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Job Description

S.No

MOH Work Plan For I&C Section UNIT-4 During Feb- May 2013

F/M

Checking/Cleaning of Auxillary air dampers

Arshad

Checking/adjustment of Ignitor & their cabinets

Arshad

Checking of main fuel trip valves and all burner valves.

Arshad

Cleanig of flame scanners head assembly of all burners.

Arshad

Adjustment of flue gas and air dampers/regulators

Arshad

Checking of Ignitor and Main Gas trip valves limit switches.

Arshad

Checking of oil guns limit switches.

Arshad

Checking of atomizing and purge valves limit switches .

Arshad

Interlock and protection testing of boiler.

Arshad

10

Dismantling, cleaning and Calibration of Temprature/Pressure Gauges of Auxillary Ckts of Plant

Akhtar

11

Dismantling, checking and cleaning of all impulse lines of gauges, Transmitters

Akhtar

12

Dismantling, checking and Calibration of Press & Temp Switches and Transmitters.

Akhtar

13

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

Akhtar

14

Filling of Glycerine in the furnace oil impulse lines.

Akhtar

15

Calibration of Temp /Press, Speed & Flow Sensors of BFW Pumps & checking of protection ckts.

Akhtar

16

Checking and testing of Interlocks and protection circuit of All of Plant Auxiliary.

Akhtar

17

Checking of main and Backup Power Supplies of DCS system &Testing Redudancy of DPUs

Akhtar

18

Checking of Tripping Ckts & sensors of ID, FD, GRC, RAH & Cleaning of the DCS panels filters.

Akhtar

19

Upgradation & testing of existing DCS System

Akhtar

20

Cleaning of instrument air filters of regulators and pneumatic control valves

Azkar

21

Checking /Calib. Of online analysers in sampling lab & WTP.

Azkar

22

Checking/Calibration of H2 Plant sensors and transmitters & checking of impulse lines.

Azkar

23

Checking ,Cleaning and callibration of Oxygen monitoring system

Azkar

24

checking, Cleaning and calibration of penumatic control valves of plant auxillary.

Azkar

25

Checking , callibration and adjustment of Turbine extraction/Turbine drain valves

Azkar

26

Dismantling of Turbine thermocouples, Temp/ Press gauges, vibration sensors.

Alamgir

27

Dismantling, checking and Calibration of LVDT and Transducers DEH System

Alamgir

Checking and Calibration of stator cooling water pressure and flow switches

Alamgir

29

Calibration of HP/LP bypass system servo valve and blocking units.

Alamgir

30

Checking and Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.

Alamgir

31

Cleaning and checking of Digital Temperature Scanners.

Alamgir

28

Checking and Calibration of Hydrogen seal oil pressure switches

Alamgir

33

Checking and Testing of Turbine protection circuits.

Alamgir

34

Installation and Calibration of Turbine Supervisory Instruments.

Alamgir

35

Jobs to Facillitate other Maintenance Sections.

All F/M

32

2013

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

10

11

12

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

80

81

82

83

84

85

86

87

88

Break up of Teams With Status of Supervisor & Staff


Sr. No

Team

Supervisor/Incharge

A, B &C

Foreman (M&G)

D, E & F

Foreman (C&P)

Staff
Electricians:(06 Nos.)
Helpers: (09 Nos.)
Electricians:(04 Nos.)
Test Inspector:(01 No.)
Helpers: (06 Nos.)

No.

Job Description

UNIT-4 ELECTRICAL SECTION


WORK PLAN FOR ANNUAL BOILER INSPECTION
1.10.2016 TO 30.10.2016

Work on all 6.6 KV motors including Meggering, tighting of connections

Greasing of CT Fan motor Bearings.


Inspection of all turning gear motor, 0.4KV seal oil/stator cooling &
3
jacking oil motors
4 Work on 6.6/0.4KV T/formers of CT fans, M/UP area
5 Work on 6.6/0.4KV T/formers of Turbine Hall
6 Checking of PC Breaker of MCC of Turbine Hall
7 Inspection of transformers of tubewells
8 Checking of all tubewell motors
9 Cleaning of coolers of main transformers
10 Servicing of 6.6 KV bus bars (BBE & BBF)
11 Checking & Inspection of unit transformer, 220 KV Isolators ,CT &PT
12 Work on 6.6 KV/11 KV transformer along with 11 KV line.
Testing of control panels and interlock checking of lube oil pumps of
13
ID&FD fans
Maintenance of control panels of DC lube oil , DC seal oil pumps, scanner
14
fan B(DC),
Work on control panels and interlock checking of APH motors. Scanner,
15
Ignitor fan.
16 Maintenance of control circuits of CT Fans
17 Testing of breakers and interlock checking of vacuum pumps
Maintenance of breakers and interlock checking of EH.Oil , Stator
18
cooling water pumps
Work on breakers & interlock Testing of Seal oil, Seal oil H2 side, Spare
19
seal oil pump
Maintenance of rectifier and its breakers.Relay panels for boiler/turbine
20
Aux.motors.
21 Testing of Unit Transformer & 220 KV Breaker
Checking & Maintenance of remote and local opeations fo D17Q1 and
22
isolators.
Work on cooling fans control panel & testing of Buchloz Relay of main
23
Transformer .
24 Checking & Maintenance of fast transfer device.
CW pumps & butterfly valves, interlock checking along with Emergency
25
push buttons,
26 Work on Soot blowing system and Its Auxillaries .

