Ed M C00 CPL SPC 000 0001 - 4

Chambal Fertilisers and Chemicals Limited
G3AU Project
Specification for Painting

TEIPL Work No.: 6341
Project Doc. No.:

ED-M-C00-CPL-SPC-000-0001
Page 2 of 10
Date: 18-July-16
Revision History
Rev.0:
First Issue
Rev.1:
Revision in Painting System No. A04, B03, A05 & B05, A21 & B21
Revision in Final coat colors (Attachment-3)
Rev.2:
Revision in para 4,
Revision in Painting System No. A04, B03, A05 & B05 (Attachment-2)
Revision in Final coat colors (Attachment-3)
Rev.3:
Revised in para 4 as per CFCL comments

Revisied in Painting System No. A05 &B05 (Attachment-2) as per CFCL comments
Rev.4:
Revised in para 4 as per CFCL comments

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Page 3 of 10
Date: 18-July-16
CONTENTS
General
1.1
Scope
1.2
Code and Standards
1.3
Definition
Extent of Surface to be Painted
2.1
Surface to be painted
2.2
Surface not to be painted
Extent of Shop painting
3.1
Split of Works between Shop and Field
3.2
Shop Painting
Painting Scheme
Execution of Painting Work
5.1
Surface Preparation
5.2
Execution of Painting Work
Field Safety and Hygiene
Field Storage and Control of paint materials
7.1
Storage
7.2
Quality control and Stored Pain materials
Inspection
8.1
In-process Inspection
8.2
Inspection of Surface Preparation
8.3
Inspection of Paint Film
Transportation
Attachment-1: Appreciation of Painting Systems

Attachment-2: Detail of painting system
Attachment-3: Final coat colors
10

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Date: 18-July-16
1 General
1.1 Scope
1.1.1 This Engineering Specification covers the requirements for the painting including surface preparation,
paint materials, procedure and inspection, of all equipment, piping, steel structure for the plant
constructed by TEIPL for G3AU project. Internal coating and linings are not covered in this Engineering
Specification.
1.1.2 This Engineering Specification shall be applied to Vendors shop painting by Vendor of equipment and
machinery and field painting by Construction Contractor. Field painting includes painting at Contractors
Shop.
1.1.3 This Engineering Specification shall not apply to the following painting works.
(a) Painting to be carried out based on manufacturers specification
(b) Repainting
(c) Painting of temporary installations
(d) Painting using methods other than general methods such as brushing and spraying
(e) Painting intended solely for coloring or marking
(f) Coating and Lining
(g) Painting of building except steel structure
1.2 Code and Standards

1.2.1 The applicable codes and standards referenced in this Engineering Specification shall be as follows.
(1)
Steel structure Painting Council (SSPC)
(2)
Swedish Standards Institution (SIS)
(3)
International Organization for Standardization (ISO)
1.2.2 If there is any conflict between the requirements of above mentioned codes and standards and this
Engineering Specification, the requirements of this Engineering Specification shall be prevail. All conflict
shall be referred to TEIPL for clarification before proceeding with this work.
1.3 Definition
(1) G3AU
(2) CFCL
(3) TEIPL
:
:
:
Project Name, CFCL Gadepan No.3 Ammonia/Urea Project

Chambal Fertilisers and Chemicals Limited,
Toyo Engineering India Pvt. Ltd.

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Date: 18-July-16
2. Extent of surface to be painted

