Mazatrol Matrix Nexus Connection and Maintenance Manual

MITSUBISHI
MAZATROL MATRIX NEXUS

CONNECTION AND MAINTENANCE MANUAL
B N P -B 2 3 9 3 D (ENG)
Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance and
inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of
the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When the user could be subject to imminent fatalities or serious

injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if

handling is mistaken.
CAUTION
When the user could be subject to minor or moderate injuries or

the property could be damaged if handling is mistaken.
Note that the items under " CAUTION", could lead to serious consequences as well depending on the
situation. Please follow all items listed in Precautions for Safety as they are equally important.
For Safe Use

This product is not designed or manufactured on the assumption that the product will be used for the
equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service
department about any particular usage other than the normal usage as a machine tool.
1. Items related to prevention of electric shocks

WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and drive unit are charged, and this could result in electric
shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the
200V Series input products with Class C or higher protective grounding and the 400V Series input
with Class D or higher protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service
Station for replacing parts and servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in
electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire

CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the units power supply side.
Continuous flow of large current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the
drive unit and configure the sequence that shuts the power off upon drive units emergency stop or
alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage

DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the motors or other metal objects. Also keep the devices with
low magnetic tolerance away from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection
manual for the controller or specifications manual for the drive unit. Failure to observe this could
cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the
cables to the indicated connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for
a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close
to these sections. Failure to observe this could result in burns.
Do not enter the machines movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General Precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motors suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the
machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the drive unit, or the front cover could come off, causing the unit to drop.
Install on a non-combustible place where the units or motors mass can be withstood according to the instruction manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor.
Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor
shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign
matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the servomotor with the cooling fan.
Install the controllers display unit and operation board unit on the spot where cutting oil will not reach.
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on
them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be
damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable
radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service Center.
Following the UN recommendations, battery units and batteries should be transported based on the international regulations
such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA),
International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).
(2) Items related to wiring

CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly
connected.
Always install an AC reactor per each power supply unit.
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result in
faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise
countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.
Do not mistake the direction of the surge
Drive unit
Drive unit
absorption diode to be installed on the DC relay
COM
COM
(24VDC)
for the control output signal. If mistaken, the
(24VDC)
signal will not be output due to fault in the drive
Control
Control
unit, and consequently the protective circuit,
output
output
RA
RA
signal
signal
such as emergency stop, could be disabled.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting it.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in deviation during operation.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as
cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device
NC unit
Switch
AC socket
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this
could result in unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns
OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the
shutoff function mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, drive unit or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where
electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to
observe this could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the
models of motor and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the motor are used for the purpose of holding, and
must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor
brake is used for the purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be
sure to confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake
terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brakes power is ON. The
cannon plug pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test
operation before starting actual operation.
Use the power that are complied with the power specification conditions (input voltage, input
frequency, tolerable instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.
When using NC Card, first power ON the NC Card, and then the base I/O unit. If the base I/O unit is
powered ON first, current flows from the connection cable to the NC Card, resulting in malfunction in
the PC or the cards installed in the PC.
(5) Troubleshooting
CAUTION
Use a motor with electromagnetic brakes or establish an
Shut off with motor
Shut off with NC brake
brake control output
control PLC output
external brake mechanism for the purpose of holding; this
serves as countermeasures for possible hazardous situation
Motor
MBR
EMG
caused by power failure or product fault.
ElectroUse a double circuit structure for the electromagnetic brakes
magnetic
24VDC
brake
operation circuit so that the brakes will activate even when
the external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive units control power supply when its
battery voltage drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the
machining programs, tool data and parameters, etc. with the input/output device before replacing
the battery.
Depending on the level of voltage drop, memory loss could have happened. In that case, reload all
the data backed up before the alarm occurrence.
(6) Maintenance, inspection and part replacement

CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and parameters,
should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before
replacing the battery.
The electrolytic capacitors capacity will drop due to deterioration. To prevent secondary damage due
to capacitors faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every
five years even when used in a normal environment. Contact the Service Center or Service Station for
replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
The hard disk unit has a service life, and must be replaced before its expiration.
As a precautionary measure, always back up the customers data stored in the hard disk unit. The
safety of the customers data stored in the hard disk unit cannot be guaranteed.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit.
Be careful not to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and
dispose of them as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions
To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
Contents
CHAPTER 1 OUTLINE 1-1

CHAPTER 2 CONFIGURATION 2-1
2.1 System Configuration 2-1
2.2 List of Configuration Units 2-2
CHAPTER 3 INSTALLATION 3-1

3.1 General Specification3-1
3.1.1 Environmental Conditions of Operation Box 3-1
3.1.2 Environmental condition in Cabinet3-1
3.2 Design condition of operation box3-3
3.2.1 Installation of Display Unit and Keyboard Unit3-3
3.2.2 Operation Box Heat Radiation 3-3
3.3 Noise measures3-5
3.3.1 Connection of Frame Ground (FG) 3-5
3.3.2 Shield Clamping of Cables3-7
3.3.3 Connection of Spark Killers 3-8
3.3.4 Protective Measures against Lightning Surge 3-9
3.4 Optical fiber cable 3-10
3.4.1 Shape and part name of Optical fiber cable 3-10
3.4.2 Specification of optical fiber cable 3-10
3.4.3 Cautions in handling optical-fiber cable 3-11
3.4.4 Cautions in laying optical-fiber cable 3-11
CHAPTER 4 GENERAL SYSTEM CONNECTION 4-1

4.1 General System Diagram4-1
4.1.1 FCA730PY-N01/N02 4-1
4.1.2 FCA730PY-N11/N12 4-2
4.1.3 FCA730PY-N31/N32 4-3
4.1.4 FCA730PY-N424-4
4.2 Connector Layout Drawing 4-5
4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit 4-5
4.3 Connector Pin Assignment 4-10
4.3.1 Control Unit Connector Pin Assignment 4-10
4.3.2 Key board Unit Connector Pin Assignment 4-13
4.4 Connection of Various Devices 4-17
4.4.1 Connection of Hard Disk Drive 4-17
4.4.2 Connection of PC Card (CardBus) (OptionHN532 card) 4-20
4.4.3 Connection of PC Card in front of Control Unit (OptionFCU7-EP101-1) 4-21
4.4.4 Connection of CF card in side of Control Unit 4-22
4.4.5 Connection of USB device 4-23
4.4.6 Ethernet connection 4-25
4.4.7 Connection of RX322-1 4-26
4.4.8 Connection of Power Supply 4-28
4.4.9 Connection of Manual Pulse Generator 4-30
4.5 Emergency Stop 4-31
4.5.1 Connection of Emergency Stop 4-31
4.5.2 Compliance with the EN standard 4-32
CHAPTER 5 CONNECTION OF I/O INTERFACE 5-1

5.1 Outline of I/O Interface5-1
5.1.1 Types of I/O Interface The following three types of I/O interfaces are available.5-1
5.1.2 Example of DI/DO Connection 5-1
5.2 Connection of Base I/O Unit5-2
5.2.1 Base I/O Unit Connection System Drawing 5-2
5.2.2 Base I/O Unit Connectors 5-2
5.2.3 Base I/O Unit Connector Layout Drawing 5-3

5.2.4 Base I/O Unit Connector Pin Assignment 5-3
5.2.5 Installation of HN353 card5-6
5.2.6 Base I/O Unit Input/Output Specification5-7
5.2.7 Connection of Power Supply to Base I/O Unit 5-8
5.2.8 Connection of Servo Drive Unit to Base I/O Unit 5-9
5.2.9 Sensor Signal (Skip) Connection 5-10
5.2.10 Outline of Analog I/O Circuit 5-10
5.3 Card-sized I/O connection 5-11
5.3.1 Example of Card-sized I/O Application 5-11
5.3.2 Card-sized I/O Specification 5-12
5.3.3 Card-sized I/O Connector Pin Assignment CF30 5-13
5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O 5-13
5.3.5 Input/Output Circuit of Card-sized I/O 5-14
5.3.6 Installation of Card-sized I/O 5-15
5.3.7 Cable Connection 5-16
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6-1

6.1 Outline of Remote I/O Unit6-1
6.2 Name of Remote I/O Unit Sections Front view 6-1
6.3 Connection of Remote I/O Power 6-1
6.4 Outline of Digital Signal Input Circuit6-2
6.5 Outline of Digital Signal Output Circuit6-3
6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal 6-3
6.7 Outline of Analog Signal Output Circuit 6-5
6.8 Outline of Analog Signal Output Circuit 6-5
6.9 Connection of FCUA-DX141 unit and analog I/O signal6-5
6.10 FCUA-DX101/141 Unit Connector Pin Assignment6-6
CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE 7-1

7.1 Noise measures of USB and Ethernet7-1
7.2 Recommended Devices List 7-1
7.2.1 Front Access IC Cards 7-1
7.2.2 CardBus PC Cards7-2
7.2.3 USB device7-2
7.2.4 Compact Flash Cards 7-3
7.3 Install PC card, CF card, USB memory 7-3
CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 8-1

8.1 Maintenance Tools 8-1
8.1.1 Measuring Instruments8-1
8.1.2 Tools 8-1
8.2 Maintenance Items 8-1
8.3 Maintenance of Escutcheon and keyboard 8-2
8.3.1 Cleaning of Escutcheon and keyboard 8-2
8.3.2 Replacement of NC Data Key 8-2
8.3.3 Replacement of Menu Key8-5
8.4 Maintenance of Hard Disk 8-8
8.4.1 Handling of Hard Disk 8-8
8.4.2 Other Precaution for Use 8-8
8.4.3 Replacement of Hard Disk 8-8
8.5 Maintenance of LCD8-9
8.5.1 Life of LCD Backlight8-9
8.5.2 LCD Characteristics 8-9
8.5.3 Replacing LCD backlights 8-9
8.7 Maintenance of Battery 8-12
8.7.1 Handling of Battery 8-12
8.7.2 Replacement of Battery 8-12
8.8 Maintenance of Cooling Fan 8-13

8.8.1 Life of Cooling Fan 8-13
8.8.2 Replacement of Cooling Fan 8-13
8.9 Cable Replacement Method 8-14
CHAPTER 9 FAULT DIAGNOSIS 9-1

9.1 List of Unit LEDs/Switches9-1
9.1.1 Control unit 9-1
9.1.2 Keyboard unit 9-2
9.1.3 Base I/O unit 9-3
9.2 Troubleshooting 9-4
9.2.1 Confirm troubles situation9-4
9.2.2 When trouble occurs 9-5
9.2.3 Troubleshooting example 9-6
APPENDIX 1 INSTALLATION DIMENSIONS A1-1

Appendix 1.1 Control Unit Outline Drawing A1-1
Appendix 1.2 Display Unit Outline Drawing A1-3
Appendix 1.3 Keyboard Unit Outline Drawing A1-8
Appendix 1.4 Side memory I/F unit Outline Drawing A1-11
Appendix 1.5 External Power Supply Unit (PD27) Outline DrawingA1-12
Appendix 1.6 Base I/O Unit (HN353) Outline Drawing. A1-12
Appendix 1.7 Remote I/O Unit Outline Drawing A1-13
Appendix 1.8 Card-sized I/O Outline Drawing A1-14
Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing A1-15
Appendix 1.10 "F" Installation Plate Outline Drawing A1-15
Appendix 1.11 Hard Disk Drive Unit Outline Drawing A1-16
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing A1-17
Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing A1-17
Appendix 1.14 Grounding Plate and Clamp Fitting Outline DrawingA1-18
Appendix 1.15 CardBus I/F card (HN532) Outline DrawingA1-19
APPENDIX 2 CABLE DRAWING CABLE LISTA2-1

Appendix 2.1 Cable F010 A2-2
Appendix 2.3 Cable F020/021/022 A2-3
Appendix 2.4 Cable G035/036 A2-4
Appendix 2.13 Cable FCUA-R211 A2-9
Appendix 2.14 Cable G170 A2-9
Appendix 2.17 Cable R301A2-10
Appendix 2.18 Cable SH21 A2-11
Appendix 2.19 Cable SH41 A2-11
APPENDIX 3 EMC INSTALLATION GUIDELINES A3-1

Appendix 3.1 Introduction A3-1
Appendix 3.2 EMC Instruction A3-1
Appendix 3.3 EMC Measures A3-1
Appendix 3.4 Panel Structure A3-2
Appendix 3.4.1 Measures for Control Panel A3-2

Appendix 3.4.2 Measures for Door A3-2
Appendix 3.4.3 Measures for Power Supply A3-3
Appendix 3.5 Measures for Wiring in Panel A3-3
Appendix 3.5.1 Precautions for Wiring in Panel A3-3
Appendix 3.5.2 Shield Treatment of Cables A3-4
Appendix 3.6 Parts for EMC Measures A3-6
Appendix 3.6.1 Shield Clamp Fitting A3-6
Appendix 3.6.2 Ferrite Core A3-7
Appendix 3.6.3 Surge Absorber A3-8
Appendix 3.6.4 Selection of Stabilized Power Supply A3-10
APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARDA4-1
CHAPTER 1 OUTLINE
This manual, from Chapter 2 to Chapter 7 explains the structure, electrical specifications and connection
methods required when connecting the NC units and a machine tool, and Chapter 8 and Chapter 9 explains
maintenance and troubleshooting for the NC units. This manual assumes that all functions are added, but
the actually delivered device may not all function.
Refer to the following documents for explanations on the function.
MDS-D Series Specifications Manual
IB-1500011(ENG)
MDS-DH Series Specifications Manual

MR-J2-CT Series Specifications and Instruction Manual
IB-1500003(ENG)
BNP-B3944F (ENG)
Before connecting a peripheral devices of a commercial personal computers to the NC unit, fully
comprehend the structure, electrical specifications and connection method of the peripheral devices.
1 -1
CHAPTER 2 CONFIGURATION
2.1 System Configuration
This system is usually confabulated of following components:
(1) Control unit
: This unit has the computation processing function for numerical control.
(2) Display unit
: Characters and figures are displayed on this unit.
(3) Keyboard unit
: This unit has the setting function.
(4) I/O interface unit
: Input and output of machine signals are done through this unit.
(5) Servo/Spindle drive unit : This is a servo/spindle amplifier composed of a conductor for obtaining DC
from AC and an inverter for obtaining AC from DC.
(6) Servo/Spindle motor
: This drive motor moves the machine.
(7) Other peripheral device : Peripheral device such as external memory and programming support.
Installed by machine tool manufacturer
PC Card
USB
Ethernet
Ethernet
Printer
[CardBus]
NC control unit
PC Keyboard
[USB]
Display unit
Programming tool
Mouse
[Optical communication
[RS232C]
Servo Amp/ Spindle drive unit
Manual pulse generator [delecate I/F]

Keyboard unit
[DI/O I/F]
[I/O I/F]
Servo motor / Spindle motor
Machine operation panel
Servo unit
[Remote I/O]
[Servo I/F]
I/O interface box using by Card-size I/O

(I/O interface boxesare installed by
machine tool manufacturer)
I/O interface
Servo motor
<Note>
The noise resistances of most of PC peripheral devices are lower than the CNC system.
If such a low noise resistance devices are used in the CNC system, the noise resistance of the entire NC
system decreases, and noise trouble is caused occasionally. Please follow notes in Chapter 7 when you
use PC peripheral devises.
2 -1
2.2 List of Configuration Units

(1) Control Unit
Type
FCU7-MU502-12
Function
Standard Option
NC base card
Main memory card
PC card
PC-NC interface
2nd CPU card
FCU7-MU502-32
NC base card
Main memory card
PC card
PC-NC interface
2nd CPU card
FCU7-MU502-43
NC base card
Main memory card
PC card
PC-NC interface
2nd CPU card
FCU7-MU501-32
NC base card
Main memory card
PC card
PC-NC interface
Option Unit
CardBus I/F
CF+USB I/F unit
(HN253+G164+G291)
*These type names are a type name of the H/W exclusive use. Please order by the system type name.
(2) Display unit

Type
FCU7-YZ141
FCU7-YZ142
FCU7-YZ143
(KOD model)
Module description
HN154
HN482
MIC73M2
HN011
HN124
HN154
HN482
MIC715M2
HN011
HN124
HN154
HN482
MICM15M5C
HN011
HN124
HN154
HN482
MIC715M2
HN011
HN532
FCU7-EP401-1
Module description
AA121XH02
CXA-P1212C-WJL
KS-6MB203A-P
HN272
G083 Cable
G090 Cable
G092 Cable
G170 Cable
Speaker
AA121XH02
CXA-P1212C-WJL
KS-6MB203A-P
G089 Cable
G092 Cable
G170 Cable
Speaker
AA121XH05
CXA-P1212C-WJL
KS-6MB203A-P
G089 Cable
G092 Cable
G170 Cable
Function
12.1 color TFT LCD XGA
Power supply for Backlight
Menu key
LCD IF
Cable for HN203 and Backlight
Cable for HN272 and HN154
Cable for HN272 and LCD (0.19m)
Standard
Cable for ON/OFF switch and HN203
Escutcheon (plastic bezel)

Menu key

Menu key
2 -2
Option
Speaker
FCU7-YZ192
(KOD model)
Option Unit
(3) Keyboard unit

Type
FCU7-YZ082
LQ190E1LW02
CXA-46012PJ107
KS-7MB601A-P
C190 Cable
G494 Cable
FCU7-EP101-1
HN203
KS-7YZ813A-P
G050 cable
F110 cable
G400 cable
HN203-1
KS-7YZ813A-P
G050 cable
F110 cable
G400 cable
R-TM
FCU7-YZ091
(KOD model)
HN203-1
KS-7YZ813A-P
G050 cable
F110 cable
G400 cable
G170 Cable
Speaker
R-TM
Cable for LVDS and LCD

Front side IC Card I/F
(HN251+G160+G291)+USB
Module description
R-TM
FCU7-YZ041
(KOD model)

19 color TFT LCD SXGA
Menu key
Cable for HN203-1 and backlight
Function
NC Key board I/F
NC data key
Cable for HN203 and HN154
Cable for HN203 and PC card
Cable for HN203 and NC data key
Glide pointer
RIOTerminator
NC Key board I/F
NC data key
Cable for HN203-1 and HN154
Cable for HN203-1 and PC card
Cable for HN203-1 and NC data
key
Glide pointer
RIOTerminator
NC Key board I/F
NC data key
Cable for HN203-1 and HN163
Cable for HN203-1 and PC card
Cable for HN203-1 and NC data
key
Cable for ON/OFF switch and HN203-1
Glide pointer
RIO Terminator
2 -3
Standard
Option
(5) Peripheral
Type
FCU7-HD001-1
H/W only
FCU7-HD101-1
Model
HDD unit
HDD unit
Module
Description
Hard disk drive
F140 cable
Hard disk drive

F140 cable
H/W only
FCUA-DX101
Remote I/O unit
RX312 card
FCU7-DX141
Analog I/O unit
RX312 card
RX341 card
HN353
Base I/O card
HN353 card
HN260
HR371
USB I/F card

Card-sized I/O
HN260 card
HR371-Y card
RX322-1
PD27
Option I/O card

External power
supply unit
RX322-1 card
PD27
Please arrange by FCU7-HD00-J with Software .

FCA730PY-N01/N02 FCU7-HD001-J
FCA730PY-N11/N12/N31/N32 FCU7-HD003-J
FCA730PY-N42 FCU7-HD005-J
2 -4
Function
20GB
Cable for HDD and
PC card
Sheet metal
Rubber cushion
20GB
Cable for HDD and
PC card
Sheet metal
Rubber cushion
DI:32(Sink)
DO:32(Source)
DI:32(Sink)
DO:32(Source)
AI: 4
AO: 1
DI:32(Sink)
DO:32(Source)
Standard
Option
DI:16(Source)
DO:16(Source)
DI:32DO:16
DC24V
CHAPTER 3 INSTALLATION
3.1 General Specification
3.1.1 Environmental Conditions of Operation Box
Unit type
Control unit
Model name
FCU7-MU502-12/3 FCU7-YZ141/142 FCU7-YZ082/041 FCU7-EP401-1

/143/192
/091
/43
FCU7-MU501-32
0~55C
0~55C
0~55C
0~50C
(Surface
temperature of
LCD)
General
specification
Ambient
temperature
Operation
Storage
Long term
Short term
Vibration
Operation
Shock
Operation
Operation atmosphere
Supply voltage
Current consumption(max.)
Power interruption time
Heating value
Weight
Ambient
humidity
Power
specification
Dimension
Display unit (*1)
Keyboard unit(*1) Side memory unit
-20~60C
10~75%RH (without condensation)
4.9m/s2 [0.5G] or less
29.4m/s2 [3G]or less
No corrosive gas and dust (JEM 1103 grade C)
DC24V5%, Ripple:5%(P-P)
3.2A (supply by control unit)
20ms or less (with PD27)
75W
2.2kg
YZ141/142:4.5kg YZ082/091:3.5kg
YZ041:3.0kg
YZ143:3.5kg
YZ192:6.5kg
Refer to Appendix Refer to Appendix Refer to
1.1
1.2
Appendix1.3
(*1) The surface of the panel corresponds to IP65F.
3.1.2 Environmental condition in Cabinet

Unit type
External power supply unit
Model name
Ambient
temperature
General
specification
Power
specification
Operation
Storage
Ambient
Long term
humidity
Short term
Vibration
Operation
Shock
Operation
Supply voltage
Ratings current (max.)
Pow er interruption time
Heating value
Weight
Dimension
PD27
0~55C
-20~60C
29.4m/s2 [3G] or less
No corrosive gas and dust
AC200V~480V +10% -15%
50/60Hz3Hz
1.15Arms/240V, 0.58Arms/480V
20ms or less
18W
2.2kg
Refer to Appendix 1.5
3 -1
0.4kg
Refer to
Appendix1.4
Unit type
Model name
Base I/O unit

HN353
Ambient
temperature
General
specification
Power
specification
Operation
Storage
Ambient
Long term
humidity
Short term
Vibration
Operation
Shock
Operation
Supply voltage
0~55C
-20~60C
29.4m/s2 [3G] or less
No corrosive gas and dust
DC24V5%, Ripple5%(P-P)
Current (max.)
2.6A
(All DO turned on)
Power interruption time

Heating value
Weight
Dimension
Remote I/O unit

FCUA-DX101
0.7A
(Control Logic only)
Depends on power supply specification.

(20ms or more is required)
70W (*1)
60W (*1)
800g
470g
Refer to Appendix
Refer to Appendix
1.6
1.7
(*1) It is the value when all of DI/DO are turned ON and including load heating.
3 -2
Card-sized I/O
HR371-Y
DC5V5%
Ripple 50mV(P-P)
DC24V5%
Ripple 240mV(P-P)
DC5V/0.4A
DC24V/1.2A
(All DO turned on)
30W (*1)
300g
Refer to Appendix 1.8
3.2 Design condition of operation box

3.2.1 Installation of Display Unit and Keyboard Unit
The display unit (with control unit) and the keyboard unit are installed in a sealed structure operation box or
a cabinet as a principle. Observe the following points for installation.
(1) Install the keyboard unit with slant the surface 20 15 degrees against vertical.
The limitation of the inclination is according to the the hard disk specification.
(2) Do not install the display unit and keyboard unit into the place where the machine vibration is strong.
(3) Secure the space shown below for ventilation in consideration of the control unit's heat dissipation and
wiring for PC-card(CardBus) communication cable.
3.2.2 Operation Box Heat Radiation

Measures Refer to the following method for heat radiation measures.
<Hypothetical conditions>
(1) Average temperature in cabinet: 55C
(2) Temperature outside of Cabinet: Ta 0C ~40C
(3) Internal temperature rise value: DT = T - Ta (max) = 15C
<Supplement>
(1) Refer to "3-1. General Specification" for the heat generated value
(2) Equation of enclosed cabinet (thin sheet metal) cooling capacity.
W1 = UAT
U: 6W/mC --- with internal cooling FAN
4W/mC --- without internal cooling FAN
A: Effective heat radiation area (m)
Area where heat can be radiated from cabinet)
T: Internal temperature rise value 15deg
[Note]
When calculating the effective heat radiation area, do not include the parts that
contact other objects.
(3) Points of caution for heat radiation countermeasures when designing
mounting state
*Consider convection in cabinet
(eliminate heat spots)
*Collect hot air at suction port in heat exchanger panel.

