Jaw Crushers

A company of
ThyssenKrupp

ThyssenKrupp Frdertechnik

ThyssenKrupp

Single-toggle jaw crushers

Double-toggle jaw crushers

Single-toggle- and double-toggle jaw crushers

from ThyssenKrupp Frdertechnik:
because it is the perfected design that does the job.

ThyssenKrupp Frdertechnik
are one of the world's leading
manufacturers of machines
and plants for the processing
industry.
Based on decades of
experience, our research and
development work has become
an integral part of our
processing equipment.
Customers all over the world
benefit from our innovative
power. Whether standard or
customized designs
ThyssenKrupp Frdertechnik
always offer complex solutions
often developed in cooperation
with the customer.
Reliable, safe, profitable,
innovative...
ThyssenKrupp Frdertechnik.

Over a hundred years of

experience in the
manufacture of jaw crushers

Fields of application
and design characteristics

Jaw crushers are mainly

designed for medium-hard to
very hard materials and are used
in quarries for primary crushing
of blasted rockpile, which
depending on the blasting
method can achieve edge
lengths of more than 2,000 mm.
For these duties two different jaw
crusher types are available from
ThyssenKrupp Frdertechnik:
single-toggle- and double-toggle
jaw crushers. The distinguishing
feature of these two crushers is
the kinematics of the swing jaw
which the specific advantage of
the respective crusher type also
results from.

Fields of application

jaws of high-quality
Swing
material
rubber mounting
Resilient
connects the toggle plates

welding or casting process

cheek plates made of

high-strength special steel

transmission of high stresses

to other components

force

2
Double-toggle jaw crusher

angle of nip for hard

Optimum
and tough materials
Optimised kinematics of the
swing
jaw with a high stroke in

Quarries
Ore mining
crushing in metallurgical
Ore
with the back wall
the feed- and discharge area
plants
ensuring very high throughput
Toggle plates of special steel

Recycling
industry
rates

with no need for lubrication

adjustment of the
Other primary industry areas Largely dimensioned
Easy
crushing
gap through
antifriction bearings
Design characteristics
hand-operated hydraulic
shafts forged from
Eccentric
equipment and shim plates or
frame and swing jaw
high-strength steel
Crusher
automatic adjustment of the
made of high-grade steel or
One-part pitman

crushing gap
special cast steel subjected to
Two
heavy
flywheels
to
balance crusher peak loads The jaw crushers can be used
a stress-relieving heat
as stationary crushers or be
treatment in order to avoid
jaws made of
integrated into mobile crushing
residual stresses from the
Crushing
high-grade manganese steel,
and back wall
Frontreinforced
crushing jaws can freely
The
outer reinforcing
Additional
expand avoiding the
ribs coincide with the lines of

1
Single-toggle jaw crusher

The exact position of the axles

towards each other ensures
that neither the driving parts
nor the toggle plates are
jammed or exposed to
unilateral stress

crushing plate
Developed
profiling and geometry of the
crushing chamber optimised
for all kinds of feed material

plants (crawler-mobile or on
wheels)

Central lubrication system

ensures
a reliable grease
supply

Single-Toggle Jaw Crushers

Shim plate

Cheek plate

Front wall

Movable crushing jaw

Toggle plate

Swing jaw

Pitman

they achieve throughput rates

ranging between 250 t/h and
1,300 t/h.
Depending on the requirement,
our product line ranges from
large-scale single-toggle jaw
crushers to be integrated in

Shim

either stationary or semistationary crushing plants to a

model specially conceived for
being integrated into roadtransportable crushing plants.
Single-toggle jaw crushers
are outstanding
for their high

throughput capacity, simple

construction, low weight and
low space requirement.

3
Single-toggle jaw crusher with main components
4
Crushing plant with a single-toggle jaw crusher operated in Austria
5
Working principle of the single-toggle jaw crusher with the toggle system
4

Side wall
Fixed crushing jaw

Back wall
Gap setting

The kinematics of such a

toggle system results in a
higher throughput capacity
than that achieved with double-toggle jaw crushers with
the same feed opening.
Different feed material
characteristics have led to a
diversification of the singletoggle jaw crushers by rock
hardness.
Available in four sizes in light
or heavy construction each,

Terminal strip

A typical feature of singletoggle jaw crushers is the

suspension of the swing jaw on
the eccentric drive shaft.
The swing jaw is supported at
its lower part by a toggle plate
positioned against the crusher
frame.

