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RESERVA FRIA ETEN

19/05/2014

REF: RFE-SPCI-001

I-FOR INFORMATION
Approval not required

X AWC-APPROVED WITH COMMENTS


Valid for construction. Return back the document
corrected within two weeks

A-APPROVED

R-REJECTED

Valid for construction

Not valid for construction. Return back the document


corrected within one week

RESPONSIBLE & DATE

JSA

2014.06.04 16:39:07 +02'00'

IMPORTANT NOTE: documentation approval does not relieve the manufacturer of its
responsibility for the adequancy and suitability of the information, equipments and/or
materials included in it for the function that is intended

ESPECIFICACIONES
TECNICAS DE
SISTEMA DE AGUA
CONTRA INCENDIOS
Comentario 01)
En esencia, el presente documento es una coleccin de catlogos de algunos de los
componentes aportados, asociados a la caseta de bombas (plano RFE-1-SGA-MDM-FSS-003)
Incorprese un apartado introductorio que ordene y de sentido a la coleccin de catlogos
aportados:
a) Un ndice de tems cubiertos por la especificacin, indicando codificacin KKS y plano
P&ID aplicable. Idealmente, el ndice debera cubrir todos los tems del plano RFE-1-SGA-MDMFSS-003.
b) En cada catlogo debe identificarse el n de plano e tem aplicable. P.ej: La
electrobomba hace referencia al tem 2 del plano RFE-1-SGA-MDM-FSS-003.
c) Muchos de los catlogos hacen referencia a gamas comerciales, lo que es equvoco. Debe
resaltarse el modelo exacto que est siendo suministrado.
d) Se echan en falta algunos componentes bsicos, como:
- Bomba Jockey
- Vlvulas de seguridad

PUMP
1

4 X 3 ME

85 1/32

15

18 1/4

18 1/2

10

12

G
11

7 3/8

8 1/8

15/16

3/4

8 - 3/4

7 1/2

7 1/2

4 - 3/4

28

88

ECR

BY

MAR. 6, 2013

33818

DATE

MC

5X4M

85 1/32

15

18 1/4

18 1/2

11

12 3/8

12

4 1/2

4 1/2

15/16

15/16

10

8 - 7/8

8 1/2

8 - 3/4

7 1/2

28

88

85 1/32

15

18 1/4

18 3/4

12

12

12 1/4

6 1/2

6 1/2

1 1/8

1 3/8

11

8 - 7/8

9 1/2

11

8 - 7/8

8 1/2

28

88

8 X 6 MABS

92 11/16 17 5/8

23 3/8

23 1/2

14

15 1/2 14 1/2

10 1/2

1 1/8

13 1/2

11 1/4

8 - 7/8

9 1/2

30

94

8 X 6 MI/YS

89 5/32

16 3/4 20 5/8

20 7/8

12

16 3/8 13 1/2

7 3/4

10

1 1/8

13 1/2

8 - 7/8 11 3/4
8 - 7/8 11 3/4

11

8 - 7/8

9 1/2

29

91

MASTER-DMC

12

55
56 1/4

8 X 6 MJ/YR

85 1/32

18 3/4

12

5 5/8

6 5/8

1 1/8

13 1/2

8 - 7/8 11 3/4

11

8 - 7/8

9 1/2

28

88

METRON-FD4
HUBBELL-LX-3000

11

36 1/2

58

TORNATECH-GPD

36

15

18 1/4

13

11

10 X 8 M

101 9/32

22

27 1/2

23 1/2

18

16

9 3/16

11 3/4

1 3/16

1 1/8

10

16

12 - 1

14 1/4

13 3/4

8 - 7/8

11 3/4

34

106

103 9/32

22 7/8

28 5/8

26 3/4

18

24

19

12

12

1 5/8

12

20 1/2

12 - 1

17

15

8 - 7/8

11 3/4

34

106

101 9/32

22

27 1/2

25

17

22

18

12 1/4

13 1/4

1 1/4

1 3/16

12

19

12 - 1

17

10

16

12 - 1

14 1/4

34

106

12 X 10 MAA

19 1/4

UNIT

OUR ORDER No.

JOB

CUSTOMER ORDER No.

PUMP
5

U
REV

6 X 5 MAA

3 12 X 8 MAA

ZONE

CAPACITY

ENGINE

JU6H

BB
48

CUTLER-HAMMER- FD100 10 9/16


8
JOSLYN-CLARK-B10710

54

PACKAGE
MOUNTED
CONTROLLER
(OPTIONAL)

FT. HD.
VOLTS

H.P.

AA
12

FIRETROL-FTA 1100

8x 1" DIA. HOLES

G.P.M. @

R.P.M.

CONTROLLER

CONTROLLER
DATE

CERTIFIED BY:

NOTE: 1) CLOCKWISE ROTATION SHOWN WHEN VIEWED FROM


DRIVER END, SUCTION ON RIGHT, DISCHARGE ON LEFT.
6
2) 5" GROUT HOLES ARE PROVIDED
IMPORTANT; BASES MUST BE GROUTED TO THEIR FULL DEPTH.
3) ALL DIMENSIONS UNLESS SPECIFIED OTHERWISE ARE INCHES.
4) ALL DIMENSIONS ARE +/- 1/4" / 6.4mm (EXCEPT FOR FLANGE DRILLING).
7

4 15/16

6" 150# FLANGED 4


FLEX EXHAUST

EXHAUST

"T"
(TURBOCHARGED)
MODELS
JU6H-UF30,-UF32,-UF34
JU6H-UF50,-UF52,-UF54
JU6H-UF58,-UFD0,-UFD2
JU6H-UFG8,-UFM0,-UFM2
JU6H-UFM8, -UFABL8
JU6H-UFABL0,-UFABL2
SHOWN

9 7/16

ALLOW A MIN. OF 30"


FOR CONTROL
PANEL ACCESS
7

A
B

51 5/16

"TRWA"
7 (TURBOCHARGED w/
RAW WATER
AFTERCOOLING) MODELS
JU6H-UFAAQ8, -UFAARG
JU6H-UFAAPG, -UFAAS0
JU6H-UF60,-UF62,-UF68
JU6H-UFAB76, -UF84
IN PHANTOM

RAW WATER
OUTLET 1-1/4"NPTF

PLAN VIEW

28 31/32

3/8

AA

EXHAUST

RAW WATER
OUTLET
9

45 13/32
F

FUEL
PUMP CL

BB

10

10

23 29/32
14 9/32
M

11

11

5 13/32

13 1/2
15 1/2
D

12

13

125#
(N) SUCTION
(O) O.D. FLANGE
(P) HOLES
(Q) D.B.C.

125#
(R) DISCHARGE
(S) O.D. FLANGE
(T) HOLES
(U) D.B.C.

PUMP C
L
13
15

13
15

COUPLING
GUARD
3 1/2

14

1 1/2
TYP.
3
TYP.

15
A

12

PUMP C
L

V
W

1 1/2
GROUT MIN.
18

13

5
TYP.

30
36
DRIP RIM BASE (OPTIONAL)
C

REV.

DWG. NO.

4
13

13

30
2X 3/4 NPT
DRAINS

ENGINE FUEL CONNECTIONS

ITEM

FUEL SUPPLY 1/2" FNPT (FAR SIDE)

2
F

OUTLINE DIMENSIONS
FOR
VARIOUS PUMPS
W/ CLARKE JU6H ENGINES

FUEL RETURN 3/8" FNPT (FAR SIDE)


G

PATTERSON PUMP COMPANY


A SUBSIDIARY OF THE GORMAN-RUPP COMPANY

14

C02-98264 7
DRAWN

DATE

MATT C.
SCALE

5/4/2005
APPRVD.

NONE
V

15

A.P.
W

FTA550E
Jockey Pump Controllers
Specifications

Jockey Pump Controller


The auxiliary jockey pump controller, if required and
specified on the plans and specifications, shall be factory
assembled, wired, and tested and specifically designed
for this type of service. This controller shall be UL listed,
and shall be of the same manufacturer as the main fire
pump controller.
Approvals
Firetrol Jockey Pump Controllers are listed by Underwriters Laboratories, Inc., in accordance with UL508A,
Standard for Industrial Controls, and CSA, Standard for
Industrial Control Equipment (cUL). They are built to meet
or exceed the requirements of the approving authorities as
well as NEMA and the latest edition of NFPA 70, National
Electrical Code.
Construction
The jockey pump controller shall be full voltage
starting. The controller components shall be housed in
a NEMA Type 2 (IEC IP11) painted steel, wall mounted
enclosure (UL50E Construction). The controller shall
incorporate a circuit breaker and horsepower rated motor
starter, control circuit transformer with 24VAC secondary and 200-600V multi-tap primary, main disconnect
switch, HAND-OFF-AUTOMATIC selector switch and a
0-300 psi (0-20.7 bar) stainless steel solid state pressure
transducer.
Short Circuit Current Ratings
The jockey shall have standard short circuit current
ratings of:
65kA @ 480 Volts Max.
25kA @ 600 Volts
Operator Interface
The fire pump controller shall feature an operator interface with user keypad. The interface shall monitor and
display motor operating conditions, including all alarms,
events, and pressure conditions. The display shall be
a 128x64 Backlit LCD capable of customized graphics.

Fire Pump Controllers for


Business-Critical Continuity

The display and interface shall be NEMA rated for Type 2,


3R, 4, 4X, and 12 protection and shall be fully accessible
without opening the controller door. The display and user
interface shall utilize multiple levels of password protection for system security. A minimum of 3 password levels
shall be provided. The operator shall have the ability to
choose up to 2 lines of data to be displayed on the main
(home) information screen.
Digital Status/Alarm Messages
The digital display shall indicate text messages for
the status and alarm conditions of:
Pump Running
Sequential Start Time
Minimum Run Time
Low System Pressure
Pump Restart Timer
Fail to Start
Automatic Start
System Overpressure
User Selectable #11
Main Switch Position
User Selectable #21
1
User may choose from the following to be shown on main display
(stop pressure setting, start pressure setting, cycles/period, cycles/
month, cycles/day, cycles/hour, total cycle count, pump total run time)

The Sequential Start Timer, Minimum Run Timer/Off


Delay Timer and Pump Restart Timer shall be displayed
as numeric values reflecting the value of the remaining
time.
LED Visual Indicators
LED indicators, visible with the door closed, shall
indicate:
Power ON
Alarm
Pump Running
Data Logging
The digital display shall monitor the system and log
the following data:
Motor Calls/Starts
Pump Total Run Time
Pump Last Run Time Total Controller Pwr On Time
Last Pump Start
Min/Max System Pressure
Last Phase Fail/Reverse Cycle Counts

Event Recording
Memory - The controller shall record all operational
and alarm events to system memory. All events shall be
time and date stamped and include an index number.
The system memory shall have the capability of storing
3000 events and allow the user access to the event log
via the user interface. The user shall have the ability to
scroll through the stored messages in groups of 1 or 10.
Serial Communications
The controller shall feature a RS485 serial communications port for use with 2 or 4 wire Modbus communications.
Solid State Pressure Transducer
The controller shall be supplied with a stainless steel
solid state pressure transducer with a range of 0-300 psi
(0-20.7 bar) 1 psi. The solid state pressure transducer
shall be used for both display of the system pressure and
control of the jockey pump controller. Systems using analog pressure devices or mercury switches for operational
control will not be accepted.
The START and STOP PRESSURE shall be adjustable
through the user interface. The pressure transducer shall
be mounted inside the controller to prevent accidental
damage. The pressure transducer shall be directly pipe
mounted to a bulkhead pipe coupling without any other
supporting members. Field connections shall be made
externally at the controller coupling to prevent distortion
of the pressure switch element and mechanism.
Seismic Certification
The controller shall be certified to meet or exceed the
requirements of the 2006 International Building Code
and the 2010 California Building Code with Importance
Factor 1.5 and Sds equal to 1.88 or less. Qualifications

shall be based upon successful tri-axial shake-table


testing in accordance with ICC-ES AC-156. Certification
without testing shall be unacceptable. Controller shall
be clearly labeled as rated for installation in seismic areas
and a Certificate of Conformance shall be provided with
the controller.
Operation
A digitally set On Delay (Sequential Start) timer shall
be provided as standard. Upon a call to start, the user
interface shall display a message indicating the remaining
time value of the On Delay timer.
The controller shall include a Minimum Run Timer
to allow the motor to run for a set period of timer after
starting. The timer shall be programmable through the
user interface.
A pump restart delay timer shall be provided to allow the residual voltage of the motor to decay prior to
restarting the motor and to prevent severe short cycling
of the motor. The timer shall be programmable through
the user interface.
A Lamp Test feature shall be included. The user
interface shall also have the ability to display the status
of the system inputs and outputs.
An Audible Test feature shall be included to test the
operation of the audible alarm device (if supplied).
The disconnect switch shall be mechanically interlocked so that the enclosure door cannot be opened with
the handle in the ON position except by a hidden tool
operated defeater mechanism. The disconnect switch
shall be capable of being padlocked in the OFF position
for installation and maintenance safety.
The controller shall be a Firetrol brand.

SP550E-01

Emerson Network Power.


The global leader in enabling Business-Critical Continuity.

EmersonNetworkPower.com
Racks & Integrated Cabinets

AC Power

Embedded Computing

Outside Plant

Connectivity

Embedded Power

Power Switching & Controls

Services

DC Power

Monitoring

Precision Cooling

Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2012 Emerson Electric Co.
'iretrol Brand Products Cary North Carolina 21 6SA Phone 1 0 200 'aY 1 0 20 www.firetrol.com

Controladores para Bombas Elctricas Contra


Incendios e Interruptores de Transferencia
Voltaje Pleno Voltaje Reducido
600 Voltios Mximo

Controladores Automticos e Interruptores


de Transferencia, para Bombas Elctricas
Contra Incendios, Listados y Aprobados
APROBADO

DISPONIBLE

Network Power

Controladores para Bombas Elctricas Contra Incendios


Informacin General
Los controladores combinados automtico y manual,
Firetrol, tienen como finalidad arrancar motores elctricos que impulsan bombas contra incendios. Estos estn
disponibles en las siguientes configuraciones:
FTA1000 Arranque a tensin plena
FTA1250 Arranque a corriente reducida tipo devanado
bipartido (transicin cerrada)
FTA1300 Arranque a voltaje reducido tipo estrellatringulo (transicin abierta)
FTA1350 Arranque a voltaje reducido tipo estrellatringulo (transicin cerrada)
FTA1500 Arranque a voltaje reducido tipo resistencia
primaria (transicin cerrada)
FTA1800 Arranque a voltaje reducido tipo autotransformador (transicin cerrada)
FTA1900 Arranque a voltaje reducido por arrancador
de estado slido (transicin cerrada)
Estos controladores pueden ser suministrados con
un interruptor de transferencia para uso con un generador
de emergencia o con otra fuente de alimentacin de la
compaa.

pintado
- Nema Tipo 4X (IEC IP56), acero inoxidable #316, sin
acabado fino**
- Nema Tipo 4X (IEC IP56), acero inoxidable #316, calibre
12 con soldadura de costura, pulido y cepilldo
- Nema Tipo 4X (IEC IP56), acero inoxidable #316,
pintado
- Nema Tipo 12 (IEC IP52), acero pintado
**Sin acabado fino: Sin pintar, pulir o cepillar
Los tipos de gabinetes NEMA mencionados,
igualan o superan las exigencias de los tipos IEC
citados entre parntesis().
Caractersticas
El controlador Firetrol Mark II supervisa, muestra
y registra informacin del sistema de la bomba contra
incendios. Este sistema es estndar en todos los controladores Firetrol de servicio no limitado, para bombas
contra incendio elctricas (600 VAC max.). Un controlador y Puerto USB maestro, tambin es incluido como
estndar.

Aprobaciones
Los controles Firetrol para bombas contra incendios, son listados por Laboratorios UL (Underwriters
Laboratories), de acuerdo a UL218, Standard for Fire
Pump Controllers, CSA, Standard for Industrial Control
Equipment (cUL) y tambin son aprobados por Factory
Mutual. Estos son construidos para cumplir o exceder los
requerimientos de las autoridades de aprobacin listadas
anteriormente, as como NEMA y las ltimas ediciones
de NFPA 20, Standard for the Installation of Stationary
Pumps for Fire Protection y NFPA 70, National Electrical
Code.

La pantalla/interfaz montada en la puerta, est


aprobada para aplicaciones NEMA Tipo 4, consta de
una pantalla de 40 caracteres tipo fluorescente de vaco,
control para el usuario por medio de pulsadores tipo
membrana e indicacin, por medio de LEDs para fcil
visualizacin, de las siguientes condiciones:
Potencia disponible
Falla de fase
Inversin de fases
Alarma
Presin baja
Bomba en funcionamiento
Vlvula de diluvio abierta
Interlock activado
Los siguientes LEDs adicionales, son suministrados
si la unidad es solicitada con interruptor de transferencia
automtica:
Interruptor de transferencia en posicin Normal
Interruptor de transferencia en posicin Emergencia
Interruptor de aislamiento de la fuente Normal, abierto

Gabinetes
Los gabinetes estndar son NEMA Tipo 2 (IEC
IP11), a prueba de goteo, para instalaciones en reas
protegidas de la luz directa del sol, con temperatura
ambiente por encima de 41 F (5 C). Los siguientes
tipos de gabinetes son opcionales:
- Nema Tipo 3R (IEC IP14), acero pintado
- Nema Tipo 4 (IEC IP56), acero pintado
- Nema Tipo 4X (IEC IP56), acero inoxidable #304, sin
acabado fino**
- Nema Tipo 4X (IEC IP56), acero inoxidable #304,

Operacin
En el corazn del Mark II, hay un CPU especialmente
diseado, conformado por un procesador Intel, un reloj
de tiempo real con batera de respaldo y una sistema
de memoria con un total de 256K.
El controlador y Puerto maestro USB incluido en el
MarkII, permite la actualizacin del software, simplemente colocando una memoria USB(Memoria flash)
con el software actualizado, lo cual implica que no se
requiere de un computador porttil o aparatos externos
para realizar esta actualizacin.
Medicin
El controlador provee medicin de Amperios y Voltios,
usando la tecnologa de RMS real. La pantalla de
dos lneas permite la visualizacin del voltaje y el
amperaje en las tres fases simultneamente.
La presin es mostrada en psi o bars, con incrementos de 1 psi 0.1bars. El controlador es suministrado
como estndar para 0-300 psi (0-20.7 bars) y opcionalmente, 0-600 psi (0-41.4 bars).

