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PowerFlex 700VC

Block Diagrams
Speed Control - Reference (2.0ms)
Trim In Select

117

Speed Ref A Sel

90

Speed Ref B Sel

93

Analog 1/2
Enc/Pulse
MOP
Presets 1-7
DPI Port 1-6

S
O
U
R
C
E
S

Jog Speed 1

100

Jog Speed 2

108

Spd Ref A

Spd Ref B

Commanded Speed

Commanded Freq

272

Trim

10
01

10
01

Logic

Logic

Speed Control - Regulator (1.0ms)


Speed Reference
23

Drive Ref Rslt

Linear
Ramp &
S Curve

22

Ramped Speed

273

Drive Ramp Rslt

PI Regulator
25

Min/Max
Limits

Speed Ref Selection

Process Control (2ms)

Speed
Feedback
(From Encoder)
Kp Speed Loop

446

Ki Speed Loop

445

Kf Speed Loop

447

Speed Desired BW

PI Excl
Mode

PI Speed
Trim

Mtr Tor Cur Ref

138

Speed/Torque Mod

PI Reference
PI Regulator
Limit

449

Torque Control (0.25ms)

PI Output Meter

PI Feedback

Lead Lag

Lead Lag

10
01

Spd Reg In

Logic

Torque Trim

10
01

*, /, +

Logic

Torque
Selection

Notch
Control

Vector
Control
Current
Processing

1
Flux
Limit

Bus Reg Mode A

161

Bus Reg Mode B

162

Bus Volt
& Power
Regulator

Drive
& Motor
Protection

Read Only Parameter

Vector Control Mode with Speed Control

441

88

Read / Write Parameter


Read Only Parameter with Bit Enumeration
Read / Write Parameter with Bit Enumeration
Read Testpoint with Data Select Value
Provides additional information

Motor

PowerFlex 700VC
Block Diagrams
Speed Control - Reference (2.0ms)
Trim In Select

117

Speed Ref A Sel

90

Jog Speed 1

100

Speed Ref B Sel

93

Jog Speed 2

108

Analog 1/2
Enc/Pulse
MOP
Presets 1-7
DPI Port 1-6

S
O
U
R
C
E
S

Spd Ref A

Spd Ref B

Commanded Speed

Commanded Freq

272

Trim

10
01

10
01

Logic

Logic

Speed Control - Regulator (1.0ms)


Speed Reference
23

Drive Ref Rslt

Linear
Ramp &
S Curve

Speed Ref Selection

22

Ramped Speed

273

Drive Ramp Rslt

Min/Max
Limits

PI Regulator
25
Limit

Speed Feedback
(From Encoder)
Kp Speed Loop

446

Ki Speed Loop

445

Kf Speed Loop

447

1.5*Rated Slip

449

Speed Desired BW

PI Excl
Mode
Encoder

Process Control (2ms)

Slip Comp

Open Loop

PI Output Meter
Feedback Select

138
PI Reference

10
01

PI Regulator
PI Feedback
Limit

80

Logic
Speed Reference
23

Output Freq

Read Only Parameter

V/Hz Mode with Speed Control

Read / Write Parameter


Read Only Parameter with Bit Enumeration
Read / Write Parameter with Bit Enumeration
Read Testpoint with Data Select Value
Provides additional information

V/Hz
Current
Processing

Motor

Trim In Select
Speed Ref A Sel

90

Speed Ref B Sel

93

From Analog In 1 Ref


(10D2)

Analog In 1

From Analog In 2 Ref


(10D5)

Analog In 2

From Pulse Output Ref

Trim Out Select


(Trim Ref A)
118

271

Trim

Drive Logic Rslt


(Spd Ref ID)

(0)

