R PO THE WAVE, MUSCAT é ‘B. ie WANE The Wane Tear Fs IT2 - BEC = DT- 0402 3 [SUBMITTAL TRANSMITTAL FORM [Date 03.08.2010 [TRANSMISSION OF DRAWINGS, DOCUMENTS, MATERIALS, ETC. SuourreD Fon” | S0E hseaow ICONTRACTOR: BAHWAN ENGINEERING CO. LLC frourneomuaron [2 IRE: CENTRALISED COOLING PLANT Package Nos [oanonnon z feron™ Oo THE WAVE MUSCAT SAOS TP21 eon = KA: _Mr. STUART INGRAM, CHIEF OPERATING OFFICER hreesovenaanored | 2 Fat ane Sexo nemewth Te SOSUWENTS SSTE=D BLOM har araven 3 FoR NrORAnON 2 w Ta SPE OF Tene Seow TPE 2008 MAS for-11 KVChillor Starter |g. |, 2 |SECTION 16345" Panel Baz abe CERRO NES KOT Dy RRISTNAN, ASST GENERAL MANAGER. (Gusta oor Acton Goat a Harter Conmaor warns (CONSULTANT'S COMMENTS pomesto: [PROJECT MANAGER'S COMMENTS | (SoreSTS. [FOR CONSULTANT [FOR PROUECT MANAGER. DATE THD istang Cama Hae STSTTAST Grae TETRA WOT] Sol ggemce rote mecien routs cont ty om a Fre me eae ES z enacor = ; + cai oon ety — = HA er BY:- MudTHE WA\ VE, MUSCAT (Tent BEC™ DT - 0402 SUBMITTAL TRANSMITTAL FORM [Date: 15. TRANSMISSION OF DRAWINGS DOCUNENTS, MATE: pasa z= |CONTRAGTOR: SAHWAN ENGINEERING CO. LLC _ femur =e RE: CENTRALISED COOLING PLANT ~ [Package No. [CLARIFICATION = eo Fo TRE WEISER ST TP21 =a z A: _ Mr STUART NGRAM, CHEE OPERATING OFFICER | bepanersare [a cia ee sean ea ao Parameter = Ee re ae eee ae ine | caer aa? > - lwasior-1tKvonitersieter| g, |, |S 5 Pane 1 i> \\ [FOR CONTRACTCS. ANAVIHA STR, ASST GENERAL WANG [Sonstatto er Aaion Godor and Rema ard eum > Gorecke cass: Te CONSULTANT'S COMMENTS a . ah - SS Balizo4 FR CONGICTNT CATE PROJECT MANAGERS COMMENTS > TPE r DELAY SP, ‘pescado econ steiner sau | eae fF ON hats 2 ib dtfy2/99. = = row proeoromactie HE WE ti Gag ABS Giang ETRE Tamer! CrGaewine TeTeTay FEN” WON Crone Cleminms Trahan “wens CUTS Toi oes [To: Pe ‘Conmuttant PM ‘Gontrator 2 1 DEC) Sasi | ous coe oe) elem coe tte ret = rae sowere leurs i onto 12 086 amyTHE WAVE, MUSCAT TP21 — CENTRAL COOLING PLANT COMPLIANCE STATEMENT ArOe 11KV CHILLER STARTER PANELPart No SECTION 16345 COMPLIANCE STATEMENT FOR MEDIUM VOLTAGE STARTER 15.3 KV reduced vollage soft starters for chiller motors and associated Icomponents. Metering relays in soft starter panels Integral capacitor banks for power factor correction [STANDARDS References include: [| [EG 50684 "Causes common to high Vategos Swtongear ane Conta ocar IEC 62271-200 : AC metal-enclosed switchgear and control gear for rated Jvoltage above 1KV up to and including 52 KV- IEC 62271-102 : Alternating current disconnectors and earthing swithes IEC 60 265-1 = Switch Disconnectors. IEC 60.470: Contactors. IEC 60.044-1 : Current Transformers. EC 60282-1 = High Voltage Fuses. IEEE 519-1992 : Harmonnic control and Reactive Compensation of Static Power Converters INEMA IC3-2 _: Medium Voltage Controllers [SUBMITTALS. Product Data:[Catalog descriotion of general construction, Dus ralings (volls phase,bus bracing and capacity) branch and main protective devices and their rating(voltage,current, short circuit level, IP rating. internal arc classification) and special fetures and apparatus(e.g metering equipment Jand protective relays. Include derating factors for 50 degrees Celsius lambient temperature. Wiring Diagram: ee JAs Built Internal wiring of sensing and control devices. Please refer to drawings submitted [Single Line Diagram containing all major components. Please refer to drawings submitted PE Type test certiicates shal be provided to confirm compliance with Riot apelcate standards [Submit third party declaration of conformity with the tender to validate Jcompliance with the standerd, Netspoleabi [The owner shall witness tost al the factory were the panels are tested ___| Not applicable Factory test certificates to be Issued from place of manufacturer. Factory 11KV 3 phase system, 800A nominal bus Jcapacity unknown bus SC Capacity, lunknown short circuit level, NEMA 1, no arc ciassification Benshaw standard testing procedure TP. 153 (attached) Not plicable Personnel Operating Instructions: [Letter report identifying personnel attending and date of completion [Operation & maintainance manuals: [Shop drawings as previously described above. [Wiring Diagrams as previously described above. [Operating instructions, Parts List and Service Organization | Mainiainanoe instructions and procedures manuals lowers Stock Ld Letter report identifying materials, Guantties date of delwery and Owners [x.y representative receiving a DELIVERY, STORAGE AND HANDLING Delivery products in their original packaging with legible manufacturers identification, [Store materil in accordance with manufacturers recommendations, [comph While located in unheated space,prior to energization, maintain temporary [hota Janti-condensation heat within medium voltage section, .5__|SEQUENCING AND SCHEDULING. Pd ‘A __[Cutover steps appear schematically on the Drawings. Noted [Conduct specitied tests betore energizing any new equipment. Noted [Do not attempt any alternate sequence without specific permission of he Iconsultant,MAINTENANCE es Provide the following tems and turn over to the consultant before ded [Spare fuses and refill, Three spares of each size and type fuse for every Y Noted three soft starters. Fuse handling tools:One complete set of tools required to insert or remove fuse assemblies from their holders or clips and to replace refils. Noted Provide a list of spare parls for two years together with order code Inumbers.Included in the spare parts list shall be individual prices valid for six months. The spare parts list shall be approved and finalized by the Iconsultant.This cost shall be included in the total tender cost. [Al related software for transferring data(Up/down loading)between laptop |. loted Jand relay.Data cable to be provided Pe MANUFACTURERS | fAccepatable soft starter manufacturers [Acceptable Starter manufactuers: [Schneider Electr re | [get [Benshaw [Benshaw Benshaw [Ajlen Bradle a aT [Equivalent other to be approved by the consultant PO a JAcceptable capacitor bank manufacturers: |Acceptable capacitor bank manufacturers: [Schneider Electric GE a [ABB capacitors provided, [Equivalent otfer tg be approved by the consultant | [The soft starter shall conform fo the following climatic conditions; [TT [Altitude ; Below 1000 meters [Ambient temperature: 50 degree Celsius Humidity Upto 95% 11 KV MOTOR STARTER REQUIREMENTS AND COMPONENTS : [Compressor motor starters will be constructed as part of floor standing 8.3 IV motor control centers and installed in a separate air-conditioned Not Applicable HThe 3.3 KV starter shail be of a 6-pulse reduced-voltage solid state type|All motor starters and controllers shall be designed,manufactured and tested to meet or exceed the requirement of the latest published standards lof NEMA or IEC in addition to local authority requirements. Manufacturer to list the standards approved to the starter model [Motor controllers shall accept accept nomial power of 3,300 volis AG (+= 10%).3-phase,50 Hz(+/- 5%) Fhe motor control centers shall be designed and built specifically to Jaccommodate the equipment contained within them ,jnciuding all |controllers and equipment for the soft starting of the chillers. Include power factor correction capacitors to improve power factor to 0.93 minimum inteligent electronic retays with data output ,and module lcontroliers and the like to ensure the flexible operation of the equipment. The panel manufacturer must be able to demonstrate that they experience with the use of such equipment on previous successful operation project. [The slarters shall be manufactured in section assembled and fully tested in the factory.Thereatter,the complete unit shall be taken apart,shipped to site,reassembled and tested again.The testing in the factory shall required the panel manufacturer's provision of motor test loads to demonstrate all the equipment. The manufacturer's scope shal include the preparation of all detailed shop) Jcrawings for the starters, including wiring diagram, test certiticates,operating and maintenance manuals and a list of required test lequipment such that the contractor has all necessory information. [The manufacturer shall deliver the starter panels to site,place on the site,assemble,test and commission and offer full co-operation and liaison }with the contractor in his commissioning of the connected equipment. The pane! manufacturer shall provide an experienced engineer at site during the commissonning of the plant, [The manufacturer shall provide minimum 4 Gays on sile operational instruction to the Client's engineers and operators. These 4 days shall be allocated after all commissioning procedures and tests have been [The panel manufacturer shall provide a 24 hour por day,365 day por yor Jomergency call-out service lo guarantee to be at site with in 4 hours of an H 1kV 50/60 Hz [Comply Comply starter runs against motor load in shop. Full load testing is not available. Not Applicable [The medium voltage solid state controller shall consist of a metal- lenclosed free-standing, vertical steel structure. [Each structure shall be suitable for future expansion al each end Each structure shall also have (2) non-removable base sill channels and removable lifting angles or brackets for ease of handling and installation Provide a minimum of NEMA 12 or [P42 gasketed enclosures for indoor application [Each starter enclosure shall be connecled and bolled to each other. |Comply for 11kV DOL starter [Not Applicable[Provide a dedicated enclosure section for each starter to accommodate the number and size of motor cables.Motor cables will exit the starters Jcomply trom the bottom or top (as indicated on design drawings) FThe controller shall be of modular Gesign to provide for ease and speed oF maintenance. The modules shall be manufactured by one supplier and éesigned to allow ease of maintenance ,inclucing removalof medium voltage components and power electronic components by one maintenance personnel. FThe Structure shall be divided info lsolsted metal comparimenis 25 otiows: Main power busbar and isolation switch compartment paiosinetycert seotonert22 eine conductive fiberglass giastic material. Power equipmentjuses/and SOR compartment [Low voltage and control compariment [Metal barriers shall be provided between each section between the low {voltage compartment and the power cell and /or main power bus Icompartment and between the power cell and main power bus compartment .Personnel shall have access to the low voltage Jcompariment,with the controller energized, without being exposed to any mediumvoltage. Each srucur shal conan te folowing tere Cd !Bare copper horizontal power bus INot Applicable i cons Bare copper Sut Rot hestastie Not Applicable Power electronics Not Applicable [A main non-load break isolation switch and operating handle Not Applicable [A vacuume isolation switch and operating handle Not Applicable [A vacuume bypass contactor Not Applicable [Three(3) power fuses or current limiting fuses INot Applicable FThree(3) protection current transformers class 520 or batter Not Applicable [rhree(3) metering current transformers class 0.5 or betler Not Applicable [A low votage control panel complete with microprocessor based control j module Comaly Protection relay and mulli function meter Not Applicable [Space for necessary auxiliary control and metering componenis, Not Applicable [Capacitor Bank and contactor (if applicable) [Aluminium or Brass plates to accommodate entry cable connectors, Allowances to be made for top outgo power cable entry if so required The sheet metal shall be coated with a thermo setting powder of an epoxy) resin base modified by polyester resin,which provides perfect finish and lexcellont protection against corrosion. Final enclosure color to be approved by the consultant or alternatively matchexisting main incoming switchgear [The horizontal main bus shall be located in is own Separate enclosure and isolated from the starters.To allow for ease of maintenance or extension of lin-ups without disassembling starters,the main bus shall be front,top and. {Comply side accessible Altemative arrangement may be offered for approval by the consuttant,FHorzantal bus bar shal be rated for wanstormer forced arrraiing.Deraling [oo ltactors to be taken into accourt, mp Vertical bus bar shall be rated for isolator rating Dorating actors to be jaken into account NetAppioebie [All main bus bars shall be in-plated and made of copper. This shall include Panes eta Jearth bar not tin plated fall busing rating and Gmensions shall match the medium vokage Sock switchgear ratings. np 1Sus bars shall be of a copper grade no less than 99.9%. Comply [Bus connections shall ensure minimum resistivity ang temperature ase, |comply | [Bus Bar phases shall be clearly marked in each panel for phase lcarics identification. ene — ISOLATION SWITCH: | he dis-connector shall either comprise of the following, manel) TS TTTTTCTCTCTCTCTCTCOC™~™CY 5 [A-3 phase,3-pole isolator with separate In-Line fuses after the dis~ connector switch OR. [A 3-phase,3-pole fused isolator. The isolation switch shall either be rated for 200 Amps or 400 |Amps,unless otherwise indicated on drawing provided. ihe isolating switch shall be an externally operated manual three “pole type ,such that in the open position it completely grounds and isolates the leaving no exposed high-voltage components. Integral mechanical interlocks shall prevent entry into the high-vollage Jareas while the starter is energized or when the isolator switeh is in the ‘Closewa'" position and shall block accidental opening or closing of the isolating switch when the door is open or the contactor is closed |The isolating switch handle shall have provisions for three(3) padlocks in the popsition. Medium Voltage In-Line ((used isolator fuses included) fuses shall be [current limiting fuses and shall be fast acting [General fuses may be offered and shall only be accepted upon the 2 |eonsultant's approval. this option is approved by the consultant.the manufacturer shall provided a letter starting that no damage to any Icomponents shail occure in the event of any fault Ibe used to mechanically activate a normally closed conta the contactor in the event of a blown fuse.