Mark II con puerto USB y Memoria Flash


2

Controladores para Bombas Elctricas Contra Incendios


Informacin General

Control del Motor


El controlador proporciona las siguientes funciones,
programables, de control del motor:
Temporizador de arranque secuencial (On delay) 0-60 segundos
Temporizador de mnimo periodo de funcionamiento
(On delay)- 0-60 minutos
Temporizador de mnimo periodo de funcionamiento
(Off delay)- 0-60 minutos
Temporizador de aceleracin del motor - 1-10 segundos (Arranque a voltaje reducido)
Parada manual nicamente - Si o No
Registro de Datos
Eventos/Alarmas
Los eventos y condiciones de alarma, son grabados
con fecha y hora. El Mark II puede ser programado para
que se ajuste automticamente al cambio de hora en Verano (En las zonas geogrficas que aplique). Los datos
son grabados de diferentes maneras. El CPU tiene una
memoria no voltil que puede grabar los ltimos 3000
eventos/alarmas. Estos pueden ser vistos por medio de
la pantalla digital en el panel frontal. El controlador y
Puerto maestro USB , incluido como estndar, permite
la grabacin de los eventos y alarmas en una memoria
flash USB. Dependiendo de la capacidad de memoria
flash USB utilizada, esta fcilmente podra cubrir la grabacin de todo los eventos y alarmas de toda la vida til
del controlador.
Un solo disco almacenar aproximadamente un ao
de informacin. La informacin es grabada en formato
de texto (.txt), la cual puede ser llevada fcilmente a
software populares como Microsoft Word o Excel.
Como estndar, los siguientes eventos/alarmas son
registrados:
Auto chequeo
Motor funcionando
Batera de respaldo baja
Falla de arranque
Llamada de arranque
Disco no instalado
Disparo por sobrecorriente
Sobre voltaje
Bajo voltaje
Sobre frecuencia
Sobre corriente
Desbalance de voltaje
Falla de fase
Inversin de fases
Motor sobre 320 % de In
Sobrecarga
Error de la impresora
Error de presin
Error en el disco
Disco casi lleno
Interlock activado
Vlvula de diluvio abierta
Presin baja
Parada manual
Transferencia en Normal
Transferencia en Emergencia
Medidor de flujo encendido
Baja presin de succin

Reservorio bajo
Arranque local activado
Arranque remoto activado
Arranque de emergencia
Reinicializacin del sistema

Datos Histricos
El controlador supervisa y registra los datos histricos en la memoria, en un rea separada de donde se
guardan estas alarmas/eventos. Esta informacin puede
ser vista en la pantalla y/o guardada en la memoria USB
Los siguientes datos histricos son incluidos:
Tiempo total de funcionamiento del motor
Total de arranques
Ultimo tiempo de funcionamiento del motor
Tiempo total con voltaje aplicado
Ultima corriente de arranque
Total de llamadas de arranque
Fecha y hora del ltimo arranque
Max/min corrientes de funcionamiento
Corriente de disparo
Fecha y hora del ltimo disparo por rotor bloqueado
Fecha y hora de la ltima inversin de fases
Fecha y hora de la ltima falla de fase
Max/min voltajes
Max/min frecuencias
Max/min presiones
Registro de la presin
La presin del sistema puede ser registrada en tres
formas:
Presin diferencial programada por el usuario - El
usuario selecciona un diferencial de presin, entre 5
y 50 psi (.3 - 3.4 bars); cada vez que la presin del
sistema excede este diferencial, sta es grabada.
Horaria - La presin es grabada cada hora.
Si el motor esta funcionando, la presin del sistema
es grabada automticamente cada 15 segundos.
Comunicacin Serial
El Mark II esta equipado con un Puerto de comunicacin
RS485. Opcionalmente, este puerto puede ser usado con
Modbus RTU con 2 o 4 cables, o con Modbus/TCP Ethernet LAN (Usando un modulo 5150). Comercialmente
existe una variedad de convertidores para conectarse
con otros protocolos de comunicacin.
Clasificacin de Servicio de Entrada
Los controladores son suministrados como estndar
con un terminal de conexin a tierra y con la conexin y
espaciado requeridos para ser usado como un equipo
con servicio de entrada, listado por UL.

Controladores para Bombas Elctricas Contra Incendios


Informacin General
Interruptor de Aislamiento/Interruptor de Corriente
Un solo mecanismo de palanca, opera el interruptor
de aislamiento y el interruptor de corriente.
El mecanismo de la manija de operacin cierra y abre
ambos, el interruptor de aislamiento y el interruptor de
corriente en la secuencia apropiada. Cuando la manija
es movida a la posicin ON, primero cierra el interruptor
de aislamiento y luego el interruptor de corriente; cuando
sta es movida a la posicin OFF, primero abre el interruptor de corriente y luego el interruptor de aislamiento. El
interruptor de corriente siempre abre y cierra la corriente
de carga.
La manija de operacin tiene un enclavamiento
mecnico para evitar que la puerta pueda ser abierta
cuando el interruptor de aislamiento/interruptor de corriente se encuentran en la posicin ON, excepto por un
mecanismo escondido. La manija puede ser asegurada
en la posicin OFF, hasta por tres candados.

Controlador Tipo FTA1000, FTA1500, FTA1800


Capacidad de corriente de cortocircuito RMS Sym.
42 kA
200V, 60hz
208V, 60hz
220V, 50hz
220-240V, 60hz
380V, 50hz
380V, 60hz
415V, 50hz
415V, 60hz
440-480V, 60hz
550-600V, 60hz

65 kA

150 kA

200 kA

3250 HP
3250 HP
300 HP
3250 HP
3250 HP
300 HP
450-500 HP 3400 HP
450-500 HP 3400 HP
450-500 HP 3400 HP
450-500 HP 3400 HP
3500 HP
600 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3400 HP

3300 HP

3300 HP

450-700 HP

100 kA

Controlador Tipo FTA1300, FTA1350


Capacidad de corriente de cortocircuito RMS Sym.
42 kA
200V, 60hz
208V, 60hz
220V, 50hz
220-240V, 60hz
380V, 50hz
380V, 60hz
415V, 50hz
415V, 60hz
440-480V, 60hz
550-600V, 60hz

65 kA

100 kA

150 kA

200 kA

300 HP
300 HP
450-500 HP
450-500 HP
450-500 HP
450-500 HP
600 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3500 HP

3500 HP

3500 HP

600-700 HP

Controlador Tipo FTA1900


Capacidad de corriente de cortocircuito RMS Sym.
42 kA
200V, 60hz
208V, 60hz
220V, 50hz
220-240V, 60hz
380V, 50hz
380V, 60hz
415V, 50hz
415V, 60hz
440-480V, 60hz
550-600V, 60hz

Interruptores lado a lado proveen correcta


secuencia y reduccin de espacio

Capacidad de Cortocircuito del Controlador


Los controladores de bombas contra incendio Firetrol, estn disponibles con diferentes capacidades de
corriente de cortocircuito listadas por UL. Las tablas a
continuacin, muestran las opciones ofrecidas para los
diferentes tipos de controladores. Las configuraciones
estndar son mostradas en negrillas.

200V, 60hz
208V, 60hz
220V, 50hz
220-240V, 60hz
380V, 50hz
380V, 60hz
415V, 50hz
415V, 60hz
440-480V, 60hz
550-600V, 60hz

700 HP

65 kA

100 kA

150 kA

200 kA

300 HP
300 HP
450-500 HP
450-500 HP
450-500 HP
450-500 HP
600 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3250 HP
3250 HP
3250 HP
3250 HP
3400 HP
3400 HP
3400 HP
3400 HP
3500 HP

3600 HP

3600 HP

3600 HP

100 kA

150 kA

200 kA

3200 HP
3200 HP
3200 HP
3200 HP
3300 HP
3300 HP
3300 HP
3300 HP
3450 HP

3200 HP
3200 HP
3200 HP
3200 HP
3300 HP
3300 HP
3300 HP
3300 HP
3450 HP

3200 HP
3200 HP
3200 HP
3200 HP
3300 HP
3300 HP
3300 HP
3300 HP
3450 HP

3400 HP

3300 HP

3300 HP

Las capacidades de corriente de cortocircuito son


aplicables, ya sea que el controlador este o no instalado
con un interruptor de transferencia FTA900 o FTA950. El
lado de la fuente normal del interruptor de transferencia
tiene la misma capacidad de corriente de cortocircuito
que el controlador.

Controlador Tipo FTA1250


Capacidad de corriente de cortocircuito RMS Sym.
42 kA

450-500 HP

65 kA

Conexiones de Campo
Dentro del controlador, convenientemente localizados, se encuentran los terminales que proporcionan
contactos de salida para: Bomba funcionando, inversin
de fases y falla de fase. Tambin se proveen terminales
de conexiones de campo para: Panel de alarmas remotas, pulsador de arranque remoto, vlvula de diluvio e
interlock remoto. Un diagrama de conexiones de campo,
es adherido permanentemente en la parte interna de la
puerta.
Un manual de instrucciones y operaciones, es incluido con cada controlador.
4

Controladores para Bombas Elctricas Contra Incendios


Informacin General

Paneles de Alarmas
Dentro del controlador se suministran terminales para
la conexin de campo de paneles de alarma FTA200-A
o FTA200-B, o para paneles de parada FTA200-D o
FTA200-E.
El controlador tambin puede ser suministrado
con un panel de alarma interno (built-in), instalado en
fbrica, FTA200-C.
Este panel de alarma, dar una seal audible si el
voltaje de control falla o si la bomba est funcionando,
as como tambin incorpora una seal luminosa para
monitorear el voltaje supervisor. Este sistema no afecta
las seales remotas de alarma un sistema de alarmas
remotas, completamente separado, puede seguir siendo
usado.

FTA1300 1350 Controladores Estrella-Tringulo


Los controladores estrella-tringulo son usados con
motores de induccin con bobinado tipo tringulo, en el
cual, todas las puntas de las bobinas son llevadas a la
caja de conexin del motor.
Cuando el controlador es accionado, el motor arranca en conexin estrella, lo cual aplica aproximadamente
58% del voltaje de lnea a las bobinas del motor. A este
voltaje reducido, el motor desarrolla aproximadamente
33% de su torque de arranque normal y consume cerca
de 33% de su corriente de arranque normal. Luego de
un retardo, el motor es reconectado automticamente
en tringulo, aplicando el voltaje total de lnea a las
bobinas.
Los controladores estrella-tringulo estn disponibles
para transicin a circuito abierto (FTA1300), el circuito del
motor es abierto durante el cambio de estrella a tringulo
o en transicin a circuito cerrado FTA1350), el circuito del
motor se mantiene cerrado durante el cambio de estrella
a tringulo.
La operacin del controlador a circuito cerrado
(FTA1350), es la misma que la operacin a circuito
abierto (FTA1300), excepto que una resistencia es
conectada a cada lnea durante la transicin de estrella
a tringulo. La transicin a circuito cerrado, reduce picos
de corriente, relacionados con la transicin a circuito
abierto.
Los controladores estrella-tringulo, son muy tiles
en aplicaciones donde la fuente es inadecuada para
suministrar la corriente total de arranque, sin permitir
que la cada de voltaje supere los lmites aceptables.

Tipos de Controladores
Mtodo
Arranque
Tensin Plena
Dev. Partido
Estrella-Trin.
Resistencia
Primaria
Autotransformador
Estado Slido

% Corriente de
Arranque a
Torque
Plena Carga Arranque
600%
390%
200%
300%

100%
42%
33%
25%

150%
252%*
384%
240%

25%
42%*
64%
15%

Mtodo
parada
Instantneo
Instantneo
Instantneo
Instantneo
Instantneo

Suave

FTA1500 Controladores por Resistencia Primaria


Los controladores por resistencia primaria, reducen
la corriente de arranque, conectando resistencias en
serie en cada lnea. Las resistencias, son diseadas para
reducir la corriente de arranque a aproximadamente 50%
de la corriente de arranque normal. El torque de arranque
es aproximadamente 25% del torque a voltaje de lnea.
Este mtodo de arranque es a transicin cerrada y no
produce disturbios en la lnea, ya que el circuito del motor
no es abierto cuando es conectado al voltaje de lnea.
De acuerdo con NFPA 20, las resistencias estn
diseadas para permitir un arranque de 5 segundos cada
80 segundos.

FTA1000 Controladores de Tensin Plena


Todo el voltaje es aplicado al motor tan pronto como
el controlador es activado, entonces el motor provee
el torque nominal. Cuando se usa arranque a tensin
plena, la fuente debe tener suficiente capacidad en KVA,
para manejar la corriente de rotor bloqueado del motor
y prevenir que la cada de voltaje supere los lmites
aceptables.
FTA1250 Controladores de Devanado Partido
Los controladores para devanado partido, son usados con motores de induccin, especficamente diseados para arranque por devanado partido. Estos motores
tienen dos bobinas estatricas en paralelo, y sus puntas
son llevadas a la caja de conexiones del motor. El motor es arrancado con una bobina conectada a la lnea y
luego de un retardo, la segunda bobina es conectada en
paralelo, permitiendo as el funcionamiento normal del
motor y el desarrollo del torque nominal.
Cuando el motor arranca con una sola bobina, ste
consume aproximadamente 65% de la corriente de Inrush y desarrolla aproximadamente 42% de su torque
de arranque normal. Cuando la segunda bobina es
conectada en paralelo, el motor consume la corriente
normal de funcionamiento y desarrolla el torque especificado.

FTA1800 Controladores por Autotransformador


Estos controladores, usan un autotransformador,
para suministrar un voltaje reducido cuando el motor
arranca. Taps son suministrados para reducir el voltaje
a 50%, 65% o 80% del voltaje de lnea.
El tap de 50% produce 25% del torque a voltaje de
lnea, el tap de 65% produce 42% del torque a voltaje de
lnea y el de 80% produce 64% del torque a voltaje de
lnea. El autotransformador es conectado en fbrica en
el tap de 65%. Cuando el controlador es accionado, el
motor es conectado al tap de 65% del autotransformador; despus de un retardo, una porcin del autotransformador es conectada en serie con el motor (como un
inductor), luego el contactor cierra y conecta el motor al
voltaje de lnea.
5

Controladores para Bombas Elctricas Contra Incendios


Informacin General
El controlador Firetrol FTA1800 usa transicin a circuito
cerrado para minimizar los disturbios en la lnea, cada
de voltaje y para mantener un torque continuo durante
la transicin.

El tiempo adicional de desaceleracin, permitir una


gradual reduccin de la presin en el sistema, logrando
as reducir grandemente o eliminar el efecto martillo del
agua.
Si el controlador sensa otra causa de arranque
durante la prueba de sinceridad, el arrancador suave
retomar la rampa de aceleracin, hasta llegar a pleno
voltaje. Ya que esta prueba mantiene presin en el
sistema, el efecto martillo del agua es reducido y en
caso que una manguera contra incendios este siendo
usada en ese momento, el operador es menos propenso
a ser afectado por el cambio radical de la presin en el
sistema.
El circuito lgico SS/3 es ajustable, permitiendo que
el controlador sea adecuado para cualquier sistema de
proteccin contra incendios. DIP switches son suministrados para permitir el ajuste de:
tiempo de la rampa de aceleracin
nivel de aceleracin
nivel de desaceleracin
tiempo de la rampa de desaceleracin
nivel de pausa
duracin de la pausa

FTA1900 Controladores de Estado Slido


El controlador de arranque suave para bombas
elctricas contra incendio FTA1900, usa el circuito de
estado slido de Firetrol SS/3. El circuito lgico SS/3
controla los SCR los cuales producen un voltaje reducido,
para obtener arranque y parada controladas. Arranque
y parada suave por medio de SCR proporciona:
reduccin de la corriente de Inrush al arranque
reduccin del estrs mecnico
reduccin del efecto martillo del agua
Al accionar el controlador por medio del interruptor de
presin, botn de arranque o vlvula de diluvio, se activa el circuito logicoSS/3. El controlador esta diseado
para reducir la corriente de arranque aproximadamente
a 40% de la corriente normal de arranque. El torque
de arranque es reducido aproximadamente a 15% del
torque a pleno voltaje. El controlador har que el motor
acelere, siguiendo una rampa de aceleracin preestablecida. Mientras el motor se va acercando a su velocidad
nominal, el controlador va incrementando el voltaje, hasta
llegar a pleno voltaje. Cuando el motor alcanza pleno
voltaje, como lo indica el SS/3, el contactor del motor
cierra, inhabilitando el arrancador suave(SCR).
Despus de un tiempo mnimo de funcionamiento y
cuando todas las condiciones que iniciaron el arranque
se hayan normalizado, el circuito lgico SS/3 del controlador, iniciar una secuencia de parada. El arrancador
suave empieza a funcionar nuevamente, a pleno voltaje.
Al mismo tiempo el contactor del motor abre y el arrancador suave sigue una rampa de desaceleracin y
se detiene a un nivel de voltaje preestablecido (nivel de
pausa), reduciendo as las RPM del motor, la presin de
salida de la bomba y el flujo. Esta secuencia nica, de
prueba de sinceridad le da suficiente tiempo al SS/3
para sensar otra causa de arranque, mientras mantiene
una presin positiva, pero, reducida en el sistema de
proteccin contra incendios.

