15K Retrieveable Packer With Integral Bypass

Section
The manual issued by ZZ Top Oil Tools Co.,ltd is mainly for studying the tool's basic
function, operating principle as well how to assemble and disassemble, the written manual
is generally for a experienced or trained tool's operators with knowledge of DST tools.
For beginners we suggest the full training in our workshop through the tool's real
operation and maintenance, assembling and disassembling to know better in the tool's
function and principle.
ZZ Top Oil Tools provide a 7 days free training for all our clients and if required the on
site training/Installation is available.
Our aim is to providing qualified tools and qualified service,as we know the tool's
maintenance is very important for the testing success.
This manual introduces mainly sleeve-type drain valve working principle,pressure test,
function test, assembly, dis-assembly and the method of the maintenance. For any
additional questions concerning the operation or maintenance, please counsult ZZTOP's
engineers or sales.
Finally we thank you for selecting our tools. The manual offers important information and
suggestions with respect to installation, use and troubleshooting, etc.
PLEASE READ THIS MANUAL CAREFULLY

B E F O R E U S I N G T H E T O O L S A N D PAY
AT T E N T I O N TO T H E S A F E T Y / S P E C I A L
RECOMMENDATIONS IN IT.
Section
A
Ensure that all Health, Safety, and Environment (HSE) requirements are met before commencing the work.
Maintain good housekeeping standards in the work area at all times.
Personal Protective EquipmentEnsure that all required PPE (safety glasses, gloves, steel-toed shoes,
and hard hats, if required) is worn.
Hand ToolsAll hand tools must be clean and in good working condition. Hammers, chisels, and punches
should not have mushroomed heads that will chip when hit. Wrenches should have sharp hooks and heels
and not have bent handles. Ensure the tools are not greasy to avoid slipping that may result in serious
personal injury.
Hair must be styled in a manner to prevent exposure to the hazard of entanglement or completely covered.
No Jewelrybracelets, chains, earrings, necklaces, rings, wristwatches, ornamental jewelry, etc.
ClothingNo improper clothing that may expose the individual to the risk of entanglement. This may
include ragged, torn, or loose fitting clothing. No non-tear-away aprons, ties, scarves, hair ribbons, etc.
Heavy ObjectsDo not lift heavy objects (over 35 lb) without using lifting equipment or assistance from
additional people. Ensure proper lifting techniques are utilized, and get help if necessary. Use proper lifting
equipment such as slings, fork truck, crane, etc., when needed.
Ensure all lifting equipment such as slings, chains, overhead cranes, fork trucks, etc., are in good working
condition and working order. (Prior to the use of such equipment, it must be shown that training has taken
place to demonstrate competence in its use.)
Many of the test fixtures and accessories are bulky and can cause injury if not properly handled.
Follow proper lifting procedures and keep fingers out of potential pinch points.
Lifting EquipmentWhen lifting equipment, pay special attention to where slings are applied or the forks
ofa fork truck are placed. Slings and forks should be spaced wide apart to ensure the equipment is stable
and not prone to tilting and risk dropping to the ground. The slings and/or forks must not contact slips,
exposed seals, sealing surfaces, or any components that are shear pinned in place. Exposed collets and
springs must be protected and avoided. Never place hooks in threaded ends.
Take extra precautions when lifting longassemblies to ensure the packer assemblies are not damaged.
Pinch PointsWhen handling and assembling components, keep hands and fingers away from thread
connections and from between moving parts. Special handling tools are sometimes needed to keep hands
out of critical areas. Some assemblies have moving internal components. Keep hands and fingers clear of
moving internal components.
Sharp ObjectsThe assembly has several components that can cut through skin (i.e., slip's sharp
teeth,threaded components, etc.). Never rub bare fingers across the threads or sharp edges. Wear gloves
when handling sharp components.
Section
A
ChemicalsBe aware of chemicals used to clean equipment to ensure they are not hazardous when inhaled
or otherwise absorbed. Any hazardous chemicals must be identified and precautions taken to avoid personal
contact.
SpillsSpillage of any fluids must be cleaned immediately to prevent slipping hazards.
High PressureHigh pressures may be utilized when performing pressure tests. Pressure testing the
assembly creates potential for projectiles if an equipment failure occurs. Maintain test equipment in good
working order. Identify weak links and remove as much air as possible from the system. Utilize test bays
when possible. If nodedicated test area is available, evacuate the area when testing occurs. Restrict the
presence of nonessential personnel from the testing area.
Section
A
The Retrievable Packer is a precisely built piece of equipment that contains numerous seal surfaces, threads,
shear pins, brittle components, and elastomers. Before storing, inspect the packer for any obvious damage.
It is essential that the packer be protected from environmental elements that could cause corrosion or
degradation of these components during storage.
When the packer is packed for international shipping direct exposure to the weather is avoided.
However,packaging may become damaged during inspections so this packing should not be relied upon for
warehousing. During extended storage, components may eventually react to the humidity in the air.
The following procedures are recommended:
Store the equipment indoors.
The indoor environment should be air conditioned and/or heated to prevent large temperature variations
and to control the humidity.
If indoor facilities are not available, the equipment should at least be under a roofed shelter and not
exposed to rain or precipitation.
Inspect the equipment to ensure no corrosion or dirt has accumulated well enough in advance of a service
job that repairs or redress is possible prior to the services if necessary.
If corrosion or dirt buildup is observed, clean the equipment thoroughly and take action to prevent this
buildup.
All metallic components should be protected with a light oil or suitable corrosion inhibitor.
The exposed elastomers should be wrapped in heavy paper to protect against light, dirt, and mechanical
damage.
All exposed threads should be protected with suitable closed-ended protectors at all times.
Rotate the inventory to reduce the age of the inventory (first in; first out). The oldest equipment should be
used first before new equipment is used.
Pack equipment such that the packer slips are protected, the assembly is protected from corrosion, and the
backup shoes are protected from damage.
Do not support packer assembly on slips or elements when packaging in basket or crates.
When shipping, verify that shipping pins are in place, if applicable.
Note
Section
B
Basic design and Maintenance instructions