(4) Evaluation standards for internal temperature rise distribution data
T15deg
Install a circulation fan in the panel when the following conditions are not satisfied.
Evaluation standards for internal temperature rise distribution data.
T15deg
3 -3
An example of operation box heat measure is shown below.

< Example of Operation box >
Heat radiation area (A): except front, bottom surface
A 0.6 0.12 + 0.6 0.5 + 0.12 0.5 2 0.49m
(Top surface (Rear surface Both sides surface
Heat generation W
Power capacity = 24V 5A = 120 (W)
Power consumption (Typ) = 24V 3A = 72 (W)
Heat generation
Power consumption
consumption
Power efficiency
= (72/0.7) - 72 31 (W)
< Examination of cooling FAN necessity >

1. Temperature standard
(1) Temperature standard in cabinet (for each units) T = 0C~ 55C
(2) Cabinet ambient temperature Ta = 0C~40C
(3) Internal temperature rise value T = T(max) - Ta(max) 15deg
2. Cooling capacity of operation box (W1)
W1 = U A T
T = Internal temperature rise value (= 10deg)
U = 6W/ mC < with internal cooling FAN >
A = Effective heat radiation area ( m)
(1) With internal cooling FAN W1 = 6 0.49 10 = 29.4W 31W
T 10.5deg
(2) Without internal cooling FAN W1 = 4 0.49 10 = 19.6W < 31W
T 15.8deg
Decide to use or not to use a cooling FAN in accordance with temperature rise data.
Recommended FAN mounting position: Upper right area of control unit (refer to the figure shown above)
( FANDC24V 120 )
Duct
NC unit
Cabinet
FAN
3 -4
3.3 Noise measures

3.3.1 Connection of Frame Ground (FG)
The basis of the grounding method is single point ground to prevent common impedance connection
between each units. However, when set up in the place where the control unit and NC keyboard are far from
the cabinet like a machine with the operation part of the pendant box type, connect FG terminal of the
control unit and the NC keyboard to the ground plate in the pendant box with grounding wires, and connect
ground plate in the pendant box to the ground plate in the cabinet with grounding wire. For the 24Vdc power
supply unit which supplies power to the I/O unit, connect GND terminal (Common) and FG terminal
(1) When all of units are installed in a same cabinet, or are installed in the near place.
EMG
Switch
NC unit
keyboard unit
EMG
DC24V
0V
FG
CF55 (IO Interface)
DCIN
CF50 (IO Interface)

CF10 (IO Interface)
USB1
USB2
0V
DC24V
0V
FG
0V
SIONC (RS232C)
SIOPC (RS232C)
MPG (Manual Pulse Generator)
EXTXBUS
Terminal
Side memory I/F unit

(*1)
Terminal
G164 cable
0V
Terminal
EXTXBUS
IO Interface
Power supply unit

PD27
DC24V
0V
FG
ACIN
FG
DC24V Power
supply unit
ACIN
FG
DCIN
DC24V
0V
FG
0V
CF10 (I/O Interface)

SV1 (Servo Drive)
SV2 (Servo Drive)
SKIP (SKIP)
Terminal
Cabinet Ground Plate
This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern
lines in the printed circuit board.
(*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line
of side memory I/F unit FCU7-EP401-1.
3 -5
(2) Control unit and NC keyboard are installed far from the cabinet
Operation Box
EMG
Switch
NC unit
Keyboard unit
EMG
DC24V
0V
FG
CF55 (IO Interface)
DCIN
CF50 (IO Interface)

CF10 (IO Interface)
USB1
USB2
EXTXBUS
0V
DC24V
0V
FG
0V
Side memory I/F unit
SIONC (RS232C)
SIOPC (RS232C)
MPG (Manual Pulse Generator)
Terminal
(*1)
G164 cable
Terminal
0V
EXTXBUS
Terminal
Operation Box Ground Plate
IO Interface
Power supply unit

PD27
DC24V
0V
FG
ACIN
FG
DC24V Power
supply unit
ACIN
FG
DCIN
DC24V
0V
FG
0V

SV1 (Servo drive)
SV2 (Servo drive)
SKIP (SKIP)
Terminal
Cabinet Ground Plate

Cabinet
This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern
lines in the printed circuit board.
(*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line of
side memory I/F unit FCU7-EP401-1.
3 -6
3.3.2 Shield Clamping of Cables

(1) Method of shield clamping
The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to
the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be
connected to the grounding plate with lead wires, with clamp fittings or with the connector GND plate. Refer
to the following drawings to treat the shield cable.
Example of connection with lead wire
soldering
unit
cable
shield
cable
lead wire treatment method
lead wire
Example of connection with clamp fitting
shield
clamp fitting
cable
grounding
plate
less than
0.8m
(1) Peel part of the cable sheath and expose the shield as shown in
unit
cable
shield
clamp fitting
the drawing.
Press the exposed part against the grounding plate with the cable
clamp fittings.
(2) If the cable is thin , clamp several together in a bunch.

(3) Use adequate force when tightening the cable so that the wire material is not damaged.
(4) Connect each grounding plate together and ground them at one point.
Refer to APPENDIX 1.14 for the dimension of clamp fittings and grounding plate.
3 -7
grounding
plate
(2) Cable list that requires the shield clamp

Cables which require shield clamp with a connector cases are following table.
Refer to the 3.3.2 "Shield Clamping of Cables" and each cable drawing of the Appendix 2 "Cable
Manufacturing Drawing" for shield clamp method.
Connect from
Cable name
Connect to
Unit name
Connector
name
Shield clamp
necessity
F010
F012
Control unit
Control unit
CF10
CF50
Required(*1)
Required(*1)
F020/F021/F022
Keyboard
MPG
Required
NC
keyboard
Base i/o
unit
Base i/o
unit
Additional
I/O unit
SV IF unit
Base i/o
unit
Base i/o
unit
Base i/o
unit
Additional
I/O unit
Additional
I/O unit
SIONC
SIOPC
SV1-14
SV2-14
G035/G036
SH21
FCUA-R211
Unit name
Base i/o unit
Base i/o unit
Manual Pulse
Generator
Connector
name
Shield clamp
necessity
CF10
CF55
Required(*1)
Required(*1)
Not required
Required
RS232Cdevice
Not required
Required(*1)
MR-J2-CT
CN1A
Required(*1)
SV4-14
Required(*1)
MR-J2-CT
CN1A
Required(*1)
SV-14
Required(*1)
MR-J2-CT
CN1A
Required(*1)
SKIP
Required
RIO1
Required
Remote I/O unit
RIO1
Required
RIO2
Required
Remote I/O unit
RIO1
Required
RIO4-14
Required
Remote I/O unit
RIO1
Required
RIO5-14
Required
Remote I/O unit
RIO1
Required
RIO6-14
Required
Remote I/O unit
RIO1
Required
Not required
(*1) When using cables witch Mitsubishi supplies, cable clamping with the clamp fitting is not required
because the cable shield connects to ground through the connector case.
3.3.3 Connection of Spark Killers

The generated noise must be removed when the coil or contact operates.
As a measure, connect a spark killer in parallel with the coil or contact.
The CR compound element is useful for eliminating noise generated by magnetic induction.
Spark killer
E
SK
SK
3 -8
C: 0.033~0.1F
R: 10~120
3.3.4 Protective Measures against Lightning Surge

Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal
circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has
a surge absorber on the control power supply for the NC control section and NC control section. However,
this measure is not taken through the control panel, as shown in Fig. 1, so the lightning surface could flow
over the signal line and damage the other devices.
NC control
section
NC drive section
Power line
(Servo, Spindl e amplifier )
Lightning surge path
Control panel
(relay
panel, etc.)
Power supply
for panel
Fig.1 Path of damage caused by lightning surge

(1) Methods of protective measures
Install the surge absorber on the power supply line for the separately prepared power supply units, etc., as
shown in Fig. 2 and Fig. 3. The following two measures are required as protection against general damage.
Installation of surge absorber
Installation of circuit protector
Other device
(Power supply
for panel , etc.)
Power line
Control panel
(Relay panel ,
etc.)
Circuit
protector
Surge absorber (2 )
Surge absorber (1)
Fig.2 Lightning surge measures for 3-phase power supply line

(2) Example of surge absorber
Types of Okaya Denki Sangyo Co., Ltd. Surge absorbers
Surge
absorber
Part name
(1)
(2)
RAV-781BYZ-2
RAV-781BXZ-4
Circuit
voltage
[Vrms]
Max. tolerable
circuit
voltage[Vrms]
250
250
300
500
Clamp
voltage
[V]10%
300
500
Surge
resistance
level
8/20s[A]
2500
2500
Surge withstand
voltage(Electrical-discharge
start voltage) 1.2/50s[V]
20k
2k
Note
Refer to the APPENDIX 3.6.3 for dimention. Refer to the manufacturer's catalog for details characteristics,
outline and connection methods of the surge absorber.
(3) Surge absorber installation method Refer to the APPENDIX 3.6.3.
3 -9
3.4 Optical fiber cable

The optical fiber cable is used for the communication between the control unit and the MDS-DH series drive
unit.
Special attention is necessary for the optical fiber cable for construction and handling.
3.4.1 Shape and part name of Optical fiber cable

Connector
Coating
20.3
Fiber
150
35
22.7
Please buy the optical fiber cable from MITSUBISHI ELECTRIC Co. to guarantee the performance and the
reliability of the system.
Optical fiber cable cannot be cut and reconnected..
("Appendix 2" is for the reference.)
3.4.2 Specification of optical fiber cable

item
Name
Length
Type of fiber
Kind of fiber
Outside diameter of Coating
Outside diameter of fiber
Permissible tension
Coating
Fiber
Connected part between
fiber and connector
Permissible bend
Coating
radius
fiber
Bend frequency
Twist frequency
Fall impact strength
Operating temperature
3 -10
Specification
G380
1 20m
PCK202HPXTN (OKI)
PCF(Bakelite)
7.6mm
2.2mm 2 fiber
980N / fiber (100kgf / fiber)
127N / fiber (13kgf / fiber)
TBD
50mm (Recommendation : 76mm or more)
25mm (Recommendation : 44mm or more)
4000,000 times (100mm)
1000,000 times (180, 250mm)
2b from 1000mm
-20 70
3.4.3 Cautions in handling optical-fiber cable

(1) At delivering, the optical module and optical-fiber cable attached to the PCB have protection caps on
them. Leaving them without the caps may cause poor connection due to dust or filth, so keep the caps
on while not connected. If dust or filth gets on the module or cables, wipe it lightly with a piece of dry
gauze. (Do not use any solvent such as alcohol to avoid dissolving the optical fiber material.)
(2) Connect or disconnect the optical connector by holding the connector. If you attempt to connect or
disconnect with holding the fiber code, force over the of tolerable tension will be applied to the fiber code
connection part, which may damage the cable.
(3) The optical connector cannot be connected in the opposite direction. Thus, before connecting the
optical fiber cable to the optical module, check the connector direction. Hold the connector so that its
lock lever comes to the lock hole position of the optical module on the PCB side, then push straight.
The lock lever will be connected to the optical module with a click.
(4) To remove the optical-fiber cable from the PCB, hold the connector with pushing the lock levers release
button, then pull it out. Pulling out without pushing the lock release button may damage the connector.
(5) Do not apply too much force on the cable, such as stepping on it, dropping a tool on It, etc
3.4.4 Cautions in laying optical-fiber cable

(1) Do not apply force over the tolerable tension. Especially, never tie too tight with cable ties or too much
loss or breakage may be caused. To bind, use cushioning material such as sponge, rubber plate, etc
so that the cable doesnt move (but not too tight).
(2) Do not install below the tolerable bend radius. If installed below the tolerable bend radius, too much
stress will be applied especially around the connector, which may lead to lower optics characteristics.
The bend radius of the cable is over 76mm around the part with reinforcing sheath, and over 44mm
around the fiber code part (without reinforcing sheath).
Part with reinforcing sheath
Bend radius : Over 50mm
Part witout reinforcing sheath

Bend radius : Over 25mm
3 -11
(3) Do not twist the optical-fiber cable. Installing with twist may lower optics characteristics.
(4) In laying conduit, use pulling tool such as pulling eye, cable grip, etc to avoid applying tension on the
fiber code connector.
Cable grip
Pulling eye
Optical-fiber cable
Cable grip
Tape
Optical-fiber cable
Tape
(5) For fiber code connector part to avoid getting the optical-fiber cables weight, fix the part with reinforcing
sheath with cable clamp.
(6) Never bind the cable with vinyl tape.
Plasticizer in the vinyl tape may break the optical-fiber cable.
(7) The length of extra cable length should be longer than twice of the minimum bend radius R.
Recommended clamp material: CKN-13SP by Kitagawa Industries
3 -12
CHAPTER 4 General System connection

4.1 General System Diagram
Dotted line : Arrangement of Machine builder
Minute line : Attached goods of unit
4.1.1 FCA730PY-N01/N02
CF
Card
OFF
CF
OT release SW
EMG
MC
F120
MC
RA
G171
ON/OFF
INV
EMG
HN532
CF24
CardBus
x 2ch
DCOUT
Circuit
breaker
Option
DCIN
ACIN
F070
MPG
HN272
F020/F021/F022
G035/G036
G035/G036
SIONC
SIOPC
Additional I/O
RX322-1
Option
ON/OFF
CR31
Pulse generator
RS232C Device
NC x 2ch
PC x 2ch
G170
SPKR
RIO3
Terminator
R-TM
F070
DCIN
AIO
CF50 CF10
CF31
CF33
SKIP
RIO1
SH21
SH21
SH21
SH21
J2
G400
VLM
Sensor signals
Max. 8 pints
HN203
DC
J3
J4
24Vdc
HN260
Keyboard Unit
FCU7-YZ082
INV
PCON/OFF
FG
HN260
SV1-1
SV1-2
SV1-3
SV1-4
Machine I/O
R301
R301
Machine I/O
FCUA-R211
(SH41)
24Vdc
Base I/O
Unit
HN353
RIO2
RIO1
RIO2
FCUA-DX101
DCIN
24Vdc
RIO1
RIO2
FCUA-DX101
DCIN
Remote I/O unit
Remote I/O unit
FCUA-R211
(SH41)
MR-J2-CT max. 7 units

RIO4-1
RIO4-2
RIO4-3
RIO4-4
F260
F260
24Vdc
24Vdc
Analog I/O unit

RIO1
RIO2
FCUA-DX141
DCIN
AIO
24Vdc
SV2-1
SV2-2
SV2-3
SV2-4
Machine I/O
FCUA-R211
(SH41)
HR371
24Vdc
Option
USB2
KS-7YZ813A-P
CF01
FG
Speaker
YMW
I/O board
Machine I/O
HR371
24Vdc
G083
G291
G160
F010
F012
USB1
HN011
CG12
DCOUT
F110
Backlight
inverter
Menu key
G050
F110
24Vdc
Power Supply
HDD
Unit
G380 (Fiber Optical Cable)
OPT1
CG12
CF01
DCOUT
FRONT
OUT
EXTXBUS
CF10
CF50
DCIN
ACIN
F140
OFF
USB
(Front)
HN482
FG
PD27
Circuit
breaker
HDD
HN124
MC
12.1 inch
TFT
LCD
CNC Board HN154
CR22 CR21
ON
G092
L0.19M
HN251
LAN
PC Board MIC73M2
ON/OFF
G172
ON
G090
CNC Unit
FCU7-MU502-12
RS T
Circuit breaker
IC memory card
interface (Front)
Display Unit FCU7-YZ141
Ethernet
YMW
I/O board
Machine I/O
To next unit or
terminator
To next unit or
terminator
Max. 8 channels
MDS-DH max. 8 units
Note 1Please observe notes in Chapter 7 strictly when the mouse and the keyboard, etc. are used.
Note 2Use FCUA-R211 cable or equivalent for RIO cable. SH41 can be used short length between RIO
unit in same cabinet inside.
Note 3Please supply power in order of drive unit, external power supply (I/O, machine panel) and PD27
before NC system software start.
4 -1
4.1.2 FCA730PY-N11/N12
IC memory card
interface (Front)
Ethernet
ON
G092 L0.23M
LAN
G172
ON/OFF
Circuit breaker
CF
Card
OFF
CF
CNC Board HN154
HDD
OT release SW
EMG
MC
F120
MC
RA
INV
EMG
HN532
CF24
CardBus
x 2ch
G171
ON/OFF
EXTXBUS
CF10
CF50
DCOUT
Option
CG12
CF01
Circuit
breaker
DCIN
F070
MPG
F020/F021/F022
G035/G036
G035/G036
SIONC
SIOPC
Additional I/O
RX322-1
Option
ON/OFF
CR31
Pulse generator
RS232C Device
NC x 2ch
PC x 2ch
G170
SPKR
RIO3
Terminator
R-TM
F070
DCIN
AIO
CF50 CF10
CF31
CF33
SKIP
RIO1
SH21
SH21
SH21
SH21
J2
G400
VLM
Sensor signals
Max. 8 pints
Keyboard Unit
FCU7-YZ082
HN203
DC
J3
J4
24Vdc
HN260
INV
PCON/OFF
FG
HN260
SV1-1
SV1-2
SV1-3
SV1-4
Machine I/O
R301
R301
Machine I/O
FCUA-R211
(SH41)
24Vdc
Base I/O
Unit
HN353
RIO2
RIO1
RIO2
FCUA-DX101
DCIN
24Vdc
RIO1
RIO2
FCUA-DX101
DCIN
Remote I/O unit
Remote I/O unit
FCUA-R211
(SH41)

RIO4-1
RIO4-2
RIO4-3
RIO4-4
F260
F260
24Vdc
24Vdc
Analog I/O unit

RIO1
RIO2
FCUA-DX141
DCIN
AIO
24Vdc
SV2-1
SV2-2
SV2-3
SV2-4
Machine I/O
FCUA-R211
(SH41)
HR371
24Vdc
Option
USB2
KS-7YZ813A-P
CF01
FG
Speaker
YMW
I/O board
Machine I/O
HR371
24Vdc
ACIN
G089
G291
G160
F010
F012
USB1
HN011
CG12
DCOUT
F110
Backlight
inverter
Menu key
G050
F110
24Vdc
Power Supply
HDD
Unit
OPT1
DCIN
ACIN
DCOUT
FRONT
OUT
FG
PD27
F140
OFF
USB
(Front)
HN482
HN124
MC
Circuit
breaker
LCD
CR22 CR21
ON
PC Board MIC715M2
12.1 inch
TFT
HN251
CNC Unit
FCU7-MU502-32
RS T
YMW
I/O board
Machine I/O
To next unit or
terminator
To next unit or
terminator
Max. 8 channels
MDS-DH max. 8 units
4 -2
4.1.3 FCA730PY-N31/N32
IC memory card
interface Unit
FCU7-EP401-1
Ethernet
ON
LAN
G172
ON/OFF
Circuit breaker
ON
PC Board MIC715M2
LCD
CNC Board HN154

CF
Card
OFF
CF
HDD
INV
OT release SW
EMG
F120
MC
RA
FRONT
OUT
G171
ON/OFF
HN532
CF24
CardBus
x 2ch
DCOUT
Option
CG12
CF01
Circuit
breaker
F070
MPG
G400
CR22 CR21
F020/F021/F022
Option
CR31
ON/OFF
Pulse generator
G035/G036
SIONC
SIOPC
Additional I/O
RX322-1
VLM
RS232C Device
G035/G036
NC x 2ch
PC x 2ch
G170
SPKR66
RIO3
Terminator
R-TM
F070
DCIN
AIO
CF50 CF10
CF31
CF33
SKIP
RIO1
SH21
SH21
SH21
SH21
J2
DC
J3
J4
Sensor signals
Max. 8 pints
HN203-1
INV
PCON/OFF
FG
24Vdc
HN260
Keyboard Unit
FCU7-YZ041
SV1-1
SV1-2
SV1-3
SV1-4
Machine I/O
R301
R301
Machine I/O
FCUA-R211
(SH41)
24Vdc
Base I/O
Unit
HN353
RIO2
FCUA-R211
(SH41)
Remote I/O unit Analog I/O unit

RIO1
RIO2
FCUA-X141
DCIN
AIO
24Vdc
SV2-1
SV2-2
SV2-3
SV2-4
RIO4-1
RIO4-2
RIO4-3
RIO4-4
Machine I/O
FCUA-R211
(SH41)
RIO1
RIO2
FCUA-X101
DCIN
24Vdc
F260
F260
24Vdc
24Vdc
RIO1
RIO2
FCUA-X101
DCIN
To next unit or
terminator
Remote I/O unit

To next unit or
terminator
HR371
24Vdc
HN260
USB2
KS-7YZ813A-P
CF01
FG
Option
YMW
I/O board
Machine I/O
HR371
24Vdc
DCOUT
DCIN
ACIN
Speaker
G083
G293
G164
F010
F012
USB1
HN011
CG12
DCOUT
F110
USB
Backlight
inverter
Menu key
G050
F110
24Vdc
Power Supply
HDD
Unit
CF
OPT1
DCIN
ACIN
Circuit
breaker
EMG
EXTXBUS
CF10
CF50
FG
PD27
F140
OFF
HN482
MC
MC
12.1 inch
TFT
G090
HN253
CNC Unit
FCU7-MU501-32
RS T
YMW
I/O board
Machine I/O
Max. 8 channels
MDS-DH max. 8 units
4 -3
4.1.4 FCA730PY-N42
CNC Unit
FCU7-MU502-43
RST
LAN
ON/OFF
G172
Circuit breaker
OFF
OT release SW
F120
MC
G171
DCOUT
CF01
Circuit
breaker
DCOUT
F110
G164
F010
F012
CG12
HN011
F070
CG12
HN203-1
ON/OFF
KS-7YZ813A-P
24Vdc
AIO
MPG
SIONC
SIOPC
Additional I/O
RX322-1
CR31
OFF
F020/F021/F022
Pulse generator
G035/G036
G035/G036
RS232C Device
NC x 2ch
PC x 2ch
SPKR66
RIO3
CF50 CF10
CF31
CF33
SKIP
Terminator
R-TM
Speaker
SV1-1
SV1-2
SV1-3
SV1-4

SV2-1
SV2-2
SV2-3
SV2-4
Base I/O
Unit
HN353
Machine I/O
R301
R301
Machine I/O
FCUA-R211
(SH41)
Machine I/O
FCUA-R211
(SH41)
To next unit or
RIO1
RIO2
RIO1
RIO2
terminator
FCUA-DX101
FCUA-DX101
DCIN
DCIN
24Vdc
24Vdc
Remote I/O unit
Remote I/O unit
Analog I/O unit
FCUA-R211
To next unit or
RIO1
RIO2
RIO2
(SH41)
terminator
FCUA-DX141
DCIN
24Vdc
AIO
RIO1
SH21
SH21
SH21
SH21
ON
F070
DCIN
Sensor signals
Max. 8 pints
G170
INV
G400
CR22 CR21
J3
J4
VLM
Keyboard Unit
FCU7-YZ091
J2
DC
PCON/OFF
FG
HN260
USB2
HN260
CF01
24Vdc
USB1
RIO4-1
RIO4-2
RIO4-3
RIO4-4
F260
F260
24Vdc
24Vdc
HR371
24Vdc
OPT1
DCIN
ACIN
Circuit
breaker
USB
G190
G293
G050
F110
24Vdc
Power Supply
CardBus
x 2ch
CF24
DCIN
FG
EXTXBUS
CF10
CF50
EMG
ON/OFF
DCOUT
KS-7MB601A-P
CXA-46012PJ107
F140
CF
FG
PD27
ACIN
INV
FRONT
OUT
HN102
HN532
RA
HDD
CNC Board HN154