Ref A Auto
Ref B Auto

Pulse

Speed Ref A

Preset Speed 2
From Encoder Output Ref
From MOP Output Ref
(8F3)
Preset Speed 1

101

Preset Speed 2

102

Preset Speed 3

103

Preset Speed 4

104

Preset Speed 5

105

Encoder

MOP Level
Preset Spd1

Preset Spd2
Preset Spd3

Preset Spd4
Preset Spd5

Preset Speed 6

106

Preset Spd6

Preset Speed 7

107

Preset Spd7

DPI Port 1

DPI Port 1

DPI Port 2

DPI Port 2

DPI Port 3

DPI Port 3
Power Up
Preload

DPI Port 4

DPI Port 4

DPI Port 5

DPI Port 5

DPI Port 6

DPI Port 6

Save HIM Ref


(At Powr Down)
192

(0)
(NVS)

Not Saved
Saved

102

Preset 2 Auto

8
Trim Out Select
(Trim Ref B)

9
11
12
13
14

118

Preset Speed 3

103

Preset 3 Auto

Preset Speed 4

104

Preset 4 Auto

Preset Speed 5

105

Preset 5 Auto

Preset Speed 6

106

Preset 6 Auto

Preset Speed 7

107

Preset 7 Auto

(0)

From Analog In1 Ref


(10D2)

Analog In 1

18

From Analog In2 Ref


(10D5)

Analog In 2

19

From MOP Output Ref


(8F3)

MOP Level

23

124

2
3

00

Internal HIM/TB
Auto/Manual

From PI Output
[ 7H4]

Drive Alarm 1
(Anlg In Loss)

Analog Loss Detection

4
5

Analog In 1/2 Loss

211

327
From Internal
Selectable Ref(s)
OR
Fault
Preset1
Hold Ref

Selector

96

17

22

PI Configuration
(Excl Mode)

TB Man Ref Sel

16

21

Speed Ref B

15

20

13 12

324

Trim

14

From Internal
DPI Command

2
9

271

TB Manual

DPI Port 1

Port 1 Manual

DPI Port 2

Port 2 Manual

DPI Port 3

Port 3 Manual
HIM
Preload

DPI Port 4

Drive Logic Rslt


(Jog)

8
9
10
11

Port 4 Manual

DPI Port 5

Port 5 Manual

DPI Port 6

Port 6 Manual

12
13
14

Man Ref Preload

193

Command Ref

02

100
Jog Speed 1
108
Jog Speed 2

0
1

Speed Control - Reference


(2.0 ms)

117

Jog Ref

TB Jog 2

To Reference
(4A2)

Speed Control - Reference


(2.0 ms)
Direction Mode
190

From Reference
(3H2)

Bipolar

0
(0)
Internal
Autotune

Max

Drive Status 1
(Command Dir)
209

Reverse Dis
Unipolar

1
2

Limit

Unipol Fwd

(-1)

Unipol Rev

271

Rev Speed Limit


454

2
82

(-1)
Rev Speed Limit

Rev Spd Limit Zero

454

Rev Spd Limit Non-Zero

02

Jog Ref

Max Speed
(+1)

Drive Logic Rslt


(Jog)

Min Spd Limit

=0
Limit

81

Minimum Speed

X
(-1)
2
Hz/RPM
to
Internal

23
272

Speed Units
Drive Logic Rslt
(Jog)
209

Drive Status 2
(Stopping)

210

Drive Status 2
(Active)
4

210

Hz/Rpm
to
Internal

22

Not Stopping and Active

(0)

(0)

Ramp

Skip Frequency 2

85

Skip Frequency 3

86

Skip Freq Band

87

Convert

273

S Curve

Drive Ramp Rslt

Stopping or Not Active

84

Drive Ref Rslt (+/-32767)

Convert

From PI Speed Trim


[7H5]

Ramped Speed
0

Skip Frequency 1

Commanded Freq (Hz)

79

Skip Bands

Commanded Speed (RPM)

Accel Time 1

140

Accel Time 2

141

79
146
S Curve %

Decel Time 1

142

Decel Time 2

143

Speed Units

To Speed Cntrl Ref


[5A4]

Speed Control - Regulator


(1.0 ms)

kf
FeedFwd

Kf Speed Loop
from Speed Cntrl Ref
[4H4]