El controlador tiene un temporizador, de mnimo periodo


de funcionamiento de la bomba, para prevenir ciclos
cortos de funcionamiento del sistema. Como estndar,
el tiempo es ajustado a diez(10) minutos. Una baja en la
presin del sistema activar el controlador e iniciar el
periodo de mnimo tiempo de funcionamiento. La bomba
funcionar hasta que la presin sea restablecida o hasta
que se cumpla el mnimo tiempo de funcionamiento,
cualquiera que ocurra ltimo.
Un botn es suministrado, para iniciar la secuencia
de parada suave, pero a su vez, otro botn de parada
de emergencia es suministrado, el cual neutraliza la funcin de parada suave y para el motor inmediatamente.
En cualquiera de los casos, el controlador arrancar de
nuevo cuando el botn sea liberado, si existe una causa
de arranque en el sistema.
En un caso de emergencia, la bomba puede ser arrancada por medio del botn de arranque o del mecanismo de arranque de emergencia, localizado en el frente
del gabinete. El mecanismo de arranque de emergencia,
cierra el contactor principal, mecnicamente, independiente de cualquier circuito de control. La palanca de
cuarto de vuelta mantiene cerrado el contactor (Nota:
En controladores de altas potencias, el mecanismo de
arranque de emergencia, consiste en una palanca que
queda asegurada cuando se acciona). El circuito lgico
SS/3 no es activado cuando el controlador es accionado
por el mecanismo de arranque de emergencia. En caso
que los SCR se sobrecalienten, el controlador funcionar
directamente por medio del contactor principal y mostrar
un mensaje en la pantalla indicando esta situacin
(OVERTEMP BYPASS ON).

Si no hay causas de arranque adicionales, el arrancador suave permitir que el motor contine la rampa de
desaceleracin, hasta que se detenga completamente.

Opciones y Modificaciones
Refirase a la hoja de descripcin del producto, para
ver la lista completa de opciones y modificaciones.
6

Interruptores de Transferencia
Informacin General
Los interruptores de transferencia Firetrol, estn
disponibles, completamente ensamblados con los
controladores de bombas contra incendios Firetrol. Los
interruptores de transferencia son fabricados en dos
versiones:

FTA900 Se usa cuando la fuente normal es de una


compaa elctrica y la de emergencia es un
generador.
FTA950 Se usa cuando ambas fuente, la de emergencia y la normal, provienen de compaas
elctrica.
FTA901, 951 Interruptores de transferencia automtica
y aislamiento-bypass Ver publicacin
CB901-20
FTA902, 903, 952, 953 Interruptores de transferencia
automtica montados separadamente Ver
publicacin CB902-01

Estos modelos son listados por UL (Underwriters


Laboratories, Inc.) para servicio de transferencia y
cumplen los requerimientos de NFPA 20, Standard for
the Installation of Stationary Pumps for Fire Protection
y NFPA 70, National Electrical Code. Los interruptores
automticos/manuales de transferencia son listados por
UL (Underwriters Laboratories, Inc.) de acuerdo a UL1008, Automatic Transfer Switches, y UL-508, Industrial
Control Equipment.
El paquete completo del controlador y el interruptor
de transferencia es totalmente ensamblado, cableado y
probado en la fbrica y es despachado como una unidad
completa, facilitando as la conexin en campo de las
fuentes de alimentacin y del motor de la bomba.

Retardo: Ajustable a 1 o 30 minutos. Ajustado en


fbrica a 30 minutos.
El interruptor de transferencia, retransferir inmediatamente, de la fuente de emergencia a la normal,
si la fuente de emergencia falla y la fuente normal
esta disponible.
Un retardo es aplicado, para que el generador funcione sin carga, proporcionando as un periodo de
enfriamiento.
Retardo Ajustado en fbrica a 5 minutos.
El mdulo de control tambin provee un retardo de
3 segundos para reducir picos de corriente cuando
se est realizando la transferencia o la retransferencia.
Contactos de control de la mquina, NO y NC, son
suministrados para arrancar el generador cuando la
fuente normal falla. Estos contactos estn diseados
para seales de bajo voltaje.

FTA900: Construccin
El controlador de la bomba elctrica contra incendios
y el interruptor de transferencia estn ensamblados en
gabinetes diferentes, pero conectados entre s. Todo el
cableado entre los dos gabinetes es realizado por Firetrol.
El gabinete que contiene el interruptor de transferencia, tiene una manija instalada externamente, para
la operacin del interruptor de aislamiento de la fuente
de emergencia. La manija de operacin tiene un enclavamiento mecnico para evitar que la puerta pueda ser
abierta cuando el interruptor de aislamiento se encuentra
en la posicin ON.
La pantalla/interfaz del MarkII, tiene incluidos LEDs
para: TRANSFER SWITCH NORMAL (Interruptor de
transferencia en Normal), TRANSFER SWITCH EMERGENCY (Interruptor de transferencia en Emergencia) y
EMERGENCY ISOLATING SWITCH OFF (Interruptor de
aislamiento de la fuente de emergencia abierto). Instalados en el gabinete, se encuentran los selectores para
transferencia (Automtica-Prueba) y para retransferencia (Retardada-Inmediata), as como tambin la alarma
audible.

Mdulo de Control
El mdulo de control incluye las siguientes funciones:
Deteccin precisa, tipo diferencial, del voltaje en
todas las fases de la fuente normal.
Voltaje de Pick-up Ajustable a 90% o 95% del
voltaje nominal. Ajustado en fbrica a 90%.
Voltaje de Drop-out Ajustable de 70% a 90% del
voltaje nominal. Ajustado en fbrica a 85%.
Deteccin precisa del voltaje de la fuente de emergencia.
Voltaje de Pick-up Ajustado en fbrica a 90% del
voltaje nominal.
Voltaje de Drop-out Ajustado en fbrica a 75% del
voltaje nominal.
Sensado preciso de la frecuencia, de la fuente de
emergencia.
Frecuencia de Pick-up Ajustado en fbrica a 95%
de la frecuencia nominal.
Frecuencia de Drop-out Ajustado en fbrica a 85%
de la frecuencia nominal.
Tiempo para neutralizar las seales de transferencia
y de arranque del generador en caso de una falla
temporal de la fuente normal.
Retardo: Ajustable a 1 o 3 segundos. Ajustado en
fbrica a 1 segundo.
La retransferencia de la fuente de emergencia a la
normal es retardada automticamente, a menos que
la fuente de emergencia falle.
7

Interface del Usuario


Transferencia Serie ASCO 7000 (Opcional)

Interruptores de Transferencia
Informacin General
Dentro del gabinete del interruptor de transferencia,
se encuentran el interruptor de aislamiento de la fuente
de emergencia, los rels de control, el mdulo de estado
slido para control y temporizacin, y el interruptor de
transferencia.
El interruptor de transferencia es elctricamente
operado y mecnicamente mantenido. Una palanca es
provista para transferir manualmente el interruptor en
caso de una emergencia o para probar la operacin del
interruptor de transferencia.
Contactos auxiliares adicionales NO y NC, que indican la posicin del interruptor de transferencia y del
interruptor de aislamiento de la fuente de emergencia,
son cableados a terminales para uso del cliente.

sta es movida a la posicin OFF, primero abre el interruptor de corriente y luego el interruptor de aislamiento. El
interruptor de corriente siempre abre y cierra la corriente
de carga.
FTA950 Capacidad de Corriente de Cortocircuito
La capacidad de corriente de cortocircuito, para el
lado de la fuente normal y para el lado de la fuente de
emergencia, del interruptor de transferencia, ser la
misma que la del controlador de la bomba de incendio
que esta ensamblado con el interruptor de transferencia.

FTA900 Capacidad de Corriente de Cortocircuito


La capacidad de corriente de cortocircuito, para el
lado de la fuente de emergencia del interruptor de transferencia es:
Interruptor de 104-150 Amp.
200-480 Volts - 22 kA RMS Sim.
550-600 Volts - 10 kA RMS Sim.
Interruptor de 260-400 Amp.
200-480 Volts - 35 kA RMS Sim.
550-600 Volts - 10 kA RMS Sim.
Interruptor de 600-800 Amp.
200-480 Volts - 50 kA RMS Sim.
550-600 Volts - 10 kA RMS Sim.

Interruptores de transferencia Asco serie 7000


y control panel grupo 5 (Opcional en FTA900 Estndar en FTA950),

Estas capacidades de corriente de cortocircuito


aplican cuando el conjunto generador es protegido por
un interruptor de caja moldeada (suministrado por el
fabricante del generador, dentro del panel de control del
generador).
La capacidad para el lado de la fuente normal del
interruptor de transferencia, ser la misma que la del
controlador de la bomba contra incendios que esta ensamblado con el interruptor de transferencia.
FTA950 Construccin
La construccin del FTA950 es la misma que la
del FTA900, excepto que en adicin al interruptor de
aislamiento, un interruptor de corriente diseado para
servicio de bombas contra incendios, es agregado para
proveer proteccin al controlador y al motor contra corrientes de cortocircuito y de rotor bloqueado, cuando la
fuente de emergencia proviene tambin de una compaa
elctrica. Adems, la FTA950 es suministrada como
estndar con el Interruptores de transferencia Asco serie
7000 y control panel grupo 5,.
El mecanismo de la manija de operacin cierra y
abre el interruptor de aislamiento y el interruptor de corriente en la secuencia apropiada. Cuando la manija es
movida a la posicin ON, primero cierra el interruptor de
aislamiento y luego el interruptor de corriente; cuando

Opciones y Modificaciones
Refirase a la hoja de descripcin del producto, para ver
la lista completa de opciones y modificaciones.
Otros Productos y Servicios de Firetrol
Contacte a la fbrica para mayor informacin acerca
de:
Controladores de bombas Jockey
Paneles de alarmas remotas de la bomba contra
incendios
Controladores de bombas contra incendios de alto
voltaje 100-4000 HP (74-2984 kW), 7200 Volts
Mximo
Controladores de bombas contra incendios tipo Diesel
Asistencia de ingeniera para aplicaciones especiales
de control de bombas contra incendios, incluyendo
sistemas de zona alta/zona baja y controladores para
reas clasificadas
Control de sistemas de motores simples, dobles o
triples
Sistemas de control de frecuencia variable
Control de motores para sistemas de recoleccin y
sistemas de aguas residuales
Sistemas basados en PLC y computadoras

(919) 460-5200 www.firetrol.com Sales Office: Cary, NC 27518 USA


CB1000-20S (04-09-08)

ASCO 2008

SETUP AND OPERATING


INSTRUCTIONS
(Condensed Version)

Mark II
Electric Fire Pump Controllers
and
Limited Service Controllers

NS1000-40 (02-20-08)

IMPORTANT - DO NOT DISCARD

Network Power

Table of Contents
SECTION ONE
Introduction ........................................................................................................................................................1
Mounting Legs ...................................................................................................................................................1
Mounting Controller ...........................................................................................................................................1
Wall Mount ............................................................................................................................................1-2
Floor/Base Plate Mount ...........................................................................................................................2
Making Electrical Connections ..........................................................................................................................2
General Pre-Start Up Operation ........................................................................................................................2
General Start Up Operation ...............................................................................................................................3
Voltage Check..........................................................................................................................................3
Phase Rotation ........................................................................................................................................3
Motor Rotation ......................................................................................................................................3-5
Initial Start Up Operation ...................................................................................................................................5
Abbreviated Starting Sequence ......................................................................................................................5-6
Additional Information for FTA1900 Controllers..............................................................................................6-7
SECTION TWO
Mark II Setup Notes ...........................................................................................................................................8
Mark II Menu Structure - Overview ..................................................................................................................9
Detailed Instructions
Meter Function....................................................................................................................................10
Event Log ...........................................................................................................................................10
Data Log .............................................................................................................................................10
Pressure Settings
Stop Pressure ........................................................................................................................10
Start Pressure........................................................................................................................10
Manual Stop Only .................................................................................................................. 11
Timers
On Delay Time ....................................................................................................................... 11
Minimum Run Time................................................................................................................ 11
Off Delay Time ....................................................................................................................... 11
Weekly Test Time................................................................................................................... 11
Alarm Limits
Reverse Phases ....................................................................................................................12
Clock Set ............................................................................................................................................12
Daylight Savings Time ...........................................................................................................12
System Setup
Flash Drive Autosave.............................................................................................................12

WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS ENERGIZED! DEATH,
PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE MAY RESULT FROM CONTACT WITH ENERGIZED
EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEEDING, AND ALWAYS FOLLOW
GENERALLY ACCEPTED SAFETY PROCEDURES. LIMITED SERVICE CONTROLLER ON-OFF SWITCH MUST
BE IN THE EXTREME OFF POSITION TO OPEN THE ENCLOSURE DOOR. FIRETROL, INC. CANNOT BE LIABLE
FOR ANY MISAPPLICATION OR INCORRECT INSTALLATION OF ITS PRODUCTS.
INTRODUCTION
Firetrol combined automatic and manual fire pump controllers are intended for starting electric motor driven fire
pumps. This manual covers the following controllers:
FTA750 - Limited Service Controllers (Full Voltage Starting)
FTA1000 - Full Voltage Starting
FTA1250 - Part Winding Reduced Current
Starting (Closed Circuit Transition)
FTA1300 - Wye-Delta Reduced Voltage
Starting (Open Circuit Transition)
FTA1350 - Wye-Delta Reduced Voltage
Starting (Closed Circuit Transition)
FTA1500 - Primary Resistance Reduced Voltage
Starting (Closed Circuit Transition)
FTA1800 - Autotransformer Reduced Voltage
Starting (Closed Circuit Transition)
FTA1900 - Solid State Reduced Voltage Starting
Firetrol fire pump controllers are listed, approved or certified by the following approving authorities: Underwriters
Laboratories, Inc., Underwriters Laboratories of Canada, Canadian Standards Association, New York Board of Standards
and Appeals and Factory Mutual. They are built to meet or exceed the requirements of the approving authorities listed
above as well as NEMA and the latest editions of NFPA 20 and NFPA 70.
These instructions are intended to assist in the understanding of the installation and operation of these controllers.
Read the instructions thoroughly prior to connecting the controller. If there are any unanswered questions, please contact
the local Firetrol representative or factory service department.
MOUNTING LEGS
PROCEDURE1. If legs were supplied, unpack the legs and mounting hardware.
2. Inspect legs for damage.
3. Securely lift controller or lay it on its back being careful not to damage painted surface.
4. Attach each leg to the bottom of the enclosure using the three nuts, bolts, and washers provided for each leg.
Tighten bolts securely.
5. After legs are securely attached, stand the controller up on its legs for floor mounting. Each leg has three holes
on the bottom for anchoring to the floor or base plate.
CAUTION: The controller is not free standing! The controller must be secured to the floor or wall before opening door
or operating.
MOUNTING CONTROLLER
NOTEConsult the appropriate job plans to determine the controller mounting location. Tools and materials (all mounting) required:
1. Assortment of common hand tools of the type used to service electromechanical equipment.
2. Drill for drilling wall/floor anchor holes.
3. Hand level.
4. Tape measure.
5. Four anchors with bolts and washers, per enclosure - if wall mount.
6. Six anchors, bolts and washers, per enclosure - if floor/base plate mount.
WALL MOUNT
NOTERefer to the appropriate dimension drawing for the controller included in the instruction manual for necessary
mounting dimensions.
The controller is wall mounted by using two lower mounting brackets and four (4) wall anchors, two anchors for
the top ears and two anchors for the lower brackets. The lower brackets should be mounted in line with the mounting
ears.
1. Using either the dimension print or by measuring the distance between the centers of the two mounting ears,
transcribe this dimension on the wall.
NOTEThe bottom edge of the enclosure should be a minimum of 12 inches (305 mm) from the floor in case flooding
of the pump room occurs.
2. Drill and put two anchors into the wall for the lower mounting brackets.

3.
4.
5.
6.

