045 - Tech. Dairy of Shree Power

SHREE CEMENT LIMITED BEAWAR,
RAJASTHAN.
42 MW CAPTIVE POWER PLANT
TECHNICAL DAIRY
SR.NO TOPIC
MAJOR ACHIEVEMENTS AND MILESTONE
1
ACTIVITIES
PAGE NO.
4
DESIGN AS PER HMBD
PG TEST REPORT OF BOILRER
PG TEST REPORT OF TURBINE 2X18 MW
PG TEST REPORT OF 6 MW TURBINE
TECHNICAL SPECIFICATION OF BOILER

6
16
SPECIFICATION OF STEAM GENERATOR

MATERIAL SPECIFICATION (PRESSURE
PARTS)
HEATING SURFACE AREA
20
WATER HOLDING CAPACITY.
20
10
DESIGN METAL TEMPRETURE
20
11
SAEFTY VALVE
21
12
FUEL ANALYSIS
22
13
WATER CHEMITERY
23
14
LIME STONE ANALYSIS
24
15
BED MATERIAL
24
16
DRAFT FAN'S (FD + ID + PA)
25
17
BURNER
29
18
BOILER FEED PUMP
29
19
AIR COMPRESSOR
32
20
DRAG CHAIN FEEDER
33
21
ROTARY COAL FEEDER
34
22
SOOT BLOWER
35
23
ELECTRO STATIC PRECIPITATOR
36
24
AIR BLOWER
38
25
DUST EXTRACTION FAN
39
18
TECHNICAL SPECIFICATION OF TURBINE

26
STEAM TURBINE 2x18MW
40
27
TURBINE 6MW
42
28
OVER HAULING DATE
43
29
LP HEATER
44
30
HP HEATER
45
31
CONDANSATE EXTRACTION PUMP 2X18MW
46
32
CONDENSATE EXTRACTION PUMP 6MW
49
33
CONDENSOR 6MW
50
34
CONDENSOR 2x18 MW
51
35
COOLING TOWER
52
36
COOLING TOWER FAN
53
37
CENTRIFUGE 6 MW
54
38
CENTRIFUGE 2X18 MW
55
39
COOLING WATER PUMP
56
40
COOLING TOWER MAKE UP PUMP
59
41
CHEMICAL DOSING PUMP
61
42
OIL PUMP 2X18 MW
62
43
OIL PUMP 6 MW
63
TECHNICAL SPECIFICATION OF COAL PLANT

44
COAL CRUSHER
64
45
VIBRATING SCREENS (COAL)
65
46
VIBRATING SCREEN (LIME STONE
66
47
TRAVELLING TRIPPER FOR BCN 4A / 4B
67
48
LIME STONE CONVEYOR
68
49
BELT CONVEYOR(COAL)
TECHNICAL SPECIFICATION WATER
TRAETMENT PLANT
69
50
DM PLANT DETAIL
71
51
RO-1 PLANT DETAIL
71
52
CHEMICAL UNLOADING PUMP
72
53
DM Tank Specification
73
54
PUMP'S
74
55
77
56
FIRE WATER PUMP'S
78
57
PTP PUMP
79
58
MIX BED AIR BLOWER
80
LIST OF CURVES/DAIGRAMS
SR.NO
CURVE
PAGE NO.
PROCESS FLOW DAIGRAM 42 MW BEAWAR
12
HMBD AT 100% LOAD
13
HMBD AT 80% LOAD
14
HMBD AT VWO
15
HMBD AT H.P HEATER OUT
16
HMBD AT LP HEATER OUT
17
PERFORMANCE CURVE OF F.D. FAN
28
PERFORMANCE CURVE OF I.D. FAN
29
PERFORMANCE CURVE OF P.A. FAN
30
10
PERFORMANCE CURVE OF BOILER FEED PUMP

TORQUE CHARECHTERISTIC CURVE OF BOILER
FEED PUMP
32
11
12
13
14
15
FIELD ARRANGEMENT OF ESP

PERFORMANCE CURVE OFCONDENSATE
EXTRACTION PUMP-1
PERFORMANCE CURVE OF CONDENSATE
EXTRACTION PUMP-2
33
39
49
50
59
17
PERFORMANCE CURVE OF COOLING WATER PUMP

PERFORMANCE CURVE OF AUXILLARY COOLING
WATER PUMP
WATER PUMP
18
WATER TREATMENT PLANT OVERVIEW
72
18
PERFORMANCE CURVE OF RAW WATER PUMP

PERFORMANCE CURVE OF RO-1 HIGH PRESSURE
PUMP
77
16
19
60
62
78
MAJOR ACHIEVEMENTS AND MILESTONE ACTIVITIES

S.NO
DATE
EVENTS
20/08/01
START UP OF PROJECT (EFFECTIVE DATE OF

CONTRACT)
17/09/01
RELEASE OF BOILER ORDER ON TBW
19/10/01
RELEASE OF ORDER FOR RCC CHIMNEY WORK

ON BYGGING INDIA LTD
22/10/01
CIVIL WORK STARTED
13/03/02
MECHANICAL ERECTION STARTED
8/8/2002
DM WATER SYSTEM COMMISSIONED
12/8/2002
HYDRO TEST FOR BOILER-1
18/11/02
HYDROTEST BOILER-2
27/11/02
SYNCHRONISATION STG-1
DESIGN DATA AS PER HMBD

Description
UOM
Beawar
Condition
Normal
Specific
Steam
Consumption Kg/KWH
4.07
Heat Rate of
TG
kCal/KW
H
3rd extraction 2nd Extraction 1st Extraction Inlet Steam
Increase in
Heat rate
2483
base
VWO
H.P
Isolate
d
L.P
Isolat
ed
H.P &
L.P
Isolated
4.13
3.93
4.16
3.98
2512
2601
2536
2645
-29
-117
-53
-162
Power
Generation
MW
18
19.0
18
18
18
Pressure
Ata
62
62
62
62
62
Temperature
oC
485
485
485
485
485
Flow rate
TPH
73.3
78.4
70.7
74.9
71.6
Enthalpy
kCal/kg
808.7
808.7
808.7
808.7
808.7
Pressure
Ata
15.38
15.68
15.52
Temperature
oC
318.6
320
319.2
Flow rate
TPH
6.83
7.38
7.34
Enthalpy
kCal/kg
735.7
737
735.9
Pressure
Ata
4.8
5.1
5.4
4.5
4.75
Temperature
oC
198.5
199.2
206.1
192.5
199.4
Flow rate
TPH
4.9
5.197
5.34
9.85
10.65
Enthalpy
kCal/kg
681.5
683.5
585.1
678.9
682.1
Pressure
Ata
1.12
1.2
1.19
Temperature
oC
102.3
104
103.9
Flow rate
TPH
5.67
6.12
6.14
Enthalpy
kCal/kg
627.9
647.8
630.6
Exhaust
Steam
L.P Heater
Pressure
Ata
0.097
0.097
0.1
0.098
0.1013
Temperature
oC
44.86
45
45.46
45.1
45.7
Flow rate
TPH
55.8
59.7
59.12
57.61
60.85
Enthalpy
kCal/kg
556.5
563.9
558.3
564.1
Inlet cond flow

Inlet cond
Temp
Outlet cond
Temp
Drip outlet
Temp
TPH
61.87
65.66
58.01
61.25
oC
47.67
48.11
48.09
48.55
oC
99.6
101.4
48.09
48.55
oC
53.27
53.71
TPH
73.6
71
75.2
71.9
Dearator
H.P Heater
Inlet Feed
Water flow
Inlet feed
water Temp
Inlet feed
water
Enthalpy
Outlet feed
water Temp
Outlet feed
water
Enthalpy
66.02
101
78.75
oC
142.37
144.7
139.3
141.9
kCal/kg
144.3
146.7
141.7
143.8
195
144.8
195.4
141.9
146.6
199.3
143.8
oC
kCal/kg
198.9
200
Drip outlet
Temp/ et
oC
148
145.4
147.5
Outlet
Pressure
Ata
3.8
4.1
3.6
3.8
Outlet
Temperature
oC
141.4
143.7
138.8
140.9
Flow rate
TPH
73.6
71
75.2
71.9
Enthalpy
kCal/kg
142.1
144.5
139.5
141.6
78.68
PG TEST REPORT OF BOILER

SR.NO
1
2
3
4
5
6
7
LOSSES
Dry gas loss
Water from H2 fuel
Water form H2O fuel.
Moisture in air.
Unburned carbon in refuse.
Sensible Heat of Refuse
Summation Of losses % basis.
CREDITS
1
2
3
4
5
6
Entering Dry Air.

Moisture in Air
Sensible heat in fuel
Sulfation
Other Credits % basis
Summation Of credits on % Basis.
Fuel Efficiency%
ON % BASIS
4.3
2.72
0.39
0.19
9.3
0.22
17.11
ON % BASIS
0.43
0.02
0
1.55
0
2
84.01
NOTE: The efficiency of the boiler works out to be 84.01% against guarantee of
82%(with limestone addition) and 83.49% against guarantee of 82.7% (without
limestone addition). The auxiliary power consumption 895.28 KW against 953.5
KW, guaranteed value. Also the SPM levels are recorded as 96.50 mg/Nm3
against 100 mg/Nm3. Hence all the guaranteed contract conditions are met.
PARAMETER
Boiler Stm flow
PG TEST REPORT TURBINE.