Working Pressure-105Mpa(With Integral Bypass)
Item
Description
Size
Connection
Slimhole 15K Retrieveable Packer 105Mpa, 400F
5 11.5-15#
2 7/8 CAS BXP
Slimhole 15K Retrieveable Packer 105Mpa, 400F
5 18-21.4#
2 7/8 CAS BXP
15K Retrieveable Packer, 105Mpa, 400F
7 41-19.5#
6 5/8 28-32#
3 1/2 IF BXP
3 7/8 CAS BXP
7 17-26#
3 1/2 IF BXP
3 7/8 CAS BXP
7 29-35#
3 1/2 IF BXP
3 7/8 CAS BXP
7 38#
3 1/2 IF BXP
3 7/8 CAS BXP
9 5/8 29.3-40#
4 1/2IF BXP
9 5/8 43.5-58.4#
4 1/2 IF BXP
9 5/8 59.4-75.6#
4 1/2IF BXP
Section
B
The 15K Packer is a hookwall-type retrievable packer with concentric bypasses. While
going in the hole, the bypass is held open until the slips are set by the J-slot that controls the
mechanical slips.
Each assembled tool includes the following components:
J-slot mechanism
mechanical slips
packer elements
hydraulic slips
bypass
Round, piston-type slips are used in the hydraulic holddown mechanism to help prevent the
tool from being pumped up the hole. The 15K Packer has additional holddowns to help keep
it in place because of higher loads.The bypass allows all pumped fluids to flow around the
bottom end of the tool. This design prevents the conventional bypass from accidently
opening during circulation around the bottom of the packer. In addition,circulation in 15K
Packers is not normally interrupted if the packer elements should seal without operator
intent as when points of interference in the casing are passed.
The 15K packer is well suited to tubing conveyed perforating applications where the firing
head assembly is easily incorporated into the 15K packer. The 15K packer is ideally suited
for horizontal applications due to its limited rotational requirements and integrated bypass.
Just a quarter-turn is required, at the tool, to set the packer and close the circulating valve. A
straight upward pull opens the circulating valve and unseats the packer.
The tool is run slightly below the necessary setting position. If the packer is to be set, it
must be picked up, and right-hand rotation must be applied so that a quarter-turn can be
obtained at the tool. In deep or deviated holes, several turns with the rotary may be
necessary. For the position to be maintained, the right-hand torque must be held until the
mechanical slips on the tool are set and can begin taking weight.
Pressure applied below the packer forces the hydraulic holddown slips against the casing to
prevent the packer from being pumped up the hole. The concentric bypass valve is
balanced to the tubing surface pressure, which prevents the bypass from being pumped
open with tubing pressure. Straight, upward pull on the tubing string opens the bypass and
unsets the packer.
Section
B
The following procedures are offered as general guidelines only. Specific details depend
upon actual well environment, wellsite conditions, specific packer parameters, and other
equipment used in the workstring.
Prior to installation, all equipment must be inspected for potential damage from transport
handling. In addition, measurements such as maximum ODs and lengths should be taken and
documented. The equipment should be drifted with proper ID drifts. Document these values.
After installation onto the workstring and prior to running below the rotary table, all
equipment must be inspected for potential damage during make-up operation.
Check for damaged or cut elements, crushed outer cases and visually inspect both the
hydraulic and mechanical slips. In addition, physically manipulate the drag block sleeve
through the j-slot path to ensure that the mechanical slips are free to move. Document this
inspection.
All of the documented data including equipment part numbers and serial numbers should be
checked against the requirements to verify they are correct. Verify the maximum OD of the
equipment (usually the packer) is proper for the casing it is to be set in.
1. Rig up to circulate; then, establish circulation down the workstring.
This procedure ensures that you can pump through the tool and helps remove any fluid cake
from around the drag block assembly. The procedure also ensures that the workstring and
casing are filled with fluid.
2. Determine the pickup and slackoff weight indicator readings.
3. Run the tool below the setting depth.

4. Pick up the tool to setting position.
Section
B
5. Make sure you have enough pipe above the floor to compensate for slackoff weight and
any shrinkage caused by temperature.
6. Allowing for depth and hole deviation, rotate the workstring to the right (clockwise) to
achieve a one-quarter turn at the tool.
In deep or crooked holes, use the rotary table to turn the pipe.
7. Hold torque in the workstring, and slack off until the slips on the packer body begin to
take weight.
The tool is now ready to proceed with the job.
1. Pick up the workstring to the free point. This procedure opens the bypass to spot fluids.
Stop lifting when you reach a point just above the pickup weight. The bypass should be open.
2. Apply pressure to the workstring to establish circulation.

3. After establishing circulation, reverse the procedure, and pump down the annulus to
ensure that you can reverse out when necessary. If you are not able to circulate, release all
pressure, and pick up the workstring a couple of inches; then, try to circulate again.
4. After the fluids have been spotted, slack off until the tool takes the desired weight.
Section
B
Follow these steps to unset the packer:

1. Apply 300 to 500 differential psi to the annulus.
2. Pick up the workstring to the weight of the workstring, and continue to pick up until the
tool pulls free. When the tool is free, the annulus pressure should bleed off. Reverse circulate,
if necessary.
3. ImportantSome overpull is acceptable, but do not exceed the workstring limits. When
the tool is free, the annulus pressure should bleed off.
4. Wait 5 minutes for the packer elements to relax, and continue to pull until the packer is
loose.
The packer is used in highly deviated wells or where pipe manipulation is difficult.
Picking the packer straight up (no torque required) opens the bypass.
The tool is easily relocated in multiple zones during a single trip for treating, testing, or
squeezing.
The concentric bypass valve allows a larger bypass flow area.
The 15K packer is used with a retrievable bridge plug for straddling zones during various
operations.
A 15K packer would be the tool of choice where positive circulation below the packer is
required such as in drillstem testing,TCP applications using tailpipe for shallow service, and
as liner tools.
Rated to 15,000 psi at 400 F.
Section
C
Part List
Item
Description
Qty
Hydraulic Slip Body
Round Drift
Side Packer Element
Middle Packer Element
Slip Slide Sleeve
Dragblock sleeve
Hold Ring
Lower Coupling
Split Collar
10
Dragblock
11
Dragblock Spring
12
12
Bolt
13
Slip
14
Packer mandrel
15
Lower mandrel
16
Hydraulic Slip
12
17
Bolt
18
Splined Sleeve
19
Connector
20
Circulating Case
21
Circulating Nipple
22
Sealing Nipple
23
Slip Screw
18
Section
C
Part List
Item
Description
Qty
24
Hydraulic Spring(Big)
24
25
Hydraulic Spring(Small)
24
26
Hold Strap
27
Upper mandrel
28
Upper coupling
29
Wiper
30
Screw
31
O Ring
32
O Ring
33
O Ring
34
O Ring
35
O Ring
12
36
O Ring
37
O Ring
38
Backup Seal
39
Backup Seal
40
Backup Seal
41
Backup Seal
24
42
Backup Seal
43
Backup Seal
44
Backup Seal
Section
C
Round Drift OD
109.54mm
Side Packer element OD
109.54mm
Middle Packer element OD
109.54mm
ID
42mm
Length
2893mm
Packer Element Diff. Pressure
105Mpa(15000psi)
Internal Pressure Strength
123.8Mpa
External Pressure Strength
116.1Mpa
Tensile Strength
622KN
Torque Strength
6.8KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
2 7/8 CAS BXP
These ratings are guidelines only.