Install the lower mounting brackets securely using two bolts and washers in these anchors.
Mark on the wall the location of the holes for the upper mounting ears.
Drill and put two anchors into the wall for the upper mounts.
Lift the controller onto the lower mounting brackets and align the holes in the upper mounting ears with the upper
anchors.
7. Install bolts and washers in the upper anchors.
8. Tighten the upper mounting bolts.
9. Check to be sure the enclosure door opens freely and that the enclosure is level.
10. Use the nuts, bolts and washers provided for mounting legs to seal the six holes in the bottom of the enclosure.
FLOOR/BASE PLATE MOUNT
NOTEConsult the appropriate job plans to determine the controller mounting location. Refer to the controller dimension print for necessary mounting dimensions.
The controller is floor/base plate mounted by using the three pre-drilled holes in each leg. The holes are dimensionally on the same line for ease of mounting.
1. Using either the dimension print or by measuring the distance between the center lines of the holes on one leg,
transcribe these dimensions onto floor/base plate.
2. Drill three holes in the floor/base plate for anchoring the leg.
3. Mark the location of the holes for the opposite leg and drill three more holes.
4. Secure the controller to the floor/base plate with bolts and washers and tighten.
5. Check to be sure the enclosure door opens freely and that the enclosure is level.
MAKING ELECTRICAL CONNECTIONS
Important Precautions
Prior to making any field connections:
1. Verity that the following information is compatible with other related equipment on the project:
Firetrol catalog number
Motor horsepower, voltage, phase and frequency
System pressure
2. The project electrical contractor must supply all necessary wiring for field connections in accordance with the National
Electrical Code, local electrical code and any other authority having jurisdiction.
3. Open the door of the enclosure and inspect the internal components and wiring for any signs of frayed or loose
wires or other visible damage.
4. Refer to the appropriate field connection drawing in the manual for all wiring information.
Procedure
All field connections, remote alarm functions and AC wiring are brought into the enclosure through the top, bottom, or
side conduit entrances as indicated on the dimension drawing. Refer to the National Electrical Code, the local electrical
code or any other authority having jurisdiction for proper conduit entrance location.
1. Use a hole punch, not a torch nor a drill, and punch a hole in the enclosure for the size conduit being used.
2. Install necessary conduit.
3. Pull all wires necessary for field connections, remote alarm functions, AC power and all other optional features.
Allow enough excess wire inside the enclosure to make up connections to the appropriate line, load and control
terminal block points. Be sure to consult the appropriate field connection diagram included with the manual. For
proper wire sizing, refer to the National Electrical Code, NFPA 70.
4. Make all field connections to the remote alarm functions and any other optional features. Do not connect AC
power.
5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure door prior to connecting
AC power.
6. Connect the AC power.
7. Check to see that all connections are both correctly wired (in accordance with the field connection diagram) and
tight
8. Close the enclosure door.
GENERAL PRE-START UP OPERATION
1. Controllers are shipped with the EMERGENCY RUN handle in the latched position. Be-fore placing the controller
in service, turn the EMERGENCY RUN handle and release to unlatch.
2. Check the controller for bolts, nuts and electrical connections which may have loosened during shipment.
3. If a remote start push-button is used, connect the wires to terminals 6 and 7.
4. If a deluge valve is used, remove the jumper from terminals 1 and 8. Connect wires from the normally closed contact
on the deluge valve to terminals 1 and 8.
5. If a FTA200 remote alarm panel is used, connect like numbered terminals in the remote alarm panel to terminals 17,
18, 19 and 20 in the fire pump controller. Terminals H and N must be connected if a FTA200 alarm panel is used.
6. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120 volt power supply to
terminals L1 and L2 in the alarm panel.

GENERAL START UP OPERATION


General operating procedures are indicated on the data plate fastened to the front of the controller enclosure door.
The following information is merely in greater detail:
Voltage Check
1. Energize the incoming power feeder.
2. Press the METER push-button on the Mark II interface panel. The 3 phase voltage will be displayed. Confirm that
the measured voltage matches the voltage stamped on the data plate.

At this time, it is necessary to prepare the controller for normal operation. See
section 2 for setup instructions for the Mark II. After the Mark II has been configured, return to this section.

Phase Rotation
The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs indicate POWER ON and
PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The
Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and
the PHASE REVERSAL LED comes on, see Section 2 - Alarm Limits-Reverse Phases.
Note: FTA1900 ONLY - Both the Mark II and the Solid State Soft Starter are phase rotation sensitive. The above method
of clearing a phase reversal will not work on a FTA1900 controller. If a phase reversal is being shown on the Mark II
and the Solid State Soft Starter, two of the cables at the LINE side of the circuit breaker must be reversed.
1. Open the isolating switch/circuit by moving the operating handle to the OFF position.
2. Disconnect power on the line side of the isolating switch/circuit breaker. Reverse any two of the incoming
power lines. Reconnect power to the incoming feed.
3. Close the enclosure door and while holding the STOP push-button depressed, close the isolating switch/circuit
breaker.
4. Verify that the POWER AVAILABLE LED is illuminated and the PHASE REVERSAL LED is extinguished.
5. Open the isolating switch/circuit breaker and release the STOP push-button.

To simulate a phase reversal for testing purposes, push and


hold the phase reversal push-button located on the right hand
side of the Mark II with the door open (see photo on right). The
phases will be reversed internal to the Mark II and a phase
reversal alarm will be initiated. The alarm will clear when the
button is released.

MOTOR ROTATION
Confirm direction of motor rotation as follows:
FTA750, 1000, 1500, 1800 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-tion and then back to
OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low, press the manual
START push-button and immediately press the manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF position, open enclosure door
and reverse any two of the motor leads (T1, T2, T3) on the load side of contactor 1M. For example, T1 and T2, T1
and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4.
FTA1250 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-tion and then back to
OFF.

3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low, press the manual
START push-button and immediately press the manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF position, open enclosure door
and reverse any two of the corresponding motor leads (T1, T2, T3, T7, T8, T9) on the load side of both contactors
1M and 2M. For example reverse T1 and T2 on contactor 1M and T7 and T8 on contactor 2M; or T1 and T3 on
contactor 1M and T7 and T9 on contactor 2M; or T2 and T3 on contactor 1M and T8 and T9 on contactor 2M.
6. Retest for proper rotation following steps 1 through 4.
FTA1300, 1350 CONTROLLERS
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON posi-tion and then back to
OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low, press the manual
START push-button and immediately press the manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF position, open enclosure door
and reverse any two of the corresponding motor leads (T1, T2, T3, T6/T12, T4/T10, T5/T11) on the load side of both
contactors 1M and 2M. For example, reverse T1 and T2 on contactor 1M and T6/T12 and T4/T10 on contactor 2M;
or T1 and T3 on contactor 1M and T6/T12 and T5/T11 on contactor 2M; or T2 and T3 on contactor 1M and T4/T10
and T5/T11 on contactor 2M.
6. Retest for proper rotation following steps 1 through 4.
FTA1900 Controllers
1. Close enclosure door.
2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON position and then back to
OFF.
3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low, press the manual
START push-button and immediately press the manual STOP push-button.
4. Observe direction of motor rotation.
5. If rotation is incorrect, confirm that the isolating switch/circuit breaker is in the OFF position, open enclosure door
and reverse any two of the motor leads (T1, T2, T3) on the load side of contactor 1M. For example, T1 and T2, T1
and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4
FTA900, 975 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined above.
2. Open both the controller isolating disconnect switch/circuit breaker and the transfer switch isolating disconnect
switch by moving the operating handles to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch to the emergency power
source.
4. Start the generator set at the generator control panel.
5. With the generator running at stable voltage and frequency momentarily close the power transfer switch isolating
disconnect switch. The pump motor should rotate immediately because system pressure is low. If system pressure
is not low, press the manual START push-button and immediately press the manual STOP push-button.
6. Observe motor rotation. Confirm that the isolating switch is in the OFF position. Shut down generator set.
7. If rotation is incorrect, reverse any two of the line leads at the power transfer switch isolating disconnect switch (L1,
L2, L3). For example, L1 and L2, or L2 and L3, or L1 and L3.
8. Retest for proper rotation following steps 1 through 6.
FTA950, 976 POWER TRANSFER SWITCH
1. Confirm motor rotation from the normal power source for the controller as outlined above.
2. Open both the controller and transfer switch isolating disconnect/circuit breakers by mov-ing the operating handles
to the OFF position.
3. Refer to the Automatic Transfer Switch Operators Manual. Manually transfer the switch to the emergency power
source.
4. Momentarily close the power transfer switch isolating disconnect switch/circuit breaker. The pump motor should
rotate immediately if system pressure is low. If system pressure is not low, press the manual START push-button
and immediately press the manual STOP push-button.
5. Observe motor rotation.

6. If rotation is incorrect, confirm that the isolating disconnect switch/circuit breakers are in the OFF position. Request
the utility company to disconnect the second utility incoming power at the source, then reverse any two of the line
leads at the power transfer switch isolating disconnect switch (L1, L2, L3). For example, L1 and L2, L1 and L3, or
L2 and L3.
7. Retest for proper rotation following steps 1 through 5 above.
INITIAL START-UP OPERATION
1. Place circuit breaker in ON position. The pump may start immediately if system pressure is low. The PUMP RUNNING and LOW PRESSURE LEDs will be lit.
2. If the Mark II is configured for automatic shutdown (MANUAL STOP disabled), the pump motor will continue to run
for the period of time set in the MIN RUN (or OFF DELAY) screen and then stop automatically, providing the STOP
pressure setting has been reached. Both the system pressure and MIN RUN (or OFF DELAY) time remaining will
be shown on the display. Depressing the STOP push-button during the running period will stop the motor as long
as the button is held in. However, the motor will restart when the button is released if system pressure is below the
stop setting.
3. If the controller is configured for manual shutdown (MANUAL STOP enabled), the pump will continue to run until
the STOP push-button is depressed.
4. To stop the motor otherwise, press and hold the STOP push-button and place the CIRCUIT BREAKER DISCONNECTING MEANS handle in the OFF position.
FOR MANUAL START
1. Follow the initial start-up instructions. The isolating switch/circuit breaker should be closed, the POWER AVAILABLE
LED should be illuminated and system pressure normal, i.e. higher than the programmed START PRESSURE setting.
2. Press the START push-button. The pump motor should start and continue to run. It will not stop automatically. The
running period timer and pressure switch have no control over this manual operation.
3. To stop, press the STOP push-button.
4. Starting from a remote START push-button (if used) functions in the same way as the local START push-button.
5. If the pump motor restarts, system pressure is below the START PRESSURE setting.
FOR EMERGENCY RUN START
1. Follow the initial start-up instructions. The isolating switch/circuit breaker should be closed, the green POWER
AVAILABLE LED should be illuminated and pressure normal.
2. Push and lock the EMERGENCY RUN handle. The motor will start and continue to run until both of the following
conditions have been satisfied:
a. The EMERGENCY RUN handle has been turned to un-lock position and released.
b. The STOP push-button is pushed.
3. To stop the motor with the handle locked in the run position, place the circuit breaker handle in the OFF position,
then turn the EMERGENCY RUN handle and release.
4. Return the circuit breaker operator to the ON position.
5. If the pump restarts, system pressure is below the START PRESSURE setting.
ABBREVIATED STARTING SEQUENCE
FTA750, FTA1000 FULL VOLTAGE CONTROLLER
1. Follow all of the initial start-up instructions.
2. The motor will start and run at full line voltage.
FTA1250 PART WINDING CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if necessary. (See section
2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM OR MOTOR MANUFACTURERS LIMITS.
3. Contactor 1M connects 1/2 of motor windings during starting cycle. The motor may not reach full speed until the
MOTOR ACCELERATION timer has timed out and both contac-tors 1M and 2M are energized.
FTA1300-1350 WYE-DELTA CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if necessary. (See section
2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR FIRETROL REPRESENTATIVE.

3. a. FTA1300 - Contactors 1M and 1S connect the motor in the WYE configuration. The motor may not reach full
speed until the MOTOR ACCELERATION timer has timed out, deenergizing 1S and energizing 2M, connecting
the motor in the DELTA configuration.
b. FTA1350 - Contactors 1M and 1S connect the motor in the WYE configuration. The motor may not reach full
speed until the MOTOR ACCELERATION timer has timed out, energizing 2S and connecting the resistor bank,
then energizing 2M and connecting the motor in the DELTA configuration. 2S contacts deenergize contactor 1S.
CAUTION: A minimum run timer setting of less than 3 minutes can cause overheating of the resistors in FTA1350 and
FTA1500 controllers. The resultant overheating may damage the controller.
FTA1500 PRIMARY RESISTANCE CONTROLLERS 1
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if necessary. (See section
2, Mark II Programming for details).
CAUTION: DO NOT EXCEED FOUR (4) SECONDS MAXIMUM.
3. Contactor 1S connects the motor in series with the resistor bank. The motor may not reach full speed until the MOTOR ACCELERATION timer has timed out and contactor 1M is energized.
FTA1800 AUTOTRANSFORMER CONTROLLERS
1. Follow all of the initial start-up instructions.
2. MOTOR ACCELERATION timer is factory set for 2 seconds and may be field adjusted if necessary. (See section
2, Mark II Programming for details).
CAUTION: DO NOT EXCEED THIS TIMER SETTING WITHOUT CONSULTING YOUR FIRETROL REPRESENTATIVE.
3. Contactor 1S and 2S close and connect the motor to the factory set 65% tap on the autotransformer during the
starting cycle. The motor may not reach full speed until the MOTOR ACCELERATION timer has timed out, deenergizing contactor 1S and energizing contactor 1M, connecting the motor to full line voltage.
FTA1900 SOLID STATE STARTING CONTROLLERS
1. Follow the initial start-up instructions.
2. Motor will start at reduced voltage on soft start contactor 1MS.
3. When soft start contactor 1MS reaches full voltage, contactor 1M closes, bypassing 1MS.
1 CAUTION: Acceptance testing of each controller shall be for a minimum of six (6) automatic and six (6) manual
starts at a minimum run time of five (5) minutes per NFPA 20 to insure resistor cooling between starts. Motor
manufacturers data must be consulted for maximum number of starts per hour and other starting conditions.
ADDITIONAL FTA1900 INSTRUCTIONS
SOFT START OPERATION
The solid state soft starter is designed to start a standard NEMA B motor at reduced voltage. The device features
a pause/sincerity test sequence to minimize hydraulic disturbances in the piping system during a soft stop. This allows
an orderly restart should there be a call-to-run during the sincerity test period.
The device is factory calibrated and should not require extensive field adjustment.
Printed circuit board mounted LEDs provide the following indication when on:
Phase Correct
+15 VDC Available
Gating SCRs
Starter On
Full Voltage
Three DIP switches provide for control of acceleration ramp time, acceleration level (jump to full voltage at pre-set
point during ramp up), deceleration ramp time, deceleration level (jump from full voltage to a pre-set lower level during
ramp down), pause test duration and pause test level.
The DIP switches are set as follows:
ACCELERATION
SW1-1 and SW1-2 set the time from reception of a run command until full voltage output of the starter. This is accomplished by setting the rate of the output voltage ramp which has a range from 0 Volts to 100% line voltage.
SW1-1 OFF; SW1-2 OFF
Accel time = 2.5 Seconds
SW1-1 ON; SW1-2 OFF Accel time = 3.5 Seconds
*SW1-1 OFF; SW1-2 ON Accel time = 5.0 Seconds

SW1-1 ON; SW1-2 ON Accel time = 7.0 Seconds


SW1-3, SW1-4 and SW1-5 control the level reached by the output voltage ramp where the starter voltage output
jumps to full voltage. These switches select a point between approximately 70% output voltage and 95% output voltage.
These voltages are approximate and vary by motor design and load.
SW1-3 OFF; SW1-4 OFF; SW1-5 OFF 70%
SW1-3 ON; SW1-4 OFF; SW1-5 OFF 75%
SW1-3 OFF; SW1-4 ON; SW1-5 OFF 80%
SW1-3 ON; SW1-4 ON; SW1-5 OFF 84%
*SW1-3 OFF; SW1-4 OFF; SW1-5 ON 88%
SW1-3 ON; SW1-4 OFF; SW1-5 ON 91%
SW1-3 OFF; SW1-4 ON; SW1-5 ON 93%
SW1-3 ON; SW1-4 ON; SW1-5 ON
95%
SW1-3, SW1-4 and SW1-5 also will affect the time of the acceleration ramp slightly. With the three switches off,
ramp time will be about 80% of the setting selected by SW1-1 and SW1-2. With the three switches on, the ramp time
will be approximately 120% of the setting.
DECELERATION
SW2-1 and SW2-2 set the time from removal of a run command until the starter fully shuts off. During this time
the output voltage follows a deceleration ramp, going from an initial voltage reduction, adjustable by SW2-3, SW2-4
and SW2-5, down to zero volts. During this deceleration ramp, the output voltage reduction is halted for an adjustable
pause interval (sincerity test), which is adjusted by SW3. After the end of the pause interval, the deceleration ramp is
resumed until the output reaches zero. SW2-1 and SW2-2 adjust the time between removal of the run command and
final shut-off, minus the pause time.
SW2-1 OFF; SW2-2 OFF Decel time = 2.5 Seconds
SW2-1 ON; SW2-2 OFF Decel time = 3.5 Seconds
*SW2-1 OFF; SW2-2 ON Decel time = 5.0 Seconds
SW2-1 ON; SW2-2 ON Decel time = 7.0 Seconds
SW2-3, SW2-4 and SW2-5 control the initial voltage cutback that occurs as soon as the run command is removed.
The output voltage then ramps down from this point. These voltages are approximate and may vary by motor design
and load.
SW2-3 OFF; SW2-4 OFF; SW2-5 OFF 70%
SW2-3 ON; SW 2-4 OFF; SW2-5 OFF 75%
SW2-3 OFF; SW2-4 ON; SW2-5 OFF 80%
SW2-3 ON; SW2-4 ON; SW2-5 OFF 84%
*SW2-3 OFF; SW2-4 OFF; SW2-5 ON 88%
SW2-3 ON; SW2-4 OFF; SW2-5 ON 91%
SW2-3 OFF; SW2-4 ON; SW2-5 ON 93%
SW2-3 ON; SW2-4 ON; SW2-5 ON
95%
These switches also affect the time of the deceleration ramp slightly. With the three switches off, ramp time will be
about 80% of the setting selected by SW2-1 and SW2-2. With the three switches on, the ramp time will be approximately 120% of the setting.
PAUSE
During the deceleration ramp, voltage reduction is halted for an adjustable period. The point on the decel ramp
where this occurs is also adjustable. SW3-1 and SW3-2 select the duration of the pause interval, while SW3-3, SW3-4
and SW3-5 select the point on the decel ramp where this pause occurs.
SW3-1 and SW3-2 set the pause duration. This time, plus the decel ramp time set with SW2-1 and SW2-2 add up
to the total time between run command removal and total starter shut-off.
SW3-1 OFF; SW3-2 OFF Pause time = 2.0 Seconds
SW3-1 ON; SW3-2 OFF Pause time = 4.0 Seconds
*SW3-1 OFF; SW3-2 ON Pause time = 6.0 Seconds
SW3-1 ON; SW3-2 ON Pause time = 8.0 Seconds
SW3-3, SW3-4 and SW3-5 set the output voltage level where the pause interval occurs. This level is held constant
during the pause interval. These voltages are approximate and vary by motor design and load.
SW3-3 OFF; SW3-4 OFF; SW3-5 OFF 32%
SW3-3 ON; SW3-4 OFF; SW3-5 OFF 36%
SW3-3 OFF; SW3-4 ON; SW3-5 OFF 40%
SW3-3 ON; SW3-4 ON; SW3-5 OFF 44%
*SW3-3 OFF; SW3-4 OFF; SW3-5 ON 48%
SW3-3 ON; SW3-4 OFF; SW3-5 ON 52%
SW3-3 OFF; SW3-4 ON; SW3-5 ON 56%
SW3-3 ON; SW3-4 ON; SW3-5 ON
60%
*Factory Setting

SECTION 2
Mark II Set Up
Set Up Notes:
These instructions often refer to pressing the right arrow key; earlier versions of the Mark II interface panel
had an ACK key instead. Pressing the ACK key will have the same results as the
key when following
these instructions.