2.1 Surfaces to be painted
The extent of painting shall be as follows:
(1) Exposed surface of:
(a) Structure Steel
(b) Equipment
(c) Steel piping and pipe supports
(d) Ladders, handrails, platforms, stairways, etc.
(e) Instrument and electrical panel boards
(f) Valve, relief valves
(2) Surface of rotating machinery and the like, expect for rotating and sliding contact surfaces.
(3) External surface of equipment, storage tanks, piping etc. to be covered with cold insulation materials.
(4) All other surface, requiring rust and corrosion protection paint.
2.2 Surface not to be painted
The extent basically not requiring painting shall be as follows:
(1) External surfaces of field fabricated equipment, storage tanks, piping, etc. to be covered with hot insulation
materials.
(2) Internal surfaces of pipes, equipment, etc. and internal surfaces of closed steel structures which do not require
chemical, acid and alkali resistance.
(3) Surfaces of steel structures to be fire-proofed with concrete or mortar covering
(4) Surfaces of steel structures embedded or in contact with concrete or mortar.
(5) Interior wall surfaces of furnaces, boilers, etc., heating tubes and portions with heat resistant treatment.
(6) Materials with high resistance to corrosion, such as stainless steel and weathering steel.
(7) Galvanized steel materials, except touch-up for damaged parts such as cut or welded part.
Note:
a) Organic zinc rich paint shall be applied for touch-up and surfaces to be touched-up shall be clean, dry
and free of oil, grease preexisting pain, and corrosion by products.
b) The part on which white rust appears does not need to be touched-up because white rust does not affect
corrosion resistance.
(8) Friction surfaces to be connected with high tensile strength bolts unless inorganic Zinc rich paint is applied.
(9) Part of entire surfaces of items not to be painted, in order to maintain function of plant facilities.
3. Extent of Vendors shop painting
3.1 Spilt of Works between Vendors Shop and Field
For equipment, piping and steel structure, the split of painting work between Vendors Shop and Field is indicated
in Attachment-1Application of Painting Systems attached hereto.
3.2 Shop painting
3.2.1 The following items shall be completely painted in Vendors shop.
(a)
Instrument and electrical panel boards
(b)
Pumps, motors, compressors, machinery, skid mounted shop assembled units, oil consoles, etc.
(c)
Sprinkler heads
(d)
Instruments, gauge
(e)
Relief valves, Valves
(f)
Push buttons, light switches, light fixtures
3.2.2 Painting materials to be used shall be obtained only from reliable and established manufactures. All paint
materials to be used for shop painting shall be subject to TEIPLs prior written consent. Vendor shall
inform of the name of paint brand and its manufacture.
Vender shall prove that the paint brand is selected according to the painting systems listed in Attachment-1,
Attachement-2 and Attachment-3 attached hereto and possesses equal or superior quality, when TEIPL so
requests. If the brand name is specified by TEIPL in order to unify the painting system of the Plant, the

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Date: 18-July-16
Vendor shall conform to the TEIPLs instruction even after the purchase order of equipments and
materials.
3.2.3 Manufacturer Painting Standard shall be compatible with this Specification requirement related to
Primer, intermediate & finish coat and confirming total Dry Film Thickness.
Lead or chromium containing paints, coal-tar epoxy paints, coal-tar urethane paints and chlorinated rubber
paints shall not be used because of hazards to health and environment.
4. Painting scheme
4.1.1 Painting systems are listed in attachment -1Application of Painting systems and the details of them are
shown in Attachment-2Detail of Painting Systems attached hereto.
4.1.2 In case painting systems in Attachmen-1 and Attachment-2 are not applicable due to requirement of
durable years or special environment such as salt water immersion, chemical exposure, chemical immersion,
etc. Vendors specification or practice may be applicable subject to TEIPLs prior written consent.
4.1.3 Final coat colors are listed in Attachment-3Final Coat Colors. The Final color shall be determined by
RAL/ Munsell No. and tinting shall be according to sample of colors.
4.1.4 Painting materials shall be selected in accordance with 3.2.2.
4.1.5 The intermediate paint and the finish paint preferable should be of same shade /color inorder to get proper
hiding of finish paint.
4.1.6 While selecting the Paint System, along with operating temperature, short term condition must be
considered , e.g.flare header & its branch , operating temperature is generallay normal and short term
condition is generally varies up to 400OC for short duration based on ammonia plant start-up & shutdown.
5. Execution of painting work
5.1 Surface Preparation
5.1.1 Treatment prior to surface preparation
The following work shall be carried out prior to surface preparation.
(1) Remove slag, flux and spatter adhered to weld area and steel surface.
(2) Where substances such as grease and machine oil are found on the surface, remove them with cleaning
solvent, steam or other appropriate methods.
(3) Remove excessive rust and dirt using appropriate methods.
5.1.2 Execution of surface preparation work
(1) Surface preparation shall be carried out by appropriate methods that will ensure the required grade of finish.
Procedure and degree of surface preparation are shown in Table-1Classification of Steel Surface
Preparation.

