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Altair Product Update

CLARCOR Industrial Air Confidential

January 14, 2015

Page 1

Gas Turbines

CLARCOR Industrial Air Confidential

January 14, 2015

Page 2

CLARCOR Industrial Air Confidential

January 14, 2015

Page 3

What is the Gas Turbine doing?


Aircraft.producing thrust (aero derivative GT)
Industrial applications(aero, light duty, heavy
duty)
Driving electrical generator, pump, compressor,
water jet
Heat

CLARCOR Industrial Air Confidential

January 14, 2015

Page 4

Why does a GT need filtration?


To prevent or reduce
Erosion
Plugging
Corrosion
Fouling

CLARCOR Industrial Air Confidential

January 14, 2015

Page 5

Filter System Update

CLARCOR Industrial Air Confidential

January 14, 2015

Page 6

Coalescing
Prefilter
Pocket

Traditional Altair
offshore filter system

High Efficiency
Pocket filter

Ambient/
Dirty

To GT/Clean

Inertial vane separator

Inertial vane separator

Features:
Compact
High Velocity
F5/F6/F7 filter classification
Excellent wet salt removal
Immunity to mist & fog pressure
loss spikes
CLARCOR Industrial Air Confidential

January 14, 2015

Page 7

Altair offshore/coastal
filter system
Coalescing
Prefilter
Pocket

hydrophobic final
stage, v-Cell

Ambient/
Dirty

To GT/Clean

Inertial vane separator

Features:
Compact
Medium or High Velocity
F8/F9/E10/E12 filter classification
Very high salt efficiency.
Immunity to mist & fog pressure
loss spikes
CLARCOR Industrial Air Confidential

January 14, 2015

Altair generation2 vCell

Page 8

Altair Coastal/land
based filter system
Coalescing
Prefilter
Pocket

Intermediate
stage, reverse vCell

EPA rated
hydrophobic final
stage, v-Cell

Ambient/
Dirty

To GT/Clean

Inertial vane separator

Features:
Low/Medium Velocity
Intermediate filter
F9/E10/E12 filter classification
wet salt removal.
Immunity to mist & fog pressure
loss spikes
CLARCOR Industrial Air Confidential

January 14, 2015

Page 9

LNG/Extended
Availability
Coalescing
Prefilter
Pocket

Intermediate
stage, reverse vCell

EPA rated hydrophobic


final stage, v-Cell

Ambient/
Dirty

To GT/Clean

Inertial vane separator

Guard Filter

Features:
Low Velocity
F9 Intermediate filter
E10/E12 filter classification
Downstream Guard filter
Extended Availability

CLARCOR Industrial Air Confidential

Clam-shell design

January 14, 2015

Page 10

Bag and vCell Product Range

CLARCOR Industrial Air Confidential

January 14, 2015

Page 11

Bag Filter

Product

Rating or
Fractional
Efficiency

Air Flow max

PBR

G3

7750 m3/h

Application

Prefilter

High
Efficiency

Offshore
(coastal)

PBRH (high
dust)

F5

7750 m3/h

HVL

89% @ 1

7750 m3/h
Offshore
(coastal)

HVX

CLARCOR Industrial Air Confidential

97% @ 1

January 14, 2015

7750 m3/h

Page 12

vCell
depth
17 inch

24 inch

Product

Rating

Air Flow max

OHT

F8

7750 m3/h

OHX

F9

7750 m3/h

OHV

E10

6850 m3/h

ODST

F8

7750 m3/h

ODSX

F9

7750 m3/h

ODSY

E12

6850 m3/h

Application

Offshore
(coastal)

Offshore
(coastal)

All have burst pressure exceeding 6230 Pa (25)


CLARCOR Industrial Air Confidential

January 14, 2015

Page 13

Key Features
Continuous moulded
gasket with gasket stop

Proven traditional glass


/ synthetic media with
hydrophobic treatment
applied to some models

Robust ABS plastic


frame, no metal parts
Fully potted protective
grids, ensures wet burst
pressure of 25

Hydrophobic treatment
without soon to be
prohibited C8 chemistry
Fully potted with double
sealed media packs

CLARCOR Industrial Air Confidential

January 14, 2015

Page 14

Extensive Product and System


Testing

CLARCOR Industrial Air Confidential

January 14, 2015

Page 15

Extensive Testing (internal)

Initial Pressure Loss

Dust Holding Capacity with ASHRAE


Dust

Combined (Pre-filter and final filter)

Dust Holding Capacity with ASHRAE


Dust

Wet Saturation test

2 x 8 hour mist test

72 hour Wet Loss of Efficiency and

Burst

50 hour 95% Humidity test

CLARCOR Industrial Air Confidential

Media hydrostatic head testing, flat


sheet and pleated
Heat Aging evaluation
Adhesive pull testing
Filter Bucket testing
Hot (75 / 90 C) wet burst testing
Cold (-35 / -60 C) wet burst testing
Dry Salt Testing
Wet Salt Testing
Gasket hydrostatic head testing

January 14, 2015

Page 16

Extensive Testing (external)

External EN779 2002 on discharged


filter

External EN779 2012

External EN1822 2009 where


applicable, on discharged filter

External ASHRAE 52.2 initial efficiency


on discharged filter

External GE 10 day Hydrophobic test,


where applicable

External Shaker table Transportation


load testing

CLARCOR Industrial Air Confidential

January 14, 2015

Page 17

Filter Product Focus

CLARCOR Industrial Air Confidential

January 14, 2015

Page 18

Product Focus
1.
2.
3.
4.

