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School of Nuclear Science and Technology, Xian Jiaotong University, Xian, Shanxi 710049, PR China
Nuclear Power Institute of China, Chengdu, Sichuan 610041, PR China
h i g h l i g h t s
Water hammer models developed for IPWR primary loop using MOC.
Good agreement between the developed code and the experiment.
The good agreement between WAHAP and Flowmaster can validate the equations in WAHAP.
The primary loop of IPWR suffers from slight water hammer impact.
a r t i c l e
i n f o
Article history:
Received 21 July 2012
Received in revised form 2 March 2013
Accepted 10 March 2013
Keywords:
Water hammer
Integral pressurized water reactor
Method of characteristic
Experimental verication
Flowmaster
a b s t r a c t
The present work discussed the single-phase water hammer phenomenon, which was caused by the
four-pump-alternate startup in an integral pressurized water reactor (IPWR). A new code named water
hammer program (WAHAP) was developed independently based on the method of characteristic to
simulate hydraulic transients in the primary system of IPWR and its components such as reactor core,
once-through steam generators (OTSG), the main coolant pumps and so on. Experimental validation for
the correctness of the equations and models in WAHAP was carried out and the models t the experimental data well. Some important variables were monitored including transient volume ow rates, opening
angle of valve disc and pressure drop in valves. The water hammer commercial software Flowmaster
V7 was also employed to compare with WAHAP and the good agreement can validate the equations in
WAHAP. The transient results indicated that the primary loop of IPWR suffers from slight water hammer
impact under pump switching conditions.
2013 Elsevier B.V. All rights reserved.
1. Introduction
Water hammer is a kind of shock wave, which is caused by a sudden pressure change within the compressible liquid and pipes. It is
harmful to all kinds of pressure pipelines and happens frequently,
causing valve failure, pipe leak, ow passage components damage and so on. Water hammer is one of the important factors that
threaten the safety of nuclear power plant. For example, in pressurized water reactor (PWR), violent thermo-hydraulic transients
in the primer loop may cause pipe rupture which may induce loss
of coolant accident (LOCA) and lead to reactor shutdown. In 1973,
a severe water hammer accident happened in American Indian
Point 2 nuclear power plant, which caused the containment thermal deformation and main feed water pipe breakage as large as
45.7 cm at the penetrating place through the containment (Liu,
1987). In China, the pipe line has vibrated voilently and led to
alarm signals for many times since Daya Bay and Ling-ao nuclear
power plants were put into operation, which can even cause the
condensate extraction pump to shut down (Zhang and Zhu, 2008).
Therefore, water hammer phenomenon in nuclear power plants has
drawn much attention for nuclear power plant safety and economic
issues in recent years.
In nuclear power plants, water hammer transients can be caused
by both two phase ow and single phase ow transients. Two-phase
water hammer is often associated with condensation-induced phenomenon, which may cause greater damage than single-phase
water hammer (Beuthe, 1997). Two-phase water hammer often
appears in nuclear power plant and has been investigated by
many researchers (Barna et al., 2010; Barten et al., 2008; Beuthe,
1997; Prica et al., 2008). However, the detail mechanisms of the
condensation-induced water hammer have not been fully understood. Much attention has been drawn to single-phase water
hammer phenomenon. Some sophisticated algorithms are developed and applied to specic single phase ow systems.
Water hammer prediction is mainly carried out by the analysis
method, the graphic method (Allievi, 1925), and the numerical
method in the early stage. The classical water-hammer equations
are a set of hyperbolic equations, which are acquired by the
166
Nomenclature
a
A
D
f
g
H
I
K
m
n
Nr
Q
t
Ve
V
w
x
dimensionless method (Ghidaoui et al., 2005). The solving procedure of the analysis method is very complicated. The analysis
method is used to solve the basic simplied equations and only
applied to simple pipe networks when the loss of water head is
neglected. The graphic method is very complex in drawing and
not accurate enough. The development of computer technologies
makes the numerical method of water hammer simulation in
complex pipe networks become possible.