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

27 Testing of protection relays of generator, MainTransformer. 6.6KV motor


28 Testing of protection relays of 6.6KV motor
Unit Start Up Prepration

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

MOH Activities of I&C

Sr.No.
1

Checking/Cleaning of Auxillary air dampers

Checking/adjustment of Ignitor & their cabinets

Checking of main fuel trip valves & all burner valves.

Cleanig of flame scanners head assembly of all burners.

Adjustment of flue gas & air dampers/regulators

Checking of Ignitor & Main Gas trip valves limit switches.

Checking of oil guns limit switches.

Checking of atomizing & purge valves limit switches .

Interlock & protection testing of boiler.

10

Checking & calibration of Temp & press gauges at Fuel oil sataion

11

Checking & calibration of Temp & press gauges of Feed Pumps & condensate system

12

Checking & calibration of Temp & press gauges of condensor & vaccum pumps

13

Checking & calibration of Temp & press gauges of OCCW & CCCW Systems

14

Checking & calibration of Temp & press gauges of turbine drains & heaters at T/H 6M

15

Checking & calibration of Temp & press gauges of Heaters & auxillary steam at T 12M

16

Checking & calibration of Temp & press gauges at Boiler Front Burner Elevations

17

checking & calibration of Temp & press gauges at FD & air circuit

18

Checking & calibration of Temp & press gauges of Flue gas path & ID Fans

19

checking & calibration of Temp & press gauges of Air Preheater & GRC fan Circuit

20

Checking & claibartaion of Temp & press gauges of auxillary steam line

21

Checking & calibartion of Temp & press gauges of Compressor & dryers

22

Checking & calibration of Temp & press gauges of Daily oil tank & firing pumps / Heaters

23

Checking & calibration of Temp & press gauges of pump house & allied circutits

24

Checking & calibration of Temp & press gauges of Make up station & associated equipments

25

Dismantling, cleaning & Calibration of Temp & press gauges of Auxillary Ckts of Plant

26

Checking & cleaning of impulse lines of switches & transmitters of Furnace press

27

Checkinga nd cleaning of impulse lines of gauges ,switches & transmitters of FD fan & air Circuit

28

checking & cleaning of impulse lines of gauges , switches & transmitters of RAH & GRC cicuit

29

chiecking & cleaning of impulse lines of gauges , switches & transmitters of ID fan & Flue gas circuit

30

Flushing & cleaning of Impulse lines of gauges/Transmitters/switches of FWPs

31

Flushing & cleaning of Impulse lines of gauges/Transmitters/switches of condensate pumps & condenser

32

Flushing & cleaning of Impulse lines of gauges/Transmitters/switches auxillary steam & turbine darin headers

33

Flushing & cleaning of impulse lines of gauges /switches & transmitters of Furnace

34

Flushing & cleaning of impulse lines of gauges /switches & transmitters of FDs & Air circuit

35

Flushing & cleaning of impulse lines of gauges /switches & transmitters of GRC & Air Preheaters

36

Flushing & cleaning of impulse lines of gauges /switches & transmitters of ID & Flue gas Circuit

37

Flushing & cleaning of impluse lines of gauges /switches & transmitters of Daily oil tank area

38

Checking & cleaning of impulse lines of switches & transmitters of compressor station

39

checking ,calibration of temperature & press switches &transmitters of Feed water pumps & condensate pumps

40

checking ,calibration of temperature & press switches &transmitters of turbine drains & Heaters

41

checking ,calibration of level switches & electrodes of HP & LP Heaters

42

checking ,calibration of level switches & electrodes & transmitters of Deatrator

43

checking ,calibration of level switches & electrodes & transmitters of boiler drum

44

Checking calibration of temp & press switches & transmitters of furnace air path

45

Checking calibration of temp & press switches & transmitters of furnace Flue gas path

46

checking & calibration of temp & press switches & transmitter of calorifier & SAH Circuit