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Date: 18-July-16
Table-1 Classification of Steel Surface Preparation

Method of Classification Procedure and Degree of Steel Surface Finish
Reference Standard
Cleaning
SIS/ISO
SSPC
Blast
Near-White
Very thorough blast cleaning, Mill scale, rust and Sa2 1/2
SP10
Blast
foreign matter shall be removed to the extent that the
Cleaning
only traces remaining are slight stains in the form of
spots or stripes. Finally, the surface is cleaned with a
vacuum cleaner, clean dry compressed air or a clean
brush.
Commercial
Thorough blast cleaning, Almost all mill scales, rust and Sa2
SP6
Blast
foreign matter shall be removed. Finally, the surface is
Cleaning
clean with a vacuum cleaner, clean dry compressed air
or a clean brush. It shall then be grayish in color.
Brush-Off
Thorough blast cleaning. Tightly adherent mill scale, Sa1
SP7
Blast
rust and coating may remain on the surface. Finally, the
Cleaning
surface is cleaned with a vacuum cleaner, clean dry
compressed air or a clean brush.
Power
Power Tool Very thorough scraping and wire-brushing-machine St3
SP3
Tool
Cleaning
brushing-grinding-etc. Surface preparation as for St2,
but much more thoroughly. After removal of dust, the
surface shall have a pronounced metallic sheen.
Power Tool Complete removal of all rust, scale and paint by power SP11
Cleaning to tools, with resultant surface profile.
Bare Metal
Hand Tool Hand Tool Hand tool cleaning is a method of preparing steel St2
SP2
Cleaning
surface by the use of non-power hand tools. Hand tool
cleaning removes all loosed mill scale, loose rust loose
paint, and other loose detrimental foreign matter. It is
not intended that adherent mill scale, rust and paint be
removed by this process. Mill scale, rust and paint are
considered adherent if they cannot be removed by lining
with a dull putty knife.
Solvent
Solvent
Solvent cleaning is a method for removing all visible SP1
Cleaning
oil, grease, soil, drawing and cutting compounds and
other soluble contaminants from steel surfaces. It is
intended that solvent cleaning be used prior to the
application of paint and in conjunction with surface
preparation methods specified for the removal of rust,
mill scale or paint.
Pickling
Pickling
Complete removal of rust and mill scale by acid SP8
pickling, duplex pickling or electrolytic pickling.
SIS: Swedish standard Institution SIS 05-5900-1998.3 rd Revision
ISO: Internal Organization for Standardization ISO 8501-1
SSPC: Steel Structures Painting Council Steel Structures Painting Manual Vol2, Chapter 2-2000,8th Edition

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(2) Restrictions concerning surface preparation and protective measures:

(a) In case of rain or bad weather, surface preparation shall not be carried out outdoors.
(b) When the surface to be prepared is wet, preparation shall not be carried out.
(c ) When the relative humidity is 85% or higher, surface preparation shall not, in principle, be carried out.
(d) When surface preparation is carried out during the night or in dark locations (Inside of tanks, etc.), use
lighting equipment by means of which the extent of rust removal from the surface can be seen.
(e) When blast cleaning is to be carried out at the job site, appropriate protective measures shall be taken to
ensure prevention of adverse effect of dust on adjacent work or environmental pollution in the
surrounding area.
5.1.3 Treatment after surface preparation
After the completion of surface preparation, the following confirmation and work shall be carried out and the
subsequent painting shall also be started promptly.
(1) When rusting occurs after completion of surface preparation and before painting, carry out surface
preparation again using appropriate methods.
(2) The painting surface shall be fully cleaned of mill scale, rust and other dust accumulated on the surface due
to the surface preparation work.
(3) The painting surfaces (cleaning of which has also been completed) shall be kept clean in such a way as to
prevent the adherence of grease, oil, dust and other detrimental matters until the painting work is started.
5.2 Execution of Painting Work
5.2.1 Protection
Contractor shall fully protect all equipment, piping, walls, floors and other surfaces from damage and
contamination, and shall provide the necessary protection required to fully protect all surfaces from dust, paint
droppings, paint mist, other contaminants during the execution of painting work. Especially, the particular care
must be exercised to protect all stainless steel surfaces from zinc paint.
5.2.1.1 For items having dual material of construction, coating containing zinc shall not overlap on to SS or high
alloy metals, including the SS to CS weld, Examples of such application include:
a.
b.
c.
d.
e.
f.
g.
CS saddles and skirts on SS equipment

SS piping with CS skirts
SS nozzles, flange, and piping on clad equipment
Miscellaneous CS clips and brackets on SS equipment
SS components in CS piping and equipment
CS trunnions on piping and equipment
CS flanged rings on SS lapped joint flanges.
5.2.1.2 CS lap joint flanges shall be coated prior to assembly.