Speed Feedback
25

447

Speed Reference
23

ks
s

Filter

2 s

Fdbk Filter Sel

ks
s

P Gain

2 nd Order LPass

446

Lead Lag

121

416
Fdbk Filter Sel

ki
s

Limit
Slip RPM @ FLA

Kp Speed Loop

Lead Lag
416

kp

621

Testpoint 621

I Gain
445
Ki Speed Loop
Droop
Droop RPM @FLA

152

620

Testpoint 620

To Torque Control Ref


[6A1]

88

Spd/Torq ModeSel
From Speed Regulator
[5H4]

419

1
124

Process PI Config
0
From Torque Trim
[7H5]

08

427

Torq Ref A Div

430

Torque Ref B

431

419

Limit

440

4-7

Control Status

Notch

420

Notch Filter K
5

Speed Feedback

25

436

Pos Torque Limit

Min

434

Torque Ref B Mult

Notch Filter Freq

Max

24

>0

IIR

>0

Torque Ref A

Commanded Torque
0

Min

Torque Control
(0.25ms)

Notch Filt Freq

Abs
Min

Power
Limit Calc

27

Rated Volts
DC Bus Memory

13

Bus Reg Mode A

161

Bus Reg Mode B

162

DC Bus Voltage

12

Bus Volt
Regulator

Limit

Max

-1

Iq Actual Lim

Limit
153

Neg Torque Limit

437

Regen Power Lim

Torque
Current
1

Torque Current

Flux Current
Vds Cmd

527

Torque
Estimator

5
234/6

506

234/6

Torque Est.
234/6
235/7

509

528

235/7

Torque Reg Ki
Calc

Motor NP Volts

41

Motor NP Amps

42

Motor NP Hertz

43

Motor NP RPM

44

Motor NP Power

45

Motor Poles

49

IR Voltage Drop

62

Flux Current Ref

63

Ixo Voltage Drop

64

Torque Ref Trim

529

518

124

ki
s

I Gain

NTC
Mi

DC Bus Voltage

Rs Gain
Motor NP Torque
Motor NP Flux

Motor NP
Torque,
Flux,Rs,
Lo,Ls

Ls Gain
Lo Gain
Iqs Rated

14

526

Output Freq
Motor NP
and Tuning
Data

Torque Reg Enable

Observe Sts

P Gain
kp

235/7
Vqs Cmd

Torque Reg Kp

Calc

Output Frequency

Torque Ref Out


234/6

234/6

*Iq Rated
Drive Rated

04

Rated Amps

235/7

12

Mtr Tor Cur Ref

517

235/7

Iq Scale

Limit

28

Active PWM Freq

Iq Rated

(-1)
PWM Frequency

(Amps RMS x 10)

Drive OL Mode

150

Output Current

Current Lim Val

148

234/6

Thermal Manager

Active Cur Limit

Power Unit Data

234/6

03

235/7

Flux Current
IT-openloop

521

Min

Is
Iq
Calc

440

Rate Lim

PosTrqCurLim

Current Rate Limit

235/7

Min

440

154

Peak Torq Current Limit

151

441

NegTrqCurLim

234/6

521

235/7
Iq Actual Lim

to
Motor
Control

Process Trim
(2.0 ms)
From Reference
Selectable Source(s)

PI Reference Sel
126

PI Ref Meter
Out - Lo
Hi - Lo

135

Scale
Selector

From Feedback
Selectable Source(s)

PI Reference Hi

460

PI Reference Lo

461

PI Configuration
(Invert Error)

PI Feedback Sel

124

128

+
Out - Lo
Hi - Lo

SqRt
Enable

Scale
Selector

124

-1

PI Fdback Meter

05

462

PI Feedback Lo

463

PI Error Meter

BW

124
0

0
133
PI Preload

138

P Gain
130

PI BW Filter
PI Configuration
(Preload Mode)

PI Output Meter

kp

137

139

PI Configuration
(Feedback SqRt)
PI Feedback Hi

Error
Filter

136

01

PI Prop Gain

Limit
PI Upper Limit

132

PI Lower Limit

131

134

03

PI Status
(In Limit)

PI Status
(PI Enabled)
134

02

ki
s

00

I Gain

1
PI Integral Time

129

0
125

01

PI Control
(PI Hold)

