Standing pipe support for pipes with heat insulation,

surrounding pipe support,

slide bearing and fixed point, ferritic steel;

Werknorm

8202-2

temperature 20 C to 300 C; nominal diameter 25 to 200

August 2001

Replaces Standard 8202

Version 08.00

Dimensions in mm
Contents

1
2
3
3.1
3.2
4
5

Page
Layout, pipe configuration.......................................................................................................... 1
Piple supports, dimensions........................................................................................................ 2
Mounting the pipe support ......................................................................................................... 4
Mounting system types A, B and C............................................................................................ 4
Mounting system types D1 and D2 ............................................................................................ 6
Pipeline thermal expansion........................................................................................................ 8
Weights, drawings ..................................................................................................................... 9

Layout, pipe configuration

FPSL

Pos. U

FPS

Pos. V
Pos. U
SBS

SBSL

FPS

Dist. bearing to fixed point

max. 30 m
Fig 1.

Table 1.
Designation
Slide bearing, standing
Slide bearing, standing, side movable
Fixed point, standing
Fixed point, standing, side movable

Code
SBS
SBSL, U, V
FPS
FPSL

Dim. standard
CS 8202-2
CS 8205-2
CS 8202-2
CS 8205-2

Pipe supports are selected on the basis of Company Standard 8202-2 according to:
-

outside pipe diameter

temperature (inside pipe temperature)
insulation thickness

Standards Leverkusen

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Slide bearings specified in this standard are designed for a maximum distance from the fixed point of 30 m.
For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig.
8 on page 8 showing thermal expansion, fixed-point distances and temperature differences is intended as an
aid.
The specific pipe support type is determined with reference to the required insulation thickness s1 and the
base dimension h1.
Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this standard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe temperature) must be taken into account in determining h1.

Pipe supports, dimensions

h2

h1

h3

d1

s1

SBS for all mounting system types

FPS for mounting system types D1, D2

T 80
l1

FPS:
SBS:

l1 = 200 mm
Insulation thickness s1 is selected with reference
inside pipe temperature
to inside pipe temperature in accordance with
20 C to 200 C
l1 = 200 mm
CS 81011.
over 200 C to 300 C
l1 = 300 mm
Fig. 2. SBS-type pipe support for all mounting system types, FPS for mounting system types D1 and D2
In the case of FPS-type pipe supports for mounting system types D1 and D2, additional parts (flat steel bar
35x8x35) are welded to the T-profile. See Section 3.2. for positioning.
FPS pipe supports for mounting system types A, B and C, l1 = 200 mm

s1

Cam,
angle steel

Nocken
L- Stahl DIN 1028

h1

h3

d1

h2

DN 25 bis DN 50 L20x3x30
DN 65 bis DN 200 L30x4x50
ND 25 to ND 50 L20x3x30
ND 65 to ND 200 L30x4x50

T 80

200

Fig. 3.

FPS-type pipe supports for mountings system types A, B and C

Standards Leverkusen

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FPS-type pipe supports for mounting system types A, B and C must have two or four drilled holes measuring
18. The position of the holes depends upon the mounting system type and can be determined on the basis
of the diagrams in Section 3.1.
Table 2. Dimensions h1 for SBS and FPS pipe supports for mounting system types D1, D2
Pipe
Nominal
diameter

d1

25
33.7
32
42.4
40
48.3
50
60.3
65
76.1
80
88.9
100
114.3
125
139.7
150
168.3
200
219.1
Pipe support type

40
80+0
102
106
109
116
124
130
145
158
172
198
1

h1
Insulation thickness s1
60
80
100
h2 + h3
80+20 80+40 80+60
122
142
126
146
129
149
136
156
144
164
184
150
170
190
165
185
205
178
198
218
192
212
232
218
238
258
2
3
4

120
80+80
252
278
5

Nomenclature for a pipe support for a ND 50 pipe, slide bearing, standing, temperature up to 200 C, insulation thickness s1 = 60 mm, prepared for mounting system types A1, anti-corrosion treatment as specified in
CS 8110-F
Pipe support, CS 8202-2-50 SBS 200-60 A1-F
Table 3: FPS pipe supports for mounting system types A, B and C
Pipe
Nominal
diameter

d1

25
33,7
32
42,4
40
48,3
50
60,3
65
76,1
80
88,9
100
114,3
125
139,7
150
168,3
200
219,1
Pipe support type

40
1
h2 + h3 )
100-20
102
106
109
116
124
130
145
158
172
198
1

h1
Insulation thickness s1
60
80
100
h2 + h3
100+0 100+20 100+40
122
142
126
146
129
149
136
156
144
164
184
150
170
190
165
185
205
178
198
218
192
212
232
218
238
258
2
3
4

120
100+60
252
278
5

) For this insulation thickness, the bridge of the T 100 profile must be shortened by 20 mm.