5.2.2 Mixing of paint materials
(1) Paint materials shall be thoroughly stirred before use.
(2) For multi-liquid type paint materials, the specified mixing ratio and pot life shall be observed.
5.2.3 Application
(1) Painting tools suitable for the properties of the paint materials shall be used according to manufacturers
recommendation and studying work location, environment, shape of the items to be painted and condition of
surface to be painted.
(2) Each coat shall be painted in the order of the specified type of paint. In this case, for the coating of each film,
observe the interval between coats and film thickness specified according to the properties and performance
of the paint materials.
(3) Where each coat is applied successively, such continuous painting work shall be carried out after the lapse of
specified drying time and drying of previous film has been confirmed.

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Date: 18-July-16
5.2.4 Restrictions concerning painting

Unless special measures are taken, painting shall not be carried out under the following conditions:
(1) When the painting surfaces are moist or likely to become moist due to rain, snow, dew or frost.
(2) When the temperature during painting is 5 or lower and is not suitable for drying and hardening of paint
materials.
(3) When the relative humidity is 85% or more.
(4) When the temperature of painting surfaces is high and defects such as air bubbles may occur in the paint
film.
(5) When a strong wind is blowing and foreign matters such as sand may adhere to the paint film.
6. Field Safety and Hygiene
Safety and hygiene in connection with the painting work shall be controlled sufficiently. Special care shall be taken with
regard to the following matters:
(1) When surfaces are to be prepared by blast cleaning or the use of power tools, use protectors such as goggles, as
necessary
(2) When painting work is to be carried out using organic solvent in an almost airtight environment, provide appropriate
ventilating and lighting equipment. Additionally, wear appropriate protectors such as gas masks.
(3) Monitor the use of fire around the work location and remove any fire deemed to be unsafe.
7. Field Storage and Control of Paint Materials
7.1 Storage
(1) As a rule, paint materials shall be stored in a well-ventilated room.
(2) When paint materials is stored outdoors, it shall be protected using sheets or other appropriate measures, in order to
prevent damage to containers or changes in the quality of the paint materials.
(3) For storage areas, provide prescribed protective measure and signs. Paint materials exceeding the prescribed amount
shall not be stored.
(4) When paint materials are temporarily stored in the working area, the amount equivalent to one days use or less
shall be stored. Paint materials shall be protected from rain, etc., using sheets
7.2 Quality Control of Stored Paint materials
(1) All paint materials and thinner shall be stored in such a way that the manufacturers labels can be readily identified.
(2) Stocks of paint materials shall be controlled so that they can be used within their effective period of use.
(3) Care shall be taken with storing and handling to avoid breakage or marked deformation of containers.
8. Inspection
8.1 In-process Inspection
The painting work shall be subject to the In-process Inspection which needs the inspection by qualified paint inspector
in the full course of work steps.
8.2 Inspection of Surface Preparation
The prepared surfaces shall be compared with the standard photographs of SIS, ISO or SSPC. Where the prepared
surfaces are deemed to be equivalent to those indicated in the above standard photographs, they shall be deemed
acceptable.
8.3 Inspection of Paint Film
8.3.1 Appearance
Paint film shall be visually checked with regard to the following:
-Unfinished surface, drips, wrinkles, blistering, peeling, cracking, crawling, discoloring, stains, pinholes,
and spray dust
Where there are no marked defects in appearance, the paint film shall be deemed acceptable.

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Date: 18-July-16
8.3.2 Paint film thickness