The tensile and working pressure values are calculated based on new tool conditions.
Casing Size/Weight
Duro
OD
Material
109.54mm
VITON/NBR
OD
Material
109.54mm
VITON/NBR
50
5 11.5lb/ft
75
90
95
Casing Size/Weight
Duro
50
5 11.5lb/ft
75
90
95
Section
C
Round Drift OD
107.95mm
107.95mm
107.95mm
ID
42mm
Length
2893mm
105Mpa(15000psi)
123.8Mpa
116.1Mpa
Tensile Strength
622KN
Torque Strength
6.8KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
2 7/8 CAS BXP

Casing Size/Weight
Duro
OD
Material
107.95mm
VITON/NBR
OD
Material
107.95mm
VITON/NBR
50
5 13lb/ft
75
90
95
Casing Size/Weight
Duro
50
5 13lb/ft
75
90
95
Section
C
Round Drift OD
106.25mm
106.25mm
106.25mm
ID
42mm
Length
2893mm
105Mpa(15000psi)
123.8Mpa
116.1Mpa
Tensile Strength
622KN
Torque Strength
6.8KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
2 7/8 CAS BXP

Casing Size/Weight
Duro
OD
Material
106.25mm
VITON/NBR
OD
Material
106.25mm
VITON/NBR
50
5 15lb/ft
75
90
95
Casing Size/Weight
Duro
50
5 15lb/ft
75
90
95
Section
C
Part List
Item
Description
Qty
Top coupling
Upper mandrel
Hydraulic Slip Body
Hydraulic slip
12
Sealing Sleeve
Circulating Case
Circulating Nipple
Connector
Splined case
10
Lower mandrel
11
Round Drift
12
Packer Element
13
Slip Slide sleeve
14
Dragblock Sleeve
15
Hold Ring
16
Lower mandrel
17
Middle Packer element
18
Side Packer element
19
Wiper
20
Slip screw
18
21
Hold strap
22
Hydraulic spring(small)
24
Section
C
Part List
Item
Description
Qty
23
Hydraulic spring(big)
24
24
Slip
25
Bolt
26
Split Collar
27
Bolt
28
Dragblock
29
Dragblock spring
12
30
Slip bolt
31
O Ring
32
O Ring
12
33
O Ring
34
O Ring
35
O Ring
36
O Ring
37
O Ring
38
Backup seal
39
Backup seal
24
40
Backup seal
41
Backup seal
42
Backup seal
43
Backup seal
44
Backup seal
Section
C
Round Drift OD
105.4mm
105.4mm
105.4mm
ID
42mm
Length
2885.5mm
105Mpa(15000psi)
123.8Mpa
116.1Mpa
Tensile Strength
622KN
Torque Strength
6.8KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
2 7/8 CAS BXP

Casing Size/Weight
Duro
OD
Material
105.4mm
VITON/NBR
OD
Material
105.4mm
VITON/NBR
50
5 18lb/ft
75
90
95
Casing Size/Weight
Duro
50
5 18lb/ft
75
90
95
Section
C
Round Drift OD
101.6mm
101.6mm
101.6mm
ID
42mm
Length
2885.5mm
105Mpa(15000psi)
123.8Mpa
116.1Mpa
Tensile Strength
622KN
Torque Strength
6.8KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
2 7/8 CAS BXP

Casing Size/Weight
Duro
OD
Material
101.6mm
VITON/NBR
OD
Material
101.6mm
VITON/NBR
50
5 21.4lb/ft
75
90
95
Casing Size/Weight
Duro
50
5 21.4lb/ft
75
90
95
Section
C
Part List
Item
Description
Qty
Top coupling
Upper mandrel
Hydraulic Slip Body
Guide Ring
Hydraulic Slip
12
Hydraulic slip spring
24
Upper sealing sleeve
Circulating case
Lower sealing sleeve
10
Sealing nipple
11
Lower mandrel
12
drift nipple
13
Round drift
14
Packer mandrel
15
Splined Sleeve
16
Slip slide sleeve
17
Dragblock sleeve
18
Lug Mandrel
19
Middle packer element
20
Side packer element
21
Wiper
22
Wiper
23
Backup Seal
24
Backup seal
Section
C
Part List
Item
Description
Qty
25
Backup Seal
24
26
Backup Seal
27
Backup Seal
28
Backup seal
29
Backup seal
30
Backup seal
31
O Ring
32
O Ring
33
O Ring
12
34
O Ring
35
O Ring
36
O Ring
37
O Ring
38
O Ring
39
Hydraulic Spring
24
40
Slip screw
22
41
Hold strap
42
Slip stop pin
43
Slip
44
Screw
45
Split Collar
46
Dragblock
47
Dragblock Spring
16
48
Keeper
49
Backup seal( 3 7/8 CAS)
50
O Ring(3 1/2IF)
Section
C
Round Drift OD
140.97mm
140.97mm
140.97mm
ID
50.8mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
151Mpa
139Mpa
Tensile Strength
882KN
Torque Strength
11.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
3 7/8 CAS BXP 3 1/2IF BXP

