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Article history:
Received 14 December 2010
Received in revised form 7 March 2011
Accepted 19 March 2011
Available online 25 March 2011
Keywords:
Water activity
Crystallization
b-carotene
Mango
Powder
Freeze-dried
a b s t r a c t
Storage water activity (aw) affects the stability of freeze-dried food. The sugar crystallization and storage
stability of b-carotene in freeze-dried mango powder was investigated following storage under various
relative vapor pressures (11.380.9%). Sugar crystallization was revealed by the loss of sorbed water in
the water sorption experiment. However, the sorption isotherms showed unclear divergence between
the experimental and predicted values. X-ray powder diffraction and scanning electron microscopy were
used to conrm the crystallization. The results showed that increased aw resulted in higher sugar crystallization. The loss of b-carotene was monitored by high-performance liquid chromatography with a
diode-array detector and tted to a rst-order reaction. The rate constant decreased as aw increased
up to 0.43, due to the collapse of the mango powder. An increase in the rate constant above this value
of aw coincided with pronounced sugar crystallization. Choosing the appropriate value of aw for storage
can prevent sugar crystallization and enhance b-carotene stability in freeze-dried fruit powder.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
Freeze-dried fruit powder is a good alternative for use in convenient and healthy food products, as an ingredient in food formulas,
or in reconstituted, natural fruit juices. Most of the soluble solids
present in fruit juices are low molecular weight sugars (glucose,
fructose, and sucrose), organic acids, and free amino acids. When
these compounds are subjected to rapid water removal, such as
during freeze drying or spray drying, the resulting solid matrix
tends to be in an amorphous metastable state, mainly because of
insufcient time for crystallization to occur. Amorphous solids
are very sensitive to changes in temperature and moisture content.
This amorphous matrix is highly susceptible to water plasticization
followed by glass transition (Tg)-related changes, including physical changes, such as collapse or powder stickiness and sugar crystallization, as well as color changes (Bhandari and Howes, 1999;
Ling et al., 2005; Telis and Martnez-Navarrete, 2009).
Crystallization of sugars occurs as the material undergoes Tg
and above the transition, with a rate dependent on the temperature difference, T Tg (Roos and Karel, 1991). Once crystallization
is initiated, sugar molecules become tightly packed, and the
amount of water that can be held therefore decreases, which results in the loss of adsorbed water. In closed containers, ejected
water is subsequently absorbed by the residual amorphous phase
Corresponding author. Tel.: +66 2 562 5025; fax: +66 2 562 5021.
E-mail address: fagisscr@ku.ac.th (S. Charoenrein).
0260-8774/$ - see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2011.03.026
and causes a signicant depression of the Tg. Therefore, crystallization may also increase the rate of diffusion-controlled reactions
(Jouppila and Roos, 1994; Roos et al., 1996). Chemical changes
(non-enzymatic browning, lipid oxidation, and enzymatic activity)
are accelerated upon crystallization of the sugar matrix (Buera
et al., 2005). However, only a little conclusive research is available
on the sugar crystallization of fruit powder stored at high relative
vapor pressure (RVP).
Mango (Mangifera indica L) is a seasonal fruit grown in tropical
regions and is regarded as one of the most important fruits of Asia.
The nutritional importance of mango is mainly due to its high
amounts of b-carotene, a carotenoid which provides various health
benets, including pro-vitamin A and antioxidant activity. Among
other carotenoids, b-carotene provides the highest level of provitamin A activity. Vsquez-Caicedo et al. (2005) reported the
b-carotene content in the mango cultivar, Nam Dok Mai, ranges
from 1658 to 11,249 lg/100 g. However, b-carotene is unstable
and susceptible to oxidative reactions due to a large number of
unsaturated double bonds. Its degradation depends on many factors, such as oxygen levels present, heat, acid, light, enzymes,
and storage time (tles and argindi, 2007). The loss of b-carotene
leads to lower nutritional qualities and product color loss (Chen
and Tang, 1998). The stability of b-carotene during storage has
been investigated in various food and model systems (Chen and
Tang, 1998; Lavelli et al., 2007; Prado et al., 2006). Lavelli et al.
(2007) revealed divergence rates of b-carotene degradation at various aw in freeze-dried carrots, whereas, Prado et al. (2006) found
the rate of b-carotene degradation decreased when it was stored at
593
(A) 40
Water content (g water/100g dry solids)
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30
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0
m
CK 0 aw
;
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mm 1 K aw 1 K 0 aw CK 0 aw
(B)
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Time (h)
0.1
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0.8
0.9
Water activity
Fig. 1. Water content (A) and water sorption isotherms (mean standard deviation
bars; n = 3); (B) of freeze-dried mango powder at various RVP levels at 25 C. Data
shown corresponded to the water content after sugar crystallization. ( 11.3% RVP,
N 22.5% RVP, j 32.8% RVP, e 43.2% RVP, 4 57.6% RVP, h 68.9% RVP, 80.9% RVP).