Improved filter seal on bag filters


OHX F9 offshore vCell
OHV E10 offshore vCell
ODSY E12 offshore vCell

CLARCOR Industrial Air Confidential

January 14, 2015

Page 19

High Efficiency Bag Filters - Offshore


Applications

2015 - HVL/HVX get Foam in


Place gasket.

CLARCOR Industrial Air Confidential

January 14, 2015

Page 20

OHX/OHV for offshore

CLARCOR Industrial Air Confidential

January 14, 2015

Page 21

Altair OHX vCell/Altair OHV vCell

High Efficiency Filters


17 vCell with Glass fibre media
EN779/EN1822 external certified
OHX (F9 < 5.3 m/s < F8)
OHV (E10 < 5.3 m/s)
592 x 592 mm
Replaces OHF9 & OHF10
For use in System3 and New System4

CLARCOR Industrial Air Confidential

January 14, 2015

Page 22

Initial Efficiency on Discharged Filters (EN779)

Full EN779 Test result at 450Pa


Filter

OHX

Average
Efficiency at
0.4 micron
Classification

CLARCOR Industrial Air Confidential

January 14, 2015

OHV

95.0% 99.9%
F9

NA

Page 23

Ambient wet salt efficiency comparison


Vane/Filter/Vane

CLARCOR Industrial Air Confidential

January 14, 2015

Page 24

Ambient wet salt efficiency comparison


Vane/Filter/Vane

CLARCOR Industrial Air Confidential

January 14, 2015

Page 25

ODSY

CLARCOR Industrial Air Confidential

January 14, 2015

Page 26

Altair ODSY vCell

24 vCell with microglass media


EN1822 external certified
ODSY is E12 at 5300m3/h
592 x 592 mm
E10 product in 24 frame in 2014
For use in SeaSmart and upgrades

CLARCOR Industrial Air Confidential

January 14, 2015

Page 27

Altair ODSY vCell Filter Performance

CLARCOR Industrial Air Confidential

January 14, 2015

Page 28

Ambient wet salt efficiency comparison


Vane/Filter/Vane

CLARCOR Industrial Air Confidential

January 14, 2015

NOTE THE VERTICAL SCALE

Page 29

Ambient wet salt efficiency comparison


Vane/Filter/Vane

CLARCOR Industrial Air Confidential

January 14, 2015

NOTE THE VERTICAL SCALE

Page 30

Long Term Testing

CLARCOR Industrial Air Confidential

January 14, 2015

Page 31

Long Term Test Rig

Filters run continuously in outdoor environment


Periodically removed and tested for; DP, Fractional Efficiency and reaction to
Fog, then placed back on rig to continue test
Typical test lasts 6 months

CLARCOR Industrial Air Confidential

January 14, 2015

Page 32

Mobile (on site) Filter Test Facilities

Multiple stages of filters run


Filters run continuously in outdoor site environment
DP, flow and weather conditions logged continuously
Upstream and Downstream air sampling performed if required
At end of test filters returned and further tested
Typical test lasts 6 to 12 months

CLARCOR Industrial Air Confidential

January 14, 2015

Page 33

Offshore Case Study

CLARCOR Industrial Air Confidential

January 14, 2015

Page 34

Recent Case Study

North sea platform

System 3 with OHB4 and OHF9

Upgraded from original System 2

Customer requirement 6 months (beyond this has no


value) between filter maintenance, GT washing or
other intervention

Compressor washing improved from 4 weeks to 8


months (over delivered)

But filter DP spikes during heavy fog requiring


intervention (under delivered)

Solution, reduce efficiency of media to achieve 6


months between washes and be less sensitive to fog

We have created and now trialing an OHF8 (F8 filter)


following customer feedback

CLARCOR Industrial Air Confidential

January 14, 2015

Page 35

Modular Filterhouses

CLARCOR Industrial Air Confidential

January 14, 2015

Page 36

BHA Altair, LLC Confidential

January 14, 2015

Page 37

BHA Altair, LLC Confidential

January 14, 2015

Page 38

New Structural Holding Frame Philosophy

CLARCOR Industrial Air Confidential

January 14, 2015

Page 39

Four Point Filter Clamping

CLARCOR Industrial Air Confidential

January 14, 2015

Page 40

Filterhouse Images

CLARCOR Industrial Air Confidential

January 14, 2015

Page 41

CLARCOR
Industrial
Air Confidential
Altair
(UK) Ltd.
Confidential

January 14, 2015

Page 42
42
Page

CLARCOR Industrial Air Confidential

January 14, 2015

Page 43

CLARCOR Industrial Air Confidential

January 14, 2015

Page 44

GE O&G
Shell Malaysia
Gumusut

CLARCOR Industrial Air Confidential

January 14, 2015

Page 45

GE O&G Total
Angola Pazflor

CLARCOR Industrial Air Confidential

January 14, 2015

Page 46

Altair
System2
Compact

CLARCOR Industrial Air Confidential

January 14, 2015

Page 47

Metka
LM6000

CLARCOR Industrial Air Confidential

January 14, 2015

Page 48

LMS100

CLARCOR Industrial Air Confidential

January 14, 2015

Page 49

TM2500
Mobile
Power

CLARCOR Industrial Air Confidential

January 14, 2015

Page 50

CLARCOR Industrial Air Confidential

January 14, 2015

Page 51

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