Escolar Documentos
Profissional Documentos
Cultura Documentos
83001802 - 1/2005
Contents
1 General instructions
2 Safety information
3 Technical description
3.1 Permissible applications
6
6
7
7
7
8
9
9
11
12
12
12
13
14
14
17
17
17
18
18
20
22
22
22
23
24
25
26
Appendix
Viscosity - temperature diagram
27
27
General instructions
DANGER
DANGER
ATTENTION
1.
2.
3.
Abbreviations
Tab.
Table
Ch.
Chapter
2 Safety information
Dangers when using the equipment
Weishaupt products are manufactured in accordance with
the relevant existing standards and guidelines and the
recognised safety laws. However, improper use of the
equipment could endanger life of the user or a third party,
or result in damage to the plant.
To avoid unnecessary danger, the equipment is only to be
used:
for its intended purpose
under ideal safety conditions
with reference to all the information in the installation
and operating instructions
in accordance with inspection and service work
Faults, which could affect the safe operation of the burner,
should be rectified immediately.
Personnel training
Only competent personnel may work on the appliance.
Competent personnel according to this operating manual
are persons who are familiar with the installation,
mounting, setting and commissioning of the product and
have the necessary qualifications such as: Training, instruction or authorisation to switch electrical
circuits and electrical devices on and off, to earth them
and to mark them in accordance with the safety
standards.
Organisational measures
Everyone working on the plant should wear the
necessary protective clothing.
All safety devices should be checked regularly.
Informal safety measures
In addition to the installation and operating instructions,
local codes of practice should also be adhered to.
Special attention should be paid to the relevant
installation and safety guidelines given.
All safety and danger notices should be kept in a
legible condition.
Safety measures in normal operation
The unit gets dangerously hot during operation.
Do not touch.
Only use the equipment when all the safety devices
are fully functional.
At least once a year the equipment, including the
safety devices, should be checked for signs of visible
damage and to ensure that the safety devices are
operating correctly.
More frequent safety check may be required
depending on plant conditions.
2
Electrical safety
Before starting work - isolate plant and protect
against reactivation, check voltage is isolated, the unit
is earthed, and protected from adjacent equipment
that might still be under voltage!
Work on the electrical supply should be carried out by
a qualified electrician.
Electrical components should be checked during
servicing. Loose connections and heat damaged
cables should be dealt with immediately.
The control panel should be locked at all times.
Access should be restricted to authorised key holder
personnel.
Should it be necessary to carry out work on live parts,
country specific safety regulations must be observed
and tools to EN 60900 must be used. A second
person should be present to switch off the mains
supply in an emergency.
Maintenance and fault rectification
Allow the unit to cool prior to servicing and
maintenance work to avoid injury through high
temperatures.
Necessary installation, service and inspection work
should be carried out at the specified time.
Inform the operator before beginning any service work.
For all service, inspection and repair work, electrically
isolate the equipment and ensure the mains switch
cannot be accidentally switched back on. Cut off the
fuel supply.
If, during servicing or testing, control seal joints have to
be opened, these have to be thoroughly cleaned to
ensure tight sealing when re-assembling.
Damaged seals must be replaced. Carry out a
soundness test!
Flame monitoring devices, limit controls, correcting
elements and all other safety devices must be
commissioned by, and may only be replaced by, the
manufacturer or an authorised agent.
Screwed connections, which have been loosened,
must be re-tightened without cross-threading.
Following service work, all safety devices should be
tested to ensure they are functioning correctly.
Alterations to the construction of the equipment
No alterations to the equipment are to be made without
the approval of the manufacturer.
All conversions require written confirmation from
Max Weishaupt GmbH.
Any parts not in perfect working order should be
replaced immediately.
No additional components may be fitted, which have
not been tested for use with the equipment.
Use only -weishaupt- replacement and connection
parts. Parts from other manufacturers are not
guaranteed to be suitable to meet the necessary
operational and safety requirements.
Waste disposal
All materials used should be handled and disposed of
correctly, with due regard to the environment.
3Technical description
4.2 Function
Heat exchanger
The heat produced by electrical energy is conducted by a
copper plate to the oil pipe coil.