47

Checking & cleaning of RTD & thermocouple points of FD Fans Air path

48

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

49

Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

50

Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

51

Checking & tightening of connections of Thermocouples of main steam line

52

Checking & tightening of connections of Thermocouples of Reheat steam line

53

Checking & tightening of connetions of thermocouples of HP & LP heaters

54

Checking & tightening of connections of Thermocouples of feed water & condensate

55

Checking & tightening of connections of Thermocouples of OCCW & CCCW systems

56

checking & calibration o fSpeed & Flow Sensors of BFW Pumps

57

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

58

Filling of glycerine in impulse lines of Daily oil tank & heater gauges

59

Filling of glycerine in impulse lines of main fuel oil tank & supply pumps

60

Checking of interlocking & protections of condensate pumps & vacum pumps

61

Checking of interlocking & protections of feed water pumps

62

checking interlockings & protections of Air preheater & GRC fans

63

checking interlockings & protections of FD fans & air flow

64

checking interlockings & protections of ID fans & Furnace press

65

checking interlockings & protections of Fuel oil pumps & oil press

66

checking interlockings & protections of Boiler drum level & dearator level

67

checking interlockings & protections of auxillary circuits of plant

68

cleaning of filters of DCS panels

69

tightening of connections of DCS panels

70

cleaning of cards of DCS system

71

checking the main & back up power supplies of DCS DPUs & checking Redundancy of DPUs

72

Up gradation of DCS system

73

Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of Fuel oil

74

Checking and cleaning of Contro valves, Limit switches and solenoid valves of air dryers

75

checking of I/P conveter and level transmitters and control valves of SAH drain tank

76

Installation of new control vavle at dearator vent with actuator and limit switches .

77

Checking and calibration of control valves, actuators, positioners of condenstate system at 0 M turbine hall

78

Checking and calibration of control valves, actuators, positioners of Feed Water system at 12 M turbine hall

79

Checking and calibration of control valves, actuators, Booster Relays , solenoid valves of Turbine drains

80

Checking and calibration of control valves & actuators of gland steam system and spill over system

81

checking and calibration of control valves and actuators , positioners and level transmitters of LP heaters

82

checking and calibration of control valves and actuators , positioners and level transmitters of HP heaters

83

Checking and calibration of control valves & actuators of Reheat injection system

84

Checking and calibration of control valves & actuators of supetheat injection system

85

Checking and calibration of control valves & actuators of calorifier temperature control

86

Checking and Calibration of temperature control valves & actuators of soot blower system

87

Checking and calibration of Control valves and level transmitters of OCCW system

88

Checking and calibration of Control valves and level transmitters of CCCW System

89

checking and calibration of control valves of gland steam system

90

checking and calibration of conductivity meters , control valves and analyzers at stator cooling system

91

Checking and Calibration of control valves & actuators of auxillary steam system

92

checking and calibration of control valves of boiler drian and vent system

93

checking and calibration of control valves of fuel oil firing system

94

checking and calibration of control valves & regulators of fuel oil supply station

95

Checking ,Cleaning & callibration of Oxygen monitoring system

96

Checking/Calibration of H2 Plant sensors & transmitters & checking / replacement of impulse lines.

97

Checking /Calib. Of online analysers in sampling lab & WTP.

98

Checking and calibration of contol valves and analyzers at chemical unit Demi station

99

checking and calibration of conductivity meters and analyzers at chemical station Demi plant

100

checking and calibration of level gauges & transmitters of sulphuric acid storage tank at chemical station

101

Dismantling of Turbine thermocouples, Temp/ Press Temp & press gauges, vibration sensors.

102

Dismantling, checking & Calibration of LVDT & Transducers DEH System

103

Checking & Calibration of stator cooling water press & flow switches

104

Calibration of HP/LP bypass system servo valve & blocking units.

105

Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.

106

Cleaning & checking of Digital Temperature Scanners.

107

Checking & Calibration of Hydrogen seal oil press switches

108

Checking & Testing of Turbine protection circuits.

109

Installation & Calibration of Turbine Supervisory Instruments.

110

Jobs to Facillitate other Maintenance Sections.

ABI Activities of I&C

Sr.No.
1

Checking/Cleaning of Auxillary air dampers

Checking/adjustment of Ignitor & their cabinets

Checking of main fuel trip valves & all burner valves.

Cleanig of flame scanners head assembly of all burners.

Adjustment of flue gas & air dampers/regulators

Checking of Ignitor & Main Gas trip valves limit switches.

Checking of oil guns limit switches.

Checking of atomizing & purge valves limit switches .

Interlock & protection testing of boiler.

10

Checking & calibration of Temp & press gauges of auxiliray systems

11

Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries

12

Checking & cleaning of RTD & thermocouple points of FD Fans Air path

13

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

14

Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

15

Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

16

Checking & tightening of connections of Thermocouples of main steam line

17

Checking & tightening of connections of Thermocouples of Reheat steam line

18

Checking & calibration o f Speed & Flow Sensors of BFW Pumps

19

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

20

Filling of glycerine in impulse lines of Daily oil tank & heater gauges

21

checking interlockings & protections of Air preheater & GRC fans

22

checking interlockings & protections of FD fans & air flow

23

checking interlockings & protections of ID fans & Furnace press

24

checking interlockings & protections of Fuel oil pumps & oil press

25

checking interlockings & protections of Boiler drum level & dearator level

26

checking interlockings & protections of auxillary circuits of plant

27

Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of plant auxiliaries

28

Dismantling of Turbine thermocouples, Temp/ Press Temp & press gauges, vibration sensors.