[The fuses shall incorporated special time /current characteristics for motor |service allowing proper co-ordination with the contactor and overload relay ior maximum motor protection. This co-ordination shall be such that under Ja low -fault concition the interrupting rating and drop-out time of the [contactor shall be properiy co-ordinated with all posible fuse sizes to leliminate contactor racing .The power fuses shall be vertically |mounted, permitting easy inspection and replacement without starter Idisassembly.A fuse puller shall be provided with each starter. fuse puller not required or provided | |CONTACTORS: [All contactors shal be rated be for AC-3 Utiizalion, INot Applicable Ail contactors shall be rated for Type-2 Co-ordination. INot Applicable Al contactors sha be equlpped wih sunlary corbci or oaBon Not Apglicable Contactors shall be rated to withstand capacitor bank switching transients. |Not Applicable Contactors shall be abe fo provide a minimum of 200.000 operations. Not Applicable fan operation counter for each operation (one operation equals, ; JOPEN/CLOSE) shall be included in the In-Line contactor. Net Appieeas [The By-pass contactor connection shall be located after the In-Line Nit Apphesble lcontactor and protection relay current transormer. sles ; [Bypass contactor shall be provided to short out the SOAS ones he MOIOT [AO cane is up to full speed. When "Slop" funclon fs Selected jbypass contactor shall open bangin Sorts neck ito power oveut pennant _ [Net Aoptcabie jWhen in soft starter mode and a trip command is initiated,the In-Line and IBy-pass contactors shall be opened simultaneously When in By-pass mode and trip command is initited,the In-Line and By-pass contactors shail be opened simultaneous! Not Applicable [The following integral mechanical & electrical interlocks shall be included | i tay 3 2 9) 2) RI namely. INA [An interlock preventing access into the high -vollage areas while the starter is energized comply An inieriock preventing access ino high-volage areas when the Nowior [oo switch is in the "Closed" position, [An interlock preventing accidental opening or closing of the Isolating switch when the HV door is open. (CURRENT TRANSFORMERS: [Current transformers shall be used for protection as well as for metering purpose. Protection GT's Shall be raled for 5P20 and shall have @ Burden VA rating Jas per the manufacturer recommendations. [The Lightning Impulse withstand voltage shall be no less 60 KV. available. [All V's shall either have front or back enclosure access,[AI V's shall be installed on ihe Ine side of each starter VOLTAGE TRANSFORMERS: [otage Transformers shall be used for metermg purpose, Not Applicable [An accuracy Class of 0.5 shall be used and shell have a Burden VA rating et ronnie The Lightning impulse withstand voltage shall be no less than 60 KV. Not Appieable W's shall be terminated in the low voltage compartment via approved VT terminal blocks. VT test blocks shall have a ‘TEST’ position function made |Not Applicable available, [All VT's shall ether have front or back enclosure access. 2 JAILWT's shallbe installed on the line side of each starter, Not Ap EE LOW VOLTAGE COMPARTMENT: The low voltage compartment shall contain the folowing [Control Module [rot applicable 5 Not applicable LV incoming /Outgoing cireutt breakers and fuses Selectot switches INot applicable The low-voltage control compartment shall be Isolaled and barriered from the high-voltage area and mounted on a panel with a separate low-voltage Jaccess door. The low-voltage control components shall be accessible from the front of the low -voltage control compartment. The main incoming low voltage supply (if required) shail be the only low power source to enter the enclosure. The main low voltage incoming three 3 phase supply shall terminate in the low voltage control panel via a circuit breaker (3P + N).This circuit breaker in turn shall feed the following ciccult Jwhich in turn shall have their own dedicated circuit breakers,namely Not applicable Power card Not applicable [Enclosure light Not applicable [The control panel shall include a localremote selector switch. This shall bo located within the low voltage panel and not on the panel enclosure (surface mounted).The status of this selector switch shall be signaled back|Not applicable io the SCADA via the standard communication protocol af the Imanutacturer. [The low voltage compartment shall include a'Soft StarlerIBy-Pass Mode" selector switch. This will enable the operator to start the motor using a full voltage starter(Direct On Line) in an emergency situation.A separate protection relay will be required when in the "By-pass mode as the soft starter controller shall be disconnected from the circuit.[The display control unit event recorder shall be able to store the last 00 levents together with a time stamp. [A built-in test circuit shall be included to permit checking of the slarter control and pilot circuit,with the high-voltage de-energized and isolated, and| the contactor in itsnormal closed position or in the open position.The control circuit shall be capable of being energized through a polarized plug connector from an external 240-volt supply while in the “TEST* mode. This method will not required an external power source. IMethod -voltage soft starter control module shall be microprocessor controlled degital module with remote communications capabilities, [The controller shall accept nominal plant power (Refer to the data sheet ior the voltage used)AC (+/- 10%),3 phase 50 Hz (+/+ 5%) [The control module logic shall provide one of the following sets of functions within a single controller Not applicable Full-Voltage Start Not applicable The following protection shall be provided during ‘Starting’ and Running Imodes.When these conditions are detected, starting of the controller shall be inshall be inhibited or thee controller shall be shut down if itis Stan Fault ting Fault Temperature Fault Not applicable Not applicable Not applicable Not applicable [The controller logic shall provide the following standard fetures: [Adjustable Ramp Time (0-120 Secounds) [Adjustable Initial Current(50 % - 400 %) [Adjustable maximum Current (200 % - 600 96) [Selectable Current Limitduring Motor Start Line Phase Loss Detection ISoft Stop operation Tine Current Imbalance Detection (10% - 40%) Not applicable [Over/Under Line Voltage Protection (10%-80%) with adjustable duration (0 HO sec) Not applicable: [Up to Speed Indication Not applicable Line Phase Sequence Sensitivity, or Insenstivily INot applicable [Selectable Solid State Overioad Class 10,20,30 Not applicable Battery Backup of Starter Parameters, Not applicable Line Voltage Independent Operation INot applicable [Shorted SCR Detection Software Selectable Relay Outputs ECD Status Display Not applicableigable. lot applicable. Power Off Lock-out Retention Not applicable Not applicable Scroling Current and Voltage Meters INot applicable lUndercurree Trip, Not applicable Not applicable Kilowatt hour meter INot applicable Power factor meter Not applicable IVAR meter INot applicable uu__|Memory of overioad parameters Not applicable [Each controller shall include a timer fo prevent unit from restarting during Icompressor coast down ansand controls to automatically and immediately reintiate chiller starting sequence after machine has stopped. Timer setting|comply shall be co-ordinated with chiller and motor manufacturers to prevent Jdamage to equipment from frequent starts. [The control module shall communicate status and alarm information to the aster Controller (SCADA).As an added option.the control module shall receive motor starting commands over this same link.Initally remote stop/starts shall be hard wired.Co-ordinate communications protocol with system integrator. The factory default protocol shall be used for the starters. All protection shall be available when the By-pass contadlor has closed, [Not applicable [All remote commands and metering shall be made available when the By- lpass contactor is closed as well as when the solt starter is in the Not applicable llocalremote mode. [All SCR stacks shall have @ R-C snubber module inserted for voliage, " spikes and to prevent false SCR firing Not applicable a | PROTECTION RELAY (BY-PASS MODE) This method of starting shall only be used in an emergency.A full vollage sytart will be required, thereby by-passing the soft starter control unit. [The current transformer connections shall be located afer the In-Line lcontactor_and before the By-pass contactor The protection relay shall monitor and initiate @ trip (required ) under the following conditions namely, ae Refer PLO/SCADA point schedule Not applicable Not applicable Not applicableWinding temperatures [Drive / Non Drive bearing temperatures In addition to the protection function, the relay shall display the following Imeasurements,namely: -phase current (A) hase vollages(A) [Power factor (corre. rower (kW) Reactive power (VAR) Kwh) S| HO (4) (Corrected power factor readings shall be Submited top he consultant Tor pproval FThe protestion relay shall be submited fo the consultant for approval All meter and protection parameters shall be signaled baokto the SCADA s internal wiring shall ensure that tne capacitor bank contactor opens and closes with the by-pass contactor switching philosoph FThe following minimum contacts shal be made avallable on each sot starter-All contacts shall be pre wired to a field terminal ral.f more than Jone control unit is used or an addition protection relay is included into the control philosophy,then both units shall have the below mentioned terminals made available in the event that oniy one of the units Is used at Jany given point in time.Alternative protection options may be considered it [submitted to the consultant for approval. ip. “local remote Remote Temperature Device (RTD)-8 -RYYIB windings (x6) - Drive End bearing(xt) = Non Drive End lbearing(xt INDICATION LIGHTS. The following indication lights shall be provided as a minimum, isolator earthed, un ip pass mode Bl=l=Ialale a, PUSH BUTTONS Not applicable Not applicable Not applicable INot applicable INot applicable Not applicable Not applicable Not applicable Not applicable Not applicable ae Not applicable Not applicable Not applicable Not applicable[The following push buttons shall be provided as a minimum: Stop. [Emergency Stopinall covered ang lockable) Not applicable ee S| CHILLER AND STARTER ENCLOSURE JAUXILIARIES CHILLER AND SOFT STARTER ENCLOSURE AUXILIARIES [Each chiller shall have an independent S-phase supply feeder for all is Jauxiliaries(cil heaters,oil pump.control panel, display module). The feeder shall be from the LV MCC,and not from the 3.3kV starter. At each chiller,the source supply will terminate into a main circuit breaker via an isolation transformer(Delta /Star)in order to create the neutral. [The soft starter auxilaries shail either come direclly from the chiller Jauxiliary panel in the field or alternatively be tapped off the soft starter Jenclosure main bus bars via step down transformers.Co-ordination between the Chiller manufacturer and the soft starter manufacturer shall be required, INo current transformer or voltage transformer or any other equipment from the chiller manufacturer shall be installed in the soft starter enclosure panel INTERNAL WIRING [AIT internal wiring shall be tagged and numbered and shall match As-bullt 7 drawings. pony Method of wiring shall be via the “Cross-ferruling” technique. [Typical drawing will nol be accepted, Noted, Include power factor correction capacitors to improve power factor to 0.93, minim [Capacitor Bank shall have three (3) in built resistors for discharging when switched off, [The capacitor bank shall included x3 In-Line fuses for protection against Jany severe fault. [Capacitor banks shall be over-rated and shall be connected to a phase line reactor to accommodate harmonics as well as minimize voltage Isurges when capacitor banks are switched in, [Capacitor banksshailbe a single step with a set KVAr rating KVAr ralings itor bank, value chosen sha bo basos on manutacturer motor dala sheet using a power factor of [eNgle s'agecapactor bank, val Ithe worst possible scenario,.namely at 50% loading. w IC apacitor Banks shall be connected in Della ee Ee EEE EE [EXECUTION re | [Examine areas and conditions under which works Is to be performed and identity conditions detrimental to proper ot timely completion. [Anchor enclosures to supporting concrete pads or as delalled on the Jarawings. reactor not provided[Soft starter enclosures shall only be installed when the switchgear room lots arch coal ot panting has boon cpl Protect panels during construction with covering to keep it clean and ce f i i Noted Jdry.Provide heat necessary to eliminate condensation [Co-ordinate raceway entry into switchgear so that sections wih spare Jdevices or provision for future [Ground panel frames and metal raceway entering switchboards as Jdescribed in section 16060 IMake connection in soft starter panels complete and secure before lenergizing and install or tighten fasteners with torques as recommended Applicable to 11KV chiller starter panel by the manufacturer. in fusible switches,install fuses specified Indicate fuse amperage,and type. lusing adhesive labeis supplied by the fuse manufacturer,atfixed to the INSTALLATION. [ [Verify numbering routing and poinls of connection of feeders. [Noted [Guard edges and restore finish of new opening made in existing Jenciosures. ci lose abandoned opening in boxes or enclosures with steal bolted plates finished to match existing materials, FIELD QUALITY CONTROL [Secure the services of the manufacturer's technical representative,or few Noted those on an independent testing firm.to perform acceptance test equal to INETA procedures. [Check wire -1o-wire phasing of high vollage terminals across any breaker Jor switch permitting parallel connection to another source, including Jconnections made via low voltage ties and ties which are keyinterlocked to prevent unintentional paralleling Periorm, or assists in the performance of any Testing required by the Electrical Utility. DEMONSTRATION(PO}) Domonsirate the operation of the medium vollage soft starter and have JOvner's personnel conduct "Hands-On" start,stop,trip and reset procedures, Demonstrate the operation of protective relays and Multi function meters. |N/A [Demonstrate the operation of Key interlocks. Noted |As per manufacturer's standard NotedTHE WAVE, MUSCAT TP21 — CENTRAL COOLING PLANT | TEST PROCEDURE FOR 11KV | CHILLER STARTER PANEL (SERIAL NO: 01-03)ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS SYSTEM DESCRIPTION: CFMVRMXATLDUALI25011KV__ SERIAL NO._©| -3 JOB NI MBER: $200903327. DATE: _10-30-09 IL GENERAL, ‘THIS TEST PROCEDURE IS USED FOR MEDIUM VOLTAGE SYSTEMS WHICH UTILIZE ‘THE BENSHAW MX’ MICROPROCESSOR SYSTEM AS THE PRIMARY CONTROL. ALL STEPS SHOULD BE FOLLOWED AS NOTED. SEE THE SHOP RELEASE FOR ANY ADDITIONAL TESTING REQUIRED OR TEST ADDENDUMS THAT MAY BE NEEDED FOR THE ORDER. CAUTION THERE ARE STEPS WITHIN THIS PROCEDURE WHICH REQUIRE TEST MEASUREMENTS DURING THE TIME THAT MEDIUM VOLTAGE POTENTIAL IS ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE. VOLTAGES ARE LOCATED AWAY FROM THE TEST MEASUREMENT SITES BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS. MEDIUM VOLTAGE IS PRESENT IN THE ENCLOSUR! ALL DATA SHOULD BE ENTERED IN THE SPACE PROVIDED AND THE TEST PROCEDURE MUST ACCOMPANY THE JOB PACKET WHEN TESTING IS COMPLETED. THE TEST PROCEDURE MUST BE STORED IN THE ENGINEERING JOB FILE ONCE IT IS COMPLETED. Page 1 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 0 INITIAL RELEASE 09/013/06 Page 2 of 35, REVO TP-153‘TP-153, ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV_ MX* BASED SYSTEMS Il. TEST EQUIPMENT: THE FOLLOWING TEST EQUIPMENT WILL BE REQUIRED: MULTIMETER (FLUKE 87 OR EQUIVALENT) 94850468 SCOPE METER (FLUKE 95 OR EQUIVALENT) 0000363 HI-POT TESTER (HIPOTRONICS HD -100 OR EQUIVALENT) P0409067 L-R-C METER 04080031 Il. TEST PROCEDURE 1. VISUAL INSPECTION: CHECK THE FOLLOWING AGAINST THE JOB DRAWINGS FOR PROPER ASSEMBLY TWETTAL Tian COMMENTS NE ENCLOSURE LAYOUT TE. ‘COMPONENT MOUNTING NP, ‘CONTROL WIRING CONNECTIONS BE POWER WIRING/BUS BAR TIGHTNESS NP, ELECTRICAL CONNECTIONS [ae ‘VERIFY ALL MECHANICAL CONNECTIONS, NP VERIFY ELECTRICAL SPACING MGW SSACING (FER CER C22. NO. 31, TABES a) ‘GEPOSTTS POLARITY Fo GROUND THROUGH ATR ‘OVER SUFACE THROUGH ATR ‘OVER SUFACE 5.91 INCHES 7.87 INCHES 4.92 INCHES 5.71 INCHES 2,_SALES ORDER AND AS BUILT CHECK: INITIAL, TTEM COMMENTS Me ‘SALES ORDER MATCH REVO TP-153 Page 3 of 35ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 3._SCR CHECK: (Gxrrcan Trek RENTS 4 A CONTINGETY CHECK INGOT TO OOTROT ACROSS EACH OF NTR TNUITY CHECK GATE TO PAIRS (EG. AB, CD, EF, ETC. AS REQUIRED BY THE NUMBER OF SCR'S) THEY SHOULD BE BETWEEN 10 TO 500. 