HN482
CF
HN124
EMG
FCU7HD101-1
LCD
PC Board MICM15N5C
MC
MC
19TFT
YMW
I/O board
Machine I/O
HR371
ON
CF
G494
IC memory card
interface Unit
FCU7-EP401-1
HN253
Ethernet
YMW
I/O board
Machine I/O
Max. 8 channels
MDS-DH max. 8 units
4 -4
4.2 Connector Layout Drawing

4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit
4.2.1.1 FCU7-MU502-12
FAN1
FAN2
CardBus
ON/OFF
BAT
FRONT
OUT
USB1
USB2
CRT
LCD
LAN
INV
DCIN
CF01
CF24
EMG
HDD
CF25
(not use)
CG12
CF10
CF50
4 -5
OPT1
4.2.1.2 FCU7-MU501/502-32
FAN1
FAN2
CardBus
ON/OFF
BAT
FRONT
OUT
USB1
USB2
CRT
LVDS
LAN
INV
DCIN
CG12
CF01
CF24
EMG
CF10
HDD
CF50
4 -6
OPT1
4.2.1.2 FCU7-MU502-43
FAN1
FAN2
CardBus
ON/OFF
FAN3
()
FRONT
OUT
USB1
USB2
BAT
CRT
()
LVDS2
LVDS1
LAN
INV
DCIN
CG12
CF01
CF24
EMG
CF10
OPT2
HDD
CF50
4 -7
CF55
OPT1
4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit

4.2.2.1 FCU7-YZ082
CR21
CR31
MOUSE
NCKEY
INV
FAN1
SPKR
CG12
PCON/OFF
ON/OFF
J2
DCOUT
CF01
DCIN
(Connect to
PD27)
CR22
J4
VLM
J3
DC
MPG
SIOPC
SIONC
RIO3
(for Keyboard I/O)
4.2.2.2 FCU7-YZ041
CR21
CR31
MOUSE
NCKEY
INV
FAN1
SPKR
CG12
SPKR66
PCON/OFF
ON/OFF
J2
DCOUT
CF01
DCIN
(Connect to
PD27)
CR22
J4
VLM
J3
DC
MPG
(for Keyboard I/O)
4 -8
SIOPC
SIONC
RIO3
4.2.2.3 FCU7-YZ091
CR21
CR31
MOUSE
NCKEY
INV
FAN1
SPKR
SPKR66
PCON/OFF
ON/OFF
J2
ON
Switch
OFF
Swit
CG12
DCOUT
CF01
DCIN
(PD27
)
CR22
J4
VLM
J3
DC
MPG
(I/O)
4 -9
SIOPC
SIONC
RIO3
4.3 Connector Pin Assignment

4.3.1 Control Unit Connector Pin Assignment
IO Interface
25
50
26
CF10
Cable side connection type

Plug
: 10150-6000EL
Shell
: 10350-3210-000
Recommended Maker : Sumitomo 3M
IO Interface
10
CF50
20
11
Cable side connection type

Plug
: 10120-6000EL
Shell
: 10320-3210-000
Optical servo
communication
OPT1
Cable side connector type
Connector
: 1123445-1(JIS-F07)
Recommended Maker : AMP
4 -10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
I/O TXRX1
I/O TXRX2
0V
I SKIP1
I SKIP2
I SKIP3
I SKIP4
I SKIP5
I SKIP6
I SKIP7
I SKIP8
0V
NC
NC
NC
0V
NC
NC
NC
NC
0V
O SVTXD1
I SVALM1
I SVRXD1
O SVEMG1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
I/O TXRX1*
I/O TXRX2*
0V
I SKIP1*
I SKIP2*
I SKIP3*
I SKIP4*
I SKIP5*
I SKIP6*
I SKIP7*
I SKIP8*
0V
NC
NC
NC
0V
NC
NC
NC
NC
0V
O SVTXD1*
I SVALM1*
I SVRXD1*
O SVEMG1*
1
2
3
4
5
6
7
8
9
10
0V
SVTXD2
SVALM2
SVRXD2
0V
O RTS4
O SVEMG2
NC
I/O TXRX4
NC
11
12
13
14
15
16
17
18
19
20
0V
SVTXD2*
SVALM2*
SVRXD2*
0V
O RTS4*
O SVEMG2*
NC
I/O TXRX4*
NC
O
I
I
O
I
I
RIO1
RIO2
SKIP
SV1
Remotely ON/OFF
HN203
ON/OFF

Connector
: 51030-0430
Contact
: 50083-8160
Recommended Maker : MOLEX
Battery

Connector
: DF3-2S-2C
Contact
: DF3-2428SCFC
Recommended Maker : HIROSE
BAT
USB
USB1/USB2
Display
13A
1
2
3
4
5
6
7
8
9
10
11
12
13
CRT
1B
13B

Connector
: DHD-RB26-20AN
Recommended Maker : DDK
Display
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
40
LCD
1
41

Connector
: DF9C-41S-1V
Ethernet
LAN

Connector
: 5583971-1
4 -11
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
O
O
O
O
O
O
1
2
3
4
A
NC
0V
HSYNC
VSYNC
RED
GREEN
BLUE
NC
NC
B0
G0
R0
+5V
O
O
O
O
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
1
2
3
4
5
6
7
8
+3.0V
0V
O +5V
I/O -DATA
I/O +DATA
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
0V
0V
VSYNC
0V
R0(R2)
R2(R4)
R3(R5)
R5(R7)
0V
G0(G2)
G2(G4)
G3(G5)
G5(G7)
LCDRES1
B0(B2)
B2(B4)
B3(B5)
B5(B7)
DE
3.3V
NC
0V
PON
POFF
0V
I
I
1
2

Connector
: DUSB-APA42-A-C50
Contact
: DUSB-PA1-100
(AWG20~24)
Recommended Maker : DDK
1A
1
2
3
4
O
O
O
O
O
O
O
O
I
O
O
O
I
B
NC
0V
0V
0V
0V
0V
0V
NC
NC
B1
G1
R1
+5V
CLK
HSYNC
0V
0V
R1(R3)
0V
R4(R6)
0V
0V
G1(G3)
0V
G4(G6)
0V
0V
B1(B3)
0V
B4(B6)
0V
LCDRES0
3.3V
TD+
TDRD+
NC
NC
RDNC
NC
Hard Disk Drive

HDD
1B
22B
1A
22A

Connector
: FCN-727B044-G/LM-D
Recommended Maker : Fujitsu
Emergency Stop
CF24
Power Off Ditection

CF01
O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I
I/O
I/O
I/O
O
I
I/O
I/O
O
O
O

Connector
: 51030-0330
Contact
: 50084-8160
EMG
Remote ON/OFF
Connect to PD27
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Connector
: 51030-0530
Contact
: 50083-8160

Connector
: 51030-0230
Contact
: 50084-8160
4 -12
A
BRSTDRV*
DD7
DD6
DD5
DD4
DD3
DD2
DD1
DD0
0V
DDRQO
DIOW*
DIOR*
IORDY
DDAK0*
IRQ14
DA1
DA0
CS1P*
IDEACTPP*
+5V(Logic)
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
1
2
3
4
5
1
2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I
I/O
O
O
I
O
B
0V
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
NC
0V
0V
0V
Pull-up
0V
IOCS16*
NC
DA2
CS3P*
0V
+5V(Motor)
NC
FG
EMG IN
COM
NC
P-OFF
0V
0V
P-ON
0V
ACFAIL
DC24V Input

Connector
: 2-178288-3
Contact
: 1-175218-5
DCIN
LCD Inverter

Connector
: 51030-0630
Contact
: 50083-8160
INV
(FCU7-MU502-12)
LCD Inverter
INV
(FCU7-MU502-32)
FRONT USB

Connector
: 51004-0600
Contact
: 50011-8100
FRONT OUT
FAN

Connector
: 51004-0300
Contact
: 50011-8100
FAN1/FAN2
CAUTION

Connector
: 51030-0730
Contact
: 50083-8160
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
7
+24V
0V
FG
I
O
O
O
O
0V
BLOFF*
TTL-BLOFF*
OC-BLOFF*
BRT
+12V
O
O
O
O
O
0V
0V
TTL-BLOFF*
OC-BLOFF*
BRT
+12V
+12V
1
2
3
4
5
6
O +5V
I/O -DATA
I/O +DATA
0V
I HMNSENSR
NC
1
2
3
O
I
+12V
SENSE1
0V
Do not supply voltages ot her than those indicated in this manual on the connector .
Doing so may lead to des truction or damage .
Incorrect connections may damage the devices , so connect the cables to the
specified connectors.
4.3.2 Key board Unit Connector Pin Assignment

Glide Pointer
MOUSE

Connector
: 51004-0400
Contact
: 50011-8100
4 -13
1
2
3
4
+5V
I/O MSDATA
0V
O MSCLK
LCD Interter
13
INV
Connector
: 51030-1330
Contact
: 50083-8160
DC24V Input
Connect to PD27

Connector
: 2-178288-3
Contact
: 1-175218-5
DCIN
Power Off Ditection

Connector
: 51030-0230
Contact
: 50084-8160
CF01
B1
DC24V/Power Off Ditection
B3
1
2
3
DCOUT
A1
Remote I/O
10
RIO3
RS232C
NC Control
SIONC
20
1
2
3
4
5
6
7
8
9
10
11
12
13
O
O
O
1
2
3
1
2
A
ACFAIL
0V
NC
1
2
3
O
O
I
I
I
+12V
+12V
+12V
0V
0V
0V
FL1 OFF*
FL2 OFF*
VR
0V
BRT
BLOFF*
0V
+24V
0V
FG
0V
ACFAIL
B
+24V
0V
FG

Connector
: 2-178128-6
Contact
: 1-175218-5
A3

Connector
: 2-178288-3
Contact
: 1-175218-2
11

Connector
: 10120-6000EL
Contact
: 10320-3210-000
1
2
3
4
5
6
7
8
9
10
4 -14
I
I
O
I
I
O
0V
RD1
CS1
ER1
0V
NC
RD2
CS2
ER2
NC
1
2
3
11
12
13
14
15
16
17
18
19
20
O
O
I
O
O
I
0V
SD1
RS1
DR1
0V
NC
SD2
RS2
DR2
NC
I/O TXRX1
I/O TXRX1*
0V
10
RS232C
PC Control
SIOPC
20
1
2
3
4
5
6
7
8
9
10
11

Connector
: 10120-6000EL
Contact
: 10320-3210-000
Manual Pulse Generator
I
I
O
I
I
I
O
I
0V
RD1
CS1
ER1
0V
RI1
RD2
CS2
ER2
RI2
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
MPG
15

Connector
: CDB-15P
Contact
: CD-PC-111
CASE
: HDA-CTH
DC24V Input
Machine I/O
J3
I
O
O
I
I
0V
SD1
RS1
DR1
0V
DCD1
SD2
RS2
DR2
DCD2
1HA
1HB
2HA
2HB
3HA
3HB
NC
NC

Connector
: 2-178288-3
Contact
: 1-175218-5
DC
Machine Control Box
I
I
I
I
I
I
O
O
I
9
10
11
12
13
14
15
1
2
3
0V
+12V
0V
+12V
0V
+12V
NC
O
O
O
+24V
0V
FG
J4
J3
J4
B1
B20
B1
B10
A1
A20
A1
A10

Connector
: HIF4-40D-3.18R
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X0
X1
X2
X3
X4
X5
X6
X7
X8
X9
XA
XB
XC
XD
XE
XF
NC
+24V/RG
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

Connector
: HIF4-20D-3.18R
A
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
NC
+24V/RG
0V
0V
4 -15
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
B
NC
NC
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
I
I
A
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
+24V
+24V
0V
0V
Remote ON/OFF
(Connect to ON/
OFF switch)
ON/OFF
Remote ON/OFF
(Connect to PC
card ON/OFF
switch)
PCON/OFF
Machine Control Box

Connector
: 51030-0430
Contact
: 50083-8160
Recommended Maker
: MOLEX
1
2
3
4

Connector
: 51030-0630
Contact
: 50083-8160
Recommended Maker
: MOLEX
1
2
3
4
5
6
I
I
O
O
0V
PON
POFF
0V
0V
PON
POFF
0V
NC
NC
VLM
VLM
B1
B17
A1
A17

Connector
HIF4-34D-3.18R
Recommended Maker
Hirose
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CAUTION
I
I
I
I
I
I
I
I
I
I
I
I
B
SP1_UP
RAPID1_0
RAPID1_2
FEED1_0
FEED1_2
FEED1_4
SP2_UP
RAPID2_0
RAPID2_2
FEED2_0
FEED2_2
FEED2_4
NC
NC
NC
0V
+24V
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
A
SP1_DOWN
RAPID1_1
RAPID1_3
FEED1_1
FEED1_3
FEED1_5
SP2_DOWN
RAPID2_1
RAPID2_3
FEED2_1
FEED2_3
FEED2_5
NC
NC
NC
0V
+24V
Do not supply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
conncetors.
!
12V/5V/3.3V/ output by a connector are power supplies to the exclusive peripheral device.
Please do not use it by the influence including the turn of the voltage decrease and the
noise in the power supply to other equipment so that the NC operation is unwarrantable.
4 -16
4.4 Connection of Various Devices

4.4.1 Connection of Hard Disk Drive
(1) Connection of F140 cable
Three cables are attached to the hard disk unit. Refer to the Control unit
right figure for the positions of the each cable connection. Refer to Chapter 4 for the positions of the HDD
connector,
Use the attached F140 cable that it has the unit attached. The maximum cable length is 500mm.
Control unit
F140 cable
Flat type
Hard disk unit
HDD
Connection of the control unit and F140 cable
Connection of the hard disk drive and F140 cable
Mis-insertion
prevention pin
Red wire
Red wire
The connector key is in the lower side.
(2) Handling of the hard disk unit

Cautions of general handling
Since the hard disk is precision apparatus, be careful of handling.
Do not remove the hard disk unit from the keyboard unit.
Be careful not to give a strong shock or vibration against the keyboard unit.
Cautions of handling exchange for service person
When the hard disk unit needs to be replaced by the life or failure, please observe the following points.
When you remove the hard disk unit from the keyboard unit, be careful not to make it fall.
Do not use the hard disk unit dropped accidentally.
Do not disassemble the hard disk unit.
Put the hard disk unit removed from the keyboard unit on the stable place.
When you deal with two or more hard disk units, do not stack the unit on another unit or stack them on top of
it.
Connect or disconnect the F140 cable straight. And connect the F140 cable as the caution label.
Never touch the connector of the hard disk drive with a finger at the time of the F140 cable connection.
Convey and carry the hard disk in the state of the unit.
Recommendation for data backups
Since the hard disk drive has a limited life, take preventive steps such as backing up data etc. without
exception in order to prevent etc. in cases where data loss may result in loss or damage.
Mitsubishi corporation will exchange the hard disk unit, but make no warranty of damages which may be
caused by data loss or errors.
4 -17
(3) Cable holder

The cable holder which fixes F140 cable attached with the hard disk unit.
After connecting this cables, close the cable holder to prevent the cables coming off.
FCU7-MU502-12
Cable Holder
FCU7-MU502-32
Cable holder
Different shape
4 -18
more than 50mm
(4) Cable fixation

Use the fixing lock to fix the F140 cable attached with the hard disk unit. In order to soften the vibrations
onto the hard disk, make sure to have an allowance of the cable (more than 50mm) from the fixing lock.
Fixing lock
CAUTION
Do not apply voltages other than those indicated in this manual on the connector .
Doing so may lead to destruction or damage .
specified connectors .
4 -19
4.4.2 Connection of PC Card (CardBus)
(OptionHN532 card)
(1) PC card specifications

Standards
PC Card Standard 95/97 compliance (CardBus)
PC Card Standard compliance (PCMCIA_V2.1, JEIDA_4.2compliance)
No. of slots
2 slots Type I/II ( Up to two cards can be used.)
Type III
One card can be used.
PC card power (Vcc) DC5V, 1000mA/slot
Program power (Vpp)DC12V, 120mA/slot
(Note 1) PC card thickness Type I (3.3mm), Type II (5.5mm), Type III (10.5mm)
(Note 2) 5V or 5V / 3.3V only can be used.
(2) Handling of PC card
Since the PC card is precision apparatus, be careful of handling.
Precautions for storage
(a) Do not store the PC cards where temperature is extremely high or change in temperature is sharp.
(c) Do not store the PC cards where they will be subject to direct sunlight or near heating appliances.
(d) Do not store the PC cards where a shock and vibration are added.
(e) Do not store the PC cards where appliances generating strong magnetism and a strong radio wave is
near. (magnet, display, speaker, radio, radio machine etc.)
Precautions for handling
(a) Do not remove the PC card during access to it, since the data on the PC card may be erased.
(b) The PC card has the maximum number of times of rewriting. It may not operate, when rewriting
beyond the number.
(3) Insertion and extraction of the PC card
The PC card is inserted in the PC card slot behind the control unit as the figure.
Please keep a space of 50mm or more at the top of the control unit to insert or extract the PC card.
When connecting the cable to the PC card, more space for the cable is required. There is direction in the PC
card.
Please insert the PC card in the slot without attaching an impossible angle. When extracting the PC card,
push the eject button.
(4) The problem a Card Bus type PC card is not detected

There are some Card Bus type PC cards which are not detected normally under the condition that other PC
card is used.
Refer to section "7.2.2 Card Bus PC Cards" regarding this problem. How to avoid the problem is indicated in
that section.
4 -20
4.4.3 Connection of PC Card in front of Control Unit

(1) IC card specifications
Standards
No. of slots
IC card power (Vcc)
(OptionFCU7-EP101-1)
PC Card Standard ATA compliance ( Only the memory card can be used. )
1slot Type I/II
DC5V660mA
(Note1) IC card thickness Type I (3.3mm), Type II (5.5mm)

Type III (10.5mm) cannot be used.
(Note2) 5V or 5V / 3.3V only can be used.
(2) Handling of the IC card
Since the IC card is precision apparatus, be careful of handling.
Precautions for storage
(a) Do not store the IC cards where temperature is extremely high or change in temperature is sharp.
(c) Do not store the IC cards where they will be subject to direct sunlight or near heating appliances.
(d) Do not store the IC cards where a shock and vibration are added.
(e) Do not store the IC cards where appliances generating strong magnetism and a strong radio wave is
near. (magnet, display, speaker, radio, radio machine etc.)
Precautions for handling
(a) Do not remove the IC card during access to it, since the data on the IC card may be erased.
(b) The IC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond
the number.
(3) Insertion of IC card
Be careful in the insertion direction.
Insert the IC card as shown in the following figure.
Open the card slot cover.
In the direction shown on the IC card, insert the IC card into the slot.
(Do not give an impossible angle, and push the IC card in along the
slot to the end.)
Shuts the card slot cover
(4) Extraction of IC card

Pull the eject button.
Push the eject button without an impossible angle.
Extract the IC card which pushes out by hand.
Close the card slot cover.
CAUTION
Keep closing the card slot cover except the time of insertion and extraction of the IC card
to prevent dust getting into the unit.
Please note the direction when you install the IC card. It causes damage when forcibly
installing it in the opposite direction.
4 -21
4.4.4 Connection of CF card in side of Control Unit

Precautions for Use of Commercially Available CF Cards
(1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA
environment for temperature- or noise-wise. In case of using it, careful performance check must be
required by the machine tool builder
(2) When inserting/removing a commercially available CF card, turn the MITSUBISHI devices power OFF
to avoid any troubles. If a card must be inserted and removed while the power is ON, make sure to
takesufficient time (approx. ten seconds or more) between the insertion and removal.
(3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this
could cause the memory contents to be erased. In case of emergency, always perform backups by
having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data.
Insertion of CF card
Be careful in the insertion direction.
Insert the CF card as shown in the following figure.
In the direction shown on the CF card,
insert the CF card into the slot.
(Do not give an impossible angle, and push
the CF card in along the slot to the end.)
Shuts the card slot cover.
Extraction of CF card
Pull the eject button.
Push the eject button without an impossible angle.
Extract the CF card which pushes out by hand.
CAUTION
Keep closing the card slot cover except the time of insertion and extraction of the CF card
to prevent dust getting into the unit.
Please note the direction when you install the CF card. It causes damage when forcibly
installing it in the opposite direction.
4 -22
4.4.5 Connection of USB device

(1) USB specification
USB1.1(For FCU7-MU502-12)
Specification
The number of ports
Power supply to USB device

The number of devices possible
to connect
USB1.1
3
-3 ports are open for users (2 in the rear of control unit, 1 on the
front of the display)
Supplied voltage: 5V +/-5%
Supplied current: Up to 500mA/Port, up to 2A/Port
Up to 127
USB2.0(For FCU7-MU502-32/43,FCU7-MU501-32)
Specification
USB1.1
The number of ports
3
-3 ports are open for users (2 in the rear of control unit, 1 on the
front of the display)
Power supply to USB device
Supplied voltage: 5V +/-5%
Supplied current: Up to 500mA/Port, up to 2A/Port
The number of devices possible Up to 127
to connect
Option unit (FCU7-EP101-1) support.
(2) Cautions in using USB device
Relay cable
USB1.1 has two levels of speeds, full speed at 12Mbps and low speed at 1.5Mbps, and it is regulated that at
full speed, twist pair cable with shield is used. (A high speed of 480Mbps is added to USB2.0.) Thus, when
you connect an extension cable to the USB port in the rear of the control unit, use a twist pair cable with
shield for full speed.
In addition, make sure that the total length of cable between the control unit and USB device below 5m. If
exceeds 5m, use USB hub.
without hub
with hub
Twist pair cable with shield
USB cable
Twist pair cable with shield

USB cable
NC unit
USB device
NC unit
USB1/2
USB device
USB1/2
power
supply
5m(max)
5m(max)
USB hub
5m(max)
Hierarchy connection by USB hub

By using USB hubs, up to 127 devices can be connected.
Hubs hierarchy is up to 6. The control unit has the first hierarchy hub internally.
Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m.
4 -23
Hierarchy connection by USB hub

By using USB hubs, up to 127 devices can be connected.
Hubs hierarchy is up to 6. The control unit has the first hierarchy hub internally.
Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m.
Key board
NC unit
Display
root hub
hub
USB1
USB2
hub
hub
device
hub
device
device
device
hub
device
USB
hub
device
device
device
device
device
device
hub
device
device
(3) Connecting USB device

Note that USB devices connector has direction.
When connecting USB device, follow the instruction in the figure right.
In the correct direction, insert the USB connecter in the USB device.
(In inserting it, do not generate any angle,
just insert along with the connector.)
FCU7-YZ08
(4) Disconnecting USB device

Follow the instruction below to disconnect the USB device.
In the correct direction, disconnect the USB device from
the USB connector. (In disconnecting it, do not generate any angle,
just disconnect along with the connector.)
FCU7-EP401-1
4 -24
4.4.6 Ethernet connection

(1) Ethernet specification
Standard
Number of ports
100BASE-TX / 10BASE-T
1
(2) Cautions in Ethernet connection

Cable
Use twist pair cable with shield, with high noise-resistance. (At home and offices, twist pair cable without
shield is used, however, it is not suitable for plant with a lot of noises.)
As for cable length, it is regulated that the maximum transferable distance is 100m in the case of
100BASE-TX. However, in environment with a lot of noises, it is required to make a cable as short as
possible, and to wire it away from the noise generating material such as power line.
Hubs multilevel connection
Up to 2 levels are available.
4 -25
4.4.7 Connection of RX322-1