(1) Measurement
(a) Film thickness shall be measured with appropriate instruments.
(b) As a rule, film thickness shall be measured at Vendors shop or field for the total dry film thickness.
(2) Number of measurements and measured values:
(a) The number and position of measurements shall be determined with due consideration given to the
size and shape of items to be painted.
(b)Measurements shall be carried out three times at each measuring point. The average of three
measurements shall be taken as the measured value for the item concerned.
(3) Rating of measured value
When the measured values satisfy the following requirements, they shall be deemed acceptable:
(a) Average of measured film thickness: 90% or more of prescribed film thickness.
(b) Minimum of measured film thickness; 70% or more of the prescribed film thickness.
9. Transportation
(1) Painted products shall not be moved or transported until the required curing period has elapsed.
(2) Painted products shall be handled, moved or transported in such a manner as will not damage the paint film. To this end,
appropriate protective measures shall be taken.
Attachment-1 "Application of painting Systems"
Item
Equipment
-Vessel,Heat Exchanger,Filter,Silencer
etc.
Fabrication
Condition
Cr.No.
1a
Exposed
Condition
Not Insulated
Vendor Shop
1b
1c
Insulated(Hot)
Insulated(Cold)
Not Insulated
1d
Vendor Shop
1e
Tank and Stack
1f
Insulated(Hot)
Insulated(Cold)
Not Insulated
1g
Field
1h
1i
Furnace
-Casting,Door,Duct,Stack,etc.
1j
Furnace
-Steel Framing,Platform,Ladder,Handrail
1k
Machinery
-Pump,Compressor,Machinery,etc.
1m
Equipment Column, Equipment Saddle,Platform and Ladders
1n
Insulated(Hot)
Insulated(Cold)
Vendor Shop
2a
Vendor Shop
Field
Vendor Shop
Field
Piping Support
Steel Structure
5a
Miscellaneous Ungalvanized Metal
6a
6b
Note:
Vendor Shop
Prime(3)
Intermediate
Final
S
S
S
S
S
S
F
F
F
-
S
S
S
S
S
S
F
F
F
-
T=<80
B03
SSPC-SP10
80<T=<250
250<T=<600
B21
B22
SSPC-SP10
SSPC-SP10
S
S
S
S
S
S
S
S
T=<80
B03
SSPC-SP10
Insulated(Hot)
Insulated(Cold)
-
S
S
S
S
S
S
S
S
S
F
F
F
F
F
S
-
S
-
S
S
S
S
S
F
F
F
-
S
S
S
S
S
S
F
F
F
-
Electrical Equipment, Instrument Equipment and Panel

4a Board
Fire and Safety Equipment
(Hydrant monitor, etc.)
Prime(2)
S
S
S
S
S
S
S
S
S
S
S
S
F
F
F
F
Not Insulated
2i
2j
3a
3b
Prime(1)
S
S
S
S
S
S
S
S
S
S
S
S
F
F
F
F
S
S
S
S
S
S
S
S
S
F
F
F
F
F
Insulated(Cold)
Field
Surface
Preparation
SSPC-SP10
2c
Vendor Shop
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
Insulated(Hot)
Valve, Trap and other Standard Piping components 2h
B03
B21
B22
B31
B32
B33
B03
B21
B22
B31
B32
B33
A04
A21
A22
A33
B03
Field
Undergroud Piping
T=<80
80<T=<250
250<T=<600
T=<120
120<T=<400
T=<80
80<T=<250
250<T=<600
T=<120
120<T=<400
T=<80
80<T=<250
250<T=<600
-
Split of Work
B21
B22
B05
B03
B21
B22
B31
B32
B33
A04
A21
A22
A33
(Wrapping)
2b
2e
2f
2g
Minumum
Surface
Preparation
T=<80
Not Insulated
2d
Painting
System No.
80<T=<250
250<T=<600
T=<80
80<T=<250
250<T=<600
T=<120
120<T=<400
T=<80
80<T=<250
250<T=<600
-
Vendor Shop
Aboveground Piping
Operating
TemperatureT
(
Field
Split of Work S: Vendor at Vendor Shop, F:Contractor at Site
By Manufacturer's By Manufacturer's
Standard
Standard
B03
A04
B05
A05
SSPC-SP10
SSPC-SP10
SSPC-SP10
SSPC-SP10
By Manufacturer's By Manufacturer's
Standard
Standard
B03
A04
SSPC-SP10
SSPC-SP10
S
F
S
F
S
F
S
F
S
F
S
F
S
F
-
S
F
S
F
S
F
S
F
S
F
S
F
Attachment-2 Detail of Painting System"

Painting System No. A04
Applicable Operation Temperature T(T80
Place of Application
Activity
Field
Step No.
Spc or Paint Material
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
Surface
Preparation
SSPC-SP10
Prime Coat
Epoxy HB Zinc Phosphate

Primer
75
500
24h
10d
Intemediate
Coat
Epoxy Based Paint
70
500
24h
10d
Final Coat
Epoxy Based Paint
70
500
24h
(Top Coat) (2)
Touch Up Painting
Nos
of Coat
Surface
Preparation
Coat
(Designated Color)
SSPC-SP3
Damaged and Welded
areas)
Same as Step 2 to Step 4
Note: (1) Following Items should be shield/protected during surface preparation/painting. After operations shileding to be removed.
-Name Plates
-Pressure guage, flow indicator glasses
-Valve stems
-Packing glands & Seals
-Rotary equip. coupling & Shafts
-Vents
-Rubber and plastic parts
(2)
Remarks : M : months
d : days
Deleted
h : hours
1/7