4,_DVDT CHECK: INITIAL CoMRENTS N/R MEASURE THE CAPACTTANCE VALUE OF THE DVDT’S BY CONNECTING A LRC METER ACROSS EACH OF THE THE HEAT SINKS JOB DRAWINGS FOR \CK_PART NUMBER) ‘STACK B/N |___ CaBRCTANGE | 5-403005-01,-03, -04, 0.5uF = Se 7 3-403005-02 roa St 5. HI-POT TEST: S SETUP SLL 5.12 REVO TP-1S3 TURN THE MAIN DISCONNECT SWITCH TO ON IF ONE IS PROVIDED WITH SYSTEM. DISCONNECT THE PRIMARY FUSES TO THE VOLTAGE, DIVIDER CARD & CPT (& PT'S IF PROVIDED) [USUALLY FUI6, 17, & 18). CONNECT SHORTING JUMPER FROM LI TO L2 TO L3 TO TI TO T2 TO T3, ON THE POWER POLES. CONNECT THE HI-POT TESTER BETWEEN THE SHORTED POWER POLES AND THE GROUND BUS BAR. REMOVE ANY ADDITIONAL FUSES TO ISOLATE THE LOW VOLTAGE, SECTION (SEE THE JOB DRAWINGS). ENERGIZE BOTH INLINE AND BYPASS CONTACTORS (IF SUPPLIED) BY APPLYING PROPER VOLTAGE TO THE COILS. USE AN EXTERNAL VOLTAGE SOURCE FOR THIS STEP. DISCONNECT ANY FILTER CAPACITORS, SURGE CAPACITORS, AND/OR SURGE ARRESTERS FROM THE CIRCUIT, IF SUPPLIED. Page 4 of 35ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS $.1.3 SET THE HI-POT TESTER TO DC OUTPUT AND FOLLOW THE SET-UP PROCEDURE FROM THE HI-POT TESTER AS REQUIRED. 5.2. HEPOT A) APPLY ISKVDC FOR I MINUTE AND RECORD THE LEAKAGE CURRENT. INETIAL, TEEN. - COMMENTS i We. TEAKAGE_CORRENT, BaADE B) LEAVE THE VOLTAGE APPLIED FOR 10 MINUTES AND RECORD THE LEAKAGE CURRENT. THE LEAKAGE CURRENT MUST DROP TO 50% OF ‘THE INITIAL LEAKAGE CURRENT TO PASS. - TEN COMMENTS we. TEAKAGE_CORRENT TRADE C) RAISE VOLTAGE SLOWLY TO THE VALUE INDICATED BELOW FOR 1 MINUTE. THE LEAKAGE CURRENT MUST BE LESS THAN Vi-por/ 250MOHM. TRTTIAL | _S¥STEN HE-POT HALO GTOAL COMMENTS VOLTAGE VOLTAGE z LEAKAGS _ 10_KVAC 24.5 KVDC i Tr RVAC 26.8 KVDC TORABE = 72.47 KvAC_ [30.0 KvDC 13.3 KVAC [31-7 ewoc 33.8 KVAC 33.0_KVDC = Page 5 of 35, REV.0 TP-1S3ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS 6. PRINTED CIRCUIT CARD CHECK VERIFY THAT ALL PC CARDS ARE THE PROPER VARIATION AS CALLED FOR ON ‘THE JOB DRAWINGS. 7. BIST (BUILT IN SELF TEST) 7.1 BIST - SETUP APPLY 120VAC TO THE TEST PLUG FROM AN EXTERNAL SOURCE. INSURE THAT THE DISCONNECT SWITCH OR CIRCUIT BREAKER, IF SUPPLIED, IS CLOSED. IF NO DISCONNECT OR CIRCUIT BREAKER IS SUPPLIED, JUMPER THE INPUT TO THE STARTER WHERE THE DISCONNECT AUX CONTACT WOULD BE WIRED (SEE JOB SCHEMATICS). PLACE THE "TEST / RUN" SWITCH TO THE TEST POSITION. 7.2 CONTROL CARD CHECKS CHECK THAT FOLLOWING LEDS ON THE CARDS ARE WORKING. TRITTAL CARD. LED — FUNCTION 3 he TED I~ RED POWER Wi LED 8 — GREEN CPU HEARTBEAT [xe ‘ALPHA TED 1 ~ GREEN - HEARTBEAT LED 3 ~ RED ~ POWER We FIBER OPTIC TED 1 - RED - GATE POWER ‘TRANSMITTER LED 2 - GREEN GATE POWER OX STEADY ON N/R ‘ADDITIONAL TED 1 — RED - GATE POWER ‘STEADY ON optic LED 2 - GREEN GATE POWER OK STEADY ON oprronaL) | TRANS: mm 7.3. TRANSFORMER CHECK MEASURE THE GATE SUPPLY TRANSFORMER VOLTAGES ~ ACTURE. [G2 PRIMARY VOLTAGE a5 720.3 108 Ta SECONDARY VOLTAGE 24 VACH]= av - lot ToR_PRIMARY VOLTAG! 120 VAG+7= 7A (OPTIONAL) 108 : T2A SECONDARY VOLTAGE 2a VACG]= wR (OPTIONAL) 108 Page 6 of 35 REVO TP-153TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 7.4 INITIAL TEST PARAMETER SETUP SET THE SOFTWARE PARAMETERS AS FOLLOWS FOR THE INITIAL PORTION OF THE TEST (NOTE - LEAVE THE PARAMETERS NOT LISTED AT THE DEFAULT SETTINGS) BARAT DISPLAY | DESCRIPTION | SETTING RANGE | UNITS | DEFAULT ) TEST METER SETTING QST 01 | WOTOR FEA | WOTGR FLA T-8a0o RAS To ‘SEE JOB AMES Ducs OST 04 | TOCRE SRC | LOCAL SOURCE | KEYPAD, TEENTNAD | SEE JOB L “ TERMINAL, SERIAL NGS [OST 05 | REMOTES GRC | HEVOTH SOURCE [XEYEAD, TERMINAL | SEE JOB | TERMINAL, SERIAL pags OST 06 | TNIT COR | ENFTEAE NOTOR | 50-600 ¥Fia piso 30 Lo CURRENT 1 OST 07 [WAX COR I WAIMUN MOTOR | 100 - 600 Fea | €00 700 SURRENT 1 (par oa | mane rive ean time a To — 300 1 [PEN OL | OVER CoN OvERCURRENT OFF, 50 - 800 30 WL ‘TRIP LEVEL [BRT os | unox cox UNDERCURRENT | OFF, 5 — 160 30 WL TRIP LEVEL BEN 10 | GvER WEF OVERVOLTAGH | OFF, 1 - 40 © RATED 30 LVL TRIP LEVEL yours PEN I | UNDR VET UNDER VOLTAGE | OFF, i - 40 = RATED [OFF 30 LVL TRIP LEVEL voLTs 370 xx | DE x DIGITAL INPUT SEE JOB (ox THRU | coNPrG 2x Dus) 08) CONFIGURATION TOW CONFIG | RELAY = SES JOB (10 tary | (Ri THRU CONFIGURATION bugs) 35) R6) 3/0 28 | KeD ST0F KEYPAD STOP | ENABLE, DISABLE ENABLED [SEE JOB DISABLE Duce) FON 03 RATIO Cr RATIO oF 288 SEE JOB PRIMARY bwes) RATED AMPS. _ FON 05 [RATED VOLES | RATED RNS RMS Teo SET FOR VOLTAGE vouTs STARTER LINE ‘VOLTAGE FON 23 | FE TIME ‘SET FOR PRESENT TIME FON 2a | DATE DATE r ‘SET FOR PRESENT DATE. NOTE: SEE JOB DRAWINGS FOR ADDITIONAL PARAMETER SETTINGS! Page 7 of 35 REVO ‘TP-153REV. ‘TP-153 ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS 7.3. BIST - DISCONNECT MONITOR IN THE STARTER MENU "FUNCTION GROUP ~ MISCELLANEOUS COMMANDS” SELECT STD BIST. THE STARTER DISPLAY SHOULD SHOW THE FOLLOWING: {BIST Mode |_Open Disconnect _ PRESS THE "RUN" BUTTON ON THE KEYPAD (LOOK AT THE JOB DRAWINGS FOR PERMISSIVES OR SWITCHES WHICH MUST BE MADE TO ENABLE THE KEYPAD RUN). NOTHING SHOULD HAPPEN. OPEN THE DISCONNECT SWITCH, CIRCUIT BREAKER, OR REMOVE THE AUX CONTACT JUMPER. THE STARTER WILL LOG AN EVENT 193 “STANDARD BIST ENTERED” IN THE EVENT RECORDER. WHEN THE MX’ DETERMINES THAT THE DISCONNECT SWITCH IS OPEN, IT WILL BE READY TO BEGIN THE SELF TEST SEQUENCE. 7.6 BIST - INLINE CONTACTOR ‘TO BEGIN THE BIST PROCESS, PRESS THE DISPLAY "RUN" BUTTON. TO SKIP ANY PART OF THE BIST TEST, AND PROCEED TO THE NEXT SECTION OF THE TEST, PRESS THE START BUTTON AGAIN. THE STARTER WILL BEGIN THE BIST TEST BY CYCLING THE IN-LINE CONTACTOR ONCE AND ENSURE THAT THE 120VAC FEEDBACK FROM THE IN-LINE AUX. CONTACT IS. PRESENT. IF THE IN-LINE FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY AF49 — INLINE CONTACTOR FAULT AND LOG A CODE 49 IN THE FAULT AND EVENT LOG. DURING THE INLINE TEST, THE DISPLAY WILL SHOW BIST Mode Inline Closed BIST Mode |____ Inline Open Page 8 of 35ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 7.7 BIST - BYPASS CONTACTOR THE STARTER WILL THEN TEST THE BYPASS CONTACTOR BY CYCLING IT ONE TIME AND ENSURE THAT 120VAC FEEDBACK FROM THE AUX. CONTACT IS PRESENT. IF THE BYPASS FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY A F48 — BYPASS FAULT AND LOG A CODE 48 IN THE FAULT AND EVENT LOG. DURING THE BYPASS TEST, THE DISPLAY WILL SHOW THE FOLLOWING BIST Mode Bypass Closed BIST Mode Bypass Open 7.8 BIST-SCR GATING THE STARTER WILL TEST THE SCR GATE CIRCUITRY BY “FIRING” THE SCR GATES. DURING THE FIRST PART OF THE GATING TEST, THE SCRS WILL BE GATED IN THE ORDER G6 ~ G3 — G5 ~ G2 ~ G4 - G1, EACH SCR FOR 5 SECONDS. THIS PATTERN IS REPEATED TWICE. DURING THIS PART OF THE TEST, THE FOLLOWING IS DISPLAYED: BIST Mode GATE Gx ON WHERE Gx IS THE GATE BEING “FIRED”. ‘THE DISPLAY THEN CHANGES TO BIST Mode ALL GATES ON | ‘THIS REMAINS ACTIVE FOR 60 SECONDS. Page 9 of 35, REV.0 TP-153ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV_ MX* BASED SYSTEMS DURING THE TIME THE SCRS ARE BEING GATED, THE FIRING CARDS. SHOULD BE OBSERVED TO ENSURE THAT ALL OF THE GATE LED'S ARE ON AND A SCOPE USED TO INSURE ALL OF THE SCR GATE SIGNALS ARE CORRECT. —— imgev a serens Fserins | rezses Urezns | 1750s GATE SIGNAL CHECK: TRETTAL, TEN. - COMMENT NTR ALS BY USING THE SCOPE ACROSS THE POINTS ON THE GATS DRIVER PC_CARD REV. TP-153 ONCE THE BIST TEST IS COMPLETE THE STARTER REGISTERS AN EVENT 195 ~ BIST PASSED, IN THE EVENT RECORDER AND DISPLAYS THE FOLLOWING MESSAGE. BIST Mode ‘Test Complete Page 10 0f 35,MX° BASED SYSTEMS 8, 230VAC MOTOR TEST 81 8.2 83 84 85 8.6 CONNECT A 230V SOURCE 10 THE INPUT OF THE STARTER WITH 200:5 CTS IN ‘THE POWER LEADS. CONNECT A 200HP, 460VAC MOTOR TO THE OUTPUT OF THE STARTER. TEMPORARILY PLACE ~163KQ 1/4W RESISTORS ACROSS EACH PHASE OF THE, DIVIDER CARD 10M RESISTORS (R1 AND R2, R4 AND RS, R8 AND R9) TO SIMULATE A 13.8KV INPUT WHEN ONLY 230V IS APPLIED. OWER UP THE STARTER. CONFIRM THE STARTER DISPLAY READ 13.8KV FOR EACH PHASE, THE. PHASE SEQUENCE IS ABC, AND THE FREQUENCY IS 60Hz. START THE MOTOR ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV ENGINEERING DEPT. SET UP THE TEST TRANSFORMERS ACCORDING TO THE DIAGRAM IN APPENDEX A. THE TAPS ON Tl AND THE TAP SWITCH ON T2 SHOULD BE SET ACCORDING TO THE CHART FOR THE SYSTEM VOLTAGE OF THE STARTER CAUTION THE FOLLOWING STEPS REQUIRE THAT TEST MEASUREMENTS BE MADE WITH MEDIUM VOLTAGE POTENTIAL ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE VOLTAGES ARE LOCATED AWAY FROM THE TEST MEASUREMENTS SITES, BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS. 10.1 MEDIUM VOLTAGE IS PRESENT IN THE ENCLOSURE! 10. VOLTAGE FEEDBACK CHEC WITH VOLTAGE DIVIDER CARD (OR PT'S) STILL DISCONNECTED FROM THE LINE, APPLY PROPER SYSTEM VOLTAGE (10KV, 1IKV, 12.47KV, 13.2KV, OR 13.8KV) TO DIVIDER CARD AT TBI, TB3, TB6 (OR PT PRIMARIES) AND TO THE CPT. ALL MEASUREMENTS TO GROUND. ENETIAD [WIRE [MEASURE [To000VAG[ TIO00VAG_[1247OVAC [ TSI00VAC | T3R0OVAC_] WA acer TOVAC | 20VAC | OVC] 120VAC —] 120VAC SECONDARY) - WP TA (DIVIDER STREVAC | =ROIVAE | -BRVAC | =1040VAC | mIORTWAC CARD TB2) = WP 15(DIVI a DEVAS |= 10AOVAC | = 1087VAC CARD TBA) _| _ iP TADIVIDER | ESV] “7B VAC DRVAC [=IOADVAC | =IOBTVAC | CARD TB7) . a OR — Wa 14 @oFE SE9VAC|956VAC | T0RAVAC_[TIAaVAC | TIDGVAC Page 11 0f35 REVO 7P-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Toa rs T NK 15 (Bg PT BEI VAC | OSBVAC | IORAVAC | TIRVAC | TIOGVAC Wa 16(C PT BEI VAC | SBVAE | TOBAVAC | TISEVAC | T2OOVAE SECONDARY) | — | 10.2. CONFIRM THE PHASE SEQUENCE AND FREQUENCY TRETIAL- TEN T ae CONFIRM THE PHASE SEQUENCE IS “ABC” AND FREQUENCY IS 60Hz ON THE DISPLAY. CONT Page 12 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 11. SYSTEM LOGIC CHECK: INITIAL | ITEM _ _ COMMENTS NP VERIFY THAT THE INTERLOCKS IDENTIFIED ON THE | 3KVA1T12T1 SYSTEM SCHEMATIC ARE ALL OPERATIONAL. XFMR VERIFY THAT THE IN-LINE AND BYPASS VOLTAGES: | CONTACTORS OPERATE PROPERLY PER THE 238V PRIMARY SCHEMATIC. 120.5V SECONDARY 12. POWER POLE CHECK: INITIAL | ITEM - COMMENTS: NIA POWER SYSTEM DOWN AND APPLY 240VAC OR 480VAC TO THE POWER POLES. CONNECT THE MEDIUM VOLTAGE LOAD TO THE T-SIDE CONNECTIONS OF THE STARTER. RE-POWER THE SYSTEM AND VERIFY THAT SCR LED'S ARE GLOWING DIMLY WHEN THE IN-LINE CONTACTOR PULLS IN. 13. SCR CHECK: en a _ [INITIAL [ITEM COMMENTS N/A POWER DOWN AND CONNECT THE DMM ACROSS A POWER POLE L TOT. MEASURE THE FINAL VOLTAGE ACROSS THE POWER POLE WHEN THE SYSTEM IS UPTO SPEED AND THE VOLTAGE ACROSS THE BYPASS CONTACTOR WHEN IT PULLS IN. POWER POLE VOLTAGE DROP | BYPASS CONTACTOR VOLTAGE DROP PHASE 1 |N/A _ Homv PHASE 2 | N/A 10MV _ PHASE 3 | N/A. 9MV_ Page 13 of 35 REV. TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 14. MOTOR TEST: DISCONNECT POWER. CONFIGURE THE SYSTEM (MX° I/O PARAMETERS) TO HOW IT WILL BE SET UP IN ‘THE FIELD. 14.1 480 VAC TEST SET UP THE TRANSFORMERS AS SHOWN IN ADDENDUM A. - CONNECT THE 480 VAC TEST MOTOR LEADS TO THE 480 V SIDE OF THE OUTPUT TRANSFORMER. - CONNECT GND LEAD TO GND BUS AND LOOP MOTOR LEADS THROUGH SYSTEM CT’S. = CONNECT SECONDARY OF INPUT TRANSFORMER TO THE 'L! M.V. LEADS, - VERIFY PROPER SYSTEM VOLTAGE, - APPLY POWER = PROGRAM CPU AS FOLLOWS: - FLA MULTIPLE OF WRAPS - CT RATIO (SYSTEM CT’S) - RAMP TO 15-18 SEC. = INITIALITO 100% OR LESS - MAXITO 300% START SYSTEM AND ALLOW TO CYCLE 10 TIMES. 14.2 CURRENT CHECK: WITH MOTOR RUNNING VERIFY THE CURRENT MEASUREMENT ACCURACY Li CURRENT _ [12 CURRENT 13 CURRENT. DISPLAY | CLAMP ON | DISPLAY | CLAMP ON | DISPLAY | CLAMP ON TA [1A 1A 112A TOA 10.5A 14.3 POWER FACTOR: WITH MOTOR UP TO SPEED NP VERIFY POWER FACTOR IS .20+/-.04 Page 14 of 35, REVO TP-153TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS IV. PREPARE FOR SHIPPING %* SWITCH SETTINGS PER JOB DRAWINGS = PROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING Hidden Factory Parameters Parameter Description ‘Setting Range Tai Default As] Verify ] Built FCTOO | Jump Cade 35 - T FCTOI | Power Stack ‘Ot: OF Switch (normally closed) OF Overtemperature Sensor | nte: Thermistors L Type | FCTO2 | Power Stack Relay Function | type Bypass Contactar yp fan: Cooling Fan(s) (Forming 0-150, % 100. FCT 04 | V2-3 Sealin 50150 % 100) FCT 0S _| V3-1 Sealin 30-150 % 100) FCT 06 | 11 Sealing s0— 150. 3 iow. FCTO? [Ti Sealing 50150, i 100) ECT 08 |i Seal 50= 150, —% 100) BCT 09 | PF Sealing 30-150) -_% 100, FCT 10 | TruToreue Acceleration | 20-500 100) Gain FETT | TruTorque Decelertion | 20—500 109 Gain Power Acceleration 3300 100) 10 1006 100, — 10500 WFLA 175 ‘Motor OL Powordown On, OFF On| Retention | FCT16 | DC Braking Configuration | Si: Standard Day 3a Hv: Heavy Duty FETT? | DC Brake Feedback iS: Curent Transfommers ow HE: Hall Effect | FCT IS | DC Brake Wall Eieet 10 999 “Aan 710 De Scalin FCTIO | Advanced Open SCR On Detection ‘On: Enabled FOTIO | Language Engh: English - FCT 21 | Open/ Shorted SCR Trip | 0.1 -90.0 Seconds FCTSS | No Current AtRun Level [Ta ELA iw FCT23) No Current AtRun Trip [0.1 = 900 Sevonds 10 Time FCT24 | Electomechanical Sater | 30350 "ILA s “Transition Current Level FCTI3_| Tach Control Gai 10300 100) Page 15 of 35, REV. 1P-153ENGINEERING DEPT. TP-153, TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Enhanced LCD Paraneters Group | Disvlay Destin Seting Range Taits —] Default] As] Verity Bail STO | Tomp Code [Tang ts pair Ts i ST OI | MotorFLA | Motor FLA. 1606 WS Aas | 0a nF [(gst02 | Motor SF Motor Service Factor, 1.00. =199 115 [[Q8T 03 | Running OL | Motor Overload Class Running | Of, 1 40 10. — ST o0 | Lace Se | Local Sous Keypad Seral “emit QST 05 | Remoie S| Remote Source Terminal Tera | -QSr 06] int Curl | Initial Motor Cuma 0-00 sae [100 ‘QST Or [ Max Cur || Maximum Moior Curent [100800 36rLA | 600 ‘STO | Ranp Time] Ranip Tine | > 300 sens [8 L ‘GSTOS [US Tine | OS Tine Testion Time 900 Sexads_| 30 CENT] Tamp Cock [amp to pamelor 137 1 ENOL | Sten Mode | Star Move Volage TT Rap Carat | Ramp Power Ramp | curene Ramp Ramp Tach Ramp CENOD | Ramp Time | Ranp Tine T 7300 Semis | 5 1 CHNOS | alae] —[ Tata Mower Core ET ‘CN OS | Mx Maximum Mor Cures" [100800 %FLA | 600 ‘CENOS | Rasp Tin] Ramp Time 2 0 300 Sesonds | 15 2 GENE [Tal Card | eal Mar Curent a0 aac | “100. (CENO7 | Mix Gur —| Maximum Moor Cureat’3 [100800 FLA 600 CENO8 [Tait VP —[tntal Volage/TorquelPowst —[ 1-100 ve 35 CENOS | Max TP | Maximum Torque Power i095 % 105 CENTO | Accel Prof] Acceleration Ramp Profle] Lina’ —§-Cane a I ‘Squared i GENT | KEKE | Kick beet ‘100300 ‘tA | OF [Cena [Kick Time T [Risk Time | a =109 Seconds [10 GENTS | Kick vi? —[ Kik Level 7 ‘On, 100800 seeta | OF | GENIA | Rick Time | Rick Time 2 a1 100 Seconds | 1.0 CEN5 | Stop Mode | Siop Mode Coast TT Desst Const Volt DCBrake Decel CENIG | Devel Besin_| Dezel Bega 190-1 % w “GENT | Decel End | Decel End Level 1 % 20 ‘CENTS | Dece! Time | Deel Time 1166 Szonde_[—1s ‘CENI9 | Devel Prof] Dece! Ramp Profle