Casing Size/Weight
Duro
OD
Material
140.97mm
VITON/NBR
OD
Material
140.97mm
VITON/NBR
50
7 41lb/ft
6 5/8 28lb/ft
75
90
95
Casing Size/Weight
Duro
50
7 41lb/ft
6 5/8 28lb/ft
75
90
95
Section
C
Round Drift OD
138.45mm
138.45mm
138.45mm
ID
50.8mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
151Mpa
139Mpa
Tensile Strength
882KN
Torque Strength
11.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
138.45mm
VITON/NBR
OD
Material
138.45mm
VITON/NBR
50
7 49.5lb/ft
6 5/8 32lb/ft
75
90
95
Casing Size/Weight
Duro
50
7 49.5lb/ft
6 5/8 32lb/ft
75
90
95
Section
C
Part List
Item
Description
Qty
Guide Ring
Hyraulic Slip body
Round Drift
Side packer element
Top coupling
Upper mandrel
Hyraulic slip
12
Hydraulic inner spring
24
10
11
Circulating case
12
Circulating Nipple
13
14
Lower mandrel
15
Drift nipple
16
Packer mandrel
17
Splined sleeve
18
Slip slide sleeve
19
Screw
20
Split Collar
21
Dragblock sleeve
22
Dragblock
23
Dragblock spring
16
24
Keeper
25
Lug mandrel
26
Wiper
27
Wiper
Section
C
Part List
Item
Description
Qty
28
Hydraulic Spring
24
29
Slip screw
22
30
Hold strap
31
Slip stop pin
32
Slip
33
Backup seal
34
Backup seal
35
Backup seal
24
36
Backup seal
37
Backup seal
38
Backup seal
39
Backup seal
40
Backup seal
41
Backup seal
42
O Ring
43
O Ring
44
O Ring
12
45
O Ring
46
O Ring
47
O Ring
48
O Ring
49
O Ring
50
O Ring
Section
C
Round Drift OD
161.29mm
Guide Ring OD
161.29mm
160.02mm
160.02mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
160.02mm
VITON/NBR
OD
Material
160.02mm
VITON/NBR
70
7 17lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 17lb/ft
80
90
95
Section
C
Round Drift OD
158.75mm
Guide Ring OD
158.75mm
157.48mm
157.48mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
157.48mm
VITON/NBR
OD
Material
157.48mm
VITON/NBR
70
7 20lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 20lb/ft
80
90
95
Section
C
Round Drift OD
156.21mm
Guide Ring OD
156.21mm
154.94mm
154.94mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
154.94mm
VITON/NBR
OD
Material
154.94mm
VITON/NBR
70
7 23lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 23lb/ft
80
90
95
Section
C
Round Drift OD
153.67mm
Guide Ring OD
153.67mm
152.40mm
152.40mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
152.40mm
VITON/NBR
OD
Material
152.40mm
VITON/NBR
70
7 26lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 26lb/ft
80
90
95
Section
C
Part List
Item
Description
Qty
Top Coupling
Upper mandrel
Hydraulic slip body
Guide ring
Hydraulic slip
12
24
Ciculating case
Circulating nipple
10
11
Lower mandrel
12
Drift Nipple
13
Round drift
14
Packer Mandrel
15
Splined case
16
Slip slide sleeve
17
Dragblock sleeve
18
Lug mandrel
19
20
Side packer element
21
Wiper
22
Wiper
23
Backup seal
24
Backup Seal
25
Backup Seal
24
26
Backup Seal
27
Backup Seal
Section
C
Part List
Item
Description
Qty
28
Backup seal
29
Backup seal
30
Backup seal
31
O Ring
32
O Ring
33
O Ring
12
34
O Ring
35
O Ring
36
O Ring
37
O Ring
38
O Ring
39
Hydraulic spring
24
40
Screw
22
41
Hold strap
42
Slip stop pin
43
Slip
44
Screw
45
Split Collar
46
Dragblock
47
Dragblock spring
16
48
Keeper
49
Backup seal( 3 7/8CAS)
50
O Ring(3 1/2 IF)
Section
C
Round Drift OD
150.62mm
Guide Ring OD
150.62mm
148.60mm
148.60mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
148.60mm
VITON/NBR
OD
Material
148.60mm
VITON/NBR
70
7 29lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 29lb/ft
80
90
95
Section
C
Round Drift OD
148.59mm
Guide Ring OD
149.61mm
145.30mm
146.10mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
146.10mm
VITON/NBR
OD
Material
145.300mm
VITON/NBR
70
7 32-35lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 32-35lb/ft
80
90
95
Section
C
Round Drift OD
146.05mm
Guide Ring OD
147.57mm
145.30mm
146.10mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
161.4Mpa
149.4Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
146.10mm
VITON/NBR
OD
Material
145.30mm
VITON/NBR
70
7 32-35lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 32-35lb/ft
80
90
95
Section
C
Part List
Item
Description
Qty
Hydraulic Body slip
Guide Ring
Hydraulic Slip
12
Circulating case
Drift Nipple
Round Drift
Side packer element
Splined sleeve
10
Slip slide sleeve
11
Top coupling
12
Upper mandrel
13
24
14
15
Circulating Nipple
16
17
Lower mandrel
18
Packer mandrel
19
Dragblock sleeve
20
Lug mandrel
21
Wiper
22
Wiper
23
Backup seal
24
Backup Seal
25
Backup Seal
24
26
Backup Seal
27
Backup Seal
Section
C
Part List
Item
Description
Qty
28
Backup seal
29
Backup seal
30
Backup seal
31
O Ring
32
O Ring
33
O Ring
12
34
O Ring
35
O Ring
36
O Ring
37
O Ring
38
O Ring
39
Hydraulic spring
24
40
Screw
22
41
Hold strap
42
Slip stop pin
43
Slip
44
Screw
45
Split Collar
46
Dragblock
47
Dragblock spring
16
48
Keeper
49
Backup seal( 3 7/8CAS)
50
O Ring(3 1/2 IF)
Section
C
Round Drift OD
143.50mm
Guide Ring OD
144.78mm
140.10mm
140.10mm
ID
57mm
Length
3338.6mm/3325.7mm
105Mpa(15000psi)
148.5Mpa
137.5Mpa
Tensile Strength
1024KN
Torque Strength
15.2KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
140.10mm
VITON/NBR
OD
Material
140.10mm
VITON/NBR
70
7 38lb/ft
80
90
95
Casing Size/Weight
Duro
70
7 38lb/ft
80
90
95
Section
C
Part List
Item
Description
Qty
Top Coupling
Top Mandrel
Hydraulic slip body
Guide Ring
Hold Strap
Hydraulic Slip
16
32
Circulating case
10
Circulating Nipple
11
Lower mandrel
12
13
Drift Nipple
14
Round drift
15
Side packer element
16
17
Packer mandrel
18
Splined sleeve
19
Slip slide sleeve
20
Lower coupling
21
Backup seal
22
Wiper
23
Backup seal
32
24
Backup Seal
25
Backup Seal
26
Backup Seal
27
Wiper
Section
C
Part List
Item
Description
Qty
28
Backup seal
29
Backup seal
30
O Ring
31
O Ring
16
32
O Ring
33
O Ring
34
O Ring
35
O Ring
36
Slip spring
32
37
Slip screw
28
38
Slip stop pin
39
Slip
40
Screw
41
Split Collar
42
Dragblock
43
Dragblock spring
32
44
Keeper
45
Dragblock sleeve
47*
O Ring 3 1/2IF
48*
O Ring 4 1/2 IF
Section
C
Round Drift OD
220.98mm
Guide Ring OD
220.98mm
218.44mm
218.44mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread
4 1/2IF BXP 3 1/2 IF BXP 3 7/8 CAS BXP