Painting System No. B03
Activity
Vendor's Shop
Continued at Vendor's
Shop or Field
Step No.
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
SSPC-SP10
Prime Coat
Epoxy HB Zinc Phosphate

Primer
75
500
24h
10d
Intemediate
Coat
Epoxy Based Paint
70
500
24h
10d
Final Coat
Epoxy Based Paint
70
500
24h
Surface
Preparation
Coat
(Designated Color)
SSPC-SP3
Damaged and Welded
areas)
Same as Step 2 to Step 4
Note:(2)
Dry film Thickness

(m/coat)
Surface
Preparation
(Top Coat) (2)
Touch Up Painting
Spc or Paint Material
Nos
of Coat
d : days
Deleted
h : hours
2/7

Painting System No. A05&B05
Activity
Step No. Spc or Paint Material
Surface
Preparation
A05:Field
B05:Vendor's Shop
Prime Coat
Prime Coat
Prime Coat
Final Coat
Touch Up Painting
Surface
Preparation
Coat
2'
d : days
Nos
of Coat
SSPC-SP10
Inorganic HB Zinc
Silicate Primer
Epoxy HB Zinc
Phospahe Primer
Epoxy HB Zinc
Phospahe Primer
Polymaide cured
epoxy paint
(Designated Color)
SSPC-SP3
Damaged and
Welded areas)
Same as Step 2 to
Step 5
h : hours
3/7
Dry film
Thickness
(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
65
500
48h
12M
40
500
24h
10d
40
500
24h
10d
100
500
24h

Applicable Operation Temperature T(80<T250
A21:Field
B21:Vendor's Shop
A21:Field
B21:Continued at
Vendor's
Shop or Field
Activity
Nos
of Coat
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
Surface
Preparation
SSPC-SP10
Prime Coat
Inorganic HB Zinc
Silicate Primer
75
500
48h
12M
Heat Resistant
Silicone Alumiuim
Paint(Designate Color)
20
100
120
10h
7d
Heat Resistant
Silicone Alumiuim
20
100
120
10h
SSPC-SP3
Damaged and
Welded areas)
2'
Silicone Zinc Primer
25
200
250
16h
3'
25
200
250
16h
Intemediate
Coat
Final Coat
Surface
Preparation
Touch Up Painting
Prime Coat
Same as Step 3 to
Step 4
Note: Following Itmes should be shield/protected during surface preparation/painting. After operations shileding to be removed.
-Name Plates
-Valve stems
-Vents
Coat
4'
4/7

Applicable Operation Temperature T(250<T600
A22:Field
B22:Vendor's Shop
A22:Field
B22:Continued at
Vendor's
Shop or Field
Activity
Nos
of Coat
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
Surface
Preparation
SSPC-SP10
Prime Coat
Inorganic HB Zinc
Silicate Primer
75
500
48h
12M
Heat Resistant
Silicone Alumiuim
20
100
120
10h
7d
Heat Resistant
Silicone Alumiuim
20
100
120
10h
SSPC-SP3
Damaged and
Welded areas)
2'
25
200
250
16h
3'
25
200
250
16h
Intemediate
Coat
Final Coat
Surface
Preparation
Touch Up Painting
Prime Coat
Same as Step 3 to
Step 4
-Name Plates
-Valve stems
-Vents
Coat
4'
5/7

Applicable Operation Temperature T(T120(Cover with Hot Insulation)
Vendor's Shop
Touch Up Painting
Activity
Surface
Preparation
Prime Coat
Surface
Preparation
Coat
Nos
of Coat
SSPC-SP10
Epoxy HB Zinc
Phosphate Primer
SSPC-SP3
Damaged and
Welded areas)
Same as Step 2
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
75
500
48h

Applicable Operation Temperature T(120<T400(Cover with Hot Insulation)
A32:Field
B32:Vendor's Shop
Activity
Surface
Preparation
Prime Coat
Surface
Preparation
Touch Up Painting
Nos
of Coat
SSPC-SP10
Inorganic HB Zinc
Silicate Primer
SSPC-SP3
Damaged and
Welded areas)
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
75
500
48h
12M
2'
25
200
250
16h
3'
25
200
250
16h
Prime Coat
6/7

Applicable Operation Temperature T(Covered with Cold Insulation
A33:Field
B33:Vendor's Shop
Activity
Surface
Preparation
Prime Coat
Surface
Preparation
Touch Up Painting
Nos
of Coat
SSPC-SP10
Inorganic HB Zinc
Silicate Primer
SSPC-SP3
Damaged and
Welded areas)
Dry film Thickness

