Expertise and service everyday !

PRODUCT SHEET

MANITOU FORK RANGE

September 2015

Different types of fork are available according to the tonnage of the lift truck and the type of product to be handled.
The MANITOU range mainly focuses on 3 categories of forks:
- Standard forks (FEM) for industrial and telescopic forklift trucks,
- Special forks for industrial forklift trucks,
- Pin-type forks for industrial and telescopic forklift trucks

I - STANDARD FORKS
They comply with the requirements of the ISO 2328 - FEM mounting standard. These forks are
defined by:

Standard and Special

forks

- A mounting class (1, 2, 3, 4 or 5)

This class defines the maximum load that the truck can carry.
The 5 classes are defined by the distance (h2) between the 2 hooks.
Each class corresponds to a type of carriage.

FEM standard: 20
hook angle

- A fork type (A or B)
Type A and type B forks are distinguished by the distance (h1) between the upper mounting
and the heel of the fork.
Mounting class A or B therefore defines the height of the fork carriage relative to the ground
(forks in the lowered position).
h2

A standard table summarizes the fork characteristics according to hook class (1, 2, 3, 4 or 5)
and the fork type (A or B).

h1

I - SPECIAL FORKS
MANITOU offers:
- Standard - special forks
Hybrid forks that combine the features of standard and special forks. The fork mounting
and the distance (h2) are in accordance with the FEM standard, with a 20 hook angle.
The distance (h1), however, varies to suit specific requirements.
- MANITOU-specific special forks
The distance (h2) and the mounting are designed for special MANITOU carriages.

Pin-type forks
III - PIN-TYPE FORKS
Eye position adopted by
MANITOU

MANITOU pin-type forks are designed for telescopic forklifts with a floating fork carriage.
Pin-type forks are movable over the width of the carriage.
Our forks meet the ISO 2330 attachment standard.

Case A: Fork thickness

= 100 %

MAINTENANCE FOCUS: Fork wear

Wear indicator
(Part no. 489 628)
Both forks require
to be replaced

Case B: Fork thickness

= 90 %

Crack detection kit

(Part no. 781 575)

Reminder: maximum wear tolerance: 10% relative to the original dimension.

An easy-to-use tool, the Fork caliper, or Fork wear gage (Part no. 489 628) is used to measure fork wear.
The original fork thickness is measured along the fork arm (at A). The Caliper jaw spacing at this point is then compared against the heel of the fork (at B),
where the wear is more pronounced.
If the heel thickness has worn by more than 10% of its original thickness, both fork arms must be replaced.
Forks are subjected to very high stresses and can suffer cracking which is invisible to the naked eye and can lead to failure. Regularly inspect the forks

Expertise et service everyday !

PRODUCT SHEET

MANITOU FORKS RANGE

September of 2015

STANDARD FORKS

h2

Lift truck capacity

Load center (mm)
Class

Load

0-999

2
3
4
5

Class

400

1000-2500
2501-4999
5000-8000
8001-10999

Length
(mm)

Type of
fork

h1

a (mm)

76

114

500

76

500

B
A

152
76

600

B
A

203
127

800

B
A

254
127

257

Part number

1A

Cross Cross section 80 x 30 mm

920
486586

2A
2A
2A
2A
2A

Cross section 80 x 40 mm
800
545591
1000
582053
1100
554907
1200
582054
1400
582055

2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A

Cross section 100 x 35 mm

800
554840
900
486501
1000
486502
1070
486591
1100
415863
1150
720073
1200
486592
1250
486593
1300
415583
1350
486594
1400
486595
1500
486596
1600
745035
1700
487600
1800
486598

2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2B
2B

Cross section 100 x 40 mm

900
1000
1100
1150
1200
1220
1300
1400
1500
1600
2000
1100
1200

415805
415776
415689
415645
415691
820789
415846
902264
415692
776325
306262
486513
486514

3A
3A
3A
3A
3A
3A
3A
3B
3B

Cross section 100 x 45 mm

1000
1100
1200
1300
1400
1500
1600
1200
1300

415898
415690
415693
415737
415714
415694
415766
415756
894275

2A

Cross section 100 x 50 mm

1200
415858

c1 (mm)

h1 (mm)

+ 1,0 / 0

+ / -3,0

16,5

394

Tolerance
(mm)

m1 (mm)

m2 (mm)

K1 (mm)

h2 (mm)

max.

max.

min.