Casing Size/Weight
Duro
OD
Material
218.44mm
VITON/NBR
OD
Material
218.44mm
VITON/NBR
50
9 5/8 29.3lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 29.3lb/ft
70
80
90
Section
C
Round Drift OD
219.71mm
Guide Ring OD
220.98mm
217.17mm
217.17mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
217.17mm
VITON/NBR
OD
Material
217.17mm
VITON/NBR
50
9 5/8 32.3lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 32.3lb/ft
70
80
90
Section
C
Round Drift OD
217.17mm
Guide Ring OD
218.44mm
215.90mm
215.90mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
215.90mm
VITON/NBR
OD
Material
215.90mm
VITON/NBR
50
9 5/8 36lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 36lb/ft
70
80
90
Section
C
Round Drift OD
214.63mm
Guide Ring OD
215.90mm
213.36mm
213.36mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
213.36mm
VITON/NBR
OD
Material
213.36mm
VITON/NBR
50
9 5/8 40lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 40lb/ft
70
80
90
Section
C
Part List
Item
Description
Qty
Top Coupling
Top Mandrel
Hydraulic slip body
Guide Ring
Hold Strap
Hydraulic Slip
16
32
Circulating case
10
Circulating Nipple
11
Lower mandrel
12
13
Drift Nipple
14
Round drift
15
Side packer element
16
17
Packer mandrel
18
Splined sleeve
19
Slip slide sleeve
20
Lower coupling
21
Backup seal
22
Wiper
23
Backup seal
32
24
Backup Seal
25
Backup Seal
26
Backup Seal
27
Wiper
Section
C
Part List
Item
Description
Qty
28
Backup seal
29
Backup seal
30
O Ring
31
O Ring
16
32
O Ring
33
O Ring
34
O Ring
35
O Ring
36
Slip spring
32
37
Slip screw
28
38
Slip stop pin
39
Slip
40
Screw
41
Split Collar
42
Dragblock
43
Dragblock spring
32
44
Keeper
45
Dragblock sleeve
47*
O Ring 3 1/2IF
48*
O Ring 4 1/2 IF
Section
C
Round Drift OD
212.09mm
Guide Ring OD
212.09mm
212.09mm
212.09mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
212.09mm
VITON/NBR
OD
Material
212.09mm
VITON/NBR
50
9 5/8 43.5lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 43.5lb/ft
70
80
90
Section
C
Round Drift OD
209.55mm
Guide Ring OD
210.82mm
209.55mm
209.55mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
209.55mm
VITON/NBR
OD
Material
209.55mm
VITON/NBR
50
9 5/8 47lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 47lb/ft
70
80
90
Section
C
Round Drift OD
207.10mm
Guide Ring OD
207.01mm
205.74mm
205.74mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
205.74mm
VITON/NBR
OD
Material
205.74mm
VITON/NBR
50
9 5/8 53.5 lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 53.5 lb/ft
70
80
90
Section
C
Round Drift OD
205.74mm
Guide Ring OD
207.01mm
203.20mm
203.20mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
151.6Mpa
144Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
203.20mm
VITON/NBR
OD
Material
203.20mm
VITON/NBR
50
9 5/8 58.4 lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 58.4 lb/ft
70
80
90
Section
C
Part List
Item
Description
Qty
Top Coupling
Top Mandrel
Hydraulic slip body
Guide Ring
Hold Strap
Hydraulic Slip
16
32
Circulating case
10
Circulating Nipple
11
Lower mandrel
12
13
Drift Nipple
14
Round drift
15
Side packer element
16
17
Packer mandrel
18
Splined sleeve
19
Slip slide sleeve
20
Lower coupling
21
Backup seal
22
Wiper
23
Backup seal
32
24
Backup Seal
25
Backup Seal
26
Backup Seal
27
Wiper
Section
C
Part List
Item
Description
Qty
28
Backup seal
29
Backup seal
30
O Ring
31
O Ring
16
32
O Ring
33
O Ring
34
O Ring
35
O Ring
36
Slip spring
32
37
Slip screw
26
38
Slip stop pin
39
Slip
40
Screw
41
Split Collar
42
Dragblock
43
Dragblock spring
24
44
Keeper
45
Dragblock sleeve
47*
O Ring 3 1/2IF
48*
O Ring 4 1/2 IF
Section
C
Round Drift OD
203.20mm
Guide Ring OD
204.47mm
201.90mm
201.90mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
128.3Mpa
119.5Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
201.90mm
VITON/NBR
OD
Material
201.90mm
VITON/NBR
50
9 5/8 59.4 lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 59.4 lb/ft
70
80
90
Section
C
Round Drift OD
201.93mm
Guide Ring OD
203.20mm
199.39mm
199.39mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
128.3Mpa
119.5Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
199.39mm
VITON/NBR
OD
Material
199.39mm
VITON/NBR
50
9 5/8 64.9 lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 64.9 lb/ft
70
80
90
Section
C
Round Drift OD
198.12mm
Guide Ring OD
199.39mm
196.85mm
196.85mm
ID
73mm
Length
3700mm/3684mm/3680mm
105Mpa(15000psi)
128.3Mpa
119.5Mpa
Tensile Strength
1918.5KN
Torque Strength
36.6KN.M
Working Temperature
-29oC~204oC
Service
H2S NACE MR0175
Connection Thread

