Service Training

Vibration
Hydraulic pumps
Hydraulic motors
Frequency adjustment on HT
HT-- machines
Data sheet frequency adjustment

Service Training
Vibration
Hydraulic pumps
Scheme of variable displacement pump
Variable displacement pump 34xx / ..HT
Variable displacement pump 35xx / ..HT
Variable displacement pump 3625 HT

Service Training
Vibration
Hydraulic motors
Scheme of fixed displacement motor
Fixed displacement motor 3412 3516 HT
Fixed displacement motor 3518 3520 HT
Fixed displacement motor 3625 HT

Vibration
Scheme of variable displacement pump 3412-3625HT

Hydraulic circuit diagram

Charge pressure supply via steering pump

Orifices for
drive control
pressure

Hochdruck
High pressure

Niederdruck
Return line pressure

Leckldruck
Case drain pressure

Steuerdruck
Pilot pressure

Stelldruck
Control pressure

Vibration
Scheme of variable displacement pump 3412-3625HT

System of the variable displacement pump with electrical control modul

Information!
No charge pump
installed!
Charge pressure
supply via
steering pump

Hochdruck
High pressure

Niederdruck
Return line pressure

Leckldruck
Case drain pressure

Steuerdruck
Pilot pressure

Stelldruck
Control pressure

Vibration
Scheme of variable displacement pump 3412-3625HT

System of the electrical control modul

Hochdruck
High pressure

Niederdruck
Return line pressure

Saugdruck
Suction pressure

Leckldruck
Case drain pressure

Steuerdruck
Pilot pressure

Stelldruck
Control pressure

Vibration
Scheme of variable displacement pump 3412-3520HT

Charge and high pressure valve

With bypass
Bypass

Valve moving of charging

Valve moving of
high pressure

Hochdruck
High pressure

Niederdruck
Return line pressure

Saugdruck
Suction pressure

Leckldruck
Case drain pressure

Steuerdruck
Pilot pressure

Stelldruck
Control pressure

Vibration
Scheme of variable displacement pump 3625HT

Charge and high pressure valve

With bypass

Bypass

Valve moving of
high pressure

Valve moving of charging

Hochdruck
High pressure

Niederdruck
Return line pressure

Saugdruck
Suction pressure

Leckldruck
Case drain pressure

Steuerdruck
Pilot pressure

Stelldruck
Control pressure

Vibration
Variable displacement pump 34xx /..HT
Part No. 01 256 629

Test ports

Air bleed R

Variable
displacement
pump / drive

Control pressure
X1 = small amplitude
X2 = big amplitude
5 22 bar
M 12x1.5
(in front of orifice)

M 12x1.5

Test port
PS = control pressure
M 14x1.5
(after orifice)

Test port
G = charge pressure
max. 22 bar
M 12x1.5

Charge pressure valve

is not installed !!!
Charge pressure is controlled
by drive pump

Centring
mechanic
neutral position

Frequency adjustment
high frequency
small amplitude

Case drain port T2

(from drive pump)
M 22x1.5

Test ports
MB = big amplitude
MA = small amplitude

max. 423 bar

Pressure cut-off
max. 420 bar
M 12x1.5

Vibration
Variable displacement pump 34xx /..HT
Part No. 01 256 629

Centring

Proportional solenoid
b = big amplitude
a = small amplitude

hydraulic neutral position

Variable displacement
pump / drive

Pressure cut- off

max. 420 bar

High pressure port

B = small amplitude
SAE

Charge and high

pressure valves
small amplitude
big amplitude
max. 420 bar

Frequency adjustment
low frequency
big amplitude

Test ports
Charge pressure
M 18x1.5

High pressure port

A = big amplitude
SAE

Charge pressure supply Fa

(from drive pump port Fa1)
M 18x1.5

Case drain port T1

(oil connector block)
M 22x1.5

Vibration
Variable displacement pump 35xx /..HT
Part No. 01 255 665

Test ports

Air bleed R

Variable
displacement
pump / drive

Control pressure
X1 = small amplitude
X2 = big amplitude
5 22 bar
M 12x1.5
(in front of orifice)

M 12x1.5

Test port
PS = control pressure
M 14x1.5
(after orifice)

Test port
G = charge pressure
max. 22 bar
M 12x1.5

Charge pressure valve

is not installed !!!
Charge pressure is controlled
by drive pump

Centring
mechanic
neutral position

Frequency adjustment
high frequency
small amplitude

Case drain port T2

(from drive pump)
M 22x1.5

Test ports
MB = big amplitude
MA = small amplitude

max. 423 bar

Pressure cut-off
max. 420 bar
M 12x1.5

Vibration
Variable displacement pump 35xx /..HT
Part No. 01 255 665

Centring

Proportional solenoid
b = big amplitude
a = small amplitude

hydraulic neutral position

Variable displacement
pump / drive

Pressure cut- off

max. 420 bar

High pressure port

B = small amplitude
SAE

Charge and high

pressure valves
small amplitude
big amplitude
max. 420 bar

Frequency adjustment
low frequency
big amplitude

Test ports
Charge pressure
M 18x1.5

High pressure port

A = big amplitude
SAE

Charge pressure supply Fa

(from drive pump port Fa1)
M 18x1.5

Case drain port T1

(oil connector block)
M 22x1.5

Vibration
Variable displacement pump 3625 HT
Test ports

Part No. 01 259 636

Variable
displacement
pump / drive

Control pressure
X1 = small amplitude
X2 = big amplitude
5 22 bar
M 12x1.5
(in front of orifice)

Air bleed R
M 12x1.5

Test port
PS = control pressure
M 14x1.5
(after orifice)