User Passwords:
Adjusting the settings of the Mark II can severely effect the operation of the fire pump controller. Any adjustments
should be done by qualified personnel. This manual will refer to an operator level password and an supervisor
level password. The operator level password allows changes that might normally be made by maintenance
personnel. The supervisor password allows changes that may more seriously affect the operation of the fire
pump controller. A supervisor level password might be required by well-trained maintenance personnel, pump
distributors or manufacturers representatives.
The operator level password is shown below. This password is also on a label affixed to the back of the Mark
II on the inside of the controller door. Although this password may be changed, it is not recommended. Cost to
the owner may be incurred if the factory password is changed, then forgotten.
When prompted for the Operator Level password enter the following key sequence:
METER-MENU-METER-MENU-PRINT-ENTER

The Supervisor Level password will be supplied as necessary or will already be known by the person performing the changes to the controller.

Interlock Jumper
NOTICE: The controller is shipped with an interlock jumper in place to prevent motor
starting during the setup procedure. The Mark II display will have the INTERLOCK ON
LED turned on and the ALARM LED will blink. This will not interfere with the setup
procedure. This interlock jumper must be removed for the controller to operate automatically. Remove the jumper wire connected between field terminals #1 and #10
when setup is complete.

MARK II MENU STRUCTURE


MAIN DISPLAY
METER
-DETAILSEE FIGURE A
PAGE 15

MENU

VOLTAGES & CURRENTS


FREQUENCY & PHASE
MINIMUM MOTOR START VOLTAGES
MAXIMUM MOTOR START CURRENTS

EVENT
LOG

MENU

3000 EVENTS

ALARM
LIMITS

UNDER VOLTAGE
OVER VOLTAGE
VOLTAGE IMBALANCE
FREQUENCY
MOTOR OVERLOAD
REVERSE PHASES

CLOCK
SET

SET DATE/TIME
DAYLIGHT SAVINGS TIME

DIAGNOSTICS

SOFTWARE VERSION
LAMP TEST
120VAC INPUTS 1-16
120VAC INPUTS 17-24
120VAC OUTPUTS
KEYPAD TEST
SERIAL LOOPBACK TEST
FLASH MEMORY TEST
USB LOOPBACK TEST
USB DRIVE TEST

-DETAILSEE FIGURE F
PAGE 20

-DETAILSEE FIGURE B
PAGE 16

MENU

HOME

DATA
LOG

-DETAILSEE FIGURE C
PAGE 17

CALLS/STARTS
TOTAL MOTOR RUN TIME
LAST MOTOR RUN TIME
LAST MOTOR START
MAXIMUM RUN CURRENTS
LAST PHASE FAILURE
LAST PHASE REVERSAL
LAST LOCKED ROTOR TRIP
LAST LOCKED ROTOR TRIP CURRENTS
MINIMUM VOLTAGES
MAXIMUM VOLTAGES
TOTAL UNIT RUN TIME
MIN/MAX FREQUENCY
MIN/MAX PRESSURE

MENU
-DETAILSEE FIGURE G
PAGE 21

MENU
-DETAILSEE FIGURE H
PAGE 22

MENU

PRESSURE
SETTINGS

-DETAILSEE FIGURE D
PAGE 18

MENU
-DETAILSEE FIGURE E
PAGE 19

TIMERS

STOP PRESSURE
START PRESSURE
PRESSURE EVENT RECORDING
MANUAL STOP ONLY
PRESSURE UNITS
LOW SUCTION/LEVEL
ZERO CALIBRATION
SPAN CALIBRATION

MENU
-DETAILSEE FIGURE I
PAGE 23

ON-DELAY
MINIMUM RUN
OFF DELAY
ACCELERATION/BYPASS
WEEKLY TEST

SYSTEM
SETUP

MODEL CONFIGURATION
OPTION CONFIGURATION
SYSTEM LANGUAGE
SYSTEM VOLTAGE
SYSTEM FREQUENCY
MOTOR FLA
CT RATIO
SERIAL NUMBER
FLASH DRIVE AUTOSAVE
SINGLE PHASE
CLEAR EVENT LOG
CLEAR DATA LOG
CHANGE PASSWORDS

NOTE:
THE MENU STRUCTURE SHOWN HERE AND THE
CORRESPONDING DETAIL FIGURE DRAWINGS ARE SUPPLIED
AS A VISUAL REFERENCE ONLY. FOR DETAILED
PROGRAMMING INSTRUCTIONS PLEASE REFER TO THE
PROGRAMMING SECTION OF THIS MANUAL.
THIS MANUAL COVERS MANY MODELS OF CONTROLLERS,
THEREFORE SOME MENU ITEMS SHOWN MAY NOT BE
AVAILBLE FOR ALL CONTROLLER TYPES.

14 9

METER
The controller provides simultaneous 3 phase metering in True RMS. When the METER button is pushed, the display
will show existing volts and amps for all three phases. Use the key to scroll to the next set of values, which is the
current frequency (hertz) and the phase rotation. Pressing the key again will display the Minimum MTR (motor) Start
Volts for each phase. The values shown are for the last start or current start if motor is running. Pressing the key
again will display the Maximum MTR (motor) Start Amps for each phase. The values shown are for the last start or current start if motor is running. You may use the key to scroll back through the various values. Press HOME to return
to the main screen.

EVENT LOG
The controller keeps an internal log of all events. This memory log stores the last 3000 events in chronological order.
To view the event log, press MENU. The display will show Event Log. Press ENTER. The most recent event will be
shown with a time/date stamp. To view the previous event, press the key. The and keys can be used to scroll
forward and backward through the events. To search more rapidly through the events, such as looking for a specific
date, press the ENTER key while viewing any event. The event will appear on the top line of the display. The event
number and search multiplier {X1, X10, X100} will appear on the bottom line of the display. To change the search multiplier, press the key. The search multiplier determines how many events are skipped when the and keys are used.
Press ENTER to return to the event screen with time/date stamp or you can scroll through the events from the current
screen. Press HOME to return to the main screen when finished viewing events.

DATA LOG
The controller keeps an internal log of historical data. This log consists of the following data:
No. of calls to start / No. of actual starts
Total Motor Run Time (Hrs:Min:Sec)
Last Motor Run Time (Min:Sec)
Last Motor Start (Time and Date)
Maximum Run Currents (3 Phase - Amps)
Last Phase Failure (Time and Date)
Last Phase Reversal (Time and Date)
Last LR (Locked Rotor) Trip (Time and Date)
Last LR (Locked Rotor) Trip Currents (3 Phase - Amps)
Minimum Voltages (3 Phase)
Maximum Voltages (3 Phase)
Total Unit Run Time (Power On Time - Hrs:Min)
Min/Max Frequency (Hertz)
Min/Max Pressure
To view the data log, press MENU until Data Log appears on the screen. Use the and keys to scroll through the
data log information. Press HOME to return to the main screen when finished viewing the data log.

PRESSURE SETTINGS - STOP PRESSURE


Press MENU button until Pressure Settings appears on the display. Present stop pressure setting will be displayed.
Use the key to scroll to the stop pressure setting. The current set point will be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to set stop pressure to desired setting. Press
ENTER to store the new setting. Press HOME to return to the main screen. (Note: The STOP pressure setting must be
set at a pressure less than the fire pump churn pressure (Including minimum suction pressure) otherwise, the pump
will run continuously once started).

PRESSURE SETTINGS - START PRESSURE


Press MENU button until Pressure Settings appears on the display. Press ENTER. Present start pressure setting will
be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to
set start pressure to desired setting. Press ENTER to store the new setting. Press HOME to return to the main screen.
(Note: The minimum operating pressure differential (the difference between the START and STOP settings) is 5 psi. If
start pressure cannot be raised it is because the pressure is at the 5 psi differential. Raise the STOP pressure to allow
additional differential to raise the START pressure).

10

PRESSURE SETTINGS - MANUAL STOP ONLY


The controller can be set for manual stop only. This setting can be either Enabled or Disabled. Enabling this setting
will cause the Mark II to ignore any minimum run or off delay timer settings. The minimum run or off delay timers will
appear on the display and count down the set times, but the controller will not stop the pump at the end of this time.
The only way to stop the pump with the manual stop only setting enabled is to press the STOP push-button. If system
pressure is low, the pump will restart when the STOP push-button is released.
To set this parameter press MENU button until pressure settings appears on the display. Use the key to scroll to
the Manual Stop Only setting. The set value will be displayed. Press ENTER to change the setting. Enter operator
password. Use the or keys to toggle the setting. Press ENTER to store the setting. Press HOME to return to the
main screen.

TIMERS - ON DELAY TIME


Also known as sequential start time, this setting determines the amount of time the controller waits to start the motor
when a starting cause is present.
Press MENU until Timers is displayed. The current setting will be displayed, to change the setting press ENTER. Enter
operator password. The cursor will flash next to the timer setting. Use the and keys to set the desired on delay time
(timer range is 0 - 60 seconds). Press ENTER to store the new setting. Press HOME to return to the main screen.

TIMERS - MINIMUM RUN TIME


This setting determines the length of time the motor runs once started. The default setting is 10 minutes. This timer
prevents short-cycling of the motor. The controller will stop the motor after this timer expires, providing all starting causes
have been satisfied.
Press MENU until Timers is displayed. Use the key to scroll to the Min Run Time setting. The current value will be
displayed. To change, press ENTER and enter the operator password. The cursor will flash next to the timer setting.
Use the and keys to set the desired minimum run time (timer range is 0 - 60 minutes). Press ENTER to store the
new setting. Press HOME to return to the main screen.

TIMERS - OFF DELAY TIME


This setting determines the length of time the motor runs after the starting cause is satisfied. The default setting is zero.
This timer is in lieu of, not in addition to, the minimum run timer. The minimum run time must be set to zero for the off
delay time to be active.
Press MENU until Timers is displayed. Use the key to scroll to the Off Delay Time setting. The current value will be
displayed. To change, press ENTER and enter the operator password. The cursor will flash next to the timer setting.
Use the and keys to set the desired off delay time (timer range is 0 - 60 minutes). Press ENTER to store the new
setting. Press HOME to return to the main screen.

TIMERS - WEEKLY TEST TIME


The controller is supplied with a weekly test timer which will automatically start, exercise the motor and stop. To set the
weekly test timer, press MENU until Timers is displayed. Use the key to scroll to the Weekly Test setting. The existing setting will be displayed, press ENTER to change the settings. Enter the operator password. The cursor will flash
on the hour that the test is to start. Use the and keys to set the desired hour. Use the key to advance the cursor
to the day setting. Use the and keys to set the desired day that the test will occur. Use the key to advance the
cursor to the test duration setting. Use the and keys to set the desired length of time to run the motor (timer range
is 1 - 30 minutes). Use the key to advance the cursor to the frequency setting. This setting determines how often the
test is performed. Use the and keys to set the desired frequency (setting can be 0 thru 4 weeks. 0 = Off (do not run
test). 1 = Run test at set day and time every week. 2 = Run test at set day and time every other week. 3 = Run test at
set day and time every third week. 4 = Run test at set day and time every 4th week (monthly)). Press ENTER to store
the value. Press HOME to return to the main screen.

11

ALARM LIMITS - REVERSE PHASES


The Mark II is designed to indicate phase loss and/or phase reversal. Separate LEDs indicate POWER ON and
PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The
Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and
the PHASE REVERSAL LED comes on, proceed with the following:
Press MENU until the Alarm Limits screen appears. Use the key to scroll to the Reverse Phases screen. The
existing phase rotation setting will be displayed (ex..ABC). Press ENTER to change the setting. Enter the operator
password. Use the or key to change the setting (ex..ACB). Press ENTER to store the setting. Press HOME to
return to the main screen. The alarm should clear.
Note: This method cannot be used to clear a phase reversal on controllers with Model Number FTA1900.

CLOCK SET
Press MENU button until Clock Set appears on the display. Press the ENTER key to change the settings. Enter
the operator password. The time and date will appear with a flashing cursor over the hour (hour is in 24 hour format).
Use the and keys to set the current hour. Use the key to move the cursor to the minute setting. Use the
and
keys to set the current minute. Use the key to move the cursor to the month setting. Use the and keys to set
the current month. Use the key to move the cursor to the date setting. Use the and keys to set the current date.
Use the key to move the cursor to the year setting. Use the and keys to set the current year. When settings are
satisfactory, press ENTER to return to the main screen.

CLOCK SET - DAYLIGHT SAVING TIME


The Mark II can automatically adjust the clock for daylight saving time. If this setting is set to enable the time will automatically reset ahead or back according to the daylight saving time schedule.
Press MENU button until Clock Set appears on the display. Use the key to scroll to the Daylight Savings screen.
Press the ENTER key to change the settings. Enter the operator password. Use the and keys to enable or disable
this setting. Press ENTER to store the new setting. Press HOME to return to the main menu.

SYSTEM SETUP - FLASH DRIVE AUTOSAVE


The controller is supplied standard with a host USB port. The autosave function of the Mark II is disabled by default.
To enable the autosave function, press MENU until the System Setup screen appears. Press the T key to scroll to
the Flash Drive Autosave screen. The current status will be displayed. To change the setting press the ENTER key
and input the operator password. Use the T or S keys to enable or disable the feature. Press ENTER to confirm your
selection.
When enabled, a log of all events are written to a USB Flash Disk (aka Flash Drive or Memory Stick). The log is automatically written to the disk on a daily basis at the end of each day (0:00). This record is broken down into monthly files on
the disk. Each file consists of one months worth of data, broken down into individual days. For example the recorded
data for the month of August, 2007 would have a file named 2007-08.txt. The data is recorded in text (.txt) format and
can be viewed with any text editor, but the recommended method is to import the data into a spreadsheet program such
as Microsoft Excel. This allows for easier sorting and searching of the data.
Data can be written to the flash disk at any time by pressing the SAVE TO DISK button on the Mark II interface. Enter
the operator password. The display will show Disk Save Active while the file is being written to the disk, the time and
date will reappear when the save is complete. The name of the file written to the disk will be Savedisk.txt. This file will
contain the contents of the Event Log, the Data Log and the System Setup. When using the SAVE TO DISK function,
any previous Savedisk.txt file on the flash disk will be overwritten with the new file.
A DISK ERROR message will be given if a flash disk is not inserted into the USB port and data is attempting to write to
the disk. To clear this error, insert a disk into the port and press the SAVE TO DISK push-button on the Mark II. A DISK
FULL ERROR will occur if insufficient space remains on the disk for a file attempting to write to the disk. To clear this
error, insert a different flash disk and press the SAVE TO DISK push-button on the Mark II. A DISK NEAR FULL message will be given prior to DISK FULL ERROR and a different disk should be inserted at that time.
When the autosave feature is enabled, a flash disk should be left in the USB port at all times. Under normal conditions,
a small capacity flash drive would hold many years worth of data (approx. 1MB / Year).