Casing Size/Weight
Duro
OD
Material
196.85mm
VITON/NBR
OD
Material
196.85mm
VITON/NBR
50
9 5/8 70.3-71.8 lb/ft
70
80
90
Casing Size/Weight
Duro
50
9 5/8 70.3-71.8 lb/ft
70
80
90
Section
C
Description
5 11.5 lb/ft packer elements
5 13lb/ft Packer elements
5 18lb/ft Packe elements
5 21.4 lb/ft Packer elements
6 5/8 32lb/ft Packer elements
Duro
Working Temperature
Working pressure
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
Section
C
Description
6 5/8 38 lb/ft packer elements
7 17 lb/ft Packer elements
7 20lb/ft lb/ft Packer elements
723 lb/ft Packe elements
7 26 lb/ft Packer elements
Duro
Working Temperature
Working pressure
50
<150oF
40Mpa
75
150oF-200oF
50Mpa
90
200oF-300oF
70Mpa
95
300oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
Section
C
Description
7 32 lb/ft packer elements
735 lb/ft Packer elements
9 5/8 29.3b/ft lb/ft Packer elements
9 5/8 32.3 lb/ft Packe elements
9 5/8 36 lb/ft Packer elements
9 5/8 40 lb/ft Packer elements
9 5/843.5lb/ft Packer elements
Duro
Working Temperature
Working pressure
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
70
<200oF
40Mpa
80
200oF-300oF
50Mpa
90
300oF-350oF
70Mpa
95
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
Section
C
Description
9 5/8 47 lb/ft Packer element
9 5/8 53.5 lb/ft Packer element
9 5/8 59.4lb/ft Packer element
9 5/8 70.3-71.8 lb/ft Packer element
Duro
Working Temperature
Working pressure
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
50
<200oF
40Mpa
70
200oF-300oF
50Mpa
80
300oF-350oF
70Mpa
90
350oF-400oF
105Mpa
Section
D
Pro-Long Plug grease is recommended for general purpose lubrication. It is more expensive
than regular greases,but it may save money over time because it is a highquality product for
corrosion protection in downhole and offshore drilling applications.
The other lubricants listed in Table below have also performed well, especially for use at
temperatureshigher than 250F.
Description
Pro-Long Plug grease

Lubri-Plate 930 AA
Lubri-Plate 930 AA
Litholine No.3
Quantity
40 lb pail
1 lb can
14.5oz carton
44 gal drum
Section
D
Take care where the wrench or vise isplaced to avoid damage to sealing surfaces.
Do not deform thin sections of mandrels or box threads with an improperly placed wrench
or vise.
Always support the free end of the packer with a shop stand when placed in the vise.
Always replace all elastomer components (o-rings, elements, and seals), shear screws,
shear pins, set screws, and Spirolox rings when redressing a packer. These items are not
reusable.
Remove all shear pin and shear screw remnants.
All shear screw and set screw thread holes should be cleaned with the thread taps prior to
reassembly.
Use clear grease containing no solids liberally on all components during assembly, unless
noted otherwise. The grease eases assembly and protects the internal components against
corrosion during storage.
All seal surfaces and seal components must be greased during assembly.
All tubing threads, boxes, and pins should be cleaned by hand with a wire brush and
coated with an API thread compound.
Use a straight edge to verify packer slips are below the largest OD of the packer assembly.
Use properly inhibited test fluids to avoid corrosion.
Section
D
Higher Tubing Pressure Than Annulus Pressure

The 7-in. 15K Packer is designed so that the balancing piston helps to counteract the
pressure effects of tubing pressure on the upper mandrel. However there is a slight
unbalanced area that does create an up force on the upper mandrel attempting to open the
by-pass. Additional weight must be available to prevent the bypass from opening.
Higher Annulus PressureThan Tubing Pressure
For the 7-in.15K Packers, excessive pump pressure on the annulus can open the bypass.
Therefore, before using a 15K Packer, determine the maximum annulus pressure that can be
applied before pumping the bypass open.
Workstring Shrinkage
Workstring shrinkage can cause the packer bypass to open prematurely. When large
volumes of cool fluid are pumped into a wellbore, the workstring can shrink, causing the
bypass to open. By knowing the amount of shrinkage that can be expected, operators can
apply more slackoff to the packer or run slip joints to compensate for shrinkage
Hydraulic Jars
Under some well conditions, Jars can be helpful when freeing the packer. For information
about sizes,strengths, and uses, Please refer to ZZ Top's Jar manual.
Section
E
Maintenance Procedures Manual

Eequipment
105Mpa Retrievable Packer,7in and larger
Section
E

Eequipment
1. If possible, steam clean the packer to remove any well debris and chemicals
2. Clean work area. Remove any components not related to this packer.
3. Place the packer in vise, gripping on the coupling
4. Remove bolts from the split ring collar and remove the split ring collar from the drag-block
body and mechanical slips
Section
E

Eequipment
5. Remove the mechanical slips from the mechanical slip body

6. Remove the lower mandrel and drag-block body from the lug mandrel
7. Remove the drag-block bodyand associated parts from the lower mandrel. Set aside.
8. Remove mechanical slip body from the lower coupling
9. Inspect the slip-stop pins for any damage. Damaged pins can be removed by heating the pin
and body up to 550F to loosen the Weld-A
10. Wrenching on the lower coupling, remove the element mandrel from the coupling
11. Remove the elements from the element mandrel
12. Remove the element mandrel from the lower coupling
13. If necessary, remove the bullnose element shoes from the lower coupling and coupling
14. Reposition the assembly in the vise, gripping on the top of the hold-down body
15. Remove the coupling from the upper housing
16. Remove the bypass sleeve from the upper housing
17. Remove the upper housing from the hold-down body
18. Remove the ported housing from the upper mandrel
19. Remove long mandrel from the upper mandrel
20. Remove the top adapter from the upper mandrel
21. Remove the upper mandrel from the hold-down body
22. Remove the floating piston from the upper mandrel
23. Remove the bolts,straps ,springs ,and hydraulic round slips from the hold-down body
Section
E

Eequipment
24. If necessary, remove the guides from the hold-down body

25. From the drag block body, remove bolts, keepers, drag blocks,and springs.
26. Remove all o-rings and seals.

27. Clean all parts. Visually inspect all parts for wear and damage, and replace if necessary.
Record trace numbers of all parts changed. In the cleaning process extra care needs to be given to
all o-ring grooves.
Remove all scale and corrosion.
28. With all o-rings and seals removed,operate all moving parts into the parts it moves in. All
parts should move freely. If parts do not move freely, check for scale and damage.
Redress, Inspection, and Replacement