UOM
TURBINE1 TURBINE2
TPH
74.5
75.0
Steam inlet flow

Inlet steam pressure
After 1st stage steam pressure
1st Extraction steam pressure
Exhaust steam pressure
Turbine Inlet steam temperature
1st Extraction steam temperature
Exhaust steam temperature
Condensate flow
HP HEATER
Pressure at steam inlat to HP Heater
temperature at steam inlat to HP Heater
temperature at feed water inlat- HP
Heater
temperature at feed water outlat- HP
Heater
LP HEATER
Steam pressure at LP Heater inlet
Steam temperature at LP Heater inlet
Feed water temperature at LP Heater inlet
Feed water temperature at LP Heater
outlet
CONDENSER
Exhaust pressure dome
Exhaust temperature
CW Inlet temperature
CW outlet temperature
Cooling water flow
Hotwell temperature
Condensate flow @CEP discharge
GENERATOR
Out put
TPH
Kg/Cm2
Kg/Cm2
Kg/Cm2
Kg/Cm2
Kg/Cm2
Kg/Cm2
C
C
C
C
C
TPH
76.8
62.0
38.2
14.2
3.7
0.1
-0.9
485.0
310.8
189.5
98.5
48.1
64.2
77.6
62.1
38.2
14.0
3.6
-0.1
-0.9
484.9
311.4
191.1
98.8
46.6
64.8
Kg/Cm2
C
C
13.8
277.2
13.9
308.2
141.0
136.0
185.4
189.8
1.0
97.3
48.3
-0.1
97.2
47.8
87.4
90.2
Kg/Cm2
C
C
C
TPH
C
TPH
-0.9
48.1
30.6
35.2
9436.4
46.1
64.2
-0.9
46.6
30.6
35.4
9245.6
41.1
64.8
KW
18064.6
18188.2
Kg/Cm2
C
C
C
PG TEST REPORT 6 MW
Sr.No
Description
Unit
TURBINE
Power
kW
5.9
Steam Flow
TPH
26.0
Pressure
Kg/Cm2
62.8
Temperature
484.8
Exhaust Pressure
Kg/Cm2
-0.9
Exhaust Temperature
44.6
Speed
RPM
9947.2
CW In Temperature
33.5
CW In Pressure
Kg/Cm2
1.5
10
CW Out Temperature
40.0
11
CW Out Pressure
Kg/Cm2
1.0
12
Wheel Chamber Pressure
Kg/Cm2
40.6
13
CEP discharging Flow
TPH
24.6
14
CEP discharging Pressure
Kg/Cm2
9.8
15
CEP discharging Temperature
45.0
16
Hotwell Level
mm
49.9
17
Dearator Pressure
Kg/Cm2
2.1
18
Dearator Temperature
129.9
19
BFWP Suction Temperature
129.9
PROCESS FLOW DAIGRAM 42 MW BEAWAR

10
Heat rate = (73.3 x 1000 x 808.7 - 73.6 x 1000 x 198.9)/18000 = 2470 Kcal/KWh
HMBD AT 100% LOAD
11
HMBD AT 80% LOAD
12
Heat rate = (60.2 x 1000 x 808.7 - 60.5 x 1000 x 189.5) / 14400 = 2584 Kcal/KWh
HMBD AT VWO
13
Heat rate = (70.7 x 1000 x 808.7 - 71 x 1000 x 146.6) / 18000 = 2598 Kcal/KWh
HMBD AT H.P HEATER OUT
14
HMBD AT LP HEATER OUT
15
DESIGN DATA OF BOILER
REGISTERATION NNUMBER: RJ/1142(BOILER 1), RJ/1143(BOILER 2)

SPECIFICATION OF STEAM GENERATOR
SITE ELEVATION : 476 Mts above mean sea level
Reference Drg. No. : 0FB-04519 Rev 0
PARAMETERS
Unit
Value
S.
No.
Detail Of Boiler
Steam Generation ( MCR = 100% )
TPH
80
Peak evaporation 1/2 hr for 8 hours
TPH
88
Maximum working pressure ( Design)
Kg/cm 2
(g)
78
Hydraulic test pressure at site
Kg/cm 2
(g)
117
Final steam pressure at MSSV o/l
Kg/cm 2
(g)
64
Steam saturation temperature
Deg C
293
Super heater steam outlet temperature
Deg C
495 +/- 5
Feed water temperature at ECO inlet ( Min)
Deg C
141.9
Boiler turn down
% MCR
1:04
3
4
16
10
Sh. Steam temperature control range on 100%

imported coal and 70/30 : petcoke / imported
coal firing ( on heat value basis)
% MCR
60-110%
11
Flue gas temperature at air preheater outlet
Deg C
> 140
12
Boiler thermal efficiency at 95% MCR output on

100 % imported coal on GCV basis ( 37 Deg C
ambient and 60% Rh )
82
82.7 without
lime stone
addition 82
with lime
stone addition
16
Boiler efficiency as specified at 95 % MCR

output at 37 Deg C ambient and 60% Rh on
GCV basis while firing 70% petcoke ( heat
value basis) 30% imported coal
%
Total auxiliary power consumption at MCR and
at fans, feeders, boiler feed pumps, motor
terminals subject to tolerance as per relevant
codes while firing 70% petcoke and 30%
imported coal
KWH
Total auxiliary power consumption at MCR and
at fans, feeders, boiler feed pumps, motor
terminals subject to Total auxiliary power
consumption MCR and at fans, feeders, boilers,
feed pumps, motor terminals subject to
tolerance as per relevant codes while firing 70%
petcoke and 03% imported coal
KWH
Max. dust loading in flue gas after ESP while
firing 50% Indian coal + 50% imported coal (
heat value basis)
17
Fuel for MCR generation
18
Fuel combustion for 100% MCR
19
India coal
% MCR
50
20
Lignite ( Rajasthan)
% MCR
50
21
Start up fuel for coal firing
13
14
15
953.5
925.8
100 %
imported coal
70:30%
petcoke :
imported coal
( on haet
value basis)
LDO
17
MATERIAL SPECIFICATION (PRESSURE PARTS)

S.NO
EQUIPMENT
SIZE
MATERIAL CODE
Steam drum
1375 I.D. * 70 Thk.
SA 516 GR 70
960 I.D. * 50 Thk
SA 516 GR 70
Water drum
Dished end (
S.D.) (
Torispherical)
1375 I.D. * 56 Thk
SA 516 GR 70
Dished end (
W.D.) ( Semi
ellipsoidal)
960 I.D. * 50 Thk
SA 516 GR 70
Front wall
bottom
219.01 O.D. * 23.01

Thk
SA 106 GR B
Side wall top
HEADERS
7
8
9
10
11
12
13
14
15
16
17
273.01 O.D. * 25 Thk

273.01 O.D. * 18.26
Side wall bottom Thk
219.01 O.D. * 23.01
Rear wall bottom Thk
219.01 O.D. * 15.09
Inbed Evap top
Thk
Inbed Evap
219.01 O.D. * 18.26
bottom
Thk
273.01 O.D. * 21.44
Economizer I/L
Thk
273.01 O.D. * 21.44
Economizer O/L Thk
219.01 O.D. * 15.09
Furnace drain
Thk
273.01 O.D. * 21.44
PSH I/L
Thk
273.01 O.D. * 21.44
PSH O/L
Thk
273.01 O.D. * 21.44
SSH I/L
Thk
273.01 O.D. * 21.44
SSH O/L
Thk
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 106 GR B
SA 335 P11
SA 335 P11
SA 335 P11
SA 335 P11
18
18
Inbed SH I/L
19
Inbed SH O/L
20
21
Attemperator
Attemperator
Sleeve
22
Main D/C
23
Branch D/C
273.01 O.D. * 21.44

Thk
273.01 O.D. * 28.58
Thk
273.01 O.D. * 18.26
Thk
SA 335 P11
SA 335 P11
SA 335 P11
219.01 O.D. * 8.18 Thk
SS 304 M
323.8 O.D. * 21.4 Thk

273.01 O.D. * 15.09
Thk
SA 106 GR B
SA 106 GR B
SUPPLIES
25
168.3 O.D. * 14.27

Thk.
219.1 O.D. * 18.26
Thk.
26
101.6 O.D. * 5.6 Thk
SA 210 GR A1
27
Convection bank 63.5 O.D. * 3.66 Thk.
SA 210 GR A1
28
Economizer
38.1 O.D. * 3.66 Thk.
SA 210 GR A1
29
Furnace tubes
63.5 O.D. * 4.6 Thk.
SA 210 GR A1
30
I/B Evaporator
50.8 O.D. * 6.35 Thk.
SA 210 GR A1
31
SSH ( 1 TO 12)
44.45 O.D. * 4.06 Thk.
SA 213 GR T11
32
PSH ( 1 TO 5)
44.45 O.D. * 4.06 Thk.
SA 213 GR T11
33
PSH ( 6 TO 16)
44.45 O.D. * 4.06 Thk.
SA 213 GR A1
34
Bed SH
44.45 O.D. * 6.35 Thk.
SA 213 GR TO 304
24
SA 106 GR B
SA 106 GR B
TUBES
19
HEATING SURFACE AREA

Furnace panels, Convection tubes, Steam drum, Water
drum, Inbed evaporator
M2
1315
Economizer coils
M2
1559
M3
60
WATER HOLDING CAPACITY.