Ther] scone Tinear Squared GANG | Bake teal] DE Rake Tol 10100 % 3 CEN2I_| Brake Tine —[ DC brake Time — Seconds | 5 GEN 22 | Brake Delay_[ DC Brake Dela a3 Seconds | 02 GFN 23 | SSpd Speed | Siow Speed ORLA % oF CEN 24 | SSps Cor_—| Siow Speed CureatLmel ——[ 10400 FLA [Too (CEN 25-| SSp Tier Slaw Speed Timer ‘oT 900 Sends [10 [CEN 26 | Sspa Kick —| Slow Speed Kick Lave (OM 100-800 %ELA | OF cu (GEN2T [ Sspa Risk T | Slow Speed Kick Time t= Semae_[ 19 Page 16 of 35, REVO TP-153ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Group] Daly Desvition Setng Range Taine | Dalat | As] Very Bull BANOO [Jang Coie [Jang m paraneir — r PENOI | Over Gur | Over Cure! Tip Lave ORS 300 HALA] OF ia PENGE | Over Cur] Over Cur Tip Daly Tims | OM OT 50D same) Tim BENOS Unde Car] Under Caret Trp Level] ORS —T00 SHA] OF Lal PENH | Unde Car | Under Curent Tip Delay Tine] OF, D150 Semnds | OT Tim PENS] Cr ni | Coren intaines Taplael | Of 3 a % = FENOG ] Curinbl | Curent inbalance Tap Time [01-900 Seconds | 10.0 Tia FINGT | Resid GF —| Raval Ground Paul Tap ORS 100 SHA] OF i Leva, FENG ] 25 GFInI | Zero Sequence Gromd Fait | OM TD=250 fags [OF Tip Lovet FEN | Gad Fi] Ground Fal Tip Time To-5a8 Seamts 30 Time [PENIOC [Over Vico | Over Valine Tap Level ‘On _—a0 % oF PENT | Unde Viebat | Under Volage Trip Lev FO 10 % om PEN 2 | VieTrip i | Over Under Vollnge Trip Deby] 0.1” B00 Ssonds 0.1 Tame FENTS | Fatow | Phase Low ip Tine a Seeals [OF “Time [PENTA [Over Rabo | Over egueny Tap Hoe Tz a PENIS | Unde Fg Under Frequency Tap Baa Hi B il FENG | Fra Tip Ti | Fema Top Tine EM Sear PENT | PE Lead Lot | PF Led Trp Level Off 080 gw OTT OF ead FANS | FF Lagat | FF Lag Tip Level Off O01 Tag O80 oF lend FNS [Fie | FFT Tine 711-900 Seconds] TO Tine PEND | Backspin | Backapn Ter OFT 180 Minas — OF Tim PEND | Time Biwi | Tine Betwasn Sas Of Minis | “OF PEN 22 | Siarslour | Siar per Hour Om I-6 om PENS | Ao Reset [Auto Fault Rese Tine Off. —-500 Sema or PENH] Auto Ret] Ano PaltReset Count in’ ORT 10 OF Lim PENS | Car FEN | Controlled Faul Sop Of On On PEN26 | Speed Sw | Speed Switch Tp Time Off 1-350 Sauk [OF Ten FENG | MPIC] Motor PICTip Time OnI-s Semis] OF Tine PENIS | Indep SR | Tndependeat Sang Raaing | OM Oa OF OL Overton FANGS Staring OL | Motor Oveond Cass Saring | Oa 0 PEN30_| Running OF | Motor Overload Class Running | Off 1 a io FENST | OL We | Motor Overload HavCold Ratio [0-59 % % Ratio Page 17 0f 35 REVO ‘TP-153TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Group | Display Daipion ‘Sering Rane Taine | Default [Av] Verity uit FENGE ] OL Coal | Meo Ove Cooling Tine | 10-505 Mines | 300 Tim FENGS [OL Alama — | Motor O1 Alm Level 100 % % Li [BRNSE| OL Task Lat | Matar OL Lockout Lead = % is PENS ] OL Cock] Motor OF Auto Lockout vel” OW, Auto OF | cai 700 | jump Code —[ Tamp parameter Ta] T WOO!) DI Conte] Di | Configuration Digial | OF] Local Re Sip | tap) Sop | ot - TOO DI Cenie [DIT Contigmaton (Digal | Feu | Heat Cn Input #2)_ High Disable TOUS] DIF Coat PDI3 Contguraion (Dieta | Faut | Heat ao Input). Low | Enabie TOO] Dia Contig PDI Configuration Digial— | Fut — | Rap Input) Rest | Selec | UOOS | DIS Config | Di 5 Configuration (Digital Disconn | Slow Spd Input 5) eet Fad TOO | BTSCoRIG | Dis Configmion Digial | Ile | Siow Spa oF Input 86 Cofim | Rev TO | DIF Coat] D7 Configwation Digial | Bypes | Brake OF [" ake Cam | Diss VO08 | DIS Config | DI 8 Configuration (Digital Bo pee OF input st | Eble | nt 8) ‘Speed Sw NO | Speed Sw _ Ne TOs | Din tip | Dig Fall lnpat Tap Tame | 01-900 Saane[ 7 Time Page 18 of 35 REVO ‘TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS ‘Growp | Davia Dacripion Sang Range] Waits] Deiat very 7010 Ri Cont —_| Ri Contmmion Rema) OF | SaaS FES a TOIT RECoaie | REContqion (Relay) Fou FS | Shane NES OT SF Fat | Grou TOTE | RE Cong | RS Contgaion Relay) | NES | Fault oF WF ee eo [Bo se) | Remon | Booey i VO13 [RA Config | R4 Configuration (Relay #4) | UTS Saver’ Off ‘NP. [014 R3 Config | RS Configuration (Relay #5) Alarm | Heating Or WO1S | R6Config | R6 Configuration (Relay #6) Ready | Slow Spd oF eka | Siow Spt Ont | Fo Overur | Stow Spd or | Re Todeou | Bing | ment | Cool Fan | OL cl | ‘lam [VOTe | Rint | Anan Tae Ty Tae of OF | oe Law Level I | High Level [OTT tao Ag pa Tp Lae 0 wa VOI [Ain Tp Tin Analog Input Tip Dey Tine — [07 Seconis | “01 VOIS[ Ain Spun | Aslog Input Span 1 % | 100 1020 Ain Oe | Atl apt Otte ov 1 a TO21 | Aout Fen | Amiog Out Funaion OF oF e 20% oor ° toons our e 130% Vote Q 130% o O10 bw Toa neta | log Oo as a 1023--| Aout Ofset_ Anslog Oust Ofse T———5 %. v Woa¢[nlne Cong [Ta Lins Conigualion oR TE =I Sooke [30 1025] Bypas Fok | Bypass /2M Coat ui sa Seconds 20 ta TOHG | Kod op | Kapa Sep Deabis Ee DEEL Eatiad O37” Auto Sst] Power Gn Sha Sesion | Dialed, Power, Fal Disbled Power and Fat REVO TP153 Page 19 of 35,ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS [Group | Display Description Setting Range Tas as] Verily | Built RTD .00 | Jump Code | Jump to parameter T 5 T i RIDOL | RTDModl —) RTD Module #1 Address Of 16-33 OF Adde RID | RIDMow | RID Module w2 Address oF Adde ETDS | RTDI Group | RTD! Group [Or | Bewine om RTD 04 | RTD? Group | RTD? Group ] Stator | Other Of RTD 0S | RTDS Group | RTD Group On RTD 06 | RTD4 Group | RTDS Group OF RTDO7 | RTDS Group | RTDS Group. wa ‘RID 08 | RTD6 Group | RID6 Group. ‘of RTD 09 | RTD? Group | RTDT Group ‘of ‘RID 10 [RDS Group | RTDS Group Of RTD | RTD9 Group | RTD Group om RIDIZ]RIDIO | RIDIO Group Om Group RIS | RDI RTDIT Group OF Group RIDI |RIDID_—] RIDID Group of Group RIDIS | RIDIS RIDIS Group oF Group RIDIS | RIDIG | RIDI4 Group of Group RIDIT | RIDIS | RIDIS Grow OF Group RIDIS | RIDIS | RIDIE Group Of Group RDI | Stator Ale _| Stator Alarm Level 200 © 260 RTD 20 | Bearing | Bearing Alarm Level 200 Alm RDI | Ouier Aim | Other Alas Level ~ RD 22 | Stator Trip | Stator Trp Level RTD 23 | Bearing Trip | Bearing Trip Level RID 24 | Other Trip _| Other Trip Level — RID 25 | RTD Voting | RTD Voting RID26 | RTD Biasing | RTD Motor OL Biasing On RID27| RTD Bias | RTD Bias Minimum Level 0-198 c 40 Min RID | RTD Biss | RTD Bias Mid Point Level 19 © 130 Mid RID Bias | RTD Biss Maximum Level Tos 300 © 1s | Max Page 20 of 35, REVO ‘TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Grow Description Seng Range) Unf | Deft vert FUN 00 | Jump Code | Jump to parameter, 1 =24 I i FUNOI | Metrrl | Meter ave MW hours | Ave Conent Phase ment FONG | Mews] Maerz Li Onder ave Curent Line Freq volts 12 Analog Current Input Lo Analog Ox Curent Run Days Can Run Hours Imbal Stans Ground ‘TrTerque Ful % Ave Power% Volts Pkaceel U2 Gur Vols Last Stan 1213 Stator Vos Temp 13.1 Bearing Vols Temp Oveloa Other Temp 4 allTenp Power Factor ‘wats vA iW ours FONDS | CT Rais | CT Ratio 72, 96, 1, DBR, 6A, Te [50s | NF 2640, 3800, 5760, 000, 1400, 28800, | 50, 200,800, 2000, 5000 FUN | Phase OR | Tapa Phase Seasiviy insensid CBA ines a ga ABC Phase FUNGS | Rated Vals] Rated RMS Volage 00, 10,130,200, RNS [480 1000V | NF 208, 220,230,240, | Volage 350,380, 40, 415, 240,260, 480,500, 525,575, 60,660, 650, 80,1000, 1140, 2200, 2300, 2400, 3300, 4160, 4600, $800, 6000, 6600, 900, 10000, 1100, 11500, 12000, 12470, 13900, 13800 FONGG | MoiarPF | Motor Rated Paver Fesor O01 (Lag) 1.00 ow (Unity) Page 21 of 35, REVO ‘TP-1S3ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS ‘Group | Display Description | Setting Range Units | Default Verity FONG? | Suter Type | Starter Type | Newall Phase Ci Normal | ATL [NP | Inside Curr Delia’ Follow Wye ATL Del FONG [Hee Tod [Wesel On, 1a LA I FUNO? | Eneray | Energy Saver Off On Saver PONTO] PORTH | PORT Fal Tine ORO 90D Sends | OF Tim FONTT | PORTEyp | PORT Hypa old Time | OR OI=SO Same | OF Tim FONT? | PORT] PORT. Recovey Method] Valige | Cars Ramp Fai Recover Ramp | 2 Recover | Fast" | Romp Recover | Select Carreot_| Tach Ramp Ramp FONTS | Tach FST | Tachometer Full Speed Vong [1.00 1000 Vas [500 FUN IA | Tach Los | Tachometer Loss Tine @1-900 Seconds] 15 Tim FONTS | Tach Los | Techomaer Tos Action Fault | TaiTorgve Fail Act Curent [kW TUNIC | Com Drop | Communication Aare 1-247 i FUN 17 | Com ‘Communication Baud Rate 1200] 4800 | 1920 | bps 1200 Baudree 2400 _| 9e00_| 0 FONTS] Com Comamaniation Tinat ‘On 120 Seon | OF | ‘Timeout FUNTD | Com Pargy | Communicators Bye Faring | Even, 1 None, T Tren, SonBit Stop it 1St0p as. None? Stop Bit _ Stop bit FOND | Sofie FN | Software Pat Number Display Onl FUN2I | Mise Misellnsous Commands | None LoadParam None | Commo Rest cers RT Factores, Rest at mn Sapist Reflsh Powered Mode BIST (LV Store Only) Paramete FONG | TD Format” Time and Das Format amid Tah mas oid 23h 12h Soma 12h _ mad 24h [FONE [ime Tine Prseat Time _| FONE [ae Dae Present Da FONDS | Passode —[Pasole or Page 22 of 35 REVO TP-153ENGINEERING DEPT TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS INITIAL [ITEM COMMENTS NP REMOVE ALL POWER CONNECTIONS AND SERIALIZE | ALL PC CARDS AND RECORD STACK SERIAL | | NUMBERS. __NATHAN PEEKS 10-30-09 TECHNICIANS SIGNATURE AND DATE. Page 23 of 35 REV. TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 16. PRINTED CIRCUIT BOARD SERIAL NUMBERS: 2s f [SERIAL NUMBER SERIAL WBA STEAD 7 DISPLAY | Crasoaes2223/c12 | Soseszaaz 1 33059060023/0509 3060005 ee [NX" “SOFTWARE NUMBER '810031-01-04 170 1/0 JARE NUMBER, - FIBER OPTIC] SERIAL NOMBER FIBER OPTIC | SERIAL NUMBER ‘TRANSMIS TRANSMITTER #3 SERIAL WAGER RESISTOR DIVIDER | A0eSO 006 caRD n0830_002 [GATE POWER DISTRIBUTOR CARDS I SERIAL NOMBER SERIAL WOMEER [pst a aR DIST 3A DIST_¢ cH DIET D Ba DIST E _ EA DIST a Page 24 of 35 REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS GAT: VER CARDS PEASE i SERIAL @ Cane, ALB c/o E/E G/H, T/a, K/L. CaLE Ase C/o =/e Gf Ifa. K/L FEASE ZA ‘SERIAL ——FERSE TR, SERIAL # PHASES SERIAL # Page 25 of 35, REVO TP-1S3ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 17. FINAL CHECK LIST NP SWITCH SETTINGS TO AS BUILT POSITIONS. NP PROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING. NP TESTED STICKER APPLIED TO STARTER NP PC BOARD BOOK FILLED OUT STARTER PASSED © FAILED/REPAIRED BY: COMMENTS, TESTED BY:_ NATHAN PEEKS DATE:_10-30-09 Page 26 of 35 REV.0 TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Page 27 of 35, REVO TP-1S3REVO TP-153 ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS APPENDIX A RATED VOLTAGE TEST CONFIGIURATION Page 28 of 35ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Page 29 of 35 REVO TP-1S3ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Page 30 of 35 REVO ‘TP-153,ENGINEERING DEPT. TP-153, TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS Page 31 of 35, REVO TP-1S3REV. TP-153 ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS APPENDIX B FAULT AND ALARM CODES Page 1 of 35,estab, Age SE 40 | oBeg yop vedo f paazous | ova | za anes punoxo ecw armea punoxo aca ats soustequr warm | icy souspeqr azn | cea | aa | Sux66e7 a0r0e4 sonca | sew | | Suy6Ger zorves zenos | oea ore aaead vanes sara wera Saypeat zor903 son0a|_sev_| | 6uypeor zo20e4 zonor | sea gousonod andur | sw jon sonod andar | gta Saad BTbaTe oauud oreaTe jwazmozepun ve aesamozapen ves ao sono® ander | oi sou tonod andar | ta cea fouenbozs surt usin | ew | | souonbora ours abn | ere eca Fovenbosa sust not_|_erv aus x auermoreng |e ‘quassnor949 ua aou woysesox sera | tiv uoravaoy oswug | ata | Teor ues) Dev Day ou 73030 sono swooueyuesser | of8 gou vorsesoy aewys | ory aoyaesey oseys | ots snoouss wavora | ew snomms vwrora_| eza_| soa 7 aangaredaaaaond senoa ousa on | _ sew zoos out on | ota rey ace 2000 | aov i soa sect eseua | usw 2001 oeua ues sre azz Setse0a_| wv 403 j wer ouyr usm | sev veer sup yoya_| ota rmry aim zoreas | 90v soa exer eur yom | sev ereen eur bra | set vwrerv os zo10% | ov soa env ouya ub | sev rev curt ub | ves | v0 reer ouyt mor | eee viet ouyr not_| cea soa | exe oust aor | caw exer curt nor | tee luxery peotzeA0 z020H | _zov zoa 27-19 euET AT rev gira sun mor | tea suze tue / sin_| toa 355 4 a5 [spe voradrzomea | arere woradyzose0 | 3 soracrsonsa | arerv uovadrzomeq | ste “a1 ONIAAINIONA SWALSAS GaSV4 .XW AMS'ET QUALL AMOT TOVITOA WAIGAW YOd RANGIIONd LSAL stdesta OATY se30 a8 sea esa exe asa wa L usa sua porsoys 20 odo au | oss sua aimed 29 isi ssa bus _| aise asta sa ea yeubys zeveuowoes | es qesbrg “sovewoyses | esa | | za esa wary dar Fan ares Saray TaeTTo reser andur Borew | wv senor naar Boreey | ur | gosuss suet | tse ous or sonog yoxaug | 05a ares 98 sorsestoy water | ae aiiwa zovoea0oD o98 - we / eevdia ova aaer @ Tare SEATED 7 sraqereduss79n0 | 1a wo srery qeurones | cov | | ra vo atnes qeuzoves | 19 we835 ae veess | ues eda & seer ra wo wrery teuzores | soy | | 10 uo atmeg teuzonny | 992 _ atnea seusoere | oa ander 9 andar 5 yo wo wsety feuxorxs | soy | | 2¢ vo atneg teuxon | so sea ‘aedur andar § ro wo wzery teuzorxa | sav | | 10 vo agneg reusoams | vou | sve “sean andur © 1g vo wsery teusoaes | esy | | x0 vo ayneg qeurone | cow Loe “andur e ta wo wzory teasers | poy 94 eva ROUT z re wo wrery reurone | tov 13a goas av wos | os Sader 1 | ro vo uzety reuroamn | opv_| | 1a uo stnes teuzorxs | ose pn Spo pes 355 woradyao8sa erty orsdrs0800 ares voradesoeec mere wosndrs00ed steed SINALSAS (ASV XW AMS] QUAL AMOT ADVLTIOA WIGAN Od TANGIDIONd LSAL eS “Lda DNIUTANIDNGesta, Ont St Jo ¢ o8eq eae | ae oat eee | se eae Sanam | cs [I sas | sea soem wou oft | aes sss px oft | a oT sousn ue oft | suriro seo oft _| 90a : Sac gaara” | sas cress wwe pon | es corer omen |e = renee ‘rod | owe ‘urea ae | axe seneyome —_[erree| [__wwrazoews | Ste SIWALSAS GaSVa XIN ANSEL UHL AMOT AOVLIOA WAIGAW YOd TANGIDONd LSAL €SI-d. Ad DNIVAINIONA.THE WAVE, MUSCAT TP21 — CENTRAL COOLING PLANT TEST PROCEDURE FOR 11KV CHILLER STARTER PANEL (SERIAL NO: 01-02)ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS SYSTEM DESCRIPTION: WRMXATLDUAL125011 KVL SERIAL NO.__01-2 JOB NUMBER:S200903327, DATE: 11-2-09 I. GENERAL THIS TEST PROCEDURE IS USED FOR MEDIUM VOLTAGE SYSTEMS WHICH UTILIZE THE BENSHAW MX° MICROPROCESSOR SYSTEM AS THE PRIMARY CONTROL. ALL STEPS SHOULD BE FOLLOWED AS NOTED. SEE THE SHOP RELEASE FOR ANY ADDITIONAL TESTING REQUIRED OR TEST ADDENDUMS THAT MAY BE NEEDED FOR THE ORDER. CAUTION THERE ARE STEPS WITHIN THIS PROCEDURE WHICH REQUIRE TEST MEASUREMENTS DURING THE TIME THAT MEDIUM VOLTAGE POTENTIAL IS ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE VOLTAGES ARE LOCATED AWAY FROM THE TEST MEASUREMENT SITES BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS. MEDIUM VOLTA‘ ALL DATA SHOULD BE ENTERED IN THE SPACE PROVIDED AND THE TEST PROCEDURE MUST ACCOMPANY THE JOB PACKET WHEN TESTING IS COMPLETED. THE TEST PROCEDURE MUST BE STORED IN THE ENGINEERING JOB FILE ONCE IT IS COMPLETED. Page 1 of 35 REVO 1-133ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS INITIAL RELEASE (09/013/06 Page 2 of 35 REVO 1P-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS Ul. TEST EQUIPMENT: ‘THE FOLLOWING TEST EQUIPMENT WILL BE REQUIRED: MULTIMETER (FLUKE 87 OR EQUIVALENT)86700859 SCOPE METER (FLUKE 95 OR EQUIVALENT)0000363 HLPOT TESTER (HIPOTRONICS HD -100 OR EQUIVALENT)P0409067 L-R-C METER UL TEST PROCEDURE 1. VISUAL INSPECTION: CHECK THE FOLLOWING AGAINST THE JOB DRAWINGS FOR PROPER ASSEMBLY Tat COMMENTS BNCLOSURE LAYOUT ‘COMPONENT MOUNTING. CONTROL WIRING CONNECTIONS ELECTRICAL CONNECTIONS ‘Als MECHANTCAL CONNECTTORS VERIFY ELECTRICAL SPACING c MININON SPACING (PER CSA C25-3 NO. 31, TABIE 4) ] c ‘GEROSTTE POLARITY "FO_GROOND, THROUGH_ATE ‘VaR SUFACE_ aoa aE ‘OVER _SUFACE 5.91 INCHES 7.87 INCHES 592 INCHES 5.71 INCHES 2,_SALES ORDER AND AS BUILT CHECK: INETEAL | TTeM commen a SALES ORDER WATCH Page 3 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS SCR CHECK: SRESIAL =a T CORMENTE N/a | CONPINOTTY CHECK INFUT TO OUTPUT REROSS EACH OF THE HEAT SINK ASSEMBLIES. THEY SHOULD BE 50M) OR GREATER NTR CONTINUITY CHECK GATE CATHODE 1 PAIRS (EG. AB, CD, BP, BTC. AS REQUIRED BY THE NUMBER OF SCR’S) THEY SHOULD BE BETWEEN 10 70 500. 