Refer to the proper assembly drawing and for part numbers that must be replaced. All other
components should be visually inspected for wear and replaced if necessary. When used in
corrosive environments, flow-wetted components should be carefully inspected for pitting
corrosion.
Replace all elastomers.
Take note of sealing surfaces to ensure no wrenches or vises are placed on those areas. In
addition, ensure these surfaces are protected during handling.
Do not deform thin sections of mandrel or box threads with improperly placed wrenches or
vises.
Always support the free end of the assembly with an adjustable support stand when placed in
the vise.
Use grease liberally on all components during assembly unless noted otherwise. All seal
surfaces and seal components MUST be greased during assembly.
Do not lubricate seals with thread compound (dope).
Section
E

Eequipment
Inspect the bolts for corrosion, pitting, scale build-up, mechanical damage, and thread wear that
may reduce the strength of bolts.
If you notice these conditions, replace the bolts.
Also, thoroughly clean threads in mating parts to remove residual acid and wellbore fluids
trapped in crevices.
Thoroughly clean bolts, apply lubricating grease, and install bolts for tool reassembly.
Remove and inspect hex head bolts at each redressing. Replace hex head bolts when the hex is
too worn for the hex wrench to fit snugly in the hex. If the wrench lips or jumps out of the hex,
the bolt needs replacing. Field experience shows bolts with worn hex heads are near the end of
their life span. Do not neglect bolts in service and redress because they are critical assembly
components. Examine bolts at each tool assembly redress.
Slip retainer bolts and split ring collar bolts on assemblies not specifically designed for H2S
service may suffer stress corrosion cracking or hydrogen embrittlement if exposed to H2S in
sufficient concentration.
Cracking may occur downhole, or it may occur later when bolts are stressed again on another job.
If you find evidence or question that the packer was subjected to H2S in the well, replace the
bolts.
Section
E

Eequipment
Assembly Notes
Always lubricate o-rings and seals during assembly.
Always use proper thread dope or Teflon tape when assembling threaded components.
Do not use thread dope to lubricate elastomeric seals.
Do not force threads that feel like they are galling. Remove the threaded components at the first
sign of galling and check the threads for damage. Be sure all components are aligned during
make up and tap them lightly with a hammer while holding a slight bind with a wrench
in an attempt to rotate the parts without excessive force.
Take care of the location where the vise and wrenches are clamped. Do not damage external
seal surfaces. Do not clamp on or wrench on thin-walled components that may be damaged.
Properly support long assemblies when placed in the vise. Use adjustable stands to support the
assemblies in a level condition.
Properly support the end of assemblies when using wrenches to tighten or loosen connections.
Unsupported assemblies will stress the thread connection and are likely to cause galling.
Section
E

Eequipment
1. Clean the work area. Remove any components from the work area that are not part of this
assembly.
2. Collect all components that are to be assembled on a pallet or cart, and verify that components
match part number and quantity listed on the Bill of Material and Data Book.
3. Identify any special tools, fixtures, and consumable supplies such as thread dope, lubricant,
o-rings, seals, etc., and ensure they are available.
4. Measure all drag blocks on drag block template. Replace if bent or worn.
5. Install Dragblock springs, drag blocks, keepers, and bolts onto drag block sleeve
Set this section aside.
Section
E

Eequipment
6. Place the Drift nipple in a vise. Install the appropriate Round Drift (detail as per required
casing range) onto the drift nipple. Set this sectionaside.
7. Place the Splined sleeve in a vise. Install the appropriate Round drift (detail as per required
casing range) on the splined sleeve.
8. Place Hydraulic slip body in vise. Pay attention not to damage slip pockets.
9. Install the appropriate guide Rings (detail as per required casing range) onto the upper and
lower end of the hydraulic slip body.
Section
E

Eequipment
10. Slide the upper mandrel into Hydraulic slip body . This should work freely. Remove the
upper mandrel.
11. Install the o-rings and backup rings on the Hydraulic Slip body
12. Install the wiper ring into the upper end of the Hydraulic slip body .
13. Install the o-rings and backup rings in the upper sealing sleeve as shown below.
14. Lightly grease the upper mandrel and slide the upper sealing sleeve onto the mandrel. The
upper sealing sleeve can only be installed one way.
Section
E

Eequipment
15. Lightly grease the upper mandrel (8) and slide the mandrel into the hydraulic slip body.
This should move freely.
16. Install the o-ring and backup rings into the top coupling.
17. Install the top coupling onto upper mandrel
18. Install the o-ring and backup rings into the circulating nipple and the o-ring and backup rings
into the lower end of the upper mandrel
19. Install the circulating nipple onto the upper mandrel .
20. Install the lower mandrel into the upper mandrel.
21. Without seals in the lower seal sleeve, slide the lower seal sleeve over the circulating nipple
to ensure free movement.
Section
E

Eequipment
22. Install the o-ring and backup rings on the lower sealing sleeve. Install the wiper into the
lower sealing sleeve.
Section
E

Eequipment
23. Reinstall the lower sealing sleeve over the circulating nipple. This should be done with hand
pressure.
24. Remove the lower sealing sleeve from circulating nipple.

25. Slide circulating case over the assembly and make up to Hydraulic slip body.
26. Reinstall the lower sealing sleeve onto the circulating nipple.
27. Install the o-ring and backup rings on the drift nipple.
28. Install the drift nipple onto the circulating case.
Section
E

Eequipment
29. Slide the packer mandrel into the splined case.
30. Lightly lubricate the packer mandrel and install the side elements and middle element onto
the packer mandrel.
31. Slide the packer mandrel and splined case over the lower mandrel and make up the packer
mandrel into the drift nipple.
32. Install the o-rings and backup rings onto the Hydraulic slip.
33. Reposition tool so that drift Nipple is in the vise. Rotate the assembly to allow access to
the slip pockets in the Hydraulic slip body.
34. Lightly grease the pockets in the hydraulic slip body and install the hydraulic slips taking
care not to damage the o-rings and backup rings. Install the springs into the slips. Place the
holding strap onto the springs. Ensure the holding strap is installed in the proper direction. Install
and evenly tighten the bolts to compress the springs.
Section
E

Eequipment
35. Inspect slips and slip body using the appropriate template. If worn, replace.
Inspect the slip-stop pins for any damage. Damaged pins can be removed by heating the pin and
body up to 550F to loosen the Weld-A.
Section
E

Eequipment
36. Slide mechanical slip body over the lower mandrel and make up into the splinec sleeve.
37. Install mechanical slips in the mechanical slip body.
38. Install the o-ring and backup rings into the upper end of the lower coupling
39. Insert the lower coupling through the drag block sleeve from bottom.
40. Make up lower coupling onto the lower mandrel.