Steam & Water drum, Furnace down comers, risers, inbed
evaporator, Economizers, Inbed super heaters, Above bed
super heaters
S.NO
1
2
3
4
DESIGN METAL TEMPRETURE

EQUIPMENTS
TEMPERATURE
Steam drum, Water drum,
321
Convection bank, Furnace
panels, I/B Evaporator coils,
Front Header, SW bottom
header, Rear wall header, SW
top header
Primary superheater coils A
417
B
Primary superheater coils B
458
C
Secondary superheater coils
494
5 I/B Superheater
6 Riser tubes, down commers,
saturated steam supply tubes,
I/B Evaporator headers
550
293
7
8
9
10
Attemperator
Economizer coil
Economizer I/L Header
Economizer O/L Header
486
263
198
251
11
12
13
14
15
16
PSH I/L
PSH O/L
SSH I/L
SSH O/L
ISH I/L
ISH O/L
293
418
390
445
445
500
20
Unit
Description
Drum1
SAEFTY VALVE
DrumSH
Steam Deaerator Steam
2
HDR to soot
Top
to
Blower
Dearator
Application
Make
Size orifice
CBD
Tank
TYCO SANMAR
-
2.5"
K2 6"
2.5"
K2 6"
2.0" H
3.0"
3.0" K
4.0"
8.0" T
10.0"
3.0" K
4.0"
78
2.0"
J2
4.0"
69.3
Set
Pressure
Kg/Cm
2
77
22.5
3.2
4.3
Design
Temp
Deg C
291.84
292.72
500
330
114.57
200
153.24
Sr. No.
223183
223184
223185
223786
22-3784
22-3783
223785
Tag No.
1PSV
001
1PSV
002
1PSV
003
1PSV
004
0 PSV012
0 PSV011
0 PSV010
Model
HCI-R- HCI-R46W46WIBR
IBR
JOS-HE-35C-IBR
JOS-H-E15-C-IBR
JOS-HE-15-CIBR
5581
2668
42165
JOSH-E15-CIBR
3361
1/BLR
Relieving
Capacity
Quantity
Kg/hr
60271
61043
HCIR58WIBR
24300
1/BLR
1/BLR
1/BLR
21
FUEL ANALYSIS
A) Ulitaimate Analysis ( Corrected to as fired moisture)
S.NO
1
2
3
4
Composition
Carbon
Unit
% By
Wt.
Hydrogen
% By
Wt.
Oxygen
Nitrogen
% By
Wt.
% By
Wt.
Sulphur
% By
Wt.
Moisture
% By
Wt.
Ash
% By
Wt.
Recommended
Coal
MAIN FUEL
Imported
Coal
Petcoke
Indian
Coal
Lignite
68.33
85.34
36.5
43.08
4.53
2.66
2.44
3.3
8.55
1.91
4.4
8.74
1.28
0.39
0.66
0.88
0.4
6.93
0.36
10.5
10
30
6.41
0.77
45.64
10
FUEL SIZE
100% 30% (Max)
less
less than 1
than
mm
6 MM
FUEL
100% Imported Coal
70% Pet coke, 30% Imp coke ( on heat basis)
50% Imp coal, 50% Indian coal
50% Imp Coal, 50% Lignite
Start up fuel
LDO
22
WATER CHEMITERY
FEED WATER
S. No.
Parameter
Unit
Value
1
2
3
General Appearance
Feed water temp
before economizer
Total Hardness as
CaCo3
Clear & Colour less

Deg C
Min 141.9
PPM
Commercial Zero
Total Fe
PPM
0.02
Total Cu
PPM
0.02
Disolved O2
PPM
0.007
Oil & Organics
PPM
Nil
Ph at 25 Deg C
PPM
8.5-9.5
TDS
PPM
Silica as SiO2
PPM
0.02
4
5
6
7
8
9
10
BOILER WATER
Sl. No.
1
Parameter
Unit
Value
Ph at 25 Deg C
10.8-11
TDS
100
Silica as SiO2
2.7
Alkalinity
20
Phosphates
27-29
Oil & Organics
Nil
2
3
4
5
6
23
LIME STONE ANALYSIS

Composition
Percentage
CaCo3
77.4
MgCo3
4.6
H2O
0.5
Inerts
17.5
Lime stone
Seive
Analysis
100 % less
than 6 mm
60 % less than 3 mm
20 % less than 1
mm
BED MATERIAL
Required per start up : 30-32 Tones ( Approx.)
Crushed refractory - Chemical Analysis
Sl. No.
Chemical Composition
Percentage
Limit %
SiO2
68
50-68
Al2O3
28
25-35
Fe2O3
1.05
<2.5
TiO2
1.67
<2
MnO
Traces
Traces
CaO
0.54
>0.5
MgO
0.23
>0.2
P2O5
0.08
<0.1
Na2O
0.22
<0.6
10
K2O
0.45
<0.9
11
Loose bulk Density
1050Kg/M3
1000-1100 Kg/M3
24
DRAFT FAN'S
S.
No.
PARAMETERS
F.D. FAN
I.D. FAN
P.A.FAN
ABB
HACB -7 140 191-04-1-2
DETAILOF FAN
Make
ABB
HACB -7-100 Model No.
179-02-1-1
14702013 &
S. No.
14702014
ABB
HF 2S SLIA 158
TS8A
17002009 &
17002008
4
5
Drg. No.
Type
KF- 101135 b
Centrifugal
KF - 101136 C
Centrifugal
KF 102001 C
Centrifugal
31.63 kg/s
38.17 kg/s
4.74 kg/s
975 mmwc
- 200 mmwc
730 mmwc
Capacity
O/L Static
Pressure
O/L Total
Pressure
1010mmwc
1580 mmwc
Fan Speed
1477 RPM
990 RPM
1480 RPM
10
Critical Speed
2050 RPM
1380 mm
2486 RPM
11
Impeller Dia.
Lubrication
13
Coupling
1911 mm
S GEM EP-2
Grease
114 Z ( GBM
Make )
1580 mm
12
1795 mm
S GEM EP-2
Grease
115 UPN ( GBM
Make )
EP-2 Grease
110 Z ( GBM
Make )
14
Bearing
22224 EK/C3
22224 EK/C3
22220 EK/C3
15
Adaptor Sleeve
H3124
355L
H -320
16
Plummer Block
SNA 524
SNA 524
SNA - 520
Detail of Drive
Motor Speed
1478 RPM
991 RPM
1480 RPM
Motor Rating
180 KW
75 KW
Frame Size
400KW
1 LA 7560/5624P
K 355 S
280M
1
2
25
PERFORMANCE CURVE OF F.D. FAN
26
PERFORMANCE CURVE OF I.D. FAN
27
PERFORMANCE CURVE OF P.A. FAN
28
BURNER
S.
No.
1
2
3
4
5
6
7
8
9
10
11
PARAMETERS
Make
Model No.
S. No.
Drg. No.
Type
Capacity
Pressure
DETAIL OF EQUIPMENT
Wesman
LU - 325
N - 3552007
WH - PJ - 8145
Jet Burner
1000 kg/hr
160 P S I
Compressed Air Pressure at

Burner
Register draught loss at MCR
Excess air at Burner
Electric Supply at burner
8.5 kg/cm2
7.5" WG
10%
220 V
BOILER FEED PUMP

S.
No.
A
1
2
3
4
5
6
7
8
9
PARAMETERS
Detail Of Pump
Make
Model No.
10
11
S. No.
Capacity
Total Head
Pump Speed
Impeller Diameter
Bearing No. & Make
Type & Size of Coupling
Type & Size of Plummber
block
Type of lubrication
B
1
2
3
Detail Of Drive
Motor Rating
Motor Speed
Frame Size
DETAIL OF EQUIPMENT
KSB
HAD 100/9
0118198,0118199 & 0118200 75 2 /2002
105 m3/hr
925 m
2985 RPM
Spacer coupling
Servo System - 46
370 KW
2985 RPM
ILA 7564 -2
29
PERFORMANCE CURVE OF BOILER FEED PUMP
30
TORQUE CHARECHTERISTIC CURVE OF BOILER FEED

PUMP
31
AIR COMPRESSOR
S.
No.
PARAMETERS
ASH HANDLING AIR

COMPRESSOR
INSTRUMENT
AIR
COMPRESSOR
DETAIL OF
COMPRESSOR
1
Make
CHICAGO
PNEUMATICS
Model No.
HX2T- 75 L
ATLAS COPCO
G 75 W / C
PACK
S. No.
N - 3552007
N 3552007
Drg. No.
Type
Reciprocating
Screw
FAD Flow
13.98 m3/hr
192 LPS
Rated RPM
882
882
4.0 kg/cm2
10.0 kg/cm2
Rated discharge pressure