Nomenclature for a pipe support for a ND 50 pipe, fixed point, standing, temperature up to 200 C, insulation
thickness s1 = 60 mm, prepared for mounting system type A1, anti-corrosion treatment as specified in CS
8110-F
Pipe support, CS 8202-2-50 FPS 200-60 A1-F

Standards Leverkusen

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3
3.1

Mounting the pipe support

Mounting system types A, B and C
Mounting

SBS

101 mm for slide plate A80

121 mm for slide plate A100

Mounting, slide bearing, standing, with hook bolts

Fig. 4.

Table 4: Parts list, mounting system for slide bearing, standing, with hook bolts as shown in Fig. 4
Quantity
for
mounting
A
B
C

1
2

Nomenclature

Material

Pos.
no.

DIN no.
CS no.
Part no.

Remarks

USt 37-2/
RSt 37-2

Slide plate A80

1.4510

CS 8226
1 292 001

for
ND 125

Slide plate A100

1.4510

CS 8226
1 291 002

for
ND 150

Hook bolt M 16 x 32K

4.6/5

CS 8227
1 304 506

galvanized

Hook bolt M 16 x 90K

4.6/5

CS 8227
1 304 508

galvanized

Washer 16

St

DIN EN
ISO 7091
1 345 035

Lock washer C 18-F

St 37-2

CS 8399
1 290 752

Washer 17,5

St

DIN 436
1 345 115

Pipe support

)
)
)

) See Table 8 for drawing of individual parts.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.

Standards Leverkusen

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FPS

Mounting

Fig 5. Mounting, fixed point, standing, with hex bolts

Table 5. Parts list, mounting system for fixed point, standing, with hex bolts as shown in Fig. 5
Quantity
for
mounting
A
B
C

Nomenclature

Material

Pos.
no.

DIN no.
CS no.
Part no.

Remarks

USt 37-2/
RSt 37-2

Separator plate - C 100

1.4510

CS 8226

Hex bolt M 16 x 45

5.6/5-2

DIN EN ISO 4016/

DIN EN ISO 4034

galvanized

Hex bolt M 16 x 100

5.6/5-2

DIN EN ISO 4018/

DIN EN ISO 4034

galvanized

Washer 16

St

DIN EN ISO 7091

1 345 035

Lock washer C 18-F

St 37-2

CS 8399
1 290 752

Washer 17,5

St

DIN 436
1 345 115

Pipe support

)
)
)

) See Table 9 for individual part drawings.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.

Standards Leverkusen

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3.2

Mounting system types D1 and D2

SBS

Mounting system D

) 130 mm for ND 125,

150 mm for ND 150

Fig. 6. Mounting, slide bearing, standing, with guide claws

Table 6. Parts list, mounting system for slide bearing, standing, with guide claws as shown in Fig. 6
Quantity
for
mounting

Nomenclature

Pos.
no.

DIN no.
Drawing no.
Part no.

EL 44 599 - 4N
1 292 405

GTW 40

EL 44 598 - 4N
1 292 400

Material

Remarks

D1

D2

Pipe support

Guide claw, right

Guide claw, left

Hex bolt M 12 x 65

5.6/5-2

DIN EN ISO 4016/

DIN EN ISO 4035

galvanized

Hex bolt M 12 x 85

5.6/5-2

DIN EN ISO 4016/

DIN EN ISO 4034

galvanized

USt 37-2/
RSt 37-2
GTW 40

)
)
)

) See Table 8 for individual part drawings.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.

Standards Leverkusen

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FPS

Mounting system D
Pos. 5 for mounting
system D2

Pos. 6 for mounting

system D1

) 130 mm for ND 125,

150 mm for ND 150

Fig. 7. Mounting system, fixed point, standing, with guide claws

Table 7. Parts list, mounting system for fixed point, standing, with guide claws as shown in Fig. 7
Quantity
for
mounting

Nomenclature

Pos.
no.

DIN no.
Drawing no.
Part no.

Remarks

EL 44 599 - 4N
1 292 405

GTW 40

EL 44 598 - 4N
1 292 400

Material

D1

D2

Pipe support

Guide claw, right

Guide claw, left

Hex bolt M 12 x 65

5.6/5-2

DIN EN ISO 4016/

DIN EN ISO 4034

galvanized

Hex bolt M 12 x 85

5.6/5-2

DIN EN ISO 4016/

DIN EN ISO 4034

galvanized

Flat steel bar 35x8x35

USt 37-2/
RSt 37-2

DIN 1017-1

USt 37-2/
RSt 37-2
GTW 40

)
)

) See Table 8 for individual part drawings.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.