29

Checking & Calibration of stator cooling water press & flow switches

30

Calibration of HP/LP bypass system servo valve & blocking units.

31

Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.

32

Cleaning & checking of Digital Temperature Scanners.

33

Checking & Calibration of Hydrogen seal oil press switches

34

Checking & Testing of Turbine protection circuits.

35

Calibration of Turbine Supervisory Instruments.

MOH Work Plan For I&C Section UNIT-4 During Feb- May 2013

Job Description

S.No

F/M

Checking/Cleaning of Auxillary air dampers

Arshad

Checking/adjustment of Ignitor & their cabinets

Arshad

Checking of main fuel trip valves & all burner valves.

Arshad

Cleanig of flame scanners head assembly of all burners.

Arshad

Adjustment of flue gas & air dampers/regulators

Arshad

Checking of Ignitor & Main Gas trip valves limit switches.

Arshad

Checking of oil guns limit switches.

Arshad

Checking of atomizing & purge valves limit switches .

Arshad

Interlock & protection testing of boiler.

Arshad

10 Checking & calibration of Temp & press gauges at Fuel oil sataion

Akhtar

11 Checking & calibration of Temp & press gauges of Feed Pumps & condensate system

Akhtar

12 Checking & calibration of Temp & press gauges of condensor & vaccum pumps

Akhtar

13 Checking & calibration of Temp & press gauges of OCCW & CCCW Systems

Akhtar

14 Checking & calibration of Temp & press gauges of turbine drains & heaters at T/H 6M

Akhtar

15 Checking & calibration of Temp & press gauges of Heaters & auxillary steam at T 12M

Akhtar

16 Checking & calibration of Temp & press gauges at Boiler Front Burner Elevations

Akhtar

17 checking & calibration of Temp & press gauges at FD & air circuit

Akhtar

18 Checking & calibration of Temp & press gauges of Flue gas path & ID Fans

Akhtar

19 checking & calibration of Temp & press gauges of Air Preheater & GRC fan Circuit

Akhtar

20 Checking & claibartaion of Temp & press gauges of auxillary steam line

Akhtar

21 Checking & calibartion of Temp & press gauges of Compressor & dryers

Akhtar

22 Checking & calibration of Temp & press gauges of Daily oil tank & firing pumps / Heaters

Akhtar

23 Checking & calibration of Temp & press gauges of pump house & allied circutits

Akhtar

24 Checking & calibration of Temp & press gauges of Make up station & associated equipments

Akhtar

25 Dismantling, cleaning & Calibration of Temp & press gauges of Auxillary Ckts of Plant

Akhtar

26 Checking & cleaning of impulse lines of switches & transmitters of Furnace press

Akhtar

27 Checkinga nd cleaning of impulse lines of gauges ,switches & transmitters of FD fan & air Circuit

Akhtar

28 checking & cleaning of impulse lines of gauges , switches & transmitters of RAH & GRC cicuit

Akhtar

29 chiecking & cleaning of impulse lines of gauges , switches & transmitters of ID fan & Flue gas circuit

Akhtar

30 Flushing & cleaning of Impulse lines of gauges/Transmitters/switches of FWPs

Akhtar

31 Flushing & cleaning of Impulse lines of gauges/Transmitters/switches of condensate pumps & condenser

Akhtar

32 Flushing & cleaning of Impulse lines of gauges/Transmitters/switches auxillary steam & turbine darin headers

Akhtar

33 Flushing & cleaning of impulse lines of gauges /switches & transmitters of Furnace

Akhtar

34 Flushing & cleaning of impulse lines of gauges /switches & transmitters of FDs & Air circuit

Akhtar

35 Flushing & cleaning of impulse lines of gauges /switches & transmitters of GRC & Air Preheaters

Akhtar

36 Flushing & cleaning of impulse lines of gauges /switches & transmitters of ID & Flue gas Circuit

Akhtar

37 Flushing & cleaning of impluse lines of gauges /switches & transmitters of Daily oil tank area

Akhtar

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

38 Checking & cleaning of impulse lines of switches & transmitters of compressor station

Akhtar

39 checking ,calibration of temperature & press switches &transmitters of Feed water pumps & condensate pumps

Akhtar

40 checking ,calibration of temperature & press switches &transmitters of turbine drains & Heaters

Akhtar

41 checking ,calibration of level switches & electrodes of HP & LP Heaters

Akhtar

42 checking ,calibration of level switches & electrodes & transmitters of Deatrator

Akhtar

43 checking ,calibration of level switches & electrodes & transmitters of boiler drum

Akhtar

44 Checking calibration of temp & press switches & transmitters of furnace air path

Akhtar

45 Checking calibration of temp & press switches & transmitters of furnace Flue gas path

Akhtar

46 checking & calibration of temp & press switches & transmitter of calorifier & SAH Circuit