The RX322-1 card is a I/O card which has 32 inputs and 16 outputs.
This card is used in order to add the I/O signals to the operation panel.
Attach to the rear of the NC keyboard unit as the right figure.
RX322-1 Connector Pin Assignment
C R21 (DI)
CR22 (DO)
B1
B20
B1
B20
A1
A20
A1
A20

Connector
7940-6500SC
Recommended maker Sumitomo 3M
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
X2F
NC
+24V /R G
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
X3F
NC
+24V/RG
0V
0V

Connector
7940-6500 SC
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
I
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
Y2F
NC
NC
+24 V
+24 V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
0V
0V
Please refer to the method of switching the DI input of RX322-1(CR21) for using CR21-3A,3B pins.
CAUTION
Do not supply voltages other than those indicated in this manual on the connector .
4 -26
the method of switching the DI input of RX322-1(CR21)

Sink type
Source type
Machine side
Machine side
Circuit
Control
Circuit
Control
Circuit
Please connect +24V (B1 and B2 pin) with COM of CR21 (A3 and B3
pin) when you use DI with the sink.
Method
4 -27
Please connect +24V (A1 and A2 pin) with COM of CR21 (A3 and B3
pin) when you use DI with the source.
4.4.8 Connection of Power Supply

The PD27 power supply is used to protect the hard disk.
By outputting +24V for 300msec after the 200VAC is turned off, turning off of the power during writing to the
hard disk can be prevented.
(1) Power Supply System Drawing
R ST
Refer to Appendix 2 for the F110
LAN
CNC Unit
LCD
FCU7-MU502
ON/OFF
and cable and the F171 cable.
PC Board
Circuit breaker
ON
CF
HDD
C F25
CNC Board
INV
OFF
EXTXBUS
CF10
CF50
MC
EMG
MC
FRO NT
O UT
MC
OPT1
G171
MENUKEY
CF24
PD27
DCIN
ON/OFF
CG12
CF01
ACIN
DCOUT
USB1
USB2
F110
Cir cuit
breaker
CG12
DCOUT
F110
DCIN
Keyboard Unit
FCU7-YZ082
J2
CF01
INV
DC
MPG
SIONC
VLM
SIOPC
J3
J4
RIO3
(2) Unit specification

Item
Specification
200VAC - 480VAC (-15%+10%)
Input
Output
24VDC 8A
Size
170mm65mm230mm
Back up time
300ms
(Note) The power cannot be turned ON immediately after the PD25 power has been turned OFF.
Wait approx. two seconds before turning the power ON.
(3) Connector layout and pin assignment
A C IN : 2 00V A C inp ut
AC I N
1
2
3
ACIN N
ACIN H
FG
C able side con nector typ e

C o nn etor
2 -17 81 28-3
C o nta ct
1 -17 52 18-5
R e com me nde d m ake r AM P
ON /OF F S W : S w ich ON ( u pw o rd)

--- 24V D C ou tpu t
S w ich OFF
( do w nw o rd)--- 24V D C ou tpu t OFF
ON /OF F : C on nect to the escu tche on ON/OF F sw itch
ON /OFF SW
ON /OFF
POWER
1
2
3
4
5
NC
P-OF F
0V
0V
P-ON
C able side con nector typ e

C o nn etor
1 -17 82 88-5
C o nta ct
1 -17 52 18-5
R e com me nde d m ake r AM P
D C OU T
P OWE R : Gre en la mp ligh ts du ring +2 4V o utp ut

D C OU T :
1
2
3
A (X )
B (Y )
ACF AIL +24V
0V
0V
FG
FG
4 -28
C a ble side con necto r typ e

C o nn etor
3-17 812 8-6
C o nta ct
1-17 521 8-5
R e com men de d m aker AM P
(4) Installation direction and spacing

Install the external power supply unit vertically so that the front surface is visible.
Provide the space around the unit for heat radiation and ventilation.
(5) Connection of ON/OFF Switch

Keyboard unit
ON/OFF
1
2
3
4
5
NC
POW ER ON
0V
POW ER C U T
+2 4 V

Connector
1-178288-5
Contact
1-175218-5
Recommended maker AMP
(Note) "A" type contact switches are required for both the ON switch and OFF switch.
WARNING
CAUTION
Do not damage , apply excessive stress, place heavy things on or sandwich the
cables, as this may lead to electric shocks.
!
Separate the signal w ire from the drive line /pow er line w hen wiring .
Do not connect or disconnect the connection cables betw een each unit while the
power is ON.
CAUTION
4 -29
4.4.9 Connection of Manual Pulse Generator

Up to three manual pulse generators can be connected.
Connect the F020/021/022 cable to "MPG" on the keyboard unit.
Refer to the section "4.2.2 Keyboard unit connector, switch and LED layout drawing" for position of " MPG
" connector. And refer to "Appendix 2" for the F020/021/022 Cable.
NO.1
1 2 V 0V
When connecting one

manual pulse generator
Keyboard unit
Manual pulse generator

HD60
Rear view
4-M3
F020 cable
HANDLE
NO.2
When connecting two

manual pulse generators
1 2V 0V
NO.1
1 2V 0V
4-M3
F021cable
NO.3
1 2V 0V
When connecting three

manual pulse generators
NO.1
NO. 2
12V 0V
12V 0 V
4-M3
F022cable
Input/output conditions
Input/output circuit
Input pulse signal type
90 degree phase difference between

A phase and B phase .
(Refer to waveform (e) below .)
H-level 3.5V ~ 5.25V
L-level 0V ~ 0.5V
100kHz
DC12V10%
Input signal voltage

Max. input pulse frequency
Power voltage for pulse
generators
Max. output current
No. of pulses per rotation
+5V
Connector
pin NO.
HA1
HA2
HA3
470
220
1
3
5
4700pF
+5V
Input
300mA
25pulse /rev
0V
470
HB1
HB2
HB3
2
4
6
+12V
+12V
+12V
10
12
14
0V
0V
0V
9
11
13
220
Control
circuit
4700pF
A(B) phase
0V
B(A) phase
a
Output
0V
a. b. c. d. e: A phase or B phase rising edge(falling edge)

phase difference = T/4 T/10
T: A or B phase cycle (Minimum 10s)
4 -30
4.5 Emergency Stop

4.5.1 Connection of Emergency Stop
The external emergency stop is usable with the "EMG" connector where it is back of Keyboard unit. Do not
use the EMG connector for applications other than emergency stop.
Refer to Appendix 2 (F120 cable) for details on manufacturing the cable.
NC unit
Emergency
stop switch
EMG
F120 cable
ON : Release emergency stop
OFF : Emergency stop
Interconnection the emergency stop and the motor brake

(1) Supply power from NC control unit
(2) Supply power from external power supply unit
Power supply unit
DC24V
2
SW
Emergency
stop switch
Power supply unit
NC
DC24V
EMG
3
2k
2
SW
330
CN20
1
NC
DC24V
EMG
3
DC24V
Emergency
stop switch
2k
330
CN20
1
MDS-DH
RA
MDS-DH
RA
Brake
Brake
Notes
(1) When activate the emergency stop with sequence program not only emergency stop switch, use a small
current type switch. (5mA)
(2) Make the GND of power supply unit which supplies power to the brake and the GND of power supply unit
witch supplies power to the "DCIN" of NC control unit common.
(3) The way of connection to the brake is varied according to type of drive unit. Refer to the corresponding
specification manual.
CAUTION
4 -31
4.5.2 Compliance with the EN standard

By placing external emergency stop switch and contactor, EN60204-1 category 1 can be basically be
satisfied. When using the double emergency stop, the standard can be satisfied with the emergency stop wiring
to the NC plus one of the following two methods; (1) directly control contactor with external wiring, or (2) use the
power supplys external emergency stop function.
(1) Directly control contactor with external wiring (Stop category 0)
Emergency stop is a signal to stop machine
tool at emergency, and it is connected to the
NC unit. Based on the deceleration and stop
command from the NC, servo/spindle drive
units will perform deceleration control with
software.
The figure on the right is an example of
emergency stop circuit (EN60204-1 category 0
stop) with OFF-delay timer (TM1) as a separate
power shutoff from the NCs emergency stop
input. However, as the required safety
category is different from machine to machine,
pay careful attention to parts selection and
circuit design.
CNC Unit
TM1
R
EMG
External
Emergency
Switch
RA1 R
NC Emergency
CPU
&
ASIC
OPT1
0V
MBR*
Power Supply Unit
Servo / Spindle
Drive Unit
CN23
0V
MC
CN1A
CPU
&
ASI C
L11
L11
L21
L21
MC1
L1
L2
Emargency
CPU
&
ASIC
MC-OFF*
P
N
CN20
MBR*
Motor Brake
L3
External
Cont actor
AC Reactor
Setting of OFF-delay timer (TM1)

Set TM1s carry-out time so that it will be carried out after confirming all the axes stop.
If the setting time is short, spindle motor will be stop in free-run.
tm Time to stop all the axes
Ensure to add the power shutoff mechanism to the machine tool itself to cover the situation where the NC
system should fail.
Note that if the power is forced to shutoff, spindle motor will stop in free-run, and servo motor will stop with
dynamic brake.
4 -32
(2) External emergency stop (Stop category 1)

Besides the emergency stop input from the NC communication cable (CN1A, CN1B), double-protection
when an emergency stop occurs can be provided by directly inputting an external emergency stop to the
CN23A connector on the power supply unit. Even if the emergency stop is not input from CNC for some
reason, the connectors will be shut off by the external emergency stop input from CN23A connector on the
power supply unit. When the external emergency stop input and contactor are installed, compliance with
EN60204-1 category1 is basically possible.
[1] Connection
Emergency
stop
MDS-D/DH-V1/V2/SP
Mitsubishi NC
Alarm
OPT1
Optical
communication
cable
EMG
MDS-D/DH-CV
Emergency
stop
CN1A
Alarm
CN4
CN4
SH21 cable
CN23B
3
2
1
MC2
(NC)
MC1
Contactor shutoff
command
CN23A
External emergency stop input
3
2
1
(DC24V)
EMG2
(NC)
EMG1
External Emergency
stop switch
[2] Setting
When using the external emergency stop, the rotary switch on the front of the power supply unit must be
set.
Rotary switch setting : 4
CAUTION
The emergency stop signal input the CNC side cannot be used as a substitute for the external
emergency stop function ( CN23 ).
To provide double-protection when an emergency stop occurs, the emergency stop input of NC
and the external emergency stop nput of power supply unit are always wired from same
emergency stop switch.
The power supply unit external emergency stop function is a function whitch helps the NC
emergency stop.
Stop Categories in EN60204-1

Categoriy 0 : The power is instantly shut off using machine parts.
Categoriy 1 : The drive section is stopped with the control (hardware/software or communication network),
and then the power is instantly shut off using machine parts.
(Caution)
Refer to the Standards for details.

Refer to Section 9.2.5.4.2 in EN60204-1: Safety of Machinery Electrical Equipment of
Machines-Part1.
4 -33
CHAPTER 5 CONNECTION OF I/O INTERFACE

5.1 Outline of I/O Interface
5.1.1 Types of I/O Interface The following three types of I/O interfaces are available.
1
Base I/O unit
Remote I/O unit
Card-sized I/O
The base I/O unit is used for connecting the servo amplifier, skip and remote I/O unit. One unit is
always required per control unit.
The remote I/O unit is connected to RIO1, RIO2 and RIO4-#1 to #4 on the base I/O unit.
The card-sized I/O has 16 points DI and 16 points DO, and size is 55mm x 93mm. When using the
card-sized I/O, the machine builder provides a connector PCB (base board) for card-sized I/O.
Base I/O unit
HN353
DI(Sink/Source)/DO(Source) = 32/32
Remote I/O unit
FCUA-DX101/141
Refer to Chapter 6
Card-sized I/O
HR371
SV1-#1-#4SV2-#1-#4SKIP
RIO1RIO2RIO3-#1-#4AI/O
DI(Source)/DO(Source) =16/16
Refer to section 5.3
Note: The remote I/O unit and the card-sized I/O cannot be used together in the same machine.
5.1.2 Example of DI/DO Connection

There are three types of DI/DO as shown in section 5.1.1 "Types of I/O interface".
Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2.
The number of I/O points are configured according to the user specifications. Refer to the Chapter 6
"Connection of Remote I/O unit" for details of the remote I/O unit.
When using the card-sized I/O, the user provides a connector PCB (base board) for the card-sized I/O.
Refer to the section 5.3 "Connection of Card-sized I/O" for details.
(1) Example when using the remote I/O unit
Base I/O unit

HN353
FCUA-R211
(SH41) cable
RIO4-1
RIO4-2
RIO4-3
RIO4-4
RIO1
RIO2
FCUA-R211
(SH41) cable
FCUA-R211(SH41) cable
(2) Example when using the card-sized I/O
Card-sized I/O
Junction box
Card-sized I/O
Junction box
FCUA-R211
(SH41)cable
FCUA-R211
(SH41)cable
Card-sized I/O
Card-sized I/O
Base I/O unit

HN353
RIO1
FCUA-R211
(SH41)cable
RIO4-1
RIO4-2
RIO4-3
RIO4-4
Junction box
Card-sized I/O
RIO2
FCUA-R211
(SH41)cable
5 -1
Junction box
Junction box
Card-sized I/O
Junction box
Card-sized I/O
Junction box
5.2 Connection of Base I/O Unit

5.2.1 Base I/O Unit Connection System Drawing
Control unit
CF10
CF50
Remote I /O System-1
Remote I /O System-2
Remote I /O System -4, 1st branch
Remote I/O System -4, 2nd branch
Remote I /O System -4, 3rd branch
Remote I/O System-4, 4th branch
HN353
F010 cable
F012 cable
FCUA-R211(SH41)
FCUA-R211(SH41)
FCUA-R211(SH41)
FCUA-R211(SH41)
FCUA-R211(SH41)
FCUA-R211(SH41)
Analog input/output
Power input
CF10
CF50
cable
cable
cable
cable
cable
cable
RIO1
RIO2
RIO4-1
RIO4-2
RIO4-3
RIO4-4
AIO
DC-IN
SV1-1
SV1-2
SV1-3
SV1-4
SV2-1
SV2-2
SV2-3
SV2-4
SH21
SH21
SH21
SH21
SH21
SH21
SH21
SH21
cable
cable
cable
cable
cable
cable
cable
cable
ENC1
SKIP
CF31
CF32
F040 cable
Servo drive unit System -1, 1st branch

Servo drive unit System -1, 2nd branch
Servo drive unit System -1, 3rd branch
Servo drive unit System -1, 4th branch
Servo drive unit System -2, 1st branch
Servo drive unit System -2, 2nd branch
Servo drive unit System -2, 3rd branch
Servo drive unit System -2, 4th branch
Sync. encoder
Sensor signals (Skip)
DI
DO
5.2.2 Base I/O Unit Connectors

Card nameHN353
SV1-1, SV1-2
SV1-3, SV1-4
SV2-1, SV2-2
SV2-3, SV2-4
SKIP
RIO1
RIO2
Connect with the Peripheral axis servo drive unit ( MR-J2-CT ).

Connected number 7 max.
Connect with the Peripheral axis servo drive unit ( MR-J2-CT ).
Connected number 7 max.
Connect with the sensor signals (skip). Up to eight points can be used.
Connect with the remote I/O unit. There are two channels occupied on the base I/O
unit, so the remaining six channels can be used.
Refer to section 6.7 Setting of channel No. when Using Multiple Remote I/O Unit for
the occupied channels.
Connect with the remote I/O unit. 8 channels can be used.
RIO4-1,
RIO4-2
RIO4-3,
RIO4-4
Connect with the remote I/O unit. Total of the channels connected to the RIO4-1,
RIO4-2, RIO4-3 and RIO4-4 can be used up to eight channels.
CF31
CF33
AIO
DI: 32 (Sink/Source)
DO: 32 (Source)
Connect with analog input/output signals, Up to two analog output signals and four
analog input signals can be used.
Supply DC24V.
DCIN
5 -2
5.2.3 Base I/O Unit Connector Layout Drawing
CF33
AIO
CF31
HN353
SKIP
RIO4-4
CF50
CF10
RIO4-3
SV2-4
SV1-4
SV2-3
SV1-3
SV2-2
SV1-2
SV2-1
SV1-1
RIO4-2
RIO2
DCIN
RIO1
RIO4-1
5.2.4 Base I/O Unit Connector Pin Assignment

DC24V Input
DCIN

Connector
: 2-178288-3
Contact
: 1-175218-5
I/O Interface
25
50
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CF10

Connector
: 10150-6000EL
Contact
: 10350-3210-000
5 -3
I/O TXRX1
I/O TXRX2
0V
I SKIP1
I SKIP2
I SKIP3
I SKIP4
I SKIP5
I SKIP6
I SKIP7
I SKIP8
0V
I ENC1A
I ENC1B
I ENC1Z
0V
NC
NC
NC
NC
0V
O SVTXD1
I SVALM1
I SVRXD1
O SVEMG1
1
2
3
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+24V
0V
FG
I/O TXRX1*
I/O TXRX2*
0V
I SKIP1*
I SKIP2*
I SKIP3*
I SKIP4*
I SKIP5*
I SKIP6*
I SKIP7*
I SKIP8*
0V
I ENC1A*
I ENC1B*
I ENC1Z*
0V
NC
NC
NC
NC
0V
O SVTXD1*
I SVALM1*
I SVRXD1*
O SVEMG1*
RIO1
RIO2
SKIP
ENC1
SV1
10
I/O Interface
CF50
20
11

Connector
: 10120-6000EL
Contact
: 10320-3210-000
10
Servo Drive Unit

System-1
(Dedicated for MR-J2-CT)
SV1-1
SV1-2
SV1-3
SV1-4
20
1
2
3
4
5
6
7
8
9
10
11
<Cable side connector type>

Plug:
: 10120-6000EL
Shell:
: 10320-3210-000
Recommended maker: 3M
10
Servo Drive Unit

System-2
(Dedicated for MR-J2-CT)
SV2-1
SV2-2
SV2-3
SV2-4
20
1
2
3
4
5
6
7
8
9
10
11

Plug:
: 10120-6000EL
Shell:
: 10320-3210-000
Skip
SKIP
15

Connector: : CDB-15P
Contact
: CD-PC-111
Case
: HDA-CTH
Recommended maker : Hirose
Remote I/O
RIO1
RIO2
RIO4-1
RIO4-2
RIO4-3
RIO4-4
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
1
2
3
0V
SVTXD2
SVALM2
SVRXD2
0V
O RTS4
O SVEMG2
NC
I/O TXRX4
NC
O
I
I
O
I
I
O
I
I
I
I
I
I
11
12
13
14
15
16
17
18
19
20
0V
SVTXD1
SVALM1
SVR XD1
0V
NC
SVEMG1
NC
NC
NC
11
12
13
14
15
16
17
18
19
20
0V
SVTXD2
SVALM2
SVR XD2
0V
NC
SVEMG2
NC
NC
NC
11
12
13
14
15
16
17
18
19
20
0V
SKIP
SKIP
NC
SKIP
SKIP
NC
0V
9
10
11
12
13
14
15
IN1
IN3
IN5
IN7
A
I/O TXRX1
I/O TXRX1*
0V
1
2
3
0V
SVTXD2*
SVALM2*
SVRXD2*
0V
O RTS4*
O SVEMG2*
NC
I/O TXRX4*
NC
O
I
I
O
I
I
O
I
I
I
I
I
I
0V
SVTXD1*
SVALM1*
SVRXD1*
0V
NC
SVEMG1*
NC
NC
NC
0V
SVTXD2*
SVALM2*
SVRXD2*
0V
NC
SVEMG2*
NC
NC
NC
0V
SKIP IN2
SKIP IN4
NC
SKIP IN6
SKIP IN8
0V
B
+24V
0V
FG

Connector: : 3-178127-6
Contact
: 1-175218-2
Recommended maker : AMP
5 -4
10
Analog I/O
1
2
3
4
5
6
7
8
9
10
AIO
20
11

Plug
: 10120-6000EL
Shell
: 10320-3210-000
DI/DO
CF31
11
12
13
14
15
16
17
18
19
20
0V
AI 1
AI 3
NC
0V
NC
AO 1
0V
NC
NC
I
I
CF33
B1
B20
B1
B20
A1
A20
A1
A20

Connector 7940-6500SC
Relief
: 3448-7940

Connector 7940-6500SC
Relief
: 3448-7940
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0V
AI 0
AI 2
NC
0V
NC
AO 0
0V
NC
NC
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X0
X1
X2
X3
X4
X5
X6
X7
X8
X9
XA
XB
XC
XD
XE
XF
NC
COM
+24 V
+24 V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
NC
COM
0V
0V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
I
B
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
YA
YB
YC
YD
YE
YF
NC
NC
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
I
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1 A
Y1 B
Y1 C
Y1 D
Y1 E
Y1 F
NC
NC
0V
0V
The assignment number of I/ O signals are changed according to the setting of the channel number select
switch. Refer to a PLC interface manual for detail.
CAUTION
5 -5
5.2.5 Installation of HN353 card

(1) Do not take out the HN353 card from an anti-static bag until install it in a cabinet. Handle the HN353 card
with an anti-static bag.
(2) When you take out the HN353 card from an anti-static bag and install it in a cabinet, you must put the
antistatic band on your wrist.
(3) Do not touch the electrical components on the HN353 card. Handle the corner of the HN353 card. (See
Fig. 1)
(4) To Avoid the twist of HN353 card by screw mounting, fasten screws cross by cross. (See Fog. 2)
(5) The tip of the screw driver must not touch electrical components on the HN353 card.
(6) Connect connectors without mistake, especially be careful CF31 (Dio input) and CF33 (Dio output).
(7) Make sure the connection before power on.
Fig.1 Handling point of the card
Fig.2 Example of the order of fasten screw at the installing
5 -6
5.2.6 Base I/O Unit Input/Output Specification

(1) Terminator
Connect a terminator to the final end of the remote I/O unit connected to RIO1RIO2RIO4-1, RIO4-2,
4-3RIO4-4.
Terminator type: R-TM
(2) CF31 input circuit
Sink type
Source type
Machine side
Machine side
3.3k
3.3k
3.3k
3.3k
3.3k
3.3k
3.3k
3.3k
3.3k
3.3k
0V
0V
Input
circuit
0V
0V
0V
Control
circuit
A3
B3 COM
+24V
32
Input
condition
Control
circuit
A3
B3 COM
32
0V
HN353
HN353
Input voltage when external contact is ON
6V or less
Input voltage when external contact is ON
18V or more, 25.2V or less
Input current when external contact is ON
6mA or more
Input current when external contact is ON
6mA or more
Input voltage when external contact is OFF
20V or more , 25 .2V or less
Input voltage when external contact is OFF
4V or less
Input current when external contact is OFF
1mA or less
Input current when external contact is OFF
1mA or less
Permissible chattering time
3ms or less (Refer to T1 below)
3ms or less (Refer to T1 below)
Input signal hold time
7.1 ms or more (Refer to T2 below)
7.1ms or more (Refer to T2 below)
Input circuit operating delay time
3ms T3T4 20ms
3ms T3 T4 20 ms
Machine side contact capacity
+30V or more, 16mA or more
+30 V or more, 16mA or more
T2
T1
T2
T1
External signal
+24V
T1
T1
T3
T4
External signal
+24V
T3
T4
Internal signal
Internal signal
Note
Input signal hold time:
"40ms or more" is the guideline, and if not held for longer than the ladder
processing cycle, the input signal will not be recognized.
5 -7
(3) CF33 output circuit