306

+ 1,0 / 0

28

26

14

432
16,5

470

382

+ 1,0 / 0

31

29

14

22

546
568

477

+ 1,5 / 0

40

38

17

26

695
743

598

+ 1,5 / 0

47

45

20

35

870
830

680

+ 1,5 / 0

65

63

26

Class

Length
(mm)

Part number

960

Class

Length
(mm)

Part number

2A

Cross section 120 x 40 mm

1100
662769

2A
2A

Cross section 122 x 40 mm

1150
828489
1200
895127

3A
3A

Cross section 122 x 50 mm

1400
315885
1500
947301

2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2A
2B
3A

Cross section 125 x 40 mm

920
582056
1000
415273
1100
415565
1200
289049
1200
415164
1300
415708
1370
582057
1400
415253
1500
415124
1550
487 609
1600
415 587
1800
415 564
1900
415 861
2000
415 128
1200
415 720
1200
415 550

2A
2A
2A
2A
2A
2A
2A
2A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3B

Cross section 125 x 45 mm

1000
486515
1100
415617
1200
415330
1400
486518
1600
486519
1800
415764
2000
486520
2500
415854
1000
486521
1100
415566
1150
415305
1200
415618
1300
487612
1400
415654
1450
487614
1500
415125
1600
486525
1700
415704
1800
415802
2000
415129
2200
415616
2500
415795
1200
487486

3A
3A
3A
3A
3A
3A
3A
3A
3A

Cross section 125 x 50 mm

1100
281917
1200
415652
1300
278518
1400
415868
1500
415666
1700
415853
1800
415674
2000
415834
2200
415926

3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3B
4A
4A
4A

Cross section 150 x 50 mm

1100
415619
1200
578097
1300
415599
1400
415215
1500
415126
1600
415326
1800
415280
2000
415603
2200
415604
2400
895 456
1400
415 147
1150
415 646
1200
415 549
1800
278 003

3A
3A
3B
4A
4A
4A
4A
4A
4A
4A

Cross section 150 x 60 mm

1400
415607
1500
300182
1200
501918
1200
415450
1220
415117
1500
415127
1600
487627
1800
415544
2000
415131
2200
487632

4A
4A
4A
4A
4A

Cross section 150 x 70 mm

1200
415568
1500
415522
2000
415812
2400
415938
2500
415890

4A
4A
4A
4A

Cross section 200 x 60 mm

1200
513110
1600
608433
1800
719101
2000
586267

Expertise et service everyday !

PRODUCT SHEET

MANITOU FORK RANGE

September of 2015

SPECIAL FORKS

Length
(mm)

Cross section
(mm)

2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special
2 special

1020
1050
1070
1100
1100
1100
1200
1200
1200
1200
1200
1200
1200
1200
1200
1400
1500
1800
1800
2000

h2 = 382 mm
100X50
125X40
125X45
125X40
125X45
125X45
125X40
125X40
125X45
125X40
125X40
150X50
125X40
125X40
125X40
125X45
125X40
125X45
125X40
125X45

720
673
700
593
593
698
513
593
593
640
673
673
700
728
775
593
700
593
700
593

415695
415775
415035
415794
319859
415907
415743
415744
415835
415523
415742
415688
415159
415746
415484
286880
415216
415944
415421
415936

3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special
3 special

1000
1070
1100
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1300
1400
1400
1400
1500
1500
1500
1500
1500
1500
1500
1500
1600
1600
1700
1800
1800
1800
1800
1800
1900
2000
2000
2000
2000
2200
2400
2400

h2 = 477 mm
125X40
125X50
100X45
150X50
150X60
150X60
150X50
125X40
125X45
125X40
125X45
150X50
150X50
125X40
125X45
125X50
150X50
122X40
125X45
150X50
125X40
150X60
125X40
125X45
150X50
150X50
125X40
125X45
150X50
150X60
125X40
125X45
125X45
125X40
125X40
125X45
125X50
150X50
125X45
150X50
125X45
125X45
150X50
125X40
125X45
125X40
125X45
150X50

800
798
700
648
648
648
703
712
712
730
730
730
730
784
798
798
798
800
800
800
730
648
730
800
648
703
730
730
798
798
800
800
730
800
800
730
730
798
800
800
730
730
730
800
800
800
800
800

415953
415036
415871
415493
415820
415494
415497
415696
415699
415727
415729
415850
415851
415697
415160
415139
415217
415728
415730
415992
415733
415843
415848
415900
415563
415627
415738
415778
415542
415028
415739
415200
415908
415880
415849
415752
415949
415263
415297
415911
415799
415784
415815
415726
415818
415959
415981
415877