(0)

1
125

04

PI Control
(Zero Clamp)
To PI Output
[4D3]
PI Configuration
(Torque Trim)
PI Configuration
(Excl Mode)
124
0

00

124

08

To Torque Trim
[6A2]

To PI Speed Trim
[ 4G2]

MOP Control
(2.0 ms)
Save MOP Ref
(At Stop)
Drive Logic Rslt
(Stop)
271

194
0

(0)

Clear

1
Drive Logic Rslt
(Mop Inc)
271

(0)
(1)
MOP Rate

Add Rate

1
To MOP Output
[3B2] [3D4]

195
Ramp

Drive Logic Rslt


(Mop Dec)
271

(0)
(-1)

11

15
Scale

Subtract Rate

Speed Units

Save MOP Ref


(At Powr Down)
194

(0)
(NVS)

Not Saved

Saved

0
1

0
Power Up
Preload

79

MOP Frequency

TB1-24

24 VDC

TB1-26

24 VDC Common

Inputs & Outputs - Digital


(0.5ms)
Digital In1 Sel

{Logic Common}

Terminal Block
Configuration
Setting [11A1]

361

TB1-25

216

TB1-27
Debounce

00

Dig In Status
(DigIn 1)

From Internal
Selectable Source(s)

Selector

Digital In2 Sel

216
Debounce

380

Terminal Block
Configuration
Setting [11A1]

362

TB2-28

Digital Out1 Sel

Dig In Status
(DigIn 2)

Terminal Block
Configuration
Setting [11A1]

363

Debounce

02

From Internal
Selectable Source(s)

Digital In4 Sel

Selector

216

TB2-31
Debounce

Terminal Block
Configuration
Setting [11A1]

Dig Out1 OffTime

NC
217

385

Dig Out2 Level

386

Dig Out2 OnTime

387

Dig Out2 OffTime

05

Selector

TB1-14
TB1-15

388

TB1-16

10
01

217

03

Dig Out Status


(DigOut 3)

Selector

Terminal Block
Configuration
Setting [11A1]

Dig In Status
(DigIn 6)

02

Dig Out Status


(DigOut 2)

Logic

366
216

383

Digital Out3 Sel

Dig In Status
(DigIn 5)
Digital In6 Sel

Debounce

From Internal
Selectable Source(s)

04

Selector

TB2-32

Dig Out1 OnTime

Selector

Dig In Status
(DigIn 4)

365

Dig Out1 Level

382

Logic

03

Digital In5 Sel

381

10
01
Terminal Block
Configuration
Setting [11A1]

364

Debounce

TB1-11

384

Dig In Status
(DigIn 3)

216

TB1-12

Dig Out Status


(DigOut 1)

Digital Out2 Sel

Selector

TB2-30

01

Selector

Digital In3 Sel

216

217

Logic

01

Selector

TB2-29

TB1-13

10
01

389

Dig Out3 Level

390

Dig Out3 OnTime

391

Dig Out3 OffTime

NC

Inputs & Outputs - Analog


(2.0ms)

Analog In1 Hi
Anlg In Config
320

TB1-1
TB1-2
TB1-17

322

Speed Ref A Hi

94

Speed Ref B Hi

97

00

119

ma/V
Scale

A/D
12bit

16

SqRt

In - Lo
Hi - Lo

Enable

00

346

01

92

Speed Ref A Lo

95

Speed Ref B Lo

98

TB Man Ref Lo

Current
Jumper

17

D/A
12bit

ma/V
Scale

Analog Out1 Sel

Drive Alarm 1

TB1-6
TB1-7

344

342

Analog In1 Lo

Anlg Out Absolut

Speed Ref A Hi
Speed Ref B Hi

97

TB Man Ref Hi

341

Analog Out2 Hi

01

SqRt

In - Lo
Hi - Lo

Abs
To Analog In 2
Output Ref
(3B2)