In recent years, the numerical method is widely used in water
hammer phenomenon study and almost replaced the analysis
method and the graphic method. The main numerical methods
to simulate water hammer events include method of characteristic (Wylie and Streeter, 1993), the nite volume Method (Zhao
and Ghidaoui, 2004), the nite element method (Kochupillail et al.,
2005), Wavelet-Galerkin (Sattar et al., 2009), the uid structure
interaction, and so on. Among those methods the method of characteristic (MOC) is the most popular one, and Afshar and Rohani
(2008) even developed a different MOC procedure IMOC. Some
research indicates that MOC ts experimental data well (Liu et al.,
2005). Ghidaoui et al. (2005) investigated eleven available water
hammer commercial software packages, and found that in eight of
them the method of characteristic was applied.
Flowmaster is one of the most well-known virtual thermouid modeling software to simulate water hammer. It can analyze
uid ow and pressure surge through complex piping networks.
Flowmaster has been widely used in water hammer calculation in
nuclear system in recent years (Marcinkiewicz et al., 2008; Zhang
et al., 2012). Lee analyzed hydrodynamic characteristics of auxiliary feed water system in PWR using Flowmaster and showed a
good agreement between the simulation and the measurements
(Lee et al., 2011).
There are many factors which lead to water hammer in PWR.
Such as power failure, reactor normal shutdown and startup, pump
shutoff and startup, pump blockage, valve closure, open and instability, pipe rupture, rapid condensation, transient void. Generally
speaking, normal startup and shut-off operation could not lead to
excessive water hammer pressure, but sudden power failure of the
pump and accidental pump shutoff often lead to severe water hammer. In order to evaluate the safety situation of IPWR, the method
of characteristic is employed in the present work to predict water
167
Table 1
The length of the pipes in IPWR.
Pipe numbers
5/6/10/11
7/8/12/13
1100
341
1441
1800
1627
1627
616
C+ :
Ghidaoui et al. (2005) summarized both the historic developments and the present research in the eld of water hammer. They
discussed both various types of mass and momentum equations
for one-dimensional ow and the assumptions and restrictions
involved in these governing equations. The control equations of
the water hammer can be conventionally expressed as (Tian et al.,
2008; Wylie and Streeter, 1983)
H
H
a2 V
+V
+ V sin +
=0
g x
t
x
dx
dt = V + a
fV V
1 dH + 1 dV + 1 V sin +
= 0
a dt
g dt
2g D
(1)
fV V
V
H
V
=0
+V
+g
+
2D
t
x
x
(2)
Fig. 4. The schematic diagram of container model.
(3)
168
C :
dx
dt = V a
fV V
1 dH + 1 dV 1 V sin +
= 0
a dt
g dt
(4)
2g D
C+ :
dx
dt = a
C :
g dt
1 dH + 1 dV +
a dt
g dt
fV V
(6)
2t + t+t
d2
= tt
dt 2
t 2
2g D
= 0
a
gA
Hp H = HP2,1 HP1,NS
fx
R=
2A2 g D
Substituting this term of B and R in Eqs. (5) and (6) and integrating along the characteristic lines, we can rewrite the following
nite difference equations as follows.
(7)
(8)
HP2,1 = head of the rst node of the pipe connect to the outlet of
the valve.
HP1,NS = head of the end node of the pipe connect to the entrance
of the pump.
H = head loss of the valve. Hp = head of the pump
The positive characteristic equation at the node (p1,NS) and the
negative characteristic equation at the node (p2,1) are as follows:
HP1,NS = CP1 B1 QP1,NS
QP = QP1,NS = QP2,1
(9)
H = Hr
Then the local pressure head and volume ow rate are expressed
as
CP + CM
=
2
(10)
CP CM
2B
(11)
Qi,t+t =
(16)
we obtain
Hi,t+t
(15)
Hi,t+t = CM + BQi,t+t
(14)
Hi,t+t = CP BQi,t+t
(13)
(12)
(5)
2g D
dx
dt = a
d2
= MRF + MP + MH + MB MV MF + MR
dt 2
fV V
1 dV
1 dH
= 0
+
+
a dt
4. Component models
Pumps, valves and containers are important components of the
system, and their models are described as follows. Other detailed
boundary conditions such as local resistance device, pipe intersection can be found in Wang (1995).