4 special
4 special
4 special
4 special
4 special
4 special
4 special
4 special
4 special
4 special
4 special
4 special

1200
1200
1200
1400
1500
1500
1600
1800
2000
2000
2500
1500

h2 = 598 mm
150X60
150X60
150X60
150X60
150X60
150X60
150X60
150X60
150X60
150X60
150X60
150X70

823
878
960
985
823
878
878
878
823
870
823
878

415495
415499
415454
276728
415507
415625
415748
415767
415642
415962
415725
415664

Class

h1 (mm)

Part number

Length
(mm)

Cross section
(mm)

h1 (mm)

Part number

SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL

1000
1010
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1350
1400
1500
1500
1500
1500
1700
1800
1800
2000
2000

h2 = 393 mm
125X40
100X50
125X40
125X45
125X45
125X45
150X50
100X50
120X40
125X40
125X45
125X50
150X50
150X50
100X50
125X40
100X50
125X45
150X50
150X50
125X40
125X45
125X45
125X40
125X45
125X50
125X45
125X40
125X45
125X45
125X45

538
743
538
690
710
710
710
743
760
800
800
800
800
800
813
853
863
920
920
935
800
800
710
800
800
800
710
538
710
710
800

415162
95882
415304
415556
415151
582200
415203
95890
95942
415150
415152
895501
415333
95883
95898
415202
415065
415153
95981
95910
415772
415199
415260
415249
415360
288590
415847
415392
415540
415648
415241

SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL
SPECIAL

1200
1200
1200
1200
1200
1300
1500
1500
1800
1800
2200

h2 = 503 mm
150X60
150X70
150X60
150X50
150X60
150X60
150X60
150X70
150X60
150X70
150X60

753
753
813
920
930
753
870
1000
813
823
813

415334
415569
95884
415218
95913
415376
95958
400044
415665
415453
415111

SPECIAL
SPECIAL
SPECIAL

1010
1200
1200

h2 = 508 mm
100X50
100X50
100X50

743
853
873

95860
95950
95899

SPECIAL

1200

h2 = 538 mm
150X50

875

95960

SPECIAL
SPECIAL

1200
1200

h2 = 541 mm
100X40
130X50

920
813

415089
415086

SPECIAL

1200

h2 = 547 mm
150X50

865

415687

SPECIAL
SPECIAL
SPECIAL
SPECIAL

1200
1500
1500
1800

h2 = 664 mm
150X70
150X70
150X70
150X70

945
945
1000
945

415777
415702
415050
415823

Class

Special-Standard forks
Standard forks in terms of mounting and distance (H2), but with special fork sizes
Part no.: 415845: Cross section: 125 x 45 mm - Class: 3A special - Length: 1200 mm : BV+ Overall height: 1145mm
Part no.: 415731 : Cross section : 125 x 45 mm - Class : 3A spcial - Length : 1200 mm :Thickness at end of fork: 15mm
Part no.: 415937 : Cross section : 150 x 50 mm - Class : 3A spcial - Length : 1500 mm : BV+ Overall height: 1900mm

Expertise et service everyday !

PRODUCT SHEET

MANITOU FORK RANGE

December of 2015

PIN-TYPE fORKS

Length (mm)

h1 (mm)

Pin diameter (mm)

Part number

Length (mm)

1200

Cross section 150 x 50 mm

540
60

211923

1200
1200

Cross section 150 x 60 mm

720
60
800
60

415378
576017

1200

Cross section 200 x 60 mm

800
70

528083

1200
1500

Cross section 200 x 70 mm

817
80
950
80

731192
719178

1200
1200

Cross section 100 x 50 mm

540
60
513
60

415947
719611

1200

Cross section 122 x 40 mm

540
50

211919

1200
1200
1800

Cross section 125 x 40 mm

540
60
720
60
540
50

211922
415288
415920

1200
1200
1500
1800
2000

Cross section 125 x 45 mm

720
60
540
50
540
50
540
50
540
50

415289
415801
415712
415809
415806

1500
1800
2000

Cross section 125 x 50 mm

540
60
540
60
540
60

415909
415896
415791

h1 (mm)

Pin diameter (mm)

Part number

The fork carrier tool (part no. 744 889) allows forks to
be moved easily and effortlessly.