12

Product Description
Full Voltage Starting Electric
Fire Pump Controllers

FTA1000

Built-in Start and Stop push-buttons to bypass


automatic start circuits
Door mounted display/interface panel featuring
a 40 Character Vacuum Fluorescent Display,
Membrane Type User Control Push-buttons and
easy to read LED Indicators
Single handle Isolating Disconnect Switch/Circuit

DescriptionFiretrol FTA1000 Full Voltage Fire


Pump Controllers are intended for use with electric
motor driven fire pumps where the capacity of the
power source permits full voltage starting. Full voltage is applied to the motor as soon as the controller
is actuated. The controller monitors, displays and
records fire pump system information.
Full voltage starting is simple and low cost and is
preferred whenever the utility or emergency generator set will permit this type of starting.
ApprovalsFiretrol fire pump controllers are listed
by Underwriters Laboratories, Inc., in accordance
with UL218, Standard for Fire Pump Controllers,
CSA, Standard for Industrial Control Equipment,
and approved by Factory Mutual. They are built to
meet or exceed the requirements of the approving
authorities as well as NEMA and the latest editions
of NFPA 20, Installation of Centrifugal Fire Pumps,
and NFPA 70, National Electrical Code.
Standard FeaturesThe following are included as
standard with each controller:
Voltage surge protector
Main Disconnect Switch sized for connected motor horsepower and voltage
Fire pump Circuit Breaker
Motor contactor
Emergency Manual Run Mechanism to mechanically close motor contactor contacts in an emergency condition

Breaker mechanism
POWER ON LED
PUMP RUN LED
PHASE FAILURE LED
PHASE REVERSAL LED
LOW PRESSURE LED
DELUGE OPEN LED
INTERLOCK ON LED
TRANSFER SWITCH NORMAL LED (If unit
ordered with Automatic Power Transfer Switch)
TRANSFER SWITCH EMERGENCY LED (If unit
ordered with Automatic Power Transfer Switch)
EMERGENCY ISOLATING SWITCH OFF LED
(If unit ordered with Automatic Power Transfer
Switch)
Minimum Run Timer / Off Delay Timer
Daylight Savings Time Option
Weekly Test Timer
Elapsed Time Meter
Digital Pressure Display
USB Host Controller and Port
Solid State Pressure Transducer
Data Log
Event Log (3000 Events)
True RMS Metering with simultaneous 3 phase
display of amps and volts
Disk Error message
Disk Near Full message
Pressure Error message
Motor Over 320% message
Local Start message
Remote Start message
Emergency Start message
Fail To Start message
Undervoltage message
Overvoltage message
High Speed Open Serial Communications Port
NEMA Type 2 enclosure
Suitable for use as Service Equipment

-AZ

SPECIAL ENCLOSURES
-T
NEMA Type 3R (IEC IP14), Painted Steel
-E
NEMA Type 4 (IEC IP56), Painted Steel
-F
NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Unfinished**
-FXP NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Painted Finish
-FD
NEMA Type 4X (IEC IP56), #316 Stainless Steel,
Unfinished**
-FDB NEMA Type 4X (IEC IP56), 12 Gauge, Seam
Welded, #316 Stainless Steel, Polished and
Brushed Finish
-FDP NEMA Type 4X (IEC IP56), #316 Stainless Steel
Painted Finish
-G
NEMA Type 12 (IEC IP52), Painted Steel
** Unfinished (Not painted, polished or brushed).
CIRCUIT BREAKER OPTION
-N
Intermediate withstand rating
150,000 Amps RMS Sym.
-P
High withstand rating
200,000 Amps RMS Sym
Note: Intermediate and High withstand ratings may not be
available for all horsepowers and voltages. Consult factory for
availability.
ANTI-CONDENSATION SPACE HEATERS
-H
120 Volt Space Heater
-J
120 Volt Space Heater With Thermostat
-K
120 Volt Space Heater With Humidistat
-L
240 Volt Space Heater
-M
240 Volt Space Heater With Thermostat
-N
240 Volt Space Heater With Humidistat
PRESSURE TRANSDUCERS
-B
0-600 psi (0-42.25 bar) Pressure Transducer for
Fresh Water Service
-C
0-300 psi (0-21.1 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
-D
0-600 psi (0-42.25 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
AUTOMATIC POWER TRANSFER SWITCHES
FTA900 - generator set emergency supply
FTA950 - second utility emergency supply
(Refer to publication SD900-20)
FTA901 - bypass isolation switch for generator set emergency
supply
FTA951 - bypass isolation switch for second utility emergency
supply
(Refer to publication SD901-20)
ALARMS
-AC
Extra contacts (normally open & normally closed) for
remote indication, pump operating
-AF
Audible and Visible low pump room temperature alarm
-AG
Built-in reservoir low alarm
-AH
Audible low suction pressure alarm
-AM
Contacts for remote indication, pump fail to start
-AV
Contacts for remote indication, low pump room
temperature
-AW
Contacts for remote indication, reservoir low
-AY
Contacts for remote indication, low suction pressure

Low pump room temperature switch, mounted and


wired
-BW
Extra contacts for remote indication,
phase failure/phase reversal
-BY
Contacts for remote indication, pump overload
-COM Low suction pressure alarm, (Includes selectable
auto/manual reset, audible, visible and remote
alarms, initiating pressure switch not included)
-CTS Built in Low Suction Pressure Alarm Panel
(Includes selectable auto/manual reset, audible,
visible and remote alarms and mounted and wired
pressure switch)
-EG
Visible Relief Valve Discharge alarm
-EH
Contacts for remote indication, relief valve discharge
-EJ
Built-in flow meter on alarm
-EK
Contacts for remote indication, flow meter on
-KH
Contacts for remote indication, common output for
any alarm
-JR
Visible jockey pump running indication
-JT
Audible and Visible jockey pump trouble indication
-P
Built-in alarm system (Includes visible supervisory
voltage normal indication and audible pump
operating, phase failure and phase reversal
indication)
-PB
Built-in low system pressure visible alarm with
manual reset
-PE
Contacts for remote indication, low system
pressure
-PT
Built-in alarm system, 220 VAC supervisory power
(Includes visible supervisory voltage normal
indication and audible pump operating, phase
failure and phase reversal indication)
-HV
Audible alarm device
MISCELLANEOUS
-DZ
Test push-button and solenoid valve*
-ED
Load shed circuits
-EL
Series pumping, high zone controller
-EM
Series pumping, mid zone controller(s)
-EN
Series pumping, low zone controller
-PY
Motor space heater output contacts
-S
Tropicalization
-ZPA Customized, annual service display message
(when factory programmed or programmed by
Firetrol representative during start-up)
-ZPN 5150 Ethernet Connectivity Module (Allows users
to monitor limited controller status via a single
computer or over a computer network)
-ZPM Serial Modbus RTU Communications Protocol
(Allows users to monitor all aspects of the
controller status via a RS485 communications
network (system integration required). (Includes
RS485 to twisted pair breakout module, optical
isolation module (4000 ft. range), DC power
supply and customer connection terminal blocks).
Export packaging (Wooden crating to conform
to IPPC Standards)
FTA1000 - 1900
*Weekly Test Timer - Standard

(919) 460-5200 www.firetrol.com Sales Office: Cary, NC 27518 USA


PD1000-20 (06-08-07)

ASCO 2006

Selection Data Sheet


Electric Fire Pump Controllers

FTA10001900

FTA1000, 1250, 1300, 1350, 1500, 1800, 1900


ELECTRIC FIRE PUMP CONTROLLERS
Example: FTA1300-AM75HH-xx
Starting Method

Modifications

1000 - Across-the-line (direct on line)


1250 - Part Winding (50%-50% windings)
1300 - Wye-delta (star-delta), open transition
1350 - Wye-delta (star-delta), closed transition
1500 - Primary resistor
1800 - Autotransformer
1900 - Solid-state soft start/stop

See Back

Start/Stop Options
A - Automatic start with timed permissive stop
after minimum run time and manual start
with manual stop, field convertible to automatic start and manual start with manual
stop only
B - Automatic start and manual start with
manual stop
C - Manual start and stop

Short Circuit Current Rating


M - Standard short circuit rating
100,000 Amperes RMS Sym. at 200 - 600 V
N - Intermediate short circuit rating
150,000 Amperes RMS Sym. at 200 - 600 V
P - High short circuit rating
200,000 Amperes RMS Sym. at 200 - 600 V
Q - Standard intermediate short circuit rating
65,000 Amperes RMS Sym. at 550 - 600 V
R - Standard low short circuit rating
42,000 Amperes RMS Sym. at 550 - 600 V

Horsepower Rating
03 - 3 HP
05 - 5 HP
07 - 7 1/2 HP
10 - 10 HP
15 - 15 HP
20 - 20 HP
25 - 25 HP
30 - 30 HP
40 - 40 HP
50 - 50 HP
60 - 60 HP
75 - 75 HP

100 - 100 HP
125 - 125 HP
150 - 150 HP
200 - 200 HP
250 - 250 HP
300 - 300 HP
350 - 350 HP
400 - 400 HP
450 - 450 HP
500 - 500 HP
600 - 600 HP
700 - 700 HP

Three Phase Voltage


AAZ BBZ CFFZ HHH -

220-240 Volt, 60 Hertz (230 V)


220-230 Volt, 50 Hertz
440-480 Volt, 60 Hertz (460 V)
415 Volt, 50 Hertz
550-600 Volt, 60 Hertz (575 V)
380 Volt, 60 Hertz
380 Volt, 50 Hertz
208 Volt, 60 Hertz
200 Volt, 60 Hertz

-BW

SPECIAL ENCLOSURES
-T
NEMA Type 3R (IEC IP14), Painted Steel
-E
NEMA Type 4 (IEC IP56), Painted Steel
-F
NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Unfinished**
-FXP NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Painted Finish
-FD
NEMA Type 4X (IEC IP56), #316 Stainless Steel,
Unfinished**
-FDB NEMA Type 4X (IEC IP56), 12 Gauge, Seam
Welded, #316 Stainless Steel, Polished and
Brushed Finish
-FDP NEMA Type 4X (IEC IP56), #316 Stainless Steel
Painted Finish
-G
NEMA Type 12 (IEC IP52), Painted Steel
** Unfinished (Not painted, polished or brushed).
CIRCUIT BREAKER OPTION
-N
Intermediate withstand rating
150,000 Amps RMS Sym.
-P
High withstand rating
200,000 Amps RMS Sym
Note: Intermediate and High withstand ratings may not be
available for all horsepowers and voltages. Consult factory for
availability.
ANTI-CONDENSATION SPACE HEATERS
-H
120 Volt Space Heater
-J
120 Volt Space Heater With Thermostat
-K
120 Volt Space Heater With Humidistat
-L
240 Volt Space Heater
-M
240 Volt Space Heater With Thermostat
-N
240 Volt Space Heater With Humidistat
PRESSURE TRANSDUCERS
-B
0-600 psi (0-42.25 bar) Pressure Transducer for
Fresh Water Service
-C
0-300 psi (0-21.1 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
-D
0-600 psi (0-42.25 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
AUTOMATIC POWER TRANSFER SWITCHES
FTA900 - generator set emergency supply
FTA950 - second utility emergency supply
(Refer to publication SD900-20)
FTA901 - bypass isolation switch for generator set emergency
supply
FTA951 - bypass isolation switch for second utility emergency
supply
(Refer to publication SD901-20)
ALARMS
-AC
Extra contacts (normally open & normally closed) for
remote indication, pump operating
-AF
Audible and Visible low pump room temperature alarm
-AG
Built-in reservoir low alarm
-AH
Audible low suction pressure alarm
-AM
Contacts for remote indication, pump fail to start
-AV
Contacts for remote indication, low pump room
temperature
-AW
Contacts for remote indication, reservoir low
-AY
Contacts for remote indication, low suction pressure
-AZ
Low pump room temperature switch, mounted and
wired

Extra contacts for remote indication,


phase failure/phase reversal
-BY
Contacts for remote indication, pump overload
-COM Low suction pressure alarm, (Includes selectable
auto/manual reset, audible, visible and remote
alarms, initiating pressure switch not included)
-CTS Built in Low Suction Pressure Alarm Panel
(Includes selectable auto/manual reset,
audible,visible and remote alarms and mounted
and wired pressure switch)
-EG
Visible Relief Valve Discharge alarm
-EH
Contacts for remote indication, relief valve
discharge
-EJ
Built-in flow meter on alarm
-EK
Contacts for remote indication, flow meter on
-KH
Contacts for remote indication, common output for
any alarm
-JR
Visible jockey pump running indication
-JT
Audible and Visible jockey pump trouble indication
-P
Built-in alarm system (Includes visible supervisory voltage normal indication and audible pump
operating, phase failure and phase reversal
indication)
-PB
Built-in low system pressure visible alarm with
manual reset
-PE
Contacts for remote indication, low system
pressure
-PT
Built-in alarm system, 220 VAC supervisory power
(Includes visible supervisory voltage normal
indication and audible pump operating, phase
failure and phase reversal indication)
-HV
Audible alarm device
MISCELLANEOUS
-DZ
Test push-button and solenoid valve*
-ED
Load shed circuits
-EL
Series pumping, high zone controller
-EM
Series pumping, mid zone controller(s)
-EN
Series pumping, low zone controller
-PY
Motor space heater output contacts
-S
Tropicalization
-ZPA Customized, annual service display message
(when factory programmed or programmed by
Firetrol representative during start-up)
-ZPN 5150 Ethernet Connectivity Module (Allows users
to monitor limited controller status via a single
computer or over a computer network)
-ZPM Serial Modbus RTU Communications Protocol
(Allows users to monitor all aspects of the
controller status via a RS485 communications
network (system integration required). (Includes
RS485 to twisted pair breakout module, optical
isolation module (4000 ft. range), DC power
supply and customer connection terminal blocks).
Export packaging (Wooden crating to conform
to IPPC Standards)
FTA1000 - 1900
*Weekly Test Timer - Standard

(919) 460-5200 www.firetrol.com Sales Office: Cary, NC 27518 USA


SD1000-21 (06-11-07)

ASCO 2006

Specifications
Electric Fire Pump Controllers

Main Fire Pump Controller


The main fire pump controller shall be a factory
assembled, wired and tested unit and shall conform
to all the requirements of the latest edition of NFPA
20, Standard for the Installation of Stationary Pumps
for Fire Protection and NFPA 70, National Electrical
Code.
The controller shall be listed by Underwriters Laboratories, Inc., in accordance with UL218, Standard for
Fire Pump Controllers, CSA, and Canadian Standards
Association CSA-C22.2, Standard for Industrial Control Equipment (cULus), approved by Factory Mutual
and approved by the City of New York for fire pump
service.
Starting Method
The controller shall be of the combined manual
and automatic type designed for:
Full Voltage Starting
Solid State Soft Starting
Wye (Star)-Delta Open Transition Starting
Wye (Star)-Delta Closed Transition Starting
Part Winding Starting
Primary Resistance Reduced Voltage Starting
Autotransformer Reduced Voltage Starting
of the fire pump motor having the horsepower, voltage, phase and frequency rating shown on the plans
and drawings. The controller components shall be
housed in a NEMA Type 2 (IEC IP11) drip-proof, wall
mounted enclosure.
Withstand Ratings (Short Circuit Current Ratings)
All controller components shall be front mounted,
wired and front accessible for maintenance. The minimum withstand rating of the controllers shall not be
less than 100,000 Amps RMS Symmetrical at 200600 Volts*. If the available system fault current exceeds these ratings, the controllers shall be supplied
with a withstand rating of 150,000 or 200,000 Amps
RMS Symmetrical, as required.
*Note: 100,000 Amp withstand rating not available in
some larger horsepowers. Consult factory for
details.

Isolation Switch and Circuit Breaker


The controller shall include a motor rated combination isolating disconnect switch/circuit breaker,
mechanically interlocked and operated with a single,
externally mounted handle. When moving the handle
from OFF to ON, the interlocking mechanism shall
sequence the isolating disconnect switch ON first, and
then the circuit breaker. When the handle is moved
from ON to OFF, the interlocking mechanism shall
sequence the circuit breaker OFF first, and then the
isolating disconnect switch.
The isolating disconnect switch/circuit breaker
shall be mechanically interlocked so that the enclosure door cannot be opened with the handle in the
ON position except by a hidden tool operated defeater
mechanism. The isolating disconnect switch/circuit
breaker shall be capable of being padlocked in the
OFF position for installation and maintenance safety,
and shall also be capable of being locked in the ON

FTA1000
-1900

position without affecting the tripping characteristics


of the circuit breaker. The controller door shall have
a locking type handle and three point cam and roller
vault type hardware. The circuit breaker trip curve
adjustment shall be factory set, tested and sealed for
the full load amps of the connected motor. The circuit
breaker shall be capable of being field tested to verify
actual pick up, locked rotor, and instantaneous trip
points after field installation without disturbing incoming line and load conductors.
Operator Interface
The fire pump controller shall feature an operator
interface with user keypad. The interface shall monitor and display motor operating conditions, including
all alarms, events, and pressure conditions. All alarms,
events, and pressure conditions shall be displayed
with a time and date stamp. The display shall be a 2line, 20-character, vacuum fluorescent, dot matrix type
designed to allow easy viewing from all angles and in
all light conditions. The display and interface shall be
NEMA rated for Type 2, 3R, 4, 4X, and 12 protection
and shall be fully accessible without opening the controller door. The display and user interface shall utilize multiple levels of password protection for system
security. A minimum of 3 password levels shall be
provided. The display shall be capable of being programmed for any language.
Ammeter/Voltmeter
The fire pump controller operator interface shall
be capable of displaying true RMS digital motor
voltage and current measurements for all three
phases simultaneously. Displays requiring pushbutton and selector switches to toggle between
phases or current and voltage shall not be accepted.
Voltage and current shall be measured by True
RMS technology to provide the most accurate
measurement for all sine waves, including nonsinusoidal waveforms. Average responding meters
will not be accepted.
Digital Status/Alarm Messages
The digital display shall indicate text messages
for the status and alarm conditions of:
Motor On
Sequential Start Time
Minimum Run Time
Local Start
/ Off Delay Time
Remote Start
Fail to Start
System Battery Low
Under Voltage
Over Voltage
Locked Rotor Trip
Over Frequency
Emergency Start
Motor Over 320%
Drive Not Installed
Motor Overload
Disk Error
Printer Error
Disk Near Full
Pressure Error
The Sequential Start Timer and Minimum Run Timer/
Off Delay Timer shall be displayed as numeric values
reflecting the value of the remaining time.