Piston Displacement
(cub.mtr/hr)
10
Bearing No. & Make
11
Type Of Coupling & Size
"V" belt drive
12
Size of "V" belt
SPC - 3350
13
Size of Pulley
14
Lubrication
Servo Press - 220
Atlas Corpo
Comp. Oil
B
1
Detail of Drive
Motor Speed
1475 RPM
1475 RPM
2
3
Motor Rating
Frame Size
75 KW
HX+280SMB4
75 KW
PM 132S
23.36
Gear coupling
32
DRAG CHAIN FEEDER

S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
DETAIL OF FEEDER
1
Make
Model No.
S. No.
Drg. No.
CFM321 - 322.01
Type
Drag chain
Capacity
2 TPH
Chain Speed ( Variable )
.037 m/sec. ( TDR -10 : 1 )
11
Pitch Of Chain
76 mm
12
MOC Of Chain
20 Mn Cr 5
13
Type Of Bearing ( DS )
UCF 213
14
Type Of Bearing ( NDS )
UCT 211
15
Type Of Plummber Block
F213D1 ( DS )
16
Type Of Plummber Block
T211D1 ( NDS )
17
65mm ( DS ) & 55mm ( NDS )

75 mm
19
Shaft Dia.at bearing

Dia. Of Head Shaft At
Sprocket
Dia. Of Tail Shaft At
Sprocket
20
Lubrication
Servo Mesh - 220 ( Gear Box )
18
DEMECH
65 mm
EP - 2 Grease ( Bearings )
Detail of Drive
Geared Motor Speed
14 RPM
Motor KW
1.5
Frame Size
G43-10/DK94-241K
33
ROTARY COAL FEEDER

S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
DETAIL OF FEEDER
1
Make
Model No.
S. No.
Drg. No.
Type
Rotary Feeder
Capacity
1.8 TPH
Feeder Speed
.4 to 4 RPM ( Variable )
13
Type Of Bearing ( DS )
6210 Z
14
Type Of Bearing ( NDS )
6210 Z
15
Shaft Dia.at Rotor
60 mm
16
OD. - 309.2mm * 476 Width
17
Rotor Size
Size of " V " Groove
Pulley
18
Size of Gear Box
FU 3"
19
Size of " V " Belt
A - 40
20
Size of Sprocket
17 Teeth with 1" Pitch & 43 Teeth with 1" Pitch
21
Lubrication
Servo Mesh - 220 ( Gear Box )
22
DECON
4" & 8 "
EP - 2 Grease ( Bearings )
Detail of Drive
Motor Speed
1440 RPM
Motor Rating
3.0 HP
Frame Size
34
SOOT BLOWER
S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
DETAILOF BLOWER
Make
BHEL
Model No.
LRS.1E
S. No.
111
Drg. No.
Travel
5000 m
Travelling Speed mpm
2.45
Rotational Speed
10-40 RPM
Blower No.
SB- 2
Nozzle Size
19
10
No. of Holes
11
Blowing Pressure
10.5 Kg/Cm 2
12
Blowing time per boiler
3.78 min
13
Operating time per boiler
4.08 min
14
Operating time per cycle
16.32 min
15
174 Kg
16
Steam consumption per boiler

Steam consumption per
Cycles
696 Kg
17
Head Opening
375
18
Bearing
19
Adaptor Sleeve
20
Plummer Block
Detail of Drive
Motor Speed
1405 RPM
Motor Rating
0.45 KW
Frame Size
CPM-80
35
ELECTRO STATIC PRECIPITATOR
FUEL
IDENTIFICA
TION.
Sr.No
Design Gas
Volume in
M3/Hr
Outlet
Emission from
ESP MG/NM3
7
8
Petcok
e+impo Import
rted
ed
coal.
Coal
Petcok
e+
Importe
d Coal.
140400
149400
161100
151920
146448
104
Fly Ash
150
Fly Ash
160
Fly Ash
140
Fly Ash
160
Fly Ash
38
42
43
20
43
100
100
100
100
100
11.13
13.49
7.98
10.62
7.98
15-Dec
10-May
13-30
45-50
15-30
3792
3792
3792
3792
3792
97.2
91.4
84.7
89.6
93.2
Parameter
Design Temp
Deg. C
Dust Type
Maximum
Inlet Dust
loading
GN/NM3
2
3
Indian
Coal+Im Indian
proted
Coal+Lig
Coal
nite.
Moisture in
Gas % V/V
Unburnt
Carbon In fly
ash, % w/w.
Collection
area, M2.
Specific
collection area
M2/M3/sec.No
of gas
passages.
17
17
17
17
17
11
Number of
Gas passes
velocity
through ESP
M/sec.
0.56
0.6
0.64
0.61
0.59
12
Treatment
time Sec.
19.8
18.6
17.22
18.26
18.94
10
36
13
No of fields in
series.
14
Migration
Velocitv
Cm/sec.
6.11
6.61
7.15
5.9
6.5
15
Design Pr,
MMWC.
300
300
300
300
300
16
Dust Density
For Power
Kg/M3.
750
700
800
17
Dust density
for Discharge
Kg/M3.
550
500
600
18
FLG. To FLG.
Pressure drop
MMWC.
20-25
20-25
20-25
20-25
20-25
FIELD ARRANGEMENT OF ESP
37
AIR BLOWER
S.
No.
PARAMETERS
SILO FLUIDISING AIR

BLOWER.
SIDE STREAM FILTER

SIR BLOWER
Detail Of Pump
Make
KAY INTERNATIONAL
EVEREST
Model No.
Type
Reciprocating
Twin Lobe
S. No.
53AC02054480208ST
20587
Capacity
250 m3/HR
400 m3/hr
Pressure
4000 WG
3500 mmwc
Bearing No. &

Make
Type & Size of

Coupling
Type of lubrication
10
Type of "V" Belt
Detail Of Drive
Motor Rating
5.5 KW
7.5 KW
Motor Speed
1440 RPM
1440 RPM
Frame Size
HX + 1325 MB4
ND 132 M
M 5175
"V" belt drive
B-62
38
S.
No.
PARAMETERS
DETAILOF FAN
Make
DUST EXTRACTION FAN

DUST
EXTRACTION FAN
DUST EXTRACTION FAN
BOILER
CRUSHER
Reitz
Model No.
Reitz
KEX 028-025015231
Quantity
Type
Centrifugal
Impeller
Arrangement
Centrifugal
Back ward Curved
Blades
Coupled To motor
through flexible
Coupling
Temperature
45
30
Inlet Density
1.025
1.084
Fan Speed
1440
1454
10
Flow Rate
15012
2718300240
11
Static Pressure
240
173210
12
Total pressure
244
214
13
Motor Rating
15
30
14
Absorbed Rating
15
12.5
20
16
Fan Shaft Power

Fan static
Efficiency
78.5
85.9
Detail of Drive
Motor Speed
1470 RPM
1482 RPM
Motor Rating
55 KW
75 KW
Frame Size
SC 250M
SC 2805
KXE 025-050015-181
Backward Curved Blades

Coupled to motor through
flexible coupling.
39
TECHNICAL SPECIFICATION OF TURBINE

STEAM TURBINE 2x18MW
S.
No. PARAMETERS
Type of Steam
1 Turbine
2 Model No.
S.No.
Rated Output ( At
generator terminal
3 )
Speed ( Turbine /
4 Generator )
Inlet Steam
5 Pressure
Inlet Steam
6 Temperature
Exhaust Steam
7 Pressure
Max.1st Extraction
8 pressure
Max.2nd
Extraction
9 pressure
Max.3rd Extraction
10 pressure
11 Max Inlet flow
Max.1st Extraction
12 flow
Max.2nd
13 Extraction flow
Max.3rd Extraction
14 flow
Max.Exhauststeam
15 flow
Direction of
Rotation (Viewed
from governor end
16 )
19 Type of bearing
20 Kind of Oil
21 Type of lubrication
22 Lub. Oil pressure
DETAIL OF EQUIPMENT
Horizontal, Impulse, Multi stage, Multi valve, Axial flow,
Condensing,Un- controlled & geared
C8 - R13 - ER
SHREE - 7E - 11140
18,000 KW
6200 / 1500 RPM
62 kg/cm2 ( Abs. )
485 deg c
.097 kg/cm2 (A )
15.52 kg/cm2(A) at turbine nozzle

74900 kg/hr
7340 kg/hr
10650 kg/hr
6140 kg/hr
60850 kg/hr at .1013 kg/cm2. A
Clock wise
Kingsbery
Turbine oil ISO VG 46
Forced
1.0 kg/cm2
40
23
Control oil
pressure
14.0 kg/cm2
24
Lub. & Trip oil flow
618 lit/min
25
Control oil flow