Standards Leverkusen

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Pipeline thermal expansion

Dist. from fixed point

Fig. 8. Ferritic steel

Standards Leverkusen

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Weights, drawings
Table 8:

Pipe support weights

SBS, all mounting system types l1 = 200 or 300 mm
FPS, mounting system types D1 and D2, l1 = 200 mm
3

Nom.
diameter

25
32
40
50
65
80
100
125
150
200
25
32
40
50
65
80
100
125
150
200

40

Weight in kg ( = 7.85 kg/dm )

Insulation thickness s1
60
80
100

120

h2+h3
80+0
80+20
80+40
80+60
80+80
Inside pipe temperature 20 C to 200 C, and l1 = 200 mm
2.87
3.00
3.13
2.94
3.06
3.19
2.99
3.11
3.24
3.47
3.59
3.72
3.63
3.75
3.88
4.00
3.81
3.93
4.06
4.19
5.65
5.77
5.90
6.03
6.04
6.16
6.29
6.42
6.54
6.66
6.79
6.92
7.04
7.67
7.80
7.92
8.05
8.17
Inside pipe temperature over 200 C to 300 C, and l1 = 300 mm
3.94
4.07
4.20
4.00
4.13
4.26
4.06
4.18
4.31
4.54
4.66
4.91
4.70
4.83
4.95
5.08
4.88
5.00
5.13
5.26
6.71
6.84
6.97
7.09
7.11
7.24
7.36
7.49
7.61
7.74
7.86
7.99
8.11
8.74
8.86
8.99
9.11
9.24

Pipe support
drawing no.

LE 994 717-2N
LE 994 718-2N
LE 994 719-2N
LE 994 720-2N
LE 994 721-2N
LE 994 722-2N
LE 994 723-2N
LE 994 724-2N
LE 994 725-2N
LE 994 726-2N

Drawing no. same

as for inside pipe
temperatures from
20 C to 200 C

Table 9: FPS-type pipe support weights for mounting system types A, B and C, l1 = 200 mm
3

Nom.
diameter

25
32
40
50
65
80
100
125
150
200

Weight in kg ( = 7.85 kg/dm )

40
h2+h3
100-20
3.66
3.72
3.77
4.36
4.52
4.70
6.87
7.26
7.76
8.89

Standards Leverkusen

Insulation thickness s1
60
80
100
h2+h3
100+0
100+20
100+40
3.97
4.10
4.03
4.16
4.08
4.21
4.67
4.80
4.83
4.96
5.09
5.01
5.24
5.37
7.18
7.31
7.44
7.58
7.71
7.84
8.08
8.22
8.35
9.20
9.33
9.46

120

Pipe support
drawing no.

100+60
8.48
9.59

LE 994 727-2N
LE 994 728-2N
LE 994 729-2N
LE 994 730-2N
LE 994 731-2N
LE 994 732-2N
LE 994 733-2N
LE 994 734-2N
LE 994 735-2N
LE 994 736-2N

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List of standards cited

DIN 436

Square washers for use in timber constructions

DIN 1017-1

Steel bars; Hot rolled flat steel for general Purpose, dimensions, weights, permissible
variations

DIN 1025-2

Hot rolled I-beams; Part 2: Wide flange I-beams, IPB-series; Dimensions, masses,
sectional properties

DIN EN 10 056-1

Structural steel equal and unequal leg angles; Part 1: Dimensions; German version
EN 10056-1:1998

DIN EN 10 056-2

Structural steel equal and unequal leg angles; Part 2: tolerances on shape and dimensions; German version EN 10056-2:1993

DIN EN ISO 4016

Hexagon head bolts; Product grades C (ISO 4016:1999); German version

ISO 4016:200

EN

DIN EN ISO 4018

Hexagon head screws; Product grade C (ISO 4018:1999) German version

ISO 4018:2000

EN

DIN EN ISO 4034

Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000

DIN EN ISO 7091

Plain washers; Normal series, Product grade C; (ISO 7091: 2000); German version
ISO 7091:2000

CS 8101-1

Heat insulation; insulation layer thickness, definitions, terms

CS 8110

Pipe supports; anti-corrosion treatment; specifications

CS 8205-2

Pipe supports, standing, laterally mobile, for pipes with heat insulation, surround pipe
support, slide bearing and fixed point; temperature 20 C to 300 C; nominal diameter
25 to 200

CS 8226

Pipe supports; glide plates and separator plates for piping from ND 25 to 100

CS 8227

Pipe supports; hook bolts

CS 8250

Pipe supports; pipe clamps for nominal diameters 15 to 1000

CS 8252

Pipe supports; pipe clamps for nominal diameters 25 to 500

CS 8399

Pipe supports; lock washers for double-angle bridge

EN

Previous versions
CS 82-2: 1970-12; 1974-05; 1976-05; 1980-10; 1982-04; 1988-03; 1998-10; 2000-08
Changes
The following changes were made to the version of August 2000:
a) Company Standard 8202, version of March 1988, was revised and issued separately as CS 8202-2 for
ferritic steel.
b) DIN standards updated.

Standards Leverkusen

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