41. Install the split collar around the drag block sleeve and mechanical slips .
The split ring is a three piece match set. The ends of the segments are marked 1, 2, or 3.
Match up the ends with the appropriate number and install the bolts.
Section
E

Eequipment
42. Install the o-ring and backup rings on the lower coupling.
The assembly is finished, Clean the site and make record for the maintenance and fill in the
Redress Sheet.
Section
E

Eequipment
Pressure-test the tool assembly after redressing and before going on a job. The following
pressure-test procedure consists of two main parts:
(1) testing the integrity of the hydraulic-slip O-rings,
(2) testing the assembly.
Test fluids should be drained and the tool should be dried as much as practical after shop testing.
a. Install o-rings onto test fixture into the bottom of splined case and place a piece of casing
over hydraulic slip body
Note: Casing must be the ID of casing for the packer range.
b. Push on top coupling to force mandrels down and close bypass. This should move freely.
c. Test bypass area of tool to 5,000 psi.
d. Hold test for 5 minutes. No leaks accepted.
c. Release the test pressure.
e. Remove test fixture and casing from Hydraulic slip body.
f. Open bypass by pushing on bottom of mandrel. This should move freely.
Section
E

Eequipment
Test fluids should be drained and the tool should be dried as much as practical after shop testing.
a. Install top and bottom test fixture.
b. Fill with test fluid and remove as much air as possible.
c. Perform internal test to 5,000 psi., and hold for 5 minutes. No leaks accepted.
d. Release the test pressure.
e. Remove test fixtures. Drain all test fluids.
f. Drift the tool using a drift gauge that is 0.05 to 0.06 under nominal ID.
g. Coat with protective coating tag and store for next job.
h. Document test results and file in the tool book along with pressure recorder chart.
Retain last three charts.
Section
E

Eequipment
Section
E

Eequipment
Section
E

Eequipment
Date: _____________________
&size:________________________
Part Number:_______________
Number:__________________________
Tool Dressing Sheet
Tool Name
Serial
Maintenance Status Sheet No.:____________________________

O-Rings Used
Qty
Part No.
Qty
Part No.
Qty
Qty
Part No.
Description
Reason
Metal Parts Used
Remarks
Part No.
Section
E

Eequipment
Description
Qty
Remark
Dragblock Installation Tool
Optional
Testing Subs
Box,Pin
Short Casing
As per casing Size
Long Casing
As per casing size
Lifting Bail
Box,Pin
Lifting Sub
Pin or Box
Section
F
Section
F
Section
F
Thread
Recommended Torque
Max. Torque
2 7/8 CAS
800-1200lb/ft
3800 lb/ft
3 7/8 CAS
800-1200lb/ft
7800 lb/ft
5 1/4 CAS
1800-2200 lb/ft
22500 lb/ft
Section
F
Name
715K Packer
(17~26) 15000Psi
7 15KPacker
(29~35) 15000Psi
715K Packer 38#
9 5/815K Packer
(29.3~40) 15000Psi
9 5/8 15K Packer

(43.5~58.4)
15000Psi
9 5/815K Packer
(59.4~75.6)
15000Psi
Size
9 5/8
9 5/8
9 5/8
Weight
Casing ID
Guide ring
(O.D)
Drift
(O.D)
Side packer element

(O.D.)

(O.D.)
17
166.1
a1
a2
a3
a4
20
164
b1
b2
b3
b4
23
161.7
c1
c2
c3
c4
26
159.4
d1
d2
d3
d4
29
157.1
e1
e2
e3
e4
32
154.8
f1
f2
f3
f4
35
152.5
g1
g2
g3
g4
38
150.4
h1
h2
h3
h4
29.3
229.6
i1
i2
i3
i4
32.3
228.6
j1
j2
j3
j4
36
226.6
k1
k2
k3
k4
40
224.4
l1
l2
l3
l4
43.5
222.4
m1
m2
m3
m4
47
220.5
n1
n2
n3
n4
53.5
216.8
o1
o2
o3
o4
58.4
214.25
p1
p2
p3
p4
59.4
213.5
q1
q2
q3
q4
64.9
210.5
r1
r2
r3
r4
70.3
207.2
s1
s2
s3
s4
71.8
206
t1
t2
t3
t4

15K Retrieveable Packer With Integral Bypass

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Section

PLEASE READ THIS MANUAL CAREFULLY

Basic design and Maintenance instructions

Slimhole 15K Retrieveable Packer 105Mpa, 400F

2 7/8 CAS BXP

Slimhole 15K Retrieveable Packer 105Mpa, 400F

2 7/8 CAS BXP

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

15K Retrieveable Packer, 105Mpa, 400F

3. Run the tool below the setting depth.

2. Apply pressure to the workstring to establish circulation.

Follow these steps to unset the packer:

Hydraulic Slip Body

Side Packer Element

Middle Packer Element

Slip Slide Sleeve

Side Packer element OD

Middle Packer element OD

Packer Element Diff. Pressure

Internal Pressure Strength

External Pressure Strength

H2S NACE MR0175

2 7/8 CAS BXP

These ratings are guidelines only.

Side Packer element OD

Middle Packer element OD

Packer Element Diff. Pressure

Internal Pressure Strength

External Pressure Strength

H2S NACE MR0175

2 7/8 CAS BXP

These ratings are guidelines only.

Side Packer element OD

Middle Packer element OD

Packer Element Diff. Pressure

Internal Pressure Strength

External Pressure Strength

H2S NACE MR0175

2 7/8 CAS BXP

These ratings are guidelines only.

Hydraulic Slip Body

Slip Slide sleeve

Middle Packer element

Side Packer element

Side Packer element OD

Middle Packer element OD

Packer Element Diff. Pressure

Internal Pressure Strength

External Pressure Strength

H2S NACE MR0175

2 7/8 CAS BXP

These ratings are guidelines only.

Side Packer element OD

Middle Packer element OD

Packer Element Diff. Pressure

Internal Pressure Strength

External Pressure Strength

H2S NACE MR0175