Detail of coupling
50 lit/min
Coupling between
turbine & R/gear
Coupling between
R/gear &
generator
Diaphragm type ( bendix )
Oil contained gear type
Material list
Turbine HP casing
Part
Cast Alloy (1.25 Cr- 0.5 Mo ) steel
2
3
4
Exhaust casing
part
Turbine rotor
Blades
Carbon steel
Cr - Mo - V forged steel
Mo - 13 % Cr stainless steel
Nozzle
Mo - 13 % Cr stainless steel
6
7
8
Diaphragm
Journal bearing
Thrust bearing
Carbon Steel
Carbon steel lined with babbit material
Carbon steel lined with babbit material
Labyrinth packing
Ni-Pb-bronze, stainless steel fin
Detail of
Generator
1
Make
M/s TOYO DENKI PS
Type
Cylindrical rotor synchronous generator
Speed
1500 RPM
Capacity
18 MW
P.F.
0.8
41
TURBINE 6MW
Mazda Limited Ahmedabad India control valve year 2005
S.No
Parameter
Value
Name of manufacturer
DDIT
Design adopted
SIEMENS/ALSTOM
Model
ST3
Type
Impulse
Casing design pressure
Pn x 1.5
Running speed
10,000 rpm
Tripping speed
11,000 rpm
Steam flow radial/axial
Radial
Type of stages
Impulse
10
No of stages
11
11
Wheels Integral with rotor
Integral
12
Method of blade attachment
T root
13
Rows with shrouds
9 rows
14
Rows with lacing wires
None
15
Type of steam glands
16
HP
Labyrinth
17
Interstage
Labyrinth
18
LP
Labyrinth
19
Babbit Material
Lnsg
20
Babbit material suitable upto tempreture
120 deg C
42
21
Mimimum steam flow to condenser
5-7 tph
22
Steam flow for rated power generation
21.5 tph
23
at zero bleed steam
24
Maximum rotor pheripherial speed
25
Governer
26
Type
Electronic
27
Make
Woodward
28
Number of control valves at inlet
2/3
29
Material of construction
30
Turbine casing
31
Exaust hood
32
Rotor
21 Cr Mo V57
33
Blades
X 22 Cr Mo V12 1
34
Diaphragms
35
Steam nozzles
36
Shaft Laybriths
X 20CrMo13
37
Bearing Liners
Lnsg
Gs 22Mo4
OVER HAULING DATES OF TURBINE

S.NO.
TG
OVER HAULING DATE

STARTING
COMPLETING
TG # 2
07-Dec-05
14-Dec-05
TG # 1
15-Dec-05
21-Dec-05
TG # 2
18-Aug-08
5-Sep-08
43
LP HEATER
S.No Description
UOM
Design Pressure
Design Temperature
Deg C
Shell Side
3.5/Full
Vaccum
Shell-200/
Skirt-200
Hydro Test Pressure
Kg/cm2(g)
4.6
18.3
Corrosion Alowance
MM
1.6
1.6
Fluid Circulated
Type
Steam/Drain
Condensate
No. of Tubes Passes
Nos
Nos
Nos &
MM
2(1 Shrouded))
No. of Zones
Total No. of U tubes &
tube O.D.
Heat Transfer Area
Kg/cm2(g)
Tube Side
14.1
200
234 Us and 15.875 mm
M2
170.64/115.49
Thermal Design Parameters

S.No Description
Steam/Condensate
1
Flow Rate
Steam/Condensate
2
Inlet Pressure
Steam/Condensate
3
Inlet Temp.
Steam/Condensate
4
Inlet Enthalpy
5
6
7
8
Drain Outlet Flow rate

Drain/Condensate
Outlet Temp.
Condensate Outlet
Enthalpy
Tube Side Pressure
Drop
UOM
Shell Side
Tube Side
Kg/Hr
5599.14
61870
Kg/cm2(a)
1.06
8.5
Deg C
100.72
47.67
Kcal/Kg
627.9
47.83
Kg/Hr
5599.14
NA
Deg C
53.27
99.6
Kcal/Kg
NA
99.84
Kg/cm2
NA
<=0.5
44
HP HEATER
S.No
Description
UOM
Design Pressure
Design Temperature
Deg C
Shell Side
19.0/Full
Vaccum
Shell-350/
Skirt-336
Hydro Test Pressure
Kg/cm2(g)
24.7
143
Corrosion Alowance
MM
1.6
1.6
Fluid Circulated
Type
Steam/Drain
Feed water
No. of Tubes Passes
Nos
Nos
Nos &
MM
3(2 Shrouded))
No. of Zones
Total No. of U tubes &
tube O.D.
Heat Transfer Area
Kg/cm2(g)
Tube Side
110
250
123 Us and 15.875 mm
M2
89.11/78.97
Thermal Design Parameters

S.No
1
2
3
4
5
Description
Steam/Feed water Flow
Rate
Steam/Feed water Inlet
Pressure
Temp.
Enthalpy
UOM
Shell Side
Tube Side
Kg/Hr
6852.87
73600
Kg/cm2(a)
14.61
80.1
Deg C
317.8
142.37
Kcal/Kg
735.68
144.31
Kg/Hr
6852.87
NA
Deg C
148
195
Drain Outlet Flow rate

Drain/Feed water Outlet
Temp.
Feed water Outlet
Enthalpy
Kcal/Kg
NA
198.62
Tube Side Pressure

Drop
Kg/cm2
NA
<=0.5
45
CONDANSATE EXTRACTION PUMP 2X18MW

S.
No.
PARAMETERS
Detail Of Pump
Make
KSB
Model No.
WKT 65/3
S. No.
0119078 -751/2002
Capacity
72 m3/hr
Total Head
95 m
Pump Speed
2955 RPM
Impeller Diameter
Bearing No. & Make
10
Type of lubrication
Detail Of Drive
Motor Rating
37 KW
Motor Speed
2955 RPM
Frame Size
VSC 200L
DETAIL OF EQUIPMENT
QJ312MPAC3 ( SKF )
Sevo Prime - 46
46

EXTRACTION PUMP-1
47

EXTRACTION PUMP-2
48
CONDENSATE EXTRACTION PUMP 6 MW

SR.
No.
Parameter
Value
Quantity
2 No
Type
Horizontal
Capacity
28.8 m3/hr
Head
95 m
Tempreture
25 0C
Speed
2930 rpm
BrG IB
6308
BrG OB
6308
Drive Motor
ALSTOM General purpose squarel cage motor
Rating
20 KW
Speed
2930 rpm
Voltage
415 V
Mfg year
2005
Hz
50
KW
22
HP
30
Amps
33.6
RPM
2930
10
% Effeciency
90
11
PF
0.88
12
Wt
172 kg
13
D.E Brg
6310 ZZ
14
N.D.E Brg
6210 ZZ
15
Machine No
255620010002
16
Frame
D 180 M
17
Ref
IS 325 1NS CL-F
18
Duty
S1
49
CONDENSOR 6MW
S.No
Parameter
Value
Condensor
Order No
6500001172, dtd 25-10-2004
Order placed by
Siemens
Type
Condensor TB
Size
1525/1515-5690
Des pr (shell side)
FV/1.1 bar
Des Tr (shell side)
1200 C
Test Pr (shell side)
flooded bar G
Test Dt (shell side)
8/4/2005
10
Radiography (shell side)
Spot
11
Stress relief (shell side)
No
12
Corrosion allowance (shell side)
1.6 mm
13
Des pr (tube side)
4 bar
14
Des Tr (tube side)
600 C
15
Test Pr (tube side)
6 bar
16
Test Dt (tube side)
13/4/2005
17
Number of tubes
2080
18
size of tubes
19.05 mm o/d x 18 BWG
19
Length of tubes
5700 mm
20
Radiography (tube side)
Spot
21
Stress relief (tube side)
No
22
Corrosion allowance (tube side)
1.6 mm
Material of construction
1
Shell
Carbon steel plate

ASTM IS 2062 Gr B
Water boxes
Carbon steel plate

ASTM IS 2062 Gr
Tubes
90-10 Cu-Ni
Tube sheets
Carbon steel ASTM IS 2062 Gr
Tube support plates
Carbon steel ASTM IS 2062 Gr
50
CONDENSOR 2x18 MW
S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
General Information
Make
Godavari Engineering
Model No.
86342-4.0-05
Type
Surface Condensor
Capacity
60850 kg/hr
Enthalpy of condensate
steam
556.5 kcal/kg
Condensate pressure
.097 Ata
Size of tubes ODxThkxL
19.05x18 BWGx7955 mm long
Total no. of tubes
No. of tubes in air cooling

zone
10
Cooling water quantity
3470 m3
11
Cooling surface area
2175 m2
12
Cooling water inlet tempr.
33 deg c
13
42 deg c
14
Cooling water outlet tempr.