4, DVDT CHECK: INTETAD TiN OVRERTE 1 NTR | WEREGHE THE CREACTTANCE VALUE OF THE DVDT’S BY CONNECTING A LRC METER ACKOSS EACH OF THE THE HEAT SINKS ASSEMBLE (CHECK THE JOB DRAINGS OR | PROPER STACK PART NUMBER) ~ STACK P/N ‘CAPACITANCE: SHAGIOOS-01,-03, 08, onus SY =35 ‘S-403005-02 1.0ur + 5% 5. HLPOT TEST: 5.1 SETUP 5.1.1 TURN THE MAIN DISCONNECT SWITCH TO ON IF ONE IS PROVIDED WITH SYSTEM. DISCONNECT THE PRIMARY FUSES TO THE VOLTAGE DIVIDER CARD & CPT (& PT'S IF PROVIDED) [USUALLY FUI6, 17, & 18] §.1.2 CONNECT SHORTING JUMPER FROM LI TO L2 TOL3 TO TI TO 12 T0 73, ON THE POWER POLE! CONNECT THE HI-POT TESTER BETWEEN THE SHORTED POWER POLES AND THE GROUND BUS BAR. REMOVE ANY ADDITIONAL FUSES TO ISOLATE THE LOW VOLTAGE SECTION (SEE THE JOB DRAWINGS). ENERGIZE BOTH INLINE AND BYPASS CONTACTORS (IF SUPPLIED) BY APPLYING PROPER VOLTAGE 10 THE COILS. USE AN EXTERNAL VOLTAGE SOURCE FOR THIS STEP. DISCONNECT ANY FILTER CAPACITORS, SURGE CAPACITORS, AND/OR, SURGE ARRESTERS FROM THE CIRCUIT, IF SUPPLIED. Page 4 of 35 REV.0 TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS §.1.3 SET THE HI-POT TESTER TO DC OUTPUT AND FOLLOW THE SET-UP PROCEDURE FROM THE HI-POT TESTER AS REQUIRED. 5.2 HLPOT A) APPLY ISKVDC FOR 1 MINUTE AND RECORD THE LEAKAGE CURRENT. TREY. — COMMENTS. EAGE_CORRENT FEARS, a B) LEAVE THE VOLTAGE APPLIED FOR 10 MINUTES AND RECORD THE LEAKAGE CURRENT. THE LEAKAGE CURRENT MUST DROP TO 50% OF ‘THE INITIAL LEAKAGE CURRENT TO PASS. THEM COMMENTS LEAKAGE CURRENT SUaNES C) RAISE VOLTAGE SLOWLY TO THE VALUE INDICATED BELOW FOR 1 MINUTE. ‘THE LEAKAGE CURRENT MUST BE LESS THAN Viitror / 250MOHM. INETIAE BT-POT RTO ACTUAL | ——ConnENTS VOLTAGE LEAKAGE LEAKAGE 24.5 KVDC 30.2 uk 26.8 KVDC 38-0-un. He 30.0 KvDe 105, Sua SEAMS 33.3 KVAC 31.7 KDC a5 3ua 13-8 KVAC 35.0 -KvDC 120 uA = 7: Page 5 0f 35 REV.O TP-153ENGIN EERING DEPT. ‘TP-153, ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS PRINTED CIRCUIT CARD CHECK VERIFY THAT ALL PC CARDS ARE THE PROPER VARIATION AS CALLED FOR ON THE JOB DRAWINGS. 7. BIST (BUILT IN SELF TEST) 7.1 BIST -SET UP APPLY 120VAC TO THE TEST PLUG FROM AN EXTERNAL SOURCE. INSURE THAT THE DISCONNECT SWITCH OR CIRCUIT BREAKER, IF SUPPLIED, 1S CLOSED. IF NO DISCONNECT OR CIRCUIT BREAKER IS SUPPLIED, JUMPER THE INPUT TO THE STARTER WHERE THE DISCONNECT AUX CONTACT WOULD BE WIRED (SEE JOB SCHEMATICS). PLACE THE "TEST / RUN" SWITCH TO THE TEST POSITION. 7.2 CONTROL CARD CHECKS CHECK THAT FOLLOWING LEDS ON THE CARDS ARE WORKING TNTEIAE: CARD LED_— FUNCTION, ‘COMMENT — ] HH hse TEED i — RED POWER ‘STEADY OW oH. ‘2 GREEN CPU HEARTBEAT THz SEINE RATE a — REPER T= GREEN — HEARTBEAT TCEZ BLINK RATE 3 - RED - POWER STBADY_ON we FIBER OPTIC TED 1 — RED — GATE POWER STEADY ON ‘TRANSMITTER [ED 2 — GREEN GATE POWER OK STEADY ON ADDITIONAL TED 1 RED - GATE POWER ‘STEADY ON BIBER OPTIC LED 2 — GREEN GATE POWER OK STEADY ON -toprronat) | TRANSMITTER _ 7.3 TRANSFORMER CHECK MEASURE THE GATE SUPPLY TRANSFORMER VOLTAGES. Cc _ REQUIRED ‘ACTUAL Ta PRIMARY VOLTAGE Tao vace/~ izov ow 72 SECONDARY VOLTAGE 24. VACr/= oo 10% TOA PRIMARY VOLTAGE 120 VAC+/= (OPTIONAL) 108, __| T2A SECONDARY VOLTAGE 24 VAG+/= (QeTTONAL) _[20% _| Page 6 of 35, REVO ‘TP-1S3TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS 7.4 INITIAL TEST PARAMETER SETUP SET THE SOFTWARE PARAMETERS AS FOLLOWS FOR THE INITIAL PORTION OF THE TEST (NOTE - LEAVE THE PARAMETERS NOT LISTED AT THE. DEFAULT SETTINGS) ‘PARR DISPLAY | DESCRIPTION | SETTING RANGE | UNITS | DEFAULT | TEST METER SETTING OST 01 | HOTOR FEA | MOTOR FLA T6400 BS To ‘SEE JOB AMES DwGS TOCAL SHC [EOCAL SOURCE | KEYPAD, TERWINAL | SEE JOB TERMINAL, SERIAL ___| pwos REMOTE SRC [REMOTE SOURCE | KaVEAD, TERNINAL | SEE JOB TERMINAL, SERIAL DGS WIT GOR I [ INTIAL MOTOR | 50-600 ¥ FIA Too 30 CURRENT 1 NA COR I [MAXIMUM MOTOR [100 - 800 FFA 600 208 CORRENT 1 - RAMP_TIME I [RAND Trme 7 [0-300 SECONDS [15 is OVER CUR ‘OVERGURRENT OFF, 50-800 | % FLA | OFF 30 INL TRIP LEVEL | ONDE COR UNDERCURRENT OFF, 5 — 100 e FA [OFF 30 LVL TRIP LEVEL PEW 10 | OVER VT ‘OVERVOLTAGE OFF, I = 40 Y RATED | OFF 30 | WL TRIP LEVEL, vours | BFW IT | ONDE VET UNDER VOLTAGE [OFF, i - 40 = RATED | OFF 30 | [uve TRIP LEVEL, yours T7O x | DI xx DIGITAL INPOT Sez OB (02 THRU | CONFIG 2 DMCs) 08) CONFIGURATION, 1/0 yy | Re CONFIG | RELAY = SHE OB (20 THRU | (R1 THRU CONFIGURATION wos, 15) 25) 70-36 | KD STOP KEYPAD STOP | ENABLE, DISABLE ENABLED | S85 JOB DISABLE Das FoN 03 [CF RATIO CT RATIO oF 238 ‘SEE JOB PRIMARY Bags RATED AMPS _| FON 05 [RATED VOLTS [RATED RNS ENS 730 SEP FOR VOLTAGE yours STARTER | LINE VOLTAGE FON 23 | TIME TIME ‘SET FOR | PRESENT | TIME, FON 24 | DATE DATE ‘SET FOR PRESENT DATE, NOTE: SEE JOB DRAWINGS FOR ADDITIONAL PARAMETER SETTINGS! Page 7 of 35 REVO ‘TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS 7.5 BIST - DISCONNECT MONITOR IN THE STARTER MENU "FUNCTION GROUP ~ MISCELLANEOUS COMMANDS” SELECT STD BIST. THE STARTER DISPLAY SHOULD SHOW THE FOLLOWING: PRESS THE "RUN" BUTTON ON THE KEYPAD (LOOK AT THE JOB DRAWINGS FOR PERMISSIVES OR SWITCHES WHICH MUST BE MADE TO ENABLE THE KEYPAD RUN). NOTHING SHOULD HAPPEN, OPEN THE DISCONNECT SWITCH, CIRCUIT BREAKER, OR REMOVE THE AUX CONTACT JUMPER. ‘THE STARTER WILL LOG AN EVENT 193 “STANDARD BIST ENTERED” IN THE EVENT RECORDER WHEN THE MX’ DETERMINES THAT THE DISCONNECT SWITCH IS OPEN, IT WILL BE READY TO BEGIN THE SELF TEST SEQUENCE. 7.6 BIST - INLINE CONTACTOR ‘TO BEGIN THE BIST PROCESS, PRESS THE DISPLAY "RUN" BUTTON, ‘TO SKIP ANY PART OF THE BIST TEST, AND PROCEED TO THE NEXT SECTION OF THE TEST, PRESS THE START BUTTON AGAIN. THE STARTER WILL BEGIN THE BIST TEST BY CYCLING THE IN-LINE CONTACTOR ONCE AND ENSURE THAT THE 120VAC FEEDBACK FROM THE IN-LINE AUX. CONTACT IS PRESENT. IF THE IN-LINE FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY ‘A F49 — INLINE CONTACTOR FAULT AND LOG A CODE 49 IN THE FAULT AND EVENT LOG. DURING THE INLINE TEST, THE DISPLAY WILL SHOW BIST Mode Inline Closed [BIST Meas] |__imline Open Page 8 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV_ MX? BASED SYSTEMS 7.7 BIST- BYPASS CONTACTOR ‘THE STARTER WILL THEN TEST THE BYPASS CONTACTOR BY CYCLING IT ONE TIME AND ENSURE THAT 120VAC FEEDBACK FROM THE AUX. CONTACT IS PRESENT. IF THE BYPASS FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY A F48 ~ BYPASS FAULT AND LOG A CODE 48 IN THE FAULT AND EVENT LOG. DURING THE BYPASS TEST, THE DISPLAY WILL SHOW THE FOLLOWING "BIST Mode Bypass Closed BIST Mode | Bypass Open } 7.8 BIST-SCR GATING ‘THE STARTER WILL TEST THE SCR GATE CIRCUITRY BY “FIRING” THE SCR GATES. DURING THE FIRST PART OF THE GATING TEST, THE SCRS WILL BE GATED IN THE ORDER G6 ~ G3 ~ G5 ~ G2 - G4 ~ G1, EACH SCR FOR 5 SECONDS. THIS PATTERN IS REPEATED TWICE. DURING THIS PART OF THE TEST, THE FOLLOWING IS DISPLAYED: BIST Mode GATE Gx ON WHERE Gx IS THE GATE BEING “FIRED”, THE DISPLAY THEN CHANGES TO BIST Mode ALL GATES ON ‘THIS REMAINS ACTIVE FOR 60 SECONDS. Page 9 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS DURING THE TIME THE SCRS ARE BEING GATED, THE FIRING CARDS SHOULD BE OBSERVED TO ENSURE THAT ALL OF THE GATE LED'S ARE ON AND A SCOPE USED TO INSURE ALL OF THE SCR GATE SIGNALS ARE CORRECT, — we ro 1sv 1mev i eres Premins | re7e0s | rezsns | e708 GATE SIGNAL CHECK: TEN SOMERE WHILE BIST 15 RUWNING CHECK THE GATE SIGNALS BY USING THE SCOPE ACROSS THE TES? POINTS ON THE GATE DRIVER PC_CARD | ONCE THE BIST TEST IS COMPLETE THE STARTER REGISTERS AN EVENT 195 ~BIST PASSED, IN THE EVENT RECORDER AND DISPLAYS THE FOLLOWING MESSAGE. BIST Mode ‘Test Complete Page 10 of 35, REV. ‘TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 8. 230VAC MOTOR TEST 8.1 CONNECT A 230V SOURCE TO THE INPUT OF THE STARTER WITH 200:5 CTS IN ‘THE POWER LEADS. 82 CONNECT A 200HP, 460VAC MOTOR TO THE OUTPUT OF THE STARTER. 8.3. TEMPORARILY PLACE ~163KQ 1/4W RESISTORS ACROSS EACH PHASE OF THE DIVIDER CARD 10M RESISTORS (RI AND R2, R4 AND RS, R8 AND R9) TO SIMULATE A 13.8KV INPUT WHEN ONLY 230V IS APPLIED. 84 OWER UP THE STARTER. 85 CONFIRM THE STARTER DISPLAY READ 13.8KV FOR EACH PHASE, THE PHASE SEQUENCE IS ABC, AND THE FREQUENCY IS 60Hz. 8.6 START THE MOTOR 9, SET UP THE TEST TRANSFORMERS ACCORDING TO THE DIAGRAM IN APPENDEX A. THE TAPS ON Tl AND THE TAP SWITCH ON T2 SHOULD BE SET ACCORDING TO THE CHART FOR THE SYSTEM VOLTAGE OF THE STARTER CAUTION THE FOLLOWING STEPS REQUIRE THAT TEST MEASUREMENTS BE MADE, WITH MEDIUM VOLTAGE POTENTIAL ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE VOLTAGES ARE LOCATED AWAY FROM ‘THE TEST MEASUREMENTS SITES, BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS. MEDIUM VOLTAGE IS PRESENT IN THE ENCLOSUREW!! 10. VOLTAGE FEEDBACK CHECK: 10.1 WITH VOLTAGE DIVIDER CARD (OR PT'S) STILL DISCONNECTED FROM THE. LINE, APPLY PROPER SYSTEM VOLTAGE (10KV, LIKV, 12.47KV, 13.2KV, OR 13.8KV) TO DIVIDER CARD AT TBI, TB3, TB6 (OR PT PRIMARIES) AND TO THE, CPT. ALL MEASUREMENTS TO GROUND. SNEEEAD [WIRE MEASURE [10000VAC_ | 1T000VAC | 12470VAC | 13200VAC[ T38D0VAC [ov | a(cer i0vac 120VAC | 120VAC | 120VAC | 120VAC | SECONDAR’ _ il TRV is @iviDER | “TRBVAC [=BG7VAC | BRBVAC | =1040VAC | =.1087VAC L carp 72) | av 1S(DIVIDER STREVAC [=86IVAG | 9RIVAG | =1040VAC _| carp tB4)__| — 1 RV T6(DIVIDER | “TREVAC [=R67VAC |-DRQVAC | =1040VAC | =1087VAC carp te7)_| - Tor | [— [is grr [R69 VAC [9S 6VAC[TORAVAG [Ti4aVAC | TROOVAC. Page 11 of 35ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS. SECONDARY) — 15 (Bo PT B69,VAC | 9S6VAC | T084VAC | TI48VAC | 1200VAC SECONDARY) —| 16(COPT B69 VAC | 956VAC | 10R4VAC | 1148VAC | 120.0VAC SECONDARY) 10.2. CONFIRM THE PHASE SEQUENCE AND FREQUENCY TNITIAL— TIEN. CONFIRM THE PHASE SEQUENCE IS “ABC” AND FREQUENCY IS 60Hz ON THE DISPLAY. COMMENT a Page 12 0f 35 REV. TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 11. SYSTEM LOGIC CHECK: [INITIAL | ITEM COMMENTS IM VERIFY THAT THE INTERLOCKS IDENTIFIED ON THE SYSTEM SCHEMATIC ARE ALL OPERATIONAL. | VERIFY THAT THE IN-LINE AND BYPASS CONTACTORS OPERATE PROPERLY PER THE SCHEMATIC. 12. POWER POLE CHECK: INITIAL | ITEM _ [ COMMENTS. NIA POWER SYSTEM DOWN AND APPLY 240VAC OR, | 480VAC TO THE POWER POLES. CONNECT THE MEDIUM VOLTAGE LOAD TO THE T-SIDE CONNECTIONS OF THE STARTER. RE-POWER THE SYSTEM AND VERIFY THAT SCR LED’S ARE GLOWING DIMLY WHEN THE IN-LINE CONTACTOR PULLS IN. 13. SCR CHECK: - | INITIAL [ ITEM. COMMENTS [NWA POWER DOWN AND CONNECT THE DMM ACROSS A | POWER POLE L. 10 T. ‘MEASURE THE FINAL VOLTAGE ACROSS THE POWER POLE WHEN THE SYSTEM IS UP TO SPEED AND THE VOLTAGE ACROSS THE BYPASS CONTACTOR WHEN LS IN. POWER POLE VOLTAGE DROP | BYPASS CONTACTOR | a VOLTAGE DROP. PHASE 1 [N/A _ PHASE 2 | N/A PHASE 3 | N/A _ Page 13 of 35 REVO ‘TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 14. MOTOR TEST: DISCONNECT POWER. CONFIGURE THE SYSTEM (MX? /O PARAMETERS) TO HOW IT WILL BE SET UP IN ‘THE FIELD. 14.1 480 VAC TEST SET UP THE TRANSFORMERS AS SHOWN IN ADDENDUM A. - CONNECT THE 480 VAC TEST MOTOR LEADS TO THE 480 V SIDE OF ‘THE OUTPUT TRANSFORMER. - CONNECT GND LEAD TO GND BUS AND LOOP MOTOR LEADS, THROUGH SYSTEM CT'S. - CONNECT SECONDARY OF INPUT TRANSFORMER TO THE LEADS. - VERIFY PROPER SYSTEM VOLTAGE - APPLY POWER - PROGRAM CPU AS FOLLOWS: FLA MULTIPLE OF WRAPS - CT RATIO (SYSTEM CT'S) - RAMP TO 1S~ 18 SEC. - INITIAL TO 100% OR LESS MAX ITO 300% START SYSTEM AND ALLOW TO CYCLE 10 TIMES. 14.2 CURRENT CHECK: WITH MOTOR RUNNING VERIFY THE CURRENT MEASUREMENT ACCURACY LI CURRENT : L2CURRENT__| L3 CURRENT. 7 DISPLAY | CLAMP ON | DISPLAY [CLAMP ON | DISPLAY | CLAMP ON [oa 0A 10A 10A LOA 10A 14.3 POWER FACTOR: WITH MOTOR UP TO SPEED VERIFY POWER FACTOR IS .20+/-.04 Page 14 of 35, REVO TP-153TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS IV. PREPARE FOR SHIPPING 1 SWITCH SETTINGS PER JOB DRAWINGS PROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING Hidden Factory Parameters Parameler Deseripiion ‘Setting Range Talis Default Verily | FCTOO | Tump Code 1=35 7 FCTOL | Power Stack OF Switch (normally closed) or Overtemperature Sensor inte: Thermistors | Type Power Stack Relay Function | bypr Bypass Contactor bp _ fan: Cooling Fan(s) 7 iz 50= 150, % 100) V2-3 Scalin 50150 % [100 V3.1 Sealing 30-130) % 100) 1 Scaling | 50= 150" % 100) 1 Scaling 30130) %e 100) H Scaling 50-150 % 100) PF Scaling 30 — 150 % 100) “TruTorgue Accelenison | 20500 109) Gain “TruTorque Decelertion | 20-500 Too Gain Power Acceleration Gain | 20300 [—io0, Current Follower Gain_ | 10 1000 [eo UTS Level To= 500 SREA [5 Motor OL Powerdowa On, OFF 7 On Retention | FCT 16] DC Braking Configuration | Si Standard Day 3 Hy: Heavy Duy FCT IT | DC Brake Feedback ‘CiS: Current Transonmiers os HE: Hall Effect FCT IS | DC Brake Hal Eifeot 10-9999 ‘Ams 710 Ta Sealing FOT 19 | Advanced Open SCR Off Disabled On Detection On: Enabled = FCTI0 | Language Engl: English Tagh FCT21 | Open/ Showed SCR Tip | 0.1-90.0 ‘Seconds 03 Time FOT22 _| No Canent AtRun Level | 140 WFLA 70 FCT23 | No Curent AtRun Tap | 0.1 -900 Seconds 10 FCTa4 SLA B Transition Current Level 4 FCTIS | Tach Control Gain 10-300 100, a Page 15 of 35, REVO ‘TP-133ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS Enhanced LCD Paraneter: Group | Dinnlay Dessrpton ‘Setting Range Tats | Default | As] Verify ie S00 | up Code | Tomp topamer T 5 i [QSTO1 | Moior FLA [ Motor LA 1a RWS Ange | 10 [SA] {S102 | Moror SF Mov Sense Far 15015 Lis (QST.03 | Running OL_| Motor Ovedond Case Racing [08,1 40 fo QSTOu [Loca Se | Losal Sore Keypad Seri Temi QSTO5 | Remoie S| Remote Source “Texel “Terminal ST06 [init Cur| | nil Mover Comet 3-80 xa [100 “QSTO7 | Winx Curt —| Maximum Motor Cures [100 noo SFA | 600 QSTOS | Ramp Time | Ramp Time | 7 300 Seconds] 15 1 [RST OTS TUS Tn Tine] 70 Seands_[ 20 [EENDO | Tomp Code | Jump to parameter T a T J eNO | Sia Mode —| Sar Mode Vohags TT Ramp Careat | Ramp. Power Rap Curent, Ramp Tach Ramp TENGE | Ran Time | Ramp Tine 7 0 30 Seconds | 15 1 CFN 03 | init Cur 1 Tnitial Motor Current 1 50 600 100" | GENO | Max Gur 1] Maximum Motor CuratT [100-100 00 CEN OS | Ramp Time] Ramp Tie 2 7 300 5 2 ine aa Mor Core? at i Mx Cor3—| Maximum Motor Curent [ 100800 00 Int VPUP —| inal Volage’TorgulPomer [1100 35 Max fi? | Maximum TorquPower 19-395 105 ‘Accel Prof] Acceleration Ramp Profle | Linear —§-Cure Tincar — Squared Kiki | Kektevat ‘Of, 100 a0 Of Risk Tine [Kick Time 1 1-100 io KiskLs12 | Kick evel 2 ‘Off 100-300 oF | Kick Tame 7 Kick Time? a1 100 — 10 T ‘Stop Mode | Stop Mode ‘Coast TT Deel Coast | Volt DC Brake | Dees | CENTS | Devel Bapin_| Doss Begin el 1001 ‘GENT | DecelEnd | Deeel End Level es CEN 18 | Devel Tims | Devel Time i 180 ‘GENID | Decel Prot] Decel Ramp Profs Uinear —] §-Carve Tinea 1 _| squares CENDO | Bake Level | DC Brake Level 0100 % B ‘CHN21 | Brake Time | DC Brake Time 1 __=180 Fe [[CEN22-| Brake Deley | DC Brake Dela ‘7-30 —}“Sevones [02 ‘CEN75 | SSpd Spend | Siow Spend Off 10 40.0% % oF CEN 24 | 'SSpd Curr | ‘Slow Speed Current Level 10. = 400 [FLA 100 [EN 25 | Sepa Timer| Slow Speed Timer ‘On 900 Seconds | —10 ‘CEN26 | SSpd Kick | Slow Speed Kick Level ‘Of 100-300 ELA] OF cu ‘CENIT | SspdKiskT | Siow Speed Risk Tine ‘a0 ra Page 16 0f 35 REVO TP-153TP-153 ENGINEERING DEPT. ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV_ MX° BASED SYSTEMS Grow | Dipay Description Setting Range Talis] Defaulé [As] Verify Baile PEN OO | Jump Code | Jump te parameter i 3s i PENOL | Over Cur | Over Curent Trip Level ‘off, 30-800 MLA | OF Lut BENGE | OverGur | Over Curent Tip Delay Time | OO 900 Seconds [OT Tim PENS | Unde Cur | Under Current Tip Level ons 100 WEA | Of Lvl _| PEN OF | Unde Car) Under Current Tip Delay Time | OF 0.1 90.0 Seconds [OT Tim PFN OS | Cur imbliol | Careat imbalance Trip Level | OS 40, % is PENO6 | Curimbl | Current imbalance Trip Time | 0.1900 Seconds | 10.0 {tim PENG? | Resid GF | Residual Ground Fault tip | OS 100 MLA | OF Lil Level PENDS | ZSGFLvl | Zero Sequenae Ground Fault | O& 10-250 oy OF ‘Trip Level PEN OS | Gad FR | Ground Fault Tip Time 10-500 Seconds [30 Time PEN TO | Over VILL | Over Voltage Trp Level OT 40 % OF [DEN IL | Undr Vit iwi | Under Votiage Trip Level ‘Om | 40 % or PEN 12 | Vit Trip Tim | Over/Under Vollage Trip Belay [0.1 900 Seconds [0.1 Time PENS | Phiow | Phase Loss Trip Tams oe Seconds | 02 Time PENTA | Over Fequl | Over Frequency Tip uo Te B PENIS | UndeFrq | Under Frequency Trip 23-71 Ha. B Let PFNTG | Frq Trip Tim | Frequency Tap Time: 01-900 Seconds | “Ot PENT | PFLeudLvl | PF Load Trip Level ‘Of 0.80 hg 0.0 Of lead PINTS | PFlaghal | PF Lag Tip Level ‘Off, OT gto 70.80 on lead PNT) | PPinp | PP Trp Time 01-900 Seconds | 100 Time PFNGO | Backspin | Backspin Timer ‘Om 180 Minuies | OF 1 tim PENST | Time Bw Si | Time Between Stas Of 1180 Minutes [Of PEN22_| StartsHour | Staris per Hour ‘Of 1-6, oi PFN 23 | Auio Resot | Auto Fault Reset Time On 1-905 Seoads | ~om PEN24 | Auto Ret | Auto FaultReset Count Limit | Off, 1-10 or Lim PENIS | Cui En | Contolled Fault Stop Of On a PEN 26 | Speed Sw | Speed Swich Trip Time Off 1-250 Seconds | Off Tin, PENG? | MPTC | Motor PTC Tap Time Seconds | OF Time BENGE | Indep SIR | Tndependent Soaring Running [oF OL Overioad | PEN29_| Staring OL | Moior Overload Clas Star wo PEN 30_| Running Ol. | Moior Overload Class Running [0 = PENSI | OLHIC | Motor Overload HouCold Ratio % oo Ratio Page 17 of 35, REV. ‘TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS ‘Group | Dipay Desrpton Seting Range Tats) Default Vey PENSE ] OL Coal] Motor Oveoad Cooling Time | 10-995] utes] 300 Tea PENS | OL Alam | Mover OL Alam Dav! 11007 % 3 Li PENG | OL Lack Lat | Motor OL Loskost set ——[——T=35 % i PEN35 | OL Lock | Motor OF Auto Lockout Level | OR, Auto oF Cale TOO [Tap Coie | Tap o parameter ii i TOOL] DI | Config] DI | Configuration Digtal | OF] Local Rem Sop input) sop | ow | TOO? | DITConte | DI Configuration Digial | Fault | Heat oF input) High | Dimble TO D3 Configuntion Digi | Faukt | Heat oF Input 3) Low | Enable TOOT | DIA Conig | Di Confinzaten iaial | Fault | Ranp oF Reset | Select TOS] DIS Cong Diseonn | Slow Spe on et | Pwd TOO] DIS Conte | DI6 Contiraion Digial | Inline | Slow Spd oF Input #6) | Rev TOOT | DIT Cont | I Configuration (Digial | Bypass | Brake OF bod} Calm | Disab TOO | DIE Config | DI Configuration (Dignal | EOL | Brake OF ri Rest | Enable Speed Swe No Speed Sur NC Digial Fauetaput Trip Tine [01-900 Seconds | OT Page 18 of 35. REVO 7P-153TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Group | Display Description Setting Range Units | Default | As] Verify Built TOI | Ri Config | Ri Configuration (Relay #1) [OA] Shum FS al VOL | R2 Config | R2 Contigurarion (Relay #2) | Fault FS | Shunt NFS ‘Off VOI2 | R3 Config | R3 Configuration (Relay #3) | Fault | Ground Of VOI | Ra Config | Rt Configuration (Relay #4) | NFS | Fault of VOI | RS Config | RS Configuration (Relay #5) | Running | Energy ‘of VOIS | RS Config | R& Configuration Relay #6) | UTS | Saver Of ‘Alar | Heating Ready | Slow Spd Locked | Slow Spd om | Fwd | Overcurr | Slow Spd ent Rev Underew | Braking rent | Cool Fan OL ce ‘Alarm VOI | Aistip | Analog input Tp Type or OF Tye Low Level " High Level _ TOIT | Ain Tip bol _| Analog Input Tap Level o =100 % 30, | VOI8 | Ain Tip Tim | Analog Input Trip Delay Time | 01 90.0, Sezonds | 0 10.19 ‘Analog Input Span 1 100. % 100) 1020 ‘Analog Input Offset @ =59) % oO O21 ‘Analog Output Function Of 0-100 kW OF o- o-1Mw 200% © 0-10MW Cur 0- 100% o- Ain 800% 0 100% cur Firing 0 Calibration 150% Volt 0 130% a1 0-10 kw, WOR | Aout Span — | Avalog Ouipat Span i as % 100) 1VO23_| Aout Offsei_| Analog Output Offset 2 =99 % o W024 | Inline Confg[ in Line Configuration ‘OLD 108 Seeonds | 3.0 - VO25 | Bypas Fok | Bypass/2M Confirm 04 5.0 ‘Seconds | 2.0 Tim O26 | Kpd Stop | Keypad Stop Disbie Enabled, Disabled Eobied | DISAB | IM LE TOR | Auto Stat] Power On Sa Selection Disabled, Power, Fault, Disabled Power and Fault Page 19 of 35, REV. Tp-153ENGINEERING DEPT, ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Group | Display Desription Seting Range Taits | Default | as] Very Baik ADDO | Tonp Come | Tang panier a) 1 RIDOI | RIDModi | RID Module AGES One OF Add RIDGE | RIDGE RTD Modis #2 Aires oF Ade RIDOS | RID! Geowp | RADI Gemap OF] Beane oF RTDO# | RTD2 Group | RTDZ Group Sor | Other or RIDIS | RTDS Group | RIDS Goup of TD 06 [ RTDA Group | RTD# Group of RIDOT| RTDS Group | RIDS Gowp om RTOS | RTDs Group | RTD Group OF -R1DO | RID7 Group | RID7 Group OF RID 10 [ RIDE Grosp [ RIDE Group Of RIDIT | RTDI Group | RIDI Grow or RIDI2] RTDIO | RTDIO Group OF Geos RIDIS PRIDIT | RIDIT Growp oF Group | RIDTE PRIDID | RIDTE Growp | oF Group RIDIS| RID] RIDIS Group oF i Group RIDIS| Ripa] RIDIN Group OF L Group, [RIDTT [RIDIS | RIDIS Growp oF | Group RIDIE | RIDIO | RIDTS Groap oF | Grow [RIDID | Sisor Am | Satay Alama Level 1300 ¢ 30 ‘RTD20 | Bearing | Bearing Alarm Level 200 Am [RTD21 [Other Alm [Other Alarm Level RID2Z | Stator Trip —['Sutor Trip Level RTDI3_| Bearing Tip_[ Bening Trip Level RID 24 | Other Tip | Other ip Level 7 FeTDIS-[ RTD Voting_[ RTD Voting R1D26 [RTD Bissing [RTD Motor OF Biasng RID27 | RTDBies | RTD Biss Minimum Level e Min RTD28 [RTD Biss | RTD Bias Mid Point Level 1-199 e Mig RTD29 | RTD Bias | RTD Bias Maximum Level 105— 200 c | Max _| Page 20 of 35 REVO ‘TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Growp | Daplay ‘Desription Setting Range Talis | Default | as [Verify uit TONDO [Timp ads | Tanpiopanmaer 1 a T FUNDI | Meter] Meter se MW hous ae Carent Phase coment FONG | Weed | Mae? Lr Order ave Garent Line Freg Volts 12 Anslog Carrent —Inpst Analog Out Gurent Rin Days Gur Ron Hours Inbal Siats Gromd Traore Fut % Ave Power Volts Pe Accel 2 Gir Vols Last Sart T LA Stator Volts Temp B11 Bearing Volts Temp Overloa Other Temp 4 All Temp Power Factor Wats vA Ww hours FUNGS | CTRaio | CT Ratio "72, 96, 1H, 288, 864, 28 [150 [IM 2640, 3900, 5760, £8000, 14400, 28800, 50, 200, 800, 2000, 000 FUNDS | Phase Order_| Tnput Phase Sensiiviy Insensi’ CBA ve Single ABC Phase Tien FUNOS | Rated Vols | Rated RNS Voliage 100, 170, 720,200, RNS a0 | 17000 | Nt 208, 220,230, 240, Voltage $350, 380, 400, 415, +440, 460, 480, 500, 525, 375,600, 660, £690, 800, 1000, 1140, 2300, 2300, 2400, | +3300, 4160, 4600, +4800, 6000, 6600, {6900, 10000, 11000, } 11500, 12000, 12470, 13200, 13800. FUNGS | Motor PF | Motor Rated Fower Factor] -0.01 (Lag)-100 aE | (Uri) | J Page 21 of 35, REVO TP-153ENGINEERING DEPT. TP-153, TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS Group | Display Description Seitng Range Units] Default | as | Verity Bail FONG? | Sar Type | Seer ape Normal Phase GH Normal [ATL] Nt Iside Curr Dein Follow Wye ATL | | Dela TieserLaver | Heanor on a SLA Energy | Energy Saver On On Seer PORTH | PORT Fault Tine ‘ORO -30 Seconds] OF Ta FONT | PORT Dy | PORT Bypas Hold Tine OM 0150 Seonds | OF Tim FONT? | PORT | PORT. Recovery Natiod | Volage] Co Ramp Fat Recover amp | 2 Recover i amp Recover | Sele Curent | Tach Ramp Ramp : FONTS [Tock FETAL | Tachometer Full Speed Votiage [1.00 — 1000 Vai —| “300 7 FUNTA | Tack Los] Tachometer Loss Bie 01-900 Seconds] 15 Ti [FONTS | Tach Tos | Tachonater Lass Acton Tait] TriTorue Fault MS Las Cunent_| KW. FONTS | Com Drop#| Communioaion Aaaress 7 T FUNT? | Com ‘Gommncation Baud Rate] 1900] 4800 ] 1920] bps | 19200 L Baudrate 2400 | 9600_| 0 [FONTE] Com Tovannicaon Tick omr ~120 Seana | OF Timeout FONTS | Com Party Communications By Freming | Even, 1 —NonesT Een, Stop Bit Stop Bit 1'step Odi,1None,2 Stop Bit_Siop Bit TONDO | Sofie PN] Sofas Pat Nomar Display On FUN2I | Mise Missslaneous Commands [Note LaalPaaar Nowe Command Reset eee RT FastoyRes Rest kWh SUBIST Reflash Powered | Mode" BISTLY | Ste Only) Parsmete FONG | WD Forat | Tine and Dae Format maddy 1k [aay | mm/dd/yy 24h yi2h | ‘yy/mmidd 12h - mid 24h FONG | Tine Tine Frsant | Time FOND | Dae Dae Present Dae TONGS | Passe | Pasende Off Page 22.0835 REVO TP-153‘TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS (INITIAL ITEM _[ COMMENTS [IM REMOVE ALL POWER CONNECTIONS AND SERIALIZE ALL PC CARDS AND RECORD STACK SERIAL NUMBERS. JOHN MARMARELLL 11-2-09, TECHNICIANS SIGNATURE AND DATE, REVO TP-153 Page 23 of 35‘TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS INITIAL ITEM COMMENTS: JM REMOVE ALL POWER CONNECTIONS AND SERIALIZE ALL PC CARDS AND RECORD STACK SERIAL NUMBERS. _JOHN MARMARELLL TECHNICIANS SIGNATURE AND DATE REV. ‘TP-153 11-2-09, Page 23 of 35,16. __ PRINTED CIRCUIT BOARD SERIAL NUMBERS TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS ENGINEERING DEPT. ‘SERIAL NUMBER SERIAL NUMBER "KEYAD_/_DESPEAY 2508033230 ~ mae ‘os099060035 tax? SOFTWARE NENEER 910031-01-04 775) 1/0 SOFTWARE NOWBEE "IBER OPTIC | SERIAL NUMBER ‘TRANSMITTER FIBER OBTIC | SERIAL NUMBER TRANSMITTER Es ws Ez SERIAL NOWBER RESISTOR DIVIDER | AOG5O 005 cazd _ ‘GRTE_POWER_ DISTRIBUTOR CARDS = — "| SERTAL NUMBER T SEREAL NUMBER DIST A [BEST aR DIST 7 DIST BA DIST DIST CA DIST D. ‘DIST DA DIST E DIST BA DIST F_ —Torst Fa 7 Page 24 of 35, REVO ‘TP-133ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS GATE DRIVER CARDS. PHASE i SERIAL # PEASE 2 CEL SERIAL = PHASES SERIAL Ff BHASE_IA PaASE 3A CELE | SERTAL # Cai ‘SERIAL # BA/BA BABA CA/DA. - BA/FA GA/ER. TA/TA. RA/EA - PHASE 3A cenh [SERIAL # RA/ BR ca/Da. APA. GA/HA. TA/IA. ALA. Page 25 of 35 REVO TP-153ENGINEERING DEPT. TP-1 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 17. FINAL CHECK LIST (SWITCH SETTINGS TO AS BUILT POSITIONS. 1 PROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING. O ‘TESTED STICKER APPLIED TO STARTER PC BOARD BOOK FILLED OUT STARTER X PASSED O PAILED/REPAIRED BY: COMMENTS, TESTED BY:_JOHN MARMARELLI DATE:__11-2-09 Page 26 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Page 27 of 35 REVO TP-153REVO 1P-153 ENGINEERING DEPT, ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS APPENDIX A RATED VOLTAGE TEST CONFIGIURATION Page 28 of 35ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Page 29 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS cnn a sel Page 30 of 35 REVO ‘TP-183ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Page 31 of 35, REVO TP-153REVO TP-153 ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS APPENDIX B FAULT AND ALARM CODES Page 1 of 35ssid OATY stJo 1 a8eq aos wedo / porzous | ova oa ung ae swezan9 og | ea sta arnea_punoxo ecw 3yneg punosp, oa are soverequr auarmg | vw aouereqar auaziny | uc ota burbieg xoroeg song | ory | | Surber sores somos | sea | sta ~ oo Boeye any Seypeot xoxseg sono | sev | | surpeor zonses zeros | sea ‘iasog angur| ew sor sano andar | ota ‘eed (bute oerad ober |_auszno2apa9 wee queaanoepun ved sou sened-anur| stv sousonod andar | pra cea Aouonbess ouy uBya | ew Aowosbeng ort ub | eta wa ere fousebezs sur nor | eta suoxanozan0 uo ua2zn5z200 wea aw ta Toon) auazzn9 - sono anoounzueseur | ota you worse30u oneus | owe uotaeiou oseua | ota arosuns warora | eew arom aveore | oza 0a aangereaaezI00 sono out ow ery owoa our ox aa wzery ars som0 | ov ‘any 29130) 08 ‘Bingeroaserz909 so oseua acy 2001 aves eta |_ssery ai Busse | sow a2 Bus s600 408 sanaereduesse0) vier ouyt wba | 9ew vier sur abt | ote uzew ore zeqe2s_|_sov ‘any 202038 03 eanqeroaue3z900 Lene sup ub | sew ever sur abu | sea uzery pug zoxen__| cov ‘338 10308) soa penidiy 31577 earn sept us| pew exevt ours gba | ves a ours uoates peeds | ros perigee 17a vier eur sor | ce wrereurnver | sea _| ours pods nots | cos rAd PROTIAIG ever oust nor | eev eet curt wor | eza rery peorzeno z070n | cov ‘peateys 20308 0a T peridey Stat err auyz wor | rey exert curt vor |e _ | ears teas / sin | toa ames on ona poy S55 poo P09 |____woradsao00a sare eoradrzo8eq ater woyadszoneg amet oyadyz0800 atme, “L4Id ONRIAINIDNA SING.LSAS CaSV4 XW AMSEL DUEL AMOT GOVLIOA WOIGIW Od AMAGAIONd LSAL €SI-d.esta ATE stJozaieg - cua esa wus tsa ua pertoys 20 uedo asa | 95a sua _ ames 49 asie ssa bos area asia ssa wor eso Sb euSyp sovowoun | egy qeudys serenowes | ess sree ag Taare ors 396370 eset andar Govew | cov yenotanduy Bovey | cue seeueg auarn | rsa | ares esa sorsesuep surrer_| gra ‘thea soqseaucD asa hz. /-sovaia ova_| aR @ Taare ‘aangereduesTe09 7 araqeredasaienS ro wo uzeyy teuxorxe | cov | | ra wo atmeg rouzows | 9 58838 fe seas | ve andar ssw | | sawo ames reuse | 954 area eowooerg | ona ‘andar 9 sov_| | save steed qeuzome | soe _ sea vow | | 10 wo sine teuxoaxs | voe me sndur ¥ cov | [20 wo stneg seuzome | co2 ava aa € zow_| [1 wo stned qeuzexss | cog eva ander 2 sow_| | 10 vo sine fez | rea org 32 young | cea ander t ra vo wrewy reuzoree | csv | | 20 uo aymed teusoam | 09a sper a cy p85 poyadrz08e0 erty voradrzosa0 sree voyadsa28ea ere sorsdes3900 steer “LAM ONPIAANIONAT SINGLSAS (ASV .XI AM8'ET QUEL AMOT ADVLTIOA WOIGAW YOd PANGAIONd LSAL fst-d490 DNIUAANION esta. oARE sejogaBeg Tinea wna nORaR uessoud sara ne | o6s_| 0235 29 6a Bosusten ns sons | 6a 3028 189, 36a Tous sseueree = 30338 049 sa arnes no - s0zz0 neo | poe | 6a | Ties ano NOT eaBoxa ps9 o/1| 16a sous pres 1 | o6a Sopuoien us pxep o/t | 6ea soz paw o/1 | aoa sora pro o/t | usa Son 108710 aux prep 0/t_| 98a STE | woysxon ns pues oft | sea aihed uoraeoTuranco pee 0/7 on mm | soa cea ayes avoours engpox | zea “aired voqaeorunmuey peatoy | roa ary worswoyaraET Ste vores uty Ino C23 owe ‘Sinpow caw sa 3p90 =305 worsdrzosea | mawty woradrsose0 ateen SWALSAS GASVd XW AMS'EL OUHLL AMOT GOVLIOA WAIGAW AOd AMNGIDON LSAL eSt-dbTHE WAVE, MUSCAT TP21 — CENTRAL COOLING PLANT TEST PROCEDURE FOR 11KV_ | CHILLER STARTER PANEL | | (SERIAL NO: 01-01)ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS SYSTEM DESCRIPTION: CFMVRMXATLDUAL125011KV__ SERIAL NO.01-1. DATE: _10/30/09 1 GENERAL THIS TEST PROCEDURE IS USED FOR MEDIUM VOLTAGE SYSTEMS WHICH UTILIZE THE BENSHAW MX° MICROPROCESSOR SYSTEM AS THE PRIMARY CONTROL. ALL STEPS SHOULD BE FOLLOWED AS NOTED. SEE THE SHOP RELEASE FOR ANY ADDITIONAL TESTING REQUIRED OR TEST ADDENDUMS THAT MAY BE NEEDED FOR THE ORDER. CAUTION THERE ARE STEPS WITHIN THIS PROCEDURE WHICH REQUIRE TEST MEASUREMENTS DURING THE TIME THAT MEDIUM VOLTAGE POTENTIAL IS ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE VOLTAGES