Akhtar

47 Checking & cleaning of RTD & thermocouple points of FD Fans Air path

Akhtar

48 Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

Akhtar

49 Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

Akhtar

50 Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

Akhtar

51 Checking & tightening of connections of Thermocouples of main steam line

Akhtar

52 Checking & tightening of connections of Thermocouples of Reheat steam line

Akhtar

53 Checking & tightening of connetions of thermocouples of HP & LP heaters

Akhtar

54 Checking & tightening of connections of Thermocouples of feed water & condensate

Akhtar

55 Checking & tightening of connections of Thermocouples of OCCW & CCCW systems

Akhtar

checking & calibration o fSpeed & Flow Sensors of BFW Pumps

Akhtar

57 Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

Akhtar

58 Filling of glycerine in impulse lines of Daily oil tank & heater gauges

Akhtar

59 Filling of glycerine in impulse lines of main fuel oil tank & supply pumps

Akhtar

60 Checking of interlocking & protections of condensate pumps & vacum pumps

Akhtar

61 Checking of interlocking & protections of feed water pumps

Akhtar

62 checking interlockings & protections of Air preheater & GRC fans

Akhtar

63 checking interlockings & protections of FD fans & air flow

Akhtar

64 checking interlockings & protections of ID fans & Furnace press

Akhtar

65 checking interlockings & protections of Fuel oil pumps & oil press

Akhtar

66 checking interlockings & protections of Boiler drum level & dearator level

Akhtar

67 checking interlockings & protections of auxillary circuits of plant

Akhtar

68 cleaning of filters of DCS panels

Akhtar

69 tightening of connections of DCS panels

Akhtar

70 cleaning of cards of DCS system

Akhtar

71 checking the main & back up power supplies of DCS DPUs & checking Redundancy of DPUs

Akhtar

72 Up gradation of DCS system

Akhtar

56

73 Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of Fuel oil

Azkar

74 Checking and cleaning of Contro valves, Limit switches and solenoid valves of Instrument and service air dryers & Modification of a

Azkar

75 checking of I/P conveter and level transmitters and control valves of SAH drain tank

Azkar

76 Installation of new control vavle at dearator vent with actuator and limit switches .

Azkar

77 Checking and calibration of control valves, actuators, positioners of condenstate system at 0 M turbine hall

Azkar

78 Checking and calibration of control valves, actuators, positioners of Feed Water system at 12 M turbine hall

Azkar

79 Checking and calibration of control valves, actuators, Booster Relays , solenoid valves of Turbine drains

Azkar

80 Checking and calibration of control valves & actuators of gland steam system and spill over system

Azkar

81 checking and calibration of control valves and actuators , positioners and level transmitters of LP heaters

Azkar

82 checking and calibration of control valves and actuators , positioners and level transmitters of HP heaters

Azkar

83 Checking and calibration of control valves & actuators of Reheat injection system

Azkar

84 Checking and calibration of control valves & actuators of supetheat injection system

Azkar

85 Checking and calibration of control valves & actuators of calorifier temperature control

Azkar

86 Checking and Calibration of temperature control valves & actuators of soot blower system

Azkar

87 Checking and calibration of Control valves and level transmitters of OCCW system

Azkar

88 Checking and calibration of Control valves and level transmitters of CCCW System

Azkar

89 checking and calibration of control valves of gland steam system

Azkar

90 checking and calibration of conductivity meters , control valves and analyzers at stator cooling system

Azkar

91 Checking and Calibration of control valves & actuators of auxillary steam system

Azkar

92 checking and calibration of control valves of boiler drian and vent system

Azkar

93 checking and calibration of control valves of fuel oil firing system

Azkar

94 checking and calibration of control valves & regulators of fuel oil supply station

Azkar

95 Checking ,Cleaning & callibration of Oxygen monitoring system

Azkar

96 Checking/Calibration of H2 Plant sensors & transmitters & checking / replacement of impulse lines.

Azkar

97 Checking /Calib. Of online analysers in sampling lab & WTP.

Azkar

98 Checking and calibration of contol valves and analyzers at chemical unit Demi station

Azkar

99 checking and calibration of conductivity meters and analyzers at chemical station Demi plant

Azkar

100 checking and calibration of level gauges & transmitters of sulphuric acid storage tank at chemical station

Azkar

101 Dismantling of Turbine thermocouples, Temp/ Press Temp & press gauges, vibration sensors.

Alamgir

102 Dismantling, checking & Calibration of LVDT & Transducers DEH System

Alamgir

103 Checking & Calibration of stator cooling water press & flow switches

Alamgir

104 Calibration of HP/LP bypass system servo valve & blocking units.

Alamgir

105 Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.