Velocity of cooling water
through tubes
15
No. of passes
16
Type of water box
Cylindrical , Divided
17
Capacity of hot well NWL to

LWL
2.2 m3
4624
404
1.935 m/sec
2
51
COOLING TOWER
S.
No.
A
1
PARAMETERS
General Information
Make
Paharpur
Model No.
86342-4.0-05
Type
Performance data at
design condition
Induced draught counter flow
Capacity
Design wet bulb
temperature
Design inlet air wet bulb
temperature
2200 m3/hr / cell
B
1
2
3
4
DETAIL OF EQUIPMENT
27.8 deg c
13 deg c
Design cooling range

Design approach to inlet
air wet bulb temperature
Evaporation loss
153.72 m3/hr
4.40 m3/hr
10
Max. drift loss

Cooling water flow (L)
kg/hr. , per m2 of fill area
Dry air flow (G) kg/hr. ,
per m2 of fill area
Ratio of water to air
weights, (L) / (G)
11
12
13
Temperature of leaving air B/NW=> SS304

Dry bulb
40.28 deg c
Wet bulb
40.28 deg c
14
Dry air per fan
1338677.56 kg/hr
15
Total wet air per fan
1405410.64 kg/hr
16
17
18
Total fill volume

Average fill height
Tower cofficient
Total vertical water fall
height
856.3 m3
1.219 M
1.44
8
9
19
4.2
15661.77
9530.03
1.643
4.0 M
52
COOLING TOWER FAN

S.
No.
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PARAMETERS
Detail Of Fan
Make
Model No.
Type
S. No.
Capacity
Fan Dia.
Fan speed
Tip speed
Blade tip clearance
No. of blades
Velocity pressure
Total static pressure
Air delivery per fan
Blade material
Hub material
Bearing No. & Make
Type of lubrication
DETAIL OF EQUIPMENT
Paharpur
HP - 4-8
Axial flow propeller type
21387.8 m3/min
336"
114 RPM
50.94 m/sec
40mm
8
1.52 mmwc
10.60 mmwc
21387 m3/min
FRP
B/NW=> SS304
Servo system- 121 ( 43 liter )
B
1
2
3
4
5
6
Detail of gear reducer

Make
Model No.
Type
No of reduction
Reduction ratio
Material of gear tooth
Paharpur
Series 32.2
Spiral bevel- cum helical
Two
12.93 :1
Ni-Mo steel
C
1
2
3
4
Drive Shaft
Make
Model No.
Type
Rated H.P.
Paharpur
Series 301 Class1
Non lubricated floating type
242@1500 RPM
5
6
Type of coupling
Coupling
Flexible bush type ( Lubricated )

DI HDG
D
1
2
3
Detail Of Drive
Motor Rating
Motor Speed
Frame Size
75 KW
1480 RPM
280 S
53
CENTRIFUGE 6 MW
SR.NO PARAMETER
Seprator type
MAB 103 B-24
Manufacturing Sr No/Year
4136060 - 2004
Product No
881145-09-01
Designation
Max speed (bowl)
8570 r/min
Speed motor shaft
1500 r/min
El current frequency
50 Hz
Recommanded motor power
0.75 KW
Max density of feed
1100 kg/m3
Max density of sediment
5000 kg/m3
Process temp min/max
0/1000C
Pump No
529209-82
54
CENTRIFUGE 2X18 MW
S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
Detail Of Centrifuge
Make
ALFA LAVAL
Frame
549377-02
Bowl
524700-88
S. No.
4122908/2002
Capacity
Speed of bowl
8571 RPM
Max. density of feed
1100 kg/m3
Max density of sediment
5000 kg/m3
Detail of level switch
Model
LS 31441-41
S. No.
H4191
Detail Of Drive
Motor Rating
.75 KW
Motor Speed
1400 RPM
Frame Size
AD 80D
55
COOLING WATER PUMP

COOLING
WATER
AUXILIARY COOLING
PUMP
WATER PUMP
S.
No.
PARAMETERS
Detail Of Pump
Make
KIRLOSKER
KIRLOSKER
Model No.
20 UPH1
UP200/38
S. No.
1709102001
1746302018
Capacity
1111.11
Lit/sec.
600 m3/hr
Total Head
22 m
30 m
Pump Speed
980 RPM
1480 RPM
Pump Size
600*500 mm
200*200 mm
Impeller Diameter
Bearing No. & Make
6319
6309
10
Type & Size of

Coupling
S- 370
CW 276
11
Type of lubrication
S. GEM - 3
S. GEM 3
Detail Of Drive
Motor Rating
325 KW
75 KW
Motor Speed
980 RPM
1480 RPM
Frame Size
ILA 7560 -6
280S
CS/360 mm
56
PERFORMANCE CURVE OF COOLING WATER PUMP

57

WATER PUMP
58
COOLING TOWER MAKE UP PUMP

S.
No.
PARAMETERS
DETAIL OF EQUIPMENT
Make
KIRLOSKER
Model No.
UP125/30A
S. No.
1745502132/1745602132 as per record of

Surana
Drg. No.
Type
Centrifugal
Capacity
210 m3/hr
Total Head
20 m
Pump Speed
1460 RPM
Pump Input
14.05 KW
10
Pump Size
150/125 mm
11
Bearing No. & Make
6306
12
Type Of Coupling & Size
Pin bush flexible
13
Lubrication
Servo System 46
Detail of drive
Motor Speed
1460 RPM
Motor Rating
18.5 KW
Frame Size
IPW 25
59
PERFORMANCE CURVE OF COOLING TOWER MAKE

UP PUMP
60

S.
No.
PARAMETERS
Detail Of Pump
L.P. DOSING PUMP
H.P.DOSING PUMP
Make
VK Pumps
VK Pumps
Model No.
PR -10
PR -20
S. No.
N02015667 , 68
N02015664 , 66
Capacity
0 To 17 LPH
28 LPH
Discharge Pressure
7 kg/cm2
85 kg/cm2
Pump Speed
Bearing No. & Make

Type & Size of
Coupling
Love Joy (L -70)
L -70
L -70
Tubular With Guard
Rod
L-70
LEVON
LEVON
800 CC
800 CC
13
CC Of Level Gauge
S. No.Of Level
Gauge
14
Model No. Of L.G.
TG-244 - 1118
TG-244 1118
15
Type Of Strainer
Y Type
Y Type
16
Make Of Strainer
JNM
JNM
17
Size Of Strainer
20 NB S.W.
20 NB S.W.
18
Type of lubrication
Servo Mesh - 320
Servo System 460
Detail Of Drive
Motor Rating
0.5 HP
0.5 HP
Motor Speed
1500 RPM
1500 RPM
Frame Size
PM71
PM-71
8
9
10
11
12
Size Of Spider
Type Of Level
Gauge
Make Of Level
Gauge
Tubular With Guard Rod
8637 8637
61
OIL PUMP 2X18 MW
S.
No.
1
MAIN
CONTROL OIL
PARAMETER PUMP
Make
TUSHAKO
PUMPS
EMERGENCY
OIL PUMP
AUXILARY OIL
PUMP
ROTADEL
ROTADEL
RDRN - 200.5
L
RDRN -400 M
Rotary Gear
Type
Rotary gear Type
Model No.
Type
T3S38 / 46 LH
SXCI2RNJIBCIB
Triplescrew
pump with inbuilt
PRV
S. No.
02348/0158 &
02348/160
02-5609
02-5529
Capacity
Discharge
Pressure
70 LPM
11.1 m3/hr
690 LPM
15.6 kg/cm2
1.3 kg/cm2
5.95 kg/cm2
PUMP
SPEED
Impeller
Diameter
Bearing No. &

Make
10
Type & Size

of Coupling
11
Type of
lubrication
Detail Of
Drive
Motor Rating
3.7 KW
( DC 110 V )
2.2 KW
15 KW
Motor Speed
1430 RPM
1800 RPM
1450 RPM
Frame Size
FBPM 112M
ASBG 100S
PM160L
1430 RPM
1440 RPM
62
OIL PUMP 6 MW
S.No Parameter
Control Oil
Pump
Auxillary Oil
Pump
Emergency Oil
Pump
Type
Rotary Gear
Rotary Gear
Gear
Capacity
475 lph
475 lph
240 lph
Pressure
12 kg/cm2
5 kg/cm2
35 m
Speed
1440 rpm
1440 rpm
3000 rpm
Size
40 NB
Flow
110 LPH
D.C.
Drive Motor
Type
3 phase
squirrel cage
induction
motor
Rating
5.5 KW
30 KW
3000 rpm
Bearing D
6308ZZ C3
6309 C3
110 V
Bearing N
6307ZZ C3
6308 C3
Speed
1440 rpm
1455 rpm
Voltage
415 V +/-10
415 V
3 phase
squirrel cage
induction motor 5.5 KW
63
TECHNICAL SPECIFICATION OF THE COAL PLANT

COAL CRUSHER
S.
NO. PARAMETERS
A
COAL CRUSHER
LIME CRUSHER
Mc Nally Bharat Engg. Co.