2 1
4
4.3 Electrical connection
Connection diagram EV2A
1 3
2 3a
1
2
3
4
5
6
6A
1500W
230V/1~N
N L1
6A
10
EV2A
3a
1
2
3
4
5
6
V2
6A (EV2B/EV2C)
6A
10A (EV2D)
U1
W2
W1
1500W
V1
V2
1500W
U2
1500W
V1
400V/3~N
N L1 L2 L3
V1
W2
U2
W1
U2
U1
EV2B
W1
W2
2200W
V2
2200W
2200W
U1
8 7
10
EV2C
2200W
2200W
2200W
2200W
2200W
2200W
U1 U2 U1 U2 V1 V2 V1 V2 W1W2 W1W2
EV2D
1
2
3
3a
4
5
8
Temperature controller
Temperature limit thermostat
Temperature control contact
Temperature switch (compensation plate)
Terminal strip
Control circuit (burner control box, burner release)
V2
W1
U2
V1
W2
U1
11
6 Fuse
7 Indicating lamp ON
8 Contactor
9 Safety contactor
10 Heating element
11 Bridge loops for 220V- 290V/3~
4
4.4 Safety instructions for initial commissioning
The initial commissioning of the oil preheater must only be
carried out by the supplier, manufacturer or their appointed
agent. During this initial commissioning, all regulating,
control and safety devices must be checked to ensure
correct operation and, if it is possible to adjust them,
it should be checked that they have been set correctly.
4.5 Commissioning
Check oil inlet temperature
Determine minimum inlet temperature into the oil preheater
for the required oil throughput and adjust if necessary (see
ratings diagram).
Determine pressure loss
Determine pressure loss using the oil throughput and
increase the pump pressure accordingly (see pressure
loss diagram).
50
50
100
200
100
200
150
150
DANGER
50
100
200
150
Reset button
200
150
50
Note
100
Temperature controller
Temperature limit control
9
4
Ratings diagram EV2
EV2D
EV2C
EV2B
EV2A
40
50
60
70
80
90
100
110
120
3,0
2,5
EV
2C
2D
EV
2,0
1,5
2B
EV
1,0
EV
0,5
2A
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
Note
4
4.6 Technical data EV2
Oil preheater type
EV2A/01
EV2B/01
EV2C
50
100
150
EV2D
Heat rating
kW
2.2
Oil pressure
max. bar :
30
30
30
30
Oil content
cm3
240
800
800
1600
approx. kg :
15
15
24
Weight
4.5
270
6.6
13.2
Dimensions EV2
a
202
Oil outlet
M20 x 1.5
55
98
430
100
50
Oil inlet
Oil preheater
type
Dimension in mm
a
b
c
EV2A/01
105
305
162
65
G1/4
EV2B/01
135
305
172
112
G1/4
EV2C
135
310
172
112
G3/8
EV2D
195
310
172
184
G3/8
11
5.2 Function
Heat exchanger
The heating oil is heated to the required atomising
temperature by electric heating elements via pipe coils
cast in an aluminium alloy plate.
Due to the even and rapid transfer of heat, local
overheating is prevented.
Via the bridging loop of the terminal strip 4, the electrical
connection of the heating elements 3 (Ch. 5.3) can be
star switching (e.g. 400 V mains voltage) or delta
switching (e.g. 230 V).
W2
U2
V2
50
100
200
61
U1
U1
V1
U2
W1
V2
V1
62 63 64 65
W2
150
66
W1
W1
V1
U1
B1
V2
U2
W2
61
62 63 64 65
50
66
100
W2
W1
V2
V1
U1
U2
W2
W1
200
150
5
5.3 Electrical connection
Connection diagram WEV2.2/01
* Other voltages
available on
request
PE N L1 L2 L3
U1 V2
V1 W2
W1 U2
U1 V2
V1 W2
W1 U2
61 62 63 64
K2
* 380 - 500V~
11 12
U1 V2
V1 W2
W1 U2
6 7 L1 9
1 3 N 10
Controller
DR 100
* 220 - 290V~
K1
PE N L1 L2 L3
U1 V2
V1 W2
W1 U2
U1 V2
V1 W2
W1 U2
61 62 63 64
K2
* 380 - 500V~
11 12
U1 V2
V1 W2
W1 U2
* 220 - 290V~
1
2
3
4
5
6 7 L1 9
Controller
DR 100
1 3 N 10
K1
6
7
8
9
0
5
5.4 Safety instructions for initial commissioning
The initial commissioning of the oil preheater must only be
carried out by the supplier, manufacturer or their appointed
agent. During this initial commissioning, all regulating,
control and safety devices must be checked to ensure
correct operation and, if it is possible to adjust them,
it should be checked that they have been set correctly.