ARE LOCATED AWAY FROM THE TEST MEASUREMENT SITES BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS ALL DATA SHOULD BE ENTERED IN THE SPACE PROVIDED AND THE TEST PROCEDURE MUST ACCOMPANY THE JOB PACKET WHEN TESTING IS COMPLETED. THE TEST PROCEDURE MUST BE STORED IN THE ENGINEERING JOB FILE ONCE IT IS COMPLETED. Page 1 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS INITIAL RELEASE (09/013/06 Page 2 of 35 REV. TP-153,ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Ul. TEST EQUIPMENT: THE FOLLOWING TEST EQUIPMENT WILL BE REQUIRED: MULTIMETER (FLUKE 87 OR EQUIVALENT) 90820514 SCOPE METER (FLUKE 95 OR EQUIVALENT) 0000363 HLPOT TESTER (HIPOTRONICS HD -100 OR EQUIVALENT) P0409067 L-R-C METER 90820514 IL. TEST PROCEDURE 1. VISUAL INSPECTION: CHECK THE FOLLOWING AGAINST THE JOB DRAWINGS FOR PROPER ASSEMBLY ENTFIAE, TE (COMMENTS: Tw ENCLOSURE AVOUT, — Tw ‘CONEONENT MOUNTING. Tat ‘CONTROL WIRING CONNECTIONS Ti POWER WIRTNC/SUS BAR TIGHTNESS TH ‘ELECTRICAL CONNECTIONS I Te VERIFY ALL MECHANICAL CONNECTIONS, 7H VERIFY ELECTRICAL SPACING - WINTMOM SPACING (PER CSA C22.2 NO. 31, TABLE @) ] OBPOSITE POLARITY ~ "FO_GROUND THROUGH_ATR [OVER _SUFACE THROUGH ATR ‘OVER SUFACE 5.91 INCHES | 7.87 INCHES 2.92 INCHES — 5.71 INCHES 2._ SALES ORDER AND AS BUILT CHECK: INITIAL, TIEN COMMENTS, TW ‘SAGES ORDER MATCH Page 3 of 35, REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 3._SCR CHECK: INITIAL, aw COMMENTS 5 CONTINUITY CHECK INPUT TO OUTPUT | acoss EACH oF THE HEAT SINK ASSEMBLIES HEY SHOULD BE 50K0 OR GREATER N/E CONTINUITY CHECK GAT TO CATHODE — PATRS (ss. C. AS REQUIRED ScR's) (RY SHOULD BE BETWEEN 10 70 50a. 4,_DVDT CHECK: INITIAL, TW. CoRMENTS N/A MEASURE THE CAPACTTANCE VALUS OF THE DVDT’S BY CONNECTING A _LRC METER ACROSS EACH OF THE THE Har stnxs | ASSEMBLIES. | (CHECK THE JOB DRAWINGS FOR | PROPER STACK PART NUMBER) { SINCE B/W CABACTTANCE |"S-103005-01,-03, -04, 0.5uF + 5F I S=403005-02 Fe 5. HI-POT TEST: 5.1 SETUP S.1.1 TURN THE MAIN DISCONNECT SWITCH TO ON IF ONE IS PROVIDED 5.12 REVO TP-153 WITH SYSTEM. DISCONNECT THE PRIMARY FUSES TO THE VOLTAGE DIVIDER CARD & CPT (& PT'S IF PROVIDED) [USUALLY FUI6, 17, & 18] CONNECT SHORTING JUMPER FROM LI TO L2 TOL3 TO T1 TO T2 TO 73, ON THE POWER POLES. CONNECT THE HI-POT TESTER BETWEEN THE SHORTED POWER POLES AND THE GROUND BUS BAR. REMOVE ANY ADDITIONAL FUSES TO ISOLATE THE LOW VOLTAGE SECTION (SEE THE JOB DRAWINGS). ENERGIZE BOTH INLINE AND BYPASS CONTACTORS (IF SUPPLIED) BY APPLYING PROPER VOLTAGE TO THE COILS. USE AN EXTERNAL, VOLTAGE SOURCE FOR THIS STEP. DISCONNECT ANY FILTER CAPACITORS, SURGE CAPACITORS, AND/OR SURGE ARRESTERS FROM THE CIRCUIT, IF SUPPLIED. Page 4 of 35,ENGINEERING DEPT. ‘TP-153, TEST PROCEDURE FOR MEDIUM VOLTAGE 1OKV THRU 13.8KV MX’ BASED SYSTEMS 5.1.3 SET THE HI-POT TESTER TO DC OUTPUT AND FOLLOW THE SET-UP PROCEDURE FROM THE HI-POT TESTER AS REQUIRED. 5.2 HLPOT A) APPLY 1SKVDC FOR 1 MINUTE AND RECORD THE LEAKAGE CURRENT. TNTTTAL, THE [ coments] Tit TEAKAGE CORRENT [2.0 wabe B) LEAVE THE VOLTAGE APPLIED FOR 10 MINUTES AND RECORD THE LEAKAGE CURRENT. THE LEAKAGE CURRENT MUST DROP TO 50% OF THE INITIAL LEAKAGE CURRENT TO PASS. (GEER THEW COMMENTS. fw TERKAGE CO =i BADE ©) RAISE VOLTAGE SLOWLY TO THE VALUE INDICATED BELOW FOR 1 MINUTE, THE LEAKAGE CURRENT MUST BE LESS THAN Vin.por/ 250MOHM. TNTFIAE ‘SYSTEM BE POF MARION ‘ACTUAL COMMENTS VOLTAGE VOLTAGE LEAKAGE LEAKAGE T0_KVAC, Za.5 RYDE 50.2 vA | Ti_RVAC 26-8 VDC 98.0 uA TaRADE Ta.47 KVAC 30.0 RVDC 109. SUR, 3.2 KVAC | 31.7 KWDe Tis. Sua, —} ~ 13-8 KVAC | 33.0 KDC 3z0.0uaf Page 5 of 35, REVO ‘TP-153ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 6. PRINTED CIRCUIT CARD CHECK VERIFY THAT ALL PC CARDS ARE THE PROPER VARIATION AS CALLED FOR ON THE JOB DRAWINGS. 7. BIST (BUILT IN SELF TEST) 7.1 BIST-SET UP APPLY 120VAC TO THE TEST PLUG FROM AN EXTERNAL SOURCE. INSURE THAT THE DISCONNECT SWITCH OR CIRCUIT BREAKER, IF SUPPLIED, IS CLOSED. IF NO DISCONNECT OR CIRCUIT BREAKER IS SUPPLIED, JUMPER THE INPUT TO THE STARTER WHERE THE DISCONNECT AUX CONTACT WOULD BE WIRED (SEE JOB SCHEMATICS). PLACE THE "TEST / RUN" SWITCH TO THE TEST POSITION, 7.2 CONTROL CARD CHECKS CHECK THAT FOLLOWING LEDS ON THE CARDS ARE WORKING NTFIAE, ‘CARD FUNCTION ‘COMMENT TW we TEED 1 — RED POWER ‘STEADY OW - TW TED § - GREEN CPU REARTSEAT Tag BLINK ATE TH AEPER TED 1 = = HEARTBEAT Ha BLINK RATE BED 3 — BOWER STEADY OW TW FIBER OPTEE——[LeD — GATE STEADY OW __| pransurrrae LED 2 - GATE, STEADY ON 7 ADDITIONAL EED T GATE STEADY ON FIBER OPTIC LED 2 — GATE STEADY ON (oprronaL) | TRANSMITTER . 4 | 7.3. TRANSFORMER CHECK MEASURE THE GATE SUPPLY TRANSFORMER VOLTAGES. REQUIRED ‘ACTUAL —_ 72 PRIMARY VOLTAGE Tao vaC+/= Ta.3 108 Ta SECONDARY VOLTAGE 24. VACH/= 5.24 iow TAK PRIMARY VOLTAGE }ia0vACe7= (OPTTONAL) _ 20% Ta SECONDARY VOLTAGE 2a VACK]= (OPTTONAL) 1o® Page 6 of 35 REVO TP-133‘TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 7.4 INITIAL TEST PARAMETER SETUP SET THE SOFTWARE PARAMETERS AS FOLLOWS FOR THE INITIAL PORTION OF THE TEST (NOTE ~ LEAVE THE PARAMETERS NOT LISTED AT THE, DEFAULT SETTINGS) PARAS DISPLAY ] DESCRIPTION | SETTING RANGE | UNITS | DEFAULT | TEST |_weTER se?TING OST 01 | WOTOR FEA | WOTOR FEA T-6400 RS To SEE JOS AMPS DNGS: OST 04 [LOCKE ERC | TOGAL SOURCE | KEYPAD, TERNINAL TERMINAL, SERIAL | GST 05 [REMOTE SRC [REMOTE SOURCH | KEYPAD, TERMINAL | SEE JOB SRMINAL, SERIAL Dwes: OST 06 GOR I [INTIAL WOTOR | 50-600 ¥ ia ido 50 CURRENT 1 OST 07 [WAX COR 7 | WAXIMOM MOTOR | 100 - B00 ¥ FIA [60d 200 CURRENT 1 ost Tive i _[RaMe Tine [0 — 300 ‘SECONDS_| 15. PEN CUR OVERCURRERT | OFF, 50-800 |€ FLA | OFF TRID LEVEL oR UNDERCURRENT | OFF, 5 - 100 e FA [OFF 35 TRIP LEVEL Pan VET ‘OVERVOLTAGE OFF, 1 = 40 | 3 RATED | OFF 35 TRIP LEVEL | vours BaF VET UNDER VOLTAGE [OFF, i - 40 T OFF 35 TRIP LEVEL | 75 DIGITAL INFOT T SEE JOB (o1 FIG xx | bags 08) CONFIGURATION - 1/0 yy _| Re CONFIG [RELAY ~ ‘SEE OB (10 Taro | (Ri THRU CONFIGURATION Dacs [35 6) 7026 | KED STOP SEYEAD STOP | ENABLE, DISABLE ENABLED | SEB JOB DISABLE _ bags | Fun-03 [or RATIO Cr RATIO oF 288 ‘SHE JOB PRIMARY Dacs| RATED AMPS FON 05 | RATED VOLTS | RATED RS RNS 480 SET FOR VOLTAGE vours STARTER LINE VOLTAGE Fon 23 | TIME TIME ‘SET FOR PRESENT 7 oat REVO TP-153 NOTE: SEE JOB DRAWINGS FOR ADDITIONAL PARAMETER SETTINGS! Page 7 of 35,ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU i3.8KV MX° BASED SYSTEMS 7.8 BIST - DISCONNECT MONITOR IN THE STARTER MENU "FUNCTION GROUP ~ MISCELLANEOUS COMMANDS” SELECT STD BIST. THE STARTER DISPLAY SHOULD SHOW THE FOLLOWING: PRESS THE "RUN" BUTTON ON THE KEYPAD (LOOK AT THE JOB DRAWINGS FOR PERMISSIVES OR SWITCHES WHICH MUST BE MADE TO ENABLE THE KEYPAD RUN), NOTHING SHOULD HAPPEN. OPEN THE DISCONNECT SWITCH, CIRCUIT BREAKER, OR REMOVE THE AUX CONTACT JUMPER. THE STARTER WILL LOG AN EVENT 193 “STANDARD BIST ENTERED” IN THE EVENT RECORDER. ‘WHEN THE MX’ DETERMINES THAT THE DISCONNECT SWITCH IS OPEN, IT WILL BE READY TO BEGIN THE SELF TEST SEQUENCE. 7.6 BIST - INLINE CONTACTOR TO BEGIN THE BIST PROCESS, PRESS THE DISPLAY "RUN" BUTTON. TO SKIP ANY PART OF THE BIST TEST, AND PROCEED TO THE NEXT SECTION OF THE TEST, PRESS THE START BUTTON AGAIN. THE STARTER WILL BEGIN THE BIST TEST BY CYCLING THE IN-LINE CONTACTOR ONCE AND ENSURE THAT THE 120VAC FEEDBACK FROM THE IN-LINE AUX. CONTACT IS PRESENT. IF THE IN-LINE FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY A F49 — INLINE CONTACTOR FAULT AND LOG A CODE 49 IN THE FAULT AND EVENT LOG. DURING THE INLINE TEST, THE DISPLAY WILL SHOW BIST Mode Inline Closed BIST Mode Inline Open Page 8 of 35, REVO TP-1S3REVO TP-153 ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS 7.7 BIST - BYPASS CONTACTOR THE STARTER WILL THEN TEST THE BYPASS CONTACTOR BY CYCLING IT ONE TIME AND ENSURE THAT 120VAC FEEDBACK FROM THE AUX. CONTACT IS PRESENT. IF THE BYPASS FAILS TO OPERATE PROPERLY, THE STARTER WILL DISPLAY A F48 - BYPASS FAULT AND LOG A CODE 48 IN THE FAULT AND EVENT LOG. DURING THE BYPASS TEST, THE DISPLAY WILL SHOW THE FOLLOWING BIST Mode Bypass Closed. [ BISTMode | |___Bypass Open 1.8 BIST-SCR GATING THE STARTER WILL TEST THE SCR GATE CIRCUITRY BY “FIRING” THE SCR GATES. DURING THE FIRST PART OF THE GATING TEST, THE SCRS WILL BE GATED IN THE ORDER G6 ~ G3 - G5 ~ G2 - G4 G1, EACH SCR FOR 5 SECONDS. THIS PATTERN IS REPEATED TWICE. DURING THIS PART OF THE T! BIST Mode GATE Gx WHERE Gx IS THE GATE BEING “FIRED”. T, THE FOLLOWING IS DISPLAYED: THE DISPLAY THEN CHANGES TO "BIST Mode ALL GATES ON THIS REMAINS ACTIVE FOR 60 SECONDS. Page 9 of 35ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS DURING THE TIME THE SCRS ARE BEING GATED, THE FIRING CARDS SHOULD BE OBSERVED TO ENSURE THAT ALL OF THE GATE LED'S ARE ON AND A SCOPE USED TO INSURE ALL OF THE SCR GATE SIGNALS ARE CORRECT. as we roisv | itaav at ed rasns | re7ins | se7508 87H GATE SIGNAL CHECK: TNETIAD, Tr COMMENT N7a REVO TP-153 ONCE THE BIST TEST IS COMPLETE THE STARTER REGISTERS AN EVENT 195 ~ BIST PASSED, IN THE EVENT RECORDER AND DISPLAYS THE FOLLOWING MESSAGE. BIST Mode ‘Test Complete Page 10 0f 358 ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS 230VAC MOTOR TEST 8.1 CONNECT A 230V SOURCE TO THE INPUT OF THE STARTER WITH 200:5 CTS IN THE POWER LEADS. 8.2 CONNECT A 200HP, 460VAC MOTOR TO THE OUTPUT OF THE STARTER. 8.3 TEMPORARILY PLACE ~163KQ 1/4W RESISTORS ACROSS EACH PHASE OF THE. DIVIDER CARD 10M RESISTORS (R1 AND R2, R4 AND RS, R8 AND R9) TO SIMULATE A 13.8KV INPUT WHEN ONLY 230V IS APPLIED. 84 OWER UP THE STARTER. 85 CONFIRM THE STARTER DISPLAY READ 13.8KV FOR EACH PHASE, THE PHASE SEQUENCE IS ABC, AND THE FREQUENCY IS 60Hz. 8.6 START THE MOTOR 9. SET UP THE TEST TRANSFORMERS ACCORDING TO THE DIAGRAM IN APPENDEX THE TAPS ON Tl AND THE TAP SWITCH ON 12 SHOULD BE SET ACCORDING TO THE CHART FOR THE SYSTEM VOLTAGE OF THE STARTER CAUTION THE FOLLOWING STEPS REQUIRE THAT TEST MEASUREMENTS BE MADE WITH MEDIUM VOLTAGE POTENTIAL ON CONTROL POWER TRANSFORMERS IN THE SAME ENCLOSURE. THESE VOLTAGES ARE LOCATED AWAY FROM THE TEST MEASUREMENTS SITES, BUT EXTREME CAUTION MUST BE USED WHEN MAKING THESE MEASUREMENTS. DIUM VOLTAGE IS PRESENT IN THE ENCLOSURI 10. VOLTAGE FEEDBACK CHECK: 10.1 WITH VOLTAGE DIVIDER CARD (OR PT'S) STILL DISCONNECTED FROM THE. LINE, APPLY PROPER SYSTEM VOLTAGE (10KV, 1IKV, 12.47KV, 13.2KV, OR 13.8KV) TO DIVIDER CARD AT TBI, TB3, TB6 (OR PT PRIMARIES) AND TO THE, CPT. ALL MEASUREMENTS TO GROUND. (SEPIA [wie To0GgVAC[1TO00VAG | 47OVAC | TS300VAC_| T3RDOVAC_] [wa a(cer 10VAC | 120VAC | 120VAC | 120VAC | 120VAC | SECONDARY) paw TA @IVIDER [87 TTSEVAC [=B47VAC | =982VAC | =1040VAC | = 1087VAC | caRD Ta2) - - [aw TSDIVIDER | 88 “TEVAC |=BATVAC [=982VAC [=1040VAC | = 1087VAC | CARD TBA) = sl Tw I6(DIVIDER | 8 =TaS VAC | =B867VAC | DE2VAC | =1040VAC | =1087VAC | caRD TB?) - [oR - - 14 QQPT B69 VAC | 956VAC | TORAVAC | TI48VAC | T2O0VAC Page 11 of 35 REVO TP-133TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX® BASED SYSTEMS —_[ SECONDARY) _ L___— 15 (BOPT BIVAC | 956VAC | 1084VAC | 1148VAC_ | 1200VAC SECONDARY) | 16(COPT HEIVAC [9546VAC | 1084VAC | TIEBVAC | 120.0VAC __| SECONDARY) _ | M THE PHASE SEQUENCE AND FREQUENCY TIEN CORMENT CONFIRM THE PHASE SEQUENCE IS “ABC” AND FREQUENCY IS 60Hz ON THE DISPLAY, REVO ‘TP-133 Page 12 0f 35,ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS. 11. SYSTEM LOGIC CHECK: INITIAL | ITEM COMMENTS TW VERIFY THAT THE INTERLOCKS IDENTIFIED ON THE | SYSTEM SCHEMATIC ARE ALL OPERATIONAL. VERIFY THAT THE IN-LINE AND BYPASS | CONTACTORS OPERATE PROPERLY PER THE | SCHEMATIC. | 12. POWER POLE CHECK: _ INITIAL | ITEM. COMMENTS NA POWER SYSTEM DOWN AND APPLY 240VAC OR 480VAC TO THE POWER POLES. CONNECT THE MEDIUM VOLTAGE LOAD TO THE T-SIDE CONNECTIONS OF THE STARTER. | RE-POWER THE SYSTEM AND VERIFY THAT SCR | LED’S ARE GLOWING DIMLY WHEN THE IN-LINE | L CONTACTOR PULLS IN. 13. SCR CHECK: _ _|) [INITIAL | ITEM [COMMENTS N/A | POWER DOWN AND CONNECT THE DMM ACROSS A POWER POLE L TOT. MEASURE THE FINAL VOLTAGE ACROSS THE POWER POLE WHEN THE SYSTEM IS UP TO SPEED AND THE VOLTAGE ACROSS THE BYPASS CONTACTOR WHEN IT PULLS IN. _ POWER POLE VOLTAGE DROP | BYPASS CONTACTOR 7 VOLTAGE DROP _ PHASE 1 |N/A ‘SMV _| PHASE 2 | NA 12MV PHASE 3 | N/A ‘oMV Page 13 0f 35 REVO 1P-153ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS 14. MOTOR TEST: REVO TP-1S3 DISCONNECT POWER. CONFIGURE THE SYSTEM (MX? /O PARAMETERS) TO HOW IT WILL BE SET UP IN THE FIELD. 14.1 480 VAC TEST SET UP THE TRANSFORMERS AS SHOWN IN ADDENDUM A. CONNECT THE 480 VAC TEST MOTOR LEADS TO THE 480 V SIDE OF THE OUTPUT TRANSFORMER. CONNECT GND LEAD TO GND BUS AND LOOP MOTOR LEADS THROUGH SYSTEM CT'S. CONNECT SECONDARY OF INPUT TRANSFORMER TO THE 'L’ M.V. LEADS. = VERIFY PROPER SYSTEM VOLTAGE - APPLY POWER, PROGRAM CPU AS FOLLOWS: - FLA MULTIPLE OF WRAPS - CT RATIO (SYSTEM CT’S) - RAMP TO 15~ 18 SEC. - INITIALI TO 100% OR LESS MAX ITO 300% START SYSTEM AND ALLOW TO CYCLE 10 TIMES. 14.2, CURRENT CHECK: ‘WITH MOTOR RUNNING VERIFY THE CURRENT MEASUREMENT ACCURACY | CURRENT L2 CURRENT L3 CURRENT DISPLAY | CLAMP ON _| DISPLAY | CLAMP ON DISPLAY | CLAMP ON _| 10 hot 10 10.0 10.2 | 10.2 14.3 POWER FACTOR: WITH MOTOR UP TO SPEED ¥ VERIFY POWER FACTOR IS .20#/-.04 Page 14 0f 35TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS IV. PREPARE FOR SHIPPING SWITCH SETTINGS PER JOB DRAWINGS, "ROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING Hidden Factory Parameters Parameter Description Seiting Range Units | Detait [As] Verity FCTOO_| Tump Code i= 34 FCTOI | Powerstack Ot OT Swick (oomally sos) oF Overempeature Sensor | ate: Thermistos Type FCTO2 | Power Stok Relay Funeion | Bap! Bypass Contactor tp fan: Cooling Faris) FOTOS _ | Vici Sealing 30130 Too FCTO4 | V2:3 Sealing 50-150 100 FCTOS | V3-1 Sealing 30-150 100 FCTO6 | Ti Sealing 30-150 100 FCTO? | Sealing 30_ 150 100 FCTOS | Ti Sealing 50150 0 | FCTO9 | PF Sean 50150 10 FCT 10 | Traforgue Aessloraion | 20~ 500 10 Gain FCTTT | Trufarque Dewieaiion | 30500 700 Gain Power Accdlention Gaia | 30=500 Caren Folower Gain To 1000 UTS Level 10= 500) FA, — Motor OL Powerdown | On, OFF Retention ‘DC Brukina Configaion | Sd Sandal Duty Sd Hy: Heavy Dury FCT IT | DC Bae Feedback ‘CSS Cament Tranaformes ow HE: Hall Best. FOTHS | DO Bake Hall Ess 10 9959 ame 10V Ta | Seating ‘Advanced Open SCR) OFF Disabled Om Deseoton On: Enabled - Lan ~ engl: Engl Esa Open Shared SCR Trip [0:1 90.0 Sovoads oS Time [icra [No Corent ArRun bewt —[T=70 LA 0 FCT 23 | NoCunent AtRun Trp | 01-90 Seconds 10 Tine FCT | Blectromeshanical Serer | 30-350 ‘LA w “Transition Curent Lovel FOTIS | Tech Contol Gain 1300 1a 1 REVO TP-1S3 Page 15 of 35‘TP-153 ENGINEERING DEPT. TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Enhanced LCD Parameters: Groep Bacipion ‘Seting Range Waits | Default [As] Verify Bai Ste Tappa Ts 1 QsT Or Morr FLA =a RMS Amps | 10s] Qsroz Motor Service Factor i= ‘QST03_[ Running OL | Motor Oveioad Clase Runeiag | OM T a0 — ‘STO | Local Ste | Local Source Keypad Seal (GSTS | Remoie S| Remote Source Tein 3ST06 | nt Cur || Unel Motor Caen 0600 ‘aA {QST07 | Max Gur 1] Maximam Mater Curent [T0000 ELA (QST 08 | Ramp Time | Ramp Time 1 0 300 ‘Seconds t STO | US Tins | US Tine aioe Tee TT il Seconds | 30 CANO | Tang Case Tamp topaer T i 75 ENOL] Start Mode] Start Mode Vakage TT Ra Cament Ramp Power Ranp Carat Ramp Ramp Tach Ramp TENGE | Ramp Tie] Rap Tame 3 2300 Seconds | 15 i [CENOS [ink Gort [Taal Nato Coe so waa | 100 4 ‘CENGS | Max Cur] | Manimum Nator Curent 100800 FLA | 00. GENGS | Ramp Time] Ramp Time 2 ° 300 Seconds | 15 TENS | int Oar | il Mower Comer? 