Output circuit
Machi ne side
Output conditions
Insulation type
Ra ted load voltage
Maximum output current
Ou tput delay time
+24V
RA
The
The HN353
HR353output
output circuit
circuit isisaasource
sourcetype.
type.
PL
(N ote 1) When using an inductive load such as a relay, always

connect a diode (withstand voltage 100V or more, 100m A
or more) in parallel to the load.
RA
Non-insulated
+24Vdc
60mA
40ms
PL
Control
circuit
0V
32points
HN353
Source type
(N ote 2) When using a capacitive load such as a lamp, always

connect a pro tective resistor (R=15 0) serially to the lo ad
to suppress ru sh current. ( Make sure that the current is
less than the above tolerable current including the
momentary cu rrent.)
DO output Low level when power ON and power OFF.
CAUTION
When using an inductive load such as relays , always connect a diode in parallel to
the load as a noise measure .
When using a capacitive load such as a lamp , always connect a protective resistor
serially to the load to suppress rush currents .
5.2.7 Connection of Power Supply to Base I/O Unit

Supply the +24VDC power to the DCIN connector on the base I/O unit.
Power supply
+24V
0V
HN353
0V
DC-IN
+24V
FG
Note
A +24Vdc power supply is necessary for both of the sink type and source type.
5 -8
5.2.8 Connection of Servo Drive Unit to Base I/O Unit

Connect the Peripheral axis servo drive unit (MR-J2-CT) to SV1-1SV1-4 (system-1) and SV2-1SV2-4
(system-2) on the base I/O unit.
MR-J2-CTsystem -2
MR-J2-CTsystem -1
CN1B
CN1A
CN1A
CN1B
HN353
CN1B
CN1A
CN1A
CN1B
SH21 cable
CN1B
CN1A
SH21 cable
SH21 cable
CN1B
CN1A
SV2-4
SV1-4
SV2-3
SV1-3
SV2-2
SV1-2
SV2-1
SV1-1
SH21 cable
<Related items>
Cable drawing: Appendix 2 (SH21 cable)
Connector pin assignment: 5.2.3 Base I/O Unit Connector Pin Assignment
5 -9
CN1A
CN1B
CN1A
CN1B
5.2.9 Sensor Signal (Skip) Connection

Connect the sensor signals (skip) to "SKIP" connector on the base I/O unit. The sensor signals are used to
process high-speed signals. Be sure to shield the cable.
The sensor signals are usable with either +24V common way or 0V common way.
(1) Sensor Signal (Skip) Cable
2
SKIP IN 1
2.2k
3.3k
10
SKIP IN 2
2.2k
3.3k
SKIP IN 3
2.2k
3.3k
11
SKIP IN 4
2.2k
3.3k
5
SKIP IN 5
2.2k
3.3k
13
SKIP IN 6
2.2k
3.3k
Stabilized
power supply
Stabilized
power supply
+24V
+24V
0V
0V
14
SKIP IN 8
2.2k
3.3k
FG
In 0V common case
SKIP IN 7
2.2k
3.3k
1,8,9,15
Control
Circuit
HN353
In +24V common case
(2) Input conditions

Input voltage with the external contact ON
18V or more, 25.2Vor less
Input current with the external contact ON
6mA or more
Input voltage with the external contact OFF
4V or less
Input current with the external contact OFF
1mA or less
Input signal hold time(Ton)
2ms or more
Internal response time
0.08ms or less
Contact capacity on Machine side
30V or more, & 16mA or more
Ton
+24V
Ton 2ms
0V
t
<Related item>
Connector pin assignment : 5.2.3 Base I/O unit Connector Pin Assignment (SKIP)
5.2.10 Outline of Analog I/O Circuit

Input signal
Output signa
R
AI
DAC
150
AO
AO
*
AI*
Condition
220
DAC
Condition
15V
Resolution
10V/2000 (5mV)
Resolution
12bit 04095
Precision
Within 25mV
14.2ms(AI0)/42.6ms(AI13)
Precision
10k load resistance
AD input sampling time
220
AD input sampling time
Maximum input rating
-10V+10V 5%
Maximum input rating
5 -10
5.3 Card-sized I/O connection

5.3.1 Example of Card-sized I/O Application
The Card-sized I/O can be used as operation board I/O or electric cabinet I/O.
The connector PCB for the card-sized I/O is provided by machine builder.
Operation board I/Os
Electric cabinet I/Os
Keyboard unit
Connector PCB for Card-sized I/Os
RIO3
DI
DI
Card-sized I/O
CG12
DO
Card-sized I/O

DO
CG12
Control unit
DI
CF10 CF50
DO
Card-sized I/O

DI
DO

CF10 CF50
RIO2-1
Card-sized I/O
RIO2-2
RIO2-3

Maximum
8 channel
Maximum
6 channel
Card-sized I/O
DO
RIO2-4
Base I/O unit
DI
DO
DI
RIO1
DI
RIO2
Card-sized I/O
HN353
5 -11
Maximum
8 channel
Card-sized I/O
DO
5.3.2 Card-sized I/O Specification

(1) Outline drawing
+24V power
+5V power
DI
HR371
DO
Communication signals
(TXRX,TXRX*)
SEL1
SEL2
(2) Basic specifications

Card name
Number of input points
Number of output points
Input/output type
Size of HR371 PCB
Connector for the connector PCB
Connector used in HR371
HR371
16
16
Source type
55mm93mm
9150-4500SC (50pins)
7650-5002SC (50pins)
Remarks
3M
3M
(3) Channel number setting

Card-sized I/O doesn't have rotary switch for setting a channel number. Connect SEL1~SEL3 signal pins of
connector CF30 to +5V or 0V on base PCB as shown below.
The card-sized I/O occupies 1 channel. Refer to section 6.11 "Setting a channel No. for using multiple
remote I/O units" for detail of occupied channels.
Channel number selecting signal
CF30-1
CF30-2
CF30-3
CF30-4
CF30-5
CF30-6
CF30-7
CF30-8
SEL1(CF30-A3)
0V
+5V
0V
+5V
0V
+5V
0V
+5V
SEL2(CF30-B3)
0V
0V
+5V
+5V
0V
0V
+5V
+5V
SEL3(CF30-A4)
0V
0V
0V
0V
+5V
+5V
+5V
+5V
(Pin number)
(4) External power supply specification

The card-sized I/O powers (+24V and +5V) must be supplied from external power supplies. Prepare power
supplies (stabled power supply) under the following condition.
+24V
Output voltage
Ripple / noise
Output current
(per one card-sized I/O)
+5V
Output voltage
Ripple / noise
Output current
(per one card-sized I/O)
+24V 5%
240mVp-p
1A
(Note)
Output current is calculated as 16 points use 60mA for each.
Use a power supply which can supply the total current of +24V output.
5 -12
+5V 5%
50mVp-p
0.4A
5.3.3 Card-sized I/O Connector Pin Assignment CF30

CF30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A
0V
I/O TXRX*
I SEL 1
I SEL 3
NC
0V
O YF
O YE
O YD
O YC
O YB
O YA
O Y9
O Y8
0V
I XF
I XE
I XD
I XC
I XB
I XA
I X9
I X8
0V
+5V
CAUTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
<HR371 side connector>

Connector
: 7650-5002SC
Maker recommended : 3M
B
0V
I/O TXR X
I SEL 2
+24V
+24V
0V
O Y7
O Y6
O Y5
O Y4
O Y3
O Y2
O Y1
O Y0
0V
I X7
I X6
I X5
I X4
I X3
I X2
I X1
I X0
0V
+5V
<Connector PCB side connector>

Connector
: 9150-4500SC
Maker recommended : 3M
The XO and YO assignments are reference value.

When actually making the assignment, add O to the
head address.
Do not supply voltages on the connector other than those indicated in this manual .
Doing so may cause bust or damage .
Incorrect connection may damage the hardware , so connect cables to the specified
connectors .
5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O

(1) Terminator connection
Terminator must be used between communication lines (TXRX, TXRX*) of card-sized I/O.
Connect a terminator as shown below.
Ex. ) In case 4 connectors are placed on a connector PCB for card-sized I/Os.
NC
NCcontrol
controlunit
unit
TXRX
B2
100
(CF10,
CF11)
(CF10)
TXRX*
A2
Recommended resistor
1001% 1/4W
RN14C2E101F Koa denko
A connector on a connector PCB for card-sized I/Os(CF30)
(2) Shielding operation on communication lines

Because communication signals of card-sized I/Os are high-speeded, they must be separated from other
signals. Shield both out sides of the signals with GND pattern, and connect the shield with 0V at several
points as shown below.
TXRX
TXRX*
5 -13
5.3.5 Input/Output Circuit of Card-sized I/O

(1) Input signal
Input circuit
Input condition
Machine side
Input voltage with the external contact ON
18V or more 25.2V or less
+24 V
Input current with the external contact ON
9mA or more
Input voltage with the external contact OFF
4V or less
2. 2k
2. 2k
Control
ci rcui t
HR371
C OM
16 poi nts
0V
Input current with the external contact OFF
2mA or less
Permissive chattering time
3ms or less (refer to T1)
Input signal hold time (Ton)
40ms or more (refer to T2)
3msT3T416ms
Contact capacity on Machine side
30V or more, 6mA or more
(Note)
Input signal hold time : "40ms or more" is a guideline, and if not
held for longer than the ladder processing cycle, the input signal
will not be recognized.
T2
T1
T2
T1
T1
External signal
+24V
T1
External signal
+24V
T3
T4
T3
Internal signal
T4
Internal signal
(2) Output signal

Input circuit
Input condition
Machine side
+24V
Insulation type
Noninsulated
Rated load voltage
+24V
Saturation voltage
+1.6V(Standard)
60mA/1 point
Output delay time
40s
Output of HR371-Y is source type.

(Note1)
R
Be sure to connect a diode(maximum ratings:100V or more,
PL
100mA or more) in parallel with a load if it is an inductive load.
Contr ol
(Note2)
0V
circuit
To limit the inrush current, be sure to connect a resistor(R=150
16 points
HR371
in series with a load if it is a capacitive load like a lamp.
Design as the current wouldn't be over the maximum output
current shown above even in a moment.
RA
Caution
Be sure to connect a diode (maximum ratings :100 V or more, 100mA or more )as a
measure against noise in parallel with a load if it is an inductive load .
To limit the inrush current , be sure to connect a protection resistor in series w ith a
load if it is a capacitive load like a lamp.
5 -14
5.3.6 Installation of Card-sized I/O

(1) Installation direction
The installation direction of the card-sized I/O is shown in the figure below.
Install the card-sized I/Os with Figure 1 way or Figure 2 way.
top
Figure 1
top
Figure 2
bottom
bottom
top
Figure 3
bottom
(NOTE)
If the card-sized I/Os are installed horizontally, the heat will build up, so do not install the cards as shown on
the left.
(2) Installation spacing
Spacing of the installed card-sized I/Os should be 15mm or more.
Refer to Appendix 1.7 "Card-sized I/O Outline Drawing" for the outline size of a card-sized I/O and a card
holder.
5 -15
5.3.7 Cable Connection

The connection between the connector PCBs with the card-sized I/Os and the base I/O unit is explained
below.
F260
RIO 1,2,4-14-4 B
FG
+24 V
Shield
connection
+24 V
F261
F070
(1)
Communication
(3)
DC-IN
Communication
FG
+24 V
Shield
connection
Communication
+24 V
F261
(3)
Connector
PCB
F271
Card-sized I/O
HR371
0V
(2)
Base I/O unit

HN353
24V power supply

+24 V
Communication
F270
Card-sized I/O
HR371
RIO 1,2,4-14-4 A
Connector
PCB
F271
Card-sized I/O
HR371
Communication
+24 V
See "Note"
Communication
+24 V
Connector
PCB
The last channel
(1) Cable between 24V power supply and base I/O unit
Connect with F070 cable. Refer to the Appendix 2 for the F070 cable production.
(2) Shield connection
Connect with two cables of the F260 cable (communication) and the F270 cable (+24V). Refer to the
Appendix 2.19 and 2.21 for the F260 and the F270 cable production.
For the both cables, a grounding method of the cable shielding is different depending on the number of the
connector PCBs. If only one connector PCB is used, the cable shielding is connected with FG (chassis).
If two or more connector PCBs are used, the cable shielding is connected with the cable shielding of the
next cable but not connected with FG (chassis).
(3) Cable between connector PCBs
Connect with two cables of the F261 cable (communication) and the F271 cable (+24V). Refer to the
Appendix 2.20 and 2.22 for the F261 and the F271 cable production.
If connecting to the last channel of the connector PCB, the cable shielding is connected with FG (chassis).
If connected connector PCB is not last channel, the cable shielding is connected with the cable shielding of
the next cable but not connected with FG (chassis).
(Note) When the last channel connector PCB is
installed near a noise source such as a motor ,
the noise can enter to circuit through the
cable shielding , and the Remote I /O
communication error may increase .
In that case, do not connect the cable
shielding to FG (chassis).
The cable shielding is not

connected to FG (chassis).
5 -16
Junction box
Remote I/O
+24V
+24V
Com.
Com.
Earth plate
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT

6.1 Outline of Remote I/O Unit
The machine control signals which remote I/O unit (FCUA-DX101) can handle are as follows.
Number of occupied
Unit type name
Machine control signals which can be handled
serial link channels
Digital input signal : 32(photo coupler insulation)
FCUA-DX101
any of sink/source type
1
Digital output signal : 32(no insulation) source type
Digital input signal : 32(photo coupler insulation)
any of sink/source type
FCUA-DX141
Digital output signal : 32(no insulation) source type
2
Analog input signal : 4 points
Analog output signal : 1 point
6.2 Name of Remote I/O Unit Sections Front view

FCUA-DX101
FCUA-DX141
Front view
Front view
Bottom
Front
8
5
DI-LA connector for machine input signals

DSA switch to change transfer speed
CSA switch to change the channel
DO-LA connector for machine output signals
RIO1A connector for series connection #1
RIO2A connector for series connection #2
DCINAconnector for DC24V power supply input
AIOA connector for analog input/output signals
Switch of transmission rate .

Usually left
Unused
01
EF
345
89
67
Back
Channel selection
CD
AB
6.3 Connection of Remote I/O Power

+24Vdc power is required for the remote I/O unit. Prepare a power supply that meets the following
specifications.
Output Voltage
+24V5%
Ripple
5% (P-P)
Maximum
Output Current
DX101
Front
Remote I/O unit
Machine control cabinet,

power distribution panel,
etc.
DI-L DI-R
R300 cable or
R301 cable
2.4A or more
<Connection Outline>
DI-L
B1
B2
A1
DX141
3.4A or more
B1
B2
0V
A1
A2
DO-L
DO-L
(Front)
Supply to either method

DCIN
Base
R020 cable
DC24V(+)
0V
The +24Vdc power for the control

circuit is supplied from the
connector DCIN on the bottom of
the unit or from connectors DI-L,
DI-R, DO-L or DO-R on the front.
When supplying from the front
connector, supply to all
corresponding pins.
When manufacturing the R300
cable, use the single-end connector
CN300 (optional, with one end), and
when manufacturing the R301
cable, use the connector set CS301
(optional, with two ends).
A2
DC24V(+)
FG
Power Supply
Prepare separately
6 -1
(Rear)
DC24V(+)
0V
FG
6.4 Outline of Digital Signal Input Circuit

The input circuit can be selected from sink type or source type in card units.
Sink type
Source Type
Machine Side
Machine Side
2.2k
+24V
2.2k
2.2k
+24V
2.2k
2.2k
+24V
2.2k
2.2k
+24V
2.2k
2.2k
+24V
2.2k
0V
0V
0V
0V
0V
+24V
Control
Circuit
A3
B3 COM
Control
Circuit
A3
B3 COM
inputs
32 32
inputs
FCUA-DX101/141
FCUA-DX101
32 32
inputs
inputs
FCUA-DX101/141
FCUA-DX101
0V
Input Condition
Input Condition
Input voltage when external
6V or less
contact is ON
Input current when external
9mA or more
contact is ON
18V or more, 25.2V or
contact is ON
less
9mA or more
contact is ON
20V or more25.2V or less
contact is OFF
4V or less
contact is OFF
2mA or less
contact is OFF
2mA or less
contact is OFF
3ms or less Refer to T1
3ms or less (Refer to T1
40ms or more (Refer to
below
below)
40ms or more Refer to T2
3msT3T416ms
T2 below)
3msT3T416ms
30V or more,16mA or more
30V or more, 16mA or
below
more
T2
T1
T2
T1
T1
External
Signal
+24V
T1
External
Signal
+24V
T3
T4
T3
Internal
Signal
Internal
Signal
6 -2
T4
6.5 Outline of Digital Signal Output Circuit

The digital signal output circuit of the DX101unit is source type. Use the digital signal output within the range
of the following specification.
Output Circuit
Machine Side
Output Conditions
Insulation type
Rated load voltage
Output delay time
+24V
RA
Non-insulated
DC24V
60mA/1 output
40s
The output type of HN353 is a source.

(Note1)
When using an inductive load such as a relay, always connect
a diode (withstand voltage 100V or more, 100mA or more) in
parallel to the load.
PL
RA
(Note2)
When using a capacitive load such as a lamp, always connect
a protective resistor (R=150 ohm) serially to the load to
suppress rush current. (Make sure that the current is less than
Source Type
the above tolerable current including the momentary current.)
PL
Co ntrol
C ircuit
32
outputs
32
outputs
FCUA-DX101/141
FCUA-DX101
0V
CAUTION
When using an inductive load such as relays , always connect a diode in parallel to the load as a
noise measure .
When using a capacitive load such as a lamp , always connect a protective resistor serially to the
load to suppress rush currents .
6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal

Type o f machine input/ output
signal and number of pins
Input
Output
32 points 32 points
Connection
Otline
FCUA-DX101
FCUA-DX101/141
D I -L
0V
FCUA-DX101
DC24V(+)
R300 cable/
R301 cable
COM
Source type
DI-L
Machine
Signal
DO-L
R300/
R301
Output circuit
RA
DO-L
Machine
Signal
Source type
PL
0V
The signal-end connector CN 300 (optional , with on end)

includes the DI-L connectors . The connector set CS301
(option) includes the DI -L and DO-L connectors , and two
connectors for connection wi th the terminal block *).
*)IDEC
*)
Izumi corp.
Denki I/O terminal BX1f-T40
CAUTION
Input ci rcuit
2 . 2 k
Control
circuit
M achine
control panel
RIO1
DCIN
RIO2
Power supply
DC24V(+)
0V FG
Incorrect connections may damage the devices , so connect the cables to the specified connectors .
Do not connect or disconnect the connection cables between each unit while the power is ON .
6 -3
<Signal assignment table>

Machine control panel, etc.
FCUA-DX101/141
DI-L
DI-L
+24V
0V
B
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
A
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
COM
+24V
+24V
B
COM
0V
0V
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
DO-L
DO-L
+24V
RA
PL
0V
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
+24V
+24V
B
0V
0V
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R-TM
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
RIO1
1
2
TxRx TxRx*
RIO2
3
0V
1
2
TxRx TxRx*
DCIN
3
0V
1
+24V
2
0V
3
FG
R-TM
Rem ote I/O
U nit
Control unit
X
1
Y
1
+24V
0V
Adaptive connector
DI-L/DO-L
RIO1/RIO2
DCIN
Y
1
Connector
2-178288-3
Contact
1-175218-5
Recommended Maker AMP
Connector
1-178288-3
Contact
1-175218-5
Recommended Maker AMP
6 -4
Connector
Recommended Maker
7940-6500SC
Sumitomo 3M
6.7 Outline of Analog Signal Output Circuit

Use within the following specifications.
Output circuit
Output condition
R
R
220
AO
Output voltage
Resolution
Load condition
Output impedance
DAC
0V10V5%
12bit10Vn/4096 Note
10k load resistance
220
0
11
Noten 22
GND
6.8 Outline of Analog Signal Output Circuit

Use within the following specifications.
Input circuit
150
AI
Input condition
Max. input rating
Resolution
Accuracy
AC input sampling time
ADC
15V
10V / 20005mV
Within 25mV
14.2msAIO / 42.6msAI13
GND
6.9 Connection of FCUA-DX141 unit and analog I/O signal

FCUA-DX141
Types and number of points of

analog I/O signals
input
4 points
output
1 points
input
FCUA-DX141
20
10
11
AI0
AI1
12
AI2
AI3
13
150
150
ADC
150
150
output
AIO
Pin No.
R031 cable
AO
GND
GND
11
GND
GND
15
220
DAC
For analog I/O signal, connect R031 cable to AIO. As AIO connectors ground connection is not carried out
within the DX unit, carry out ground connection externally according to the partner device to connect. When
making R031 cable, use connector set CS000 (separate purchase, with connectors at both ends).
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
6 -5
6.10 FCUA-DX101/141 Unit Connector Pin Assignment

DI / DO
DI-L ( DI )
DO-L ( DO )
B1
B20
B1
B20
A1
A20
A1
A20

Connector
7940-6500SC
Recommended maker
Sumitomo 3M
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Remote I/O
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
NC
COM
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
10
A
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
NC
COM
0V
0V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
AIO
20
11

Plug
10120-6000EL
Shell
10320-3210-000
DC24V input
DCIN
CAUTION
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
I
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
NC
NC
+24V
+24V

Connector
2-178288-3
Contact
1-175218-2
RIO1 / RIO2
ANALOG I/O
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

Connector
7940-6500SC
Recommended maker
Sumitomo 3M
I
I
0V
AI 0
AI 2
NC
0V
NC
AO
NC
NC
NC

Connector
2-178288-3
Contact
1-175218-5
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
11
12
13
14
15
16
17
18
19
20
1
2
3
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
NC
NC
0V
0V
I/O TXRX
I/O TXRX*
0V
I
I
0V
AI 1
AI 3
NC
0V
NC
NC
NC
NC
NC
+24V
0V
FG
Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to
observe this could cause the devices to rapture or damage, etc
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
6 -6
6.11 Setting of Channel No. when Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the
total number of occupied channels is within eight channels. Note that a remote I/O unit and card-sized I/O
HR371 can not be used together in the same model.
System
Base module
System 1
System 2
System 4 Star connection
System 3
Unit type name

FCUA-DX11
FCUA-DX11
FCUA-DX11
HN353
Maximum number of
connection units
3
4
4
Keyboard unit
When using multiple remote I/O units, a characteristic channel number should be set for each unit.
The FCUA-DX101 unit has one channel setting switch, and the channel number is set as shown in the table
below.
1st unit
2nd unit
3rd unit
FCUA-DX101 unit
4th unit
System 1
Setting: 2
Setting: 4
Setting: 6
System 2
Setting: 0
Setting: 2
Setting: 4
Setting: 6
System 4
(Star connection)
Setting: 0
Setting: 2
Setting: 4
Setting: 6
Setting switch
(Note)
The assignment of each unit's input/output signal address will Setchange with the setting of the channel
number. Refer to "PLC Interface Manual" for details
FCUA-DX101 unit
6 -7
CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE

This chapter describes the notification of using PC peripheral devices.
7.1 Noise measures of USB and Ethernet

USB and Ethernet have been equipped normally.
Please refer to "4.4.4 Connection of the USB equipment" and "4.4.5 Connection of Ethernet" for connection
execution example.
Because use under the noise environment is not assumed as for a personal computer on the market such as
Mouse and Keyboard, operation is not guaranteed under the machine operation environment.
Please use the cable with the shield as shown in the "4.4.4 Connection of the USB equipment" and "4.4.5
Connection of Ethernet" for the noise inclination.
Additionally, the noise measures by the ferrite core like the figure below are recommended.
Ethernet cable
Panel
USB cable
USB cable
NC unit
Mouse
Keyboard
Printer
HN260
Ethernet cable
Wraps cable around the

ferrite core.
7.2 Recommended Devices List

Introduce the recommended devices that are met the Mitsubishi quality standard and the connectable
devices that are confirmed operation (although not met the Mitsubishi quality standard).
7.2.1 Front Access IC Cards