(m/coat)
Consumption
(q/m2)
Dry Time
(at20
Brush
Spray
Min.
Max.
75
500
48h
12M
2'
25
200
250
16h
3'
25
200
250
16h
Prime Coat
-Name Plates
-Valve stems
-Vents
7/7
Page No. 1 o 4
Attachment -3 Final Coat Colors
SR
.NO
SERVICE
GROUND
COLOUR
FIRST BAND
COLOUR
SECOND BAND
COLOUR
Caustic Soda (50%)
Light Grey(RAL7035)
Light Brown(RAL8004)
Orange(RAL2004)
Milk of lime
Light Grey(RAL7035)
Violet(RAL4008)
98% H2SO4
Light Grey(RAL7035)
Flame Red(RAL3000)
Gaseous B.D.with CO2 FG3
Light Grey(RAL7035)
Signal Yellow(RAL1003)
Flame Red(RAL3000)
Chlorine Gas
Light Grey(RAL7035)
Black(RAL8022)
Oily Waste Water
Sea Green(RAL6027)
Violet(RAL4008)
Gaseous B.D.with Ammonia
Light Grey(RAL7035)
Signal
Yellow(RAL1003)(RAL1003)
Light Orange(RAL2008)
Cooling Tower Blowdown-I
Sea Green(RAL6027)
Flame Red(RAL3000)
Cooling Tower Blowdown-II
Sea Green(RAL6027)
Black(RAL8022)
10
Sand Filters Backwash
Sea Green(RAL6027)
11
Side Stream Filters-I
Sea Green(RAL6027)
Violet(RAL4008)
Sea Green(RAL6027)
Signal Yellow(RAL1003)(
Flame Red(RAL3000)
Side Stream Filters-II

12
(neutral waste water)
13
Diesel oil
14
Clarifier Slurry
Sea Green(RAL6027)
Light Grey(RAL7035)
15
Treated waste water
Sea Green(RAL6027)
Black(RAL8022)
16
Nitrogen gas
Signal Yellow(RAL1003) French Blue(RAL5019)
17
Service Air
Sky Blue(RAL5015)
18
Boiler Blow Down
Sea Green(RAL6027)
White(RAL9003)
19
Turbine Condensate
Sea Green(RAL6027)
20
L P Steam Condensate
Sea Green(RAL6027)
Flame Red(RAL3000)
White(RAL9003)
21
Natural gas Condensate
Signal Signal
Yellow(RAL1003)
Flame Red(RAL3000)
22
Urea dust solution
Light Grey(RAL7035)
Page No. 2 o 4
SR
.NO
GROUND
COLOUR
SERVICE
FIRST BAND
COLOUR
SECOND BAND
COLOUR
23
Stripped Process CondensateSea Green(RAL6027)

I
Light Grey(RAL7035)
Black(RAL8022)
24
Untreated Condensate
Light Grey(RAL7035)
Violet(RAL4008)
25
Hydrolysed Process Cond.II
Light Grey(RAL7035)
Flame Red(RAL3000)
26
Untreated Condensate
Sea Green(RAL6027)
Light Grey(RAL7035)
27
Polished Water
Light Grey(RAL7035)
Sky Blue(RAL5015)
28
Instrument Air
Light Grey(RAL7035)
29
Non Hydrolysed Process

condensate
Light Grey(RAL7035)
White(RAL9003)
Light Grey(RAL7035)
French Blue(RAL5019)
Non Hydrolysed Process

30
Condensate
31
Raw Water
Sea Green(RAL6027)
White(RAL9003)
32
Cooling water I
Sea Green(RAL6027)
Violet(RAL4008)
33
Cooling water II
Sea Green(RAL6027)
Black(RAL8022)
34
Service Water
Sea Green(RAL6027)
Flame Red(RAL3000)
35
Filtered Water
Sea Green(RAL6027)
36
Low Pressure Steam
Light Grey(RAL7035)
White(RAL9003)
37
Drinking water
38
Chlorine Soln.
Flame Red(RAL3000)
Acidic waste water from DM

39
water unit/C.W. unit
40
LAB Sewer
White(RAL9003)
41
Liquid Ammonia
Violet(RAL4008)
42
Medium Pressure Steam