Eccentric shaft
with bearing

Flywheel

The single-toggle jaw crusher with the largest antifriction bearings and the highest
flywheel energy.

Single-toggle jaw crushers

specially designed for
highest throughput rates for
medium-hard and hard
materials

Technical data

Crusher
type
EB 12-10 N
EB 12-10 H
EB 14-11 N
EB 14-11 H
EB 16-12 N
EB 16-12 H
EB 20-15 N
EB 20-15 H

Feed opening width

x
feed opening length
[mm x mm]
1,200 x 1,000
1,200 x 1,000
1,400 x 1,100
1,400 x 1,100
1,600 x 1,200
1,600 x 1,200
2,000 x 1,500
2,000 x 1,500

Total
weight

Crusher
speed

Gap setting
min.1)

Gap setting
max.1)

Weight of
flywheel

Installed
drive power

Speed of
electric motor2)

[t]
42
48
56
62
70
85
130
150

[1/min]

[mm]
125
125
135
135
150
150
180
180

[mm]
275
275
285
285
300
300
330
330

[kg/unit]
1,700
3,120
2,130
3,980
3,120
4,350
4,350
6,200

[kW]
110/132
132/160
132/160
160/200
160/200
200/250
250/315
250/355

[1/min]
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000

180-220
160-200
150-200
145-180

Transport dimensions
Dimensions
of the largest
component
[m x m x m]
3.9 x 2.6 x 2.2
3.9 x 2.6 x 2.2
4.1 x 2.8 x 2.2
4.1 x 2.8 x 2.2
4.3 x 2.8 x 2.5
4.3 x 2.8 x 2.5
5.1 x 4.0 x 2.0
5.1 x 4.0 x 2.0

Crusher
Largest
component

Heaviest
component

Housing
Housing
Housing
Housing
Housing
Housing
Swing jaw, cpl.
Swing jaw, cpl.

Housing
Housing
Housing
Housing
Housing
Housing
Swing jaw, cpl.
Swing jaw, cpl.

type
EB 12-10 N
EB 12-10 H
EB 14-11 N
EB 14-11 H
EB 16-12 N
EB 16-12 H
EB 20-15 N
EB 20-15 H

Max. weight
of the
crushing jaw
[kg/unit]
2,360
2,360
3,650
3,650
5,500
5,500
4,460
4,460

Weight
of heaviest
component
[kg]
15,050
17,200
20,330
22,500
24 ,800
29,280
40,000
46,000

1) with new crushing tools

2) 1,200 1/min possible

E
W
H
A
L
B

The stated values are only approximate.

Machine capacity depends on grain size
distribution, properties and kind of the feed
material.

D
J

G
K
F

J
C

Crusher

Binding information can be supplied on

specification of the operating conditions.

To keep pace with technical progress, we

reserve the right to make improvements
without prior notice.

n xJ

type

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[ mm]

[mm]

[mm]

[mm]

[mm]

[mm]

EB 12-10 N
EB 12-10 H
EB 14-11 N
EB 14-11 H
EB 16-12 N
EB 16-12 H
EB 20-15 N
EB 20-15 H

3,200
3,340
3,430
3,680
3,750
3,950
4,720
4,870

2,385
2,385
2,565
2,565
2,835
2,835
3,565
3,565

3,750
3,750
4,030
4,030
4,160
4,160
5,260
5,260

290
290
320
320
330
330
340
340

2,760
2,900
2,940
3,040
3,160
3,220
4,070
4,110

2,130
2,130
2,200
2,180
2,480
2,480
3,120
3,120

1,180
1,180
1,370
1,370
1,570
1,570
1,970
1,970

1,600
1,900
1,700
2,200
1,900
2,300
2,400
2,700

280
350
310
360
350
380
380
420

2x1,400
2x1,400
2x1,450
2x1,450
2x1,590
2x1,590
4x 980
4x 980

1,950
1,950
1,970
1,970
2,300
2,300
2,920
2,920

6,000
6,000
6,400
6 ,400
6,800
6,800
8,600
8,600

1,000
1,000
1,100
1,100
1,200
1,200
1,500
1,500

Throughput rates
and grain size distributions

The throughput rates of the

standard version of the singletoggle jaw crushers refer to
medium-hard feed material,
which is easy to crush.
The throughput rates of the
hard rock version of the singletoggle jaw crushers refer to
hard feed material being difficult
to crush.