Alamgir

106 Cleaning & checking of Digital Temperature Scanners.

Alamgir

107 Checking & Calibration of Hydrogen seal oil press switches

Alamgir

108 Checking & Testing of Turbine protection circuits.

Alamgir

109 Installation & Calibration of Turbine Supervisory Instruments.

Alamgir

110 Jobs to Facillitate other Maintenance Sections.

All F/M
2013

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

10

11

12

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16

17

18

19

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21

22

23

24

25

26

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29

30

31

10

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13

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15

16

17

18

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20

21

22

23

24

25

26

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29

30

Sr.No.

Daily Activities of I&C

Checking and monitoring of XDC-800 DCS

Checking and mointoring of WDPF DCS

Checking and monitoring of TSI System

Receiving all I&C related trouble reports (T.R)

Adjustment of flue gas & air dampers/regulators

Checking of Ignitor & Main Gas trip valves limit switches.

Checking of oil guns limit switches.

Checking of atomizing & purge valves limit switches .

Interlock & protection testing of boiler.

10

Checking & calibration of Temp & press gauges of auxiliray systems

11

Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries

12

Checking & cleaning of RTD & thermocouple points of FD Fans Air path

13

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

14

Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

15

Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

16

Checking & tightening of connections of Thermocouples of main steam line

17

Checking & tightening of connections of Thermocouples of Reheat steam line

18

Checking & calibration o f Speed & Flow Sensors of BFW Pumps

19

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

20

Filling of glycerine in impulse lines of Daily oil tank & heater gauges

21

checking interlockings & protections of Air preheater & GRC fans

22

checking interlockings & protections of FD fans & air flow

23

checking interlockings & protections of ID fans & Furnace press

24

checking interlockings & protections of Fuel oil pumps & oil press

25

checking interlockings & protections of Boiler drum level & dearator level

26

checking interlockings & protections of auxillary circuits of plant

27

Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of plant auxiliaries

28

Dismantling of Turbine thermocouples, Temp/ Press Temp & press gauges, vibration sensors.

29

Checking & Calibration of stator cooling water press & flow switches

30

Calibration of HP/LP bypass system servo valve & blocking units.

31

Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.

32

Cleaning & checking of Digital Temperature Scanners.

33

Checking & Calibration of Hydrogen seal oil press switches

34

Checking & Testing of Turbine protection circuits.

35

Calibration of Turbine Supervisory Instruments.

Sr.No.

Weekly Activities of I&C

Checking and monitoring of XDC-800 DCS

Checking and mointoring of WDPF DCS

Checking and monitoring of TSI System

Receiving all I&C related trouble reports (T.R)

Adjustment of flue gas & air dampers/regulators

Checking of Ignitor & Main Gas trip valves limit switches.

Checking of oil guns limit switches.

Checking of atomizing & purge valves limit switches .

Interlock & protection testing of boiler.

10

Checking & calibration of Temp & press gauges of auxiliray systems

11

Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries

12

Checking & cleaning of RTD & thermocouple points of FD Fans Air path

13

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

14

Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

15

Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

16

Checking & tightening of connections of Thermocouples of main steam line

17

Checking & tightening of connections of Thermocouples of Reheat steam line

18

Checking & calibration o f Speed & Flow Sensors of BFW Pumps

19

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

20

Filling of glycerine in impulse lines of Daily oil tank & heater gauges

21

checking interlockings & protections of Air preheater & GRC fans

22

checking interlockings & protections of FD fans & air flow

23

checking interlockings & protections of ID fans & Furnace press

24

checking interlockings & protections of Fuel oil pumps & oil press

25

checking interlockings & protections of Boiler drum level & dearator level

26

checking interlockings & protections of auxillary circuits of plant

27

Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of plant auxiliaries

Sr.No.

Monthly Activities of I&C

Checking and monitoring of XDC-800 DCS

Checking and mointoring of WDPF DCS

Checking and monitoring of TSI System

Receiving all I&C related trouble reports (T.R)

Adjustment of flue gas & air dampers/regulators

Checking of Ignitor & Main Gas trip valves limit switches.

Checking of oil guns limit switches.

Checking of atomizing & purge valves limit switches .

Interlock & protection testing of boiler.

10

Checking & calibration of Temp & press gauges of auxiliray systems

11

Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries

12

Checking & cleaning of RTD & thermocouple points of FD Fans Air path

13

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path

14

Checking & cleaning of RTD & thermocouple points of GRC fan & RAH

15

Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.

16

Checking & tightening of connections of Thermocouples of main steam line

17

Checking & tightening of connections of Thermocouples of Reheat steam line

18

Checking & calibration o f Speed & Flow Sensors of BFW Pumps

19

Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.

