Component Locations

Description
Accumulator Hydraulic (Charged)

Part
Number

Machine
Location

Schematic
Location

247-7558

F-4

31200305
December 15, 2006

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

(12kW) 206-5502
(20kW) 194-0952

Cooler & Mtg Gp Hydraulic Oil (Xmsn) (Option)

A-5

Cylinder Gp - Boom (Raise)

226-9938

F-3, F-4

Cylinder Gp - Brake (Master)

295-3424

A-1

Cylinder Gp - Coupler

216-2406

H-5, H-7

Cylinder Gp Tilt

211-1322

F-5

Cylinder Gp Frame Leveling

211-1327

I-4

Cylinder Gp Hydraulic (Compensating)

207-5070

F-5

Cylinder Gp - Stabilizer

263-9955

H-1, H-2

Cylinder Gp - Telescoping

241-3161

10

G-7

PUMP or MOTOR

LINE RESTRICTION
(FIXED)

RESTRICTION

30

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

12 21 39

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

10

VALVE PORTS

33
TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

191-1060

11

B-5

264-0616

12

H-10

Pump Gp - Metering
(Steering - HMU)

237-4154

13

F-9

Pump Gp Piston (Main)

295-3457

14

B-9

Strainer - (Tank Filter)

202-5350

15

A-8

Tank As - Hydraulic

248-4000

16

A-8

Valve & Mtg Gp - Diverter (Dual Auxiliary)

222-4662

17

H-7

Valve As - (Tilt Cylinder Lock) (Cartridge)

295-3372

18

F-6

Valve Gp - Bank 4 (Implement)

295-3450

19

B-7

Valve Gp - Check (Xmsn)

257-4830

20

B-6

Valve Gp - Check (Emergency Lower)

270-4157

21

H-9

27 29 34

Valve Gp - Check (Back Pressure)

Valve Gp Check (Coupler Cylinder Check)

225-1912

22

B-9

35 36 37

236-4441

23

H-5, H-6

Valve Gp - Control (Aux)

227-1207

24

D-6

Valve Gp Control (Boom Extend, Retract)

227-1206

25

D-7

Valve Gp - Control (Boom Raise, Lower)

227-1209

26

D-5

CHECK VALVES

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

PRESSURE

227-1208

27

D-5

295-3437

28

H-7, I-5

Valve Gp - Electronic Pilot

247-7829

29

B-4

Valve Gp Load Control (Boom Raise Lock)

249-4837

30

F-3, F-4

Valve Gp - Load Control (Frame Level)

265-0884

31

H-4

Valve Gp Load Control

(Stabilizer Cylinder Lock)

204-6924

32

G-1, G-2

24 25 26

20
3

15 16

11

14 38 42

13 40

31

41

32

23

PILOT
CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

TH580B Telehandler
Hydraulic System

19 22

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

FOUR-WAY

THREE-WAY

CONTROL VALVES
AB

Filter Gp - Oil (Power Train)

Valve Gp - Control (Quick Coupler Tilt)

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES

17 28

Valve Gp - Diverter (Single Auxiliary)

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

15 16
3

Pump Gp Lower (Dead Engine Lower)

(Emergency Lower)

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

18

S/N TBJ00100 & After

30

SOLENOID

SOLENOID
or MANUAL

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

10 33

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

Valve Gp - Load Control (Tele Cylinder)

252-5652

33

F-7

Valve Gp - Manifold (Inlet)

227-1203

34

D-8

Valve Gp - Manifold (Outlet)

227-1205

35

D-4

Valve Gp - Pilot (Anti Kick)

216-4237

36

G-5

Valve Gp Pilot
(Boom Raise Damping)

253-2565

37

F-4

Valve Gp - Solenoid
(Frame Level Arctic) (Option)

295-3459

38

C-9

RELEASED PRESSURE

EXTERNAL RETURN

270-3593

Valve Gp - Solendoid (Steer Mode Select)

210-7217

40

E-10

Valve Gp Stabilizer Control

265-0881

41

F-1

(4spPsy) 206-4387
(4spPsh) 206-4388

42

A-6

39

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

Valve Gp Solenoid (Sequence) (Emergency Lower)