Average throughput rate

of the single-toggle jaw crushers
Standard version tolerance 10%
1600
Crusher throughput

1400

after prescreening

1200

EB 20-15/N

high fines content

Throughput rate (t/h)

1000

EB 16-12/N

800

EB 14-11/N
EB 12-10/N

600
400
200
0
100

150

200

250

300

350

400

Gap setting CSS [mm]

They are based on theoretical

calculations and verified by
practical measurements.
Deviations from the average
throughput rate are dependent
on: material, grain size,
composition of the feed
material, hardness, tenacity,
degree of purity and feeding.
Deviations normally to be
expected for common materials
and gap settings can be taken
from the diagram.

Typical grain size distribution

of the crushed product

Average throughput rate

of the single-toggle jaw crushers
Hard rock version tolerance 10%

Crusher throughput
high fines content
EB 20-15/H

1000
Throughput rate (t/h)

Passage [percent in weight]

after prescreening

1200

Gap setting CSS

[mm]

100

1600
1400

The grain size distributions of

the product are approximate
values only. Deviations in the
proportional composition are
dependent on the factors also
influencing the throughput rate.
The stated grain size distributions refer to dry and brittle
granite.
For a surface-moist and tough
basalt the fines content will be
slightly lower and the curve will
move to the right.

800
EB 16-12/H
EB 14-11/H
EB 12-10/H

600
400
200
0
100

90

90

80

120

70
60

150

50

200

40

230

30

270

20
10

150

200

250

300

Gap setting CSS [mm]

350

400

300
1

10

100
Mesh size [mm]

1000

Double-toggle jaw crushers

Swing jaw

Eccentric shaft
with bearing

Toggle
lever system

Back wall

Flywheel

Double-toggle jaw crushers are

equipped with a system of
toggle levers, which are moved
up and down by a pitman via
an eccentric shaft.
The alternating stretching and
bending movements cause an
oscillating motion of the swing
jaw. Since the material to be
crushed falls down by
gravitation, the pressure which
is necessary to crush the
material is generated, when the
swing jaw moves forward in the
narrowing crushing chamber.
This process is intensified by
the toothing on the crushing
jaw liners.
When the swing jaw retreats,
the crushed material exits the
crushing chamber through the
pre-selected gap at the bottom,
while new material slips down
from the top.The toggle lever
system ensures a very good
power transmission from the
drive unit to the crushing tools

Bearing of the
swing jaw with
swing jaw axle

Double-toggle jaw crushers:

specially designed for
hardest and toughest
abrasive materials

Side wall

making double-toggle jaw

crushers the ideal machines for
the crushing of hardest and
toughest materials. Even with
very abrasive materials, only
minimum wear is observed.

6
Double-toggle jaw crusher with its main
components
7
Crushing plant in operation with a
double-toggle jaw crusher
8
Working principle of the double-toggle
jaw crusher with the toggle-lever system
7

Technical data

Crusher

Feed opening
width x feed
opening length

Total
weight

Crusher
speed

type

[mm x mm]
600 x 425
800 x 570
1,000 x 800
1,250 x 900
1,500 x 1,200
1,800 x 1,400
2,100 x 1,600
2,500 x 1,800