5.5 Commissioning
Check oil inlet temperature
Determine minimum inlet temperature into the oil preheater
for the required oil throughput and adjust if necessary (see
ratings diagram).
-weishaupt-
147 . 0
145.6
K1
K2
9 10 11 12
DANGER
L1 N
14
50
100
200
150
5
Ratings diagram WEV
Oil throughput depending on t at maximum rating
1600
1500
1400
W
0
3/
1200
1100
1000
EV
1300
900
EV
3.1
WE
V2
800
/0
.2/
01
700
600
500
400
300
200
100
20
30
40
50
60
70
80
90
100
2,5
2,0
1,5
0
.2/
1,0
EV
01
V3/.1/01
E
W V3
WE
0,5
0
0
100
200
300
400
500
600
700
800
900
1000
Note
For values above the oil preheaters nominal rating the oil
inlet temperature has to be increased accordingly.
15
5
Oil preheater type
WEV2.2/01
Heat rating
kW
Oil pressure
max. bar :
Oil content
cm3
Weight
300
WEV3.1/01
500
WEV3/01
500
13.8
17.0
22.4
32
32
32
750
1550
1550
approx. kg :
27
42
42
Dimensions WEV
WEV2.2/01
k
b
M 10
d
a
WEV3.1/01
WEV3/01
f
I
M 10
d
a
Oil preheater
type
Dimensions in mm
a
b
c
WEV2.2/01
610
126
WEV3.1/0.1
WEV3/01
724
140
16
254
42
148
100
112
33
231
12
58
314
43
148
100
110
13
288
12
58
DANGER
6.2 Function
Heat exchanger
The compact media oil preheaters are high efficiency heat
exchangers with flow according to requirements.
The media (hot water, steam or thermal fluid oil)
heats the oil flowing through the pipe coils to the required
atomising temperature.
The oil preheaters guarantee an almost constant oil
temperature and therefore good combustion values.
Application
The universal media oil preheaters can be used alone or in
addition to an electric oil preheater.
The preheaters are equipped with the fittings required for
the relevant media used. The media can be changed at any
time by fitting new fittings accordingly.
Installation position
The unit can be installed vertically or horizontally. The
condensate outlet (steam) must always be downwards,
the water or thermal fluid outlet always upwards.
Ratings range
See ratings diagram Ch. 6.5.3
Electric preheating
If operating with steam or hot water and sufficient
temperature is available, or if the start is effected with
distillate oil an electric oil preheater is not required. In this
case the media oil preheater should be fitted with an
additional temperature switch for oil release.
If the media temperature is not sufficient to heat the fuel oil
adequately, then the electric preheater continues the
heating up of the oil.
The electric oil preheater heats up the oil to start the plant.
If the required media temperature is available, change over
to the media preheater takes place. This saves expensive
electric energy.
Inlet
medium
Included in delivery:
2 Oil hoses
1 Ball valve
1 Thermometer
+ screwed unions and pipe connections
Included in delivery:
2 Oil hoses
1 Thermometer
1 Temperature controller
1 Temperature controller with change-over contact for
burner release
+ screwed unions and pipe connections
17
6
6.3 Media fittings
6.3.1 Connection variations
The fittings are selected depending on the type of media
used.