QP QP
Qr2 2
= Hr
q |q|
QP
,q =
Qr
2
(17)
Hr |q|q
=0
2
(18)
(19)
and M is the axial torque. When the pump power fails, Mg decreases
to zero.Given that
w=
nNr
= nwr
30
(20)
M = Mr m = Pr m/wr
where Pr is the rated power, Nr is rated rotational speed. n and m are
the dimensionless form of the rotational speed and the axial torque
which are the basic parameters of the four quadrant characteristic
curve of pumps.
Substituting angular velocity w and the torque M in Eq. (19), we
obtain:
Jr dn
= m
Mr dt
(21)
n = n0
1
Ta
Jr
Mr
169
4.1.3.2. Pump startup model. The main coolant pumps include two
startup modes, high speed startup mode and low speed startup
mode. Their designed head is 34.45 m and 4.01 m respectively.
Suppose the rotating speed of the pump increases linearly to
the rated rotating speed within two-thirds of the total starting
time T,
n=
t
2
2
, t < 3T
T
(31)
1 t T
3
t
m dt
(22)
t0
Expend m at t = t0 , we have
0 t +
m = m0 + m
0
m
t 2
2!
(23)
(32)
= d2 m/dt 2
= dm/dt, m
m
(A1 n B1 B2 ) +
(A1 n B1 B2 ) 4(A2
QP =
0
t
m
n = n0
(m0 +
t)
Ta
2
2(A2
(24)
(A1 n B1 B2 ) 4(A2
Hr
2 Qr2
0 t +
m00 = m0 m
t
(1.5m0 0.5m00 )
Ta
(25)
(26)
=2
(27)
Fq =
(28)
F
q
= CP1 CM2 + Hr {2q[A0 + A1 ( + tan1 )] + A1 n}
n
q
2Hr
|q|
2
(33)
q = q + 0.1q/ q q > 0.1
q = q + q q 0.1
p
,
Ve/Ve
Ve =
QP + Q0
t
2
(34)
K t
HP = H0 +
(QP + Q0 )
2
gVe
HP1 = HP2 = HP
QP = Q P1 QP2
(29)
m0
t 2 ...
2!
Hr
2 Qr2
Hr
2 Qr2
(30)
H0
+
K t
2
gVe
K tQ0
2
gVe
(36)
where HP and H0 are the head at the beginning and the end of a
time step respectively.
170
Pipe numbers
3500
4623
3500
3995
8307
12,540
171
transient. The rst one happened at about 0.6 s during the startup
of pump 1, It is named as pump startup induced water hammer.
The second one was attributed to that pump 1 lose its power at 10 s.
Although pumps 24 start at the same time, the process is named
as pump shutdown induced water hammer rather than pump
startup induced water hammer. Because the pump startup process
lasts about 0.7 s in high speed startup mode, while the pressure
drops in valves 24 vibrate instantaneously after pump 1 shut off
as displayed in Fig. 12. The third one happened at about 11 s when
valve 1 was fully closed. The pressure drop in valve 1 lasts until the
simulation ends. It is named as valve close induced water hammer.
It can also be found that the valve close induced water hammer and pump startup induced water hammer last for a long time,
while the pump shutdown induced water hammer disappeared
quickly. On the other hand, both the pump startup and shutdown
induced water hammer happen in the other three branches rather
than the branch that the acting pump located on, while the valve
close induced water hammer happens in the same branch that the
shut-off valve located on.
It can be found in Figs. 10 and 11 that pressure drops are small
compared to system working pressure 15.5 MPa, and there is little
distinction in other combinations of start-up modes. The primary
loop temperature of this reactor varies from 260 C to 300 C, so
it is unlikely that the IPWR primary loop would suffer from twophase water hammer and it would be safe under pump switching
condition.
5.3. Comparisons with owmaster
172
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achieve pressure convergence and no such component is involved
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