XMSN Gp (Option)

CONTROL VALVES

SPRING

FLUID CONDITIONER

19 22 24 25 26

30

12 21 39

32

17 28

HYDRAULIC AND PNEUMATIC CYLINDERS

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

23

I-10

SINGLE ACTING

LINES JOINING

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

27 29 34 35 36 37
CROSS
FLOW

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

Machine Component Locations

FLOW ALLOWED IN
EITHER DIRECTION

Last Modified: 05/10/2004

Electrical Symbols Table

Hydraulic Symbols (Electrical)
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
AA

Description

Outlet
Manifold
Schematic
Location

Main Pump Pressure

C-9

BB

Load Sensor Pressure

C-9

CC

Implement Pilot Pressure

C-3

DD

SOS Oil Sample Port

B-5

Inlet
Manifold

Auxiliary Diverter Sol.

BB

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

Electrical Symbols (Electrical)

AA

28

Inlet
Manifold

VIEW OF AREA A

Tele

Quick Coulper Sol.

Electrical Wire

Temperature Switch

Auxiliary

Pressure
Symbol

Tilt

Temperature
Symbol

Flow
Symbol

Level
Symbol

Boom

BB

Outlet
Manifold

Valve & Mtg Gp - Diverter (Dual Auxiliary)

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

19

The load control valves lock oil into both sides

of the cylinders in order to hold the cylinders in
position when the cylinders are stationary. The valves
also prevent the stabilizer legs from collapsing if a
hydraulic hose bursts.

CC

Wire Color

325-AG135 PK-14

28

325-PK

Circuit Identification
Number

29

Valve Gp - Implement Asy 4-Bank (15),

Main Pump Pressure Port (AA),
Load Sensor Pressure Port (BB,
Implement Pilot Pressure Port (CC)

Valve Gp - Diverter (Single Auxiliary)

Stabilizers are used to increase the stability of the
machine during stationary lifting operations. The
stabilizers are used when the machine is lifting heavy
loads or when an access platform is installed on the
machine.
Independent operation of the stabilizers allows the
machine to be leveled when the machine is operating
on uneven ground.
Stabilizers are installed as optional equipment on
TH360 and TH560 machines only.

Valve Group (Stabilizer)

Wire Gauge

Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

Valve Gp - Bank 4 (Implement)

Last Modified: 10/15/2003

(1) Flow control valve (stabilizer)

(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)

The stabilizer cylinders are located on the stabilizers

at the front of the machine. The head end of the
cylinder is attached to the stabilizer frame and the
rod end is attached to the stabilizer leg.
The cylinders extend in order to lower the stabilizers
and the cylinders retract in order to raise the
stabilizers.

(1) Flow control valve (stabilizer)

(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)

The valve group (stabilizer) is installed in the center

of the stabilizer frame at the front of the machine.
The valve group (stabilizer) consists of the flow
control valve (stabilizer) (1), the control valve (left
stabilizer) (2) and the control valve (right stabilizer)
(3).
The flow control valve (1) controls the flow of oil
into the stabilizer cylinders and out of the stabilizer
cylinders.
Stabilizers are used in order to improve the stability
of the machine.

The valve group (stabilizer) is located in the center of

the stabilizer frame at the front of the machine.

Stabilizer System

Wire Color

Previous Standard
Location of
Implement Disable Sol.

VIEW B-B

Cylinder Gp - Frame Leveling

Wire
Circuit Number
Identification

The frame leveling cylinder allows the machine frame

to be levelled in order to improve the stability of the
machine during operation.

Harness identification code

This example indicates
wire 135 in harness "AG".

Quick Coulper Sol.

Valve Gp - Load Control

(Stabilizer Cylinders) (Lock)

The frame leveling cylinder is located at the front of

the machine on the right side. The head end of the
cylinder is attached to the machine frame, and the
rod end is attached to the front axle.

Current Standard

Current Standard

The load control valves are attached to the casings

of the stabilizer cylinders.

Stabilizer Cylinders

Valve Gp - Stabilizer Control

24 Page

Pressure Switch
(Adjustable)

Pressure Switch

31200305

17