0 ELA | 100 GENO? | Nix Curd —| Miia Moor Curent ——[ 100-800 arta | 600 GENO | int VIP —| nial Vonage TorguePower [L100 % 35 ‘GENO8-| MaxT7P | Miaimam TorquPower i398 % ios GENT] Accel Prof] Accelertion Ramp Profile] Liner §-Care Tinesr ‘Squered_ CANT] Kit | Rieke Or 100-300 aA | Om CENT? | Kick Tine T| Kisk Time | 01-100 Seconds [10 CENTS] Rick Loi? | Rick Level? ‘On 1a —s00 SAHA | Or CENT | Kick Tine 7 Kis Time a1 100 Seconds [10 ENS | Stop Mode | Sop Mode Coast TT Det Coast Volt. BCBiake Deol GAG | Ded Bege_| Dee Bag a 10) 1 — % @ CENT? | DecelEnd | DecelEné Level 99 1 20 ‘CENA Deel Time Deel Time Lia 5 ‘CENTS | Decel Prot | Decel Ramp PORE Tear] S-Curve Tear squared GANG] Bale Lael | DCBale Leal io 100 zs ‘GFN2I_[ Brake Time [DC Bra ime i180 5 ‘CHN22-| Brake Delay | DC Brake Dei 030 az {CiN23 | SSpe Spend | Siow Speed On [meio or 4 GEN24 | SSpd Cur | Siow Speed CarensTeed [10-400 100 ENS | SSpd Timer | Slow Speed Timer Om I 500 70 CEN36 | SSpi Kick —] Slow Speed Kick Lvl Of 100-300 oF cu CEN2? | SSpd Kick T | Slow Speed Kick Time or Seconds [10 Page 16 0f35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Group | Display Description ‘Setting Range Units] Default [As | Verify Bul PENGO| Jump Code | ump i paramcier i = i PENO! | Over Cur | Over Current Tip Level On 30800 MRA | OF Ll PENO2 | Over Cur | Over Current Tip Delay Time | Of, 0.1 900 Seconds [Ot Tim PENS | Unde Cur | Under Current Tip Lavet ‘Ons —100 uA | ofr Lvl PENOS | UndrOur | Under Cureat Trip Delay Time | Of, 0.1 —90.0 Seconds | OT Tim PFNOS | Cur inbiiul | Curent imbalance TripLevel | ORS __—a0 % is PENOS |Curimb! | Current Imbalance Trip Time | 0.1 90.0 Seconds 10.0 Tim PING? | Resid GF | Raidual Ground Faull ip | OS —100 WFLA | OF Lal Level PENOS [ZSGFLvI | Zero Sequence Ground Fault [ Of, 110-250 “Amps OF Trip Leval PEND | Grd it | Ground Faull Tap Time To 900 Swonds | 30 Time [PENTO_| Over Val | Over Voltage Trip Level OT a0 %. of ‘Unde Vit Lut | Under Voltage Trip Level ‘on 140 % Off PEN 12 | VitTrip Tim | Over'Under Voltage Trip Delay [0.1 900 Seconds [01 Time PENIS | Phiow | Phase Low Trip Time oT 0 Seconds | 02 7 Time PENTA | Over Peg hat | Over Frequency Tip Tz 7B PENS | UndrFrq | Under Frequency Trp He 3 1 ___| Lvl | PEN I6 | Frq Trip Tim | Frequency Trip Time 01-900 Seconds | OT | PENI? | PPLeadLvi | PP Lead Trip Level Off “080 lag to +0.07 or lead PENS | PFLagial | PFLag Tp Level Off, “001 lag to 0.80 OF lead PENIS | PF inp | PF Mp Time 01-900 100 ‘Time PENGO | Backspin | Backapin Timer OR TT OF Tim ‘PEN2I_| Time Bw St_| Time Between Stars Off 180 “oT jo PEN22 | SiarisHour | Stars per Hour ‘Om -6, Off ‘PEN 23 | Auto Reset | Auio Fault Reset Time om 1-900. Off PEN24 | AutoRst | Auto Fault Reset Count Limit | Of | —10 OF Lim PEN25 | Cul Fin | Contolled Fault Sop ‘Of, On on | PEN26 | Speed Sw | Speed Switch Trip Time ‘Off, 1-250 Seconds [OF Tim PENG? | MPTC | Motor PTC Trip Time Om 1-5 Soaks | OF Time PENS | Indep SIR | Independent Sating Running | Of, On oF OL Overload PFN29_| Staring OL | Motor Overload Clas Stating | Of, 1 __—40 io. ‘PFN 30 | Running Of | Motor Overload Class Running | Off 140 10 PFN3i | OLHIC | Motor Overload HovCold Ratio | 0 39 % CF Ratio Page 17 of 35, REVO ‘TP-153TP-153 ENGINEERING DEPT. ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS Group | Display Description Sering Range Waits] Default | as] Verity Bail PENSE | OL Coal | Motor Ovaioad Cooling Tame | 10-995 Minues | 300 Tin FENSS ] OL Alans] Motor OF Alana Level Tar % w TENG OL Lockout Level =o % is = PENS ‘Motor OL Auto Lockout Level} — Of Auto oF TO Tap i paraneier 7 1 BOO Dit Cong | Dil Confguntion Digial | OF] LooalRem Sop input #1) : sop | ore TOO | DI Cente | D1 Confiaraion Digial | Faut | Hea oF] aw | Input #2) ‘High Disable VOOS | DIS Conig | D13 Configuration (Digial Fault | Heat OF | DISC Tw | | int) ow | Enable TOU Dra Cente | DI 4 Configuraion Digial | Feu | Ramp OF ail Input) Reset | Sele OOS | Dis Coakg | D5 Coafiguraion Digiat | Disconn | Slow Spd OF Input #5) ext Fwd TOs | DiéConig | DI 6 Configuration (Disial Inline | Slow Spd OF rage one | TOO | DIT Ceniie | DIT Configuraion Digiad —| Bypss | Bake | = | eta De Cnfm | Disab! TOU | DIN Caaie | DIE Con EOL | Bee Input #8) eee — | emt) Speed Sw NO Speed Sw Ne Z _ TOO | Din | Digtal Fak Tapar Trp Time [01900 Seends | OT | Time | Page 18 0f 35 REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Group | Display Deseription = Units | Default | as] Verily Built 7010 | Ri Config | Ri Configuration (Relay #1)__| OF | Shunt FS Fars | Fines | tw [WOT R2 Contig | R2 Configuration (Relay #2) | Fault FS | Shunt NFS of | OL | TW I Fault | Ground PUMP. TOS | R3 Config | R3 Configuration Relay#3) | NFS | Fault of | sHT | TW | Running | Energy TRE, TOS | Re Config | Ra Configwation Rely ea] | UTS | Saver Om [ eR [Wo 14 RS Contig [RS Configuration (Relay #5) | Alarm | Heating Off i ni onfguraloa (Rel Ready | Slow Spd WO IS R6Conig | ROConigaion(Reoy Wo) Realy, | Slow Spd Of Out | Fed Overeur | Slow Spd cnt | Rev | TOTS | Aim Tap] Analog ipat Tip Tope Type 4 ~ 4 ‘Rinip Lal] Analog Input Tip Level oP Ait Tep Tin | Analog input Trip Delay Tine —[ 07-900 | Sezond [Ain Span. ‘Analog Input Span i =100 | % Ain Ofer —| Analg Input Ofer 399 % ‘out Fein | Analog Output Fuscion ‘of 0-100 | o- o-iMw | 200% = 0-10 MW | cur 0 - 100% oA 00% 0 100% Cur Fring O- Calibration 150% vote - 150% ov o-10 lew _ Oz — [Asa Span | Avalog Oupt Span 3 % ioe [0-33 — [Aout Ofer | Analog Quipat Ofer 0 38 % o 1VO.34 | Inline Confg_[ Ta Line Configuration “fom To tow Seoonds | 3.0 O25 | Bypas Fok | Bypass/2M Confirm =50 Seconds] 2.0 Ti TO36 | Kpd Soy | Keypad Sip Disbie Tabled, Diabla Eubied | DS [TW TO27 | Auto Sian | Power On Star Selection Disibed, Powe, Fail Disebied Power and Fault Page 19 of 35 REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Group | Display Description ‘Seting Range Units] Default [As | Verify Built RTD O0_| jump Code jump wo parameter 7 a T RTDOI | RTDModl | RTD Module #1 Address ‘Om 16-3 OF Add RIDOE | RTDMed? | RTD Medals W2 Address OF Addr RTD OS | RTDI Gow | RID! Group ‘Of | Bearing OF [RTD Group | RTD? Gro T] stator | Other Of ‘RTD OS | RTDS Group | RTD3 Group om RTD O6 | RTDA Group | RTD Group ‘of RTDO7 | RTDS Group | RTDS Group Of RTD OS | RTD6 Group | RTD6 Group of ‘RTD 09 | RTD7 Group | RTD? Group Om, RID 10_[ RTDE Group | RTDE Group of, RTD 11 | RTD Group | RTDS Group Of, RIDIZPRIDIO | RTDIO Group Of Group RIDIS |RIDIT | RTDIT Group OF Group RIDIS | RIDIZ | RTDI2 Group OF Group RIDIS |RIDIS | RTDIS Group OF Group RIDI6 | RIDIS___| RTDIF Group Of Group RIDIT | RIDIS__| RTDIS Group OF Group RIDIS [RIDIS | RIDT6 Group OF Group RID I9 | Stator Alma | Staion Alam Level e 300) RTD20 [Bearing | Bearing Alarm Level 200 Ales RIDA | Other Alm | Other Alans Level 360, [arp 22 | Stator Top —| Stator Tp Level 200, RTD 23 | Bearing Tip | Bearing Trip Level 200. 7 RTD 24 | Other Trip_| Other Tip Level | 200~ FRED 35 | RTD Voting | RTD Voting Diaabled, Enabled Disabled ~ RTD 26 | RTD Biasing | RTD Motor OL Biasing om, On Of RID27 [RTD Bias | RTD Bias Minimom Level 0-198 é 40 Min [RID28 | RTD Bias | RTD Bias Mid Point Level 1-199 = 130) Mid RID [RID Bias | RID Bis Maximum Level | 105—200 ye 1 Max Page 20 of 35, REVO TP-153Gmail - Earth Pit - Boring - The Wave, Muscat Page 1 of 2 ( M i | BAHWAN ENGINEERING CO LLC MEP DIVISION A Earth Pit - Boring - The Wave, Muscat 2 messages BAHWAN ENGINEERING CO LLC MEP DIVISION ‘Tue, Mar 2, 2010 at 4:00 AM. To: ganesan@ptech.co.om Mr.Ganesan ‘Sub: Earth Pit - Boring Project: TP21-Centralized Cooling Plant - The Wave, Muscat Please send your quotation for below Work at the earliest: ( Earth Pit boring - 6 mtr depth from Finished Ground Level - 200 mmm dia - 35 nos. Earth rod installation will be done by BEC. All transport to be made by you. Regards, N.Ganesh Bahwan Engineering Co LLC P.0.Box-703, Ruwi-112, Sultanate of Oman ‘Tel: +968 24597510, Fax: +968 24597511 GSM: +968 99235365 Mail Id: becmep.thewavernuscat @ gmail.com Project: The Wave, Muscat ‘TP21-Centalized Cooling Plant BAHWAN ENGINEERING CO LLC MEP DIVISION Tue, Mar 2, 2010 at 10:13 - PM To: s.akhtar@fugrome.com Mr.Saleem Akhtar M/S. Fugro Middle East ‘Sub: Earth Pit - Boring Project: TP21-Centralized Cooling Plant - The Wave, Muscat Please send your quotation for below Work at the earliest: Earth Pit boring - 6 mtr depth from Finished Ground Level - 200 mmm dia - 35 nos. Earth rod installation will be done by BEC. All transport to be made by you.Gmail - Earth Pit - Boring - The Wave, Muscat, Regards, N.Ganesh Bahwan Engineering Co LLC P.O.Box-703, Ruwi-112, Sultanate of Oman Tel: +968 24597510, Fax: +968 24597511 GSM: +968 99295365 Mall Id: becmep.thewavernuscet @ gmail.com Project: The Wave, Muscat ‘TP21-Centalized Cooling Plant N.Ganesh Bahwen Engineering Co LLC P.0.Box-703, Ruwi-112, Sultanate of Oman Tel: +968 24597510, Fax: +968 24597511 GSM: +968 99235365 Mail Id: becmep.thewavemuscat@amai Project: The Wave, Muscat ‘TP21-Centalized Cooling Plant Page 2 of 2ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV_ MX? BASED SYSTEMS Group | Display Description ‘Setting Range Tals] Default | As Verify Built FUND | Tump Gods | Tunp to parameter T aa T FUNO! [Meter | Meter! me MWhous ave Curent Phase Curent FUNG | Matra | Meter ui Onder Ave Curent Line Freq Volts LB ‘Analog Current Input B Analog Out Current Run Days Cur Run Hours Imbal Starts Ground TruTorque Fat % Ave Power’ Vols Pk Accel Li Cur Volts Last Start T 1213 Stator Vols Temp ISL] Bearing Volts Temp Overloe Other Temp é All Temp Power Factor ‘watts VA RW ZZ ours FUNG | CTRatio | CT Rao "73,96, 184, 285, BH, ae | ists |W 2640, 3900, 5760, ‘4000, 14400, 28800, 50, 200, 800; 2000, ___| 5000 UNG | Phase Order | Tapa Phase Seasiiviyy Tnsensid CBA Then. ve Single ABC Phaso | FONUS | Rated Volts | Raed RMS Voliage 100, 170, 120, 200, RS a0 | 1000 | TW 208, 220,230, 240, Voltage 350, 380,400, 415, ‘440, 460, 480, 500, 525, 575, 600, 660, £690, 800, 1000, 1140, 2200, 2300, 2400, +3300, 4160, 4600, "4800, 6000, 6600, 16900, 10000, 11000, 11800, 12000, 12470, 13200, 13800) FUNG6 | Motor PF | Motor Rated Power Factor -0.01 (Lagh-1.00 Ose (nity) Page 21 of 35 REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 1OKV THRU 13.8KV MxX° BASED SYSTEMS Group | Display Description 7 Setting Range Tats | Dafaie | AS | Veniy | Built FONG? | Samsetype | Sumer TRS ‘Womnat Phase Comal [ATL [TW | inside curr | bein Follow Wye ATL | Delta, FONGR | Went Level | Wester Dovel Lor 1 a0 LA] OF UNO | Ensray | Energy Saver Tour Om of Saver FONTO | PORTA | PORT. Fault Time Om O1 900 Seon OF Tin FONTT | PORTByp | PORT. BypassHoldTime | OR OT—50 Seconds | OF Tim | FONTE | PORT | PORT. Resavey Method | Vollage ] Cur Ramp Fast Recover Ramp |2 Recover | | Fast Ramp | | Recover | Select | | Curent | Tach Ramp _ | Ra (FONTS | Tach So | Tastomeies Fall Speed Vatiage [1.00 10.00 ais | ~.00 FUN 4] Tach Los | Tachometer Los Time 01-900 Seconds | 1S Tin FONTS | Tach Los | Tachometer Low Aston Tak) Tastorgue Fault Cunent_| KW | FONTS 1 =2a7 i [FONT T com ‘Communication Baud Rae] 1300] 4800 [1520 | bys | 19200 I Baudete 2400_| 9600_| 0 [FONTS [Com ‘Comimanieaton Timaout om T 125 Seconds | OF Timeout FONTS Com Party | Communications Byte Framing | Even, 1 None, Tren, | Stop i Stop Bit 1St0p Odd, 1 None,2 Stop Bit__Stop Bit FOND | Sofware PN | Soliwars Par Number Display Only woos | TW | 01-04 [FONaT [ie ‘isclianeous Commands | None LoadParam None | Command Reset ters | RT FastonRes | Rest | kWh Std BIST | Reflsh Powered | MoéeBIST(LY Stor Only) Paramete FUN 22 | T/D Format | Time and Date Format mmvdd/yy 12h T mmiddly smeoiddy 24 y 12h syimaés 12h 7 jmmiss 2a | FUNG | Time Time Freent Time FUNG | Dae Date reseed, Dae | FONDS | Passade | Pascode — OF Page 22 of 35, REV.0 ‘TP-153ENGINEERING DEPT. TP-153 ‘TEST PROCEDURE FOR MEDIUM VOLTAGE 1O0KV THRU 13.8KV MX? BASED SYSTEMS. INITIAL [ITEM _ COMMENTS TW REMOVE ALL POWER CONNECTIONS AND SERIALIZE ] ALL PC CARDS AND RECORD STACK SERIAL | NUMBERS.._ } _TIM WITTIG. 11/02/09 TECHNICIANS SIGNATURE AND DATE, Page 23 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX° BASED SYSTEMS 16. PRINTED CIRCUIT BOARD SERIAL NUMBERS: SERIAL NUMBER ‘SERIAL WEEE REVEAD 7 DISPLAY 508030222 3508032277 3 33085050025 93093060008 NT SOPTHARE_NONEER 310031-01-08 S10031-01-04 775 1/0 SOFTWARE ROMBER HIGER OPTIC | SERIAL NOMEER FIBER OPTIC] SERIAL WONDER TRANSNITTER TRANSMITTER = = fa SERIAL_NOMBER RESISTOR DIVIDER | 0850007, 0850008 CARD GATE POWER DISTRIBIOR CARDS SERIAL NOMBER ‘SERIA WONBER x DIST AA 3 DIST BA c OO DIST CA > DIST DA = SISTER) = DIST FA Page 24 of 35 REVO TP-1S3ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX BASED SYSTEMS GATE DRIVER CARDS PEASE 1 SERIAL # PEASE SERIAL # CELE EYL C/D E/e C/E I/s, K/L BEASE a SERIAL = CELE ‘ATE. c/o Ee Es ae W/L PEASEIA SERS CHL _| SERIAL # CELE. ‘SERIAL = BA/ER | BABA CA/DR enw BA/EA a/Fa GA/ER. GASH TATA TA/A — RA/ER RA/LA PHASE_3A Cai [SERIAL # BA/EA CA/DR. BAUER. GA/EA. TA/aA KALA. Page 25 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS 17. FINAL CHECK LIST v SWITCH SETTINGS TO AS BUILT POSITIONS. v PROGRAM DEFAULT PARAMETERS PRIOR TO SHIPPING. ¥ TESTED STICKER APPLIED TO STARTER ¥ PC BOARD BOOK FILLED OUT STARTER Y¥ PASSED G FAILED/REPAIRED BY. COMMENTS _240/120 XFMR: 242VAC PRU 123VAC SEC 109. TESTED BY:_TIM WITTIG DAT Page 26 of 35 REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Page 27 of 35 REVO TP-153REVO ‘TP-153 ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS APPENDIX A RATED VOLTAGE TEST CONFIGIURATION Page 28 of 35,ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX’ BASED SYSTEMS Page 29 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX? BASED SYSTEMS Lip tve t zo) at zt asd 26 | 25 | Page 30 of 35 REVO TP-153ENGINEERING DEPT. ‘TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS Page 31 of 35, REVO TP-153ENGINEERING DEPT. TP-153 TEST PROCEDURE FOR MEDIUM VOLTAGE 10KV THRU 13.8KV MX* BASED SYSTEMS APPENDIX B FAULT AND ALARM CODES Page 1 of 35,esl-dd, OATU £30 1 98% vos uado / pessous | ova ozs ares pmszo, ary aynea panos ea ot souepequr awozro | Ley sovorequr qworsg | ced ut ‘sux66e1 zorves xoros | oev_| | Suy56e7 zoxe4 zonoa | _9¢8 ou suypeot xoases zoroa | stv | | suypeos zoxves zonoa | sea srw st seed orbars avezanosopn vee auszanazopua eta ou gousonodsnaer | ora _ ea Aouonbezs ouyt yben | ew fousnbaa sup gota | cv nea Aouenbeza eurt nor | ew Kovontoxy evry nor | cra auezanoz940 nw ausznoz900. ua ou voyseaey oseus | rw worzeaou seoqa | ria (oor) quero. 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OATE sejog ofeg | Ste enna vom uerboag sown) | 66a | 023 69 a6 T Bopussen | 30223 so 963 | SNrOEy N29 6a - ares ms — 40238 ng | v6a_ esa Tine mE WRT lueiboza pre O/F | tea sora pres or | 06a Sopuozes us pze9 o/t | oes | aoa paws of1 | ova goza pie o/s | 19a wong 302550 worszen ‘ns Ba¥9 o/t |_saa _ | | Sere "os on an | vee ames anovays sngpon | zea aInE worauoyunmaey pedsoy | rea ety woTyeSTaRINOD ‘yineg vorseaFimunIoy T2pe5 p05 woridszoeeg | emery woyadrz0seq ateen SWALSAS CaSVa XW AM8°€T NULL AMOT AOVLTIOA WAIGAW AOd AMNION LSAL est-db