Swing hammer reversible
impactor
Detail of Crusher
Make
Type
Mc Nally Bharat
Engg. Co.
One Way Hammer
Mill
Design Capacity
60 TPH
25 TPH
Drg. No.
Size
6010
10" * 20"
Rotor Dia.
600 mm
600 mm
Rotor Length
1000 mm
1000 mm
750 ( Nominal )
Thro V belts and
sheaves
960 ( Nominal )
Speed of Crusher
Drive
Transmission
Thro V belts and sheaves
10
Drive Pulley
316 P.C.D.
316 P.C.D.
11
Driven Pulley
630 P.C.D.
475 P.C.D.
12
Bearing No.
Size of Adaptor
sleeve
22328 CCK/ W33
22322 CCK / W33
SPC 3750
SPC PIX 4250
15
Size of V belt
Size of Plummber
block
SDAF 328
SDAF 322
Detail of drive
Motor Rating
90 KW
75KW
Motor Speed
1500 RPM
1500 RPM
Frame Size
SC280M
SC280S
13
14
64
VIBRATING SCREENS (COAL)

S.
PRIMARY VIB
SEC VIB SCREEN
NO. PARAMETERS
SCREEN(COAL)
(COAL)
Make
BHP - VIMEC
BHP - VIMEC
Model no.
Type
VRM 150/350 - 1A
Electro Mechanical,
Circular Motion Vibrating
Screen
VRM 150/350 - 1A
Electro Mechanical,
Circular Motion
Vibrating Screen
Design Capacity
75 TPH
60 TPH
Drg. No.
Size
1500 mm wide * 3500

mm long
1500 mm wide * 3500

mm long
No of decks
Separation size
6 mm
6 mm
Deck openings
7 mm * 7 mm
7 mm * 7 mm
10
Inclination
15 deg
15 deg
11
Mounting
Floor mounted
Floor mounted
12
Max. lump size
50 mm
50 mm
13
Bearing No.
Size of Adaptor
sleeve
22315 EJA
22315 EJA
Size of V belt
Size of Plummber
block
B-2070/ B-81
B-2070/ B-81
14
15
16
Detail of drive
1
Motor Rating
5.5 KW
5.5 KW
Motor Speed
1440 RPM
1440 RPM
Frame Size
HX132SUC41
HX132SUC41
65
VIBRATING SCREEN (LIME STONE)

S.
NO.
PARAMETERS
LIME STONE VIB. SCREEN
Make
BHP - VIMEC
Model no.
Type
VRM 80/200 - 1A
Electro Mechanical, Circular Motion
Vibrating Screen
Design Capacity
Drg. No.
Size
800 mm wide * 2000 mm long
No of decks
Separation size
6 mm
Deck openings
7 mm * 7 mm
10
Inclination
15 deg
11
Mounting
Floor mounted
12
Max. lump size
90 mm
13
Bearing No.
22313E
14
Size of Adaptor sleeve
15
Size of V belt
16
Size of Plummber block
B-1400/B-56
Detail of drive
1
Motor Rating
3.7 KW
Motor Speed
1425 RPM
Frame Size
HX112MAA41
66
TRAVELLING TRIPPER FOR BCN 4A / 4B

S.
NO.
PARAMETERS
SPECIFICATION
Make
BHP
2
3
4
5
6
7
8
9
10
Design Capacity
Drg. No.
Speed of Belt m/sec.
Tripper speed
Tripper inclination
Motor Rating
Motor Speed
Frame Size
Width of belt
100 MTPH
1-2014-23
1
0.2 m/sec.
18 deg.
7.5 KW
1500 RPM
132S
650 mm
1
2
Tripper Drive
Primary Reduction (
Geared Motor )
Make
Shanthi
O/P RPM
25
Size
F 50X -220/4
Rating of Motor
2.2 KW
Frame size
100L
Secondary Reduction (
Chain Drive )
1
Type
Roller Chain Drive
Size
3
1
Sprocket
Flap Gate
Drive for Flap gate
Pitch 31.75 mm / Simplex

Drive sprocket -17 Teeth - 31.75 P Simplex
Driven Sprocket - 34
Teeth -31.75 P - Simplex
ACTUATOR
Type
Linear Actuator
Thrust
300 kg
Stroke
300 mm
5
6
Velocity
Motor Rating
Bearing size & make
100 mm/sec.
1.5 KW
2211 CK ( SKF / FAG ) , Self alig. Ball
bearing with adaptor sleeve
Plummber block size & Make SN 511 ( Winco/ HMTC / SMR )
Shaft dia at Hub/ Bearing
60 / 50
67
LIME STONE CONVEYOR

PARAMETERS LSC-2
LSC-3
BLSC 4A &
4B
Make
BHP
BHP
BHP
Design
Capacity
20 MTPH
20 MTPH
60 MTPH
Drg. No.
1-2014-19
1-2014-21
1-2014-17
0.75
0.75
99.46
31.725
27.0537
S. NO.
Speed of Belt
m/sec.
Profile CRS (
Along belt in M
)
Horizontal
length / lift ( m )
97.091 /
21.578
31.725
22.26 / 1.445
For conveyor
Motor Rating
5.5 KW
3.7 KW
7.5 KW
Motor Speed
1500 RPM
1500 RPM
1500 RPM
Frame Size
132 S
PM 112 M
132S
INDUS
INDUS
INDUS
400 mm/ 315

/3
FR / 5mm
Top & 2 mm
bottom
400 mm/ 315

/3
FR / 5mm
Top & 2 mm
bottom
650 mm/ 315

/3
FR / 5mm
Top & 2 mm
bottom
Belt
Specification
1
Make
Width / Rating
Cover grade /
Thickness
68
BELT CONVEYOR(COAL)
S.
NO.
PARAMETERS BCN-1
BCN-2
BCN-3
BCN 4A &
4B
BCN-5
Make
BHP
BHP
BHP
Design
Capacity
75 MTPH
60 MTPH
60 MTPH
60 MTPH
Drg. No.
1-201414
1-2014-15
1-201416
1-2014-17
35
MTPH
1201418
84.420 M
104.864
30.665
82.471 /
15.950 M
102.336 /
22.75
29.075 /
2.0
27.0537
22.26 /
1.445 For
conveyor
32.071
31.035
/ 8.085
M
5.5
KW
Speed of Belt
m/sec.
Profile CRS (
Along belt in M
)
Horizontal
length / lift ( m )
BHP
BHP
Motor Rating
15 KW
15 KW
7.5 KW
7.5 KW
Motor Speed
1500
RPM
1500
RPM
1500
RPM
1500
1500 RPM RPM
Frame Size
160M
160L
132M
132S
132S
INDUS
650
mm/
315 / 3
FR /
5mm
Top &
2 mm
bottom
Belt
Specification
1
Make
INDUS
INDUS
INDUS
INDUS
Width / Rating
650 mm/
315 / 3
650 mm/
315 / 3
650 mm/
315 / 3
650 mm/
315 / 3
Cover grade /
Thickness
FR / 5mm
Top & 2
mm
bottom
FR / 5mm
Top & 2
mm
bottom
FR / 5mm
Top & 2
mm
bottom
FR / 5mm
Top & 2
mm
bottom
69
WATER TRAETMENT PLANT DETAIL
WATER TREATMENT PLANT OVERVIEW

70
DM PLANT DETAIL
Treatment Flows
UNIT
MAR
K
NO.
Min.
M3/
hr
Max
.
M3/
hr
Norm
al
M3/hr
Between
Regenerati
on
CA
P
M3
Perio
d
Hour
s
Chemical
Consumption/Unit
/Regeneration
Resin Literes
100%
SAC
5.67
124
22
17 Kg HCl
SAB
5.67
124
22
28 Kgs NaOH
MB
5.67
4 Kgs HCl & 6 kgs

NaOH
280L T42H X
2 Units
467L A27 MP
X 2 Units
69 L T42H X 2
Units. 88 L
A27 MP X 2
Units
RO-1 PLANT DETAIL

S.NO
1
2
3
4
5
6
TYPE OF PLANT
Net capacity of the
plant
Number of parallel
streams
Feed flow rate per
stream
Mode of operation
for filteration
Mode of operation
of ro section
SIDE STREAM FILTERATION

PLANT
RO PLANT
155 M3/hr
PERMEATE
440 M3/HR
1X100%
2X50%
183 M3/hr
SEMI
AUTOMATIC
220 M3/hr
MANUAL
MANUAL
MANUAL
71
S.
No.
CHEMICAL UNLOADING PUMP

ACID UNLOADING
ALKALINE UNLOADING
PARAMETERS
PUMP
PUMP
Make
ANTICO
ANTICO
Model No.
EXP - 50 CT
EXP - 50 CT
S. No.
Drg. No.
Type
Centrifugal
Centrifugal
Capacity
10 m3/hr
10 m3/hr
Total Head
12 m
12 m
Pump Speed
1440 RPM
1440 RPM
9
10
Bearing No. & Make

Type Of Coupling &
Size
Love Joy L- 95
Love Joy L- 95
11
Lubrication
Servo System 68
12
Name
Servo System - 68
Acid Unloading
Pump
Detail of drive
Motor Speed
1400 RPM
1400 RPM
Motor Rating
2.2 KW
2.2 KW
Frame Size
PM- 100L
PM- 100L
Alkaline Unloading Pump
72
DM Tank Specification
S.No
Parameter
Value
Design code
IS 803
Design temp
50 0 C
Working Pr
Atmospheric
Design Pr
6 MWC
Hydrotest Pr
Full of water
Thickness
Shell
6 mm
Roof
5 mm
Bottom
6 mm
Design Vaccum
Nil
Corrosion allowance
1.7 mm
Fluid handling
Demineralised water
10
Radiography
As per code
11
Joint efficiency
0.85
12
Heat treatment
Not req Zinc Cromate
13
Painting
Primer - 2 coats of red oxide
Natural rubber lining
Finish - 2 coats of synthetic enamel