Version
Fittings
No. per
preheater
DN
DN
MV9C
MV10A
Ball valve
R 1/2
R 1/2
Ball valve
Regulator for thermal fluid
2
1
15 + 20
20
20
20
Ball valve
Strainer
Reg. valve with thermostat
2
1
1
15
15
15/6
15
15
15/9
Ball valve
Regulator for thermal fluid
2
1
15
15
20
20
Bellows valve
Regulator for thermal fluid
2
1
15
15
20
20
Ball valve
Strainer
Reg. valve with thermostat
2
1
1
15
15
15
20
20
20
Bellows valve
Strainer
Reg. valve with thermostat
2
1
1
15
15
15/6
15
15
15/9
Ball valve
Condensate sight glass
Steam trap
2
1
1
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
WW-outlet
WW-inlet
18
6
Version
Fittings
No. per
preheater
DN
DN
MV9C
MV10A
Ball valve
Ball valve (inlet)
Ball valve (outlet)
Strainer
Pressure controller
Pressure gauge
Condensate sight glass
Steam trap
2
1
1
1
1
1
1
1
R1/2
R 1/2
R 1/2
R 1/2
R 1/2
R 3/4
R1/2
R 3/4
R 3/4
R 1/2
R 1/2
Ball valve
Strainer
Pressure controller
Manometer
Condensate sight glass
Steam trap
2
1
1
1
1
1
15
15
15
15
15
15
15
15
15
15
Ball valve
Strainer
Reg. valve with thermostat
Pressure gauge
Condensate sight glass
Steam trap
2
1
1
1
1
1
15
15
15/6
15
15
15
15
15
15
15
Ball valve
Strainer
Reg. valve with thermostat
Pressure gauge
Condensate sight glass
Steam trap
2
1
1
1
1
1
15
15
15/6
15
15
15
15
15/9
15
15
Ball valve
Strainer
Reg. valve with thermostat
Pressure gauge
Condensate sight glass
Steam trap
2
1
1
1
1
1
15
15
15/6
15
15
15
15
15/9
15
15
Strainer:
Pressure gauge:
Steam trap:
Oil preheater:
19
6
6.3.2 Fittings
Shut off devices:
Ball valve DN20
77
DN15
DN20
157
DN15
R 1/2 (R 3/4)
130
150
130
Operating pressure max.:
13 bar at 300C
72
82
R 1/2
R 1/3
DN15
Strainer:
Pressure controller:
Nominal diameter R 1/2
310
96
48
DN15
130
DN 15
234
126,5
83
55
R 3/4
55
R 1/2
126,5
130
114
185
Inlet pressure max.:
20 bar at 230C
Pressure gauge
165
20
DN 15
R 3/4
R 1/2
A pressure snubber is
connected before the
pressure gauge.
165
100
6
Control valve:
Nominal diameter DN15
130
R 1
385
390
DN 20
112
55
730*
630
390
385
730*
630
DN 15
112
55
22
R 1
150
DN20
DN20
130
150
150
Operating pressure max.:
22 bar
Temperature adjustment
range:
100 170 C
Temperature adjustment
range:
100 170 C
Temperature adjustment
range:
70 145 C
95
150
19
86
84
R 1/2
R 1/2
DN15
Steam trap
DN15
DN15
150
150
95
Operating pressure max.:
15 bar
150
Operating pressure max.:
25 bar
Operating temperature:
100 K above relevant
saturated steam temp.
Condensate cooling:
8 K (not adjustable)
Operating temperature:
100 K above relevant
saturated steam temp.
Condensate cooling:
8 K (not adjustable)
21
6
6.4 Safety instructions for initial commissioning
The initial commissioning of the oil preheater must only be
carried out by the supplier, manufacturer or their appointed
agent. During this initial commissioning, all regulating,
control and safety devices must be checked to ensure
correct operation and, if it is possible to adjust them,
it should be checked that they have been set correctly.
Furthermore, it should be checked that the hydraulic
connections have been made correctly.
6.5 Commissioning
6.5.1 Hot water and thermal fluid operation
Hot water and thermal fluid oil operation with
combined electric preheater
22
6
6.5.2 Steam operation
With steam operation, care should be taken
that dry steam is available at the media fittings.
ATTENTION
approx. 0 bar
approx.. 1/3 of the steam pressure in the oil preheater; but maximum 17 bar pressure differential
23
6
6.5.3 Ratings and pressure loss diagram
Ratings diagrams (maximum achievable oil temperature with hot water and steam)
Hot water
Saturated steam
15 bar
10 bar
7,5 bar
170C
5,0 bar
150C
2,5 bar
130C
1,0 bar
700
110C
MV9C
0,5 bar
600
500
400
300
200
100
80
90
100
110
120
130
140
150
160
15 bar
10 bar
7,5 bar
170C
5,0 bar
150C
2,5 bar
130C
0,5 bar
MV10A
1,0 bar
900
110C
1000
800
700
600
500
400
80
90
100
110
120
130
24
140
150
160
6
Fuel oil pressure losses MV9C / MV10A
The values have been determined using fuel oil S
(max. viscosity 150 mm2/s at 50 C and an outlet
temperature of 130 C).