Out - Lo
Hi - Lo

211
Selector

01

324

Anlg In Sqr Root

Analog In 2 Loss
347
Analog In2 Lo

92

Speed Ref A Lo

95

Speed Ref B Lo

98

TB Man Ref Lo

120

Trim Lo

340

From Internal
Selectable Source(s)

Trim Hi

Scale

Anlg Out Config

346

In - Lo
Hi - Lo

Out - Lo
Hi - Lo
Scale

Enable

321

Out - Lo
Hi - Lo

Trim Lo

94

119

A/D
12bit

00

Selector

Analog In2 Value


ma/V
Scale

340

Analog In 1 Loss

Anlg In Config
320

To Analog In 1
Output Ref
(3B2)

324

Analog In2 Hi

TB1-20

Trim Hi

Selector

321

91

343

In - Lo
Hi - Lo

Abs

211

120

TB1-4

TB Man Ref Hi

Scale

Analog In1 Lo

TB1-19

00

Anlg Out Config

From Internal
Selectable Source(s)

Out - Lo
Hi - Lo

323

341

Analog Out1 Hi

Scale

Anlg In Sqr Root

TB1-3

Anlg Out Absolut

Analog In1 Value

Current
Jumper

TB1-18

91

Drive Alarm 1

Selector

345
Analog Out2 Sel

347
Analog Out2 Lo

D/A
12bit

ma/V
Scale

01

TB1-8
TB1-9

Control Logic
(2.0ms)

Stop Owner
Stop
Owner
Logic

288

Start Owner

Terminal Block
Configuration
Settings
[9Dx]

Start
Owner
Logic

AND
277

278

Jog
Owner
Logic
Local
Mask
Evaluation

Jog Mask

AND

Logic Mask
276

279

6
/

Single
Owner
Eval

Dir
Owner
Logic

Single
Owner
Eval

280

Ref
Owner
Logic

291

Accel Owner
Accel
Owner
Logic

281

AND

Decel
Owner
Logic

AND

Fault
Clear
Owner
Logic

282

283

MOP
Owner
Logic

284
MOP Mask

AND
285

295

MOP Owner

AND

Local Mask

294

Fault Clr Owner

Fault Clr Mask

DPI Port 5

293

Decel Owner

Accel Mask

Decel Mask

DPI Port 4

Logic
Evaluation

292

Reference Mask

AND
DPI Port 3

Transition
Detection

Reference Owner

AND
AND

290

Dir Owner

Direction Mask

DPI Port 2

Transition
Detection
2-Wire
Stop
Control

Jog Owner

Start Mask

AND

DPI Port 1 (HIM)

289

Single
Owner
Eval

Local
Owner
Logic

297
Local Owner

296

Drive
Sequencer
State

Drive Logic Rslt


271

Inverter Overload IT

Inverter Over Load (IT)


Power Device
Characteristics
234/6
NTC
Pwr EE Data

Heat sink and


Junction degree
Calculator

Duty Cycle

DC Bus Voltage

12

Drive OL Mode

150

PWM Frequency
Output Current
Current Limit
Value

02

Heatsink Temp

03

Active Cur Limit

04

Active PWM Freq

235/7

234/6
235/7

234/6
235/7

151

243

Alarm x Code

148

243
245

Mtr Over Load (I2 T)

Fault x Code

(see torque block)

245

(Inv OL Level 1)
(Inv OL Level 2)

(Drive Overload)
Motor
Current

(Heatsink OvrTemp)

251

249

253

251

255

253

257

162

Motor OL Factor

48

Motor NP FLA

42

247
249

245
247
249
251
253
255
257

(IntDBRes OvrHeat)

180 (Cold)

247
249

251
253
255
257

253

1.0 - 2.0
(1.025 Typ)

255
257

50%
(DB Resistance)

Motor
Speed (Hz)

245

243

time (sec)

251

243

Alarm x Code

245
60 (Hot)

Fault x Code

Bus Reg Mode B

Fault x Code
243

102%
Motor
Current

DB resistor

dc bus

right of curve

150%

257

161

Motor OL Count

249

247

255

Bus Reg Mode A

220

247

Motor OL Hertz

47

(Motor Overload)

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