[t]
10.6
19.9
35.5
56.0
117.2
171.3
217.8
285.2

[1/min]
275
250
250
210
200
160
135
125

DB 6 -4,2
DB 8 -5,7
DB 10 -8
DB 12,5 -9
DB 15 -12
DB 18 -14
DB 21 -16
DB 25 -18

Gap
setting
min.1)
[mm]
60
90
110
150
170
220
220
250

Gap
setting
max.1)
[mm]
90
110
190
250
280
310
340
400

Heaviest
component

Housing
Housing
Housing
Housing
Housing
Side wall
Swing jaw
Swing jaw

Housing
Housing
Housing
Housing
Housing
Swing jaw
Swing jaw
Swing jaw

type
DB 6 -4,2
DB 8 -5,7
DB 10 -8
DB 12,5 -9
DB 15 -12
DB 18 -14
DB 21 -16
DB 25 -18

G
E

[kg/unit]
750
1,780
2,630
4,620
6,780
8 ,645
13 ,750
14,850

Installed
drive
power
[kW]
30
55
75
132
160
250
315
400

Transport dimensions
Dimensions
of the largest
component
[m x m x m]
2.60 x 1.67 x 1.08
3.00 x 2.00 x 1.30
3.90 x 2.65 x 1.57
4.05 x 2.80 x 1.93
5.60 x 3.90 x 2.40
6.65 x 3.10 x 1.00
5.40 x 3.10 x 1.50
5.80 x 3.55 x 1.80

Crusher
Largest
component

Weight of
flywheel

The stated values are only approximate.

Machine capacity depends on grain size
distribution, properties and kind of the feed
material.
Binding information can be supplied on
specification of the operating conditions.
To keep pace with technical progress,
we reserve the right to make improvements
without prior notice.

1) with new crushing tools

2) 1,200 1/min possible

Max. weight
of the
crushing jaw
[kg/unit]
425
700
1,600
2,080
4,290
6,260
8,030
10,780

Weight
of heaviest
component
[kg]
4,590
8,360
17,600
24,200
59,070
23 ,950
28,710
39,380

M
N

Speed of
electric
motor2)
[1/min]
1,500
1,500
1,500
1,500
1,500
1,500
1,000
1,000

F
R

B C
A
J

L
P

D
Crusher

type

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

DB 6 -4,2
DB 8 -5,7
DB 10 -8
DB 12,5 -9
DB 15 -12
DB 18 -14
DB 21 -16
DB 25 -18

3,500
4,200
5,400
5,700
7,400
8,700
9,300
10,250

1,420
1,780
2,400
2,510
3,475
4,200
4,200
4,860

1,060
1,350
1,850
2,000
2,780
3,200
3,450
3,900

150
150
150
200
300
250
420
420

345
350
510
480
750
865
890
1,080

425
570
800
900
1,200
1,400
1,600
1,800

950
1,040
1,450
1,635
2,250
2,750
2,960
3,460

595
200
780
200
960
200
880
250
1,210
660
1,280
135
1,390
950
1,500 1,100

615
700
950
1,050
1,700
2,020
2,300
2,250

880
1,010
1,250
1,380
2,090
2,490
2,800
3,060

1,570
2,020
2,180
2,730
3,220
3,830
4,320
4,960

M N

[mm]

[mm]

[mm]

[mm]

995
1,280
1,540
1,930
2,340
2,830
3,320
3,860

220
320
320
400
400
500
500
600

1,080
1,300
1,570
1,930
2,400
2,960
3,360
3,820

1,200
1,650
1,820
2,100
2,500
3,000
3,000
3,500

Throughput rates
and grain size distributions

Deviations normally to be
expected for common materials
and gap settings can be taken
from the diagram.

Average throughput rate

of the double-toggle jaw crushers
Tolerance 10%
1600
Crusher throughput

1400

after prescreening

1200

DB 25-18

high fines content

Throughput rate [t h]

1000
DB 21-16

800

DB 18-14

600

DB 15-12
DB 12,5-9

400
DB 10-8

200
0
50

DB 8-5,7
DB 6-4,25

100

150

200

250

300

350

400

Gap setting CSS [mm]

The grain size distributions of

the product are approximate
values only. Deviations in their
proportional composition are
dependent on the factors also
influencing the throughput rate.
The stated grain size
distributions refer to dry and
brittle granite.
For a surface-moist and tough
basalt the fines content will be
slightly lower and the curve will
move to the right.