2,5
2,0
MV9C
1,5
MV10A
1,0
0,5
0
100
200
300
400
500
600
700
800
900
1000
Contents
oil coil [dm3]
MV9C
2.6
MV10A
7.5
Contents
cover space [dm3]
Oil pressure
max. [bar]
7.8
40
25
25
18.0
40
25
20
Heating media
inlet
Oil inlet
Oil outlet
e
h
b
g
d
c
l
a
Steam outlet
Oil preheater
type
Dimensions in mm
a
b
c
MV9C
640
222
170
108
16
55
G1/2
G1/2
G1/2
M 12
300
MV10A
800
287
250
135
55
84
G1/2
G3/4
G1/2
M 12
300
25
6
6.7 Saturated steam and condensate lines
Application example for the diagram below
An oil preheater type MV10A is used to preheat 900 kg/h
residual oil from 60 C to 130 C.
Saturated steam with10 bar pressure is available.
At the end of the condensate line a pressure of 0 bar
(1 bar absolute pressure) will exisit.
Saturated steam quantity required
With an oil throughput of 900 kg/h and a t oil of 70 K a
saturated steam quantity of 68 kg/h is required.
1200
1100
1000
900
800
700
200
DN32
DN25 DN20
DN10
90
80
70
60
50
40
30
20
10
60
50
40
30
t Oil in K
300
DN40
DN15
100
80
400
DN50
150
600
500
300
250
200
2600
2400
2200
2000
1800
1600
1400
20
0,5 0,6 0,8 1,0
Steam pressure in bar
Nominal diameter
of condensate line
DN10
10
DN15
20
DN20
30
DN25
10
1
1,5
DN32
7
DN40
DN50
0,5
1
2
3
4 5 6 7 8 910
absolute pressure in bar
(condensate before pressure release)
15 20 25
10
20
30 40 50 60 80100
Condensate flow in kg/h
200
400
600 800
Appendix
Viscosity - temperature chart
Temperature [F]
60
80
100
120
140
160
180
200
220
240
260
280 300
320 340
2000
1000
200
150
120
600
400
300
60
Viscosity [E]
Viscosity [mm2/s]
40
40
30
100
Ma
xim
um
va
Av
lue
er
ag
oil
ev
S
an
alu
dS
es
A
oil
DI
S
N
an
51
dS
60
A
3
C
50
40
30
20
200
B
10
9
8
7
20
10
8
6
4
3
2,5
2
1,8
zzle viscosity
Recommended no
1,6
1,5
6
5
1,4
M
ax
im
A
um
va
lu
Av
e
er
oi
ag
lE
e
LD
va
IN
lu
e
51
oi
lE
60
L
3
Av
er
ag
e
1,5
va
lu
es
1,3
1,2
1,1
Ke
ro
se
ne
1,0
1
0
10
20
30
40
50
60
70
80
90
100 110
120 130
Example
Known:
Fuel oil viscosity: 300 mm2/s at 50 C
Required:
Preheating temperature in C
Procedure to be followed:
From the viscosity reference temperature of 50 C
vertically up to the intersection with the viscosity of 300
mm2/s, from there parallel to the nearest fuel grade,
Recommendation
The following maximum viscosities in relation to nozzle size
are to be noted:
27
Weishaupt products
and service
Product
Description
Performance
W-Burners
Up to 570 kW
Monarch and
industrial burners
Up to
10900 kW
multiflam burners
Up to
12000 kW
WK
industrial burners
Modular powerhouses:
Adaptable, robust, powerful.
Oil, gas and dual fuel burners for industrial plant.
Up to
17500 kW
Thermo Unit
Up to 55 kW
Thermo Condens
Up to 240 kW
Solar systems
Water heater /
energy reservoir
Control technology /
building
management
Service