LED Visual Indicators


LED indicators, visible with the door closed, shall
indicate:
Power On
Emerg. Isolating Switch Open
Pump Running Low System Pressure
Alarm
Transfer Switch Normal
Deluge Open Transfer Switch Emergency
Phase Failure Phase Reversal
Interlock On

The START, STOP and SYSTEM PRESSURE shall


be digitally displayed and adjustable through the user
interface. The pressure transducer shall be mounted
inside the controller to prevent accidental damage.
The pressure transducer shall be directly pipe mounted
to a bulkhead pipe coupling without any other supporting members. Field connections shall be made externally at the controller coupling to prevent distortion of
the pressure switch element and mechanism.

Data Logging
The digital display shall monitor the system and
log the following data:
Motor Calls/Starts
Elapsed Motor Run Time
Last Trip Currents
Elapsed Power On Time
Last Breaker Trip
Maximum Run Currents
Minimum Voltages Minimum Run Currents
Maximum Voltages Last Motor Run Time
Last Phase Failure Last Start Currents
Last Phase Reversal Min/Max Frequency
Min/Max Pressure

Operation
A digitally set On Delay (Sequential Start) timer
shall be provided as standard. Upon a call to start, the
user interface shall display a message indicating the
remaining time value of the On Delay timer.
The controller shall be field programmable for
manual stop automatic stop. If set for automatic stopping, the controller shall allow the user to select either
a Minimum Run Timer or an Off Delay Timer. Both
timers shall be programmable through the user interface.

Event Recording
Memory - The controller shall record all operational
and alarm events to system memory. All events shall
be time and date stamped and include an index number. The system memory shall have the capability of
storing 3000 events and allow the user access to the
event log via the user interface. The user shall have
the ability to scroll through the stored messages in
groups of 1, 10, or 100.
USB Host Controller - The controller shall have a
built-in USB Host Controller. A USB port capable of
accepting a USB Flash Memory Disk (aka: flash drive,
thumb drive, memory stick, etc..) shall be provided.
The controller shall save all operational and alarm events
to the flash memory on a daily basis. Each saved
event shall be time and date stamped. The total amount
of historical data saved shall solely depend on the size
of the flash disk utilized. The controller shall have the
capability to save settings and values to the flash disk
via the user interface.
Serial Communications - The controller shall feature a RS485 serial communications port for use with
2 or 4 wire Modbus RTU communications.
Solid State Pressure Transducer
The controller shall be supplied with a solid state
pressure transducer with a range of 0-300 psi (0-20.7
bar) 1 psi. The solid state pressure switch shall be
used for both display of the system pressure and control of the fire pump controller. Systems using analog
pressure devices or mercury switches for operational
control will not be accepted.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SP1000-20 (05-03-07)

$6&2

Sequence of Operation
Full Voltage Fire Pump Controllers

Introduction
The following information is in reference to Wiring
Schematic, Publication WS1000-50.
Note: Firetrol schematics are drawn showing the
equipment in a de-energized state.
Energizing The Controller
1. Close the isolating switch/circuit breaker by moving
the handle to the ON position.
Note: The unmarked, red, Interlock jumper wire, located
between terminals #1 & #10 on the Relay PC board,
(TB1), will prevent the MarkII unit from starting the electric
motor automatically. This jumper wire should only be
removed after the pressure settings have been input,
and the system pressurized at, or above the Stop set
point.
2. The factory programmed MarkII unit will begin
initialization. Upon completion, the display will confirm
system pressure, the time, date, and Interlock ON,
which is an alarm condition and will cause the yellow
alarm LED to flash. Any other existing alarm conditions
(low system pressure, phase reversal, phase failure,
deluge open), will also be sequentially and continuously
displayed at this time, until each is rectified.
3. With the interlock jumper wire still in place, the
electric motor can only be started by depressing the
START push-button, located on the flange of the controller
enclosure, or by engaging the Emergency Run
Mechanism. After all alarm conditions have been
rectified, and the system pressurized at or above the
Stop pressure setting, then the interlock jumper may
be removed for the controllers automatic operation
(standby). With the interlock jumper removed, a drop
in system pressure to the MarkIIs set Start point, will
start the electric motor.
4. The deluge valve contacts are only operational if the
factory jumper has been removed and a normally closed
deluge valve contact has been placed between terminals
1 and 8 of the Relay PC board, (TB1). The Remote Start
is only operational if a normally open, momentarily closed
contact is wired to terminals 6 and 7 of the Relay PC
board, (TB1). If engaged, the Emergency Run
Mechanism will cause the pump motor to run as
described in the Emergency Starting and Stopping
section.
Automatic Start and Stop
1). The controllers pressure transducer initiates the
automatic start circuits for the pump motor. When
pressure falls at, or below the MarkII Start setting, relay

FTA1000

1CR is energized. 1CR normally open contact closes,


allowing voltage to the motor starter circuits (see section
Pump Motor Starting Sequence for more information)
The minimum run time is a part of the MarkIIs Menu,
Timer Settings . The minimum run timers factory setting
is 10 minutes. In this mode, minimum run time begins
when the pressure falls at or below the Start set point,
calling for the pump motor to run. When pressure drops,
this signals the MarkII to output via the Relay PC board,
directly to the 1CR relay coil. The relays normally open
contact closes, allowing line voltage to the coil of the
1M contactor. The contactors 3 normally open contacts
close, allowing 3 phase line voltage to the electric motor,
and the motor runs. Simultaneously, the minimum run
function of the MarkII is activated, maintaining voltage
on the 1CR relay coil, and keeping the motor running
until the 10 minutes expire. At this time, with pressure
restored at or above the Stop set point, 1CR relay coil
will de-energize, re-opening its normally open contact,
de-energizing the 1M contactor coil. Its 3 normally open
contacts will reopen, causing the motor to de-energize
and stop.
If pressure is restored at, or above the Stop set point
of the MarkII, and even if minimum run time has not yet
expired, the manual STOP push button located on the
flange of the controller can be depressed to manually
stop the engine. This also resets the minimum run time
function of the MarkII.
Manual Start and Stop
The pump motor may be manually started by using
either the START push-button mounted on the flange of
the enclosure or by using a normally open, momentarily
closed, remote start push-button connected to terminals
6 and 7.
When the START push-button is depressed, or a
remote start signal is seen through terminals 6 & 7, the
MarkII will output through the relay pc board to 1CR relay
coil and the pump motor will be energized and run as
described in section Automatic Start & Stop. The
MarkIIs minimum run time feature will not be activated.
The pump motor will continue to run until the STOP
push-button is depressed. When the STOP push-button
is depressed, 1CR relay coil is de-energized, interrupting
the voltage to the 1M contactor coil, which causes the
motor to stop.
Deluge Valve Operation
To operate the controller utilizing a deluge valve, the
wire jumper between terminals 1 and 8 must be removed
and a normally closed, open to run deluge valve contact
wired in its place.

When the deluge valve contact opens, relay 1CR is


energized, closings its normally open contact to the
1M contactor coil, and the motor runs.
When the deluge valve contact closes, relay 1CR is
de-energized, re-opening its normally open contact, deenergizing the 1M contactor, and the motor stops.
Shutdown Interlock Operation
The shutdown interlock, if used, is a normally open,
closed to interlock contact wired to terminals 1 and 10.
When the interlock contact is closed, relay 1CR
cannot be energized by inputs to the MarkII from the
pressure transducer, or the deluge valve. The controller
may be started manually by depressing the manual
START push button. See the specific starting operation
for more details.
Pump Motor Starting Sequence
Whenever relay 1CR is energized, its normally open
contact closes, allowing voltage to the coil of the motor
starting contactor. During full voltage starting the following
sequence occurs.
1CR normally open contact closes, energizing
contactor 1M . 1M connects motor terminals T1, T2,
and T3 to the power source. This starts the motor in the
full voltage configuration, in which the pump motor draws
100% of its normal inrush current and supplies 100% of
its normal starting torque.

Emergency Starting and Stopping


The controller is equipped with an emergency run
mechanism for use in the event of a coil burnout or other
electrical problem which would prevent normal starting
of the pump motor. The mechanism attempts to both
electrically and mechanically start the pump motor.
When the emergency run mechanism is utilized, a
e-run contact is closed, energizing 1M coil. This, in
effect, attempts to electrically start the pump motor.
The emergency run mechanism also manually
closes the 1M contactor, starting the motor. This will
run the motor as long as the main three phase power is
available.
If the pump motor is running via the emergency run
mechanism, DO NOT release the mechanism to stop
the motor. Place the isolating switch/circuit breaker
handle in the off position, then release the emergency
run mechanism. Releasing the mechanism while the
motor is running could result in damage to the motor or
the motor contactor.
Note: The emergency run mechanism is not intended
for, nor should it be used as a testing device. Its sole
purpose is to attempt to start the pump motor in the
event of a failure.


XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ /$64"
SQ1000-20 (04-12-07)

$6&2

FTA1300
Wye-Delta, Open Transition Starting
Electric Fire Pump Controllers
Product Description

Fire Pump Controllers for


Business-Critical Continuity

DescriptionFiretrol FTA1300 Wye-Delta, Open Transition Starting Fire Pump Controllers are used with deltawound squirrel cage motors. FTA1300 controllers are
of the open circuit transition type in which the motor
circuit is opened during the transition from start to run.
The controller monitors, displays and records fire pump
system information.
Actuating the controller by the pressure switch, START
pushbutton or deluge valve contact closes the start
contactor connecting the motor to the line in the wye
connection. The motor will draw approximately 33% of
its normal inrush current and develop approximately
33% of its normal starting torque. After a time delay, the
motor is automatically reconnected in delta, applying
full voltage to the motor windings. These controllers are
recommended especially for use with generator sets.
Approvals Firetrol fire pump controllers are listed by
Underwriters Laboratories, Inc., in accordance with
UL218, Standard for Fire Pump Controllers, CSA, Standard
for Industrial Control Equipment, and approved by Factory
Mutual. They are built to meet or exceed the requirements of the approving authorities as well as NEMA and
the latest editions of NFPA 20, Installation of Centrifugal
Fire Pumps, and NFPA 70, National Electrical Code.
Standard FeaturesThe following are included as standard with each controller:
Voltage surge protector
Main Disconnect Switch sized for connected motor
horsepower and voltage
Fire pump Circuit Breaker
Single handle Isolating Disconnect Switch/Circuit
Breaker mechanism
Motor contactor
Emergency Manual Run Mechanism to mechanically
close motor contactor contacts in an emergency condition
Built-in Start and Stop push-buttons to bypass automatic start circuits
Minimum Run Timer / Off Delay Timer

Daylight Savings Time Option


Weekly Test Timer
Elapsed Time Meter
Door mounted display/interface panel featuring a 128
x 64 pixel backlit LED Graphical Display, Membrane
Type User Control Push-buttons and easy to read LED
Indicators for:
POWER AVAILABLE
ALARM
TRANSFER SWITCH NORMAL (If unit ordered with
Automatic Power Transfer Switch)
TRANSFER SWITCH EMERGENCY (If unit ordered with
Automatic Power Transfer Switch)
SYSTEM PRESSURE LOW
PUMP RUNNING
DELUGE OPEN
REMOTE START
INTERLOCK ON
FAIL TO START
MOTOR OVERLOAD
EMERGENCY ISO SWITCH OFF (If unit ordered with
Automatic Power Transfer Switch)
PHASE FAILURE
PHASE REVERSAL
AUTOMATIC SHUTDOWN DISABLED
OVERVOLTAGE
UNDERVOLTAGE
Digital Pressure Display
USB Host Controller and Port
Solid State Pressure Transducer
Data Log
Event Log (3000 Events)
True RMS Metering with simultaneous 3 Phase Display
of Amps, Volts, Frequency, Pressure and Alarm Messages
Disk Error message
Disk Near Full message
Pressure Error message
Motor Over 320% message
Local Start message
Remote Start message
Emergency Start message
Fail To Start message
Undervoltage message
Overvoltage message
NEMA Type 2 enclosure
Suitable for use as Service Equipment
Each standard controller comes with user configurable
options for:
Interlock Alarm Low Pressure Audible
Low Suction
Pump Run
User Defined Input Weekly Test

SPECIAL ENCLOSURES
-T
NEMA Type 3R (IEC IP14), Painted Steel
-E
NEMA Type 4 (IEC IP56), Painted Steel
-F
NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Unfinished**
-FXP
NEMA Type 4X (IEC IP56), #304 Stainless Steel,
Painted Finish
-FD
NEMA Type 4X (IEC IP56), #316 Stainless Steel,
Unfinished**
-FDB
NEMA Type 4X (IEC IP56), 12 Gauge, Seam
Welded, #316 Stainless Steel, Polished and
Brushed Finish
-FDP
NEMA Type 4X (IEC IP56), #316 Stainless Steel
Painted Finish
-G
NEMA Type 12 (IEC IP52), Painted Steel
** Unfinished (Not painted, polished or brushed).
CIRCUIT BREAKER OPTION
-N
Intermediate withstand rating
150,000 Amps RMS Sym.
-P
High withstand rating
200,000 Amps RMS Sym
Note: Intermediate and High withstand ratings may not be
available for all horsepowers and voltages. Consult factory for availability.
ANTI-CONDENSATION SPACE HEATERS
-H
120 Volt Space Heater
-J
120 Volt Space Heater With Thermostat
-K
120 Volt Space Heater With Humidistat
-L
240 Volt Space Heater
-M
240 Volt Space Heater With Thermostat
-N
240 Volt Space Heater With Humidistat
PRESSURE TRANSDUCERS
-B
0-600 psi (0-42.25 bar) Pressure Transducer for
Fresh Water Service
-C
0-300 psi (0-21.1 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
-D
0-600 psi (0-42.25 bar) Pressure Transducer for Sea
Water, Foam or Copper Corrosive Service
COMBINED AUTOMATIC POWER TRANSFER SWITCHES
FTA950 - Generator/Utility emergency source
FTA951 - Bypass Isolation for Generator/Utility emergency source
ALARMS
-AC
Extra contacts (normally open & normally closed) for
remote indication, pump operating
-AF
Audible and Visible low pump room temperature alarm
-AG
Built-in reservoir low alarm
-AH
Audible low suction pressure alarm
-AM
Contacts for remote indication, pump fail to start
-AV
Contacts for remote indication, low pump room
temperature
-AW
Contacts for remote indication, reservoir low
-AY
Contacts for remote indication, low suction pressure
-AZ
Low pump room temperature switch, mounted and wired
-BW
Extra contacts for remote indication,
phase failure/phase reversal
-BY
Contacts for remote indication, pump overload
-COM Low suction pressure alarm, (Includes selectable

-CTS
-EG
-EH
-EJ
-EK
-KH
-JR
-JT
-P
-PB
-PE
-PT

auto/manual reset, audible, visible and remote


alarms, initiating pressure switch not included)
Built in Low Suction Pressure Alarm Panel (Includes selectable auto/manual reset, audible, visible and remote alarms
and mounted and wired pressure switch)
Visible Relief Valve Discharge alarm
Contacts for remote indication, relief valve discharge
Built-in flow meter on alarm
Contacts for remote indication, flow meter on
Contacts for remote indication, common output for any
alarm
Visible jockey pump running indication
Audible and Visible jockey pump trouble indication
Built-in alarm system (Includes visible supervisory
voltage normal indication and audible pump
operating, phase failure and phase reversal indication)
Built-in low system pressure visible alarm with
manual reset
Contacts for remote indication, low system pressure
Built-in alarm system, 220 VAC supervisory power
(Includes visible supervisory voltage normal
indication and audible pump operating, phase
failure and phase reversal indication)

MISCELLANEOUS
-ED
Load shed circuits
-EL
Series pumping, high zone controller
-EM
Series pumping, mid zone controller(s)
-EN
Series pumping, low zone controller
-FZX
400 VAC Operation (Controller labeled for operation at
380-400 VAC - Use with voltage code FZ)
-PY
Motor space heater output contacts
-S
Tropicalization
-SEI
Seismic Certification (in accordance with IBC)
-ZPA
Customized, annual service display message
(when factory programmed or programmed by
Firetrol representative during start-up)
-ZPN 5150 Ethernet Connectivity Module (Allows users
to monitor limited controller status via a single
computer or over a computer network)
-ZPM Serial Modbus RTU Communications Protocol
(Allows users to monitor all aspects of the
controller status via a RS485 communications
network (system integration required). (Includes
RS485 to twisted pair breakout module, optical
isolation module (4000 ft. range), DC power
supply and customer connection terminal blocks).
Export packaging (Wooden crating to conform
to IPPC Standards)
FTA1000 - 1930

PD1300-50 (A)

Emerson Network Power.


The global leader in enabling Business-Critical Continuity.