Test ports
MB = big amplitude
MA = small amplitude

max. 423 bar

Pressure cut-off
max. 420 bar
M 12x1.5

Charge pressure valve

is not installed !!!
Charge pressure is controlled
by drive pump

Frequency adjustment

Centring

high frequency
small amplitude

mechanic
neutral
position

Charge and high

Case drain port T2 pressure valves
(from drive pump)
M 26x1.5

big amplitude
max. 420 bar

Test port
G = charge pressure
max. 22 bar
M 18x1.5

Vibration
Variable displacement pump 3625 HT
Part No. 01 259 636

Proportional solenoid
b = big amplitude
a = small amplitude

Centring
hydraulic neutral position

Variable displacement
pump / drive

Pressure cut- off

max. 420 bar

Charge and high

pressure valves
small amplitude
max. 420 bar

High pressure port

B = big amplitude
SAE 1

Test ports
Charge pressure
M 22x1.5

High pressure port

A = small amplitude
SAE

Frequency adjustment
low frequency
big Amplitude

Charge pressure supply Fa

(from drive pump port Fa1)
M 16x1.5

Case drain port T1

(oil connector block)
M 22x1.5

Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor without scavenge block

Hochdruck
High pressure

Niederdruck
Return line pressure

Leckldruck
Case drain pressure

Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor with scavenge block

B
B

T A
A

Hochdruck
High pressure

Niederdruck
Return line pressure

Leckldruck
Case drain pressure

Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor with scavenge block

(T)

Hochdruck
High pressure

Niederdruck
Return line pressure

Leckldruck
Case drain pressure

Vibration
Fixed displ. motor 3412 - 3516 HT
Part No. 01 254 766

High pressure port A

big amplitude
M 27x2

Attention !
After fitting check the
direction of rotation
of vibrator.

High pressure port B

small amplitude
M 27x2

Scavenge system
integrated
(controlled by orifice)

Scavenge valve

Port T1
Case drain port T2
M 16x1.5

M 16x1.5
(closed)

Vibration
Fixed displ. motor 3518 3520 HT
Part No. 01 256 939

Attention !

Test port
small amplitude

High pressure port B

small amplitude
SAE

After fitting check the

direction of rotation
of vibrator.

High pressure port A

big amplitude
SAE

Scavenge orifice
(in front of the
scavenge block)

Scavenge block

Test port
big amplitude

Port T1
Case drain port T2
M 18x1.5

M 18x1.5
(closed)

Shuttle

Vibration
Fixed displacement motor 3625 HT
Part No. 01 259 644

High pressure port B

Attention !

small amplitude
SAE 1

After fitting check the

direction of rotation
of vibrator.

Test port
small amplitude

Test port
big amplitude

Scavenge valve
(below the scavenge
block)

Scavenge block
Shuttle

Port T1
Case drain port T2
M 18x1.5

M 18x1.5
(closed)

High pressure port A

big amplitude
SAE 1

Vibration
Checking direction of rotation of vibrator
Attention!
When switching on the big amplitude, the vibrator
must turn clockwise.
Danger of bearing damage !

View of machine from the left

Vibration
Big amplitude
Small amplitude

Direction of rotation
vibrator

clockwise

Vibration
Frequency adjustment Hammtronic
1. Engine speed adjustment
1.

Adjust the operating temperatur

2.

Park the machine in horizontal position on surface suitable for vibraton tests.

3.

Start the engine.

4.

Lock the drive lever in 0- position.

5.

Put 12 volt on to the corresponding solenoid ( item 6 or 7)

on the vibration pump.

6.

Pre select manual on the engine management (see item 1, display)

7.

Pre select engine speed on the pre selection switch (see item 1, display)

8.

Set the engine speed to reduced engine speed (see data sheet)
via the rocker switch +/- (see item 2, display)

9.

Check the engine speed via the engine speed display (see item 3, display)

Attention ! Observe safety instruktions in the operating manual !

Vibration
Display Hammtronic
1

Preselection
Final speed
Engine speed
Vibrator frequency

Engine management
manual
automatic

+/-

Engine speed
display
rpm x 100

Vibration
Frequency adjustment Hammtronic
8
Adjusting screw
low frequency

2. Pump adjustment

Proportional solenoid
small amplitude

10. Adjust the corresponding frequency (low or high)

(see data sheet) by screwing in the
adjusting screw (item 8 or 9).
The pumps are delivered completely open
only screw in the adjusting screw (item 8 or 9).
11. Check the frequency directly on the roller drum
with the sirometer (frequency meter)

Check the connections

(big/small amplitude)

9
Adjusting screw
high frequency

7
Proportional solenoid
big amplitude

The machine has to move forward with the

big amplitude switched on and released
brakes.

Vibration
Data sheet frequency adjustment
Nominal v alues
T yp

Adjusting values

Engine speed

Frequency

Frequency

adjusting

w ith vibration

big am plitude

sm all am plitude

engine speed

frequency

frequency

sw itched on

(Hz)

(Hz)

(U/m in.)

big Am plitude

sm all Am plitude

(U/m in.)

adjusting

adjusting

(Hz)

(Hz)

3307 HT
3307 HTP

2800

30

42

2080 +100

30

42 (compl. open)

3307 HT VIO

2800

36 (Vibr)

36 (Oszi)

2080 +100

36 (compl. open)

35 (compl. open)

3412 HT
3414 HT
3412 HTP
3414 HTP

2300

30

40

1700 +100

30

36
(compl. open)

3414 HT VIO
3412 HT VIO,

2300

33 (Vibro)

33 (Oszi)

1700 +100

33

33

3516 HT
3516 HTP

2300

30

40

1700 +100

30

36
(compl. open)

3518 HT
3520 HT
3518 HTP
3520 HTP

2300

27

30

1700 +100

27

28
(compl. open)

3625 HT

2300

27

30

1700 +100

25
(compl. open)

25
(compl. open)