics Industry Pipe Association of Australia

Plumbing Industry Commission

South Australian Water Corporation

Water Services Association of Australia

Australian Building Codes Board

Procedure for Developing Technical Specifications

Requirements for the WMTS series technical specifications ....................................... 1

Performance requirements and test methods ...................................................... 4

Test sequence and test sample plan.................................................................... 5

Product documentation ........................................................................................ 5

Means for demonstrating compliance with this Technical Specification ............... 6

Product performance test methods ...................................................................... 7

Australian Building Codes Board

Procedure for Developing Technical Specifications

REQUIREMENTS FOR THE WMTS SERIES

Performance requirements and test methods

Test sequence and test sample plan

Procedure for Developing Technical Specifications

The Scope clause shall include, as a minimum, the following:

Operating conditions (limitations, pressure and temperature).

Level of certification required (see Example 2).

The Application clause shall include intended use and location.

Australian Building Codes Board

Procedure for Developing Technical Specifications

The Definitions clause shall include the following statement:

Compliance with recognized material Standards, including the specification of the

Specification of corrosion-resistant materials, e.g., copper alloy to AS 2345.

Specification of means to achieve corrosion resistance, e.g., coatings to AS/NZS 4158.

Specification of means to achieve UV resistance for products appropriate for typical

Strength, short- and long-term, at relevant operating temperatures.

Manufacturers name, brand or trademark.

Batch identification (as required by relevant Standard).

Number of the WaterMark Technical Specification, i.e., WMTS XXX.

Australian Building Codes Board

Procedure for Developing Technical Specifications

Structural integrity, e.g., wall thickness.

Odour control, e.g., water seal and trap design.

Backflow prevention, e.g., air gap.

Water conservation, e.g., leakage.

Environmental impact, e.g., sewage overflows.

Hydraulic design, e.g., flow capacity.

Software, e.g., reliability.

Identification, e.g., coloured striping.

Performance requirements and test methods

Australian Building Codes Board

Procedure for Developing Technical Specifications