Typical grain size distribution

of the crushed product
Gap setting CSS
[mm]

100
Passage [percent in weight]

The throughput rates of the

double-toggle jaw crushers
refer to hard feed material,
which is easy to crush.
They are based on theoretical
calculations and verified by
practical measurements.
Deviations from the average
throughput rate are dependent
on: material, grain size,
composition of the feed
material, hardness, tenacity,
degree of purity and feeding.
When crushing a dry, brittle
granite with a low feed material
portion at the upper grain size
limit, the expected throughput
rate will be higher than that
achieved with the crushing of a
surface-moist, tough basalt
with large feed lumps.

90

90

80

120

70
60

150

50

200

40

230

30

270

20
10
0

300
1

10

100
Mesh size [mm]

1000

Research, Development
and Services

10

ThyssenKrupp Frdertechnik are

attaching great importance to
research and development.
Committed employees,
experience and the ability to
tread new paths together with
the innovative power, flexibility
and know-how are the
foundation on which the
successful co-operation with our
customers is built.

thereon the right choice of a

suitable crusher.
Furthermore, by these basic
analyses the best possible
adaptation of the crusher
can be ascertained,
like e.g. the correct
sizing of individual
components by
means of the finite
element analysis.

This ranges from basic analyses

to measurements on new and
old crushers.
At first analyses of the deposits
or the feed material are carried
out by means of up-to-date
methods allowing a material
characterization and based
9

9
Example of the finite element analysis for
correct sizing of the main components like
crusher housing and crushing jaw
10
Installation of the powerful single-toggle
jaw crusher aimed at a modernization of
the quarry
10

11

The computed values will then

be field-tested using a newly
developed control- and
diagnosis system which allows
the control of the most
important operating data.
Our services include project
research, damage analyses,
planning and modification
aimed at a modernization and
an increase of the output of
machines and plants in
conjunction with a worldwide
after-sales service which also
covers the equipment of other
manufacturers.

services
Inspection
emergency
Stand-by
services
Repair
on siteservices

in the workshop of the

service centre
Diagnosis systems
Maintenance contracts
Spare parts services.

Maintenance and repair services

offered by ThyssenKrupp
Frdertechnik include expert
on-site consultancy. Repairs are
carried out by highly qualified
staff using high-quality and
tested spare parts. Increase the
productivity of your machinery
and equipment.

Compressive strength [MPa]

11

Get in touch with

ThyssenKrupp Frdertechnik
wherever you are.

10

100
Grain size De [mm]

1000

13

12

11
Equipment for material analysis
12
Control- and diagnosis system, online recording of the main operating data
13
Material assessment with regard to its tenacity as a safe means for the selection of the
most suitable crusher
14
Local diagnosis by means of the control- and diagnosis system
14

ThyssenKrupp Frdertechnik
Partners of the
processing industry

Delivery program
Crushing technology
Stationary, semi-mobile and mobile
crushing plants
Gyratory crushers
KUBRIA cone crushers
Double-toggle jaw crushers
Single-toggle jaw crushers
Impact jaw crushers
MAMMUT single-shaft hammer crushers
TITAN double-shaft hammer crushers
Impact crushers
Roll crushers
RollSizer
SIEBRA swivel-arm crushers

Screening technology
Linear vibrating screens
Circular vibrating screens
Elliptical vibrating screens
Eccentric vibrating screens
FineScreener
Grizzly primary screens
Vibrating screen feeders
Unbalance drive units

Grinding technology
Ball mills
Rod mills
Hammer mills
Roll mills

Feeders and conveyors

Apron feeders
Chain conveyors
Reciprocating plate feeders
Vibrating feeders
Roller screens
Magnetic separators
Dryers
Vacuum belt filters
Disc filters
Engineering services
Service

ThyssenKrupp Frdertechnik GmbH

Aufbereitungstechnik
Schleebergstrae 12
D-59320 Ennigerloh
Tel.: +49 (25 24) 30 - 0
Fax: +49 (25 24) 22 52
E-mail: info.tkfen@thyssenkrupp.com
http: //www.eprocessingplants.com

Technical details subject to changed. Printed in Germany.

Jaw Crushers 01 GB 07.05