Supplier
SCANDISK
IO-DATA
Type
SDP3B-48-101
SDP3B-96-101
SDP3B-128-101
SDP3B-192-101
SDP3B-256-101
SDP3B-440-101
PCFCA-16M
PCFCA-32M
PCFCA-48M
PCFCA-96M
PCFCA-128M
PCFCA-192M
PCFCA-256M
Specification
48MB
96MB
128MB
192MB
256MB
440MB
16MB
32MB
48MB
96MB
128MB
192MB
256MB
7 -1
Class
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Remarks
SDP3B-***- ***: Memory
size (MB) : Manufacturer's
control number "101" is
standard
PCFCA-***M ***: Memory size

(MB)
7.2.2 CardBus PC Cards

Device
FLASH
Card
LAN
Card
Supplier
SANDISK
Type Name
SDP3B series
IO-DATA
3Com
corega
PCFCA series
EtherIII
EtherII PCC-T
Fether PCC-TXF
Fether CB-TXL
LPC2-T
LPC4-TX
BUFFALO
Specification
10 BASE-T Ether
10 BASE-T Ether
10/100 BASE-T Ether
10/100 BASE-T Ether
10 BASE-T Ether
10/100 BASE-T Ether
Bus Type
PCMCIA
Class
Recommended
PCMCIA
PCMCIA
PCMCIA
PCMCIA
CardBus
PCMCIA
PCMCIA
Recommended
Connectable
Connectable
Connectable
Connectable
Connectable
Connectable
Notices in use of CardBus type PC card

(1) Install a driver software under the condition that only the target CardBus type PC card is inserted. Some
trouble may occurs if a driver software is installed under the condition that other PC card is inserted
together.
(2) For using a CardBus type PC card, turn on the power under the condition that the target PC card is
inserted. When the PC card is inserted under the condition that the power is turned on, the PC card is
not sometimes recognized by the combination with other PC cards.
7.2.3 USB device

Peripheral device
USB keyboard
USB mouse
Other USB device
Other cautions for

USB
Caution
We do not guarantee proper operation or maintenance of commercially
available USB keyboards. Note that some commercially available products
may not have full compatibility with our devices, or may not be suitable for FA
environment due to temperature or noise. If you should use them, make sure
to carry out enough performance tests at machine tool builders.
Commercially available USB keyboards can be used only for application
development or maintenance. They cannot be used for integrating with our
devices.
As commercially available USB keyboards are susceptible to noise, which may
lead to troubles due to the devices' malfunctions. Thus, do not use the
keyboards while your machine is operating.
Plug-and-play of USB devices cannot be guaranteed. Make sure to plug or
unplug the USB devices with our devices' power OFF.
Ditto
We do not guarantee proper operation or maintenance of commercially
available USB printers, USB floppy disks, USB memories, USB hubs,
USB-CDROMs, USB-DVDRAMs, or other USB devices. Note that some
commercially available products may not have full compatibility with our
devices, or may not be suitable for FA environment due to temperature or
noise. If you should use them, make sure to carry out enough performance
tests at machine tool builders. Adding anti-noise measurements such as EMI
measurement or adding ferrite cores may be necessary.
Other restrictions are ditto as in USB keyboard.
The maximum USB bus power supply (5VDC) that can be supplied from the
USB connectors is 500mA from each connector. The maximum USB bus
power supply (5VDC) that can be supplied from the front IC card USB
connector is 100mA. When connecting a commercially available USB device
that requires power over our maximum current, make sure to select the one to
which power can be supplied externally. However, We do not guarantee
proper operation or maintenance of commercially available USB devices.
Note that some commercially available products may not have full compatibility
with our devices, or may not be suitable for FA environment due to temperature
or noise. If you should use them, make sure to carry out enough performance
tests at machine tool builders.
7 -2
7.2.4 Compact Flash Cards

Supplier
SCANDISK
Panasonic
Type
SDCFB-64-J60
SDCFB-128-J60
SDCFB-256-J60
SDCFB-512-J60
SDCFB-1024-J60
RP-SDM01GJ1A
RP-SDM02GJ1A
Specification
64MB
128MB
256MB
512MB
1.0GB
16MB
32MB
Class
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Remarks
SDCFB-***-
***: Memory size (MB)
: Manufacturer's control
number "J60" is standard
RP-SDM***GJ1A
***: Memory size (GB)
(Note) The adapter BN-CSDABP3/P does not support SDHC memory card.
SD-CF adapter which supports SDHC is required when SDHC memory card is used.
The successful operations of these cards are confirmed under certain conditions. Some cards might not
work under the end-users' system environment. And some cards might have the same type name but
different parts inside: Complete guarantees cannot be given.
Contact the manufacturer or distributor before purchase: There might be some cards which are not
currently produced.
7.3 Install PC card, CF card, USB memory

Notices in use of PC card, CF card, USB memory..
(1) Please install PC card, CF card, USB memory with the power supply dropped.
(2) Please dont touch a device to avoid running malfunction while PC card, CF card, USB memory
accessing.
7 -3
CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND

MAINTENANCE
8.1 Maintenance Tools
8.1.1 Measuring Instruments
The following measuring instruments are used to confirm that the voltage is being supplied correctly to the
NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.
Tool
Condition
Tester
AC voltmeter
DC voltmeter
Measure the AC Power

voltage.
The tolerable error is 2%
or less.
Max. scale 30V The
tolerable error is 2% or
less.
Phase rotation
meter
Synchroscope
Application
To check that the wiring to the NC unit is correct before
turning the power ON.
To measures the AC power voltage being supplied to
the external 24VDC power supply unit.
To measures the DC power voltage.

External power supply 24V (control section, machine
input/output interface)
Battery voltage
DC output
To check the connection order of the AC 3-phase input
power supply.
General measurement and simple troubleshooting.
(Note 1)Currently, a high precision digital multi-meter is commonly used as a tester. This digital multi-meter
can be used as both an AC voltmeter and an DC voltmeter.
(Note 2)A logic analyser (200MHz or more) is required for complicated troubleshooting.
8.1.2 Tools
Screwdriver (Large, Medium, Small
Radio pliers
8.2 Maintenance Items

Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and periodic
maintenance (replacement of parts when life is reached). Some parts (HDD, FDD, etc.) will not function in a
hardware manner when the life is reached, so these should be replaced before the life is reached.
Name
Life
Inspection/Replacement
Escutcheon
Once/two months
(Accordingly when dirty)
Cleaning of floppy disk drive
Once/two months
(type built in operation box)

Replacement of floppy disk sheet
310 passes/track

Replacement of floppy disk drive
12,000 access hours or 5 years of FDD motor rotation,
whichever is sooner
Refer to left
Replacement of hard disk drive
5 years or 20,000 hours power ON
Refer to left
Replacement of LCD backlight
5 years or 20,000 power ON hours (specified with power ON

time where brightness drops to less than 50% at 25 )
Replace when display dims
Replacement of batter
Cumulative data hold time 5 years
When battery drop caution

alarm occurs
Cooling fan (control section)

Keyboard
50,000 hours (specified with rotation time when rotation speed

drops to less than 20% of initial speed)
6
10 punches
Refer to left
Refer to left
8 -1
8.3 Maintenance of Escutcheon and keyboard

8.3.1 Cleaning of Escutcheon and keyboard
Wipe the escutcheon (display unit and plastic frame of keyboard unit) and keyboard surface with a soft dry
clean cloth. If the escutcheon is heavily dirtied, soak the cloth in a neutral detergent, and wipe the display.
Do not use an alcohol or a paint thinner, etc.
The escutcheon and the keyboard are not for waterproofing. Be careful that a liquid doesn't go into inside
of it.
8.3.2 Replacement of NC Data Key

The NC data key is the printed circuit board which the switches are mounted on it, and is included into the
keyboard unit. Replace it in accordance with the following procedure.
8.3.2.1 For FCU7-YZ08
(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF)
(2) Remove all the cables connected at the back of the NC data key.
(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203 card from the keyboard unit.
(5) Remove 18 screws, and remove the NC data key from the escutcheon
(6) Install a new NC keyboard with the process which is contrary to ~ .
Remove Glide Pointer cable.
Remove Keyboard cable.
HN203 card
Remove 8 screws(M3).
NC data key
8 -2
8.3.2.2 For FCU7-YZ041

(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit.
HN203-1 card
NC data key
8 -3
8.3.2.3 For FCU7-YZ091

(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit.
HN203-1 card
NC data key
8 -4
8.3.3 Replacement of Menu Key

The menu key is the printed circuit board which the switches are mounted on it, and is included into the
display unit. Replace it in accordance with the following procedure.
8.3.3.1 For FCU7-YZ141/142
(2) Remove the menu key cable from the keyboard unit. Because the menu key cable is soldered on the
menu key PCB, remove it at the keyboard unit side.
(3) Remove 8 screws, and remove the escutcheon
(4) Remove 8 screws, and remove the menu key
(5) Install a new menu key with the process which is contrary to ~ .
Remove 8 screws and ,

remove escutcheon
Remove ON/OFF switch connector
Remove Keyboard card
Menu key

remove menu key
8 -5
8.3.3.2 For FCU7-YZ143

Remove 10 screws(M3)
and , remove escutcheon.
Remove the menu key cable from the

Keyboard unit side.
menu key
Remove 7 screws(M3) and,

remove menu key.
8 -6
8.3.3.3 For FCU7-YZ192

Remove 10 screws(M3)
and , remove escutcheon.
Remove the menu key cable from the

Keyboard unit side.
menu key
Remove 7 screws(M3) and,

remove menu key.
8 -7
8.4 Maintenance of Hard Disk

8.4.1 Handling of Hard Disk
(1) Precaution for Use
- Correct connection the cable
- Do not touch the connector section with hands or metal.
- Do not apply excessive force on the connector section.
- Do not drop or apply strong impacts on the drive.
- Do not disassemble the drive.
(2) Precaution for Storage
- Avoid strong the drive in high temperature, high humidity places.
- Do not place the drive near magnets or items the generate strong magnetic fields.
8.4.2 Other Precaution for Use

(1) Recommendation for making backup
The hard disk is a durable device, so make a backup of the hard disk to save important data.
8.4.3 Replacement of Hard Disk

Do not handle the hard disk without metal case because the hard disk has not much endurance against the
vibration and shock in comparison with other electric devises. Replace the hard disk as the Hard Disk Unit
(with the metal case and the stabilizing rubber).
(2) Remove the F140 cable which is connected between the hard disk unit and the control unit. Remove
the HEATER cable and the THM cable from the keyboard unit. Refer to section 4.4.2 "Connection of
Hard Disk Unit" for connection and removal of cables.
(3) Remove two screws, and remove the hard disk unit from the keyboard unit.
(4) Install a new hard disk unit with the process which is contrary to ~.
Display unit
CAUTION
Hard Disk Drive is built in this product. Do not drop and do not give a strong impact to the product
because the hard disk drive is a precise device.
The hard disk drive has a useful life. Please exchange the hard disk drive before end of the life.
Please make a backup of the customer's files which is saved in the hard disk drive.At the
breakdown of the hard disk drive, although Mitsubishi provides exchange service of the hard disk
drive, Mitsubishi does not guarantee a customer's files which is saved in the hard disk drive. And
Mitsubishi does not assume the responsibility concerning the damage caused by having damaged
the hard disk drive.
8 -8
8.5 Maintenance of LCD

8.5.1 Life of LCD Backlight
CCFL (Cold Cathode Fluorescent Lamp) is used for the light source (backlight) of the LCD panel.
The estimated life of the backlight is 50,000 hours/25C. (Time for the brightness to drop to 50% of the initial
value).
Life time depends on temperature. When the LCD panel is used under low temperature or high temperature
continuously, the life time has a tendency to become short.
8.5.2 LCD Characteristics

(1) Luminance
Luminance decreases at a low temperature by the CCFL characteristic. And, the time until luminance
meets rated value after power-on is about 10-15 minutes.
(2) Uniformity, Luminous Dot, Dark Dot
It is not defect or malfunction though uniformity, a small luminous dot and a small dark dot may appear on
the LCD panel.
8.5.3 Replacing LCD backlights

Before replacing LCD backlight, remove the LCD panel from the escutcheon. In addition, make sure that
the machines power is OFF to replace LCD backlights.
8.5.3.1 For FCU7-YZ141/142
LCD backlight type for replacement: L5903294G02
Remove the cable from the backlight connector connected to the LCD backlight power supply card.
Remove the cable for menu keyboard from the keyboard unit.
Remove the cable for ON/OFF switch from the keyboard unit.
Unscrew the M4 screws (8 screws) to remove the escutcheon.
Press the nail during pulling the LCD backlight out.
Attach the LCD backlight for replacement in the reverse order of 1) 4).
Remove the backlight cable
LCD backlight out

remove escutcheon
Remove the Keyboard card

Remove the ON/OFF switch connector
8 -9
8.5.3.2 For FCU7-YZ143

LCD backlight type for replacement: L5903294G02
Remove the cable for ON/OFF switch from the keyboard unit.
Press the nail during pulling the LCD backlight out.
Attach the LCD backlight for replacement in the reverse order of 1) 4).
Remove the backlight cable.
Remove 8 screws(M3),
and remove escutcheon.
Remove the Keyboard card.

Remove the the ON/OFF switch connector.
remove LCD backlight.
8 -10
8.5.3.3 For FCU7-YZ192

LCD backlight type for replacement: LQ0DDB0086
Remove the cable for backlight inverter from the keyboard unit.
Unscrew the M3 screws (8 screws) to remove the LCD from the sheet metal.
The screws (two places) for the LCD backlight fixation is removed, and the LCD backlight is pulled out.
Attach the LCD backlight for replacement in the reverse order of ~ .
and remove sheet metal.
Remove the backlight conncector.
and remove escutcheon.
Remove the Keyboard card.

Remove the backlight cable.
Remove 2 screws .
remove LCD backlight.
8 -11
8.7 Maintenance of Battery

All data, such as the parameter and machining program that need to be backup when the power is turned
OFF, are saved by a battery installed in the control unit. It is easy to get a battery because a familiar coin
type lithium battery is being used.
Replace the battery as a standard within one week if the Battery Voltage Drop Caution Alarm is appeared.
If the battery isn't replaced, the Battery Voltage Drop Warning Alarm is appeared. Then, internal backup data
could be damaged.
Battery type name: Q6BAT BKO-C10811H03 ( SANYO : CR17335SE-R-CH2)
8.7.1 Handling of Battery

Double oxidation manganese - Lithium battery contains inflammable material such as lithium, organic
solvent.
Erroneous handling of lithium battery may result in such an accident of heat generation, explosion or fire,
possibly leading to personnel injuries or machine malfunction.
Do not recharge, disassemble, apply pressure, heat, directly solder or dispose in fire the battery.
Insert the battery (+)(-) correctly.
Do not create short circuit between (+) and (-). And do not carry or store the battery with the metal
goods such as a necklace.
When the battery is stored or disposed, do not stack or jumble up the batteries with other metal goods.
Then, put a insulating tape to the terminals of the batteries to prevent a short circuit.
Do not use the batteries by mixing different types or old batteries together with new ones.
8.7.2 Replacement of Battery
Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF)
Remove the battery cable from the control unit.
Replace the battery from the holder.
Install the battery with the process which is contrary to ~.
Remove the battery cable
CAUTION
Remove the battery
If the battery low warning is issued, save the machining programs , tool data and
parameters in the input /output device, and then replace the battery .
Do not short circuit, charge overheat , incinerate or disassemble the battery .
Dispose of spent batteries according to local laws .
8 -12
8.8
Maintenance of Cooling Fan
Two cooling fans are mounted in the control unit. One cools down the NCCPU, and the other cools down the
PC CPU.
These two fans are same part.
Type Name of Cooling Fan MMF-06E24DS-RP3
8.8.1 Life of Cooling Fan

The life of the cooling fan depends on the grease life of the bearing. The rotation time when 20% of the
rotation speeds decrease more than an initial rotation speed is defined as the life, and the life is 50,000
hours.
8.8.2 Replacement of Cooling Fan
Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
Remove the fan cable from the "FAN1" FAN2 connector located around the left top of the NC unit.
Remove the cover with opening the lock latch.
Remove the cooling fan
Install a new cooling fan with the process which is contrary to ~ .
Remove the fan cable
Remove the cover
Remove the cooling fan
8 -13
8.9 Cable Replacement Method

If the cable is replaced without turning the power OFF, the normal unit or perirheral devices could be
damaged, and risks could be imposed.
Disconnect each cable with the following procedures.
(1) For the following type of connecter, press the tabs with a thumb and forefinger in the direction of the
arrow, and pull the connecter off.
Press
Press
Pull
Pull
Press
View from above
Press
Pull
Pull
(2) For a flat cable type connecter with claws, open the claws in the directions of the arrows, and pull the
connecter off.
Open
Pull
(3) For a flat cable type connecter without claws, hold the connecter with a thumb and forefinger, and pull
the connecter off.
H old with thumb and forefinger .
Pull
(4) For the screw fixed type connecter, loosen the two fixing screws, and pull the connecter off.
Loosen
Loosen
Pull
CAUTION
Pull
D o not connect or disconnect the connection cables between each unit while the pow er
in ON.
Do not connect the cable by pulling on the cable wire .
8 -14
CHAPTER 9 FAULT DIAGNOSIS

9.1 List of Unit LEDs/Switches
9.1.1 Control unit
NCLD1
NCLD2
SW1
SW2
NCRST
PSEMG
BATALM
WDER
LINK
SPEED
FUSE
DCOUT
HD
DCIN
Switch names are underscored.

Fuse names are in Italic. (Fuse model: LM32 by Daito Communication Apparatus Co., Ltd.)
[LED functions]
Name
Function
Color
Status
Remedy at error
Normal
Error
DCIN
24VDC being supplied
Green
ON
OFF Refer to 9.2.3 (1)
DCOUT Internal power being output
Green
ON
OFF Refer to 9.2.3 (1)
PSEMG Power supply emergency stop Red
OFF
ON Refer to 9.2.3 (2)
BATALM Low battery warning
Red
OFF
WDER
Watchdog error
Red
OFF
HD
Accessing to hard disk
Green Blinks during access
Refer to 9.2.3 (5)
LINK
In network communication
Green Blinks during access
Refer to 9.2.3 (2)
SPEED Communication speed status Green
ON: 100Base
OFF: 10Base
NCLD1 7 segment for system status
Depends on the systems status
NCLD2 7 segment for system status
Depends on the systems status
9 -1
9.1.2 Keyboard unit

ALM
PD24IN
12VOUT
5VOUT
FUSE2
DC24IN
5VSON
POWER
ALM
CS1
FUSE1
Switch names are underscored.

[LED functions]
Name
ALM
PD24IN
12VOUT
5VOUT
DC24IN
5VSON
POWER
Function
Color
In RIO communication
Red
PD27 power input status
Green
12VDC output status
Green
5VDC output status
Green
DIO general purpose power input status Green
5VDC output status for DO
Green
5VDC supply status for RX322-1
Green
9 -2
Status
Normal
Error
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Remedy at error
Refer to 9.2.3 (6)
Refer to 9.2.3 (1)
Refer to 9.2.3 (4)
Refer to 9.2.3 (4)
Refer to 9.2.3 (4)
Refer to 9.2.3 (4)
Refer to 9.2.3 (4)
9.1.3 Base I/O unit

RAL1
24IN
CF33
AIO
CF31
HN353
5VOUT
RAL2
SKIP
RIO4-4
CF50
CF10
RIO4-3
SV2-4
SV1-4
SV2-3
SV1-3
SV2-2
SV1-2
SV2-1
SV1-1
RIO4-2
FUSE1
DCIN
RIO2
RIO1
RIO4-1
[LED functions]
Name
24IN
5VOUT
RAL1
RAL2
Function
Color
24VDC being supplied

Green
5VDC power output status
Green
RIO1 system in communication Red
RIO2 system in communication Red
Status
Normal
Error
ON
OFF
ON
OFF
OFF
ON
OFF
ON
9 -3
Remedy at error
Refer to 9.2.3 (6)
Refer to 9.2.3 (6)
Refer to 9.2.3 (6)
Refer to 9.2.3 (6)
9.2 Troubleshooting
9.2.1 Confirm troubles situation
Confirm occurrence time, in what state it occurred and what trouble occurred.
(1) Occurrence time
Time of the trouble occurrence.
(2) In what state
In what NC mode:
-In automatic operation: Program No., sequence No. and program content at the occurrence
-In manual operation: What manual operation mode?
In what operation sequence?
What was done before and after the trouble?
-What the display screen showed?
-During I/O operation?
-What the machine tool was doing?
-During tool exchange?
-Was control axis hunting?
(3) What trouble occurred
-What alarm the displays alarm diagnosis screen is showing?
Display the alarm diagnosis screen to confirm the alarm description.
-What does the machine ladders alarm show?
-Is the LCD screen working normal?
(4) How frequently the trouble occurs
-When the trouble occurred? How frequently? (During other machines operation?) If the frequency is
extremely low, or if it was while other machine was working, cause can be
expected to be the power voltages error or noise. So check for the power
voltages normality (whether it drops instantaneously at other machines
action), and noise measurement.
-In specific mode?
-When an electric overhead traveling crane moved?
-Occurrence frequency in machining specific workpiece?
-Repeatability in the same operation?
-The same trouble occurs under different conditions?
(Change override, program content, operation sequence, etc)
-In what ambient temperature?
(Was there any sudden temperature change? Is the fan at the top of the control unit is working?)
-Any connection fault or insulation fault of cables?
(Oil or cutting fluid is on the cables?)
9 -4
9.2.2 When trouble occurs

When your system doesnt work properly, or when trouble occurs during operation, please check for the
following points before contacting with your service center.
[Trouble example]
-Power cannot be turned ON
-Power fails during operation
-Display doesnt work
-Operation keys dont work
-Hard disc doesnt work
-Machining cannot be carried out
9 -5
9.2.3 Troubleshooting example

(1) Power
Power cannot be turned ON
Cause
Power code is unplugged or not plugged to the end.
Remedy
Check the cables between the NC unit and external power
supply, and external power supply and power plug socket,
and make sure to plug them to the end.
Check for cable breakage. If there is any breakage,
replace the cable.
If the cabinet door is not fully closed, close it.
If door interlock cannot be released even when the door is
closed, door interlock circuit is faulty, so repair it.
Machine is in the door interlock state.
Power plug socket has a problem.
External power supply has a problem.
ON/OFF cable has a short circuit trouble.

External power supplys input voltage is out of specification.
If the plug socket has a switch, make sure to turn it ON.

Check if the specified power voltage and frequency are
output from the plug.
Check if the external power supply alone can be turned
ON or not.
Note) Depending on the external power supply, power
cannot be turned ON without load. Make sure to add
some load to check.
Disconnect the ON/OFF cable to check if it has a short
circuit problem or not. If it does, replace the cable.
Check the input voltage if it is within 200 to 480AC +10%,
-15%.
While external power supply is ON, NCs power cannot be turned ON.
Cause
External power supplys output is not normal.
Remedy
Disconnect the cable between the NC unit and external
power supply to check if the external power supplys output
is normal or not.
Connect the NC unit and external power supply with a
cable, and check if the external power supply output is
normal or not.
Cables from the NC unit to peripheral devices have a short
Disconnect cables between the NC and peripheral devices
circuit problem.
one by one, and check if the power can be turned ON with
a cable disconnected. Check if there is any cable that
has a short circuit problem.
Any of cards that compose the NC has a short circuit problem. Remove removable cards one by one, and check if the
power can be turned ON without a card. Check if there is
any card that has a short circuit problem.
Keyboard units PD24IN (Green) LED turns OFF.
Check for FUSE2s breakage. If there is a breakage,
replace the fuse.
Control units DCIN (Green LED turns OFF.
Check for FUSEs breakage. If there is a breakage,
replace the fuse.
Power fails.
Cause
Power plug socket has a problem.
Remedy
Check if voltage fluctuation occurs depending on the time.
In addition, check if there is any instantaneous power
failure.
Check if there is an instantaneous voltage drop when
peripheral device starts to work.
Trouble occurs when a peripheral device starts to work.
9 -6
(2) Control unit

BATALM (Red) LED turns ON.
Cause
Batterys voltage installed on the control unit is below 2.7V.
Remedy
Refer to 8.6.2 and replace the battery.
PSEMG (Red) turns ON.