Production
Light Grey(RAL7035)
43

Distribution
Light Grey(RAL7035)
Black(RAL8022)
Page No. 3 o 4
SR
.NO
SERVICE
GROUND
COLOUR
FIRST BAND
COLOUR
SECOND BAND
COLOUR
44
Medium Pressure Condensate Sea Green(RAL6027)
Flame Red(RAL3000)
45
Compressed Air
Sky Blue(RAL5015)
Flame Red(RAL3000)
46
Natural Gas
Signal Yellow(RAL1003) Light Brown(RAL8004)
47
Light Grey(RAL7035)
Orange(RAL2004)
48
High Pressure Steam
Light Grey(RAL7035)
Flame Red(RAL3000)
49
Fire Water header, /Lines,

monitor, hydrants, hose reel
Flame Red (RAL3000)
box, Nozzle, Valve fittings etc.
49
Steel Structures of all kinds
Light Grey(RAL7035)
50
Platforms, stairs, walkways
Black(RAL8022)
51
Handrailing, ladders & Ladder

Flame Red(RAL3000)
cage
52
EQUIPMENT - VESSELS, HEAT

EXCHANGER, FILTER,
SILENCER,STACK
53
Site Fabricated Tank - External Traffic White (RAL9016)
54
Machinery (Pump
Compressor, Blower)
Light Grey(RAL7035)
55
Instrument Panel
As per manufacturer
standards
56
Control Valve- Fail Opening

Driving Unit only
Flame Red (RAL3000)
57
Control Valve- Fail Close

Driving Unit only
Grass Green (RAL6010)
58
Control Valve- Others part

such as main body and
accessories
As per manufacturer
standards
59
Instrument & Transmitter
As per manufacturer
standards
60
Electric Motor (Including motor

Light Grey (RAL 7035)
for compressor , package unit)
61
Electrical Generator
62
Electrical Switch Gear /

MCC/VFD/Panel
63
Electrical Transformer
64
Electrical Other items
As per manufacturer
standards
White Aluminum for

Indoor and Outdoor
(RAL9006)
Black(RAL8022)
-
Page No. 4 o 4
SR
.NO
SERVICE
GROUND
COLOUR
65
Instrument / DCS/-Control and As per manufacturer

Instrument Panel/Console
standards
66
Instrument Other items
67
As per manufacturer
standards
Valve
Aluminum (RAL9006)
Safety Valve
Aluminum (RAL9006)
Safety Shower
Diaphragm Valve
Black(RAL8022)
Piping
68
Reformer / Heater Structure
Light Grey(RAL7035)
69
Reformer / Heater Casing
Light Grey(RAL7035)
Outer
Casing
Light Grey(RAL7035)
Trough
Sheet
Grey White (RAL9002)
Structure
Light Grey(RAL7035)
Arm
70
71
Boiler
Loading Arm
72
Loading lifting equipment and

mono rails
73
Vendor Package / Unit /

Heater and any other items
are not specified in this table
As per manufacturer
standards
FIRST BAND
COLOUR
SECOND BAND
COLOUR

Ed M C00 CPL SPC 000 0001 - 4

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Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

Revised in para 4 as per CFCL comments

Revised in para 4 as per CFCL comments

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

Code and Standards

Extent of Surface to be Painted

Surface not to be painted

Extent of Shop painting

Split of Works between Shop and Field

Execution of Painting Work

Execution of Painting Work

Field Safety and Hygiene

Field Storage and Control of paint materials

Quality control and Stored Pain materials

Inspection of Surface Preparation

Inspection of Paint Film

Attachment-1: Appreciation of Painting Systems

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

TEIPL Work No.: 6341

1.2 Code and Standards

Steel structure Painting Council (SSPC)

Swedish Standards Institution (SIS)

International Organization for Standardization (ISO)

Project Name, CFCL Gadepan No.3 Ammonia/Urea Project

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

2. Extent of surface to be painted

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

Table-1 Classification of Steel Surface Preparation

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

(2) Restrictions concerning surface preparation and protective measures:

CS saddles and skirts on SS equipment

5.2.1.2 CS lap joint flanges shall be coated prior to assembly.

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

5.2.4 Restrictions concerning painting

Chambal Fertilisers and Chemicals Limited

Specification for Painting

Project Doc. No.:

8.3.2 Paint film thickness

Attachment-1 "Application of painting Systems"

Equipment Column, Equipment Saddle,Platform and Ladders

Miscellaneous Ungalvanized Metal

Electrical Equipment, Instrument Equipment and Panel

Valve, Trap and other Standard Piping components 2h

Split of Work S: Vendor at Vendor Shop, F:Contractor at Site

Attachment-2 Detail of Painting System"

Spc or Paint Material