The freeze-dried mango powder prior to storage was also analyzed as uncrystallized samples.
594
the results showed that the water was released to a certain level
and some sorbed water was found to be present in the samples
subsequent to the release of water. Mangoes contain high amounts
of polysaccharide, including pectic substances and organic acids
(Nararin et al., 1998). The result could have been due to the adsorption of water by such uncrystallized components resulting in a
slight increase in the water content during storage time.
Sample stored at 80.9% RVP revealed no peak in water loss,
which suggested that at such a high RVP, the increased amounts
of surrounding water dissolute the formed sugar crystals resulting
in increased water uptake.
The water contents of samples stored at all RVP were constant
after 200 h of storage. Pseudo equilibrium conditions were considered at 250 h and the pseudo equilibrium water content of freezedried mango powder was plotted as a function of aw (Fig. 1B). A
GuggenheimAndersonDeBoer (GAB) model was applied to predict the sorption isotherms of mango powder, as it has been shown
to adequately represent experimental data in a range of aw between 0 and 0.95, which is the range of most interest in food studies (Labuza and Altunakar, 2007; Timmermann et al., 2001). As
stated earlier, the crystallization causes the release of sorbed
water; thus, the observed equilibrium water content was collected
after crystallization. This gave a lower degree of accuracy in the
prediction of the sorption isotherms. Therefore, only the equilibrium water content at RVP less than or equal to 32.8% was used
to model the GAB isotherms. Although crystallization of sugar results in a loss of adsorbed water, the sorption isotherm did not
clearly indicate such a loss of water, which is typical for pure amorphous sugars (Omar and Roos, 2007; Roos, 1993). Only the sample
stored at 68.9% RVP revealed a shift below the predicted values
(Fig. 1B). These results reect that the lack of discontinuities in
the water sorption isotherms is not indicative of the absence of
crystallinity.
3.2. Determination of sugar crystallization
Conrmation of the phenomenon of sugar crystallization
caused by the water loss in freeze-dried mango powder during
storage was attempted by means of SEM and XRD analysis.
3.2.1. X-ray powder diffraction
Due to the fact that the amorphous materials show no X-ray
patterns that are typical of crystalline materials (Roos, 1995), the
XRD patterns for dehydrated mango powders were measured for
crystallization of sugar (Fig. 2). The XRD patterns clearly revealed
a sharp peak in the samples stored at 57.6% and 68.9% RVP and
thus, disclosed the crystalline morphologies in the samples. As expected, the sample taken prior to storage showed amorphous characteristics and no crystalline peak was observed. This indicated
that freeze drying resulted in amorphous mango powder. This nding coincided with Haque and Roos (2005), who found that freeze
drying results in amorphous lactose powder. After storage for 7 d
at 11.3% RVP, the mango powder still showed amorphous characteristics. This meant that there was no change in the physicochemical properties of the freeze-dried mango powder under such
storage conditions. At such an RVP value for storage, samples are in
a glassy state and some phenomena, such as sugar crystallization,
are not expected to occur. Samples stored at 43.2% RVP are expected to show crystalline characteristics; however, no crystalline
peaks as 57.6% or 68.9% RVP were observed. This was possibly because the amount of formed crystals in the sample at 43.2% RVP
was not sufcient for detection by XRD analysis. Moreover, the
intensity of 68.9% RVP samples was determined to be substantially
elevated in comparison to the 57.6% RVP samples. Haque and Roos
(2005) and Jouppila et al. (1997) elaborated on the intensity of the
XRD pattern as an indication of crystal formation in their samples.
595
(A)
300
(B)
300
Intensity
200
Intensity
250
200
150
100
150
100
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50
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250
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(C)
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Intensity
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Fig. 2. X-ray diffraction pattern of freeze-dried mango powder: uncrystallized (A) stored at 11.3% RVP; (B) 43.2% RVP; (C) 57.6% RVP; (D) 68.9% RVP; and (E) for 7 d at 25 C.
Fig. 3. X-ray diffraction pattern of freeze-dried mango powder stored at 66% for 7 d at 25 C compared to XRD standard peaks of sucrose, fructose, and glucose.