EmersonNetworkPower.com
Racks & Integrated Cabinets

AC Power

Embedded Computing

Outside Plant

Connectivity

Embedded Power

Power Switching & Controls

Services

DC Power

Monitoring

Precision Cooling

Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2010 Emerson Electric Co.
'iretrol Brand Products Cary North Carolina 21 6SA Phone 1 0 200 'aY 1 0 20 www.firetrol.com

FTA1100-J
DIESEL ENGINE FIRE PUMP
CONTROLLERS
STANDARD SUBMITTAL PACKAGE

SBP1100J

FTA1100
Diesel Engine Fire Pump Controllers
Product Description

Description Firetrol combined automatic and manual


Mark IIXG based diesel engine fire pump controllers are
intended for starting and monitoring fire pump diesel
engines. They are suitable for use with both mechanical
and electronic type engines. The controller is available for
12 or 24 volt negative ground systems, using lead acid
or Nickel-Cadmium batteries. The controller monitors,
displays and records fire pump system information.
Approvals Firetrol fire pump controllers are listed by
Underwriters Laboratories, Inc., in accordance with
UL218, Standard for Fire Pump Controllers, CSA, Standard
for Industrial Control Equipment (cUL), and approved by
Factory Mutual. They are built to meet or exceed the
requirements of the approving authorities as well as
NEMA and the latest editions of NFPA 20, Installation
of Centrifugal Fire Pumps, and NFPA 70, National Electrical Code.
Standard Features The following are included as standard with each controller:
AC Line & Battery circuit breakers
Manual-Off-Auto selector switch
Manual test push-button
Two manual crank push-buttons
Two 10 Amp battery chargers with 4 stage charging
cycle, selectable AC voltage (110 / 220), selectable DC
voltage (12 / 24), and selectable battery type (Lead
Acid, Ni-Cad 9/18 Cell, Ni-Cad 10/20 Cell)
Door mounted display/interface panel featuring a 128
x 64 pixel backlit LED graphical display, Membrane
Type User Control Push-buttons and easy to read LED
Indicators for:
AC POWER AVAILABLE
ALARM
MAIN SWITCH IN AUTO

Fire Pump Controllers for


Business-Critical Continuity

MAIN SWITCH IN MANUAL


SYSTEM PRESSURE LOW
ENGINE RUNNING
ENGINE FAIL TO START
ENGINE TEMPERATURE HIGH
ENGINE OIL PRESSURE LOW
ENGINE OVERSPEED
ENGINE ALTERNATE ECM
ENGINE FUEL INJECTOR MALFUNCTION
FUEL LEVEL LOW
AUTOMATIC SHUTDOWN DISABLED
CHARGER MALFUNCTION
BATTERY #1 TROUBLE
BATTERY #2 TROUBLE
Minimum Run Timer / Off Delay Timer
Programmable Daylight Saving Time Option
Weekly Test Timer
Engine Run Time Meter
Digital Pressure Display
USB Host Controller and Port
Solid State Pressure Transducer
Data Log
Event Log (3000 events)
Simultaneous Display of Battery Voltages, Charging
Rates, AC Volts, Pressure and Alarm Messages
Disk Error Message
Disk Near Full Message
Pressure Error Message
Fail to Start Message
Low Suction Pressure Message
Crank Cycle Status Indication (Displays Cranking Battery, Number of Starting Attempts and Crank/Rest
Time Remaining)
300 psi (20.7 bars) wet parts (solid state pressure
transducer, solenoid valve, plumbing) for fresh water
applications
NEMA Type 2 enclosure
Each standard controller comes with user configurable
options for:
AC Power Loss Start Interlock Alarm
Low Pressure Aud. Low Suction
Main Sw. Mis-Set
Manual Test
Pump Run Alarm
Remote Start
User Defined Input Weekly Test Setup
Low Pump Rm Temp Low Reservoir
Relief Valve Open High Fuel Level
High Reservoir

FTA1100
Diesel Engine Fire Pump Controllers
Specifications

Diesel Engine Fire Pump Controller


The fire pump controller shall be a factory assembled, wired
and tested unit and shall conform to all the requirements
of the latest edition of NFPA 20, Standard for the Installation
of Stationary Pumps for Fire Protection and NFPA 70, National
Electrical Code.
The controller shall be listed by Underwriters Laboratories,
Inc., in accordance with UL218, Standard for Fire Pump Controllers, CSA, and Canadian Standards Association CSA-C22.2,
Standard for Industrial Control Equipment (cULus) and approved
by Factory Mutual.
The controller shall be:
12 Volt
24 Volt
and shall be compatible with either mechanical or electronic
type engines.
The controller components shall be housed in a NEMA Type 2
(IEC IP11) drip-proof, wall mounted enclosure.
Operator Interface
The fire pump controller shall feature an operator interface
with user keypad. The interface shall monitor and display motor
operating conditions, including all alarms, events, and pressure
conditions. All alarms, events, and pressure conditions shall be
displayed with a time and date stamp. The display shall be a
128x64 Backlit LED capable of customized graphics and cryllic
type character display. The display and interface shall be NEMA
rated for Type 2, 3R, 4, 4X, and 12 protection and shall be fully
accessible without opening the controller door. The display
and user interface shall utilize multiple levels of password protection for system security. A minimum of 3 password levels
shall be provided.
Digital Status/Alarm Messages
The digital display shall indicate text messages for the status
and alarm conditions of:
Engine Run
Sequential Start Time
Minimum Run Time
Crank/Rest Time - Cycle
/Off Delay Time
Remote Start
Engine Fail to Start
System Battery Low
Low Suction Pressure
Drive Not Installed
Manual Engine Crank
Disk Error
Disk Near Full
Pressure Error
The Sequential Start Timer, Minimum Run Timer/Off Delay
Timer and Crank/Rest time shall be displayed as numeric values
reflecting the value of the remaining time.
LED Visual Indicators
LED indicators, visible with the door closed, shall indicate:
AC Power Available
Alarm
Main Switch In Auto

Fire Pump Controllers for


Business-Critical Continuity

Main Switch In Manual


System Pressure Low
Engine Running
Engine Fail To Start
Engine Temperature High
Engine Oil Pressure Low
Engine Overspeed
Engine Alternate ECM
Engine Fuel Injector Malfunction
Fuel Level Low
Automatic Shutdown Disabled
Charger Malfunction
Battery #1 Trouble
Battery #2 Trouble

Data Logging
The digital display shall monitor the system and log the
following data:
Motor Calls/Starts
Pump Total Run Time
Last Pump Run time
Controller Power On Time
Last Pump Start
Minimum System Pressure
Maximum System Pressure
Last High Temp.
Last Low Oil Pressure
Last Engine Overspeed
Last Low Fuel Level
Last Charger Fail
Last Battery Trouble
Last Overspeed
Battery #1 Volts (Min., Now, Max.)
Battery #2 Volts (Min., Now, Max.)
Battery #1 Amps (Min., Now, Max.)
Battery #2 Amps (Min., Now, Max.)
Event Recording
Memory - The controller shall record all operational and alarm
events to system memory. All events shall be time and date
stamped and include an index number. The system memory
shall have the capability of storing 3000 events and allow the
user access to the event log via the user interface. The user
shall have the ability to scroll through the stored messages in
groups of 1, 10.
USB Host Controller
The controller shall have a built-in USB Host Controller. A
USB port capable of accepting a USB Flash Memory Disk shall
be provided. The controller shall save all operational and alarm
events to the flash memory on a daily basis. Each saved event
shall be time and date stamped. The total amount of historical data saved shall solely depend on the size of the flash disk
utilized. The controller shall have the capability to save settings
and values to the flash disk on demand via the user interface.

Solid State Pressure Transducer


The controller shall be supplied with a solid state pressure
transducer with a range of 0-300 psi (0-20.7 bar) 1 psi. The
solid state pressure switch shall be used for both display of
the system pressure and control of the fire pump controller.
Systems using analog pressure devices or mercury switches
for operational control will not be accepted.
The START, STOP and SYSTEM PRESSURE shall be digitally
displayed and adjustable through the user interface. The pressure transducer shall be mounted inside the controller to
prevent accidental damage. The pressure transducer shall be
directly pipe mounted to a bulkhead pipe coupling without any
other supporting members. Field connections shall be made
externally at the controller coupling to prevent distortion of
the pressure switch element and mechanism.
Operation
A digitally set On Delay (Sequential Start) timer shall be
provided as standard. Upon a call to start, the user interface
shall display a message indicating the remaining time value of
the On Delay timer.
The controller shall be field programmable for manual stop
or automatic stop. If set for automatic stopping, the controller
shall allow the user to select either a Minimum Run Timer or an
Off Delay Timer. Both timers shall be programmable through
the user interface.
The controller shall include an AC Power Loss start timer to
start the engine in the event of AC Power failure.
A weekly test timer shall be provided as standard. The controller shall have the ability to program the time, date, and frequency of the weekly test. In addition, the controller shall have
the capability to display a preventative maintenance message
for a service inspection. The message text and frequency of occurrence shall be programmable through the user interface.
A Lamp Test feature shall be included. The user interface
shall also have the ability to display the status of the system
inputs and outputs.
An Audible Test feature shall be included to test the operation
of the audible alarm device.

Seismic Certification
The controller shall be certified to meet or exceed the
requirements of the 2006 International Building Code and
the 2007 California Building Code for Importance Factor 1.5
Electrical Equipment for Sds equal to 1.88 or less severe seismic
regions. Qualifications shall be based upon successful tri-axial
shake-table testing in accordance with ICC-ES AC-156. Certification without testing shall be unacceptable. Controller shall
be clearly labeled as rated for installation in seismic areas and a
Certificate of Conformance as well as a Center of Gravity drawing
shall be provided with the controller.
Battery Chargers
The controller shall include two fully automatic, 200 amp
hour, 4 step battery chargers. The chargers shall feature a
qualification stage, in which the batteries are examined by the
charger to insure that they are not defective and are capable of
accepting a charge. The battery charger shall feature:
Selectable AC Power Voltage
Selectable Battery Voltage
Selectable Battery Type
Charge Cycle Reset Push-button
The controller shall be a Firetrol brand.

SP1100-50

Emerson Network Power.


The global leader in enabling Business-Critical Continuity.

EmersonNetworkPower.com
Racks & Integrated Cabinets

AC Power

Embedded Computing

Outside Plant

Connectivity

Embedded Power

Power Switching & Controls

Services

DC Power

Monitoring

Precision Cooling

Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. 2010 Emerson Electric Co.
'iretrol Brand Products Cary North Carolina 21 6SA Phone 1 0 200 'aY 1 0 20 www.firetrol.com

A B

E F GH I

C D
TO PAGE 2

REVISED PRESSURE TRANSDUCER

WIRING SCHEMATIC

229677

GFD GFD 11-12-10

FTA1100-J

MARK IIxg DIESEL ENGINE FIRE PUMP CONTROLLER - STANDARD WIRING


SCHEMATIC
TEF 11-04-02

WS1100-20
TEF 11-04-02

229677

FROM PAGE 1
A B

E FGHI

C D

REVISED PRESSURE TRANSDUCER

WIRING SCHEMATIC

229677

GFD GFD 11-12-10

FTA1100-J

MARK IIxg DIESEL ENGINE FIRE PUMP CONTROLLER - STANDARD WIRING


SCHEMATIC
TEF 11-04-02

WS1100-20
TEF 11-04-02

229677

V
ZONE

NOTES:

BY

4
101.6

O1 / 25.4 HOLE

WITH LEGS

1 1/2 GROUNDING LUG


38.1 SCALE: 1:4
3/4
1/2
19.1
12.8

2
2) PITCH TANK TOWARD DRAIN 1/4"/ 6.3mm PER FOOT
3) ADJUST FOUNDATION TO MAINTAIN CL FUEL INLET WITH

10' MIN.
254

C
L ENGINE FUEL PUMP
4) DRAWING IN CONFORMANCE WITH NFPA PAMPHLET

O 1/2
12.0

5) SIZE OF TUBING AND FITTINGS IS DETERMINED BY DIESEL

10 11 13 18

1 5/8
40.0

2
3
76.2
1 1/2
38.1

2 3/4
70.0

9
ENGINE
A) DEUTZ
B) CLARKE
C) CUMMINS
D) CATERPILLAR

RETURN
1/2" / 12.7
1/2" / 12.7
1/2" / 12.7
1/2" / 12.7

DELIVERY
1/2" / 12.7
1/2" / 12.7
1/2" / 12.7
1/2" / 12.7

1 1/2
38.1

5
127.0

12

6) MATERIAL OF CONSTRUCTION: A36

DETAIL "A"
SCALE: 1:2

5
FUEL RETURN

TOP OF
TANK
10 14

10

20 19

CAPACITIES DO NOT INCLUDE THE REQUIRED 5% FOR SUMP


AND 5% FOR EXPANSION NEEDED FOR NFPA 20.
THIS CAPACITY IS THE ACTUAL CAPACITY OF THE TANK.

X
DATE

WITHOUT LEGS

W
ECR

1) LEGS ARE OPTIONAL -

REV

72" MAX.
1828.8

FUEL SUPPLY
DETAIL "B"
SCALE: NONE

WEIGHT EMPTY = 300 lbs / 136 kg


WEIGHT FULL = 1100 lbs / 500 kg

21

12

6
ALL PRIMARY DIMENSIONS ARE INCHES.
ALL SECONDARY DIMENSIONS ARE METRIC.
6
153.2

6
152.4

6
152.4

6
152.4

6
152.4

12
304.8

22

4
1
2

6
152.4

8
SEE DETAIL "B"

22

FUEL LEVEL TRANSMITTER (WHEN REQUIRED)

21

FITTINGS TO SUIT VARIOUS ENGINES

20

PIPE COUPLING

19

FLEXIBLE METAL HOSE

18

CHECK VALVE

17

LOCK-OPEN VALVE

16

LONG NIPPLE

9
1/4
O 27
692.2
61
1547.8

16 17

11

12

15

3
77.0

15

14

1/2" STD. PIPE

13

1/2" X 1/2" X 1/2" FEMALE PIPE TEE

12

STD PIPE, LENGTH TO SUIT INSTALLATION

11

1/2" NPT UNION

10

1/2" STD PIPE X 1 1/2" LG

2" X 2" X 1/2" FEMALE PIPE TEE

2" STD. PIPE, LENGTH TO SUIT INSTALLATION

FLASH ARRESTER (2" NPT)

EMERGENCY VENT VALVE

2" STD PIPE X 3 1/4" LG

FUEL LEVEL INDICATOR GAUGE

2" FILLER NECK

REMOVABLE STRAINER (1/16" MESH)

FILL CAP WITH PROVISION FOR PADLOCK

1" NPT PIPE PLUG

35 3/8
898.9

15
EARTHING LUG

24 3/4
628.2

11

24 1/4
616.0

-NOT PROVIDED

12 1/2
318.5

-NOT PROVIDED

14 1/4
362.7

25
634.8

SEE DETAIL "A"

19 1/4
489.7

52
1320.8

13

(OPTIONAL)

14
REV.

DWG. NO.

120 GALLON FUEL TANK


FOR

PATTERSON PUMP COMPANY

DESCRIPTION

9 5/8
244.9

12

ITEM QTY.

10

3
77.4

13

14

CL OF ENGINE FUEL PUMP

SUMP AREA 5%
OF TOTAL VOLUME

10

A SUBSIDIARY OF THE GORMAN-RUPP COMPANY

DIESEL DRIVEN FIRE PUMPS


T

D02-114277
DRAWN

DATE

mcaudell
SCALE

AUG. 28, 2009


APPRVD.

NONE

AP

15

6X6
8X8

C
D

14

AUG. 7, 2009

DATE

BY

FLANGES PER ANSI B16.42

150#

DWG. NO.

U
L

REV.

MC

15

X
3

A SUBSIDIARY OF THE GORMAN-RUPP COMPANY

PATTERSON PUMP COMPANY


9

10

11

W/ 300# FLANGES

MODEL: 2050B-4KG-1

12

CLA-VAL MAIN RELIEF VALVE

13

NONE
14

APPRVD.

AP
15

AUG. 27, 2005

mcaudell
SCALE

DATE

1
DRAWN

C02-99668

300#

27956

13

PRIMARY DIMENSIONS ARE IN INCHES


SECONDARY DIMENSIONS ARE METRIC.

ECR

12
REV

DISCHARGE
PRESSURE
GAUGE

7000

3100

ZONE

THIS SYMBOL ON THE PRODUCT'S NAMEPLATE


MEANS IT IS LISTED BY
UNDERWRITERS' LABORATORIES, INC.

FM

11

4000

1800

10

1800

800

73460039

300 / 150

100 - 300 PSI

PILOT CONTROL
PIPING

FLANGES

1000

MAXIMUM SURGE
FLOW RATE GPM (WATER)

PILOT

460

MAXIMUM CONTINUOUS
FLOW RATE GPM (WATER)

23
584.2

500 LBS
227 KGS

16 5/16 13 1/4
414.2 336.5

8 1/2
216

73460044

PART No.

73460041

QTY.

285 LBS
130 KGS

WEIGHT CHECK
LBS / KGS
BOX
70 LBS
32 KGS

73460043

14 1/8
358.7

141 LBS
64 KGS

6 3/8
162

7 7/8 15 3/4
13
5 5/16
200
134.8 330.2
400
6 1/2 14 5/16 10 1/2
19
165.1
363.4 266.7 482.6

VALVE SIZE (INCHES)

4X4

12 1/2
317.5

4 3/8
111.1

3X3

A
B

VALVE SIZE
(INCHES)

ITEM

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