Cause
Remedy
Emergency stop switch connected to the EMG connector is ON Release the emergency stop switch (B contact). In
(A contact), or the EMG connector is disconnected.
addition, check for the EMG connector connection.
Trouble occurs when a peripheral device starts to work.
Check if there is an instantaneous voltage drop when
peripheral device starts to work.
WDER (Red) LED turns ON.
Cause
NC system is not normally working.
Remedy
Contact with your service center.
Network communication is enabled. (LINK (Green) LED is OFF.)

Cause
Remedy
Check for LAN cables connection.
LAN cable is disconnected.
(3) Display
LCD screen doesnt work.
Cause
Power is not supplied to the backlight power.
(Phenomenon) Inverter PCBs LED (Red) is OFF.
Remedy
Check if the keyboard units INV connector and
backlight power supply is connected with a G083 cable
or not.
Check the F110 between HN203 card and PD27 power.
Power is not supplied to the backlight power.

(Phenomenon) HN203s PD24IN (Green) LED is OFF.
Check for FUSE2s breakage on HN203 card. If there

is a breakage, replace the fuse.
HN203 card is broken.

(Phenomenon) HN203s 12VOUT (Green) LED is OFF.
However, PD24IN (Green) LED is ON.
Power is not supplied to the backlight of the display.
Check if the wiring from the LCD display is properly

connected to the backlight power or not.
Check the G090 cable between control units LCD
connector and HN272 cards LCD connector.
Check the G092 cable between HN272 cards LVDS
connector and LCD connector.
Check for the cable connection. If no fault is found, a
module may be broken.
Display signals dont seem to be transmitted.

Display signals dont seem to be transmitted.
LCD display, backlight power, HN272 card or PC board is
broken.
LCD screen is not bright enough.
Cause
Remedy
As the sunlight is reflecting on the LCD, the screen seems to be Block the sunlight.
dark.
LCD backlights life is close to the end.
Replace the LCD backlight.
LCD screens synchronization is faulty, or character corruptions occur.
Cause
PC board in the control unit or HN272 card is broken.
Remedy
9 -7
(4) Operation board

Key input operation is invalid.
Cause
Key input signals arent transmitted to the NC.
Remedy
Check if the G050 cable between HN203 and control
unit is disconnected or not.
Internal circuit error of HN203 or HN154 card.

Switch input from the machine panel is invalid.
Cause
Input signals arent transmitted to the NC.
Remedy
Switch input signals from the machine panel arent transmitted. Check if the cable between HN203 (J3 connector) and
machine panel is disconnected or not.
LED on the machine panel doesnt turn ON.
Cause
LED output signal arent transmitted to the machine panel.
Remedy
Check if the cable between HN203 (J4 connector) and
machine panel is disconnected or not.
Check if the cable between HN203 (DC connector) and
general purpose power supply is disconnected or not.
If there is no disconnection, check the general purpose
power supplys output.
Check for FUSE1s breakage. If there is a breakage,
replace the fuse.
General purpose power (24VDC) is not supplied.
FUSE1 on the keyboard unit is disconnected.

Pointing device doesnt work.
Cause
Its signals arent transmitted to the NC.
Remedy
Check the G050 cable between HN203 and control unit.
In addition, check if the cable between the pointing
device and HN203 (MOUSE) is disconnected or not.
Internal circuit error of the pointing device or PC board.
Volume input of the machine panel side is invalid.

Cause
Remedy
Check if the cable between HN203 (VLM connector)
and machine panel is disconnected or not.
Volume input signals of the machine panel side arent

transmitted.
Extension I/Os input/output is invalid.
Cause
Remedy
Check the connection between RX322-1 and HN203
(CR31 connector).
Check the connection between RX322-1 and HN203
(CR31 connector).
Power is not supplied.

(Phenomenon) POWER (Green) LED is OFF.
Internal circuit error of RX322-1 card.
9 -8
(5) Hard disc

At starting up the system, a message BOOT UP DISK FAILURE appears.
Cause
Hard disc connection connector is disconnected.
Remedy
Check if F140 cable for hard disc is disconnected or not.
Other than the above.
(6) Remote I/O

ALM (Red) LED on keyboard is ON.
Cause
Remote I/O communication signal for operation board is not
connected, or there is disconnection or connectors contact
failure.
Fault of HN203 card or HN154 card.
Remedy
Check if the control unit and operation board are
connected with a G050 cable.
Communication alarm RAL1 (Red) on HN353 card is ON.

Cause
Remote I/O communication cable is not connected, or there is
disconnection or connectors contact failure.
Fault of HN353 card.
Remedy
Check the remote I/O communication cable (SH41,
FCUA-R211, F260, F261) connected to the RIO1
connector, or F017 cable.
Communication alarm RAL2 (Red) on HN353 card is ON.

Cause
Remote I/O communication cable is not connected, or there is
disconnection or connectors contact failure.
Fault of HN353 card.
Remedy
Check the remote I/O communication cable (SH41,
FCUA-R211, F260, F261) connected to the RIO1
connector, or F017 cable.
Power systems LED is OFF.

Cause
Power isnt supplied. (24IN LED is OFF.)
Remedy
Supply +24V5% or voltage to the remote I/O unit.
Input power is out of the allowable range, or fault of the internal Check if the input voltage is below +20V or not. If
power supply. (5OUT LED is OFF.)
supplied normally, contact with your service center.
(7) At the start of the system

NC doesnt startup normally.
Cause
Remedy
HN154 cards 7 segments NCLD1 and NCLD2 show 8.8.. Check if the rotary switches SW1 and SW2 are 0 or not.
HN154 cards 7 segments NCLD2 shows [E] or [F].
CAUTION
Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to
observe this could cause the devices to rapture or damage, etc
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection PCBs between each unit while the power is ON.
9 -9
APPENDIX 1 INSTALLATION DIMENSIONS

Appendix 1.1 Control Unit Outline Drawing
FCU7-MU502-12
168
FCU7-MU501/502-32
220
105
A1 -1
168
FCU7-MU5502-43
220
105
A1 -2
Appendix 1.2 Display Unit Outline Drawing

FCU7-YZ141/142
Panel cut drawing
A1 -3
FCU7-YZ143
400
150()
285
22
Panel cut drawing
A1 -4
FCU7-YZ192
150()
450
400
22
Panel cut drawing
A1 -5
FCU7-YZ141 ( Figure Installed with Control Unit and HDD Unit)

HN272
G090
G092 L0.19M
LCD-HN272
G083
G092 L0.23M
LCD-Control Unit
G089
A1 -6
G092 L0.23M
LCD-Control unit
G089
G494
G190
A1 -7
Appendix 1.3 Keyboard Unit Outline Drawing

FCU7-YZ082
Panel cut drawing
A1 -8
FCU7-YZ041
Panel cut drawing
A1 -9
FCU7-YZ091
Panel cut drawing
A1 -10
Appendix 1.4 Side memory I/F unit Outline Drawing

(1)FCU7-EP401-1
Terminal FG
Please connect it with
FG of the NC unit.
FG Screw
Please connect it with the earth plate
in Cabinet (Operation box).
Panel cut drawing
A1 -11
Appendix 1.5 External Power Supply Unit (PD27) Outline Drawing

65
6
230
208
220
ON/OFF SW
230
AC IN
ON/OFF
FAN ALARM
POWER
2R3
DC OUT
6
170
30
4-4
Appendix 1.6 Base I/O Unit (HN353) Outline Drawing.

200
5
5
5
90
AIO
CF33
10
90
CF31
CF50
CF10
RIO4 -3
SV2-4
SV1-4
SV2-3
SV1-3
SV2- 2
SV1-2
SV2- 1
SV1-1
RIO4-2
RIO2
DCIN
RIO1
RIO4-1
160
RIO4-4
20
140
160
SKIP
90
90
5
5
5
200
A1 -12
Appendix 1.7 Remote I/O Unit Outline Drawing

100
Heat
dissipation
allowance
Top
168
135
6
150
Heat dissipation,
Wiring allowance
40
70
Wiring
allowance
Bottom
135
Installation
hole
156
2 - M5 - 0.8 screw
34
A1 -13
Appendix 1.8 Card-sized I/O Outline Drawing
[ Card corner holder ]
Use the card corner holder for fixing the card -sized I/O.
10
6.2
TypeKGCH-20-0
15
1.8
6.5
3.5
6.5
1.5
20
Recommended maker Kitakawwa Kogyo
7.1
5.5
+0.1
-0
7.7
+0
86 -0.2
93
R0
.8
5.5 -0
+0.1
5.4
+0.1
-0
5.25
55
15
315=45
A1 -14
Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing
Appendix 1.10 "F" Installation Plate Outline Drawing

5.5
5.5
65
47.10.2
42.60.2
.75
R1
2
12
hole
24
120.2
Square
.5
R2
2-
38
76
1.6mm plate thickness
A1 -15
Appendix 1.11 Hard Disk Drive Unit Outline Drawing

Type : FCU7HD001/101
The flat cable (F140) is attached.
A1 -16
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing

68
56
Detector(1024 P/rev
20
Encoder s ide:
97F3102 E20 -29P(DDK)
2
(or equivalent )
Cable side:
5
MS3106A20-29S
19.
5
6
8
5
6
68
50 -0.009
-0.025
Caution plate
4 - 5.4 hole
28
3
102
33
A
B
C
D
E
F
G
H
J
-0. 012
-0. 042
3 +0.1
0
16
-0.006
1.15 +0.14
0
B
26
-0. 009
5
15 -0.017
50-0. 025
14.3 -0.1 1
135
1.15 +0.14
0
Cross-section B-B
1chA
2chZ
3chB
Case grounding
+5V
K
L
M
N
P
R
S
T
0V
1chA
2chZ
3chB
The effective depth of

key way is 21mm
Enlarge view of key
Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing

2
3 +0.1
0
1.15
1.15
+0.14
0
20
16
0
14.3 -0.11
15g6
-0.006
-0.017
5 -0.012
-0.042
Cross-section B-B
+0.14
0
Cross-section A-A
4 - M3 screw
depth 6
Enclosed four screws(M3 -12):
cross-recessed pan head screw
15g6
50g6
680.5
-0.009
-0.025
600.1
19.5
28
8
380.5
971
Encoder side:
97F3102E20-29P(DDK)
(or equivalent)
A1 -17
Key position of the

Connector
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawing

The shield wire generally only needs to be grounded to the
connector's case frame. However, the effect can be
improved by directly grounding to the grounding plate as
shown on the right.
Install the grounding plate near each unit. Peel part of the
cable sheath as shown on the right to expose the shield
sheath. Press that section against the grounding plate with
the clamp fitting. Note that if the cable is thin, several can
be clamped together.
Install the grounding plate directly onto the cabinet or
connect a grounding wire so that sufficient frame
grounding is achieved.
If the AERSBAN-*SET, containing the grounding plate and
clamp fitting, is required, please contact Mitsubishi.
Outline drawing
Grounding plate
Clamp fitting
17.5
30
2-5 hole
Installation hole
C
0
24+0.3
0
24-0.2
35
6
3
7
Note 1
M4screw
22
11
35
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
A
100
70
Earth plate-D SET

Earth plate-E SET
Clamp fitting A
Clamp fitting B
10
B0.3
MAX L
B
86
56
C
30
L
70
45
A1 -18
Enclosed fitting
Two clamp fittings A
One clamp fitting B
115
97
Appendix 1.15 CardBus I/F card (HN532) Outline Drawing
150
165
183.5
Fixes with HN154 with M3 screws (4 screws).
A1 -19
APPENDIX 2 CABLE DRAWING Cable list

Appendix
Cable name
Usage
Maximum
number
Remark
length
Appendix2.1
F010
IO interface
Appendix2.2
F012
IO interface
20m
20m
Appendix2.3
F020
Manual pulse generator : 1ch
50m
Appendix2.3
F021
50m
Appendix2.3
F022
50m
Appendix2.4
G035
RS232C : 1ch
15m
Appendix2.4
G036
RS232C : 2ch
15m
Appendix2.5
F070
+24V input
30m
Appendix2.6
F110
+24V input, Power off detection
15m
Appendix2.7
F120
Emergency stop
30m
Appendix2.8
F140
Hard disk drive
0.5m
Appendix2.9
F260
Remote I/O communication
50m
Appendix2.10
F261
Remote I/O communication
50m
Appendix2.11
F270
Appendix2.12
F271
Appendix2.13
Remote I/O +24V input
#30m
Remote I/O +24V input
#30m
FCUA-R211
Remote I/O
50m
Appendix2.14
G170
ON/OFF switch
15m
Appendix2.15
G171
PD27 ON/OFF
20m
Appendix2.16
G380
Optical servo communication
20m
Appendix2.17
R301
DI/DO
50m
Appendix2.18
SH21
Servo Drive Unit
30m
Appendix2.19
SH41
Use for connector PCB of the

card-sized I/O
card-sized I/O
card-sized I/O
card-sized I/O
Use for short length

1m
connection between units in a

same cabinet
(Note1)
sign of the maximum line length column:
Max. length
L1
L2
Total length = L1 + L2 Maximum length

NC unit
(Note2)
# sign of the maximum line length column:
Total length = L3 + L4 Maximum length
+24VDC
F070
L3
Sign in cable drawing

1.
2.
3.
: Twist pair cable

: Shield
:Clamping of shield to earth
A2 -1
SH21
F010
F012
FCUA-R211(SH41)
Base I/O
unit
+24VDC
Servo drive
unit
Remote
I/O
unit
Appendix 2.1 Cable F010

Type name : F010
Usage :I/O interface

Connector name : CF10
NC unit
CF10
Plug
Shell
R/M
10150-6000EL
10350-3210-000
3M
HN353
CF10
CF10
TXRX1
TXRX1*
1
26
1
26
TXRX1
TXRX1*
TXRX2
TXRX2*
2
27
2
27
TXRX2
TXRX2*
0V
0V
3
28
3
28
0V
0V
SKIP1
SKIP1*
4
29
4
29
SKIP1
SKIP1*
SKIP2
SKIP2*
5
30
5
30
SKIP2
SKIP2*
SKIP3
SKIP3*
6
31
6
31
SKIP3
SKIP3*
SKIP4
SKIP4*
7
32
7
32
SKIP4
SKIP4*
SKIP5
SKIP5*
8
33
8
33
SKIP5
SKIP5*
SKIP6
SKIP6*
9
34
9
34
SKIP6
SKIP6*
SKIP7
SKIP7*
10
35
10
35
SKIP7
SKIP7*
SKIP8
SKIP8*
11
36
11
36
SKIP8
SKIP8*
0V
0V
12
37
12
37
0V
0V
ENC1A
ENC1A*
13
38
13
38
ENC1A
ENC1A*
ENC1B
ENC1B*
14
39
14
39
ENC1B
ENC1B*
ENC1Z
ENC1Z*
15
40
15
40
ENC1Z
ENC1Z*
0V
0V
16
41
16
41
0V
0V
NC
NC
17
42
17
42
NC
NC
NC
NC
18
43
18
43
NC
NC
NC
NC
19
44
19
44
NC
NC
NC
NC
20
45
20
45
NC
NC
0V
0V
21
46
21
46
0V
0V
SVTXD1
SVTXD1*
22
47
22
47
SVTXD1
SVTXD1*
SVALM1
SVALM1*
23
48
23
48
SVALM1
SVALM1*
SVRXD1
SVRXD1*
24
49
24
49
SVRXD1
SVRXD1*
SVEMG1
SVEMG1*
25
50
25
50
SVEMG1
SVEMG1*
FG
FG
Wire material
R/M
UL20276 AWG2825P
Toyokuni Densen
(Note)
Fold the wire material shield over the jacket, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
A2 -2
CF10
Plug
Shell
R/M
10150-6000EL
10350-3210-000
3M

Type name : F012
Usage :I/O Interface

Connector name : CF50/CF55
Connector name : CF50/CF55
Control unit
[CF50]
[CF55]
Plug :10120-6000EL
Shell :10320-3210-000
R/M :3M
HN353/HR021
CF55
CF55
0V
0V
1
11
1
11
0V
0V
SVTXD 4
S VTX D4*
2
12
2
12
SVTXD 4
SVTXD 4*
SVALM4
S VALM4*
3
13
3
13
SVA LM4
SVA LM4*
SVRXD 4
SVRX D4*
4
14
4
14
SVRXD4
SVRXD4*
0V
0V
5
15
5
15
0V
0V
RTS 5
RTS 5*
6
16
6
16
RTS 5
RTS 5*
S VEMG 4
SVEMG4*
7
17
7
17
SVE MG4
SVE MG4*
TXRX 5
TXRX 5*
8
18
8
18
TXRX 5
TXRX 5*
RTS 6
RTS 6*
9
19
9
19
RTS 6
RTS 6*
TXRX 6
TXRX 6*
10
20
10
20
TXRX 6
TXRX 6*
FG
FG
Wire material
R/M
[CF50]
[CF55]
Plug :10120-6000EL
Shell :10320-3210-000
R/M :3M
:UL20276 AWG2810P
:Toyokuni Densen
"R/M" means "Recommended Manufacturer"
(Note)
Fold the wire material shield over the jacket, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
Appendix 2.3 Cable F020/021/022

Type name : F020/021/022
Cable name
1ch
2ch
F020 cable
F021 cable
F022 cable
Usage : Manual pulse generator

3ch
Connector name
:MPG
Note
"O" indicates channels which are used.
[MPG]
Connector
Contact
Case
R/M
:CDA-15P
:CD-PC-111
:HDA-CTH
:Hirose
(Note)
Fold the wire material shield
over the jacket, and wrap
copper foil tape over it.
Clamp with the connector case
GND plate.
MPG
1HA
1HB
1
2
+12V
0V
10
9
2HA
2HB
3
4
+12V
0V
12
11
3HA
3HB
5
6
+12V
0V
14
13
1ch
2ch
3ch
Wire material :B-22(19)U2SJ-19

R/M :Sumitomo Denko
FG
A2 -3
Crimp terminal
:V1.25-3
R/M
:Japan Solderless
Appendix 2.4 Cable G035/036

Type name : G035/036
Cable name
CH1
G035
G036
Usage : RS-232C
CH2
Connector nameSIONC/
SIOPC
Connector name
CH1
Notes
1. "" indicates the channel to be
used.
Connector
name
CH2
Refer to the Appendix 1

"F installation plate".
2. The signal names given in

parentheses are equivalent to
SIOPC
SIONC/SIOPC
3. The wire material given in

parentheses indicates the SIONC
cable wire material.
CH1
SD1(SD3)
RD1(RD3)
12
2
2
3
RS1(RS3)
CS1(CS3)
13
3
4
5
DR1(DR3)
ER1(ER3)
14
4
6
20
CD3
RI3
16
6
8
9
0V
[SIONC] [SIOPC]
Connector 10120-3000VE
Case
10320-52F0-008
R/M
3M
[CH1] [CH2]
Connector CDB-25S
Contact
CD-SC-111
Lock nut
HD-LNA
R/M
Hirose
CH2
(Note)
Fold the wire material shield
over the jacket, and wrap
copper foil tape over it.
Clamp with theconnector case
GND plate.
SD2(SD4)
RD2(RD4)
17
7
2
3
RS2(RS4)
CS2(CS4)
18
8
4
5
DR2(DR4)
ER2(ER4)
19
9
6
20
CD4
RI4
20
10
8
9
0V
11
Wire material
FG
R/M
UL1061-2464 AWG246P
(UL1061-2464 AWG2412P)
OKI DENSEN

Type name : F070
Usage : Base I/O unit, Remote I/O unit +24V power
Connector name : DCIN (Base I/O unit , Remote I/O unit, Keyboard unit)
+24V power
[DCIN]
Connector
Contact
R/M
:2-178288-3
:1-175218-5
:AMP
DCIN
+2 4V
0V
FG
1
2
3
+2 4V
0V
Wire material
R/M
A2 -4
:B-18(19)U2J-19
:Sumitomo Denko
Crimp terminal :V1.25-3

R/M
:Japan Solderless

Type name : F110
Usage : +24V input, Power off ditection

Connector name : DCIN
Y
Connector name : DCOUT

1
2
3

DCIN
DCOUT
[DCOUT]
Connector :3-178127-6
Contact
:1-175218-5 (AWG16)
:1-175217-5 (AWG22)
R/M
:AMP
+24 V
0V
FG
1B
2B
3B
AW G16
1
2
3
+2 4 V
0V
FG
CF01
AW G22
A CFA IL
0V
2
1
1A
2A
3A
Wire material
R/M
A CFA IL
0V
[DCIN]
Connector
Contact
R/M
:2-178288-3
:1-175218-5
:AMP
[CF01]
Connector
Contact
R/M
:51030-0230
:50084-8160
:Molex
:UL2464 222AWG+216AWG SS-95138

:Bando Densen

Type name : F120
Usage : Emergency stop

Connector name : EMG
[EMG]
Connector
Contact
R/M
:51030-0330
:50084-8160
:Molex
EMG
FG
EM G IN
CO M
1
2
3
B 2 2- 9
E MG IN
CO M
Wire material
R/M
A2 -5
:B-18(19)U2SJ-19
:Sumitomo Denko

R/M
:Japan Solderless

Type name : F140
Usage :Hard disk drive

Red wire
Insert the protector pin into the pin

assign No .3A.
Connector name : HDD
HDD
Control unit
Hard disk
Connector :89361-150
R/M
:BERG
1A
1B
2A
2B
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
9A
9B
10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
19A
19B
20A
20B
21A
21B
22A
22B
23A
23B
24A
24B
25A
25B
HDD
1A
1B
2A
2B
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
9A
9B
10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
19A
19B
20A
20B
21A
21B
22A
22B
Wire material :UL2651 AWG28

A2 -6
[HDD]
Connector :FCN-727B044-G/LM-D
R/M
:Fujitsu

Type name : F260
Usage : Usage : Remote I/O, Communication
Connector name :
RIO1, RIO2, RIO4-1~4-4
If connecting two or more connector

PCBs for card-sized I/O.
If connecting one connector PCB for
card-sized I/O.
RIO1, RIO2, RIO4-1~4-4
Contact
:1-175218-2
R/M
:AMP
TxRx 1
TxRx 1*
0V
RIO IN
1A
2A
3A
3
4
2
FG
Wire maretial
R/M
TxRx1
TxRx1*
0V
RIO FG
:MVVS 3C0.5SQ (MIC 3C0.5SQ)

:Takeuchi Densen
FG
Connector
Contact
R/M
:5557-04R
:5556GSL
:Molex
Connector
Contact
R/M
:LR-01F
:SLM-61T-2.0
:Japan Solderless

R/M
:Japan Solderless
FG

Type name : F261
Usage : Usage : Remote I/O, Communication

Connector name : (RIO IN)
Connector name : (RIO OUT)
If connected connector PCB for

card-sized I/O is not last channel .
card-sized I/O is last channel .
(RIO IN)
(RIO OUT)
Connector :5557-04R
Contact
:5556GSL
R/M
:Molex
Tx Rx1
Tx Rx1*
0V
Connector :LP-01
Contact
:SLF-61T-2.0
R/M
:Japan Solderless
Wire maretial
R/M
3
4
2
3
4
2
(RIO FG)
(RIO FG)
FG