These authors also stated that the intensity values depend on the
storage RVP. Thus, in the present study, the intensity indicated that
the amount of crystal formation during storage at 68.9% RVP is
higher.
The XRD patterns of the sample at 68.9% RVP were compared to
sugar present in mangoes (glucose, fructose and sucrose), and subsequently corresponded to the crystalline peak of the standard sucrose (Fig. 3). This indicated that most of the crystalline regions in
freeze-dried mango powder consist of sucrose crystals, which is
the predominate sugar in mango. Moreover, the XRD patterns revealed a curve at 1030, which indicated the presence of some
amorphous regions in the samples which failed to crystallize, such
as soluble pectin.
3.2.2. Scanning electron microscopy (SEM)
Fig. 4 compares the micro-surface of freeze-dried mango powder both prior and subsequent to storage at different RVP values
for 7 d. The mango powder samples segregated prior to storage
596
Fig. 4. SEM images of freeze-dried mango powder: uncrystallized (A) stored at 11% RVP; (B) 44% RVP; (C) 55% RVP; (D) 66% RVP; and (E) for 7 d at 25 C.
0.18
0.16
0.14
0.12
0.1
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Water activity
Fig. 5. First-order rate constant of b-carotene degradation at various aw, at 25 C
(mean standard deviation; n = 2).
higher than that in the rubbery state. These authors pointed out
that the reduction in the rate constant is due to the structural collapse of the samples (Prado et al., 2006). Bell and White (2000) also
observed a reduction in the rate constant of thiamin degradation
when samples are rendered into a rubbery state. They stated that
it can be attributed to the collapse of the matrix (Bell and White,
2000). Selim et al. (2000) also observed a lower degradation rate
of saffron carotenoids encapsulated in polymeric matrices where
they were fully plasticized and collapsed. In addition, Serris and
Billiaderis (2001) found similar results in encapsulated beetroot
pigment.
In the present study, the collapse (sticky aspect) of mango powder was also observed at storage values for RVP greater than or
equal to 22.5%. The possible reason for the lower b-carotene degradation was that the collapse is responsible for the decrease in the
micropores of samples, at which oxygen can enter or move into
the matrices. The oxygen diffusion into food matrices is thus hindered and with the absence of oxygen, b-carotene is stable. Several
studies indicated that in the glassy state, the high porosity of
matrices allows oxygen diffusion and therefore, b-carotene degradation occurs quickly. In addition to the structural collapse, water
sorption on the matrix alters its oxygen barrier properties (Prado
et al., 2006; Selim et al., 2000; Serris and Biliaderis, 2001).
Collapse phenomena in food can be found during processing
and storage and are directly related to the respective Tg. Collapse
results in the loss of some desirable qualities (Bhandari and Howes,
1999), such as the rehydration capacity and product appearance.
However, some previous studies also showed that the collapse of
food matrices can reduce the rate constant of some reactions, such
as reactant loss via the Maillard reaction (White and Bell, 1999),
tyrosinase loss (Chen et al., 1999), and a decrease in the rate of
non-enzymatic browning in food (Acevedo et al., 2006). These suggest that collapse has benets in the retardation of some undesirable reactions and the degradation of some bioactive compounds.
The rate constant was found to increase sharply beyond the
attainment of the minimum point at (43.2% RVP), with the highest
rate constant being determined at 68.9% RVP. These ndings
diverge from the previous studies in a model system, mentioned
earlier. This shows the disparities between the investigation of
food and model systems. However, similar degradation behavior
was previously established in freeze-dried carrots by Lavelli et al.
(2007), who observed a U-shape curve subsequent to plotting the
rate constant for b-carotene against aw and furthermore, they
stated this to be typical of most oxidative reactions, as similarly
elaborated on by Labuza (1971). These ndings suggested that
4. Conclusions
Freeze-dried mango powder contains high amounts of amorphous sugars, which tend to crystallize when stored above their
Tg. The loss of sorbed water during storage was found when samples were stored at RVP levels greater than or equal to 43.2%. This
was caused by the crystallization of sugar that was conrmed by Xray powder diffraction analysis and SEM micrographs. The X-ray
powder diffraction pattern showed the crystalline regions of those
samples and showed that they conformed to sucrose, which is the
predominant sugar in mango. SEM images further revealed the
presence of spherical particles on the surface of the crystalline regions and the smooth surface of the amorphous samples.
Moreover, the results also suggested that b-carotene in freezedried mango powder degrades via oxidation. The loss of b-carotene
decreased as the RVP level increased, up to 43.2% and a dramatic
increase in b-carotene degradation was observed at RVP 57.6
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