20

Filling of glycerine in impulse lines of Daily oil tank & heater gauges

21

checking interlockings & protections of Air preheater & GRC fans

22

checking interlockings & protections of FD fans & air flow

23

checking interlockings & protections of ID fans & Furnace press

24

checking interlockings & protections of Fuel oil pumps & oil press

25

checking interlockings & protections of Boiler drum level & dearator level

26

checking interlockings & protections of auxillary circuits of plant

27

Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of plant auxiliaries

ABI Work Plan For I&C Section UNIT-4 During October-2016


Sr.No
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23

Job Description
Checking/Cleaning and adjustement of Auxillary air dampers .
Checking/adjustment and testing of Ignitors , flame scanners head assembly of all burners and cabinets
Checking of main fuel trip valves & all burner valves Ignitor & Main Gas trip valves limit switches
Servicing of Control Cabinets , engineering and operatior stations of FSSS, Checking of Fans
Adjustment, testing of flue gas & air dampers/regulators
Checking and adjustmenyt and testing of Vaccum Pump Control Valves
Checking of oil guns actuators and their limit switches.
Checking, calibration , testing of atomizing & purge valves limit switches .
Inspection and Meggaring of Cables of Boiler Area
Interlock & protection testing of boiler.
Checking & calibration of Temp & press gauges of auxiliray systems
Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries
Checking & cleaning of RTD & thermocouple points of FD Fans, ID Fans & GRC Air & Flue gas path
Checking & calibration o f Speed & Flow Sensors of BFW Pumps
Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.
Filling of glycerine in impulse lines of Daily oil tank & heater gauges
checking interlockings & protections of Air preheater & GRC fans
checking and testing of interlockings & protections of FD fans & air flow
checking and testing of interlockings & protections of ID fans & Furnace press
checking and testing of interlockings & protections of Fuel oil pumps & oil press
Servicing of Control Cabinets , engineering and operatior stations of DCS , Checking of Fans
Checking and Testing of Mimic Panels Alarms
checking and testing of interlockings & protections of Boiler drum level & dearator level
checking and testing of interlockings & protections of auxillary circuits of plant
Checking and cleaning of Control valves regulators , Positioners , Pilot relays , Limit switches of plant auxiliaries
Checking and calibration of turbine drain valves
Checking and calibration of reheat and superheat injection valves, calorifire temperature control valves
Checking and calibration of oygen monitoring system
Checking and calibration of fuel oil staion control vales and regulators
Checking and calibration of chemical staion control vales and regulators
Checking and calibration of Hydrogen staion control vales and regulators
Inspection and Meggaring of Cables of Turbine Area
Checking and testing of Turbine thermocouples, Temp/ Press gauges, vibration sensors.
Checking & Calibration of stator cooling water press & flow switches
Calibration of HP/LP bypass system servo valve & blocking units.
Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.
Cleaning & checking of Digital Temperature Scanners.
Checking & Calibration of Hydrogen seal oil press switches
Checking & Testing of Turbine protection circuits.
Chekcing and inspection of cables in turbine area and replacement of weak one
Checking and Maggering of Cables in the turbine area
Cleaning of Servo Valves and LVDTs of Turbine Governing System
Checking of control cabinets and operator and engineering stations of DEH and TSI
Checking and Calibration of Turbine Supervisory Instruments.

1 Infra Red temperature detectors will be installed by the firm/contractor at RAHs

F/M

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Arshad
Arshad
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Arshad
Arshad
Arshad
Akhtar
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Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Akhtar
Azkar
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Azkar
Azkar
Azkar
Azkar
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Azkar
Azkar
Azkar
Azkar
Azkar
Azkar
2016

13

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

2 HP/LP bypass interface with DEH system will be done by the contractor
3 DCS Upgradation will be carried out by the firm/contractor

30

30

Checking & cleaning of RTD & thermocouple points of ID Fans & Flue gas path
Checking & cleaning of RTD & thermocouple points of GRC fan & RAH
Checking & cleaning of RTD & thermocouple points of SAH pumps & Calorifier Ckt.
Checking & tightening of connections of Thermocouples of main steam line
Checking & tightening of connections of Thermocouples of Reheat steam line

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Job Description

I&C SECTION UNIT-4


WORK PLAN FOR ANNUAL BOILER INSPECTION
1.10.2016 TO 30.10.2016

Checking/Cleaning and adjustement of Auxillary air dampers .