:Takeuchi Densen
A2 -7
Tx Rx1
Tx Rx1 *
0V
FG
FG
Connector
Contact
R/M
:5557-04R
:5556GSL
:Molex
Connector
Contact
R/M
:LR-01F
:SLM-61T-2.0
:Japan Solderless

R/M
:Japan Solderless

Usage :
Type name : F270
Connector name : DCIN
If connecting two or more connector

PCBs for card-sized I/O.
If connecting one connector PCB for
card-sized I/O.
[DCIN]
Contact
:1-175218-5
R/M
:AMP
+24V
0V
FG
DCIN
DC24V
1
2
3
1
2
+24V
0V
Connector :LR-01F
Contact
:SLM-61T-2.0
R/M
:Japan Solderless
(RIO FG)
Wire maretial
R/M
:B-18(19)U2SJ-19
:Sumitomo Denko
Connector :5557-02R
Contact
:5556GSL
R/M
:Molex
FG

R/M
:Japan Solderless
FG

Type name : F271
Usage :
Connector name : DC24

card-sized I/O is not last channel .
card-sized I/O is last channel .
Connector :5557-02R
Contact
:5556GSL
R/M
:Molex
DC24V
DC24V
1
2
1
2
(RIO FG)
(RIO FG)
+24 V
0V
Connector :LP-01
Contact
:SLF-61T-2.0
R/M
:Japan Solderless
FG
Wire maretial
R/M
:B-18(19)U2SJ-19
:Sumitomo Denko
A2 -8
+2 4V
0V
FG
FG
Connector
Contact
R/M
:5557-02R
:5556GSL
:Molex
Connector
Contact
R/M
:LR-01F
:SLM-61T-2.0
:Japan Solderless

R/M
:Japan Solderless
Appendix 2.13 Cable FCUA-R211

Type name : FCUA-R211
Usage : Remote I/O, Communication
Connector name : RIO1,RIO2,RIO4(FCUA-R211)
Connector name : (FCUA-R211)

X
1
2
3
RIO1,RIO2,RIO4(FCUA-R211)
Contact
:1-175218-2
R/M
:AMP
TX RX
TX R X *
0V
(FCUA-R211)
1
2
3
1
2
3
FG
Contact
:1-175218-2
R/M
:AMP
TX RX
TX RX *
0V
FG
Wire material
R/M

:Takeuchi Densen
Notes
1. Equivalent of SH 41 with shield .
2. Protect both side of cable by an isolated bush .
3. This cable can be used for RIO 1, RIO2 and RIO4.
Appendix 2.14 Cable G170

Type name : G170
Usage : ON/OFF switch

Connector nameON/OFF
LGON
ON
OFF
LGOFF
ON/OFF
[ON/OFF]
Connector
Contact
R/M
LGON
51030-0430
50084-8160
ON
OF F
LGOFF
1
2
3
4
#110
Wire material
R/M
DPVVSB 4P0.2SQ
BANDO DENSEN

Type name : G171
Usage : PD27 ON/OFF

Connector nameCF24
Connector nameON/OFF
X
1
2
3
4
5
[ON/OFF]
Connector
Contact
R/M
51030-0530
50084-8160
Molex
ON/OFF
CF24
NC
NC
P -OFF
0V
2
3
2
3
P-OFF
0V
0V
P -ON
4
5
4
5
0V
P-ON
Wire material
DPVVSB
6P0.2SQR/M BANDO DENSEN
A2 -9
[CF24]
Connector
Contact
R/M
1-178288-5
1-175217-5

Type name : G380
Usage : Optical communication

Connector name : OPT
[OPT]
Connector : 1123445-1 (JIS-F07)
Connector name : OPT
OPT
OPT
Wire material
R/M
[OPT]
Connector : 1123445-1 (JIS-F07)
: PCK202HPXTN
: OKI DENSEN
Appendix 2.17 Cable R301

Type name : R301
Usage : DI/DO
Connector name : DI-L/DO-L, DI-R/DO-R

CF31, CF32, CF33, CF34
Connector
R/M
:7940-6500SC
:3M
Connector :7940-6500SC
Relief
:3448-7940
R/M
:3M
Wire marerial
R/M
A2 -10
:B40-S
:Oki Densen
Appendix 2.18 Cable SH21

Type name : SH21
Usage : Servo drive unit
Appendix 2.19 Cable SH41

Type name : SH41
Usage : Remote I/O Communication
A2 -11
APPENDIX 3 EMC INSTALLATION GUIDELINES

This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Refer to the "EMC Installation
Guidelines [BNP-B8582-45]" for details on the drive section (servo drive unit/spindle drive unit).
Appendix 3.1 Introduction

EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Instructions. As the NC unit is a component designed
to control machine tools, it is believed that it is not a direct EMC Instruction subject. However, we would like
to introduce the following measure plans to back up EMC Instruction compliance of the machine tool as the
NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel
(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by
the machine manufacturer.
Appendix 3.2 EMC Instruction

The EMC Instructions largely regulate the following two items.
- Emission: Capacity to prevent output of obstructive noise that adversely affects external devices.
- Immunity: Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified table below. It is assumed that the Standards and test details
required for a machine tool are the same as these.
Class
Name
Details
EMC
Standard
Radiated noise
Emission
Conductive noise
accumulated in human body
IEC61000-4-2
Example) Simulation of immunity from digital wireless
IEC61000-4-3
telephones
Example) Regulation of withstand level of noise from relay or
IEC61000-4-4
live wire being inserted or removed

Example) Regulation of withstand level of noise flowed from
EN61000-6-2
power supply wires, etc.
EN61800-3
Power supply
Example) Regulation of electromagnetic noise of 50/60Hz
frequency field
power supply frequency
Power supply dip

(fluctuation)
Surge
(CLASS: A)
supply line
electrical discharge
Conductive immunity
EN55011
Restriction of electromagnetic noise discharged from power

Example) Regulation of withstand level of static electricity
Burst immunity
EN61000-6-4
EN61800-3
Static electricity
Radiation immunity
Immunity
Restriction of electromagnetic noise radiated through the air
Example) Regulation of power voltage drop with stand level

Example) Regulation of withstand level of noise caused by
lightning
Appendix 3.3 EMC Measures

The main items relating to EMC measures include the following.
(1) Store the device in an electrically sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the power cable and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
A3 -1
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
IEC61000-4-5
Appendix 3.4 Panel Structure

The design of the panel is a very important factor for the EMC measures, so take the following measures
into
consideration.
Appendix 3.4.1 Measures for Control Panel

(1) Use metal for all members configuring the panel.
(2) When joining the top plate and side plates, etc.,
treat the welded or contacting sections so that
the Joining clearance: approx. 20cm impedance
is reduced, and then fix with screws.(Fig. A3-1)
(3) Note that if the plate warps due to the screw fixing,
etc., by that creating a clearance, noise could
leak from that place.
(4) Plate (nickel, tin) the metal plate surface at the
(Conductive sponge) grounding plate, and
connect the connections with a low impedance.
(5) If there is a large opening, such as ventilation
holes,
make sure to close the hole.(Fig. A3-1)
Joining clearance: approx. 20cm

Painting mask
<Fig. A3-1>
Mesh cover
(Conductive sponge)
Control
panel
(Note)
Using screws to fix the plates that have been painted
is the same as an insulated state. Peel the paint and
fix the screws.
Opening
<Fig. A3-2>
Appendix 3.4.2 Measures for Door

(1) Use metal for all members configuring the door.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure
with a large contact area as shown below. (Fig. A3-3)
(3) The EMI gasket or conductive packing must contact a uniform and correct position of the metal surface.
a) Using gasket
b) Enlarg e conta ct area

Control panel
D oor
Door
Contact area
C ontrol
panel
EMI gasket
Cross section
<Fig. A3-3>
(Note 1)
When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's
impedance.
(Note 2)
Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated
state. Peel the paint and fix the screws.
A3 -2
Appendix 3.4.3 Measures for Power Supply

(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of
the noise filter capacity will differ according to the drive amplifier and devices being used.
Devices
Devices
Radiation noise
Radiation noise
Conductive
noise
NF
Noise
filter
Leak
AC input
Conductive
noise
Shield plate
NF
AC input
Noise
filter
<Fig. A3-4>
(Note 1) The conductive noise can be reduced just by inserting a noise filter, but the radiated noise will leak
out.
(Note 2) The conductive and radiated noise can both be reduced by adding a shield plate to the noise filter
Appendix 3.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables (SH21 / F010 /
F012/FCUA-R211 / Ethernet ) that carry out high-speed communication.
Appendix 3.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will be contaminated by noise. Thus, keep the device
layout and wiring length as short as possible. (Fig. A3-5)
Devices
(2) Always connect the grounding wire to the FG terminal

indicated on the device.
(3) Keep the distance between the power cable and detector
cable to the drive section motor as far apart as possible
when wiring.
Radiation noise
(4) Do not lead the power wire around the panel without using
a filter. (Fig. A3-6)
Leak
Conductive
noise
Shield plate
NF
Noise
filter
<Fig. A3-6>
A3 -3
AC input
Appendix 3.5.2 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel. Use a shield clamp (refer to section 3.6.1) within
10cm of the lead-out port from the panel.
(1) I/O interface cable [F010 / F012 cable]
Shield clamp
Operation panel
Control panel
NC unit
Base I/O unit

F010 cable
Always use the shield clamp on both

ends of the connected units.
The shield clamp is not required if
the control unit and base I/O unit
are wired in the same panel.
<Fig. A3-7>
(2) DC power supply cable [F110/070/FCUA-R220 cable]

Control panel
Operation panel
Display unit
Keyboard unit
Shield clamp
F110,F070 cable or
FCUA-R220 cable
PD27
General-purpose
stabilized power supply
Ferrite core
<Fig. A3-8>
Use a shield clamp within 10cm

from the panel's inlet/outlet.
Install a ferrite core on both ends
of the connected units.
Always install a ferrite core (refer
to section 3.6.2) on the
general-purpose stabilized power
supply. The ferrite core may not
be required depending on the
selected power supply.
Install a ferrite core in the input
side of the PD27.
(3) Remote I/O cable [FCUA-R211 cable]

Control panel
Shield clamp
Base I/O unit
Control panel
Remote I/O unit
F CUA-R211 cable
Ferrite core
<Fig. A3 -9>
A3 -4

Install a ferrite core on both ends of
the connected units.
the control unit and base I/O unit
are wired in the same panel.
(4) Servo communication cable [SH21/FCUA-R000 cable]

Control panel
Shield clamp
Base I /O unit
Control panel
Drive unit
SH21 cable

Install a ferrite core on both ends of
the connected units.
the base I/O unit and drive section
unit are wired in the same panel.
Drive unit
FCUA-R000 cable
Fer rite core
<Fig. A3-10>
(5) Ethernet cable

Operation panel
Shield clamp
Control unit
Control panel
unit
Ethernet cable
Ferrite core
<Fig. A3-9>
A3 -5

Install a ferrite core on both ends
of the connected units.
The shield cable and the ferrite
core might be unnecessary
according to peripherals.
Appendix 3.6 Parts for EMC Measures

Appendix 3.6.1 Shield Clamp Fitting
The ground can be directly connected to the grounding plate to increase the effect. (Fig. A3-11)
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate
with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect with a
grounding wire.
Grounding plate
Clamp fitting
17.5
2-5 hole
MAX L
10
24+0.30
35
24 0-0.2
B0.3
30
Installation hole
Note 1)
M4 screw
22
35
11
Enclosed fittings
AERSBAN-DSET 100
86
30
Two clamp fittings A
Clamp fitting A
70
AERSBAN-ESET 70
56
One clamp fitting B
Clamp fitting B
45
A3 -6
Appendix 3.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting
the quality of the signal.
Recommended ferrite core : ZCAT series (Manufacturer : TDK) Unit : mm

Part name
Applicable cable outer
Weightg
diameter
ZCAT1518-0730-M(-BK)*1
221
181
71
151
7max.
ZCAT1518-0730(BK)*2
221
181
71
151
7max.
ZCAT2017-0930-M(-BK)
211
171
91
201
9max.
11
ZCAT2032-0930-M(-BK)*1
361
321
91
19.51
9max.
22
ZCAT2032-0930(-BK)*2
361
321
91
19.51
9max.
22
ZCAT2132-1130-M(-BK)*1
361
321
111
20.51
11max.
22
ZCAT2132-1130(-BK)*2
361
321
111
20.51
11max.
22
ZCAT3035-1330-M(-BK)*1
391
341
131
301
13max.
63
ZCAT3035-1330(-BK)*2
391
341
131
301
13max.
63
ZCAT1525-0430AP-M(-BK)
251
201
41
151
11.51
2.5 to 4(USB)
ZCAT1325-0530A-M(-BK)*1
251
201
51
12.81
11.21
3 to 5(USB)
ZCAT1325-0530A(-BK)
251
201
51
12.81
11.21
3 to 5(USB)
ZCAT1730-0730A-M(-BK)
301
231
71
16.51
151
4 to 7(USB/IEEE1394)
12
ZCAT2035-0930A-M(-BK)*1
351
281
91
19.51
17.41
6 to 9
22
ZCAT2035-0930A(-BK)
351
281
91
19.51
17.41
6 to 9
22
ZCAT2235-1030A-M(-BK)
351
281
101
21.51
201
8 to 10
27
ZCAT2436-1330A-M(-BK)
361
291
131
23.51
221
10 to 13
29
ZCAT2017-0930B-M(-BK)
211
171
91
201
28.51
9max.
12
ZCAT2749-0430C-M(-BK)
491
271
4.51
19.51
4.5max.
26
ZCAT4625-3430D(-BK)
45.51
24.51
341
121
For 26 wires flat cable
32
ZCAT4625-3430DT(-BK)*3
45.51
24.51
341
131
32
ZCAT6819-5230D(-BK)
67.51
18.51
521
161
58
ZCAT6819-5230DT(-BK)*3
67.51
18.51
521
171
58
*1 The M stamp is attached.

*2 A fixing band is attached at shipment.
*3 Double side tape type. (Double side tape is attached at shipment)
ZCAT-B type: Cabinet fixing type installation hole 4.8 to 4.9mm, plate thickness 0.5 to 2mm.
ZCAT-AP,ZCAT-C type: Structure that prevents easy opening after case is closed.
A3 -7
Appendix 3.6.3 Surge Absorber

(1) Surge absorber
Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply
(prepared by user) supplied to the control unit and DIO. The following product or equivalent is
recommended for the surge absorber.
Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the surge
absorber.
Part name: RAV-781BYZ-2
Manufacturer: Okaya Denki Sangyo
Circuit voltage
50/60Hz Vrms
Max.
Clamp voltage
tolerable circuit
V10%
voltage
250V 3
300V
Surge
Surge discharge
resistance
start voltage
8/20s
1.2/50s
783V
2500A
20kV
75pF
Operating
temperature
-20 ~ +70C
Circuit drawing
(1 ) B lac k
(2) Black
(3) B la ck
28.51
5.5 1
11 1
Outline drawing
Static capacity
281
4.50.5
20030
0
UL-1015 AW G16
411
Unit: mm
Part name: RAV-781BXZ-4

Manufacturer: Okaya Denki Sangyo
tolerable circuit
voltage
V10%
300V
Surge
Surge discharge
resistance
start voltage
8/20s
1.2/50s
700V
2500A
5.51
111
250V 3
Clamp voltage
(1) Black
200 30
281
411
Unit: mm
A3 -8
Static capacity
2kV
(2) Black
UL-1015 AWG16
4.50.5
50/60Hz Vrms
Max.
28.51
Circuit voltage
(3) Black
75pF
Green
Operating
temperature
-20 ~ +70C
(2) Surge absorber installation method

Transformer
Circuit
breaker
NC control
section
Other device
(power
supply
for panel, etc.)
From
suppl
power
y
Earth leakage
breaker for
panel
Circuit
breaker
Input
200/
230VA
C
Control panel
(relay panel,
etc.)
Reactor
MC
NC control
section
Other device
(power
supply
for panel, etc.)
Circuit
protector
Surge absorber (1)
Surge absorber (2)
C
<Fig. A3-15>
Grounding
Grounding plate
Surge absorber installation method
Precautions
(1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as short as possible.
Wire material: Wire diameter 2mm2 or more
Wire length :
Connection length (A) to surge absorber (1)
: 2m or less.
Connection length (B) to surge absorber (2)
: 2m or less.
Connection length (C) to grounding plate (2)
: 2m or less.
(2) When carrying out a withstand voltage test, while applying an overvoltage on the power supply line,
remove surge absorbers (2) as the surge absorber will function with the applied voltage.
(3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber.
Thus, always insert a circuit protector to protect the power supply line.
The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also be
used for the other devices.
A3 -9
Appendix 3.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply. Use a power supply that
complies with CE Marking or that follows the safety standards given below. Stabilized power supply
selection items
Item
Specification
Conditions
Output
Voltage fluctuation
5%
5% or less of 24Vdc output
Ripple noise
Maximum 120mV
5% or less of 24Vdc output
Spike noise
maximum 500mV
Output current
Refer to the connection manual
Output holding time
Minimum 20ms
Instantaneous off time
Standards
- Safety Standards
- Noise Terminal Voltage
- High Harmonics Current Restrictions
: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant

: FCC Class A, VCCI-1 Class
: IEC61000-3-2
A3 -10
APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL

STANDARD
To comply with the UL/c-UL standard, strictly follow the following.
(1) Selection of external 24VDC power supply unit
Our NC unit complies with the UL standard as long as the external power supply units (24VDC) for each unit
are certified from UL.
Make sure to use the UL-certified power supply units for each unit.
(2) Ambient temperature around the unit
Our NC unit complies with the UL standard as long as it is used in the temperature under the maximum
ambient temperature described in 3.1 General Specification in this document.
Make sure to design your machine so that the maximum ambient temperature of each unit wont exceed the
temperature described in 3.1 General Specification.
A4 -1
Revision History
Date of revision
Dec.2006
Jun.2007
Manual No.
A
B
Dec.2008
Sep.2010
Revision details
First edition created.
2.2 (5) Please arrange by FCU7-HD001-Y with Software added.
3.1.1 The surface of the panel corresponds to IP65F. added.
4.4.2 PC card power (Vpp) deleted.
6.3 Maximum output DX141 added.
6.3 IZUMI changed to IDEC corp.
9.1.2 Mistake ware corrected. Fuse model:LM40.
9.1.3 Mistake ware corrected. Fuse model:LM40.
Appendix2.14 G170 Maximum length 15m added.
Appendix2. 19 SH41 Maximum length 1m added.
Mistakes were corrected.
2.2 (1) FCU7-MU502-32 added.
2.2 (2) FCU7-YZ141 G092 Cable 0.19m description added.
2.2 (2) FCU7-YZ142 added.
2.2 (5) Connector card HR021 deleted.
2.2 (5) Annotation comment added.
3.1.1 FCU7-MU502-32 and FCU7-YZ142 added.
3.1.2 Connector card HR021 deleted.
4.1.1 Mistakes were corrected FCU7-MA502-12FCU7-MU502-12.
4.1.1 FCU7-YZ141 G092 Cable 0.19m description added.
4.1.2 General System Diagram FCA730PY-N11/N12 added.
4.2.1.2 FCU7-MU502-32 added.
4.3.1 LCD Inverter connector (for FCU7-MU502-32) description added.
4.4 (3) FCU7-MU502-32 added.
4.4 Connector card HR021 deleted.
5.3.4 (1) mistakes were corrected CF11 deleted.
Appendix 1 Connector card HR021 deleted.
Appendix 1.1 FCU7-MU503-32 added.
Appendix 1.2 FCU7-YZ141/142 added.
Appendix 2.16 OPT pin assign mistakes were corrected.
2.2.1(1) FCU7-MU501-32,FCU7-EP401-1 added.
2.2.1(2) FCU7-YZ143 added.
2.2.1(3) FCU7-YZ041 added.
2.2.1(5) FCU7-HD101-1 added.
3.1.1 FCU7-MU501-32,FCU7-YZ143,FCU7-YZ041 added.
3.3 The FG connection of side memory I/F unit for the noise measures
added.
4.1.3 General System Diagram FCA730PY-N31/N32 added.
4.3.2 Keyboard Unit connector Pin Assignment VLM added.
4.4.4 Connection of CF card in side of Control Unit added.
4.4.5 Connecting/Disconnecting USB device FCU7-EP401-1 added.
4.4.7 the method of switching the DI input of RX322-1(CR21) added.
7.2.4 Recommended Devices List Compact Flash Cards added.
8.3.2.2 Replacement of NC Data Key FCU7-YZ041 added.
8.3.3.2 Replacement of Menu Key FCU7-YZ143 added.
8.5.3.2 Replacing LCD backlights FCU7-YZ143 added.
Appendix1.2 FCU7-YZ143 added.
Appendix1.3 FCU7-YZ041 added.
Appendix1.4 FCU7-EP401-1 added.
Notice
Every effort has been made to keep up with software and hardware revision in the contents described in this
manual. However, please understand that in some unavoidable cases simultaneous revision is not possible.
Please contact a Mitsubishi business office with any questions or comments regarding the use of this product.
Mitsubishi Electric Corp. Nagoya Works NC System Section
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
2010 MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED

Mazatrol Matrix Nexus Connection and Maintenance Manual

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MITSUBISHI

MAZATROL MATRIX NEXUS

Precautions for Safety

When the user could be subject to imminent fatalities or serious

When the user could be subject to fatalities or serious injuries if

When the user could be subject to minor or moderate injuries or

For Safe Use

1. Items related to prevention of electric shocks

2. Items related to prevention of fire

3. Items related to prevention of bodily injury or property damage

(2) Items related to wiring

(6) Maintenance, inspection and part replacement

CHAPTER 1 OUTLINE 1-1

CHAPTER 3 INSTALLATION 3-1

CHAPTER 4 GENERAL SYSTEM CONNECTION 4-1

CHAPTER 5 CONNECTION OF I/O INTERFACE 5-1

5.2.3 Base I/O Unit Connector Layout Drawing 5-3

CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6-1

CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE 7-1

CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 8-1

8.8 Maintenance of Cooling Fan 8-13

CHAPTER 9 FAULT DIAGNOSIS 9-1

APPENDIX 1 INSTALLATION DIMENSIONS A1-1

APPENDIX 2 CABLE DRAWING CABLE LISTA2-1

APPENDIX 3 EMC INSTALLATION GUIDELINES A3-1

Appendix 3.4.1 Measures for Control Panel A3-2

APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARDA4-1

MDS-DH Series Specifications Manual

Installed by machine tool manufacturer

Servo Amp/ Spindle drive unit

Manual pulse generator [delecate I/F]

Machine operation panel

I/O interface box using by Card-size I/O

2.2 List of Configuration Units

CF+USB I/F unit

(2) Display unit

Cable for ON/OFF switch and HN203

Escutcheon (plastic bezel)

Cable for ON/OFF switch and HN203

Escutcheon (plastic bezel)

(3) Keyboard unit

Cable for LVDS and LCD

Escutcheon (plastic bezel)

Escutcheon (plastic bezel)

Hard disk drive

Remote I/O unit

Analog I/O unit

Base I/O card

USB I/F card

Option I/O card

Please arrange by FCU7-HD00-J with Software .

FCU7-MU502-12/3 FCU7-YZ141/142 FCU7-YZ082/041 FCU7-EP401-1

Display unit (*1)

Keyboard unit(*1) Side memory unit

(*1) The surface of the panel corresponds to IP65F.

3.1.2 Environmental condition in Cabinet

External power supply unit

Base I/O unit

Power interruption time

Remote I/O unit

Depends on power supply specification.

3.2 Design condition of operation box

3.2.2 Operation Box Heat Radiation

(eliminate heat spots)