WE14 Cage Forming

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Webinar WE14:
COPRA RF
Cage Forming
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presentation.

COPRA
RF Cage Forming
Presented by Peter Steimer
Quick overview
Building cage beams
Transfer the design to the COPRA FEA RF model
Examples on what to expect from the FEA calculation
Questions
COPRA RF Cage Forming

Copyright 2013 data M Sheet Metal Solutions GmbH. All rights reserved
Overview
Definition of a forming
cage module
Automatic transfer of
the forming cage to
COPRA FEA RF

Definition of a forming cage

Adding a forming cage inside
the COPRA project
Definition of forming cage

beams as independent parts
to be re-used in future
designs
Take metrics from design

drawings or measure the roll
positions directly from the mill


Define the cage beam by
the properties of its single
rolls and the position of the
rolls inside the beam

Position the beam inside the mill for specific tube

products / diameters
Check the positions of the cage rolls
Check cage beams

position in 3D using the
deformation technology
Module COPRA RF
DTM

Check the positions of the cage rolls
Check cage beams

position in 3D using the
COPRA Inventor
Interface utility

Transfer the design to COPRA FEA RF
Create an FEA model from the design specifying the

relevant parameters (process, material etc.)

Possible results from COPRA FEA RF
Find reasons for strip edge buckling

10
Will the tube behave like we
(the designers) expect it to

behave?

11
Investigate / compare different downhill strategies

12
Investigate contact force/stress inside the forming cage

13
Investigate cross sections inside the forming cage

(unexpected shapes may result from air bending)
14
Thickness increase at the strip edge

15
Strip edge damage

16
Insufficient forming in the breakdown stations due to the

use of multi-gauge top roll
17
Fin pass: Insufficient forming at the side even with huge

contact stress at the fin roll
18
Find the real driving diameter of your rolls by investigating

the direction of the friction forces
19

Investigate stresses and strains
Compare simulated cross sections to designed cross
sections
Create plots of various result parameters

Calculate shaft deflection to expect in a particular
forming project
to name only few of the possibilities

20
Thank you very much for your

attention!
Goodbye
Webinar WE14:
COPRA RF
Cage Forming

WE14 Cage Forming

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WE14 Cage Forming

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Welcome!

We will be starting soon...

Sound is provided via Internet only. Please connect speakers

Presented by Peter Steimer

COPRA RF Cage Forming

COPRA RF Cage Forming

Definition of a forming cage

Definition of forming cage

Take metrics from design

COPRA RF Cage Forming

Definition of a forming cage

COPRA RF Cage Forming

Definition of a forming cage

Position the beam inside the mill for specific tube

Check the positions of the cage rolls

Check cage beams

COPRA RF Cage Forming

Check the positions of the cage rolls

Check cage beams

COPRA RF Cage Forming

Transfer the design to COPRA FEA RF

Create an FEA model from the design specifying the

COPRA RF Cage Forming

Possible results from COPRA FEA RF

Find reasons for strip edge buckling

COPRA RF Cage Forming

Possible results from COPRA FEA RF

Will the tube behave like we

(the designers) expect it to

COPRA RF Cage Forming

Possible results from COPRA FEA RF

Investigate / compare different downhill strategies

Possible results from COPRA FEA RF

Investigate contact force/stress inside the forming cage

Possible results from COPRA FEA RF

Investigate cross sections inside the forming cage

Possible results from COPRA FEA RF

Thickness increase at the strip edge

Possible results from COPRA FEA RF

Strip edge damage

Possible results from COPRA FEA RF

Insufficient forming in the breakdown stations due to the

Possible results from COPRA FEA RF

Fin pass: Insufficient forming at the side even with huge

Possible results from COPRA FEA RF

Find the real driving diameter of your rolls by investigating

Possible results from COPRA FEA RF

Create plots of various result parameters

to name only few of the possibilities

COPRA RF Cage Forming

Thank you very much for your

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