Checking/adjustment and testing of Ignitors , flame scanners all burners &cabinets
Checking of fuel trip valves & all burner valves Ignitor & Gas trip valves switches
Servicing of Control Cabinets , Engg: and opt stations of FSSS, Checking of Fans
Adjustment, testing of flue gas & air dampers/regulators
Checking and adjustmenyt and testing of Vaccum Pump Control Valves
Checking of oil guns actuators and their limit switches.
Checking, calibration , testing of atomizing & purge valves limit switches .
Inspection and Meggaring of Cables of Boiler Area
Interlock & protection testing of boiler.
Checking & calibration of Temp & press gauges of auxiliray systems
Checking & cleaning of impulse lines of switches & transmitters of boiler auxiliaries
Checking & cleaning of RTD , thermocouple of FD Fans, ID Fans & GRC Air & Flue gas
Checking & calibration o f Speed & Flow Sensors of BFW Pumps
Dismantling, Checking/adjustment of CT fan vibration pickups & RTD.
Filling of glycerine in impulse lines of Daily oil tank & heater gauges
checking interlockings & protections of Air preheater & GRC fans
checking and testing of interlockings & protections of FD fans & air flow
checking and testing of interlockings & protections of ID fans & Furnace press
checking and testing of interlockings & protections of Fuel oil pumps & oil press
Servicing of Control Cabinets , Engg: & opt stations of DCS , Checking of Fans
Checking and Testing of Mimic Panels Alarms
Testing of interlockings & protections of Boiler drum level & dearator level
checking and testing of interlockings & protections of auxillary circuits of plant
Checking and cleaning of C/v regulators , Positioners , relays ,switches of auxiliaries
Checking and calibration of turbine drain valves
Checking and calibration of reheat and superheat inj. valves, calorifirer control v/vs
Checking and calibration of oygen monitoring system
Checking and calibration of fuel oil staion control vales and regulators
Checking and calibration of chemical staion control vales and regulators
Checking and calibration of Hydrogen staion control vales and regulators
Inspection and Meggaring of Cables of Turbine Area
Testing of Turbine thermocouples, Temp/ Press gauges, vibration sensors.
Checking & Calibration of stator cooling water press & flow switches
Calibration of HP/LP bypass system servo valve & blocking units.
Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.
Cleaning & checking of Digital Temperature Scanners.
Checking & Calibration of Hydrogen seal oil press switches
Checking & Testing of Turbine protection circuits.
Chekcing and inspection of cables in turbine area and replacement of weak one
Checking and Maggering of Cables in the turbine area
Cleaning of Servo Valves and LVDTs of Turbine Governing System
Checking of control cabinets and operator and engineering stations of DEH and TSI
Checking and Calibration of Turbine Supervisory Instruments.
Unit Start Up Preparation

WORKS TO BE DONE FROM CONTRACTORS


1 Infra Red temperature detectors will be installed by the firm/contractor at RAHs
2 HP/LP bypass interface with DEH system will be done by the contractor

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 13 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 DCS Upgradation( WDPF) will be carried out by the firm/contractor

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Job Description

UNIT-4 I&C SECTION


WORK PLAN FOR ANNUAL BOILER INSPECTION
1.10.2016 TO 30.10.2016

Adjustment of Auxillary air dampers, flame Scanners & Burners


Checking of fuel ,Ignitor & Gas trip valves
Servicing of Control Cabinets , Engineering & Operator stations of FSSS
Adjustment, testing of flue gas & air dampers/regulators, oil gun actuators
Checking, adjustment and testing of Vaccum Pump Control Valves
calibration & testing of atomizing & purge valves limit switches .
Inspection and Maggering of Cables of Boiler Area
Interlock & protection testing of boiler.
Checking & calibration of Temp & press gauges of auxiliray systems
Cleaning of impulse lines of switches & transmitters of boiler auxiliaries
Testing & cleaning of RTD , thermocouple of FD Fans, ID Fans & GRC Air & Flue gas
Testing & calibration o f Speed/Flow Sensors of BFW Pumps, Condesate and Aux Pumps
Checking/adjustment& testing of CT fan vibration pickups & RTD.
Filling of glycerine in impulse lines of Daily oil tank & heater gauges
Checking interlockings & protections of Air preheater & GRC, ID, FD fans & Feed Pumps
Testing of interlockings & protections of Fuel oil pumps & oil press, Furnance Pressure
Servicing of Control Cabinets , Engg: & opt stations of DCS , Checking of Fans
Checking and Testing of Mimic Panels Alarms
Testing of interlockings/protections of Boiler drum level & dearator level & Aux. Circuit
Checking and testing of interlockings & protections of auxillary circuits of plant
Checking and cleaning of C/v regulators , Positioners , relays ,switches of auxiliaries
Testing and calibration of turbine drain valves
Testing and calibration of reheat and superheat inj. valves, calorifirer control v/vs
Checking and calibration of oygen monitoring system
Testing and calibration of fuel oil staion control vales and regulators
Testing and calibration of chemical staion control vales and regulators
Checking and calibration of Hydrogen staion control vales and regulators
Testing of Turbine thermocouples, Temp/ Press gauges, vibration sensors.
Checking & Calibration of stator cooling water press & flow switches & Temp. Scanners
Calibration of HP/LP bypass system servo valve & blocking units, Servo Vlave & LVDTs
Checking & Calibration Protection switches of EH oil , Lube oil, Vaccum circuits.
Checking & Calibration of Hydrogen seal oil press switches
Checking & Testing of Turbine protection circuits.
Chekcing and inspection of cables in turbine area and replacement of weak one
Checking of control cabinets and operator and engineering stations of DEH and TSI
Checking and Calibration of Turbine Supervisory Instruments.
Unit Start Up Preparation

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30

30

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