Three layers with total thickness of not
less than 4.5 mm
14
As per IS:4682
15
Fabricated water
8702 Kgs
16
Hydrostatic weight
163659 Kgs
17
Operating weight
148159 Kgs
18
Qty
73
PUMP'S
S.
N
o.
PARAMET
ERS
RAW
WATER
PUMP
KIRLOSK
ER
Make
Model No.
S. No.
Drg. No.
Type
Capacity
Centrifug
al
210
m3/hr
7
8
Total Head
Pump
Speed
32 m
1470
RPM
Pump Input
10 Pump Size
Bearing No.
11 & Make
Type Of
Coupling &
12 Size
13 Lubrication
OA NO
Detail of
drive
Motor
Speed
Motor
Rating
Frame Size
B
1
RO HIGH
PRESSU
RE
PUMP
EFFLUENT
DISPOSAL
PUMP
KSB
KIRLOSKER
CPKC
UP125/32 100 - 315 KPD
17468020 0250768/
02
67
1370702086
Centrifug
al
183
m3/hr
150 Mtr
2900
RPM
Flex KR
24.22 KW 276
75*150
mm
3307 &
nu309
DM
EFFLUE
NT
PUMP
RO
CLEANIN
G PUMP
KIRLOSK
ANTICO ER
EXP - 50 CPHM
AG
50/16
Centrifugal
Centrifug Centrifug
al
al
18 m3/hr
10 m3/hr
50 m3/hr
50 m
2900 RPM
12 m
1440
RPM
37.5 m
100*125
mm
5.98 KW
7.5 KW
Love Joy
L 100
40 x 65 mm
Love Joy
L- 95
L-100
Pin bush
flexible
Servo
Gem EP 2 Grease
Rubber
Pad Type L-110
Servo
System - Servo
46
System - 68
0923A031C/
0100
S.A.E.
140
Servo
System 68
1470
RPM
2900
RPM
2900 RPM
1440
RPM
2920
RPM
30 KW
110 KW
11.0 KW
200L
315 S
160 M
5.5 KW
PM
132S
9.3 KW
ND 160M
74
PERFORMANCE CURVE OF RAW WATER PUMP

75
PERFORMANCE CURVE OF RO-1 HIGH PRESSURE

PUMP
76

S.
No PARAMETE
.
RS
COGULANT
DOSING
PUMP
ACID
DOSING
PUMP
ANTI
SCALANT
DOSING
PUMP
pH DOSING
PUMP
Make
MILTON
ROY
MILTON
ROY
MILTON
ROY
MILTON ROY
Model No.
D -13
M-14
D-11
M- 13
S. No.
1202
Drg. No.
1200
Type
Diaphragm
Diaphrag
m
Capacity
0.25-35 LPH
10 - 100
LPH
0.1 - 12 LPH
5 - 50LPH
Operating
Pressure
4 kg/cm2
5 kg/cm2
9 kg/cm2
8 kg/cm2
Pump Speed 100 SPM
144 SPM
100 SPM
144 SPM
Lubrication
10
Coupling
NA
Love Joy
NA
Love Joy
11
Bearing
12
Plummer
Block
Detail of
drive
Motor Speed
100 SPM
1500
RPM
1440 RPM
Motor Rating
1500 RPM
.37 KW
0.37 KW
Frame Size
Diaphragm
Diaphragm
IEC71
77
PARAMETER
S
FIRE WATER PUMP'S

JOCKEY
DIESEL
FIRE WATER
ENGINE
PUMP
DRIVEN
Make
KIRLOSKER
KIRLOSKER
KIRLOSKER
Model No.
CPHM 32/26
DSM 100/36
DSM 100/36
S. No.
1780402116
1723002096
1723002095
Drg. No.
Type
Centrifugal
Centrifugal
Centrifugal
Capacity
11 m3/hr
171 m3/hr
171 m3/hr
Total Head
70 m
70 m
70 m
Pump Speed
2900 RPM
1475 RPM
1475 RPM
Pump Input
9.01 KW
44.05 KW
44.05 KW
10
32*50 mm
3307 & NU
307
100*125 mm
100*125 mm
13
Lubrication
Love joy
flexible
Servo Gem 3
6307 & 3307

Pin bush
flexible
coupling
Servo Gem 3
6307 & 3307
12
Pump Size
Bearing No. &
Make
Type Of
Coupling &
Size
Detail of
drive
Motor Speed
2900 RPM
1475 RPM
1475 RPM
Motor Rating
15 KW
75 KW
75 KW
Frame Size
160M
280 S
280 S
S.
No.
11
FIRE WATER PUMP
Flexible Joy type KC

276
Sevo Gem 3
78
PTP PUMP
SR.N
O
PARAMETERS
PTP INLET 1
PTP INLET 2
Pump name, location
PTP Inlet
PTP Inlet
Application
To Feed water into PTP

Plant
To Feed water
into PTP Plant
Liquid handled
water
water
Pump Make
Kirlosker Brother
Kirlosker Brother
Model
UP 150/47
ESN100/30
Design capacity
(m3/hr)
250
180
Rated head (m)
68
45
Rated
power (kW)
75
55
Speed (RPM)
1450
1400
10
Impeller size(Dia) (mm)
11
MOC of Impeller
12
Specific Gravity of fluid
14
Viscosity of the fluid

(cp & cst)
Control used
(Valve/
speed)
15
Operating hours per

day
16
Annual operating days
13
79
MIX BED AIR BLOWER
Make
EVEREST
EVEREST
DEGASSER
AIR
BLOWER
SURVODAY
A
Model No.
FD - 50M
M -5175
SEL -MP -22
S. No.
EB 0110358
Drg. No.
Type
TWIN LOBE
TWIN LOBE
Centrifugal
Pressure/Capacity
0.45 kg/cm2
400 m3/hr
2750 m3/hr
Speed of blower
880 RPM
Lubrication
Servo Mesh - 320
Servo Mesh 320
Coupling
"V" belt drive
"V" belt drive
10
Bearing
11
Size of "V" belt
12
Adaptor Sleeve
13
Plummer Block
Detail of drive
Motor Speed
1430 RPM
1500 RPM
1440 RPM
Motor Rating
2.2 KW
7.5 KW
1.5 KW
Frame Size
100 L
160M
90L
S.
No.
PARAMETERS
MIX BED
BLOWER
DMF AIR
BLOWER
7201 1
Direct
coupled
A 1050 A40
B - 60
Servo Mesh
320
80

045 - Tech. Dairy of Shree Power

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045 - Tech. Dairy of Shree Power

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SHREE CEMENT LIMITED BEAWAR,

DESIGN AS PER HMBD

PG TEST REPORT OF BOILRER

PG TEST REPORT OF TURBINE 2X18 MW

PG TEST REPORT OF 6 MW TURBINE

TECHNICAL SPECIFICATION OF BOILER

SPECIFICATION OF STEAM GENERATOR

HEATING SURFACE AREA

WATER HOLDING CAPACITY.

DESIGN METAL TEMPRETURE

LIME STONE ANALYSIS

DRAFT FAN'S (FD + ID + PA)

BOILER FEED PUMP

DRAG CHAIN FEEDER

ROTARY COAL FEEDER

ELECTRO STATIC PRECIPITATOR

DUST EXTRACTION FAN

TECHNICAL SPECIFICATION OF TURBINE

STEAM TURBINE 2x18MW

OVER HAULING DATE

CONDANSATE EXTRACTION PUMP 2X18MW

CONDENSATE EXTRACTION PUMP 6MW

COOLING TOWER FAN

COOLING WATER PUMP

COOLING TOWER MAKE UP PUMP

CHEMICAL DOSING PUMP

OIL PUMP 2X18 MW

TECHNICAL SPECIFICATION OF COAL PLANT

VIBRATING SCREENS (COAL)

VIBRATING SCREEN (LIME STONE

TRAVELLING TRIPPER FOR BCN 4A / 4B

LIME STONE CONVEYOR

RO-1 PLANT DETAIL

CHEMICAL UNLOADING PUMP

CHEMICAL DOSING PUMP

FIRE WATER PUMP'S

MIX BED AIR BLOWER

PROCESS FLOW DAIGRAM 42 MW BEAWAR

HMBD AT 100% LOAD

HMBD AT 80% LOAD

HMBD AT H.P HEATER OUT

HMBD AT LP HEATER OUT

PERFORMANCE CURVE OF F.D. FAN

PERFORMANCE CURVE OF I.D. FAN

PERFORMANCE CURVE OF P.A. FAN

PERFORMANCE CURVE OF BOILER FEED PUMP

FIELD ARRANGEMENT OF ESP

PERFORMANCE CURVE OF COOLING WATER PUMP

WATER TREATMENT PLANT OVERVIEW

PERFORMANCE CURVE OF RAW WATER PUMP

MAJOR ACHIEVEMENTS AND MILESTONE ACTIVITIES

START UP OF PROJECT (EFFECTIVE DATE OF

RELEASE OF BOILER ORDER ON TBW

RELEASE OF ORDER FOR RCC CHIMNEY WORK

CIVIL WORK STARTED

MECHANICAL ERECTION STARTED

DM WATER SYSTEM COMMISSIONED

HYDRO TEST FOR BOILER-1

DESIGN DATA AS PER HMBD

3rd extraction 2nd Extraction 1st Extraction Inlet Steam

Inlet cond flow

PG TEST REPORT OF BOILER

Entering Dry Air.